EP2171112A1 - Method for producing steel sheets having high resistance and ductility characteristics, and sheets thus obtained - Google Patents

Method for producing steel sheets having high resistance and ductility characteristics, and sheets thus obtained

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Publication number
EP2171112A1
EP2171112A1 EP08830766A EP08830766A EP2171112A1 EP 2171112 A1 EP2171112 A1 EP 2171112A1 EP 08830766 A EP08830766 A EP 08830766A EP 08830766 A EP08830766 A EP 08830766A EP 2171112 A1 EP2171112 A1 EP 2171112A1
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EP
European Patent Office
Prior art keywords
steel
sheet
composition
temperature
content
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08830766A
Other languages
German (de)
French (fr)
Other versions
EP2171112B1 (en
Inventor
Pascal Drillet
Damien Ormston
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ArcelorMittal France SA
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ArcelorMittal France SA
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Priority to EP08830766A priority Critical patent/EP2171112B1/en
Priority to PL08830766T priority patent/PL2171112T3/en
Publication of EP2171112A1 publication Critical patent/EP2171112A1/en
Application granted granted Critical
Publication of EP2171112B1 publication Critical patent/EP2171112B1/en
Active legal-status Critical Current
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C23C2/0224Two or more thermal pretreatments
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/024Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/1275Next to Group VIII or IB metal-base component
    • Y10T428/12757Fe
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12785Group IIB metal-base component
    • Y10T428/12792Zn-base component
    • Y10T428/12799Next to Fe-base component [e.g., galvanized]

Definitions

  • the invention relates to the manufacture of sheets or hot-rolled parts of so-called "multiphase" steels, simultaneously having a very high strength and a deformation capacity for performing cold or warm shaping operations.
  • the invention more specifically relates to predominantly bainitic microstructure steels having a strength greater than 800 MPa and an elongation rate greater than 10% rupture.
  • TRIP Transform Induced Plasticity
  • an even greater resistance ie a level greater than 800 MPa 1 has developed multiphase steels predominantly bainitic structure; in the automotive industry or in the general industry, these steels are used profitably for the manufacture of structural parts.
  • the ability to shape these parts however, simultaneously requires sufficient elongation. This requirement may also be required when the parts are welded and then shaped: in this case, the welded joints must have a sufficient fitness for shaping and not lead to premature fractures at the joints.
  • the present invention aims to solve the problems mentioned above.
  • the invention aims to provide a hot-rolled steel sheet having a mechanical strength greater than 800 MPa together with an elongation rate greater than 10% fracture, both in long direction and in cross-direction relative to the rolling .
  • the invention also aims at providing a steel sheet that is not very sensitive to damage during cutting by a mechanical method. It also aims to have a steel sheet having a good aptitude for forming welded assemblies made from this steel, in particular assemblies obtained by welding LASER.
  • the invention also aims to provide a method of manufacturing a steel sheet in the uncoated, electrogalvanized or galvanized, or aluminized state. This therefore requires that the mechanical characteristics of this steel are insensitive to the thermal cycles associated with continuous dipping zinc coating processes.
  • the invention also aims to have a sheet or piece of hot rolled steel available even in small thickness, that is to say for example between 1 and 5mm. The hot hardness of the steel must not be too high to facilitate rolling.
  • the subject of the invention is a sheet or piece of hot-rolled steel with a resistance greater than 800 MPa, with an elongation at break greater than 10%, the composition of which comprises the contents being expressed by weight: 0.050% ⁇ C ⁇ 0.090%, 1% ⁇ Mn ⁇ 2%, 0.015% ⁇ Al ⁇ 0.050%, 0.1% ⁇ If ⁇ 0.3%, 0.10% ⁇ Mo ⁇ 0.40%, S ⁇ 0.010%, P ⁇ 0.025%, 0.003% ⁇ N ⁇ 0.009%, 0.12% ⁇ V ⁇ 0.22%, Ti ⁇ 0.005 %, Nb 0,0 0.020% and optionally Cr 0,4 0.45%, the remainder of the composition consisting of iron and unavoidable impurities resulting from the preparation, the microstructure of the sheet or the steel piece comprising, in surface fraction, at least 80% of higher bainite, the optional supplement consisting of lower bainite, martensite and residual austenite, the sum of the martensite and residual austenite contents being less than
  • the composition comprises, the content being expressed by weight:
  • the composition comprises: 1.4% ⁇ Mn ⁇ 1.8%.
  • the composition comprises: 0.020% ⁇ Al ⁇ 0.040%.
  • the composition of the steel preferably comprises: 0.12% ⁇ V ⁇ 0.16%.
  • the composition of the steel comprises 0.18% ⁇ Mo ⁇ 0.30%.
  • the composition comprises: Nb ⁇ 0.005%
  • the composition comprises: 0.20% ⁇ Cr ⁇ 0.45%
  • the sheet or part is coated with a coating based on zinc or based on aluminum.
  • the subject of the invention is also a piece of steel with a composition and a microstructure defined above, characterized in that it is obtained by heating at a temperature T of between 400 and 690 ° C. and then a warm stamping in a temperature range between 35O 0 C and (T-20 ° C), then a subsequent cooling to room temperature.
  • the invention also relates to a beam welded assembly with high energy density made from a sheet or piece of steel in one of the modes above.
  • the invention also relates to a method of manufacturing a sheet or piece of hot-rolled steel with a resistance greater than 800 MPa, elongation at break greater than 10%, according to which a steel of the above composition is supplied, a semi-product is cast which is heated to a temperature above 1150 ° C.
  • the semi-finished product is hot-rolled at a temperature T F ⁇ _ in a temperature range where the microstructure of the steel is entirely austenitic so as to obtain a sheet. It is then cooled to a cooling rate V R of 75 and 200 0 CVs 1 and the sheet is reeled at a T bob temperature between 500 and 600 0 C.
  • the end temperature of rolling TFL is between 870 and 930 ° C.
  • the cooling rate V R is between 80 and 150 ° C / s.
  • the sheet is pickled, then optionally skin-passed, and then coated with zinc or zinc alloy.
  • the coating is carried out continuously by dipping.
  • the subject of the invention is also a process for manufacturing a hot-stamped part, according to which a steel sheet is supplied according to one of the above characteristics, or manufactured by a method according to one of the above-mentioned characteristics. above, then cutting said sheet to obtain a blank.
  • the blank is heated partially or completely to a temperature T of between 400 and 690 ° C., where a hold lasting less than 15 minutes is carried out so as to obtain a heated blank, and then the heated blank is pressed at a temperature between 350 and T-20 ° C, to obtain a room which is cooled to room temperature with a speed V ' R According to a particular mode, the speed V' R is between 25 and 100 ° C / s.
  • the invention also relates to the use of a hot-rolled steel sheet according to one of the above modes, or manufactured by a method according to one of the above modes for the manufacture of parts of structure or reinforcement elements, in the automotive field.
  • FIG. 1 illustrates the influence of the carbon content on the long-term elongation of splicing welds made by LASER beam
  • FIG. 2 illustrates the microstructure of a sheet or piece of steel according to the invention
  • FIG. 3 illustrates the microstructure of a piece of hot-stamped steel according to the invention.
  • carbon plays an important role on the formation of the microstructure and on the mechanical properties. .
  • the carbon content is between 0.050 and 0.090% by weight: Below 0.050%, sufficient strength can not be obtained. Beyond 0.090%, the microstructure formed consists mainly of lower bainite, this structure being characterized by the presence of carbides precipitated within bainitic ferrite slats: the mechanical strength thus obtained is high but the elongation is then significantly reduced. According to a particular embodiment of the invention, the carbon content is between 0.050 and 0.070%.
  • Figure 1 illustrates the influence of carbon content on the long-term elongation of LASER beam splicing welds: a particularly high breaking elongation of 17-23% is associated with a carbon content. ranging from 0.050 to 0.070%.
  • the carbon content is greater than 0.070% and less than or equal to 0.090%: even if this range does not lead to such a high ductility, the elongation at break of the LASER welds is greater than 15% and remains comparable to that of the base steel sheet.
  • manganese increases the quenchability and avoids the formation of ferrite cooling after rolling. Manganese also helps to deoxidize steel during liquid phase processing. The addition of manganese also contributes to effective solid solution hardening and increased strength. Preferentially, the manganese is between 1.4 and 1.8%: thus forming a completely bainitic structure without risk of appearance of harmful band structure.
  • aluminum is an effective element for the deoxidation of steel. This efficiency is obtained in a particularly economical and stable manner when the aluminum content is between 0.020 and 0.040%.
  • silicon contributes to liquid phase deoxidation and hardening in solid solution.
  • An addition of silicon above 0.3% causes the formation of strongly adherent oxides and the possible appearance of surface defects, due in particular to a lack of wettability in dip galvanizing operations.
  • molybdenum retards bainitic transformation during cooling after rolling, contributes to hardening by solid solution and refines the size of bainitic slats.
  • the molybdenum content is less than or equal to 0.40% to prevent the excessive formation of quenching structures.
  • This limited molybdenum content also makes it possible to lower the manufacturing cost.
  • the molybdenum content is greater than or equal to 0.18% and less than or equal to 0.30%.
  • the level is ideally adjusted to avoid the formation of ferrite or perlite in the steel sheet on the cooling table after hot rolling.
  • sulfur tends to precipitate excessively in the form of manganese sulphides which greatly reduce the shaping ability.
  • Phosphorus is a known element to segregate at grain boundaries. Its content must be limited to 0.025% in order to maintain sufficient hot ductility.
  • the composition may comprise chromium in an amount of less than or equal to 0.45%. Thanks to the other elements of the composition and to the process according to the invention, its presence is however not absolutely necessary, which has the advantage of avoiding expensive additions.
  • An addition of chromium between 0.20 and 0.45% can be carried out in addition to the other elements increasing the quenchability: below 0.20%, the effect on the quenchability is not sufficiently marked. Above 0.45%, the coating can be reduced.
  • the steel contains less than 0.005% Ti and less than 0.020% Nb.
  • these elements fix too much nitrogen in the form of nitrides or carbonitrides.
  • excessive precipitation of niobium would increase the hot hardness and would not easily allow the realization of thin-rolled hot-rolled sheets.
