EP2180095B1 - Production method for bleached organic fibre materials, use of a bleaching agent for bleached organic fibre materials and bleached fibre materials - Google Patents
Production method for bleached organic fibre materials, use of a bleaching agent for bleached organic fibre materials and bleached fibre materials Download PDFInfo
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- EP2180095B1 EP2180095B1 EP09173955.7A EP09173955A EP2180095B1 EP 2180095 B1 EP2180095 B1 EP 2180095B1 EP 09173955 A EP09173955 A EP 09173955A EP 2180095 B1 EP2180095 B1 EP 2180095B1
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- bleached
- mgo
- particles
- fibre materials
- bleaching
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/16—Bleaching ; Apparatus therefor with per compounds
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/1026—Other features in bleaching processes
- D21C9/1036—Use of compounds accelerating or improving the efficiency of the processes
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/16—Bleaching ; Apparatus therefor with per compounds
- D21C9/163—Bleaching ; Apparatus therefor with per compounds with peroxides
Definitions
- the invention relates to a production method for bleached wood fibers according to the preamble of claim 1, the use of a bleaching mixture and bleached wood pulp according to the preamble of claim 9.
- a Bieichmischung also called bleaching or bleaching solution, in which inter alia hydrogen peroxide is present, is often used.
- bleaching or bleaching solution in which inter alia hydrogen peroxide is present.
- hydrogen peroxide is decomposed due to heavy metal ions, which can be introduced into the bleach by different means.
- Hydrogen peroxide is catalytically decomposed in the presence of heavy metal ions.
- additional reagents are often added to the bleach, resulting in higher costs. Hydrogen peroxide acts oxidatively.
- DE 196 14 587 A1 describes a method and a bleaching solution for bleaching cellulosic fibers.
- the method is used to activate aqueous, alkaline and / or alcoholic alkaline bleaching solutions which release hydrogen peroxide and are used under oxygen pressure and / or nitrogen pressure to bleach cellulosic primary or secondary pulps for papermaking or bleaching of chemical pulps.
- a combination consisting of isomeric diazaphenanthrenes, for example phenanthrolines, and / or individually or as a mixture a combination consisting of dipyridyls is used individually or as a mixture.
- DE 31 10 882 C2 describes a method and apparatus for bleaching chemically produced pulps with ozone.
- a method and an apparatus for bleaching chemically produced pulp with ozone in connection with a refinement process will be described.
- US 6 056 853 A discloses a process for paraffin bleaching pulp using only MgO as the alkaline reagent. Particularly advantageous particle sizes were identified as MgO particles with a d 50 value of between 5 and 500 ⁇ m. The particle surface has a range between 20-60 m 2 / g.
- U.S. 5,571,378 discloses a process for high pH metal ion chelation of pulp.
- bleaching is carried out to pulp, preferably with a kraft pulp.
- EP 0 595 386 discloses a process for bleaching lignocellulosic pulp which comprises treating the pulp in the presence of a magnesium compound, wherein the pulp is washed and subsequently bleached with a peroxide-containing compound.
- Such Ca or Mg compound particles are relatively inexpensive to produce and can be produced with little contamination, ie with a small proportion of heavy metal ions, which has a catalytically degrading effect on the containing peroxide or hydrogen peroxide.
- This was no longer available in the actual bleaching process. This resulted in higher manufacturing costs.
- Ca compounds have a higher pH and thus achieve a stronger bleaching effect for the organic fiber materials.
- Ca ions also tend to form insoluble compounds such.
- the bleaching mixture for use in a production process for bleached wood fibers or wood pulp, hydrogen peroxide, alkaline or alkaline reacting materials, and - based on particle diameter - submicroscale or nanoscale Ca and / or Mg compound particles for bleaching the organic fiber materials.
- the submicroscale particles have a diameter of 0.1-0.3 ⁇ m.
- the nanoscale particles may advantageously have a diameter of less than 100 nm.
- Both the submicron-scale and the nanoscale particles are preferably formed in an oval and / or spherical shape. They are therefore not platelet or fibrous in shape.
- the specified particle diameters refer to a measurement as d50 by means of laser diffraction, eg Cilas apparatus, Quantachrome, REM (scanning electron microscopy) or TEM (transmission electron microscopy). Preference is given to submicron-scale or nanosize compound particles of the compounds CaO, Ca (OH) 2 . CaCO 3 , MgO, Mg (OH) 2 and mixtures thereof. This can be done in any ratio and in the form of secondary products, powder and aqueous suspension.
- raw materials for the production of the Mg and / or Ca compound particles preference is given to using natural, comparatively pure carbonates, such as, for example, MgCa (CO 3 ) 2 (dolomite).
- synthetic preferably chemically pure materials can be used for this purpose.
- Ca and / or Mg compound mentioned here as raw material it is also possible to use all other naturally occurring or synthetic mixed compounds of this or related type as the basis for Ca and / or Mg compound particles and thus for the bleaching mixture.
- An example of this is, for example, huntite, which is a Ca-Mg-CO 3 mixed compound.
- Bleached wood pulps can be bleached by such a bleach mixture. This is advantageous to use in the paper industry.
- the bleaching of such wood fibers usually takes place oxidatively with the aid of hydrogen peroxide.
- water glass, alkaline or alkaline materials and complexing agents may be present.
- the Ca and / or Mg compound particles used according to the invention for the bleaching mixture can be prepared both as a powder and in the form of a suspension.
- the Ca and / or Mg compound particles are preferably produced in the sub-microscale and nanoscale range by at least partially converting natural carbonates into the oxides by thermal processes.
- primary particles become submicron and nanoscale grain sizes receive.
- these they are in other compounds, eg. As the hydrates, transferred, wherein the grain size of the primary particles practically does not change. This preserves the submicron or nanoscale particle sizes.
