EP2162260B1 - Method for grinding cams of a camshaft - Google Patents
Method for grinding cams of a camshaft Download PDFInfo
- Publication number
- EP2162260B1 EP2162260B1 EP08757924A EP08757924A EP2162260B1 EP 2162260 B1 EP2162260 B1 EP 2162260B1 EP 08757924 A EP08757924 A EP 08757924A EP 08757924 A EP08757924 A EP 08757924A EP 2162260 B1 EP2162260 B1 EP 2162260B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- camshaft
- cams
- workpiece
- grinding
- cam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/08—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section
- B24B19/12—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section for grinding cams or camshafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
Definitions
- the invention relates to a method for grinding cams of a camshaft.
- From the JP 2005052912 A is a machine known for finishing of camshafts.
- a corresponding number of finishing units are arranged around the camshaft.
- the machine is difficult for the operator to access.
- the camshaft can not be supported with steady rests, because the space required for this is added with finishing units.
- the machine is therefore not suitable for grinding with high removal rates.
- multiaxial motion sequences are necessary for loading and unloading, since the camshafts inevitably have to be moved lengthwise into and out of the working area.
- the EP 0 085 225 B1 shows a method for grinding of camshafts, wherein to achieve a uniform feed rate, the rotational speed of the camshaft is adapted to the cam contour. After this procedure, the cams are processed one by one. From the DE 10 2004 012 385 is a machine tool for machining undulating workpieces known. Turrets with driven tools, also for grinding, are provided on both sides of the workpiece spindle. For loading and unloading at least one revolver is equipped with a gripping device for workpieces.
- the invention is based on the object to improve a method of the type described above so that a grinding machining with increased removal rates is possible. At the same time, the accessibility of the machine should be improved.
- the rotational speed of the camshaft is adjusted to the cam contour, ie, when grinding the areas between the cam lobe and the base circle contour, the rotational speed is slowed down.
- An advantageous aspect The invention is to process according to this method camshafts with mirror-image arranged cams with two grinding spindles simultaneously.
- the method is particularly suitable for machining camshafts for four-cylinder internal combustion engines. These camshafts have four cams or pairs of cams, which are arranged in pairs in mirror image to the longitudinal axis of the camshaft.
- the first two cams or pairs of cams are first processed in a single clamping, the grinding spindles are moved along the longitudinal axis of the camshaft to the still unprocessed cams, and finally the second cams or pairs of cams are subjected to grinding.
- loading and unloading can be done from the operator side and the support of the camshaft, for example, with lunettes, from the back. Since, unlike the prior art, only two grinding spindles are used, there is sufficient space for the support and the automatic loading available.
- two workpiece grippers are provided for loading and unloading. While the first workpiece gripper grips the finished camshaft and deposits it on the transport device, the second workpiece gripper detects an unprocessed camshaft from the transport device and places it in the workpiece holding device.
- Fig. 1 shows a machine tool 1 for machining camshafts 7, not essential to the invention details of the drive, the controller and the housing are not shown.
- the camshafts 7 are clamped in the workpiece holding device 6, consisting of the workpiece spindle 8 and the tailstock 9 and set in rotation.
- the two grinding spindles 10 and 11 are arranged on both sides of the workpiece rotation axis 16. They are guided on the machine frame 2 in two mutually orthogonal directions (X and Z axis) movable.
- vertical guides 3 are provided for the vertical slide 4 on the machine frame 2 and these in turn carry guides 12 for the Horizontal carriage 5.
- the intake and removal of the camshaft 7 via transport devices 13, 13 '.
- Fig. 2 shows that the workpiece rotation axis 16 and the rotation axes 19, 19 'of the grinding spindles 10, 11 are arranged in a plane.
- the bezel 15 is arranged to support the camshaft 7.
- the guides 3, the workpiece holding device 6 and the bezel 15 are arranged on a vertical wall 20 of the machine frame 2.
- the unprocessed camshafts 7 are supplied with the transport device 13 and finished camshafts are discharged from the transport device 13 '.
- the first workpiece gripper 14 ' grips the finished camshaft and places it on the transport device 13'.
- the second workpiece gripper 14 detects an unprocessed camshaft from the transporting device 13 and places it in the workpiece holding device 6.
- the arrangement of the grinding spindles 10, 11 on opposite sides of the workpiece rotation axis 16 and the attachment of the bezel 15 hiss the vertical guides 3 improves accessibility considerably.
- the camshaft 7 can be inserted by simple circular arc pivotal movements of the operating side in the workpiece holding device 6.
- the Figures 3 and 4 show snapshots of the loading process.
- the Fig. 3 shows the workpiece gripping devices 14, 14 'during the pivoting movement.
- the workpiece grippers 19, 19 ' are designed as a pivot lever.