  • the niobium content is less than 0.005%
  • Vanadium is an important element according to the invention: the steel contains a vanadium content of between 0.12 and 0.22%. Compared to a vanadium-free steel, the increase in strength due to a hardening precipitation of carbonitrides can be up to 300 MPa. Below 0.12%, there is no significant effect on the mechanical tensile characteristics. Beyond 0.22% of vanadium, under the manufacturing conditions according to the invention, there is a saturation of the effect on the mechanical characteristics. A content of less than 0.22% thus makes it possible to obtain high mechanical characteristics in a very economical manner with respect to steels which contain higher levels of vanadium.
  • the nitrogen content is greater than or equal to 0.003% in order to obtain a precipitation of vanadium carbonitrides in a sufficient quantity.
  • the nitrogen content is less than or equal to 0.009% to avoid the presence of solid solution nitrogen or the formation of larger carbonitrides, which would reduce ductility.
  • the rest of the composition consists of unavoidable impurities resulting from the preparation, such as for example Sb, Sn, As.
  • the microstructure of the sheet or piece of steel according to the invention consists of: at least 80% higher bainite, this structure consisting of bainitic ferrite slats and carbides located between these slats, the precipitation occurring during bainitic transformation.
  • This matrix has high strength properties combined with high ductility.
  • the microstructure consists of at least 90% higher bainite: the microstructure is then very homogeneous and avoids a localization of the deformations.
  • the structure contains:
  • the steel sheet according to the invention has a particular aptitude for certain demanding deformation modes such as the expansion of holes, the mechanical stressing of cut edges, folding.
  • a steel composition is provided according to the invention, then proceeds to the casting of a semi-product from this steel.
  • This casting may be carried out in ingots, or continuously in the form of slabs of thickness of the order of 200 mm.
  • the casting can also be carried out in the form of thin slabs of a few tens of millimeters thick, or thin strips, between contra-rotating steel rolls.
  • the cast half-products are first brought to a temperature above 1150X to reach at any point a temperature favorable to the high deformations that the steel will undergo during rolling.
  • the hot rolling step of these semi-products starting at more than 1150 ° C. can be done directly after casting so well. that an intermediate heating step is not necessary in this case.
  • the semi-finished product is hot-rolled in a temperature range where the structure of the steel is totally austenitic to a TFL end-of-rolling temperature.
  • the temperature TFL is preferably between
  • Cooling is then carried out at a speed V R of between 75 and
  • 200 ° C / s a minimum speed of 75 ° C / s avoids the formation of proeutectoid ferrite and perlite, while a VR speed of less than or equal to 200 ° C / s avoids excessive formation of martensite.
  • the speed VR is between 80 and 150 ° C / s:
  • a minimum speed of 80 ° C / s leads to the formation of superior bainite with a very small slat size, combined with excellent mechanical properties.
  • a speed lower than 150 0 CVs makes it possible to avoid most of the formation of martensite.
  • the cooling rate range according to the invention can be obtained by means of a water spray or an air-water mixture, depending on the thickness of the sheet, at the output of the finishing mill.
  • the hot rolled sheet is wound at a T bob temperature between 500 and 600 ° C.
  • the bainitic transformation occurs during this winding phase; in this way, the formation of proeutectoid ferrite or perlite caused by a too high winding temperature is avoided and the formation of quenching constituents which is caused by a too low winding temperature is also avoided.
  • the precipitation of carbonitrides occurring in this winding temperature range makes it possible to obtain additional hardening.
  • the sheet can be used in the bare state or coated.
  • the coating may be for example a coating based on zinc or aluminum.
  • the sheet is scoured after rolling according to a method known per se, so as to obtain a surface state suitable to promote the implementation of the subsequent coating.
  • the sheet may be subjected to a slight cold deformation, usually less than 1% ("skin-pass").
  • the sheet is then coated with zinc or aluminum. a zinc-based alloy, for example by electrogalvanizing or continuous galvanizing dipping.
  • a zinc-based alloy for example by electrogalvanizing or continuous galvanizing dipping.
  • the particular microstructure of the steel mainly composed of higher bainite, is not very sensitive to the thermal conditions of the subsequent galvanizing treatment, so that the mechanical characteristics of the sheets coated continuously with dipping have a great stability even in case of untimely fluctuation of these conditions.
  • the sheet in the galvanized state therefore has mechanical characteristics very similar to those in the naked state.
  • the sheets are then cut by methods known in themselves from in order to obtain blanks suitable for shaping.
  • the inventors have also demonstrated that it was possible to take advantage of the microstructure according to the invention to produce stamped parts in a particularly advantageous manner according to the following method: firstly the blanks defined above are heated to a temperature T between 400 and 690 ° C.
  • the holding time at this temperature can be up to 15 minutes without there being any risk that the resistance Rm of the final part decreases below 800 MPa.
  • the heating temperature must be greater than 400 0 C to sufficiently decrease the flow limit of the steel and allow the stamping to follow with little effort, and ensure that the springback of the stamped part is also minimal which allows the manufacture of part with a good geometric precision.
  • This temperature is limited to 69O 0 C on the one hand to avoid a partial transformation to austenite heating, which would lead to the formation of quenching constituents on cooling, on the other hand to avoid a softening of the matrix that would lead to a resistance less than 800MPa on the stamped part.
  • the particular microstructure of the steels according to the invention has a high stability of mechanical properties (strength, elongation) during hot stamping: indeed, a variation of the stamping temperature or cooling speed after stamping, do not lead to a significant modification of the microstructure and precipitates such as carbonitrides.
  • a modification of the M-A compounds possibly present in a small initial amount does not result in a degradation of the mechanical properties. For example, there is no negative influence related to a destabilization of the residual austenite.
  • microstructure after hot stamping is very close to the microstructure before stamping. In this way, if one warms and hot stamps not all of a blank, but only a part (the part to be stamped having been locally heated by a suitable means, for example by induction) the microstructure and the properties of the final piece will be homogeneous in its different parts.
  • the microstructure of the steel 11 illustrated in FIG. 2 comprises more than 80% of higher bainite, the remainder consisting of lower bainite and MA compounds.
  • the total content of martensite and residual austenite is less than 5%.
  • the size of the old austenitic grains and bainitic batten bundles is about 10 microns.
  • the limitation of the size of the batten packets and the strong disorientation between the adjacent packets results in a high resistance to the propagation of any microcracks. Due to the small difference in hardness between the various constituents of the microstructure, the steel is not very sensitive to damage during cutting by a mechanical process.
  • the steel sheet R1 having a carbon content too high and a vanadium content too low, has an elongation insufficient rupture.
  • the R2 steel has a carbon content and phosphorus too high, its winding temperature is also too low. As a result, its elongation at break is also significantly less than 10%.
  • LASER autogenous welded joints were made under the following conditions: power: 4.5kW, welding speed: 2.5m / min. The elongation in the long direction of the LASER welds of the steel 1-1 is 17%, whereas it is 10 and 13% respectively for the R-1 and R-2 steels. These values lead, particularly for steel R1, to difficulties in stamping welded joints.
  • Steel sheets 11 according to the invention were also galvanized under the following conditions: after heating at 68O 0 C, the sheets were cooled to 455 ° C and then quenched continuously in a Zn bath at this temperature and finally cooled to room temperature.
  • a steel sheet 1-1 made using the parameters defined in Table 2 for this steel, was cut to obtain blanks. After heating at temperatures T of 400 ° C. or 690 ° C., keeping at these temperatures for 7 or 10 minutes and hot-drawing at temperatures of 350 ° C. or 640 ° C. respectively, the parts obtained were cooled to a speed V 'R 25 ° C / sec 100 ° C / s to room temperature.
  • the speed V ' R denotes the average speed of cooling between the temperature T and the ambient temperature.
  • the mechanical strength Rm of the parts thus obtained is indicated in Table 4:
  • the stamped parts according to the conditions of the invention thus have a low sensitivity to a variation of the manufacturing conditions: after heating at 400 ° C., the final resistance varies little (10 MPa) when the duration of the heating and / or the speed of the cooling are modified. Even for heating at 690 ° C., the resistance of the piece obtained is greater than 800 MPa.
  • the structure is substantially identical to that of the unembossed sheet with moderate, as illustrated in Figure 3 on a heated room at 400 0 C for 7 minutes and then pressed at 38O 0 C.
  • the invention allows the manufacture of laminations or pieces of bainitic matrix steels without excessive addition of expensive elements. These combine high strength and high ductility.
  • the steel sheets according to the invention are used profitably for the manufacture of structural parts or reinforcement elements in the automotive field and general industry.

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Abstract

The invention relates to a hot-rolled steel sheet having a resistance higher than 800 MPa and an elongation at break higher than 10%, and having the following composition in weight: 0.050% = C = 0.090%, 1%< Mn = 2%, 0.015% = Al = 0.050 %, 0.1 %=Si = 0.3%, 0.10% = Mo = 0.40%, S = 0.010%, P= 0.025%, 0.003%=N=0.009%, 0.12% = V = 0.22%, Ti= 0.005%, Nb= 0.020% and optionally Cr= 0.45%, the balance consisting of iron and unavoidable impurities resulting from the production, wherein the microstructure of the sheet or the part includes, in surface fraction, at least 80 % of upper bainite, the optional balance consisting of lower bainite, martensite and residual austenite, the sum of the martensite and residual austensite contents being lower than 5 %.

Description

PROCEDE DE FABRICATION DE TÔLES D'ACIER A HAUTES CARACTERISTIQUES DE RESISTANCE ET DE DUCTILITE , ET TÔLES AINSI PRODUITES PROCESS FOR MANUFACTURING STEEL SHEETS WITH HIGH RESISTANCE AND DUCTILITY CHARACTERISTICS AND SHEETS THUS PRODUCED
L'invention concerne la fabrication de tôles ou de pièces laminées à chaud d'aciers dits « multiphasés », présentant simultanément une très haute résistance et une capacité de déformation permettant de réaliser des opérations de mise en forme à froid ou à tiède. L'invention concerne plus précisément des aciers à microstructure majoritairement bainitique présentant une résistance supérieure à 800 MPa et un taux d'allongement à rupture supérieur à 10%.The invention relates to the manufacture of sheets or hot-rolled parts of so-called "multiphase" steels, simultaneously having a very high strength and a deformation capacity for performing cold or warm shaping operations. The invention more specifically relates to predominantly bainitic microstructure steels having a strength greater than 800 MPa and an elongation rate greater than 10% rupture.
