EP2172638B1 - Valve device for controlling an exhaust gas flow - Google Patents
Valve device for controlling an exhaust gas flow Download PDFInfo
- Publication number
- EP2172638B1 EP2172638B1 EP09010362A EP09010362A EP2172638B1 EP 2172638 B1 EP2172638 B1 EP 2172638B1 EP 09010362 A EP09010362 A EP 09010362A EP 09010362 A EP09010362 A EP 09010362A EP 2172638 B1 EP2172638 B1 EP 2172638B1
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- EP
- European Patent Office
- Prior art keywords
- valve device
- spring
- reset spring
- end region
- obturator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000008878 coupling Effects 0.000 claims description 27
- 238000010168 coupling process Methods 0.000 claims description 27
- 238000005859 coupling reaction Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims 1
- 230000000284 resting effect Effects 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 description 13
- 230000002093 peripheral effect Effects 0.000 description 8
- 239000012535 impurity Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/65—Constructional details of EGR valves
- F02M26/70—Flap valves; Rotary valves; Sliding valves; Resilient valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/52—Systems for actuating EGR valves
- F02M26/53—Systems for actuating EGR valves using electric actuators, e.g. solenoids
- F02M26/54—Rotary actuators, e.g. step motors
Definitions
- the invention relates to a valve device for controlling an exhaust gas flow, with a arranged in an exhaust passage obturator which is pivotable by means of an actuator and a transmission device in the opening direction and in opposite directions in the closing direction between a closed position and an open position, wherein the obturator in case of failure of the actuator can be pivoted back in the closing direction by means of a return spring which can be acted upon in the opening direction.
- a valve device of this type is used in connection with an exhaust gas recirculation device, by means of which a part of the exhaust gas of an internal combustion engine is taken from the exhaust line, the fresh gas line is mixed again and returned to the internal combustion engine. Due to contaminants of the exhaust pollute during operation, inter alia, the exhaust gas recirculation line and the obturator and the associated valve seat of the valve device. These impurities form an approximately liquid film on the valve seat and on the obturator. When parking the internal combustion engine there is a deposition of cooling or cooled impurities of the exhaust gas at the valve seat and the obturator.
- a valve device with the features in the preamble of claim 1 in which a sticking of the obturator when switching off the engine or in particular in case of failure of the actuator of the obturator is prevented.
- the obturator is pivotable in the pivoting movement in the closing direction in a rest position between the closed position and the open position with a state only small open position by means of the return spring in case of failure of the actuator.
- Another alternative solution provides that the geometry of the spring and the actuator are chosen such that when not activated the actuator Shut-off is moved by means of the spring in the rest position.
- the rest position is achieved by the spring.
- a further proposal is provided, according to which the obturator is transferred by mechanical means and by means of the actuator in an open position associated detent position until the drive direction of the actuator is changed and the mechanical elements are moved from the detent position.
- the invention has the object of providing a valve device of the type mentioned in such a way that sticking of the obturator is prevented in case of failure of the actuator in a simple manner without additional components and the valve device is simple, reliable and inexpensive.
- the return spring is tensioned in the opening direction upon actuation of the obturator.
- the obturator by means of the return spring in the opposite direction in the closing direction, but not in the full closed position but in a previously located rest position, pivoted back.
- the return spring can no longer act in the direction of rotation on the obturator.
- the housing-side stop is thus ensured that in the closing operation of the obturator this not threatened by a further acting pivotal moment of the return spring in the full closed position in which a sticking could, is panned. It is advantageous that the return spring can also serve for the return of the actuator and / or as a fail-safe spring.
- the return spring is designed as a helical spring wound in a cylindrical shape with two spring sections which form the two end regions, for instance leg-like spring sections.
- the one end portion forming spring portion may be bent radially outwardly approximately U-shaped.
- the other end portion forming spring portion may be bent radially outwardly as a straight leg.
- the return spring has approximately cylindrical shape with its superimposed turns and one end region extends at an axial distance from the other end region.
- the transmission device has a drive shaft rotatably actuatable by the actuator, an actuating shaft connected to the obturator, and a positive coupling device between the two.
- a coupling member is rotatably connected to the actuating shaft, which has a driver on a radially abstrebenden arm, against which the one end portion forming spring portion of the return spring is pressed in the closing direction, under some circumstances by spring force.
- the spring section of the restoring spring forming the one end region is pressed against the housing-side stop of the valve device in the rest position by a radially extending, approximately angular section.
- the driver is arranged at a distance above the stop and runs at least by means of the return spring in case of failure of the actuator in the closed position shut-off device with its front surface in alignment with the stop.
- the coupling part on the area between the arms has a base part with a circular arc-shaped outer peripheral surface, by means of which the return spring can be centered.
- the coupling part viewed in the circumferential direction between the two arms on a radial projection, which has an approximately circular arc-shaped outer peripheral surface for additional centering of the return spring.
- the obturator can be designed as any valve member, with preference z. B. as a flap, wherein the actuating shaft is then formed as a flap shaft.
- the drive shaft and the control shaft, in particular the flap shaft, are advantageously arranged at least substantially coaxially to each other.
- an electric motor or a rotary drive od As an actuator, an electric motor or a rotary drive od. Like. Be provided.
- the exhaust duct is contained in a pipe part in which the obturator is preferably pivotally mounted with its actuating shaft on both axial sides by means of bearings.
- a housing part integral with the tube part is provided, into which the actuating shaft protrudes with a coupling part fixed thereon and in which the return spring is received in the actuating shaft in a substantially coaxial alignment.
- a valve device with one or the other aforementioned feature is particularly advantageous, simple, reliable and inexpensive.