- the Ca and / or Mg compound particles and the bleaching mixture associated therewith it is particularly advantageous for them to be selected by the choice of the parameters of the thermal intermediates Particulate and full calcinate can be selected to suit specific three-phase systems of CaCO 3, MgO and CaO or CaCO 3, Mg (OH) 2 and Ca (OH) 2 to achieve the ideal combination of reactivity and deposits or other beneficial properties.
- the Ca and Mg products are also inexpensive and chemically highly pure, so that almost no secondary contamination by metal or heavy metal ions takes place and therefore also saves complexing agent and still sufficient quality can be achieved.
- the high chemical purity of the product is also reflected in the very high whiteness, which brings additional advantages in the production of very light fiber products.
- Fig. 1a. 1b show SEM images of natural Mg (OH) 2 .
- the Mg (OH) 2 contains fine, natural particles in a particle size of about 1-3 ⁇ m, occasionally also finer.
- Fig. 2a, 2b show SEM images of synthetic Mg (OH) 2 .
- Synthetic Mg (OH) 2 shows well-formed crystals. The grain size is about 0.5-1 microns. Isolated units are available.
- dolomite CaMg (CO 3 ) 2 is converted at elevated temperature in partially to fully calcined dolomite (CaCO 3 and MgO via a three-phase system CaO, CaCO 3 and MgO up to CaO and MgO).
- the heating time can be submicron or nanoscale MgO and CaCO 3 (Teilkalzintechnik) analogous to the three-phase system to produce MgO and CaO (Vollkalzinat).
- Fig. 3a, 3b and 4a, 4b show SEM images of partially calcined or fully calcined dolomite.
- dolomite primary particles of MgO and CaCO 3 can be seen in a grain size of 50 to 100 nm.
- the primary particles are also present in a particle size of 50 to 100 nm and consist of CaO and MgO.
- Nanoscale primary particles in partially calcined to fully calcined dolomite can also be obtained when dolomite is brought to very high temperature within a very short time.
- Fig. 5a, 5b and 6a, 6b show SEM images of partially calcined or fully calcined dolomite.
- the partially to fully calcined materials obtained in the short-time calcination also contain nanoscale primary particles with a particle size of 50-100 nm.
- the MgO can be converted by aqueous hydration in submicron or nanoscale Mg (OH) 2 particles, the size of the CaCO 3 particles is retained. These particles can then be added to the bleaching mixture.
- the degree of conversion of MgO to Mg (OH) 2 is> 80% up to> 90% of theory.
- Fig. 7a, 7b show SEM images of hydrated dolomite from Example 3 and 4.
- Example 5 shows SEM images of hydrated dolomite from Example 3 and 4.
- the material contains aggregates and exposed particles.
- the grain size of the primary particles is about 50-200 nm. These consist of Mg (OH) 2 and CaCO 3 .
- both MgO and CaO can be converted by aqueous hydration in submicron or nanoscale Mg (OH) 2 - and Ca (OH) 2 particles, the size of the original oxide particles preserved.
- the degree of conversion of MgO to Mg (OH) 2 or of CaO to Ca (OH) 2 is> 90% of theory.
- Fig. 8a, 8b show SEM images of hydrated dolomite from Example 3 and 4.
- Example 6 shows SEM images of hydrated dolomite from Example 3 and 4.
- the material contains aggregates and exposed particles.
- the grain size of the primary particles is about 50-200 nm. These consist of Mg (OH) 2 and Ca (OH) 2 .
- Target primary grain size center of gravity at 50-200 nm
- d50 2 ⁇ m
- Target primary grain size center of gravity at 150-300 nm
- d50 2 ⁇ m
- Target primary grain size center of gravity at 150-300 nm
- d50 2 ⁇ m
- partial-to-full calcined demand-specific three-phase systems of CaCO 3 , MgO, and CaO can be selected to achieve the ideal combination of reactivity and acceptable deposits.
- Bleached organic fiber materials such as wood fibers having the highest whiteness and / or lowest yellowness and / or lowest COD in the process water, were then behaving when the described Ca-Mg products were used as the alkaline component for the oxide bleaching.
- the Ca-Mg products are better than calcium hydroxide in terms of whitening and are comparable to magnesium hydroxide.
- the stabilizing effect of water glass is still more pronounced (1 to 2 whiteness points) for all Ca-Mg products than for magnesium hydroxide.
- the highest final whiteness is obtained with sodium silicate with sodium silicate, it is also by far the highest COD value. This is significantly reduced with the Ca-Mg products.
- organic fiber materials such as wood fibers produced using submicro and nano-scale calcium and magnesium compounds and their preparation.
- the SEM images of the Ca-Mg products show significant differences compared to the already known materials, mainly in the grain size of the primary particles and the grain shape and grain size and the microstructure or the addition of the particles to each other.
Description
Die Erfindung betrifft ein Herstellungsverfahren für gebleichte Holzfasern gemäß dem Oberbegriff des Patentanspruches 1, die Verwendung einer Bleichmischung sowie gebleichter Holzstoff gemäß dem Oberbegriff des Patentanspruches 9.The invention relates to a production method for bleached wood fibers according to the preamble of claim 1, the use of a bleaching mixture and bleached wood pulp according to the preamble of
Für die Herstellung von gebleichten organischen Fasermaterialien, wie gebleichte Holzfasern oder Holzstoffen, wird häufig eine Bieichmischung, auch Bleiche oder Bleichlösung genannt, in der unter anderem Wasserstoffperoxid vorhanden ist, eingesetzt. Hierbei tritt häufig das Problem auf, dass Wasserstoffperoxid aufgrund von Schwermetallionen, die durch unterschiedliche Weise in die Bleiche eingetragen werden können, zersetzt wird. Wasserstoffperoxid wird in Gegenwart von Schwermetallionen katalytisch zersetzt. Hiergegen werden häufig zusätzliche Reagenzien der Bleiche hinzugefügt, wodurch höhere Kosten entstehen. Wasserstoffperoxid wirkt oxidativ.For the production of bleached organic fiber materials, such as bleached wood fibers or wood pulp, a Bieichmischung, also called bleaching or bleaching solution, in which inter alia hydrogen peroxide is present, is often used. In this case, there is often the problem that hydrogen peroxide is decomposed due to heavy metal ions, which can be introduced into the bleach by different means. Hydrogen peroxide is catalytically decomposed in the presence of heavy metal ions. In addition, additional reagents are often added to the bleach, resulting in higher costs. Hydrogen peroxide acts oxidatively.