L'industrie automobile constitue en particulier un domaine privilégié d'application de ces tôles d'aciers laminées à chaud. Il existe en particulier dans cette industrie un besoin continu d'allégement des véhicules et d'accroissement de la sécurité. C'est ainsi que l'on a proposé différentes familles d'aciers pour répondre aux besoins croissants : On a tout d'abord proposé des aciers comportant des éléments de microalliage dont le durcissement est obtenu simultanément par précipitation et par affinement de la taille de grains. Le développement de ces aciers a été suivi par celui d'aciers « Dual-Phase » où la présence de martensite au sein d'une matrice ferritique permet d'obtenir une résistance supérieure à 450MPa associée à une bonne aptitude au formage à froid.The automotive industry is in particular a preferred field of application for these hot-rolled steel sheets. In particular, there is a continuing need in this industry for lighter vehicles and increased safety. Thus, different families of steels have been proposed to meet the growing needs: Steels with microalloy elements whose hardening is obtained simultaneously by precipitation and by refining the size of grains. The development of these steels was followed by that of "Dual-Phase" steels where the presence of martensite within a ferritic matrix makes it possible to obtain a strength greater than 450 MPa combined with a good cold forming ability.
Pour obtenir des niveaux de résistance supérieurs, on a développé des aciers présentant un comportement « TRIP » (Transformation Induced Plasticity ») avec des combinaisons de propriétés (résistance-aptitude à la déformation) avantageuses : ces propriétés sont liées à la structure de ces aciers constituée d'une matrice ferritique comportant de la bainite et de l'austénite résiduelle. Sous l'effet d'une déformation, l'austénite résiduelle d'une pièce en acier TRIP se transforme progressivement en martensite, ce qui se traduit par une consolidation importante et retarde l'apparition d'une striction.To obtain higher resistance levels, steels with a "Transform Induced Plasticity" (TRIP) behavior have been developed with advantageous combinations of properties (resistance-ability to deformation): these properties are related to the structure of these steels. consisting of a ferritic matrix comprising bainite and residual austenite. Under the effect of a deformation, the residual austenite of a TRIP steel part gradually changes to martensite, which results in a significant consolidation and delays the appearance of a necking.
Pour atteindre simultanément un rapport limite d'élasticité/résistance élevé, une résistance encore plus importante, c'est à dire un niveau supérieur à 800 MPa1 on a développé des aciers multiphasés à structure majoritairement bainitiques ; dans l'industrie automobile ou dans l'industrie générale, ces aciers sont utilisés avec profit pour la fabrication de pièces structurales. L'aptitude à la mise en forme de ces pièces requiert cependant simultanément un allongement suffisant. Cette exigence peut également être requise lorsque les pièces sont soudées puis mises en forme : dans ce cas, les joints soudés doivent présenter une aptitude suffisante à la mise en forme et ne pas conduire à des ruptures prématurées au niveau des assemblages. La présente invention a pour but de résoudre les problèmes évoqués ci- dessus. Elle vise à mettre à disposition une tôle d'acier laminé à chaud présentant une résistance mécanique supérieure à 800 MPa conjointement avec un taux d'allongement à rupture supérieur à 10%, aussi bien en sens long qu'en sens travers par rapport au laminage. L'invention vise également à mettre à disposition une tôle d'acier peu sensible à l'endommagement lors de la découpe par un procédé mécanique. Elle vise également à disposer d'une tôle d'acier présentant une bonne aptitude à la mise en forme d'assemblages soudés fabriqués à partir de cet acier, en particulier d'assemblages obtenus par soudage LASER. L'invention vise également à disposer d'un procédé de fabrication d'une tôle d'acier à l'état non revêtu, électrozingué ou galvanisé, ou aluminié. Ceci nécessite donc que les caractéristiques mécaniques de cet acier soient peu sensibles aux cycles thermiques associés aux procédés de revêtement de zinc au trempé en continu. L'invention vise également à disposer d'une tôle ou pièce d'acier laminé à chaud disponible même en faible épaisseur, c'est à dire par exemple entre 1 et 5mm. La dureté à chaud de l'acier ne doit donc pas être trop élevée pour faciliter le laminage.To achieve a high yield strength / resistance ratio at the same time, an even greater resistance, ie a level greater than 800 MPa 1 has developed multiphase steels predominantly bainitic structure; in the automotive industry or in the general industry, these steels are used profitably for the manufacture of structural parts. The ability to shape these parts, however, simultaneously requires sufficient elongation. This requirement may also be required when the parts are welded and then shaped: in this case, the welded joints must have a sufficient fitness for shaping and not lead to premature fractures at the joints. The present invention aims to solve the problems mentioned above. It aims to provide a hot-rolled steel sheet having a mechanical strength greater than 800 MPa together with an elongation rate greater than 10% fracture, both in long direction and in cross-direction relative to the rolling . The invention also aims at providing a steel sheet that is not very sensitive to damage during cutting by a mechanical method. It also aims to have a steel sheet having a good aptitude for forming welded assemblies made from this steel, in particular assemblies obtained by welding LASER. The invention also aims to provide a method of manufacturing a steel sheet in the uncoated, electrogalvanized or galvanized, or aluminized state. This therefore requires that the mechanical characteristics of this steel are insensitive to the thermal cycles associated with continuous dipping zinc coating processes. The invention also aims to have a sheet or piece of hot rolled steel available even in small thickness, that is to say for example between 1 and 5mm. The hot hardness of the steel must not be too high to facilitate rolling.
Dans ce but, l'invention a pour objet une tôle ou une pièce d'acier laminée à chaud de résistance supérieure à 800 MPa, d'allongement à rupture supérieur à 10%, dont la composition comprend, les teneurs étant exprimées en poids : 0,050% < C < 0,090%, 1%< Mn < 2%, 0,015% < Al < 0,050 %, 0,1%<Si < 0,3%, 0,10% < Mo < 0,40%, S < 0,010%, P< 0,025%, 0,003%<N<0,009%, 0, 12% < V < 0,22%, Ti≤ 0,005%, Nb≤ 0,020% et à titre optionnel, Cr≤ 0,45%, le reste de la composition étant constitué de fer et d'impuretés inévitables résultant de l'élaboration, la microstructure de la tôle ou de la pièce d'acier comprenant, en fraction surfacique, au moins 80% de bainite supérieure, le complément éventuel étant constitué de bainite inférieure, de martensite et d'austénite résiduelle, la somme des teneurs en martensite et en austénite résiduelle étant inférieure à 5%. La composition de l'acier comprend préférentiellement, la teneur étant exprimée en poids : 0,050% < C < 0,070%For this purpose, the subject of the invention is a sheet or piece of hot-rolled steel with a resistance greater than 800 MPa, with an elongation at break greater than 10%, the composition of which comprises the contents being expressed by weight: 0.050% <C <0.090%, 1% <Mn <2%, 0.015% <Al <0.050%, 0.1% <If < 0.3%, 0.10% <Mo <0.40%, S <0.010%, P <0.025%, 0.003% <N <0.009%, 0.12% <V <0.22%, Ti≤ 0.005 %, Nb 0,0 0.020% and optionally Cr 0,4 0.45%, the remainder of the composition consisting of iron and unavoidable impurities resulting from the preparation, the microstructure of the sheet or the steel piece comprising, in surface fraction, at least 80% of higher bainite, the optional supplement consisting of lower bainite, martensite and residual austenite, the sum of the martensite and residual austenite contents being less than 5%. The composition of the steel preferably comprises the content being expressed by weight: 0.050% <C <0.070%
A titre préféré, la composition comprend, la teneur étant exprimée en poids :Preferably, the composition comprises, the content being expressed by weight:
0,070% <C < 0,090%0.070% <C <0.090%
Selon un mode préféré, la composition comprend : 1 ,4% < Mn < 1,8%.In a preferred embodiment, the composition comprises: 1.4% <Mn <1.8%.
A titre préféré, la composition comprend : 0,020% ≤ Al ≤ 0,040 %. La composition de l'acier comprend préférentiellement : 0,12% ≤ V ≤ 0,16 %. Selon un mode préféré, la composition de l'acier comprend 0,18% ≤ Mo ≤ 0,30 %.Preferably, the composition comprises: 0.020% ≤ Al ≤ 0.040%. The composition of the steel preferably comprises: 0.12% ≤ V ≤ 0.16%. In a preferred embodiment, the composition of the steel comprises 0.18% ≤ Mo ≤ 0.30%.
A titre préféré, la composition comprend : Nb ≤ 0,005 % Préférentiellement, la composition comprend : 0,20% ≤ Cr ≤ 0,45% Selon un mode particulier, la tôle ou la pièce est revêtue d'un revêtement à base de zinc ou à base d'aluminium.Preferably, the composition comprises: Nb ≤ 0.005% Preferably, the composition comprises: 0.20% ≤ Cr ≤ 0.45% According to a particular embodiment, the sheet or part is coated with a coating based on zinc or based on aluminum.
L'invention a également pour objet une pièce d'acier avec une composition et une microstructure définie ci-dessus, caractérisée en ce qu'elle est obtenue par chauffage à une température T comprise entre 400 et 690°C puis un emboutissage à tiède dans un domaine de température compris entre 35O0C et (T-20°C), puis un refroidissement ultérieur jusqu'à la température ambiante.The subject of the invention is also a piece of steel with a composition and a microstructure defined above, characterized in that it is obtained by heating at a temperature T of between 400 and 690 ° C. and then a warm stamping in a temperature range between 35O 0 C and (T-20 ° C), then a subsequent cooling to room temperature.
L'invention a également pour objet un assemblage soudé par faisceau à haute densité d'énergie réalisé à partir d'une tôle ou pièce d'acier selon l'un des modes ci-dessus.The invention also relates to a beam welded assembly with high energy density made from a sheet or piece of steel in one of the modes above.