- a valve device 10 for controlling an exhaust gas flow through an exhaust duct 12 contained in an indicated pipe part 11 is shown.
- the exhaust passage 12 is connected in an exhaust gas recirculation line, not further shown, of an exhaust gas recirculation device.
- the exhaust gas recirculation line branches off from an exhaust pipe of an internal combustion engine, passes the branched exhaust gas through the exhaust duct 12 and then flows into the fresh gas line, not shown.
- a shut-off device 13 is arranged in the exhaust passage 12.
- This can consist of a valve element of various kinds, for example, as shown, consist of a flap 14 which is pivotally adjustable in the exhaust passage 12. The pivot adjustment is done by means of an actuator 15 and a generally designated 16 transmission device.
- the flap 14 is between a in Fig.
- the valve device 10 has a schematically indicated return spring 17 which is supported on the one hand on a part of the transmission device 16 and on the other side of the housing, eg on the tube part 11 1 or a housing part 18 connected thereto.
- the return spring 17 is acted upon actuation of the obturator 13 in the opening direction and towards the open position and is thereby tensioned.
- the obturator 13 by means of the return spring 17 in opposite directions in the closing direction, but not to the full closed position but in a previously located rest position, politiciansschwenkbar.
- the obturator 13 by interrupting the power supply or due to any other defect, and this when the obturator 13 is still more or less in the open position, so in this failure of the actuator 15, the obturator 13 by means of the return spring 17 in the closing direction in a rest position moves, which is located in front of the closed position and specifies a state of low open position.
- a return movement of the obturator 13 in the direction of the closed position due to correspondingly acting moment of inertia is also possible in this provision by means of the return spring 17. Even then, however, the obturator 13 is not moved to the full closed position.
- the return spring 17 is in the case in which the actuator 15 has its own resilient return to the provision of the actuator 15 and at the same time as a so-called. Fail-safe spring formed so that in case of failure of the actuator 15, the return of the obturator 13 in the closing direction up to the rest position and, if necessary, conditioned by moments of inertia beyond that moved close to the closed position.
- the transmission device 16 can be loaded by the restoring spring 17, which can be supported with an end region 19 on the transmission device 16 and with the other end region 20 on the housing side of the valve device 10, z. B. on the pipe part 11 or housing part 18 ( Fig. 2 . 3 ), is supported. More details are in particular with regard to the first embodiment with reference to Fig. 2 and 3 explained.
- the one end portion 19 of the return spring 17 is a stop 21 on the housing side associated with the valve device 10, against which this end portion 19 in the closing direction and rest position according to Fig. 2 is pressed. When the return spring 17 is at least slightly biased, the end portion 19 is resiliently pressed against the stop 21.
- the stop 21 is an initial position for the return spring 17 in the operation of the obturator 13 in the closing direction, ie in the opposite direction to the arrow 22, in case of failure of the actuator 15 before.
- the return spring 17 is formed as a helically wound in a cylindrical shape leg spring 23 with two approximately leg-like spring portions 24, 25 which form the two end portions 19 and 20 respectively.
- the one spring portion 24 is bent radially outwardly approximately [-shaped, such as Fig. 2 shows.
- This [-shaped part has an approximately horizontally extending upper portion 26 and lower portion 27, which are integrally connected via an approximately vertically intervening portion 28.
- the other spring portion 25 is also bent radially outwardly, but as a rectilinear leg 29 (FIG. Fig. 4 and 5 ).
- the return spring 17 with its superimposed turns 30 approximately cylindrical shape, wherein the one upper end portion 19 extends at an axial distance from the other lower end portion 20.
- the transmission device 16 has a drive shaft 31 which can be rotationally actuated by the actuator 15, a control shaft 32 connected to the shut-off device 13, and a form-locking coupling device 33 of conventional design between the two.
- a coupling member 34 is rotatably connected, which has two radially and diametrically directed arms 35, 36, between which a base part 37 is formed with a circular arc-shaped outer peripheral surface 38.
- the return spring 17 can with its in Fig. 2 and 3 upper end axially abut the two arms 35 and 36 from below. It surrounds the base part 37 in the region of the outer peripheral surface 38 and is centered in this way.
- the spring portion 24 with a radially extending, approximately angled portion on the housing-side stop 21, wherein with a corresponding bias of the return spring 17 is a resilient pressing.
- the angular portion is formed from the lower portion 27 and at least a portion of the vertical portion 28.
- the driver 39 is disposed on the arm 35 at a distance above the housing-side stop 21 and z. B. in by means of the return spring 17 in case of failure of the actuator 15 in the rest position moving return spring 17 with its front surface 40 may extend substantially in alignment with the stop 21.
- the driver 39 lifts with its front surface 40 from the portion 26 of the return spring 17.
- the return spring 17 is supported on the housing-side stop 21 and held in this rest position. This ensures that the obturator 13 is not affected by a further acting Swivel moment of the return spring 17 in the full closed position in which sticking could threaten is pivoted.
- the drive shaft 31 and the actuating shaft 32 formed as a flap shaft are arranged at least substantially coaxially with each other.
- a flap shaft actuating shaft 32 is preferably od on both axial sides of the obturator 13 by means of bearings in the tube part 11 od.
- Housing 18 pivotally mounted.
- the pipe part 11 is in Fig. 2 and 3 not particularly illustrated. It is integral with the housing part 18 shown there, in which the actuating shaft 32 protrudes with a fixed thereto coupling part 34 and in which the return spring 17 is received and centered in the adjusting shaft 32 in substantially coaxial alignment.
