EP2178635A1 - Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials - Google Patents

Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials

Info

Publication number
EP2178635A1
EP2178635A1 EP08773855A EP08773855A EP2178635A1 EP 2178635 A1 EP2178635 A1 EP 2178635A1 EP 08773855 A EP08773855 A EP 08773855A EP 08773855 A EP08773855 A EP 08773855A EP 2178635 A1 EP2178635 A1 EP 2178635A1
Authority
EP
European Patent Office
Prior art keywords
extract
acid
adsorbent
magnesium
source
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08773855A
Other languages
German (de)
French (fr)
Inventor
Jose Antonio Ortiz Niembro
Eduardo Gonzales Lozano
Fidel Pacheco Garcia
Genoveva Rosano Oertega
Veronica Martinez Quevedo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sued Chemie IP GmbH and Co KG
Original Assignee
Sued Chemie AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sued Chemie AG filed Critical Sued Chemie AG
Priority to EP08773855A priority Critical patent/EP2178635A1/en
Publication of EP2178635A1 publication Critical patent/EP2178635A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • B01J20/08Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
    • C01F7/782Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen containing carbonate ions, e.g. dawsonite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
    • C01F7/784Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/20Two-dimensional structures
    • C01P2002/22Two-dimensional structures layered hydroxide-type, e.g. of the hydrotalcite-type
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • C02F2001/422Treatment of water, waste water, or sewage by ion-exchange using anionic exchangers
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/101Sulfur compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/06Contaminated groundwater or leachate
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/42Nature of the water, waste water, sewage or sludge to be treated from bathing facilities, e.g. swimming pools
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents

Definitions

  • This invention relates to a method for the synthesis of an adsorbent which is in particular suitable for the adsorption of sulfur-containing anions in water purification. Further, the invention relates to a method for purification of water.
  • Layered Double Hydroxides are a class of ionic lamellar solids comprising positively charged layers formed of divalent and trivalent metal cations, for example Mg 2+ and Al 3+ .
  • a typical representative of this class of minerals is hydrotalcite .
  • the general formula of hydrotalcite is Mg 6 Al 2 (OH) 6 CO 3 * 4H 2 O.
  • the crystal structure of hydrotalcite may be derived from brucite, (Mg(OH) 2 ), which forms an octahedron as a subunit of a layered structure. Partial replacement of Mg 2+ ions with Al 3+ ions in the brucite structure results in an excess of positive charge, which is compensated in the hydrotalcite structure by anions introduced between the layers of the crystal structure.
  • Suitable anions are e.g. hydroxide and carbonate anions, which also may be hydrated.
  • the anions introduced into interlayer spaces as well as crystal water molecules are only weakly bonded to the crystal layers. Therefore, hydrotalcite-like compounds can be used e.g. as anion exchangers, polymer stabilizer, antiacids, anion scavengers, adsorbents and for the controlled release of anions.
  • US 4,458,030 discloses an adsorbent composition comprising a combination of a hydrotalcite compound and activated carbon.
  • the hydrotalcite compound has a relatively high specific surface area, for example a BET specific surface area of about 50 to about 200 m 2 /g and a secondary particle diameter of about 0.1 -
  • the composite adsorbent shows an increased adsorptive power in comparison to the individual compounds, in particular for anions like nitrate, chloride, sulfate, acetate, oxalate and iron hexacyanoferrate.
  • the hydrotalcite used in the adsorbent may be available in the market or may be produced by methods known per se.
  • the hydrotalcite may be produced by reacting an aqueous solution of a water-soluble magnesium compound and/or a water soluble zinc compound, such as magnesium chloride, magnesium sulfate, zinc chloride and zinc sulfate, with an aqueous solution of a water-soluble aluminium compound, such as aluminium chloride, aluminium sulfate and sodium alumi- nate together with an aqueous solution of an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate and sodium oxalate.
  • a water-soluble magnesium compound such as magnesium chloride, magnesium sulfate, zinc chloride and zinc alumi- nate
  • an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate and sodium oxalate.
  • an aqueous solution of a zinc salt is used in this reaction, it is preferred to carry out the reaction at a pH of at least about 6. If an aqueous solution of a
  • DE 41 40 746 discloses a method for the sorption of weak polar and non-polar substances in polar media like process water.
  • the method comprises the use of hydrophobically modified hydrotalcite for adsorption of hydrocarbons.
  • the modified hydrotalcite is synthesized by mixing fatty acids with sodium aluminate and magnesia chloride.
  • US 5,399,329 discloses a process for producing hydrotalcite-like materials having a sheet-like morphology and having an average broadness to thickness ratio ranging from 50 to 5.000 and having the following formula:
  • crystalline hydrotalcite compounds are excellent adsorbents for a variety of anions in many different applications. Nevertheless crystalline hydrotalcite compounds are relatively expensive due to the purity of the educts and complex synthesis conditions of the high crystalline hydrotalcite product. Special crystallization treatment and especially heating steps like calcination increase the complexity and the costs of the synthesis process even more.
  • an extract produced as a by-product in the manufacturing of bleaching earth is used as a starting material in the synthesis of the adsorbent.
  • the extract is selected such that the extract is rich in aluminium ions and rich in iron ions.
  • the extract usually also contains magnesium ions such that the extract, at least in part, may also serve as a magnesium source for the production of an adsorbent.
  • the inventors have found that by using an extract obtained as by-product in the production of bleaching earth that is rich in iron ions, an adsorbent is obtained that is particularly suitable for removing sulfur-containing anions, in particular sulfide ions and sulfate ions, from drinking water.
  • the precipitate obtained by- addition of a base and carbonate ions must only be dried and optionally milled after separation from the liquid phase and must not be calcined at higher temperatures. Therefore the process of the invention may be performed in a simple and cost- efficient manner and provides an adsorbent with sufficient adsorption capacity to be used in the purification of drinking water.
  • a method for the synthesis of an adsorbent suitable for the adsorption of anions comprising at least the following steps:
  • Bleaching earths are provided by extracting naturally occurring clays with strong mineral acids.
  • Naturally occurring clays contain a variety of different cations like Na, K, Ca, Mg, Al and Fe.
  • cations like Na, K, Ca, Mg, Al and Fe.
  • This solution is separated from the extracted clay material and is used e.g. in the treatment of waste water.
  • the acid treated clay may be used as bleaching earth for the treatment of edible oils or as catalyst material. Due to the economical relevance of bleaching earths in many industrial applications, the cation rich by-product solution is highly available and cheap.
  • the acid extract obtained as a by-product in the production of bleaching earth is selected such, that it is containing at least 6,5 g/1 aluminum ions and at least 4,5 g/1 iron ions, both calculated as elemental aluminum and elemental iron. If necessary, the iron content of the acid extract may be adjusted by adding suitable iron compounds, e.g. iron oxide or iron chloride.
  • the acid extract provided as a byproduct in the production of bleaching earth is combined with a magnesium source to adjust the magnesium concentration of the acid extract to at least 6.8 g/1, preferably within a range of 11.0 to 25.0 g/1, calculated as elemental magnesium.
  • a magnesium source to adjust the magnesium concentration of the acid extract to at least 6.8 g/1, preferably within a range of 11.0 to 25.0 g/1, calculated as elemental magnesium.
  • Many of the clays used as starting material in the production of bleaching earths also contain magnesium ions which are extracted during treatment of the clay with strong mineral acids. Therefore, the acid extract used as an aluminium source and an iron source in the method according to the invention also is rich in magnesium ions and, therefore, in most cases only an amount of magnesium ions has to be added which corresponds to the difference in magnesium concentration in the acid extract and the adsorbent to be synthesized.
  • the acid extract provided by the extraction of clays may therefore also serve at least in part as a magnesium source. Use of the extract therefore allows a very cost- efficient synthesis of the adsorbent. Besides aluminum, iron and magnesium ions the extract also may contain a high number of further ions. However, it was found that the presence of these further ions does not have any detrimental effect on the adsorption capacity of the adsorbent and no heavy metal ions are leached out during treatment of water with the adsorbent obtained by the method according to the invention.
  • a precipitate is produced.
  • an alkaline solution may be used a solution of e.g. NaOH, KOH, Ca(OH) 2 , Mg(OH) 2 -
  • NaOH is used as a base to neutralize the aluminium/magnesium source mixture.
  • the solution may be a concentrated solution.
  • a diluted aqueous alkaline solution is used to allow better handling and a better removal of the heat produced during neutralization.
  • the aqueous alkaline solution comprises 1 to 40 wt.-%, particularly preferred 10 to 30 wt.-% of the base.
  • a carbonate source to introduce carbonate ions as gallery ions and to thereby obtain a carbonated extract.
  • Any suitable carbonate source may be used.
  • a suitable carbonate source may be selected from the group of Na 2 CO 3 , NaHCO 3 , K 2 CO 3 , KHCO 3 , CaCO 3 , Ca (HCO 3 ) 2 , MgCO 3 , Mg (HCO 3 ) 2 .
  • the compounds may be used in pure form or as a mixture.
  • sodium carbonate (soda) is used as the carbonate source.
  • the pH of the mixture is preferably adjusted to at least 8, particularly preferred within a range of 8,5 to 9,5.
  • the precipitate is separated from the carbonated extract by suitable means, e.g. by filtration.
  • the separated precipitate is then dried and optionally milled.
  • the precipitate is dried at a low temperature at which the carbonate ions and the water bound in the adsorbent will not be separated from the crystal structure.
  • the temperature used for drying therefore is adjusted to 200 0 C at most, preferably within a range of 100 0 C to 150 0 C, particularly preferred within a range of 100 to 130 0 C. It is not necessary to calci- nate the precipitate to thereby obtain a well established hydro- talcite structure.
  • the precipitate preferably is not treated at a temperature of more than 300 0 C, particularly preferred not more than 200 0 C and most preferred is not treated at a temperature of more than 150 0 C.
  • the method according to the invention therefore does not comprise a calcination step and therefore the corresponding costs for energy are saved.
  • the dried precipitate may be milled to adjust the particle size.
  • the particle size is preferably adjusted to ⁇ 200 ⁇ m, particularly preferred within a range of 50 to 100 ⁇ m.
  • the particle size may be determined e.g. by sieving or laser granulatometry.
  • the adsorbent may be used in the form of a powder or may be formed to shaped bodies in a known manner.
  • the aqueous alkaline solution is added under high shear.
  • the high shear condition supports an uniform product forming process and prevents an early agglomeration and flocculation.
  • every suitable (slurry) mixing device including ultra-sonic treatment, can be used to induce the high shear agitation.
  • the duration and intensity of the high shear agitation can be varied depending on educt and product properties, like solubilty, particle size and dispersity.
  • the high shear condition is continued throughout the synthesis, i.e. until separation of the precipitate from the liquid phase.
  • the carbonate source may be added to the neutralized extract in solid form.
  • the carbonate source is added in the form of an aqueous solution to achieve a rapid reaction with the precipitate.
  • the aqueous carbonate source solution may be used in concentrated or diluted form.
  • the aqueous carbonate source has a solid content within a range of 1 to 40 wt.-%, particularly preferred within a range of 10 to 25 wt.-%.
  • the liquid acid extract phase provided as the starting material for the method according to the invention may be adjusted to any suitable temperature.
  • the liquid acid extract phase provided from the bleaching earth production is preferably adjusted to a temperature in a range of 50 to 90 0 C, particularly preferred in a range of 55 to 75 0 C. Handling of the liquid acid extract phase at temperatures above 90 0 C causes problems because of high corrosion of the apparatuses used for the synthesis of the adsorbent.
  • the aqueous alkaline solution and/or the carbonate source is preferably added at such a rate to the acid extract, that the heat produced by the neutralization reaction can be conveniently removed.