L'invention a également pour objet un procédé de fabrication d'une tôle ou d'une pièce d'acier laminée à chaud de résistance supérieure à 800 MPa, d'allongement à rupture supérieur à 10%, selon lequel on approvisionne un acier de composition ci-dessus, on coule un demi-produit qu'on porte à une température supérieure à 11500C. On lamine à chaud le demi-produit jusqu'à une température TFι_ dans un domaine de température où la microstructure de l'acier est entièrement austénitique de façon à obtenir une tôle. On refroidit ensuite celle-ci à une vitesse de refroidissement VR comprise 75 et 2000CVs1 puis on bobine la tôle à une température Tbob comprise entre 500 et 6000C. Selon un mode préféré, la température de fin de laminage TFL est comprise entre 870 et 930°C. A titre préférentiel, la vitesse de refroidissement VR est comprise entre 80 et 150°C/s.The invention also relates to a method of manufacturing a sheet or piece of hot-rolled steel with a resistance greater than 800 MPa, elongation at break greater than 10%, according to which a steel of the above composition is supplied, a semi-product is cast which is heated to a temperature above 1150 ° C. The semi-finished product is hot-rolled at a temperature T F ι_ in a temperature range where the microstructure of the steel is entirely austenitic so as to obtain a sheet. It is then cooled to a cooling rate V R of 75 and 200 0 CVs 1 and the sheet is reeled at a T bob temperature between 500 and 600 0 C. According to a preferred mode, the end temperature of rolling TFL is between 870 and 930 ° C. Preferably, the cooling rate V R is between 80 and 150 ° C / s.
Préférentiellement, la tôle est décapée, puis optionnellement skin-passée, puis revêtue de zinc ou d'alliage de zinc. Selon un mode préféré, le revêtement est réalisé en continu au trempé. L'invention a également pour objet un procédé de fabrication d'une pièce emboutie à tiède, selon lequel on approvisionne une tôle d'acier selon l'une des caractéristiques ci-dessus, ou fabriquée par un procédé selon l'une des caractéristiques ci-dessus, puis on découpe ladite tôle pour obtenir un flan. On chauffe partiellement ou totalement le flan à une température T comprise entre 400 et 6900C où l'on effectue un maintien d'une durée inférieure à 15 minutes de façon à obtenir un flan chauffé, puis on emboutit le flan chauffé à une température comprise entre 350 et T-20°C, pour obtenir une pièce que l'on refroidit la pièce jusqu'à la température ambiante avec une vitesse V'R Selon un mode particulier, la vitesse V'Rest comprise entre 25 et 100°C/s. L'invention a également pour objet l'utilisation d'une tôle d'acier laminée à chaud selon l'un des modes ci-dessus, ou fabriquée par un procédé selon l'un des modes ci-dessus pour la fabrication de pièces de structure ou d'éléments de renfort, dans le domaine automobile. D'autres caractéristiques et avantages de l'invention apparaîtront au cours de la description ci-dessous, donnée à titre d'exemple et faite en référence aux figures annexées ci-jointes selon lesquelles :Preferably, the sheet is pickled, then optionally skin-passed, and then coated with zinc or zinc alloy. According to a preferred embodiment, the coating is carried out continuously by dipping. The subject of the invention is also a process for manufacturing a hot-stamped part, according to which a steel sheet is supplied according to one of the above characteristics, or manufactured by a method according to one of the above-mentioned characteristics. above, then cutting said sheet to obtain a blank. The blank is heated partially or completely to a temperature T of between 400 and 690 ° C., where a hold lasting less than 15 minutes is carried out so as to obtain a heated blank, and then the heated blank is pressed at a temperature between 350 and T-20 ° C, to obtain a room which is cooled to room temperature with a speed V ' R According to a particular mode, the speed V' R is between 25 and 100 ° C / s. The invention also relates to the use of a hot-rolled steel sheet according to one of the above modes, or manufactured by a method according to one of the above modes for the manufacture of parts of structure or reinforcement elements, in the automotive field. Other features and advantages of the invention will become apparent from the description below, given by way of example and with reference to the appended accompanying figures in which:
- La figure 1 illustre l'influence de la teneur en carbone sur l'allongement en sens long de soudures de raboutage réalisées par faisceau LASER - La figure 2 illustre la microstructure d'une tôle ou pièce d'acier selon l'inventionFIG. 1 illustrates the influence of the carbon content on the long-term elongation of splicing welds made by LASER beam FIG. 2 illustrates the microstructure of a sheet or piece of steel according to the invention
- La figure 3 illustre la microstructure d'une pièce d'acier emboutie à tiède selon l'invention En ce qui concerne la composition chimique de l'acier, le carbone joue un rôle important sur la formation de la microstructure et sur les propriétés mécaniques.FIG. 3 illustrates the microstructure of a piece of hot-stamped steel according to the invention. With regard to the chemical composition of steel, carbon plays an important role on the formation of the microstructure and on the mechanical properties. .
Selon l'invention, la teneur en carbone est comprise entre 0,050 et 0,090% en poids : Au dessous de 0,050%, une résistance suffisante ne peut pas être obtenue. Au delà de 0,090%, la microstructure formée est constituée majoritairement de bainite inférieure, cette structure étant caractérisée par la présence de carbures précipités au sein des lattes de ferrite bainitique : la résistance mécanique ainsi obtenue est élevée mais l'allongement est alors notablement réduit. Selon un mode particulier de l'invention, la teneur en carbone est comprise entre 0,050 et 0,070%. La figure 1 illustre l'influence de la teneur en carbone sur l'allongement en sens long de soudures de raboutage par faisceau LASER : un allongement à rupture particulièrement élevé, de l'ordre de 17 à 23% est associé à une teneur en carbone allant de 0,050 à 0,070%. Ces valeurs d'allongement élevées permettent d'assurer que des tôles soudées par LASER pourront être embouties de façon satisfaisante, même en tenant compte d'éventuelles imperfections locales telles que des singularités géométriques de cordons de soudure entraînant des concentrations de contraintes, ou des microporosités au sein du métal fondu. Par rapport à des aciers à 0,12%C de l'art antérieur, il était attendu que la réduction du carbone améliore la soudabilité. Cependant, on a mis en évidence qu'un abaissement important de la teneur en carbone permet non seulement d'obtenir un allongement à rupture élevé, mais encore de maintenir simultanément la résistance mécanique à un niveau supérieur à 800MPa, ce qui n'était pas attendu pour des teneurs aussi basses que 0,050%C.According to the invention, the carbon content is between 0.050 and 0.090% by weight: Below 0.050%, sufficient strength can not be obtained. Beyond 0.090%, the microstructure formed consists mainly of lower bainite, this structure being characterized by the presence of carbides precipitated within bainitic ferrite slats: the mechanical strength thus obtained is high but the elongation is then significantly reduced. According to a particular embodiment of the invention, the carbon content is between 0.050 and 0.070%. Figure 1 illustrates the influence of carbon content on the long-term elongation of LASER beam splicing welds: a particularly high breaking elongation of 17-23% is associated with a carbon content. ranging from 0.050 to 0.070%. These high elongation values make it possible to ensure that LASER-welded sheets can be stamped satisfactorily, even taking into account any local imperfections such as geometrical singularities of weld seams resulting in stress concentrations, or microporosities. in the molten metal. Compared with 0.12% C steels of the prior art, carbon reduction was expected to improve weldability. However, it has been demonstrated that a significant lowering of the carbon content not only makes it possible to obtain a high breaking elongation, but also simultaneously maintains the mechanical strength at a level greater than 800 MPa, which was not expected for contents as low as 0.050% C.
Selon un autre mode préféré, la teneur en carbone est supérieure à 0,070% et inférieure ou égale à 0,090% : même si cette gamme ne conduit pas à une ductilité aussi élevée, l'allongement à rupture des soudures LASER est supérieure à 15% et reste comparable à celui de la tôle d'acier de base. En quantité comprise entre 1 et 2% en poids, le manganèse augmente la trempabilité et permet d'éviter la formation de ferrite au refroidissement après laminage. Le manganèse contribue également à désoxyder l'acier lors de l'élaboration en phase liquide. L'addition de manganèse participe également à un durcissement efficace en solution solide et à l'obtention d'une résistance accrue. Préférentiellement, le manganèse est compris entre 1,4 et 1 ,8% : on forme de la sorte une structure totalement bainitique sans risque d'apparition de structure en bandes néfaste. Dans une gamme de teneurs comprises entre 0,015% et 0,050%, l'aluminium est un élément efficace pour la désoxydation de l'acier. Cette efficacité est obtenue de façon particulièrement économique et stable lorsque la teneur en aluminium est comprise entre 0,020 et 0,040%. En quantité supérieure ou égale à 0,1%, le silicium contribue à la désoxydation en phase liquide et au durcissement en solution solide. Une addition de silicium au delà de 0,3% provoque cependant la formation d'oxydes fortement adhérents et l'apparition éventuelle de défauts de surface, dus notamment à un manque de mouillabilité dans les opérations de galvanisation au trempé. En quantité supérieure ou égale à 0,10%, le molybdène retarde la transformation bainitique lors du refroidissement après laminage, contribue au durcissement par solution solide et affine la taille des lattes bainitiques. Selon l'invention, la teneur en molybdène est inférieure ou égale à 0,40% pour éviter la formation excessive de structures de trempe. Cette teneur limitée en molybdène permet également d'abaisser le coût de fabrication. Selon un mode préféré, la teneur en molybdène est supérieure ou égale à 0,18% et inférieure ou égale à 0,30%. De la sorte, le niveau est idéalement ajusté pour éviter la formation de ferrite ou de perlite dans la tôle d'acier sur la table de refroidissement après laminage à chaud. En quantité supérieure à 0,010%, le soufre tend à précipiter en quantité excessive sous forme de sulfures de manganèse qui réduisent fortement l'aptitude à la mise en forme. Le phosphore est un élément connu pour ségréger aux joints de grains. Sa teneur doit être limitée à 0,025% de façon à maintenir une ductilité à chaud suffisante.According to another preferred embodiment, the carbon content is greater than 0.070% and less than or equal to 0.090%: even if this range does not lead to such a high ductility, the elongation at break of the LASER welds is greater than 15% and remains comparable to that of the base steel sheet. In an amount of between 1 and 2% by weight, manganese increases the quenchability and avoids the formation of ferrite cooling after rolling. Manganese also helps to deoxidize steel during liquid phase processing. The addition of manganese also contributes to effective solid solution hardening and increased strength. Preferentially, the manganese is between 1.4 and 1.8%: thus forming a completely bainitic structure without risk of appearance of harmful band structure. In a range of contents between 0.015% and 0.050%, aluminum is an effective element for the deoxidation of steel. This efficiency is obtained in a particularly economical and stable manner when the aluminum content is between 0.020 and 0.040%. In an amount greater than or equal to 0.1%, silicon contributes to liquid phase deoxidation and hardening in solid solution. An addition of silicon above 0.3%, however, causes the formation of strongly adherent oxides and the possible appearance of surface defects, due in particular to a lack of wettability in dip galvanizing operations. In an amount greater than or equal to 0.10%, molybdenum retards bainitic transformation during cooling after rolling, contributes to hardening by solid solution and refines the size of bainitic slats. According to the invention, the molybdenum content is less than or equal to 0.40% to prevent the excessive formation of quenching structures. This limited molybdenum content also makes it possible to lower the manufacturing cost. In a preferred embodiment, the molybdenum content is greater than or equal to 0.18% and less than or equal to 0.30%. In this way, the level is ideally adjusted to avoid the formation of ferrite or perlite in the steel sheet on the cooling table after hot rolling. In excess of 0.010%, sulfur tends to precipitate excessively in the form of manganese sulphides which greatly reduce the shaping ability. Phosphorus is a known element to segregate at grain boundaries. Its content must be limited to 0.025% in order to maintain sufficient hot ductility.