- the obturator 13 After stopping the engine by means of the actuator 15 and / or the tensioned return spring 17 in its rest position in the opposite direction to the arrow 22nd pivoted until the return spring 17 abuts with its spring portion 24 on the stop 21.
- the obturator 13 with coupling part 34 can pivot a little further in the closing direction, wherein the driver 39 lifts off from the spring section 24. Any such position shows Fig. 2 This may also be identical to a occurring during operation of the exhaust gas recirculation device position, which may correspond to a state only small open position of the valve device 10.
- the obturator 13 can be moved in the opposite direction to the arrow 22 in the closing direction by means of the return spring acting as a fail-safe spring, wherein the return spring 17 before reaching the full closed position with the spring portion 24 abuts the stop 21 and can exert no further pivoting torque on the coupling part 34 in terms of a closing operation of the obturator 13.
- the obturator 13 thus remains in a position between closed position and open position with a state of only a small open position and such that a sticking of the obturator 13 is excluded in the region of the valve seat.
- the obturator 13 with the coupling member 34 in the closing direction can be slightly further pivoted, without function of the return spring 17 and without reaching the closed position.
- the carrier 39 lifts off from the spring portion 24 of the return spring 17.
- the coupling part 34 connected to the control shaft 32 has also in the second embodiment, as in the first embodiment, approximately U-shape with both sides radially abstrebenden arms 35 and 36 and outer peripheral surface 38, by means of which at least the axially upper part of the return spring 17 is centered.
- a further arm in the form of a radial projection 41 is provided, which has an approximately circular arc-shaped outer peripheral surface 42.
- the peripheral surface 42 extends on the same circle on which the peripheral surface 38 extends below the two arms 35, 36, so that a centering of the return spring 17 is achieved over a circumferential angular range of about 180 °.
- the projection 41 the return spring 17 is centered with respect to the center of rotation and the adjusting shaft 32, that the contact and friction surfaces with which the return spring 17 comes into contact are reduced as much as possible. It is thus possible to dimension the actuator 15 smaller and / or the return spring 17 weaker, since due to reduced friction lower actuating torques or restoring moments are sufficient for trouble-free operation.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lift Valve (AREA)
- Mechanically-Actuated Valves (AREA)
- Exhaust-Gas Circulating Devices (AREA)
- Valve Device For Special Equipments (AREA)
- Electrically Driven Valve-Operating Means (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Ventileinrichtung zur Steuerung eines Abgasstromes, mit einem in einem Abgaskanal angeordneten Absperrorgan, das mittels eines Stellantriebes und einer Übertragungseinrichtung in Öffnungsrichtung sowie gegensinnig dazu in Schließrichtung zwischen einer Schließstellung und einer Offenstellung schwenkbar ist, wobei das Absperrorgan bei Ausfall des Stellantriebes mittels einer in Öffnungsrichtung beaufschlagbaren Rückstellfeder in Schließrichtung zurückschwenkbar ist.The invention relates to a valve device for controlling an exhaust gas flow, with a arranged in an exhaust passage obturator which is pivotable by means of an actuator and a transmission device in the opening direction and in opposite directions in the closing direction between a closed position and an open position, wherein the obturator in case of failure of the actuator can be pivoted back in the closing direction by means of a return spring which can be acted upon in the opening direction.
Eine Ventileinrichtung dieser Art wird im Zusammenhang mit einer Abgasrückführeinrichtung verwendet, mittels der ein Teil des Abgases eines Verbrennungsmotors aus der Abgasleitung entnommen, der Frischgasleitung wieder beigemischt und zum Verbrennungsmotor zurückgeführt wird. Aufgrund von Verunreinigungen des Abgases verschmutzen im Betrieb unter anderem die Abgasrückführleitung sowie das Absperrorgan und der diesem zugeordnete Ventilsitz der Ventileinrichtung. Diese Verunreinigungen bilden einen annähernd flüssigen Film am Ventilsitz und am Absperrorgan. Beim Abstellen des Verbrennungsmotors erfolgt eine Ablagerung von erkaltenden oder erkalteten Verunreinigungen des Abgases am Ventilsitz und am Absperrorgan. Aufgrund dieser Schichten bildenden Verunreinigungen kann bei abgestelltem Verbrennungsmotor das Absperrorgan am Ventilsitz der Ventileinrichtung festkleben, da beim Abstellen des Verbrennungsmotors üblicherweise das Absperrorgan in seine Schließstellung bewegt wird. Ein Verkleben kann dazu führen, dass bei erneutem Betrieb des Verbrennungsmotors das Absperrorgan nicht mehr in Offenstellung bewegt werden kann. Der Betrieb der Ventileinrichtung und Abgasrückführeinrichtung ist dadurch gestört oder völlig blockiert.A valve device of this type is used in connection with an exhaust gas recirculation device, by means of which a part of the exhaust gas of an internal combustion engine is taken from the exhaust line, the fresh gas line is mixed again and returned to the internal combustion engine. Due to contaminants of the exhaust pollute during operation, inter alia, the exhaust gas recirculation line and the obturator and the associated valve seat of the valve device. These impurities form an approximately liquid film on the valve seat and on the obturator. When parking the internal combustion engine there is a deposition of cooling or cooled impurities of the exhaust gas at the valve seat and the obturator. Because of these layers forming impurities can shut off the valve body of the valve device when the engine shut off the engine, since when stopping the engine usually the obturator is moved to its closed position. Sticking may mean that the shut-off device can no longer be moved into the open position during renewed operation of the internal combustion engine. The operation of the valve device and exhaust gas recirculation device is disturbed or completely blocked.