  • the acid extract is kept at a temperature within a range of 50 to 90 0 C, particularly preferred within a range of 55 to 75°C. If necessary, a cooling equipment may be provided to remove the heat produced during addition of the base.
  • the acid extract phase provided by the extraction of clays in the production of bleaching earth may be used as it is obtained in the extraction process.
  • the liquid acid extract phase provided from the bleaching earth production preferably has a solid content of less than 25 wt.-%, particularly preferred within a range of 10 to 20 wt.-%.
  • a high concentration of aluminum is preferred in the acid extract liquid phase.
  • the acid extract has an aluminum concentration of at least 8.5 g/1, calculated as elemental aluminum.
  • the aluminium concentration of the acid extract phase is adjusted within a range of 7.5 to 10.8 g/1.
  • the acid extract preferably contains at least 3.0 g/1 iron ions, particularly preferred 4.5 to 6.0 g/1 of iron ions, calculated as elemental iron.
  • the acid extract used as the starting material in the method according to the invention may be used as obtained in the extraction of clay with mineral acid in the production of bleaching earth. However, it is also possible to dilute the liquid extract phase to thereby better control the neutralization process.
  • the liquid extract phase provided as an aluminium source has an acid content of less than 20 wt.-%, particularly preferred within a range of 5 to 10 wt.-%.
  • the mixture is agitated at least 5 minutes, particularly preferred at least 10 minutes, before adding the aqueous alkaline solution.
  • the carbonated extract is preferably reacted for at least 1 hour, particularly preferred for at least 2 hours.
  • the precipitate is preferably washed with water after separation of the precipitate from the carbonated extract, i.e. before drying.
  • ani- ons e.g. carbonate anions
  • tap water e.g. distilled water
  • sulfate ions present in the precipitate should be removed.
  • the washing is preferably continued until the anion concentration in the washing water is below 3650 mg/1.
  • the anion concentration may be determined by standard methods known in the field of drinking water technology.
  • the acid extract used as the starting material in the method according to the invention is obtained by extraction of clay materials with strong mineral acid. As most clays also contain magnesium, the extract also contains magnesium ions. A typical magnesium concentration in the liquid extract, calculated as elemental magnesium, is in a range of 6.5 to 7.5 g/1. If the magnesium ion concentration is not high enough to obtain the desired magnesium concentration in the adsorbent material, a magnesium source is added to the aluminium source.
  • a preferred magnesium source is Mg(OH) 2 . Such Mg (OH) 2 may be provided e.g. in the form of brucite.
  • Other suitable magnesium sources are magnesium carbonate, activated magnesium oxide, or magnesium chloride.
  • the mixture of the acid extract serving as aluminium and iron source, magnesium source, aqueous alkaline solution and carbonate source is preferably kept under high shear conditions during the synthesis.
  • the high shear condition is achieved by stirring the mixture at a rotation speed within a range of 100 to 5000 rpm, preferably within the range of 1000 to 3000 rpm.
  • every suitable (slurry) mixing device can be used to induce the high shear agitation.
  • the stirring apparatus used should withstand the highly acidic or basic conditions present during the synthesis of the adsorbent.
  • the duration and intensity of the high shear agitation can be varied depending on educt and product properties, like solubilty, particle size and dispersity.
  • the continuous high shear agitation lasts for 1 - 480 minutes, preferably lasts for 10 - 240 minutes and particularly preferred lasts for 25 - 130 minutes .
  • the clay used as a starting material for obtaining the liquid acid extract phase used as the aluminium and iron source in the method according to the invention may be every clay commonly used for the production of bleaching earth.
  • the clay is selected from the group of smectitic clays.
  • Preferred smec- titic clays are selected from the group consisting of montmoril- lonite, bentonite, hectorite, nontronite, vermiculite, illite, saponite. Bentonite is particularly preferred. Bentonite mainly comprises montmorillonite. Montmorillonite has the general formula (Al 3 . 2 lVIgo.8) (Si 8 ) O 20 (OH) 4 (CO 3 ) 0.8-
  • the strong mineral acid used for extracting the clay may be every mineral acid commonly used in the production of high performance bleaching earth.
  • the mineral acid used for extracting the clay is selected from the group consisting of hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid and mixtures thereof.
  • the conditions used for extracting the clay are common to the skilled person.
  • the extraction is performed at a temperature close to the boiling point of the liquid phase.
  • a preferred temperature range is 80 to 100 0 C, particularly preferred a range of 85 to 95 0 C.
  • the duration of the extraction is selected such as desired by the activation of the bleaching earth.
  • the duration of the extraction is selected within a range of 1 to 10 hours, particularly preferred 4 to 8 hours.
  • the molar ratio Al/Mg in the reaction mixture, i.e. after adding the magnesium source to the aluminium source, is preferably selected within a range of 1.0 to 5.0, particularly preferred 2.0 to 3.0.
  • the acid extract obtained from the bleaching earth production and used as the starting material for the process according to the invention may contain further metal cations.
  • Preferred further metal cations are selected from the group of Ca, Na, K, Li, NH 4 + .
  • the adsorbent obtained with the method according to the invention has a high absorption capacity for anions and may be produced in an cost efficient manner.
  • the invention therefore is directed to a method for purification of water, wherein an adsorbent is prepared with a method as described above and the water to be purified is contacted with the adsorbent.
  • the adsorbent binds a variety of inorganic anions, e.g. SO 4 2-, SO 3 2" , S 2" , NO 3 “ , NO 2 “ , CN “ , N 3 “ , CrO 4 2” , PO 4 2” and organic anions like CH 3 COO “ , H 2 COO “ and (O 2 CCO 2 ) 2" .
  • the purification is performed in a known manner by e.g. mixing the water to be purified with a powder of the adsorbent.
  • the amount of adsorbent added to the water to be purified is preferably at least 4 mg/1 and is particularly preferred selected within a range of 5 to 10 mg/1, most preferred within a range of 6 to 8 mg/1.
  • the adsorbent may be provided in the form of spherical bodies that may form a fixed bed and the water to be purified is directed through the fixed bed.
  • the water to be purified may be e.g. spring-water, ground-water or surface water derived from e.g. rivers or lakes.
  • the adsorbent may also be used for the purification of beverages, foodstuff, swimming pool water, urban or industrial waste water.
  • the adsorbent is in particular suitable for the removal of sulfur-containing anions, like S 2 ⁇ , SO 3 2" and SO 4 2" . Additionally the adsorbent decreases the hardness of water by removing carbonate anions, thereby lowering the amount of hardly soluble salts like CaCO 3 , MgCO 3 , CaSO 4 and MgSO 4 .
  • the water to be purified has a sulfur content of at least 300 mg/1, particularly preferred of at least 500 mg/1 and most preferred is within a range of 400 to 100 mg/1, calculated as SO 4 2" anions.
  • the sulfur content of the water to be purified may be detected e.g. by the method described below.
  • Fig. 1 is a XRD pattern of the adsorbent obtained by the method according to the invention.
  • Fig. 2 is a diagram showing the amount of SO 4 2- , water hardness and pH after treatment of a water sample with various amounts of adsorbents.
  • X ml of the water sample to be analyzed are accurately measured into a 25 ml Erlenmeyer flask. A magnetic bar is inserted into the flask and the sample is stirred. Then "X" ml of a buffer solution, prepared by dissolving 16.9 g of ammonium chloride in 143 ml of 1 m ammonium hydroxide and a small amount of eriochrome black indicator are added and the mixture is titrated with 0.01 M EDTA solution until the red color of the indicator turns to blue. The amount of EDTA-solution ("A" ml) used is noted and the hardness is calculated according to the following equitation:
  • B is the mg CaCO 3 equivalent to 1 ml of EDTA solution.
  • B is 1 mg CaCO 3 / 1 ml of EDTA solution.
  • the sulfate ions are precipitated in a hydrochloric acid medium with barium chloride (BaCl 2 ) so as to form barium sulfate (BaSO 4 ) crystals of uniform size.
  • barium chloride BaCl 2
  • Light absorbance of the BaSO 4 suspension is measured by a nephelometer or transmission photometer and the sulfate concentration is determined by comparison of the reading with a standard curve.
  • 100 ml of the sample to be analyzed are pipetted into a 250 ml Erlenmeyer flask.
  • a magnetic bar is inserted into the flask and the sample is stirred.
  • 5.00 ml conditioning agent prepared by dissolving 30 g of magnesium chloride, 5 g sodium acetate, 1 g potassium nitrate and 20 ml of acetic acid in 500 ml of distilled water, are added and then a spoonful of BaCl 2 crystals and the solution is stirred for 1.0 min at constant speed.
  • the solution is poured into the absorption cell of the photometer (spectrometer: SPECTROQUANT Nova 60, 420 nm, light path 4 cm) and the turbidity is measured at 30 s intervals for 4 min. Maximum turbidity usu- ally occurs within 2 min and readings remain constant there after 3 to 10 min. Turbidity is considered to be the maximum reading in the 4 min interval.
  • the amount of sulfate ions is calculated according to the following equitation:
  • the pH is determined with a calibrated glass electrode.
  • the analysis of these metals is performed by means of a Spectrophotometer ICP plasma model Optima 3100 XL from Perkin Elmer, USA, according to the manufacturer's instructions.
  • the sample is injected into a high-temperature argon plasma, where the atoms are vaporized, excited and subsequently emit light that can be measured.
  • an amount of iodine solution is measured into a 500 ml flask estimated to be an excess over the amount of sulfide present. If necessary, the volume of the solution is brought to about 20 ml by addition of distilled water. Then, 2 ml of 6 N HCl are added. 200 ml of the sample to be analyzed are pipetted into the flask. The sample is back titrated with Na 2 S 2 Oa solution until the iodine color disappears. Towards the end of the titration starch solution is added for better visibility of the end point.
  • the precipitate is washed into the flask with about 100 ml of water. After addition of iodine solution and HCl, the sample may be back titrated as described above.
  • the amount of sulfide is calculated according to the following equitation:
  • a diffraction pattern of the adsorbent is displayed in fig. 1.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention discloses a method for the synthesis of hydro-talcite-like adsorbent which is in particular suitable for the adsorption of sulfur-containing anions, e.g. in the purification of drinking water. The method comprises mixing an aqueous aluminium source and aqueous magnesium source with an alkaline and/or soda containing solution under high shear agitation. As the aluminium source is used an extract derived from the extraction of clays with strong mineral acids in the production of bleaching earth. The product can be easily separated and directly used as an adsorbent for different anions.