A titre optionnel, la composition peut comporter du chrome en quantité inférieure ou égale à 0,45%. Grâce aux autres éléments de la composition et au procédé selon l'invention, sa présence n'est cependant pas absolument nécessaire, ce qui présente l'avantage d'éviter des additions coûteuses. Une addition de chrome entre 0,20 et 0,45% peut être effectuée en complément des autres éléments augmentant la trempabilité : au dessous de 0,20%, l'effet sur la trempabilité n'est pas assez marqué. Au delà de 0,45%, la revêtabilité peut être diminuée.As an option, the composition may comprise chromium in an amount of less than or equal to 0.45%. Thanks to the other elements of the composition and to the process according to the invention, its presence is however not absolutely necessary, which has the advantage of avoiding expensive additions. An addition of chromium between 0.20 and 0.45% can be carried out in addition to the other elements increasing the quenchability: below 0.20%, the effect on the quenchability is not sufficiently marked. Above 0.45%, the coating can be reduced.
Selon l'invention, l'acier contient moins de 0,005%Ti et moins de 0,020%Nb Dans le cas contraire, ces éléments fixent une quantité trop importante d'azote sous forme de nitrures ou de carbonitrures. Il ne reste pas alors suffisamment d'azote disponible pour précipiter avec le vanadium. De plus, une précipitation excessive de niobium augmenterait la dureté à chaud et ne permettrait pas aisément la réalisation de tôles laminées à chaud de faible épaisseur. Selon un mode particulièrement économique, la teneur en niobium est inférieure à 0,005%According to the invention, the steel contains less than 0.005% Ti and less than 0.020% Nb. In the opposite case, these elements fix too much nitrogen in the form of nitrides or carbonitrides. There is not enough nitrogen available to precipitate with vanadium. In addition, excessive precipitation of niobium would increase the hot hardness and would not easily allow the realization of thin-rolled hot-rolled sheets. In a particularly economical mode, the niobium content is less than 0.005%
Le vanadium est un élément important selon l'invention : l'acier contient une teneur en vanadium comprise entre 0,12 et 0,22%. Par rapport à un acier sans vanadium, l'augmentation de la résistance grâce à une précipitation durcissante de carbonitrures peut aller jusqu'à 300MPa. Au dessous de 0,12%, on ne note pas d'effet significatif sur les caractéristiques mécaniques de traction. Au delà de 0,22% de vanadium, dans les conditions de fabrication selon l'invention, on note une saturation de l'effet sur les caractéristiques mécaniques. Une teneur inférieure à 0,22% permet donc d'obtenir des caractéristiques mécaniques élevées de façon très économique par rapport à des aciers qui comporteraient des teneurs plus élevées en vanadium.Vanadium is an important element according to the invention: the steel contains a vanadium content of between 0.12 and 0.22%. Compared to a vanadium-free steel, the increase in strength due to a hardening precipitation of carbonitrides can be up to 300 MPa. Below 0.12%, there is no significant effect on the mechanical tensile characteristics. Beyond 0.22% of vanadium, under the manufacturing conditions according to the invention, there is a saturation of the effect on the mechanical characteristics. A content of less than 0.22% thus makes it possible to obtain high mechanical characteristics in a very economical manner with respect to steels which contain higher levels of vanadium.
Pour une teneur en vanadium comprise entre 0,13 et 0,15%, on obtient un affinement de la microstructure et un durcissement structural tout particulièrement efficaces. Selon l'invention, la teneur en azote est supérieure ou égale à 0,003% pour obtenir une précipitation de carbonitrures de vanadium en quantité suffisante.For a vanadium content between 0.13 and 0.15%, microstructure refinement and structural hardening are particularly effective. According to the invention, the nitrogen content is greater than or equal to 0.003% in order to obtain a precipitation of vanadium carbonitrides in a sufficient quantity.
Cependant, la teneur en azote est inférieure ou égale à 0,009% pour éviter la présence d'azote en solution solide ou la formation de carbonitrures de taille plus importante, qui réduiraient la ductilité.However, the nitrogen content is less than or equal to 0.009% to avoid the presence of solid solution nitrogen or the formation of larger carbonitrides, which would reduce ductility.
Le reste de la composition est constitué d'impuretés inévitables résultant de l'élaboration, telles que par exemple Sb, Sn, As.The rest of the composition consists of unavoidable impurities resulting from the preparation, such as for example Sb, Sn, As.
La microstructure de la tôle ou pièce d'acier selon l'invention est constituée : - d'au moins 80% de bainite supérieure, cette structure étant constituée de lattes de ferrite bainitique et de carbures situés entre ces lattes, la précipitation intervenant lors de la transformation bainitique. Cette matrice présente des propriétés de résistance élevées combinées à une ductilité importante. Très préférentiellement, la microstructure est constituée d'au moins 90% de bainite supérieure : la microstructure est alors très homogène et permet d'éviter une localisation des déformations.The microstructure of the sheet or piece of steel according to the invention consists of: at least 80% higher bainite, this structure consisting of bainitic ferrite slats and carbides located between these slats, the precipitation occurring during bainitic transformation. This matrix has high strength properties combined with high ductility. Very preferably, the microstructure consists of at least 90% higher bainite: the microstructure is then very homogeneous and avoids a localization of the deformations.
- en complément éventuel, la structure contient :- as a possible complement, the structure contains:
- De la bainite inférieure, dont la précipitation de carbures intervient au sein des lattes ferritiques ; par rapport à la bainite supérieure, la bainite inférieure présente une résistance un peu plus importante mais une ductilité moins grande.- Lower bainite, the precipitation of carbides intervenes within the ferritic slats; compared with the upper bainite, the lower bainite has a somewhat greater resistance but a smaller ductility.
- Eventuellement de la martensite. Celle-ci est fréquemment associée à de l'austénite résiduelle sous forme de composés « M-A » (martensite- austénite résiduelle) La teneur totale en martensite et en austénite résiduelle doit être limitée à 5% pour ne pas diminuer la ductilité. Les pourcentages microstructuraux ci-dessus correspondent aux fractions surfaciques que l'on peut mesurer sur des coupes polies et attaquées. La microstructure ne comporte donc pas de ferrite primaire ou proeutectoïde : elle présente alors une grande homogénéité puisque l'écart de propriétés mécaniques entre la matrice (bainite supérieure) et les autres constituants éventuels (bainite inférieure et martensite) est faible. Lors d'une sollicitation mécanique, les déformations se répartissent de façon homogène. Une accumulation de dislocations n'intervient pas au niveau des interfaces entre les constituants et un endommagement prématuré est évité, contrairement à ce qui peut être noté dans des structures comportant une quantité significative de ferrite primaire, phase dont la limite d'écoulement est très faible, ou de martensite à très haut niveau de résistance. De la sorte, la tôle d'acier selon l'invention présente une aptitude particulière à certains modes de déformation exigeants tels que l'expansion de trous, la sollicitation mécanique de bords découpés, le pliage.- Possibly of martensite. This is frequently associated with residual austenite in the form of "MA" (residual martensite-austenite) compounds. The total martensite and residual austenite content must be limited to 5% in order not to reduce the ductility. The microstructural percentages above are surface fractions that can be measured on polished and etched sections. The microstructure therefore does not include primary or proeutectoid ferrite: it then has a great homogeneity since the difference in mechanical properties between the matrix (upper bainite) and the other possible constituents (lower bainite and martensite) is small. During a mechanical stress, the deformations are distributed homogeneously. Accumulation of dislocations does not occur at the interfaces between the constituents and premature damage is avoided, as opposed to this can be noted in structures with a significant amount of primary ferrite, phase whose flow limit is very low, or martensite with a very high level of resistance. In this way, the steel sheet according to the invention has a particular aptitude for certain demanding deformation modes such as the expansion of holes, the mechanical stressing of cut edges, folding.
La mise en œuvre du procédé de fabrication d'une tôle ou pièce d'acier laminée à chaud selon l'invention est la suivante :The implementation of the method for manufacturing a sheet or piece of hot-rolled steel according to the invention is as follows:
- On approvisionne un acier de composition selon l'invention, puis on procède à la coulée d'un demi-produit à partir de cet acier. Cette coulée peut être réalisée en lingots, ou en continu sous forme de brames d'épaisseur de l'ordre de 200mm. On peut également effectuer la coulée sous forme de brames minces de quelques dizaines de millimètres d'épaisseur, ou de bandes minces, entre cylindres d'acier contra-rotatifs. Les demi-produits coulés sont tout d'abord portés à une température supérieure à 1150X pour atteindre en tout point une température favorable aux déformations élevées que va subir l'acier lors du laminage.- A steel composition is provided according to the invention, then proceeds to the casting of a semi-product from this steel. This casting may be carried out in ingots, or continuously in the form of slabs of thickness of the order of 200 mm. The casting can also be carried out in the form of thin slabs of a few tens of millimeters thick, or thin strips, between contra-rotating steel rolls. The cast half-products are first brought to a temperature above 1150X to reach at any point a temperature favorable to the high deformations that the steel will undergo during rolling.