Bei der Förderung und Beseitigung von schädlichen Metallionen und organischen Extraktstoffen vor Delignifizierung wird das Bleichen zu Pulpe, vorzugsweise mit einem Kraftzellstoff durchgeführt.In promoting and eliminating harmful metal ions and organic extractives from delignification , bleaching is carried out to pulp, preferably with a kraft pulp.
Bei der Bleiche organischer Fasermaterialien werden häufig zusätzlich alkalisch wirkende Substanzen, wie z. B. Natronlauge, verwendet. Diese für die Bleiche verwendete Natronlauge weist den Nachteil auf, dass diese vergleichsweise teuer ist. Natronlauge trägt zwar zu einer höheren Bleichwirkung bei, allerdings werden aufgrund der hohen Alkalinität verstärkt auch organische Substanzen in die Bleichlösung gebracht. Diese führen zu einem deutlichen erhöhten COD (Chemical Oxygen Demand) -Wert im Abwasser.In the bleaching of organic fiber materials are often additionally alkaline substances such. For example, sodium hydroxide solution. This caustic soda solution used for bleaching has the disadvantage that it is relatively expensive. Although caustic soda contributes to a higher bleaching effect, but due to the high alkalinity also organic substances are increasingly brought into the bleaching solution. These lead to a significantly increased COD (Chemical Oxygen Demand) value in the wastewater.
Somit ist es Aufgabe der Erfindung, ein Herstellungsverfahren für gebleichte Holzfasern sowie die Verwendung einer Bleichmischung hierfür zur Verfügung zu stellen, die kostengünstig und wenig umweltschädilch sind.Thus, it is an object of the invention to provide a production process for bleached wood fibers and the use of a bleaching mixture for this purpose, which are inexpensive and less harmful to the environment.
Diese Aufgabe wird gemäß den Merkmalen der Patentansprüche 1, 6 und 9 gelöst.This object is achieved according to the features of
Überraschender Weise hat sich gezeigt, dass die Verwendung von submikroskaligen und nanoskaligen Ca- und/oder Mg-Verbindungspartikein in derartigen Bleichen bzw. Bleichlösungen bzw. Bleichmischungen dazu führt, dass zum einen günstig hergestellte Ca- und MgVerbindungspartikel und damit ein kostengünstiges Herstellungsverfahren und zum anderen durch Einsparung der Natronlauge ein wenig umweitschädliches Verfahren sowie eine Bleichmischung hierfür mit hoher Bleichwirkung erhalten werden kann. Die Gesamtkosten können hierdurch sogar reduziert werden.Surprisingly, it has been found that the use of sub-microscale and nanoscale Ca and / or Mg compound particles in such bleaching solutions leads, on the one hand, to favorably produced Ca and Mg compound particles and thus to a low-cost production process and, on the other hand can be obtained by saving the caustic soda a little umweitschädliches method and a bleaching mixture for this purpose with high bleaching effect. The total cost can even be reduced.
Derartige Ca- oder Mg-Verbindungspartikel sind vergleichsweise günstig herzustellen und können mit wenig Verunreinigungen, also mit einem geringen Anteil an Schwermetallionen, welche eine katalytisch abbauende Wirkung auf das enthaltende Peroxid bzw. Wasserstoffperoxid hat, produziert werden. Durch die bisher stattgefundene katalytisch abbauende Wirkung von Schwermetalionen auf das Peroxid stand dieses im eigentlichen Bleichprozess nicht mehr zur Verfügung. Dies führte zu höheren Herstellungskosten.Such Ca or Mg compound particles are relatively inexpensive to produce and can be produced with little contamination, ie with a small proportion of heavy metal ions, which has a catalytically degrading effect on the containing peroxide or hydrogen peroxide. As a result of the catalytically degrading effect of heavy metal ions on the peroxide which has taken place so far, this was no longer available in the actual bleaching process. This resulted in higher manufacturing costs.
Ca-Verbindungen weisen bekanntlich einen höheren pH-Wert auf und erzielen dadurch eine stärkere bleichende Wirkung für die organischen Fasermaterialien. Allerdings neigen Ca-Ionen auch zur Bildung unlöslicher Verbindungen, wie z. B. Oxalate, die sich im Herstellungsverfahren nachteilig innerhalb der Bleichmischung ablagern können. Dies wird durch die Verwendung von schwerlöslichen Ca-Verbindungspartikeln in einer Variante der Erfindung vermieden, bei welcher nur Mg-lonen zur Bleichwirkung beitragen.As is known, Ca compounds have a higher pH and thus achieve a stronger bleaching effect for the organic fiber materials. However, Ca ions also tend to form insoluble compounds such. As oxalates, which can be deposited in the manufacturing process adversely within the bleaching mixture. This is avoided by the use of sparingly soluble Ca-compound particles in a variant of the invention in which only Mg ions contribute to the bleaching action.