Aus der
Der Erfindung liegt die Aufgabe zugrunde, eine Ventileinrichtung der eingangs genannten Art so auszubilden, dass ein Festkleben des Absperrorgans bei Ausfall des Stellantriebes in einfacher Weise ohne zusätzliche Bauelemente unterbunden wird und die Ventileinrichtung einfach, betriebssicher und kostengünstig ist.The invention has the object of providing a valve device of the type mentioned in such a way that sticking of the obturator is prevented in case of failure of the actuator in a simple manner without additional components and the valve device is simple, reliable and inexpensive.
Die Aufgabe ist gemäß der Erfindung durch die Merkmale im Anspruch 1 gelöst. Hierbei wird die Rückstellfeder bei Betätigung des Absperrorgans in Offnungsrichtung gespannt. Bei Ausfall des Stellantriebes wird das Absperrorgan mittels der Rückstellfeder gegensinnig in Schließrichtung, jedoch nicht bis in die völlige Schließstellung sondern in eine davor befindliche Ruhestellung, zurück geschwenkt. Vor Erreichen der Schließstellung wird der eine Endbereich der Rückstellfeder gegen den gehäuseseitigen Anschlag angedrückt, so dass die Rückstellfeder nicht mehr in Drehrichtung auf das Absperrorgan einwirken kann. Bei einer Betätigung des Absperrorgans in Öffnungsrichtung wird dieser Endbereich vom Kupplungsteil der Übertragungseinrichtung mitgenommen und bei der weiteren Öffnungsbewegung die Rückstellfeder gespannt. Durch den gehäuseseitigen Anschlag ist somit gewährleistet, dass bei der Schließbetätigung des Absperrorganes dieses nicht durch ein weiterhin einwirkendes Schwenkmoment von der Rückstellfeder in die vollständige Schließstellung, in der ein Festkleben drohen könnte, geschwenkt wird. Vorteilhaft ist, dass die Rückstellfeder zugleich auch für die Rückstellung des Stellantriebes und/oder als Fail-Safe-Feder dienen kann.The object is achieved according to the invention by the features in claim 1. In this case, the return spring is tensioned in the opening direction upon actuation of the obturator. In case of failure of the actuator, the obturator by means of the return spring in the opposite direction in the closing direction, but not in the full closed position but in a previously located rest position, pivoted back. Before reaching the closed position of the one end portion of the return spring is pressed against the housing-side stop, so that the return spring can no longer act in the direction of rotation on the obturator. Upon actuation of the obturator in the opening direction of this end portion is taken from the coupling part of the transmission device and tensioned in the further opening movement, the return spring. By the housing-side stop is thus ensured that in the closing operation of the obturator this not threatened by a further acting pivotal moment of the return spring in the full closed position in which a sticking could, is panned. It is advantageous that the return spring can also serve for the return of the actuator and / or as a fail-safe spring.
Von Vorteil kann es sein, wenn die Rückstellfeder als schraubenförmig in Zylinderform gewundene Schenkelfeder mit zwei die beiden Endbereiche bildenden, etwa schenkelartigen Federabschnitten ausgebildet ist. Dabei kann der den einen Endbereich bildende Federabschnitt radial nach außen hin etwa U-förmig abgebogen sein. Der den anderen Endbereich bildende Federabschnitt kann radial nach außen hin als geradliniger Schenkel abgebogen sein.It may be advantageous if the return spring is designed as a helical spring wound in a cylindrical shape with two spring sections which form the two end regions, for instance leg-like spring sections. In this case, the one end portion forming spring portion may be bent radially outwardly approximately U-shaped. The other end portion forming spring portion may be bent radially outwardly as a straight leg.
Ferner kann es von Vorteil sein, wenn die Rückstellfeder mit ihren übereinander liegenden Windungen etwa Zylinderform aufweist und der eine Endbereich in axialem Abstand vom anderen Endbereich verläuft.Further, it may be advantageous if the return spring has approximately cylindrical shape with its superimposed turns and one end region extends at an axial distance from the other end region.
Vorteilhafterweise weist die Übertragungseinrichtung eine vom Stellantrieb drehbetätigbare Antriebswelle, eine mit dem Absperrorgan verbundene Stellwelle und zwischen beiden eine formschlüssige Kupplungseinrichtung auf.Advantageously, the transmission device has a drive shaft rotatably actuatable by the actuator, an actuating shaft connected to the obturator, and a positive coupling device between the two.
Von Vorteil kann es sein, wenn mit der Stellwelle ein Kupplungsteil drehfest verbunden ist, der an einem radial abstrebenden Arm einen Mitnehmer aufweist, gegen den der den einen Endbereich bildende Federabschnitt der Rückstellfeder in Schließrichtung angedrückt ist, unter Umständen unter Federkraft. Vorteilhafterweise liegt der Federabschnitt mit einem radial und geradlinig verlaufenden Abschnitt am Mitnehmer an einer in Öffnungsrichtung gerichteten Vorderfläche dieses an. Von Vorteil kann es sein, wenn der den einen Endbereich bildende Federabschnitt der Rückstellfeder mit einem sich radial erstreckenden, etwa winkelförmigen Abschnitt gegen des gehäuseseitigen Anschlag der Ventileinrichtung in Ruhestellung angedrückt ist. Weiterhin kann es vorteilhaft sein, wenn der Mitnehmer in Abstand oberhalb des Anschlages angeordnet ist und bei mittels der Rückstellfeder bei Ausfall des Stellantriebes in Ruhestellung bewegtem Absperrorgan mit seiner Vorderfläche im wesentlichen in einer Flucht mit dem Anschlag verläuft.It may be advantageous if a coupling member is rotatably connected to the actuating shaft, which has a driver on a radially abstrebenden arm, against which the one end portion forming spring portion of the return spring is pressed in the closing direction, under some circumstances by spring force. Advantageously, the spring portion with a radially and rectilinearly extending portion of the driver on a directed in the opening direction front surface of this. It can be advantageous if the spring section of the restoring spring forming the one end region is pressed against the housing-side stop of the valve device in the rest position by a radially extending, approximately angular section. Furthermore, it may be advantageous if the driver is arranged at a distance above the stop and runs at least by means of the return spring in case of failure of the actuator in the closed position shut-off device with its front surface in alignment with the stop.