Naturellement, dans le cas d'une coulée directe de brames minces ou de bandes minces entre cylindres contra-rotatifs, l'étape de laminage à chaud de ces demi-produits débutant à plus de 11500C peut se faire directement après coulée si bien qu'une étape de réchauffage intermédiaire n'est pas nécessaire dans ce cas.Naturally, in the case of a direct casting of thin slabs or thin strips between contra-rotating rolls, the hot rolling step of these semi-products starting at more than 1150 ° C. can be done directly after casting so well. that an intermediate heating step is not necessary in this case.
On lamine à chaud le demi-produit dans un domaine de température où la structure de l'acier est totalement austénitique jusqu'à une température de fin de laminage TFL. La température TFL est comprise préférentiellement entreThe semi-finished product is hot-rolled in a temperature range where the structure of the steel is totally austenitic to a TFL end-of-rolling temperature. The temperature TFL is preferably between
870 et 9300C pour obtenir une taille de grain adaptée à la transformation bainitique qui va suivre.870 and 930 0 C to obtain a grain size adapted to the bainitic transformation that follows.
On effectue ensuite un refroidissement à une vitesse VR comprise entre 75 etCooling is then carried out at a speed V R of between 75 and
200°C/s : une vitesse minimale de 75°C/s permet d'éviter la formation de ferrite proeutectoïde et de perlite, alors qu'une vitesse VR inférieure ou égale à 200°C/s permet d'éviter la formation excessive de martensite.200 ° C / s: a minimum speed of 75 ° C / s avoids the formation of proeutectoid ferrite and perlite, while a VR speed of less than or equal to 200 ° C / s avoids excessive formation of martensite.
D'une façon optimale, la vitesse VR est comprise entre 80 et 150°C/s : Une vitesse minimale de 80°C/s conduit à la formation de bainite supérieure avec une taille de lattes très réduite, associée à d'excellentes propriétés mécaniques. Une vitesse inférieure à 1500CVs permet d'éviter très majoritairement la formation de martensite.In an optimal way, the speed VR is between 80 and 150 ° C / s: A minimum speed of 80 ° C / s leads to the formation of superior bainite with a very small slat size, combined with excellent mechanical properties. A speed lower than 150 0 CVs makes it possible to avoid most of the formation of martensite.
La gamme de vitesse de refroidissement selon l'invention peut être obtenue au moyen d'une pulvérisation d'eau ou d'un mélange air-eau, en fonction de l'épaisseur de la tôle, à la sortie du laminoir finisseur.The cooling rate range according to the invention can be obtained by means of a water spray or an air-water mixture, depending on the thickness of the sheet, at the output of the finishing mill.
Après cette phase de refroidissement rapide, Ia tôle laminée à chaud est bobinée à une température Tbob comprise entre 500 et 6000C. La transformation bainitique se produit pendant cette phase de bobinage ; de la sorte, on évite la formation de ferrite proeutectoïde ou de perlite causée par une température de bobinage trop élevée et on évite également la formation de constituants de trempe qui serait causée par une température de bobinage trop basse. De plus, la précipitation de carbonitrures intervenant dans cette gamme de température de bobinage permet d'obtenir un durcissement supplémentaire.After this rapid cooling phase, the hot rolled sheet is wound at a T bob temperature between 500 and 600 ° C. The bainitic transformation occurs during this winding phase; in this way, the formation of proeutectoid ferrite or perlite caused by a too high winding temperature is avoided and the formation of quenching constituents which is caused by a too low winding temperature is also avoided. In addition, the precipitation of carbonitrides occurring in this winding temperature range makes it possible to obtain additional hardening.
La tôle peut être utilisée à l'état nu ou revêtu. Dans ce dernier cas, le revêtement peut être par exemple un revêtement à base de zinc ou d'aluminium. Selon l'utilisation envisagée, on décape la tôle après laminage selon un procédé connu en soi, de façon à obtenir un état de surface propre à favoriser la mise œuvre du revêtement ultérieur.The sheet can be used in the bare state or coated. In the latter case, the coating may be for example a coating based on zinc or aluminum. Depending on the intended use, the sheet is scoured after rolling according to a method known per se, so as to obtain a surface state suitable to promote the implementation of the subsequent coating.
Afin d'effacer le palier observé lors d'un essai mécanique de traction, la tôle peut être éventuellement soumise à une légère déformation à froid, usuellement inférieure à 1% (« skin-pass ») La tôle est ensuite revêtue de zinc ou d'un alliage à base de zinc, par exemple par électrozingage ou par galvanisation en continu au trempé. Dans ce dernier cas, on a mis en évidence que la microstructure particulière de l'acier, composée majoritairement de bainite supérieure, est peu sensible aux conditions thermiques du traitement ultérieur de galvanisation, si bien que les caractéristiques mécaniques des tôles revêtues en continu au trempé présentent une grande stabilité même en cas de fluctuation intempestive de ces conditions. La tôle à l'état galvanisé présente donc des caractéristiques mécaniques très similaires à celles à l'état nu. On découpe ensuite les tôles par des procédés connus en eux-mêmes de façon à obtenir des flans aptes à la mise en forme.In order to erase the bearing observed during a mechanical tensile test, the sheet may be subjected to a slight cold deformation, usually less than 1% ("skin-pass"). The sheet is then coated with zinc or aluminum. a zinc-based alloy, for example by electrogalvanizing or continuous galvanizing dipping. In the latter case, it has been demonstrated that the particular microstructure of the steel, mainly composed of higher bainite, is not very sensitive to the thermal conditions of the subsequent galvanizing treatment, so that the mechanical characteristics of the sheets coated continuously with dipping have a great stability even in case of untimely fluctuation of these conditions. The sheet in the galvanized state therefore has mechanical characteristics very similar to those in the naked state. The sheets are then cut by methods known in themselves from in order to obtain blanks suitable for shaping.
Les inventeurs ont également mis en évidence qu'il était possible de tirer parti de la microstructure selon l'invention pour réaliser des pièces embouties de façon particulièrement avantageuse selon le procédé suivant: - On chauffe tout d'abord les flans définis ci-dessus à une température T comprise entre 400 et 6900C. La durée de maintien à cette température peut aller jusqu'à 15 minutes sans qu'il y ait de risque que la résistance Rm de la pièce finale ne diminue au dessous de 800MPa. La température de chauffage doit être supérieure à 4000C pour diminuer suffisamment la limite d'écoulement de l'acier et permettre l'emboutissage qui va suivre avec des efforts peu importants, et faire en sorte que le retour élastique de la pièce emboutie soit également minime ce qui permet la fabrication de pièce avec une bonne précision géométrique. Cette température est limitée à 69O0C d'une part pour éviter une transformation partielle au chauffage en austénite, qui conduirait à la formation de constituants de trempe au refroidissement, d'autre part pour éviter un adoucissement de la matrice qui conduirait à une résistance inférieure à 800MPa sur la pièce emboutie.The inventors have also demonstrated that it was possible to take advantage of the microstructure according to the invention to produce stamped parts in a particularly advantageous manner according to the following method: firstly the blanks defined above are heated to a temperature T between 400 and 690 ° C. The holding time at this temperature can be up to 15 minutes without there being any risk that the resistance Rm of the final part decreases below 800 MPa. The heating temperature must be greater than 400 0 C to sufficiently decrease the flow limit of the steel and allow the stamping to follow with little effort, and ensure that the springback of the stamped part is also minimal which allows the manufacture of part with a good geometric precision. This temperature is limited to 69O 0 C on the one hand to avoid a partial transformation to austenite heating, which would lead to the formation of quenching constituents on cooling, on the other hand to avoid a softening of the matrix that would lead to a resistance less than 800MPa on the stamped part.
- On effectue ensuite un emboutissage de ces flans chauffés dans une gamme de température allant de 350°C à (T-20°C) pour former une pièce que l'on refroidit jusqu'à température ambiante. On réalise de la sorte un emboutissage « à tiède » avec les effets suivants :These heated blanks are then stamped in a temperature range of from 350 ° C. to (-20 ° C.) to form a part which is cooled to room temperature. In this way, a "warm" stamping is carried out with the following effects:
- On diminue la contrainte d'écoulement de l'acier. Ceci permet d'utiliser des presses d'emboutissage moins puissantes et/ou de fabriquer des pièces plus difficiles à réaliser que par emboutissage à froid. - La gamme de température de l'emboutissage à tiède tient compte de la légère diminution de température lorsque le flan est extrait du four et transféré à la presse d'emboutissage : pour une température de chauffage de T0C, l'emboutissage peut débuter à une température de (T-20X). La température d'emboutissage doit cependant être supérieure à 3500C afin de limiter le retour élastique et le niveau de contraintes résiduelles sur la pièce finale. Par rapport à un emboutissage à froid, cette diminution du retour élastique permet la fabrication de pièces avec une meilleure tolérance géométrique finale. - De façon surprenante, on a découvert que la microstructure particulière des aciers selon l'invention présente une grande stabilité de propriétés mécaniques (résistance, allongement) lors de l'emboutissage à tiède : en effet, une variation de la température d'emboutissage ou de vitesse de refroidissement après emboutissage, ne conduisent pas à une modification importante de la microstructure et des précipités telles que les carbonitrures.- The flow stress of the steel is reduced. This makes it possible to use less powerful stamping presses and / or to make parts that are more difficult to produce than by cold stamping. - The temperature range of warm stamping takes into account the slight decrease in temperature when the blank is removed from the oven and transferred to the stamping press: for a heating temperature of T 0 C, stamping can begin at a temperature of (T-20X). The stamping temperature must however be greater than 350 ° C. in order to limit the springback and the level of residual stresses on the final piece. Compared to a cold stamping, this reduction of the springback allows the manufacture of parts with a better final geometric tolerance. Surprisingly, it has been found that the particular microstructure of the steels according to the invention has a high stability of mechanical properties (strength, elongation) during hot stamping: indeed, a variation of the stamping temperature or cooling speed after stamping, do not lead to a significant modification of the microstructure and precipitates such as carbonitrides.