Erlindungsgemäß weist die Bleichmischung zur Verwendung in einem Herstellungsverfahren für gebleichte Holzfasern bzw. Holzstoffe, Wasserstoffperoxid, alkalisch oder alkalisch reagierende Materialien, sowie - bezogen auf Partikeldurchmesser - submikroskalige oder nanoskalige Ca- und/oder Mg-Verbindungspartikel zum Bleichen der organischen Fasermaterialien auf.According to the invention, the bleaching mixture for use in a production process for bleached wood fibers or wood pulp, hydrogen peroxide, alkaline or alkaline reacting materials, and - based on particle diameter - submicroscale or nanoscale Ca and / or Mg compound particles for bleaching the organic fiber materials.
Vorteilhaft weisen die submikroskaligen Partikel einen Durchmesser von 0,1-0,3 µm auf.Advantageously, the submicroscale particles have a diameter of 0.1-0.3 μm.
Die nanoskaligen Partikel können vorteilhaft einen Durchmesser von weniger als 100 nm aufweisen.The nanoscale particles may advantageously have a diameter of less than 100 nm.
Sowohl die submikroskaligen als auch die nanoskaligen Partikel sind bevorzugt oval und/oder sphärisch in ihrer Form ausgebildet. Sie sind demzufolge nicht plättchen- oder faserförmig in ihrer Form.Both the submicron-scale and the nanoscale particles are preferably formed in an oval and / or spherical shape. They are therefore not platelet or fibrous in shape.
Die angegebenen Partikeldurchmesser beziehen sich auf eine Messung als d50 mittels Laserbeugung, z.B. Cilas-Gerät, Fa. Quantachrome, REM (Raster Electron Microscopy) oder TEM (Transmission Electron Microscopy). Bevorzugt werden submikroskalige oder nanoskalige Verbindungspartikel aus den Verbindungen CaO, Ca(OH)2. CaCO3, MgO, Mg(OH)2 sowie Mischungen hieraus ausgewählt. Dies kann in jedem Verhältnis sowie in Form von Folgeprodukten, Pulver sowie wässriger Suspension erfolgen.The specified particle diameters refer to a measurement as d50 by means of laser diffraction, eg Cilas apparatus, Quantachrome, REM (scanning electron microscopy) or TEM (transmission electron microscopy). Preference is given to submicron-scale or nanosize compound particles of the compounds CaO, Ca (OH) 2 . CaCO 3 , MgO, Mg (OH) 2 and mixtures thereof. This can be done in any ratio and in the form of secondary products, powder and aqueous suspension.
Als Rohstoffe für die Herstellung der Mg- und/oder Ca-Verbindungspartikel werden bevorzugt natürliche, vergleichsweise reine Carbonate eingesetzt, wie beispielsweise MgCa(CO3)2 (Dolomit). Alternativ können auch synthetische bevorzugt chemisch reine Materialien hierfür verwendet werden.As raw materials for the production of the Mg and / or Ca compound particles, preference is given to using natural, comparatively pure carbonates, such as, for example, MgCa (CO 3 ) 2 (dolomite). Alternatively, synthetic preferably chemically pure materials can be used for this purpose.
Alternativ zu der hier genannten natürlichen Ca- und/oder Mg-Verbindung als Rohstoff können auch alle anderen natürlich vorkommenden oder synthetischen Mischverbindungen dieser oder verwandter Art als Basis für Ca- und/oder Mg-Verbindungspartikel und damit für die Bleichmischung herangezogen werden. Ein Beispiel hierfür ist beispielsweise Huntit, welches eine Ca-Mg-CO3-Mischverbindung ist.As an alternative to the natural Ca and / or Mg compound mentioned here as raw material, it is also possible to use all other naturally occurring or synthetic mixed compounds of this or related type as the basis for Ca and / or Mg compound particles and thus for the bleaching mixture. An example of this is, for example, huntite, which is a Ca-Mg-CO 3 mixed compound.
Ebenso können sämtliche Mischungen bzw. Verbindungen der hier vorgeschlagenen Ca- bzw. Mg-Verbindungen und deren Folgeprodukte mit allen anderen geeigneten Ca- oder Mgoder sonstigen Verbindungen vermischt werden, um eine Modifizierung zu erhalten, die letztendlich zu einem ähnlichen Ergebnis in der Funktion, gegebenenfalls zu einer Verstärkung, Milderung oder Verzögerung der gewünschten Eigenschaften, führt. Dies betrifft insbesondere Verbindungen der zweiten Hauptgruppe des Periodensystems oder anderer zweiwertiger Metallionen.Likewise, all mixtures or compounds of the proposed here Ca or Mg compounds and their derivatives can be mixed with all other suitable Ca or Mg or other compounds to obtain a modification, which ultimately leads to a similar result in the function, if appropriate to amplify, mitigate or delay the desired properties. This applies in particular to compounds of the second main group of the periodic table or other divalent metal ions.
Gebleichte Holzstoffe, insbesondere Holzfasern können durch eine derartige Bleichmischung gebleicht werden. Dies ist vorteilhaft in der Papierindustrie einzusetzen. Üblicherweise erfolgt die Bleiche derartiger Holzfasern oxidativ mit Hilfe von Wasserstoffperoxid. Zusätzlich können Wasserglas, alkalische oder alkalisch reagierende Materialien sowie Komplexbildner vorhanden sein.Bleached wood pulps, especially wood pulp, can be bleached by such a bleach mixture. This is advantageous to use in the paper industry. The bleaching of such wood fibers usually takes place oxidatively with the aid of hydrogen peroxide. In addition, water glass, alkaline or alkaline materials and complexing agents may be present.
Die für die Bleichmischung erfindungsgemäß verwendeten Ca- und/oder Mg-Verbindungspartikel können sowohl als Pulver als auch in Form einer Suspension hergestellt werden.The Ca and / or Mg compound particles used according to the invention for the bleaching mixture can be prepared both as a powder and in the form of a suspension.
