EP2177355A2 - Procédé de fabrication d'une plaque de support et plaque de support - Google Patents

Procédé de fabrication d'une plaque de support et plaque de support Download PDF

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Publication number
EP2177355A2
EP2177355A2 EP09013208A EP09013208A EP2177355A2 EP 2177355 A2 EP2177355 A2 EP 2177355A2 EP 09013208 A EP09013208 A EP 09013208A EP 09013208 A EP09013208 A EP 09013208A EP 2177355 A2 EP2177355 A2 EP 2177355A2
Authority
EP
European Patent Office
Prior art keywords
plate
filler
carrier material
binder
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09013208A
Other languages
German (de)
English (en)
Other versions
EP2177355A3 (fr
Inventor
Heiko Schlüter
Moritz Schlüter
Alex Schlüter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ficotec Veredelungs GmbH
Original Assignee
Ficotec Veredelungs GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ficotec Veredelungs GmbH filed Critical Ficotec Veredelungs GmbH
Publication of EP2177355A2 publication Critical patent/EP2177355A2/fr
Publication of EP2177355A3 publication Critical patent/EP2177355A3/fr
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
    • B32B37/223—One or more of the layers being plastic
    • B32B37/226—Laminating sheets, panels or inserts between two continuous plastic layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/045—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
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    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
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    • B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04—Bases for plaster
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    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
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    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
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Definitions

  • the invention relates to a method for producing a carrier plate according to claim 1 and a carrier plate according to claim 13 and 14.
  • Support plates are known in various forms, for example as a building board as a carrier for a surface clothing made of ceramic tiles, as in DE 20 2007 008 309 U1 is described. Furthermore, from the published patent application DE 27 134 87 A1 an insulating plaster carrier plate known.
  • the object of the invention is to provide an improved method for producing a carrier plate and an improved carrier plate.
  • the object of the invention is achieved by the method according to claim 1, by the carrier plate according to claim 13 and by the carrier plate according to claim 14.
  • An advantage of the method described is that a carrier material in the form of two rolls is kept ready as blanks, that two webs are unrolled from the carrier material and at the same time placed on the plate on both sides and glued to the plate.
  • a carrier plate is produced from a plurality of webs, wherein the webs are successively bonded to the carrier material.
  • the carrier material is a glass fleece, a glass fabric or mixtures of glass fleece with layers or films or fabrics, which is coated or impregnated with a filling material.
  • the glass fleece has a weight per unit area of between 30 g / m 2 and 200 g / m 2 .
  • organic or inorganic materials such as mineral fillers, for example chalk, kaolins or slag, glass beads or quartz sand are used as filler.
  • the filler should be chosen to obtain the desired roughness.
  • the filler material comprises a binder which is between 5% and 50% of the filler and is preferably formed as an organic binder. In this way, sufficient stability and in addition sufficient flexibility for providing the support material in the form of rolls is made possible.
  • the carrier material has a thickness in the range between 0.3 mm and 3 mm. This also enables the necessary stability and the necessary flexibility of the carrier material.
  • the carrier material is impregnated or coated with liquid filler material containing the binder and used after setting for producing the carrier plate.
  • FIG. 1 shows in the schematic representation of a conveyor belt 1, are placed on the plates 2.
  • a first application device 5 is provided on an upper side and a second application device 6 is provided on a lower side.
  • the first and the second application device 5, 6 are used to apply adhesive 11 on the top and bottom of the plates 2 area.
  • adhesive material for example, cement paste, PU adhesive hotmelt adhesive, dispersions or fast-curing binders can be used as the adhesive material.
  • a coating device a roller, a spray system or the like can be used.
  • the laminating station 10 has as pressure system a first roller 3, with carrier material 9 on the upper side and a second roller 4 with carrier material 9 on the underside of the conveyor belt 1 on.
  • the first and the second roller 3, 4 represent an application system.
  • Runners can also be used instead of the rollers.
  • carrier material 9 a prefabricated carrier material is used, which is filled with filling material and has at least on one side a desired roughness.
  • the carrier material can consist of a glass fleece and / or a glass fabric or mixtures of glass fleece with layers or films or fabrics which has a basis weight between 30 and 2000 g / m 2 .
  • a glass mat is used which has a weight per unit area of between 40 and 100 g / m 2 , in particular between 50 and 80 g / m 2 .
  • filler a binder, in particular an organic binder is used.
  • the filler has a filler, such as organic or inorganic materials such as mineral fillers, such as chalk or kaolins.
  • slag can be used as a filler, glass beads or quartz sand.
  • the grain size of the filler, in particular of the quartz sand can be at a diameter of for example 0.01 mm up to 1.5 mm.
  • a plastic binder with the use of a glass mat as a carrier material with a grain size of 0.3 mm to 0.5 mm a roughness on the surface is achieved, which is well suited for sticking tiles. As a result, there is no alkaline environment that could attack the glass fleece.
  • the plate may preferably consist of styrofoam.
  • the carrier material is inserted between a web 2 and a first or a second pressure roller 7, 8 or pressure station and pressed by the pressure rollers 7, 8 against the surface 11 of the web 2 provided with adhesive 11.
  • the pressure rollers 7, 8 represent a pressure system.
  • the carrier material 9 is applied on both sides of the plate 2 and bonded to the plate 2.
  • the plate 2 instead of the plate 2 in the form of a roll material, the plate may also be used in the form of individual blanks for producing the carrier plate.
  • the top and bottom of the web 2 can also be glued successively in time with the carrier material.
  • the bonding is performed simultaneously at opposite locations of the plate 2, as this avoids bending of the plate 2 by one-sided bonding.
  • the plate 2 may for example consist of rigid polyurethane foam, phenolic rigid foam or polystyrene rigid foam.
  • the carrier material 9 preferably has a thickness between 0.4 mm and 3 mm.
  • a filler material with a binder and a filler is arranged in the carrier material 9.
  • carrier plate is shown schematically in a cross section in FIG. 2 shown.
  • the carrier plate is suitable for example as a substrate for a wall plaster or as a substrate for bonding tiles.
  • the support plate on the top and bottom on a rough surface on which a wall plaster or a tile adhesive adheres well.
  • the support plate can be glued well and easily with a wall due to the rough surface.
EP09013208A 2008-10-20 2009-10-20 Procédé de fabrication d'une plaque de support et plaque de support Withdrawn EP2177355A3 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008052155A DE102008052155A1 (de) 2008-10-20 2008-10-20 Verfahren zum Herstellen einer Trägerplatte und Trägerplatte