Description

PREPARATION OF NEW HYDROTALCITE-LIKE ADSORBENTS USEFUL FOR THE
ADSORPTION OF ANIONIC MATERIALS
This invention relates to a method for the synthesis of an adsorbent which is in particular suitable for the adsorption of sulfur-containing anions in water purification. Further, the invention relates to a method for purification of water.
As a foodstuff drinking water must fulfill rigorous requirements as to purity and therefore has to pass several purification steps, e.g. to remove microbiological contaminants or heavy metal cations, before being ready to use. Humans however are very sensitive to some compounds and are able to recognize e.g. sulfurous compounds, e.g. H2S, also at very low levels. Contamination of drinking water by H2S leads to a malodorous taste. This is in particular a problem in areas of volcanic activity where in many cases the drinking water also after standard purification contains traces of sulfurous compounds. To remove also traces of such sulfurous compounds the drinking water may be treated with an adsorbent. However such adsorbent must be able to treat large amounts of water without being degraded and further must be provided at low cost.
Layered Double Hydroxides (LDH) are a class of ionic lamellar solids comprising positively charged layers formed of divalent and trivalent metal cations, for example Mg2+ and Al3+. A typical representative of this class of minerals is hydrotalcite . The general formula of hydrotalcite is Mg6Al2(OH)6CO3* 4H2O. The crystal structure of hydrotalcite may be derived from brucite, (Mg(OH)2), which forms an octahedron as a subunit of a layered structure. Partial replacement of Mg2+ ions with Al3+ ions in the brucite structure results in an excess of positive charge, which is compensated in the hydrotalcite structure by anions introduced between the layers of the crystal structure. Suitable anions are e.g. hydroxide and carbonate anions, which also may be hydrated. The anions introduced into interlayer spaces as well as crystal water molecules are only weakly bonded to the crystal layers. Therefore, hydrotalcite-like compounds can be used e.g. as anion exchangers, polymer stabilizer, antiacids, anion scavengers, adsorbents and for the controlled release of anions.
US 4,458,030 discloses an adsorbent composition comprising a combination of a hydrotalcite compound and activated carbon. The hydrotalcite compound has a relatively high specific surface area, for example a BET specific surface area of about 50 to about 200 m2/g and a secondary particle diameter of about 0.1 -
10 μm. The composite adsorbent shows an increased adsorptive power in comparison to the individual compounds, in particular for anions like nitrate, chloride, sulfate, acetate, oxalate and iron hexacyanoferrate. The hydrotalcite used in the adsorbent may be available in the market or may be produced by methods known per se. For example, the hydrotalcite may be produced by reacting an aqueous solution of a water-soluble magnesium compound and/or a water soluble zinc compound, such as magnesium chloride, magnesium sulfate, zinc chloride and zinc sulfate, with an aqueous solution of a water-soluble aluminium compound, such as aluminium chloride, aluminium sulfate and sodium alumi- nate together with an aqueous solution of an alkali such as sodium hydroxide, potassium hydroxide, ammonia, sodium carbonate and sodium oxalate. If an aqueous solution of a zinc salt is used in this reaction, it is preferred to carry out the reaction at a pH of at least about 6. If an aqueous solution of a magnesium salt is used, the reaction is carried out preferably at a pH of at least about 8. The hydrotalcite may optionally be calcined at a temperature of up to about 800 0C.
DE 41 40 746 discloses a method for the sorption of weak polar and non-polar substances in polar media like process water. The method comprises the use of hydrophobically modified hydrotalcite for adsorption of hydrocarbons. The modified hydrotalcite is synthesized by mixing fatty acids with sodium aluminate and magnesia chloride.
US 5,399,329 discloses a process for producing hydrotalcite-like materials having a sheet-like morphology and having an average broadness to thickness ratio ranging from 50 to 5.000 and having the following formula:
(Mg1-XAlx) (OH)2 xA" • m H2O
where A is a mono carboxylic anion of the formula RCOO", where R is of the formula CnH2n+1 and n = 0 - 5, x is a number ranging between 0.2 and 0.4 and m is a number between 0 and 4, said process comprising reacting a mixture of divalent metal cations comprising at least 50 mole percent magnesium cations and triva- lent metal cations comprising at least 50 mole percent aluminium cations, said divalent and trivalent metal cations being present in a ratio of about 1 : 1 to about 10 : 1, with a mono carboxylic anion having 1 - 6 carbon atoms, in an aqueous slurry at a temperature of at least 40 0C, at a pH from 7 to about 12, and at a ratio of mono carboxylic anion to trivalent metal cation of about 0.1 to about 1.2 : 1, followed by drying said slurry at a temperature of at least 40 0C to crystallize a hydrotalcite-like material having a sheet-like morphology and having an average broadness to thickness ratio ranging from 50 to 5.000.
US 4,904,457 discloses a method of producing hydrotalcite, comprising:
a) heating magnesium carbonate or magnesium hydroxide to a temperature between about 500 - 900 0C to form acti¬ vated magnesia;
b) reacting activated magnesia with an aqueous solution of aluminate, carbonate, and hydroxyl ions at a pH above about 13 to form hydrotalcite at a conversion yield greater than about 75 %.
In general, crystalline hydrotalcite compounds are excellent adsorbents for a variety of anions in many different applications. Nevertheless crystalline hydrotalcite compounds are relatively expensive due to the purity of the educts and complex synthesis conditions of the high crystalline hydrotalcite product. Special crystallization treatment and especially heating steps like calcination increase the complexity and the costs of the synthesis process even more.
Therefore it is an objective of the present invention to provide a method for the synthesis of an adsorbent suitable for the adsorption of different anions in a variety of environments, in particular for removing sulfur containing anions from drinking water, that does not afford expensive starting materials or complicated synthesis steps and therefore may be produced in a cost-efficient manner. This objective is solved by a method according to claim 1. Preferred embodiments are defined in the depending claims.
According to the invention an extract produced as a by-product in the manufacturing of bleaching earth is used as a starting material in the synthesis of the adsorbent. The extract is selected such that the extract is rich in aluminium ions and rich in iron ions. The extract usually also contains magnesium ions such that the extract, at least in part, may also serve as a magnesium source for the production of an adsorbent. The inventors have found that by using an extract obtained as by-product in the production of bleaching earth that is rich in iron ions, an adsorbent is obtained that is particularly suitable for removing sulfur-containing anions, in particular sulfide ions and sulfate ions, from drinking water. The precipitate obtained by- addition of a base and carbonate ions must only be dried and optionally milled after separation from the liquid phase and must not be calcined at higher temperatures. Therefore the process of the invention may be performed in a simple and cost- efficient manner and provides an adsorbent with sufficient adsorption capacity to be used in the purification of drinking water.
According to the invention is provided a method for the synthesis of an adsorbent suitable for the adsorption of anions, comprising at least the following steps:
a) extracting a clay with mineral acid and separating the liquid extract phase thereby providing an acid extract containing at least 6,5 g/1 aluminium ions and at least 4,5 g/1 iron ions;
b) adjusting the magnesium concentration of the acid extract by adding a magnesium source to the acid extract until a magnesium concentration of at least 6,8 g/1 is obtained;
c) adjusting the pH of the acid extract to at least pH = 7 by adding an aqueous alkaline solution thereby obtaining a neutralized extract;
d) after adjustment of the pH to at least pH = 7, adding a carbonate source to the neutralized extract thereby obtaining a carbonated extract;
e) separating a precipitate from the carbonated extract formed during addition of the aqueous alkaline solution and the carbonate source to the acid extract;
f) drying and optionally milling the precipitate;
wherein no calcination is performed on the precipitate.
Bleaching earths are provided by extracting naturally occurring clays with strong mineral acids. Naturally occurring clays contain a variety of different cations like Na, K, Ca, Mg, Al and Fe. During extraction of these clays, e.g. by cooking these clays with a strong mineral acid, part of the cations are dissolved from the clay mineral and form a cation rich acid solution. This solution is separated from the extracted clay material and is used e.g. in the treatment of waste water. The acid treated clay may be used as bleaching earth for the treatment of edible oils or as catalyst material. Due to the economical relevance of bleaching earths in many industrial applications, the cation rich by-product solution is highly available and cheap.
The acid extract obtained as a by-product in the production of bleaching earth is selected such, that it is containing at least 6,5 g/1 aluminum ions and at least 4,5 g/1 iron ions, both calculated as elemental aluminum and elemental iron. If necessary, the iron content of the acid extract may be adjusted by adding suitable iron compounds, e.g. iron oxide or iron chloride.