Aufgrund der Verwendung von submikroskaligen und nanoskaligen Ca- und/oder MgVerbindungspartikeln kann erreicht werden, dass durch die Verwendung dieser Primärartikel eine sehr hohe Reaktivität und damit Bleichwirkung innerhalb der Bleichmischung, auch aufgrund des erhöhten Oberflächenanteils bedingt durch die Vielzahl der Partikel, erhalten wird.Due to the use of submicroscale and nanoscale Ca and / or Mg compound particles, it can be achieved that the use of these primary articles results in a very high reactivity and thus bleaching effect within the bleaching mixture, also due to the increased surface fraction due to the multiplicity of particles.
Bevorzugt werden die Ca- und/oder Mg-Verbindungspartikel im submikroskaligen und nanoskaligen Bereich dadurch hergestellt, dass natürliche Karbonate durch thermische Verfahren zumindest teilweise in die Oxide überführt werden, Durch Wahl der entsprechenden Verfahrensparameter bei der thermischen Behandlung werden Primärpartikel in submikro- und nanoskalige Korngrößen erhalten. Durch die Umsetzung dieser werden sie in andere Verbindungen, z. B. die Hydrate, überführt, wobei sich die Korngröße der Primärpartikel praktisch nicht verändert. Hierdurch bleiben die submikro- bzw. nanoskaligen Partikelgrößen erhalten.The Ca and / or Mg compound particles are preferably produced in the sub-microscale and nanoscale range by at least partially converting natural carbonates into the oxides by thermal processes. By choosing the appropriate process parameters during the thermal treatment, primary particles become submicron and nanoscale grain sizes receive. By the implementation of these they are in other compounds, eg. As the hydrates, transferred, wherein the grain size of the primary particles practically does not change. This preserves the submicron or nanoscale particle sizes.
Besonders vorteilhaft ist bei den Ca- und/oder Mg-Verbindungspartikeln und der damit zusammenhängenden Bleichmischung, dass diese durch die Wahl der Parameter der thermi-Zwischen Teil- und Vollkalzinat können anforderungsspezifische Dreiphasensysteme aus CaCO3, MgO und CaO bzw. CaCO3, Mg(OH)2 und Ca(OH)2 gewählt werden, um die ideale Kombination aus Reaktivität und Ablagerungen oder sonstiger positive Eigenschaften zu erzielen.With the Ca and / or Mg compound particles and the bleaching mixture associated therewith, it is particularly advantageous for them to be selected by the choice of the parameters of the thermal intermediates Particulate and full calcinate can be selected to suit specific three-phase systems of CaCO 3, MgO and CaO or CaCO 3, Mg (OH) 2 and Ca (OH) 2 to achieve the ideal combination of reactivity and deposits or other beneficial properties.
Die Ca- und Mg-Produkte sind zudem preiswert und chemisch hochrein, so dass nahezu keine Sekundärverunreinigung durch Metall- oder Schwermetallionen stattfindet und daher auch Komplexierungsmittel eingespart und trotzdem eine ausreichende Qualität erzielt werden kann. Die hohe chemische Produktreinheit zeigt sich auch in dem sehr hohen Weißgrad, welcher zusätzliche Vorteile bei der Herstellung sehr heller Faserprodukte bringt.The Ca and Mg products are also inexpensive and chemically highly pure, so that almost no secondary contamination by metal or heavy metal ions takes place and therefore also saves complexing agent and still sufficient quality can be achieved. The high chemical purity of the product is also reflected in the very high whiteness, which brings additional advantages in the production of very light fiber products.
Es wird gezeigt in:
- Fig. 1a und 1 b
- zeigen REM- Aufnahmen von natürlichem Mg(OH)2;
- Fig. 2a und 2b
- zeigen REM- Aufnahmen von synthetischem Mg(OH)2;
- Fig. 3a und 3b
- zeigen REM- Aufnahmen von teilkalzinierten bzw. vollkalziniertem Dolomit;
- Fig. 4a und 4b
- zeigen REM- Aufnahmen von teilkalzinierten bzw. vollkalziniertem Dolomit;
- Fig. 5a und 5b
- zeigen REM- Aufnahmen von teilkalzinierten bzw. vollkalziniertem Dolomit;
- Fig. 6a und 6b
- zeigen REM- Aufnahmen von teilkalzinierten bzw. vollkalziniertem Dolomit;
- Fig. 7a und 7b
- zeigen REM-Aufnahmen von hydratisiertem Dolomit; und
- Fig. 8a und 8b
- zeigen REM-Aufnahmen von hydratisiertem Dolomit.
- Fig. 1a and 1b
- show SEM images of natural Mg (OH) 2 ;
- Fig. 2a and 2b
- show SEM images of synthetic Mg (OH) 2 ;
- Fig. 3a and 3b
- show SEM images of partially calcined or fully calcined dolomite;
- Fig. 4a and 4b
- show SEM images of partially calcined or fully calcined dolomite;
- Fig. 5a and 5b
- show SEM images of partially calcined or fully calcined dolomite;
- Fig. 6a and 6b
- show SEM images of partially calcined or fully calcined dolomite;
- Fig. 7a and 7b
- show SEM images of hydrated dolomite; and
- Fig. 8a and 8b
- show SEM images of hydrated dolomite.
Das Mg(OH)2 enthält feine, natürliche Partikel in einer Korngröße von etwa 1-3 µm, vereinzelt auch feiner.
The Mg (OH) 2 contains fine, natural particles in a particle size of about 1-3 μm, occasionally also finer.
In synthetischem Mg(OH)2 sind gut ausgebildete Kristalle zu erkennen. Die Korngröße beträgt etwa 0.5-1 µm. Vereinzelt sind Aggregate vorhanden.
Synthetic Mg (OH) 2 shows well-formed crystals. The grain size is about 0.5-1 microns. Isolated units are available.