- Dans la limite des conditions de l'invention, une modification inopinée ou une fluctuation des paramètres de chauffage (température ou temps de maintien) ou de refroidissement (contact plus ou moins parfait de la pièce avec l'outillage) ne conduisent pas alors à un rejet des pièces ainsi produites.- In the limit of the conditions of the invention, an unexpected modification or a fluctuation of the parameters of heating (temperature or time of maintenance) or of cooling (more or less perfect contact of the part with the tooling) do not then lead to a rejection of the pieces thus produced.
- Lors du chauffage et de l'emboutissage à tiède, une modification des composés M-A éventuellement présents en faible quantité initiale ne se traduit pas par une dégradation des propriétés mécaniques. On ne note pas par exemple d'influence négative lié à une déstabilisation de l'austénite résiduelle.- During heating and hot stamping, a modification of the M-A compounds possibly present in a small initial amount does not result in a degradation of the mechanical properties. For example, there is no negative influence related to a destabilization of the residual austenite.
- La microstructure après emboutissage à tiède est très proche de la microstructure avant emboutissage. De la sorte, si on chauffe et on emboutit à tiède non pas la totalité d'un flan, mais seulement une partie (la partie à emboutir ayant été chauffée localement par un moyen approprié, par exemple par induction) la microstructure et les propriétés de la pièce finale seront bien homogènes dans ses différentes parties.- The microstructure after hot stamping is very close to the microstructure before stamping. In this way, if one warms and hot stamps not all of a blank, but only a part (the part to be stamped having been locally heated by a suitable means, for example by induction) the microstructure and the properties of the final piece will be homogeneous in its different parts.
Exemple 1 :Example 1
On a élaboré des aciers dont la composition figure au tableau ci-dessous, exprimée en pourcentage pondéral. Outre l'acier 1-1 ayant servi à la fabrication de tôles selon l'invention, on a indiqué à titre de comparaison la composition d'aciers R-1 et R-2 ayant servi à la fabrication de tôles de référence. Steels have been developed, the composition of which is given in the table below, expressed in percentage by weight. In addition to the steel 1-1 used for the production of sheets according to the invention, the composition of R-1 and R-2 steels used for the manufacture of reference sheets has been indicated for comparison.
Tableau 1 Compositions d'aciers (% poids). I= Selon l'invention. R= référence Valeurs soulignées : Non conforme à l'invention.Table 1 Compositions of steel (% by weight). I = according to the invention. R = reference Underlined values: Not in accordance with the invention.
Des demi-produits correspondant aux compositions ci-dessus ont été réchauffés à 12200C et laminés à chaud jusqu'à une épaisseur de 2,3 mm dans un domaine où la structure est entièrement austénitique. Les conditions de fabrication de ces aciers (température de fin de laminage TFL, vitesse de refroidissement VR, température de bobinage Tbot>) sont indiquées au tableau 2Semi-finished products corresponding to the above compositions were heated to 1220 ° C. and hot rolled to a thickness of 2.3 mm in a field where the structure is entirely austenitic. The manufacturing conditions of these steels (TFL end-of-rolling temperature, V R cooling rate, T bo t > winding temperature) are shown in Table 2.
Tableau 2 Conditions de fabrication. Valeurs soulignées : non conforme à l'inventionTable 2 Manufacturing conditions. Underlined values: not in accordance with the invention
Les propriétés mécaniques de traction obtenues (limite d'élasticité Re, résistance Rm, allongement à rupture A) ont été portées au tableau 3 ci- dessous.The mechanical tensile properties obtained (elastic limit Re, resistance Rm, elongation at break A) were given in Table 3 below.
Tableau 3 : Caractéristiques mécaniques (sens long par rapport au laminage)Table 3: Mechanical characteristics (long direction compared to rolling)
Valeurs soulignées : non conforme à l'invention Les valeurs élevées des caractéristiques mécaniques sont obtenues aussi bien en sens long qu'en sens travers par rapport au laminage pour les aciers selon l'invention.Underlined values: not in accordance with the invention The high values of the mechanical characteristics are obtained both in the long direction and in the transverse direction with respect to rolling for the steels according to the invention.
La microstructure de l'acier 11 illustrée à la figure 2 comprend plus de 80% de bainite supérieure, le reste étant constitué de bainite inférieure et de composés M-A. La teneur totale en martensite et en austénite résiduelle est inférieure à 5%. La taille des anciens grains austénitiques et des paquets de lattes bainitiques est d'environ 10 micromètres. La limitation de la taille des paquets de lattes et la forte désorientation entre les paquets adjacents a pour conséquence une grande résistance à la propagation d'éventuelles microfissures. Grâce à la faible différence de dureté entre les différents constituants de la microstructure, l'acier est peu sensible à l'endommagement lors de la découpe par un procédé mécanique. La tôle d'acier R1, présentant une teneur en carbone trop élevée et une teneur en vanadium trop faible, a un allongement à rupture insuffisant. L'acier R2 présente une teneur en carbone et en phosphore trop élevée, sa température de bobinage est également trop faible. En conséquence, son allongement à rupture est également nettement inférieur à 10%. Des joints soudés autogènes LASER ont été réalisés dans les conditions suivantes : puissance : 4,5kW, vitesse de soudage : 2,5m/mn. L'allongement en sens long des soudures LASER de l'acier 1-1 est de 17%, alors qu'il est de 10 et 13% respectivement pour les aciers R-1 et R-2. Ces valeurs conduisent, particulièrement pour l'acier R1, à des difficultés lors d'emboutissage de joints soudés. Des tôles d'acier 11 selon l'invention ont été également galvanisées dans les conditions suivantes : après chauffage à 68O0C, les tôles ont été refroidies à 455°C puis revêtues au trempé en continu dans un bain de Zn à cette température et enfin refroidies à température ambiante. Les caractéristiques mécaniques des tôles galvanisées sont les suivantes : Re=824MPa, Rm=879MPa, A=12%. Ces propriétés sont pratiquement identiques à celles de la tôle non revêtue, ce qui indique que la microstructure des aciers selon l'invention est très stable vis-à-vis des cycles thermiques de galvanisation. Exemple 2 :The microstructure of the steel 11 illustrated in FIG. 2 comprises more than 80% of higher bainite, the remainder consisting of lower bainite and MA compounds. The total content of martensite and residual austenite is less than 5%. The size of the old austenitic grains and bainitic batten bundles is about 10 microns. The limitation of the size of the batten packets and the strong disorientation between the adjacent packets results in a high resistance to the propagation of any microcracks. Due to the small difference in hardness between the various constituents of the microstructure, the steel is not very sensitive to damage during cutting by a mechanical process. The steel sheet R1, having a carbon content too high and a vanadium content too low, has an elongation insufficient rupture. The R2 steel has a carbon content and phosphorus too high, its winding temperature is also too low. As a result, its elongation at break is also significantly less than 10%. LASER autogenous welded joints were made under the following conditions: power: 4.5kW, welding speed: 2.5m / min. The elongation in the long direction of the LASER welds of the steel 1-1 is 17%, whereas it is 10 and 13% respectively for the R-1 and R-2 steels. These values lead, particularly for steel R1, to difficulties in stamping welded joints. Steel sheets 11 according to the invention were also galvanized under the following conditions: after heating at 68O 0 C, the sheets were cooled to 455 ° C and then quenched continuously in a Zn bath at this temperature and finally cooled to room temperature. The mechanical characteristics of the galvanized sheets are as follows: Re = 824 MPa, Rm = 879 MPa, A = 12%. These properties are virtually identical to those of the uncoated sheet, which indicates that the microstructure of the steels according to the invention is very stable vis-à-vis the thermal cycles of galvanization. Example 2
Une tôle d'acier 1-1 , fabriquée au moyen des paramètres définis au tableau 2 pour cet acier, a été découpée de façon à obtenir des flans. Après chauffage à des températures T de 400 ou de 6900C, maintien à ces températures pendant 7 ou 10 minutes et emboutissage à tiède à des températures respectives de 3500C ou 6400C, les pièces obtenues ont été refroidies à une vitesse V'R de 25°C/s ou de 100°C/s jusqu'à la température ambiante. La vitesse V'R désigne la vitesse moyenne de refroidissement entre la température T et la température ambiante. La résistance mécanique Rm des pièces ainsi obtenues est indiquée au tableau 4 :A steel sheet 1-1, made using the parameters defined in Table 2 for this steel, was cut to obtain blanks. After heating at temperatures T of 400 ° C. or 690 ° C., keeping at these temperatures for 7 or 10 minutes and hot-drawing at temperatures of 350 ° C. or 640 ° C. respectively, the parts obtained were cooled to a speed V 'R 25 ° C / sec 100 ° C / s to room temperature. The speed V ' R denotes the average speed of cooling between the temperature T and the ambient temperature. The mechanical strength Rm of the parts thus obtained is indicated in Table 4:
Tableau 4 : Résistance Rm obtenue après emboutissage à tiède dans diverses conditionsTable 4: Resistance Rm obtained after hot stamping under various conditions
Les pièces embouties selon les conditions de l'invention présentent donc une faible sensibilité à une variation des conditions de fabrication : après chauffage à 4000C, la résistance finale varie peu (10 MPa) lorsque la durée du chauffage et/ou la vitesse de refroidissement sont modifiées. Même pour un chauffage à 6900C, la résistance de la pièce obtenue est supérieure à 800MPa.The stamped parts according to the conditions of the invention thus have a low sensitivity to a variation of the manufacturing conditions: after heating at 400 ° C., the final resistance varies little (10 MPa) when the duration of the heating and / or the speed of the cooling are modified. Even for heating at 690 ° C., the resistance of the piece obtained is greater than 800 MPa.
Par rapport à la microstructure initiale, on note une faible précipitation supplémentaire de carbures. La structure reste pratiquement identique à celle de la tôle non emboutie à tiède, comme l'illustre la figure 3 relative à une pièce réchauffée à 4000C pendant 7 minutes puis emboutie à 38O0C. Ainsi, l'invention permet la fabrication de tôles ou de pièces d'aciers à matrice bainitique sans addition excessive d'éléments coûteux. Celles-ci allient une haute résistance et une ductilité élevée. Les tôles d'aciers selon l'invention sont utilisées avec profit pour la fabrication de pièces de structure ou d'éléments de renfort dans le domaine automobile et de l'industrie générale. Compared to the initial microstructure, there is a slight additional precipitation of carbides. The structure is substantially identical to that of the unembossed sheet with moderate, as illustrated in Figure 3 on a heated room at 400 0 C for 7 minutes and then pressed at 38O 0 C. Thus, the invention allows the manufacture of laminations or pieces of bainitic matrix steels without excessive addition of expensive elements. These combine high strength and high ductility. The steel sheets according to the invention are used profitably for the manufacture of structural parts or reinforcement elements in the automotive field and general industry.