According to the invention the acid extract provided as a byproduct in the production of bleaching earth is combined with a magnesium source to adjust the magnesium concentration of the acid extract to at least 6.8 g/1, preferably within a range of 11.0 to 25.0 g/1, calculated as elemental magnesium. Many of the clays used as starting material in the production of bleaching earths also contain magnesium ions which are extracted during treatment of the clay with strong mineral acids. Therefore, the acid extract used as an aluminium source and an iron source in the method according to the invention also is rich in magnesium ions and, therefore, in most cases only an amount of magnesium ions has to be added which corresponds to the difference in magnesium concentration in the acid extract and the adsorbent to be synthesized. The acid extract provided by the extraction of clays may therefore also serve at least in part as a magnesium source. Use of the extract therefore allows a very cost- efficient synthesis of the adsorbent. Besides aluminum, iron and magnesium ions the extract also may contain a high number of further ions. However, it was found that the presence of these further ions does not have any detrimental effect on the adsorption capacity of the adsorbent and no heavy metal ions are leached out during treatment of water with the adsorbent obtained by the method according to the invention.
The acid extract obtained from the 'bleaching earth production is combined with the magnesium source and then the pH of the acid extract is adjusted to at least pH = 7 by adding an aqueous alkaline solution to thereby obtain a neutralized extract. During adjustment of the pH-value a precipitate is produced. To achieve complete precipitation of the metal ions the pH-value is preferably adjusted to at least pH = 8, and is particularly adjusted within a range of 7,5 to 9,0.
As an alkaline solution may be used a solution of e.g. NaOH, KOH, Ca(OH)2, Mg(OH)2- Preferably, NaOH is used as a base to neutralize the aluminium/magnesium source mixture. The solution may be a concentrated solution. However, preferably a diluted aqueous alkaline solution is used to allow better handling and a better removal of the heat produced during neutralization. Preferably, the aqueous alkaline solution comprises 1 to 40 wt.-%, particularly preferred 10 to 30 wt.-% of the base.
To the neutralized extract is then added a carbonate source to introduce carbonate ions as gallery ions and to thereby obtain a carbonated extract. Any suitable carbonate source may be used. A suitable carbonate source may be selected from the group of Na2CO3, NaHCO3, K2CO3, KHCO3, CaCO3, Ca (HCO3) 2, MgCO3, Mg (HCO3) 2. The compounds may be used in pure form or as a mixture. According to a preferred embodiment sodium carbonate (soda) is used as the carbonate source. During addition of the carbonate source the pH of the mixture is preferably adjusted to at least 8, particularly preferred within a range of 8,5 to 9,5.
After addition of the carbonate source the precipitate is separated from the carbonated extract by suitable means, e.g. by filtration.
The separated precipitate is then dried and optionally milled. The precipitate is dried at a low temperature at which the carbonate ions and the water bound in the adsorbent will not be separated from the crystal structure. The temperature used for drying therefore is adjusted to 200 0C at most, preferably within a range of 100 0C to 150 0C, particularly preferred within a range of 100 to 130 0C. It is not necessary to calci- nate the precipitate to thereby obtain a well established hydro- talcite structure. Accordingly, in the method according to the invention, the precipitate preferably is not treated at a temperature of more than 300 0C, particularly preferred not more than 200 0C and most preferred is not treated at a temperature of more than 150 0C. The method according to the invention therefore does not comprise a calcination step and therefore the corresponding costs for energy are saved.
The dried precipitate may be milled to adjust the particle size. The particle size is preferably adjusted to < 200 μm, particularly preferred within a range of 50 to 100 μm. The particle size may be determined e.g. by sieving or laser granulatometry.
The adsorbent may be used in the form of a powder or may be formed to shaped bodies in a known manner.
According to a preferred embodiment the aqueous alkaline solution is added under high shear. The high shear condition supports an uniform product forming process and prevents an early agglomeration and flocculation. In general every suitable (slurry) mixing device, including ultra-sonic treatment, can be used to induce the high shear agitation. The duration and intensity of the high shear agitation can be varied depending on educt and product properties, like solubilty, particle size and dispersity. Preferably the high shear condition is continued throughout the synthesis, i.e. until separation of the precipitate from the liquid phase.
The carbonate source may be added to the neutralized extract in solid form. Preferably, however, the carbonate source is added in the form of an aqueous solution to achieve a rapid reaction with the precipitate. The aqueous carbonate source solution may be used in concentrated or diluted form. Preferably the aqueous carbonate source has a solid content within a range of 1 to 40 wt.-%, particularly preferred within a range of 10 to 25 wt.-%.
The liquid acid extract phase provided as the starting material for the method according to the invention may be adjusted to any suitable temperature. However, to achieve a high concentration of dissolved aluminium salts and to avoid premature precipitation of the dissolved aluminium salts the liquid acid extract phase provided from the bleaching earth production is preferably adjusted to a temperature in a range of 50 to 90 0C, particularly preferred in a range of 55 to 75 0C. Handling of the liquid acid extract phase at temperatures above 90 0C causes problems because of high corrosion of the apparatuses used for the synthesis of the adsorbent.
The aqueous alkaline solution and/or the carbonate source is preferably added at such a rate to the acid extract, that the heat produced by the neutralization reaction can be conveniently removed. Preferably during addition of the aqueous alkaline solution and/or the carbonate source, the acid extract is kept at a temperature within a range of 50 to 90 0C, particularly preferred within a range of 55 to 75°C. If necessary, a cooling equipment may be provided to remove the heat produced during addition of the base.
The acid extract phase provided by the extraction of clays in the production of bleaching earth may be used as it is obtained in the extraction process. However to avoid premature precipitation of aluminium salts, e.g. by cooling the liquid extract, the liquid acid extract phase provided from the bleaching earth production preferably has a solid content of less than 25 wt.-%, particularly preferred within a range of 10 to 20 wt.-%. To avoid large amounts of waste water in the process of the invention a high concentration of aluminum is preferred in the acid extract liquid phase. Preferably the acid extract has an aluminum concentration of at least 8.5 g/1, calculated as elemental aluminum. Particularly preferred the aluminium concentration of the acid extract phase is adjusted within a range of 7.5 to 10.8 g/1.
Further, the acid extract preferably contains at least 3.0 g/1 iron ions, particularly preferred 4.5 to 6.0 g/1 of iron ions, calculated as elemental iron.
The acid extract used as the starting material in the method according to the invention may be used as obtained in the extraction of clay with mineral acid in the production of bleaching earth. However, it is also possible to dilute the liquid extract phase to thereby better control the neutralization process. Preferably the liquid extract phase provided as an aluminium source has an acid content of less than 20 wt.-%, particularly preferred within a range of 5 to 10 wt.-%.
To achieve a homogenous product, according to a preferred embodiment after addition of the magnesium source to the acid extract, the mixture is agitated at least 5 minutes, particularly preferred at least 10 minutes, before adding the aqueous alkaline solution.
To achieve a thorough insertion of the carbonate ions into the crystal structure, after addition of the carbonate source the carbonated extract is preferably reacted for at least 1 hour, particularly preferred for at least 2 hours.
To remove excess anions, the precipitate is preferably washed with water after separation of the precipitate from the carbonated extract, i.e. before drying. As in the drinking water ani- ons, e.g. carbonate anions, are present, it is not necessary to use distilled water for purification. To achieve sufficient removal of anions it is sufficient to use tap water. In particular, sulfate ions present in the precipitate should be removed. The washing is preferably continued until the anion concentration in the washing water is below 3650 mg/1. The anion concentration may be determined by standard methods known in the field of drinking water technology.
The acid extract used as the starting material in the method according to the invention is obtained by extraction of clay materials with strong mineral acid. As most clays also contain magnesium, the extract also contains magnesium ions. A typical magnesium concentration in the liquid extract, calculated as elemental magnesium, is in a range of 6.5 to 7.5 g/1. If the magnesium ion concentration is not high enough to obtain the desired magnesium concentration in the adsorbent material, a magnesium source is added to the aluminium source. A preferred magnesium source is Mg(OH)2. Such Mg (OH) 2 may be provided e.g. in the form of brucite. Other suitable magnesium sources are magnesium carbonate, activated magnesium oxide, or magnesium chloride.
As already discussed above, the mixture of the acid extract serving as aluminium and iron source, magnesium source, aqueous alkaline solution and carbonate source is preferably kept under high shear conditions during the synthesis. According to a preferred embodiment, the high shear condition is achieved by stirring the mixture at a rotation speed within a range of 100 to 5000 rpm, preferably within the range of 1000 to 3000 rpm. In general every suitable (slurry) mixing device can be used to induce the high shear agitation. However, the stirring apparatus used should withstand the highly acidic or basic conditions present during the synthesis of the adsorbent. The duration and intensity of the high shear agitation can be varied depending on educt and product properties, like solubilty, particle size and dispersity.