Dazu wird Dolomit CaMg(CO3)2 bei erhöhter Temperatur in teil- bis vollkalzinierten Dolomit (CaCO3 und MgO über ein Dreiphasensystem CaO, CaCO3 und MgO bis hin zu CaO und MgO) überführt. Durch die Wahl des gezeigten Temperaturprofils und der Erwärmungszeit lässt sich dabei submikro- bzw. nanoskaliges MgO- und CaCO3 (Teilkalzinierung) analog dem Dreiphasensystem bis zum MgO und CaO (Vollkalzinat) herstellen.For this purpose, dolomite CaMg (CO 3 ) 2 is converted at elevated temperature in partially to fully calcined dolomite (CaCO 3 and MgO via a three-phase system CaO, CaCO 3 and MgO up to CaO and MgO). By choosing the temperature profile shown and the heating time can be submicron or nanoscale MgO and CaCO 3 (Teilkalzinierung) analogous to the three-phase system to produce MgO and CaO (Vollkalzinat).
Beim teilkalzinierten Dolomit sind Primärpartikel aus MgO und CaCO3 in einer Komgröße von 50 bis 100 nm zu erkennen.In partially calcined dolomite primary particles of MgO and CaCO 3 can be seen in a grain size of 50 to 100 nm.
Beim vollkalzinierten Dolomit liegen die Primärpartikel ebenfalls in einer Korngröße von 50 bis 100 nm vor und bestehen aus CaO und MgO.In fully calcined dolomite, the primary particles are also present in a particle size of 50 to 100 nm and consist of CaO and MgO.
Nanoskalige Primärpartikel bei teil- bis vollkalziniertem Dolomit lassen sich auch erhalten, wenn Dolomit innerhalb sehr kurzer Zeit auf sehr hohe Temperatur gebracht wird.Nanoscale primary particles in partially calcined to fully calcined dolomite can also be obtained when dolomite is brought to very high temperature within a very short time.
Die bei der Kurzzeit-Kalzinierung erhaltenen teil- bis vollkalzinierten Materialien enthalten ebenfalls nanoskalige Primärpartikel mit einer Korngröße von 50-100 nm.The partially to fully calcined materials obtained in the short-time calcination also contain nanoscale primary particles with a particle size of 50-100 nm.
Bei teilkalziniertem Dolomit (aus Beispiel 3 oder 4) lässt sich das MgO durch wässrige Hydratisierung in submikron- bzw. nanoskalige Mg(OH)2-Partikel überführen, wobei die Größe der CaCO3-Partikel erhalten bleibt. Diese Partikel können dann der Bleichmischung zugemischt werden. Der Umsetzungsgrad von MgO zu Mg(OH)2 beträgt > 80 % bis hin zu > 90 % der Theorie.In partially calcined dolomite (from Example 3 or 4), the MgO can be converted by aqueous hydration in submicron or nanoscale Mg (OH) 2 particles, the size of the CaCO 3 particles is retained. These particles can then be added to the bleaching mixture. The degree of conversion of MgO to Mg (OH) 2 is> 80% up to> 90% of theory.
Das Material enthält Aggregate und freiliegende Partikel. Die Korngroße der Primärpartikel beträgt etwa 50-200 nm. Diese bestehen aus Mg(OH)2 und CaCO3.The material contains aggregates and exposed particles. The grain size of the primary particles is about 50-200 nm. These consist of Mg (OH) 2 and CaCO 3 .
Bei vollkalziniertem Dolomit (aus Beispiel 3 oder 4) lässt sich sowohl MgO und auch CaO durch wässrige Hydratisierung in submikron- bzw. nanoskalige Mg(OH)2- und Ca(OH)2-Partikel überführen, wobei die Größe der ursprünglichen Oxid-Partikel erhalten bleibt. Der Umsetzungsgrad von MgO zu Mg(OH)2 bzw. von CaO zu Ca(OH)2 beträgt > 90 % der Theorie.In fully calcined dolomite (from Example 3 or 4), both MgO and CaO can be converted by aqueous hydration in submicron or nanoscale Mg (OH) 2 - and Ca (OH) 2 particles, the size of the original oxide particles preserved. The degree of conversion of MgO to Mg (OH) 2 or of CaO to Ca (OH) 2 is> 90% of theory.
Das Material enthält Aggregate und freiliegende Partikel. Die Korngroße der Primärpartikel beträgt etwa 50-200 nm. Diese bestehen aus Mg(OH)2 und Ca(OH)2.The material contains aggregates and exposed particles. The grain size of the primary particles is about 50-200 nm. These consist of Mg (OH) 2 and Ca (OH) 2 .
Die Beispiele zeigen, dass es auf dem hier beschriebenen Weg möglich ist, Oxide, Carbonate und Hydroxide in submikro- bzw. nanoskaliger Primärkorngroße herzustellen, die sich in ihrer Größe und Reinheit von den bisher bekannten analogen Materialien unterscheiden und sich durch die daraus resultierende sehr hohe Reaktivität besonders für die Bleiche organischer Fasermaterialien eignen.The examples show that it is possible in the way described here to produce oxides, carbonates and hydroxides in submicron or nanoscale primary grain size, which differ in size and purity from the previously known analogous materials and by the very high Reactivity are particularly suitable for the bleaching of organic fiber materials.