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EP2177355A2 true EP2177355A2 (fr) 2010-04-21
EP2177355A3 EP2177355A3 (fr) 2012-03-14

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DE (1) DE102008052155A1 (fr)

Cited By (2)

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Publication number Priority date Publication date Assignee Title
WO2014116157A1 (fr) * 2013-01-28 2014-07-31 Oneday Wall Ab Machine et procédé de production de panneau de construction
FR3091669A1 (fr) * 2019-01-16 2020-07-17 Etablissements De La Boisserolle Installation et procede de placage double-face

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO2816961T3 (fr) 2015-01-16 2018-03-31

Citations (2)

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DE2713487A1 (de) 1977-03-26 1978-09-28 Karner Karl Isolier-putztraegerplatte
DE202007008309U1 (de) 2007-06-14 2007-08-23 Schlüter-Systems Kg Bauplatte als Träger für die Flächenbekleidungen aus Keramikfliesen, einem Putz oder einem dünnschichtigen Spachtelmörtel an oder in Gebäuden

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US2213249A (en) * 1934-07-23 1940-09-03 Armstrong Cork Co Insulation board and method of making the same
FR2646453B1 (fr) * 1989-04-27 1993-05-07 Saint Gobain Isover Procede d'obtention en continu de panneaux revetus sur au moins deux faces adjacentes
AU650769B2 (en) * 1991-08-05 1994-06-30 3A Technology & Management Ltd. Process for the production of a composite sheet comprising a cellular core and at least one outer layer
EP0625088B1 (fr) * 1992-10-10 1997-01-02 Helmut Wedi Procede de fabrication de panneaux sandwich
DE102007039126A1 (de) * 2007-08-18 2009-02-26 Menzolit Compounds International Gmbh Verbundplatte und Verfahren zu ihrer Herstellung

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Publication number Priority date Publication date Assignee Title
DE2713487A1 (de) 1977-03-26 1978-09-28 Karner Karl Isolier-putztraegerplatte
DE202007008309U1 (de) 2007-06-14 2007-08-23 Schlüter-Systems Kg Bauplatte als Träger für die Flächenbekleidungen aus Keramikfliesen, einem Putz oder einem dünnschichtigen Spachtelmörtel an oder in Gebäuden

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014116157A1 (fr) * 2013-01-28 2014-07-31 Oneday Wall Ab Machine et procédé de production de panneau de construction
US9694566B2 (en) 2013-01-28 2017-07-04 Oneday Wall Ab Machine and manufacturing method for building board
RU2637677C2 (ru) * 2013-01-28 2017-12-06 Уандей Уолл Аб Машина и способ изготовления строительной панели
US10189234B2 (en) 2013-01-28 2019-01-29 Oneday Wall Ab Machine and manufacturing method for building board
FR3091669A1 (fr) * 2019-01-16 2020-07-17 Etablissements De La Boisserolle Installation et procede de placage double-face
EP3683059A1 (fr) * 2019-01-16 2020-07-22 Etablissements de la Boisserolle Installation et procede de placage double-face

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EP2177355A3 (fr) 2012-03-14

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