Vorteilhafterweise weist der Kupplungsteil zwei radial und diametral gerichtete Arme auf, an denen die Rückstellfeder mit ihrem oberen Ende von unten her axial anliegen kann. In vorteilhafter Weise weist der Kupplungsteil auf dem Bereich zwischen den Armen einen Basisteil mit kreisbogenförmig verlaufender äußerer Umfangsfläche auf, mittels der die Rückstellfeder zentrierbar ist.Advantageously, the coupling part on two radially and diametrically directed arms on which the return spring can abut axially with its upper end from below. Advantageously, the coupling part on the area between the arms has a base part with a circular arc-shaped outer peripheral surface, by means of which the return spring can be centered.
Vorteilhafterweise weist der Kupplungsteil in Umfangsrichtung betrachtet zwischen beiden Armen einen radialen Vorsprung auf, der eine etwa kreisbogenförmig verlaufende äußere Umfangsfläche zur zusätzlichen Zentrierung der Rückstellfeder aufweist.Advantageously, the coupling part viewed in the circumferential direction between the two arms on a radial projection, which has an approximately circular arc-shaped outer peripheral surface for additional centering of the return spring.
Das Absperrorgan kann als beliebiges Ventilglied ausgebildet sein, mit Vorzug z. B. als Klappe, wobei die Stellwelle dann als Klappenwelle ausgebildet ist. Die Antriebswelle und die Stellwelle, insbesondere Klappenwelle, sind in vorteilhafter Weise zumindest im wesentlichen koaxial zueinander angeordnet.The obturator can be designed as any valve member, with preference z. B. as a flap, wherein the actuating shaft is then formed as a flap shaft. The drive shaft and the control shaft, in particular the flap shaft, are advantageously arranged at least substantially coaxially to each other.
Als Stellantrieb kann ein elektrischer Motor oder ein Drehantrieb od. dgl. vorgesehen sein.As an actuator, an electric motor or a rotary drive od. Like. Be provided.
Vorteilhafterweise ist der Abgaskanal in einem Rohrteil enthalten, in dem das Absperrorgan mit seiner Stellwelle vorzugsweise auf beiden Axialseiten mittels Lagern schwenkbar gelagert ist.Advantageously, the exhaust duct is contained in a pipe part in which the obturator is preferably pivotally mounted with its actuating shaft on both axial sides by means of bearings.
Vorteilhafterweise ist ein mit dem Rohrteil einstückiger Gehäuseteil vorgesehen, in den die Stellwelle mit daran festem Kupplungsteil hineinragt und in dem die Rückstellfeder in zur Stellwelle im wesentlichen koaxialer Ausrichtung aufgenommen ist.Advantageously, a housing part integral with the tube part is provided, into which the actuating shaft protrudes with a coupling part fixed thereon and in which the return spring is received in the actuating shaft in a substantially coaxial alignment.
Eine Ventileinrichtung mit dem einen oder anderen vorgenannten Merkmal ist besonders vorteilhaft, einfach, betriebssicher und kostengünstig.A valve device with one or the other aforementioned feature is particularly advantageous, simple, reliable and inexpensive.
Weitere Einzelheiten und Vorteile ergeben sich aus der nachfolgenden Beschreibung.Further details and advantages will become apparent from the following description.
Die Erfindung ist nachfolgend anhand von in den Zeichnungen gezeigten Ausführungsbeispielen näher erläutert. Es zeigen:
- Fig. 1
- eine schematische, teilweise geschnittene Seitenansicht einer Ventileinrichtung zur Steuerung eines Abgasstromes, in vereinfachter Darstellung,
- Fig. 2
- eine schematische, perspektivische Ansicht eines Teils einer Ventileinrichtung in
Fig. 1 gemäß einem ersten Ausführungs- beispiel, wobei sich das Absperrorgan in Schließstellung und dessen Rückstellfeder in Ruhestellung befinden, - Fig. 3
- eine schematische, perspektivische Ansicht eines Teils der Ventileinrichtung entsprechend derjenigen in
Fig. 2 , bei der sich jedoch das Absperrorgan und dessen Rückstellfeder in einer in Öffnungsrichtung verstellten Stellung befinden, - Fig. 4
- eine schematische Draufsicht eines Teiles einer Ventileinrichtung gemäß einem zweiten Ausführungsbeispiel, wobei sich das Absperrorgan und dessen Rückstellfeder in einer Stellung analog
Fig. 2 befinden, - Fig. 5
- eine schematische Draufsicht eines Teils der Ventileinrichtung in
Fig. 4 , bei der sich das Absperrorgan und dessen Rückstell- feder in einer Stellung analogFig.3 befinden.