Meist bevorzugt:
- Ziel Primärkorngröße: Schwerpunkt bei 50-200 nm
- Ziel Korngröße mittels Laserbeugung, z.B. Cilas-Gerät, Fa. Quantachrome: d99=20, d90=10. d50=2 µm
- Target primary grain size: center of gravity at 50-200 nm
- Target particle size by means of laser diffraction, eg Cilas instrument, Quantachrome: d99 = 20, d90 = 10. d50 = 2 μm
Meist bevorzugt
Ziel Primärkorngröße: Schwerpunkt bei 50-200 nm
Ziel Korngröße mittels Laserbeugung, z.B. Cilas-Gerät, Fa. Quantachrome: d99=20, d90=10. d50=2 µmMostly preferred
Target primary grain size: center of gravity at 50-200 nm
Target particle size by means of laser diffraction, eg Cilas instrument, Quantachrome: d99 = 20, d90 = 10. d50 = 2 μm
Teilkalzinierter Dolomit (MgO und CaCO3 nach wässriger Hydratisierung:
Meist bevorzugt
Ziel Primärkorngröße: Schwerpunkt bei 150-300 nm
Ziel Korngröße mittels Laserbeugung, z.B. Cilas-Gerät, Fa. Quantachrome: d99=20, d90=10. d50=2 µmMostly preferred
Target primary grain size: center of gravity at 150-300 nm
Target particle size by means of laser diffraction, eg Cilas instrument, Quantachrome: d99 = 20, d90 = 10. d50 = 2 μm
Teilkalzinierter Dolomit (MgO und CaO) nach wässriger Hydratisierung:
Meist bevorzugt
Ziel Primärkorngröße: Schwerpunkt bei 150-300 nm
Ziel Korngröße mittels Laserbeugung, z.B. Cilas-Gerät, Fa. Quantachrome: d99=20, d90=10. d50=2 µmMostly preferred
Target primary grain size: center of gravity at 150-300 nm
Target particle size by means of laser diffraction, eg Cilas instrument, Quantachrome: d99 = 20, d90 = 10. d50 = 2 μm
Wie oben beschrieben können zwischen Teil- und Vollkalzinat anforderungsspezifische Dreiphasensysteme aus CaCO3, MgO und CaO gewählt werden, um die ideale Kombination aus Reaktivität und akzeptabler Ablagerungen zu erzielen.As described above, partial-to-full calcined demand-specific three-phase systems of CaCO 3 , MgO, and CaO can be selected to achieve the ideal combination of reactivity and acceptable deposits.
-
a) Oxid-Carbonat-Mischungen:
- Mischung der Komponenten MgO, CaO und CaO3. Diese Produktgruppe liegt chemisch zwischen Teil- und Vollkalzinat.
- Mixture of components MgO, CaO and CaO 3 . This product group is chemically between Partial and Vollkalzinat.
-
b) Hydroxid-Carbonat-Mischungen:
- Mischung der Komponenten Mg(OH)2, Ca(OH)2 und CaCO3. Das Ausgangsmaterial zu diesem Produkt liegt chemisch zwischen Teil- und Vollkalzinat, wurde hier aber hydratisiert.
- Mixture of the components Mg (OH) 2 , Ca (OH) 2 and CaCO 3 . The starting material for this product is chemically between partial and full calcine, but was hydrated here.
Hierzu wird ungebleichter Holzstoff bzw. Holzfasern unter Verwendung von verschiedenen alkalisch wirkenden Zusätzen mit Peroxid gebleicht und vom Produkt der Weißgrad sowie der Gelbwert bestimmt. Parallel dazu wird auch der COD-Gehalt bestimmt.
Feststoffgehalt = 23 % COD = chemical oxygen demand
Brightn. = Weißgrad R 457 Temperature = 65 °C
Dauer = 3 h H2O2 = 3
Solids content = 23% COD = chemical oxygen demand
Brightn. = Whiteness R 457 Temperature = 65 ° C
Duration = 3 h H2O2 = 3
Gebleichte organische Fasermaterialien, wie Holzfasern mit dem höchsten Weißgrad und/oder dem niedrigsten Gelbwert und/oder dem niedrigsten COD im Prozesswasser wurden dann verhalten, wenn die beschriebenen Ca-Mg-Produkte als alkalisch wirkende Komponente für die oxidische Bleiche eingesetzt wurden.Bleached organic fiber materials, such as wood fibers having the highest whiteness and / or lowest yellowness and / or lowest COD in the process water, were then behaving when the described Ca-Mg products were used as the alkaline component for the oxide bleaching.
Die Ca-Mg-Produkte sind hinsichtlich Weißgraderzielung besser als Calciumhydroxid und sind vergleichbar dem Magnesiumhydroxid. Der stabilisierende Effekt von Wasserglas ist bei allen Ca-Mg-Produkten immer noch deutlicher (1 bis 2 Weißgradpunkte) als bei Magnesiumhydroxid. Zwar wird bei Natriumhydroxid mit Natriumsilikat der höchste Endweißgrad erhalten, allerdings auch der mit Abstand höchste COD-Wert. Dieser Ist bei den Ca-Mg-Produkten deutlich reduziert. Die Pulver- (= Oxid) oder Slurry- (= Hydrat) Form zeigt keine Unterschiede auf, beide sind gleichermaßen geeignet.The Ca-Mg products are better than calcium hydroxide in terms of whitening and are comparable to magnesium hydroxide. The stabilizing effect of water glass is still more pronounced (1 to 2 whiteness points) for all Ca-Mg products than for magnesium hydroxide. Although the highest final whiteness is obtained with sodium silicate with sodium silicate, it is also by far the highest COD value. This is significantly reduced with the Ca-Mg products. The powder (= oxide) or slurry (= hydrate) form shows no differences, both are equally suitable.
Da auch die Reinheit der Ca-Mg-Produkte deutlich höher und die Kosten deutlich niedriger als z.B. bei Natronlauge oder Mg(OH)2 sind und zudem auch die Ca-Komponente an die spezifischen Anforderungen (Reaktivität vs. Ablagerungstendenz) angepasst werden kann sind die anfangs gestellten Aufgaben bzw. Ziele gelöst worden.Since the purity of the Ca-Mg products are significantly higher and the costs significantly lower than, for example, with sodium hydroxide or Mg (OH) 2 and also the Ca component can be adapted to the specific requirements (reactivity vs. deposition tendency) are the initially set tasks or goals have been resolved.