According to a preferred embodiment the continuous high shear agitation lasts for 1 - 480 minutes, preferably lasts for 10 - 240 minutes and particularly preferred lasts for 25 - 130 minutes .
The clay used as a starting material for obtaining the liquid acid extract phase used as the aluminium and iron source in the method according to the invention may be every clay commonly used for the production of bleaching earth. Preferably, the clay is selected from the group of smectitic clays. Preferred smec- titic clays are selected from the group consisting of montmoril- lonite, bentonite, hectorite, nontronite, vermiculite, illite, saponite. Bentonite is particularly preferred. Bentonite mainly comprises montmorillonite. Montmorillonite has the general formula (Al3.2lVIgo.8) (Si8) O20 (OH) 4 (CO3) 0.8-
The strong mineral acid used for extracting the clay may be every mineral acid commonly used in the production of high performance bleaching earth. Preferably, the mineral acid used for extracting the clay is selected from the group consisting of hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid and mixtures thereof.
The conditions used for extracting the clay are common to the skilled person. Preferably the extraction is performed at a temperature close to the boiling point of the liquid phase. A preferred temperature range is 80 to 100 0C, particularly preferred a range of 85 to 95 0C. The duration of the extraction is selected such as desired by the activation of the bleaching earth. Preferably the duration of the extraction is selected within a range of 1 to 10 hours, particularly preferred 4 to 8 hours. The molar ratio Al/Mg in the reaction mixture, i.e. after adding the magnesium source to the aluminium source, is preferably selected within a range of 1.0 to 5.0, particularly preferred 2.0 to 3.0.
Besides aluminum, iron and optionally magnesium, the acid extract obtained from the bleaching earth production and used as the starting material for the process according to the invention may contain further metal cations. Preferred further metal cations are selected from the group of Ca, Na, K, Li, NH4 +.
The adsorbent obtained with the method according to the invention has a high absorption capacity for anions and may be produced in an cost efficient manner.
According to a further aspect the invention therefore is directed to a method for purification of water, wherein an adsorbent is prepared with a method as described above and the water to be purified is contacted with the adsorbent.
The adsorbent binds a variety of inorganic anions, e.g. SO4 2-, SO3 2", S2", NO3 ", NO2 ", CN", N3 ", CrO4 2", PO4 2" and organic anions like CH3COO", H2COO" and (O2CCO2)2".
The purification is performed in a known manner by e.g. mixing the water to be purified with a powder of the adsorbent. Suitably, the amount of adsorbent added to the water to be purified is preferably at least 4 mg/1 and is particularly preferred selected within a range of 5 to 10 mg/1, most preferred within a range of 6 to 8 mg/1. According to another embodiment the adsorbent may be provided in the form of spherical bodies that may form a fixed bed and the water to be purified is directed through the fixed bed. The water to be purified may be e.g. spring-water, ground-water or surface water derived from e.g. rivers or lakes. However, the adsorbent may also be used for the purification of beverages, foodstuff, swimming pool water, urban or industrial waste water.
The adsorbent is in particular suitable for the removal of sulfur-containing anions, like S2~, SO3 2" and SO4 2". Additionally the adsorbent decreases the hardness of water by removing carbonate anions, thereby lowering the amount of hardly soluble salts like CaCO3, MgCO3, CaSO4 and MgSO4. Preferably, the water to be purified has a sulfur content of at least 300 mg/1, particularly preferred of at least 500 mg/1 and most preferred is within a range of 400 to 100 mg/1, calculated as SO4 2" anions. The sulfur content of the water to be purified may be detected e.g. by the method described below.
The following figures and examples will serve to illustrate certain embodiments of the herein disclosed invention. These figures and examples should not, however, be construed as limiting the scope of the invention.
Fig. 1: is a XRD pattern of the adsorbent obtained by the method according to the invention.
Fig. 2: is a diagram showing the amount of SO4 2-, water hardness and pH after treatment of a water sample with various amounts of adsorbents.
Analytical methods:
Detection of water hardness
"X" ml of the water sample to be analyzed are accurately measured into a 25 ml Erlenmeyer flask. A magnetic bar is inserted into the flask and the sample is stirred. Then "X" ml of a buffer solution, prepared by dissolving 16.9 g of ammonium chloride in 143 ml of 1 m ammonium hydroxide and a small amount of eriochrome black indicator are added and the mixture is titrated with 0.01 M EDTA solution until the red color of the indicator turns to blue. The amount of EDTA-solution ("A" ml) used is noted and the hardness is calculated according to the following equitation:
000
\ /L) ml SSSaaammmpple
where A is the ml of the EDTA solution used in the titration, B is the mg CaCO3 equivalent to 1 ml of EDTA solution. For a 0.01 M EDTA solution, B is 1 mg CaCO3 / 1 ml of EDTA solution.
Detection of amount of SO4 2-
The sulfate ions are precipitated in a hydrochloric acid medium with barium chloride (BaCl2) so as to form barium sulfate (BaSO4) crystals of uniform size. Light absorbance of the BaSO4 suspension is measured by a nephelometer or transmission photometer and the sulfate concentration is determined by comparison of the reading with a standard curve.
100 ml of the sample to be analyzed are pipetted into a 250 ml Erlenmeyer flask. A magnetic bar is inserted into the flask and the sample is stirred. 5.00 ml conditioning agent, prepared by dissolving 30 g of magnesium chloride, 5 g sodium acetate, 1 g potassium nitrate and 20 ml of acetic acid in 500 ml of distilled water, are added and then a spoonful of BaCl2 crystals and the solution is stirred for 1.0 min at constant speed. Immediately after the stirring period has ended the solution is poured into the absorption cell of the photometer (spectrometer: SPECTROQUANT Nova 60, 420 nm, light path 4 cm) and the turbidity is measured at 30 s intervals for 4 min. Maximum turbidity usu- ally occurs within 2 min and readings remain constant there after 3 to 10 min. Turbidity is considered to be the maximum reading in the 4 min interval. The amount of sulfate ions is calculated according to the following equitation:
sul iffat*e , mgS O4 I / L/ = /wg.SQ4xl,000 mLsample
Determination of pH
The pH is determined with a calibrated glass electrode.
Detection of aluminum, iron and magnesium content in acid extract:
The analysis of these metals is performed by means of a Spectrophotometer ICP plasma model Optima 3100 XL from Perkin Elmer, USA, according to the manufacturer's instructions. The sample is injected into a high-temperature argon plasma, where the atoms are vaporized, excited and subsequently emit light that can be measured.
Determination of sulfide amount
From a buret an amount of iodine solution is measured into a 500 ml flask estimated to be an excess over the amount of sulfide present. If necessary, the volume of the solution is brought to about 20 ml by addition of distilled water. Then, 2 ml of 6 N HCl are added. 200 ml of the sample to be analyzed are pipetted into the flask. The sample is back titrated with Na2S2Oa solution until the iodine color disappears. Towards the end of the titration starch solution is added for better visibility of the end point. If sulfide was precipitated with zinc and ZnS filtered out, the precipitate is washed into the flask with about 100 ml of water. After addition of iodine solution and HCl, the sample may be back titrated as described above.
1 ml of 0.0250 N iodine solution reacts with 0.4 mg sulfide.
The amount of sulfide is calculated according to the following equitation:
o . , ((AxB) - (CxD))x\6,000 mgSIL= mLsample
where:
A = ml iodine solution
B = normality of iodine solution
C = ml Na2S2Os solution
D = normality of Na2S2O3 solution
Example 1: Preparation of the adsorbent
In a three necked flask equipped with a stirrer, a dropping funnel and a thermometer was placed 1631 g of an acidic aluminium solution (Sϋdflock®, Sϋd-Chemie AG, Mϋnchen, DE) derived from extraction of clay with hydrochloric acid and having a composition as listed in table 1. The solution was heated to 60 0C and then 98 g aqueous solution of Mg(OH)2 (20 wt.-%) was added drop wise under high shear agitation. During addition of the magnesium salt solution the temperature of the mixture was kept at 60 0C. After addition the mixture was kept at 60 0C for further 10 minutes while continuing high shear agitation. Thereafter 667 g aqueous solution of NaOH (20 wt . %) was added drop wise until the pH reaches 7. If necessary, the mixture was cooled by use of an ice-bath. Finally 783 g aqueous solution of Na2CO3 (20 wt . %) was added drop wise until the pH reaches 10. The mixture was kept at 60 0C for one hour while continuing high shear agita- tion. The mixture was cooled to room temperature and then filtered through a buchner funnel. The solids were washed 5 times with 500 ml tap water each to remove sulfate impurities. The solids were placed on a glass dish and dried at 120 0C over night in an oven. The dried solids were milled and sieved through a mesh of 75 μm mesh size.
A diffraction pattern of the adsorbent is displayed in fig. 1.
Table 1: Composition of the acidic aluminium solution (Sud- flock®)
Example 2: Sulfate adsorption tests:
To 1 1 of tap water having a SCM2" concentration of 850 mg/1, a water hardness of 1150 and a pH of 7, adjusted to room temperature was added the adsorbent obtained in example 1 in a concentration as summarized in table 2. In a further example, 200 mg Synthal® 701 (Sϋd-Chemie AG, Munchen, DE) were used as a comparison. The samples were stirred for 1 h at room temperature. Then, the adsorbent was separated by filtering through a paper filter and the samples analyzed as to their SO4 2" concentration, water hardness and pH. The results of the adsorption tests are summarized in table 2 and are displayed in Fig. 2.
Table 2: Purification of drinking water with various adsorbents,