- Fig. 1
- 1 is a schematic, partially sectioned side view of a valve device for controlling an exhaust gas flow, in a simplified representation,
- Fig. 2
- a schematic, perspective view of a part of a valve device in
Fig. 1 according to a first embodiment, wherein the obturator in the closed position and the return spring are at rest, - Fig. 3
- a schematic, perspective view of a part of the valve device corresponding to those in
Fig. 2 in which, however, the obturator and its return spring are in a position adjusted in the opening direction, - Fig. 4
- a schematic plan view of a portion of a valve device according to a second embodiment, wherein the obturator and its return spring in a position analog
Fig. 2 are located, - Fig. 5
- a schematic plan view of a part of the valve device in
Fig. 4 , in which the obturator and its return spring in a position analogFigure 3 are located.
In
Im Normalbetrieb bei eingeschaltetem und über eine nicht weiter gezeigte Steuereinrichtung angesteuertem Stellantrieb 15 wird das Absperrorgan 13 zwischen der in
Auf diese Weise ist ein zuverlässiger Betrieb der Abgasrückführeinrichtung zwischen Schließstellung und Offenstellung des Absperrorgans 13 bei eingeschaltetem und gesteuertem Stellantrieb 15 gewährleistet. Bei Stillstand des Verbrennungsmotors oder bei Ausfall des Stellantriebes 15 ist dadurch, dass das Absperrorgan 13 zwar in Schließrichtung, aber nicht in die völlige Schließstellung sondern in eine Ruhestellung oder benachbarte Stellung mit Zustand nur geringer Offenstellung, bewegt wird, zuverlässig verhindert, dass das Absperrorgan 13 verklebt; denn bekanntlich verschmutzen bei einem Betrieb des Verbrennungsmotors und der Abgasrückführeinrichtung unter anderem der Ventilsitz und das Absperrorgan 13 aufgrund von Verunreinigungen des Abgases. Diese bilden beim Betrieb des Verbrennungsmotors einen etwa flüssigen Film am Ventilsitz und am Absperrorgan 13. Beim Abstellen des Verbrennungsmotors erfolgt dann eine Ablagerung von erkaltenden oder erkalteten Verunreinigungen des Abgases an den Wänden des Ventilsitzes und am Absperrorgan 13. Aufgrund dessen kann sonst bei abgestelltem Verbrennungsmotor des Absperrorgan 13 am Ventilsitz festkleben, sofern das Absperrorgan 13 dann in Schließrichtung in die völlige Schließstellung bewegt wird. Ein Verkleben des Absperrorgans 13 kann dazu führen, dass das Absperrorgan 13 bei einem erneuten Betrieb des Verbrennungsmotors nicht mehr mittels des Stellantriebes 15 von der Schließstellung in Öffnungsrichtung in die Offenstellung bewegt werden kann. Blockiert das Absperrorgan 13 in dieser Weise, ist keine Funktion der Ventileinrichtung 10 und Abgasrückführung möglich. Eine etwaige Säuberung des Absperrorgans 13 sowie des Ventilsitzes wäre aufwendig.In this way, a reliable operation of the exhaust gas recirculation device between the closed position and the open position of the
Ein derartiges Festkleben des Absperrorgans 13 am Ventilsitz wird somit in beschriebener Weise verhindert, wobei dies einfach ist und keine besonderen zusätzlichen Bauteile benötigt, wie es sich aus der nachfolgenden Beschreibung weiterhin ergibt.Such a sticking of the
Die Übertragungseinrichtung 16 ist durch die Rückstellfeder 17 belastbar, die mit einem Endbereich 19 an der Übertragungseinrichtung 16 abstützbar ist und mit dem anderen Endbereich 20 gehäuseseitig der Ventileinrichtung 10, z. B. am Rohrteil 11 oder Gehäuseteil 18 (
Wie insbesondere im Detail aus
Die Übertragungseinrichtung 16 weist eine vom Stellantrieb 15 drehbetätigbare Antriebswelle 31, eine mit dem Absperrorgan 13 verbundene Stellwelle 32 und zwischen beiden eine formschlüssige Kupplungseinrichtung 33 üblicher Bauart auf. Mit der Stellwelle 32 ist ein Kupplungsteil 34 drehfest verbunden, der zwei radial und diametral zueinander gerichtete Arme 35, 36 aufweist, zwischen denen ein Basisteil 37 mit kreisbogenförmig verlaufender äußerer Umfangsfläche 38 gebildet ist. Die Rückstellfeder 17 kann mit ihrem in
An dem einen Arm 35 des Kupplungsteils 34 ist ein in
Die Antriebswelle 31 und die als Klappenwelle ausgebildete Stellwelle 32 sind zumindest im wesentlichen koaxial zueinander angeordnet.The
Als Stellantrieb 15 kommen die verschiedensten Antriebe in Betracht, zum Beispiel ein elektrischer Motor, ein Drehmagnet oder dergleichen. Wie in
Beim Betrieb eines Kraftfahrzeuges wird auch dessen Abgasrückführeinrichtung betrieben. Die Abgasmenge, die dabei dem Frischgas beigemischt wird, wird durch Ansteuerung des Stellantriebes 15 zur Betätigung des Absperrorgans 13 über eine Steuereinrichtung in Abhängigkeit von Parametem, die die Steuereinrichtung von Elementen des Verbrennungsmotors erhält, gesteuert. Dabei wird das Absperrorgan 13 zwischen seiner Schließstellung und Offenstellung bewegt. Eine Drehbetätigung in Öffnungsrichtung gemäß Pfeil 22 bewirkt, dass über dem Kupplungsteil 34 die damit drehfeste Stellwelle 32 und der Absperrorgan 13 in Öffnungsrichtung geschwenkt werden. Vom Kupplungsteil 34 wird dabei die Rückstellfeder 17 gespannt, da deren Federabschnitt 24 vom Mitnehmer 39 des Kupplungsteils 34 in Öffnungsrichtung mitgenommen wird. Der Federabschnitt 24 hebt dabei vom gehäusefesten Anschlag 21 ab. Es ergibt sich z. B. eine Stellung gemäß