Es werden organische Fasermaterialien, wie Holzfasern hergestellt unter Verwendung von submikro- und nanoskaligen Calcium- und Magnesiumverbindungen sowie deren Herstellung beschrieben.It describes organic fiber materials, such as wood fibers produced using submicro and nano-scale calcium and magnesium compounds and their preparation.
Die REM-Aufnahmen der Ca-Mg-Produkte zeigen deutliche Unterschiede dieser im Vergleich zu den bereits bekannten Materialien, hauptsächlich in der Korngröße der Primärpartikel sowie der Kornform und Korngröße sowie der Mikrostruktur oder der Anlagerung der Partikel zueinander.The SEM images of the Ca-Mg products show significant differences compared to the already known materials, mainly in the grain size of the primary particles and the grain shape and grain size and the microstructure or the addition of the particles to each other.
Daraus lässt sich folgern, dass die Ca-Mg-Produkte sich von den marktbekannten Produkten unterscheiden und aufgrund der submikro- und nanoskaligen Partikelgröße auch eine erhebliche andere verbesserte und umfangreichere Funktionalität in der Anwendung zeigen, wie durch die Versuche belegt werden konnte. Im Ergebnis lassen sich damit gebleichte organische Fasermaterialien, wie Holzfasern mit besserer Qualität erzeugen.From this it can be concluded that the Ca-Mg products differ from the market-known products and because of the submicro- and nano-scale particle size also show a considerable other improved and more extensive functionality in the application, as could be proven by the experiments. As a result, bleached organic fiber materials such as wood fibers of better quality can be produced.
Claims (9)
- Method of producing bleached wood fibres,
characterised in that
a bleach mixture comprising hydrogen peroxide, alkaline or alkaline reaction-producing materials as well as sub-micro scale or nano scale particles of Ca and/or Mg compounds with a particle diameter of between 50 nm and 300 nm is used to bleach the organic fibre materials, and the Ca and/or Mg compound particles are obtained in a preceding production step by partially or completely calcining Ca and/or Mg compounds. - Production method as claimed in claim 1,
characterised in that
more than 10% of the Ca and/or Mg compound particles have a particle diameter of less than 100 nm. - Production method as claimed in one of the preceding claims, characterised in that
the compound particles have oval and/or spherical shapes. - Production method as claimed in one of the preceding claims, characterised in that
the Ca and/or Mg compound particles are made up of CaO and/or Ca(OH)2 and/or CaCO3 and/or MgO and/or Mg(OH)2. - Production method as claimed in one of the preceding claims, characterised in that
the Ca and/or Mg compound particles are produced in a preceding production step by partially or completely calcining MgCa(CO3)2 (dolomite) or other Ca-Mg-Co3 mixed compounds, such as CaMg3(CO3)4 (huntite). - Use of a bleach mixture comprising hydrogen peroxide, alkaline or alkaline reaction-producing materials as well as sub-micro scale or nano scale particles of Ca and/or Mg compounds with a particle diameter of between 50 nm and 300 nm to bleach wood fibres.
- Use of a bleach mixture as claimed in claim 5 or 6, characterised in that
more than 10% of the Ca and/or Mg compound particles have a particle diameter of less than 100 nm. - Use of a bleach mixture as claimed in claim 5-7, characterised in that
the Ca and/or Mg compound particles are made up of CaO and/or Ca(OH)2 and/or CaCO3 and/or MgO and/or Mg(OH)2. - Bleached wood material,
characterised in that
the wood material is produced by a method as claimed in one of preceding claims 1 - 5.
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DE102009050570.9A DE102009050570B4 (en) | 2008-10-23 | 2009-10-23 | Production process for bleached organic fiber materials and use of a bleaching agent |
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EP2180095A1 EP2180095A1 (en) | 2010-04-28 |
EP2180095B1 true EP2180095B1 (en) | 2013-12-04 |
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DE102008063531B4 (en) * | 2007-12-18 | 2014-11-20 | Bene_Fit Systems Gmbh & Co. Kg | Composition for stabilizing halogen-containing polymers, process for their preparation and use |
EP2314765B1 (en) * | 2009-10-01 | 2017-11-29 | bene_fit systems GmbH & Co. KG | Production of a fibre compound, use of same and fibre compound |
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DE3110882C2 (en) * | 1981-03-20 | 1983-07-07 | Mannesmann AG, 4000 Düsseldorf | Method and device for bleaching chemically produced pulp with ozone |
SE512137C2 (en) | 1992-10-29 | 2000-01-31 | Eka Chemicals Ab | Process for bleaching lignocellulosic pulp |
US5571378A (en) | 1993-11-23 | 1996-11-05 | Hampshire Chemical Ltd. | Process for high-pH metal ion chelation in pulps |
DE4340043A1 (en) | 1993-11-24 | 1995-06-01 | Henkel Kgaa | Use of nitrogen-containing complexing agents in wood pulp bleaching |
DE4400954B4 (en) * | 1994-01-14 | 2007-03-01 | Stefan Kürzeder | Process for increasing the brightness of bleaching wood pulp with hydrogen peroxide |
DE19614587A1 (en) | 1996-04-13 | 1997-10-16 | Jaschinski Thomas Dipl Holzw | Process and bleaching solution for bleaching cellulosic fibers |
US6056853A (en) | 1996-06-13 | 2000-05-02 | Orica Australia Pty. Ltd. | Process for peroxide bleaching of pulp using MgO particles |
US7052578B2 (en) * | 2000-01-28 | 2006-05-30 | Martin Marietta Magnesia Specialties, Inc. | Process employing magnesium hydroxide in peroxide bleaching of mechanical pulp |
DE10320618A1 (en) * | 2003-05-08 | 2004-11-18 | Papierfabrik Albbruck Gmbh & Co. Kg | Process for bleaching fibrous materials |
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2009
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