Claims

REVENDICATIONS
1. Tôle ou pièce d'acier laminée à chaud de résistance supérieure à 800 MPa, d'allongement à rupture supérieur à 10%, dont la composition comprend, les teneurs étant exprimées en poids :1. Sheet or piece of hot-rolled steel with a resistance greater than 800 MPa, elongation at break greater than 10%, the composition of which comprises the contents being expressed by weight:
0,050% < C < 0,090%0.050% <C <0.090%
1%< Mn < 2% 0,015% < Al < 0,050 %1% <Mn <2% 0.015% <Al <0.050%
0,1%≤Si < 0,3% 0,10% < Mo < 0,40%0.1% ≤ Si <0.3% 0.10% <Mo <0.40%
S < 0,010%S <0.010%
P< 0,025%P <0.025%
0,003%<N<0,009%0.003% <N <0.009%
0, 12% < V < 0,22% Ti≤ 0,005%0, 12% <V <0.22% Ti ≤ 0.005%
Nb≤ 0,020% et à titre optionnel,Nb≤ 0.020% and optionally,
Cr≤ 0,45% le reste de la composition étant constitué de fer et d'impuretés inévitables résultant de l'élaboration, la microstructure de ladite tôle ou de ladite pièce comprenant, en fraction surfacique, au moins 80% de bainite supérieure, le complément éventuel étant constitué de bainite inférieure, de martensite et d'austénite résiduelle, la somme des teneurs en martensite et en austénite résiduelle étant inférieure à 5%Cr ≤ 0.45% the remainder of the composition consisting of iron and unavoidable impurities resulting from the development, the microstructure of said sheet or said part comprising, in surface fraction, at least 80% of higher bainite, the possible complement consisting of lower bainite, martensite and residual austenite, the sum of the martensite and residual austenite contents being less than 5%
2. Tôle d'acier ou pièce selon la revendication 1, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :2. Steel sheet or part according to claim 1, characterized in that the composition of said steel comprises, the content being expressed by weight:
0,050% < C < 0,070%0.050% <C <0.070%
3. Tôle d'acier ou pièce selon la revendication 1 , caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :3. Sheet steel or part according to claim 1, characterized in that the composition of said steel comprises, the content being expressed in weight:
0,070% <C < 0,090%0.070% <C <0.090%
4. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 3, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :4. Sheet steel or part according to any one of claims 1 to 3, characterized in that the composition of said steel comprises, the content being expressed by weight:
1,4% < Mn < 1,8%1.4% <Mn <1.8%
5. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 4, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :5. Sheet steel or part according to any one of claims 1 to 4, characterized in that the composition of said steel comprises, the content being expressed by weight:
0,020% < Al ≤ 0,040 %0.020% <Al ≤ 0.040%
6. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 5, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :6. Sheet steel or part according to any one of claims 1 to 5, characterized in that the composition of said steel comprises, the content being expressed by weight:
0,12% ≤ V ≤ 0,16 %0.12% ≤ V ≤ 0.16%
7. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 6, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :7. Sheet steel or part according to any one of claims 1 to 6, characterized in that the composition of said steel comprises, the content being expressed by weight:
0,18% < Mo < 0,30 %0.18% <Mo <0.30%
8. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 7, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :8. Sheet steel or part according to any one of claims 1 to 7, characterized in that the composition of said steel comprises, the content being expressed by weight:
Nb < 0,005 %Nb <0.005%
9. Tôle d'acier ou pièce selon l'une quelconque des revendications 1 à 8, caractérisée en ce que la composition dudit acier comprend, la teneur étant exprimée en poids :9. Sheet steel or part according to any one of claims 1 to 8, characterized in that the composition of said steel comprises, the content being expressed by weight:
0,20% < Cr < 0,45% 0.20% <Cr <0.45%
10. Tôle ou pièce d'acier selon l'une quelconque des revendications 1 à 9 caractérisée en ce que ladite tôle ou ladite pièce est revêtue d'un revêtement à base de zinc ou à base d'aluminium.10. Sheet or piece of steel according to any one of claims 1 to 9 characterized in that said sheet or said part is coated with a coating based on zinc or aluminum-based.
11. Pièce d'acier avec une composition et une microstructure selon l'une quelconque des revendications 1 à 9 caractérisée en ce qu'elle résulte d'un procédé comportant un chauffage à une température T comprise entre 400 et 6900C puis un emboutissage à tiède dans un domaine de température compris entre 3500C et (T-20°C), puis un refroidissement jusqu'à la température ambiante11. Steel part with a composition and a microstructure according to any one of claims 1 to 9 characterized in that it results from a process comprising heating at a temperature T between 400 and 690 0 C and a stamping warm to a temperature range between 350 0 C and (T-20 ° C), then cooling to room temperature
12. Assemblage soudé réalisé à partir d'au moins une tôle ou pièce d'acier selon l'une quelconque des revendications 1 à 11, caractérisé en ce que l'au moins une tôle ou pièce est soudée par faisceau à haute densité d'énergie12. Welded assembly made from at least one sheet or piece of steel according to any one of claims 1 to 11, characterized in that the at least one sheet or piece is welded by high density beam of energy
13. Procédé de fabrication d'une tôle d'acier laminée à chaud de résistance supérieure à 800 MPa, d'allongement à rupture supérieur à 10%, selon lequel :13. A method of manufacturing a hot-rolled steel sheet with a resistance greater than 800 MPa and a tensile elongation greater than 10%, wherein:
- on approvisionne un acier de composition selon l'une quelconque des revendications 1 à 9,a steel of composition according to any one of Claims 1 to 9 is supplied,
- on procède à la coulée d'un demi-produit à partir de cet acier,- the casting of a half-product from this steel,
- on porte ledit demi-produit à une température supérieure à 11500C - on lamine à chaud ledit demi-produit jusqu'à une température TFL , dans un domaine de température où la microstructure de l'acier est entièrement austénitique de façon à obtenir une tôle, puissaid half-product is brought to a temperature above 1150 ° C., said semi-finished product is hot-rolled to a temperature T F L, in a temperature range where the microstructure of the steel is entirely austenitic so to get a sheet and then
- on refroidit ladite tôle de telle sorte que la vitesse de refroidissement VR soit comprise 75 et 200°C/s, puis - on bobine ladite tôle à une température TbOb comprise entre 500 etsaid sheet is cooled so that the cooling rate V R is between 75 and 200 ° C./s, and then said sheet is reeled at a temperature T bOb of between 500 and
6000C600 0 C
14. Procédé de fabrication d'une tôle d'acier laminée à chaud selon la revendication 13 caractérisé en ce que la température de fin de laminage TFL est comprise entre 870 et 93O0C14. Process for producing a hot-rolled steel sheet according to the claim 13 characterized in that the end of rolling temperature TFL is between 870 and 93O 0 C
15. Procédé de fabrication d'une tôle d'acier laminée à chaud selon la revendication 13 ou 14 caractérisé en ce que la vitesse de refroidissement VR est comprise entre 80 et 150°C/s15. A method of manufacturing a hot-rolled steel sheet according to claim 13 or 14 characterized in that the cooling rate VR is between 80 and 150 ° C / sec.
16. Procédé de fabrication selon lequel une tôle fabriquée selon l'une quelconque des revendications 13 à 15 est décapée, puis optionnellement skin-passée, puis revêtue de zinc ou d'alliage de zinc, ou bien d'aluminium ou d'alliage d'aluminium16. A method of manufacture according to which a sheet manufactured according to any one of claims 13 to 15 is etched, then optionally skin-passed, then coated with zinc or zinc alloy, or aluminum or aluminum alloy. 'aluminum
17. Procédé de fabrication d'une tôle d'acier selon la revendication 16, caractérisé en ce que ledit revêtement est réalisé en continu au trempé17. A method of manufacturing a steel sheet according to claim 16, characterized in that said coating is made continuously soaking
18. Procédé de fabrication d'une pièce emboutie à tiède, caractérisée en ce que :18. A method of manufacturing a stamped part warm, characterized in that:
- on approvisionne une tôle d'acier selon l'une quelconque des revendications 1 à 10, ou fabriquée par un procédé selon l'une quelconque des revendications 13 à 17, puis,a steel sheet according to any one of claims 1 to 10 is provided, or manufactured by a method according to any one of claims 13 to 17, and then
- on découpe ladite tôle pour obtenir un flan, puissaid sheet is cut to obtain a blank, and then
- on chauffe partiellement ou totalement ledit flan à une température T comprise entre 400 et 6900C, où l'on effectue un maintien d'une durée inférieure à 15 minutes, de façon à obtenir un flan chauffé, puissaid blank is partially or completely heated to a temperature T of between 400 and 690 ° C., where a maintenance lasting less than 15 minutes is carried out, so as to obtain a heated blank, and then
- on emboutit ledit flan chauffé à une température comprise entre 350 et T-20°C, pour obtenir une pièce, puissaid heated blank is pressed at a temperature between 350 and T-20 ° C., to obtain a part, then
- on refroidit ladite pièce jusqu'à la température ambiante avec une vitesse V'R said part is cooled to ambient temperature with a speed V R
19 Procédé de fabrication selon la revendication 18 caractérisé en ce que la vitesse VR est comprise entre 25 et 100°C/s Utilisation d'une tôle d'acier laminée à chaud selon l'une quelconque des revendications 1 à 10, ou fabriquée par un procédé selon l'une quelconque des revendications 13 à 19, pour la fabrication de pièces de structure ou d'éléments de renfort, dans le domaine automobile. 19 Manufacturing method according to claim 18 characterized in that the speed VR is between 25 and 100 ° C / s Use of a hot-rolled steel sheet as claimed in any of claims 1 to 10 or manufactured by a process according to any one of claims 13 to 19 for the manufacture of structural parts or structural elements. reinforcement, in the automotive field.
EP08830766A 2007-07-19 2008-07-09 Method for producing steel sheets having high resistance and ductility characteristics, and sheets thus obtained Active EP2171112B1 (en)

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