Um nach einem Betrieb des Kraftfahrzeuges bei einem Stillstand des Verbrennungsmotors ein Verkleben des Absperrorgans 13 an dem zugeordneten Ventilsitz zuverlässig zu verhindern, wird das Absperrorgan 13 nach Abstellen des Verbrennungsmotors mittels des Stellantriebes 15 und/oder der gespannten Rückstellfeder 17 in deren Ruhestellung gegensinnig zum Pfeil 22 geschwenkt, bis die Rückstellfeder 17 mit ihrem Federabschnitt 24 am Anschlag 21 anschlägt. Durch etwaige Schwungmomente je nach Massen- und Reibungsverhältnissen kann ausgehend davon das Absperrorgan 13 mit Kupplungsteil 34 noch etwas weiter in Schließrichtung schwenken, wobei der Mitnehmer 39 vom Federabschnitt 24 abhebt. Eine etwaige derartige Position zeigt
Um bei einem Ausfall des Stellantriebes 15 einen ordnungsgemäßen Betrieb des Verbrennungsmotors ohne Abgasrückführung sicherzustellen, kann dann das Absperrorgan 13 mittels der als Fail-Safe-Feder wirkenden Rückstellfeder 17 in Schließrichtung gegensinnig zum Pfeil 22 bewegt werden, wobei vor Erreichen der vollständigen Schließstellung die Rückstellfeder 17 mit dem Federabschnitt 24 am Anschlag 21 anschlägt und kein weiteres Schwenkmoment auf den Kupplungsteil 34 im Sinne einer Schließbetätigung des Absperrorgans 13 ausüben kann. Das Absperrorgan 13 verbleibt also in einer zwischen Schließstellung und Offenstellung befindlichen Stellung mit einem Zustand nur geringer Offenstellung und derart, dass ein Festkleben des Absperrorgans 13 im Bereich des Ventilsitzes ausgeschlossen ist. Aufgrund eines etwaigen in Schließrichtung dabei noch wirkenden Schwungmomentes kann das Absperrorgan 13 mit dem Kupplungsteil 34 in Schließrichtung noch geringfügig weiter geschwenkt werden, ohne Funktion der Rückstellfeder 17 und ohne dabei die Schließstellung zu erreichen. Hierbei hebt der Mitnehmer 39 vom Federabschnitt 24 der Rückstellfeder 17 ab.In order to ensure proper operation of the internal combustion engine without exhaust gas recirculation in case of failure of the
Bei dem in
Der mit der Stellwelle 32 verbundene Kupplungsteil 34 hat auch beim zweiten Ausführungsbeispiel, wie beim ersten Ausführungsbeispiel, etwa U-Form mit beidseitig radial abstrebenden Armen 35 und 36 und äußerer Umfangsfläche 38, mittels der zumindest der axial obere Teil der Rückstellfeder 17 zentriert ist.The
In Umfangsrichtung gesehen ist zwischen beiden Armen 35 und 36 des Kupplungsteils 34 ist ein weiterer Arm in Form eines radialen Vorsprunges 41 vorgesehen, der eine etwa kreisbogenförmig verlaufende äußere Umfangsfläche 42 aufweist. Die Umfangsfläche 42 verläuft auf dem gleichen Kreis, auf dem auch die Umfangsfläche 38 unterhalb der beiden Arme 35, 36 verläuft, so dass eine Zentrierung der Rückstellfeder 17 über einen Umfangswinkelbereich von etwa 180° erreicht wird. Mittels des Vorsprunges 41 wird die Rückstellfeder 17 derart in Bezug auf das Drehzentrum und die Stellwelle 32 zentriert, dass die Anlage- und Reibungsflächen, mit denen die Rückstellfeder 17 in Kontakt gelangt, soweit wie möglich reduziert sind. Es ist somit möglich, den Stellantrieb 15 kleiner und/oder die Rückstellfeder 17 schwächer zu dimensionieren, da aufgrund reduzierter Reibung geringere Stellmomente bzw. Rückstellmomente ausreichend für einen störungsfreien Betrieb sind.Seen in the circumferential direction is between two
Claims (11)
- Valve device for controlling an exhaust gas flow, having a shutoff member (13), which is arranged in an exhaust gas channel (12) and can be pivoted in an opening direction and in an opposite closing direction, between a closed position and an open position, by an actuating drive (15) and a transmission device (16), wherein, if the actuating drive (15) fails, the shutoff member (13) can be pivoted back in the closing direction only into a rest position located between the closed position and the open position, said rest position involving a state in which said shutoff member is in an only slightly open position, by means of a reset spring (17) that can be loaded in the opening direction, and wherein the reset spring (17) can be supported by an end region (19) on a coupling part (34) of the transmission device (16) and can be supported by the other end region (20) on the housing side of the valve device (10) and is tensioned during the actuation of the shutoff member (13) in the opening direction, characterized in that
one end region (19) of the reset spring (17) is assigned a stop (21) on the housing side of the valve device (10), against which this end region (19) is pressed in the closing direction and the rest position and from which this end region (19) can be raised when the shutoff member (13) is actuated in the opening direction by means of the transmission device (16), and in that the stop (21) defines an initial position for the reset spring (17) during the actuation of the shutoff member (13) in the closing direction when the actuating drive (15) fails. - Valve device according to Claim 1,
characterized in that
the reset spring (17) is designed to reset the actuating drive (15) and/or is designed as a fail-safe spring. - Valve device according to either of Claims 1 or 2, characterized in that
the reset spring (17) is designed as a leg spring wound helically in a cylindrical shape and having two approximately leg-like spring sections (24, 25), which form the two end regions (19, 20), and preferably in that the spring section (24) forming one end region (19) is bent radially outwards approximately in a U shape, and preferably in that the spring section (25) forming the other end region (20) is bent radially outwards as a rectilinear leg (29), wherein the reset spring (17) with its windings (30) situated one on top of the other has approximately a cylinder shape and one end region (19) extends at an axial distance from the other end region (20). - Valve device according to one of Claims 1 to 3, characterized in that