- the camshaft 7 for loading and unloading between the transport devices 13, 13 'and the workpiece holding device 6 on circular tracks 21, 21' moves.
- an unprocessed camshaft is inserted into the workpiece holding device 6 and at the same time the finished camshaft 7 is deposited on the transport device 13 '.
- the grinding wheels 22, 22 ' shown partially broken.
- the workpiece gripper 14 For gripping the camshafts 7, the workpiece gripper 14 is provided with a pair of pliers 23. When the pliers are open, the workpiece gripper 14 can pivot into or out of the area of the workpiece rotation axis 16 for gripping or inserting the camshaft 7 along the circular path 21.
- the Fig. 6 shows details of the camshaft 7 with the workpiece rotation axis 16 in the side view.
- Each cam has a base circle contour 17, beyond which protrudes the cam lobe 18.
- the cam lobes 18 are arranged in mirror image with respect to the workpiece rotation axis 16 and enclose angles of 90 ° with each other.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Schleifen von Nocken einer Nockenwelle.The invention relates to a method for grinding cams of a camshaft.
Aus der
Der Erfindung liegt die Aufgabe zu Grunde, ein Verfahren der eingangs beschriebenen Art so zu verbessern, dass eine Schleifbearbeitung mit erhöhten Abtragsraten ermöglicht wird. Gleichzeitig soll die Zugänglichkeit der Maschine verbessert werden.The invention is based on the object to improve a method of the type described above so that a grinding machining with increased removal rates is possible. At the same time, the accessibility of the machine should be improved.
Diese Aufgabe wird gelöst durch ein Verfahren nach Anspruch 1. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.This object is achieved by a method according to claim 1. Advantageous developments of the invention are the subject of the dependent claims.
Beim Nockenschleifen mit hoher Abtragsrate wird zur Erzielung einer gleichförmigen Vorschubgeschwindigkeit die Rotationsgeschwindigkeit der Nockenwelle an die Nockenkontur angepasst, d.h. beim Schleifen der Bereiche zwischen Nockenerhebung und Grundkreiskontur wird die Rotationsgeschwindigkeit verlangsamt. Ein vorteilhafter Aspekt der Erfindung besteht darin, nach diesem Verfahren Nockenwellen mit spiegelbildlich angeordneten Nocken mit zwei Schleifspindeln gleichzeitig zu bearbeiten. Das Verfahren ist besonders gut zur Bearbeitung von Nockenwellen für Vierzylinder- Verbrennungsmotoren geeignet. Diese Nockenwellen weisen vier Nocken oder Nockenpaare auf, die jeweils paarweise spiegelbildlich zur Längsachse der Nockenwelle angeordnet sind. Nach der Erfindung werden in einer Aufspannung zunächst die ersten beiden Nocken oder Nockenpaare bearbeitet, die Schleifspindeln entlang der Längsachse der Nockenwelle zu den noch unbearbeiteten Nocken bewegt und abschließend die zweiten Nocken oder Nockenpaare der Schleifbearbeitung unterzogen. Durch die spiegelbildliche Anordnung der Schleifspindeln kann das Be- und Entladen von der Bedienerseite her erfolgen und die Abstützung der Nockenwelle, beispielsweise mit Lünetten, von der Rückseite her. Da anders als beim Stand der Technik nur zwei Schleifspindeln eingesetzt werden, steht ausreichend Raum für die Abstützung und die selbsttätige Beladung zur Verfügung. Bei einer vorteilhaften Ausführung sind für das Be- und Entladen zwei Werkstückgreifer vorgesehen. Während der erste Werkstückgreifer die fertigbearbeitete Nockenwelle ergreift und auf die Transporteinrichtung ablegt, erfasst der zweite Werkstückgreifer eine unbearbeitete Nockenwelle von der Transporteinrichtung und legt die sie in die Werkstückhaltevorrichtung ein.In high-rate camming, to obtain a uniform feed rate, the rotational speed of the camshaft is adjusted to the cam contour, ie, when grinding the areas between the cam lobe and the base circle contour, the rotational speed is slowed down. An advantageous aspect The invention is to process according to this method camshafts with mirror-image arranged cams with two grinding spindles simultaneously. The method is particularly suitable for machining camshafts for four-cylinder internal combustion engines. These camshafts have four cams or pairs of cams, which are arranged in pairs in mirror image to the longitudinal axis of the camshaft. According to the invention, the first two cams or pairs of cams are first processed in a single clamping, the grinding spindles are moved along the longitudinal axis of the camshaft to the still unprocessed cams, and finally the second cams or pairs of cams are subjected to grinding. Due to the mirror-image arrangement of the grinding spindles loading and unloading can be done from the operator side and the support of the camshaft, for example, with lunettes, from the back. Since, unlike the prior art, only two grinding spindles are used, there is sufficient space for the support and the automatic loading available. In an advantageous embodiment, two workpiece grippers are provided for loading and unloading. While the first workpiece gripper grips the finished camshaft and deposits it on the transport device, the second workpiece gripper detects an unprocessed camshaft from the transport device and places it in the workpiece holding device.