Claims

C LA I M S
1. Method for the synthesis of an adsorbent suitable for the adsorption of anions, comprising at least the following steps :
a) extracting a clay with mineral acid and separating the liguid extract phase thereby providing an acid extract containing at least 6,5 g/1 aluminium ions and at least 4,5 g/1 iron ions;
b) adjusting the magnesium concentration of the acid extract by adding a magnesium source to the acid extract until a magnesium concentration of at least 6.8 g/1 is obtained;
c) adjusting the pH of the acid extract to at least pH = 7 by adding an aqueous alkaline solution thereby obtaining a neutralized extract;
d) after adjustment of the pH to at least pH = 7, adding a carbonate source to the neutralized extract thereby obtaining a carbonated extract;
e) separating a precipitate from the carbonated extract formed during addition of the aqueous alkaline solution and the carbonate source to the acid extract;
f) drying and optionally milling the precipitate;
wherein no calcination is performed on the precipitate.
2. Method according to claim 1, wherein the aqueous alkaline solution is added under high shear.
3. Method according to one of the preceding claims, wherein the carbonate source is added as an aqueous solution.
4. Method according to claim 3, wherein the concentration of the aqueous carbonate source solution is selected within a range of 10 to 25 wt.-%.
5. Method according to any of the preceding claims, wherein the liquid extract phase provided as the aluminium source is adjusted to a temperature in a range of 50 to 90 0C.
6. Method according to any of the preceding claims, wherein during addition of the aqueous alkaline solution and/or the carbonate source, the extract is kept at a temperature within a range of 50 to 90 0C.
7. Method according to one of the preceding claims, wherein the acid extract obtained by extracting a clay has a solid content of less than 20 wt.-%.
8. Method according to any one of the preceding claims, wherein the acid extract obtained by extracting a clay has an acid content of less than 20 wt.-%.
9. Method according to any one of the preceding claims, wherein after adjusting the magnesium concentration in the acid extract the mixture is agitated at least 5 minutes before adding the aqueous alkaline solution.
10. Method according to any one of the preceding claims, wherein after addition of the carbonate source the mixture is reacted for at least 1 hour.
11. Method according to any one of the preceding claims, wherein after separation of the precipitate, the precipitate is washed with water.
12. Method according to one of the preceding claims, wherein the magnesium source comprises Mg(OH)2.
13. Method according to one of the preceding claims, wherein the carbonate source is selected from the group consisting of Na2CO3, NaHCO3, K2CO3, KHCO3, CaCO3, Ca(HCO3J2, MgCO3,
Mg (HCO3) 2.
14. Method according to one of the preceding claims, wherein the aqueous alkaline solution comprises at least one com¬ pound selected from the group consisting of NaOH, KOH, Ca(OH)2, Mg(OH)2.
15. Method according to one of the preceding claims, wherein the high shear condition is achieved by stirring the magnesium/aluminium mixture at a rotation speed within a range of 100 - 5000 rpm, preferably in a range of 1000 - 3000 rpm.
16. Method according to one of the preceding claims, wherein the high shear agitation is continued until separation of the precipitate.
17. Method according to one of the preceding claims wherein the adsorbent after drying is not subjected to a calcination procedure.
18. Method according to one of the preceding claims, wherein the clay is selected from the group of smectic clays, preferably from the group consisting of montmorillonite, ben- tonite, hectorite, nontronite, vermiculite, illite, sapo- nite, preferably bentonite.
19. Method according to any one of the preceding claims, wherein the mineral acid used for extracting the clay is selected from the group consisting of hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid and mixtures thereof.
20. Method for purification of water, wherein an adsorbent is prepared with a method according to one of claims 1 to 19 and the water to be purified is contacted with the adsorbent.
21. Method according to claim 20, wherein the water to be purified contains sulfur-containing anions.
EP08773855A 2007-07-04 2008-07-03 Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials Withdrawn EP2178635A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08773855A EP2178635A1 (en) 2007-07-04 2008-07-03 Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP07013095A EP2014358A1 (en) 2007-07-04 2007-07-04 Preparation of hydrotalcite-like adsorbents useful for the adsorption of anionic materials
EP08773855A EP2178635A1 (en) 2007-07-04 2008-07-03 Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials
PCT/EP2008/005449 WO2009003709A1 (en) 2007-07-04 2008-07-03 Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials

Publications (1)

Publication Number Publication Date
EP2178635A1 true EP2178635A1 (en) 2010-04-28

Family

ID=38658184

Family Applications (2)