the transmission device (16) has a drive shaft (31), which can be actuated in rotation by the actuating drive (15), an actuating shaft (32) connected to the shutoff member (13) and, between the two, a positive coupling device (33), and preferably in that the coupling part (34) is connected to the actuating shaft (32) for conjoint
rotation therewith, which coupling part has, on a radially projecting arm (35), a driver (39), against which the spring section (24) of the reset spring (17) which forms one end region (19) is pressed in the closing direction. - Valve device according to Claim 4,
characterized in that
the spring section (24) rests against the driver (39) at a front face (40) oriented in the opening direction by means of a radially and rectilinearly extending section (26). - Valve device according to one of Claims 3 to 5, characterized in that,
in the rest position, the spring section (24) of the reset spring (17) which forms one end region (19) is pressed against the stop (21) on the housing side of the valve device (10) with a radially extending, approximately angular section (26, 27). - Valve device according to either of Claims 4 or 5, characterized in that
the driver (39) is arranged at a distance above the stop (21) and extends with its front face (40) substantially in alignment with the stop (21) when the shutoff member (13) is moved into the rest position by means of the reset spring (17) when the actuating drive (15) fails. - Valve device according to one of Claims 1 to 7, characterized in that
the coupling part (34) has two radially and diametrically oriented arms (35, 36), against which the reset spring (17) can rest axially with its upper end, and preferably in that, in the region between the arms (35, 36), the coupling part (34) has a base part (37) with a circular-arc-shaped outer circumferential surface (38), by means of which the reset spring (17) can be centred. - Valve device according to one of Claims 1 to 8, characterized in that,
between the two arms (35, 36) as seen in the circumferential direction, the coupling part (34) has a radial projection (41), which has an approximately circular-arc-shaped outer circumferential surface (42) for additional centring of the reset spring (17). - Valve device according to one of Claims 1 to 9, characterized in that
the exhaust duct (12) is contained in a tubular part (11), in which the shutoff member (13) is pivotably mounted by means of its actuating shaft (32), preferably on both axial sides, by means of bearings. - Valve device according to Claim 10, characterized in that
a housing part (18) which is integral with the tubular part (11) is provided, into which housing part the actuating shaft (32) with the coupling part (34) fixed thereon projects and in which the reset spring (17) is accommodated in substantially coaxial alignment with respect to the actuating shaft (32).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008050466.1A DE102008050466B4 (en) | 2008-10-04 | 2008-10-04 | Valve device for controlling an exhaust gas flow |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2172638A2 EP2172638A2 (en) | 2010-04-07 |
EP2172638A3 EP2172638A3 (en) | 2011-02-09 |
EP2172638B1 true EP2172638B1 (en) | 2011-11-02 |
Family
ID=41570042
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09010362A Active EP2172638B1 (en) | 2008-10-04 | 2009-08-12 | Valve device for controlling an exhaust gas flow |
Country Status (3)
Country | Link |
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EP (1) | EP2172638B1 (en) |
AT (1) | ATE531924T1 (en) |
DE (1) | DE102008050466B4 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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FR3049673B1 (en) * | 2016-03-30 | 2018-11-23 | Faurecia Systemes D'echappement | EXHAUST LINE VALVE AND CORRESPONDING MOUNTING METHOD |
DE102017209458A1 (en) * | 2017-06-05 | 2018-12-06 | Siemens Schweiz Ag | Actuator with a return spring acting independently of the actuating operation on a control connection |
DE102018123400A1 (en) * | 2018-09-24 | 2020-03-26 | Eberspächer Exhaust Technology GmbH & Co. KG | Exhaust flap |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19825583B4 (en) * | 1998-06-09 | 2014-04-03 | Gustav Wahler Gmbh U. Co Kg | Exhaust gas recirculation valve for internal combustion engines and method for operating such |
JP2004162665A (en) * | 2002-11-15 | 2004-06-10 | Denso Corp | Exhaust gas recirculation device |
DE102004043662B3 (en) * | 2004-09-08 | 2006-02-16 | Benteler Automobiltechnik Gmbh | Exhaust gas return valve for internal combustion engine has exhaust channel in form of a first tubular piece carried by U-shaped holder, and second one linked to it |
EP1869308B1 (en) * | 2005-03-08 | 2014-08-06 | BorgWarner, Inc. | Egr valve having rest position |
DE102006054041B3 (en) * | 2006-11-16 | 2008-05-08 | Pierburg Gmbh | Regulating device for an internal combustion engine |
-
2008
- 2008-10-04 DE DE102008050466.1A patent/DE102008050466B4/en active Active
-
2009
- 2009-08-12 EP EP09010362A patent/EP2172638B1/en active Active
- 2009-08-12 AT AT09010362T patent/ATE531924T1/en active
Also Published As
Publication number | Publication date |
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EP2172638A3 (en) | 2011-02-09 |
DE102008050466A1 (en) | 2010-04-08 |
DE102008050466B4 (en) | 2021-01-28 |
EP2172638A2 (en) | 2010-04-07 |
ATE531924T1 (en) | 2011-11-15 |
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