Application Number Title Priority Date Filing Date
EP07013095A Withdrawn EP2014358A1 (en) 2007-07-04 2007-07-04 Preparation of hydrotalcite-like adsorbents useful for the adsorption of anionic materials
EP08773855A Withdrawn EP2178635A1 (en) 2007-07-04 2008-07-03 Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP07013095A Withdrawn EP2014358A1 (en) 2007-07-04 2007-07-04 Preparation of hydrotalcite-like adsorbents useful for the adsorption of anionic materials

Country Status (3)

Country Link
EP (2) EP2014358A1 (en)
MX (1) MX2010000101A (en)
WO (1) WO2009003709A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109897954A (en) * 2019-03-27 2019-06-18 东北师范大学 A kind of purification process for cold rolling iron cement
CN110508261A (en) * 2018-10-31 2019-11-29 西安电子科技大学 Adsorb the calcium base Preparation method of magnesium hydroxide of heavy metal copper

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100918273B1 (en) * 2009-02-18 2009-09-18 한애삼 Decreasing composition of waterhardness
JP5915834B2 (en) * 2010-10-29 2016-05-11 三菱マテリアル株式会社 Method for producing purification treatment material
KR101021303B1 (en) * 2010-12-17 2011-03-11 주식회사 대영비료 Functional fertilizer composition including natural mineral and method of manufacturing the same
JP5794422B2 (en) * 2011-09-30 2015-10-14 三菱マテリアル株式会社 Treatment method and treatment apparatus for removing fluorine and harmful substances
CN109395693A (en) * 2017-08-18 2019-03-01 湖州欧美新材料有限公司 A kind of adsorbent, preparation method and application
CN107311287A (en) * 2017-09-02 2017-11-03 河北天创管业有限公司 A kind of method for treating waste liquid and device based on acid regeneration process
CN110180497A (en) * 2019-05-27 2019-08-30 广西壮族自治区农业科学院 The preparation method of the magnetic material of methyl blue in a kind of absorption effluent
CN112080263B (en) * 2020-09-21 2022-05-20 西南石油大学 Preparation method of slow-release retarder for well cementation
CN113413867B (en) * 2021-06-08 2022-11-01 安徽理工大学环境友好材料与职业健康研究院(芜湖) Preparation method of natural hydrotalcite-loaded nano desulfurizer and application of natural hydrotalcite-loaded nano desulfurizer in treatment of sodium sulfide-containing sewage
CN113842874B (en) * 2021-07-22 2023-08-15 路德环境科技股份有限公司 Modified bentonite and preparation method and application thereof
CN115814766B (en) * 2022-12-06 2023-06-20 武汉市强龙化工新材料有限责任公司 Polyethylene imine composite material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004167408A (en) * 2002-11-21 2004-06-17 Aisin Takaoka Ltd Hydrotalcite-like compound for removing phosphoric acid ion and method for producing the same
JP2007051022A (en) * 2005-08-18 2007-03-01 Denki Kagaku Kogyo Kk Hydrotalcite-like compound, its manufacture method, and anion remover

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4904457A (en) * 1974-03-30 1990-02-27 Aluminum Company Of America Synthetic hydrotalcite
EP0776317B1 (en) * 1994-08-15 1999-11-03 Aluminum Company Of America Two powder synthesis of hydrotalcite and hydrotalcite-like compounds
US6171991B1 (en) * 1998-02-11 2001-01-09 Akzo Nobel Nv Process for producing an anionic clay-containing composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004167408A (en) * 2002-11-21 2004-06-17 Aisin Takaoka Ltd Hydrotalcite-like compound for removing phosphoric acid ion and method for producing the same
JP2007051022A (en) * 2005-08-18 2007-03-01 Denki Kagaku Kogyo Kk Hydrotalcite-like compound, its manufacture method, and anion remover

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2009003709A1 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508261A (en) * 2018-10-31 2019-11-29 西安电子科技大学 Adsorb the calcium base Preparation method of magnesium hydroxide of heavy metal copper
CN110508261B (en) * 2018-10-31 2021-09-28 西安电子科技大学 Preparation method of calcium-based magnesium hydroxide for adsorbing heavy metal copper
CN109897954A (en) * 2019-03-27 2019-06-18 东北师范大学 A kind of purification process for cold rolling iron cement

Also Published As

Publication number Publication date
MX2010000101A (en) 2010-06-23
WO2009003709A1 (en) 2009-01-08
EP2014358A1 (en) 2009-01-14
WO2009003709A8 (en) 2009-06-04

Similar Documents

Publication Publication Date Title
EP2178635A1 (en) Preparation of new hydrotalcite-like adsorbents useful for the adsorption of anionic materials
Cheng et al. Phosphate adsorption from sewage sludge filtrate using zinc–aluminum layered double hydroxides
El Bouraie et al. Adsorption of phosphate ions from aqueous solution by modified bentonite with magnesium hydroxide Mg (OH) 2
Iftekhar et al. Application of zinc-aluminium layered double hydroxides for adsorptive removal of phosphate and sulfate: Equilibrium, kinetic and thermodynamic
Koilraj et al. Phosphate uptake behavior of ZnAlZr ternary layered double hydroxides through surface precipitation
Das et al. Adsorption of phosphate by layered double hydroxides in aqueous solutions
Yang et al. Adsorptive removal of phosphate by Mg–Al and Zn–Al layered double hydroxides: kinetics, isotherms and mechanisms
Manohar et al. Adsorption performance of Al-pillared bentonite clay for the removal of cobalt (II) from aqueous phase
Benhammou et al. Adsorption of metal ions onto Moroccan stevensite: kinetic and isotherm studies
Li et al. Hexavalent chromium removal from aqueous solution by adsorption on aluminum magnesium mixed hydroxide
Li et al. Adsorption properties of aluminum magnesium mixed hydroxide for the model anionic dye Reactive Brilliant Red K-2BP
Qiu et al. Removal of Cu (II) from aqueous solutions using dolomite–palygorskite clay: Performance and mechanisms
CN112237897B (en) Layered double-metal-based nano lanthanum material and preparation method and application thereof
Abo-El-Enein et al. Removal of some heavy metals ions from wastewater by copolymer of iron and aluminum impregnated with active silica derived from rice husk ash
BRPI0608868A2 (en) products and methods for removing substances from an aqueous solution
Uko et al. Adsorptive properties of MgO/WO3 nanoadsorbent for selected heavy metals removal from indigenous dyeing wastewater
Periyasamy et al. Hydrothermal synthesis of hydrocalumite assisted biopolymeric hybrid composites for efficient Cr (VI) removal from water
Chatterjee et al. Alumina-silica nano-sorbent from plant fly ash and scrap aluminium foil in removing nickel through adsorption
TW200942323A (en) Selective adsorbent and process for producing the same
Wei et al. Comparing the effects of humic acid and oxalic acid on Pb (II) immobilization by a green synthesized nanocrystalline hydroxyapatite
Ouakouak et al. Adsorption characteristics of Cu (II) onto CaCl2 pretreated algerian bentonite
JP5336932B2 (en) Water purification material, water purification method, phosphate fertilizer precursor and method for producing phosphate fertilizer precursor
Dziewiątka et al. Simultaneous scavenging of As (V) and safranin O dye by Mg/Al LDH-zeolite heterocoagulated materials: The effect of adsorbent synthesis approach on its efficiency in static and dynamic system
JP4863192B2 (en) Layered double hydroxides with high anion exchange ability and high carbon dioxide contamination resistance and their synthesis
KR20090117547A (en) Antibacterial porous beads and methods for preparing thereof

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20100204

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA MK RS

DAX Request for extension of the european patent (deleted)
RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: SUED-CHEMIE IP GMBH & CO. KG

17Q First examination report despatched

Effective date: 20141024

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20170201