Im Folgenden wird die Erfindung an Hand von Ausführungsbeispielen näher erläutert.
- Fig. 1
- zeigt die Vorderansicht einer Werkzeugmaschine
- Fig. 2
- zeigt die Werkzeugmaschine in der Ansicht von oben teilweise in geschnittener Darstellung
- Fig. 3
- und 4 zeigen zusammen mit
Fig. 2 die Beladung in drei Schritten - Fig. 5
- zeigt eine Einzelheit aus
Fig. 4 in vergrößerter Darstellung - Fig. 6
- zeigt die Nockenwelle in der Seitenansicht
- Fig. 1
- shows the front view of a machine tool
- Fig. 2
- shows the machine tool in the top view partially in a sectional view
- Fig. 3
- and 4 show together with
Fig. 2 the loading in three steps - Fig. 5
- shows a detail
Fig. 4 in an enlarged view - Fig. 6
- shows the camshaft in the side view
Aus
Out
Die
Die
The
- 11
- Werkzeugmaschinemachine tool
- 22
- Maschinengestellmachine frame
- 33
- Führungguide
- 44
- Vertikalschlittenvertical slide
- 55
- Horizontalschlittenhorizontal slide
- 66
- WerkstückhaltevorrichtungWorkpiece holding device
- 77
- Nockenwellecamshaft
- 88th
- WerkstückspindelWorkpiece spindle
- 99
- Reitstocktailstock
- 1010
- Schleifspindelgrinding spindle
- 1111
- Schleifspindelgrinding spindle
- 1212
- Führungguide
- 13 13'13 13 '
- Transportvorrichtungtransport device
- 14 14'14 14 '
- WerkstückgreiferWorkpiece gripper
- 1515
- Lünettebezel
- 1616
- WerkstückrotationsachseWorkpiece rotation axis
- 1717
- GrundkreiskonturBase circle contour
- 1818
- Nockenerhebungcam lobe
- 19 19'19 19 '
- Rotationsachseaxis of rotation
- 2020
- Wandwall
- 21 21'21 21 '
- Bahntrain
- 22 22'22 22 '
- Schleifscheibegrinding wheel
- 2323
- Zangetongs
Claims (4)
- Method for grinding cams of a camshaft (7) in a clamp with two grinding spindles (10, 11), wherein the camshaft (7) has at least four cams or cam pairs, wherein the cams or cam pairs each have a base circle contour (17) and a cam elevation (18), wherein the cams or cam pairs are arranged in each case in a mirror image relative to the workpiece axis of rotation (16), wherein the camshaft (7) is clamped into the workpiece holding device (6) and rotated about its longitudinal axis,
with the following method steps:a) automatic clamping of the camshaft (7) into the workpiece holding device (6)b) simultaneous machining of two cams or cam pairs arranged in a mirror image by the grinding spindles (10, 11)c) grinding spindles (10, 11) moving relative to the camshaft (7) in the direction of the workpiece axis of rotation (16) to unmachined cams or cam pairsd) repeat step b)e) where required, repeat steps b) and c) until all cams or cam pairs have been machinedf) automatic depositing of the camshaft (7). - Method according to Claim 1, characterized in that to achieve a desired rate of feed, a rate profile associated with the base circle contour (17) and the cam elevations (18) is provided for the rotation of the camshaft (7), and in that for grinding the cams arranged in mirror image, the camshaft (7) is set in rotation corresponding to the rate profile.
- Method according to Claim 1 or 2, characterized in that during loading and unloading, the camshaft (7) is moved in a direction transversely to the workpiece axis of rotation (16).
- Method according to one of Claims 1 to 3, characterized in that the finish-machined camshaft (7) is removed from the workpiece accommodating means (6) by a first workpiece gripper (14') and at the same time an unmachined camshaft (7) is inserted into the workpiece accommodating means (6) by a second workpiece gripper (14).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007027832 | 2007-06-13 | ||
PCT/DE2008/000542 WO2008151586A1 (en) | 2007-06-13 | 2008-04-12 | Method and device for grinding cams of a camshaft |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2162260A1 EP2162260A1 (en) | 2010-03-17 |
EP2162260B1 true EP2162260B1 (en) | 2010-10-13 |
Family
ID=39708320
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08757924A Active EP2162260B1 (en) | 2007-06-13 | 2008-04-12 | Method for grinding cams of a camshaft |
Country Status (7)
Country | Link |
---|---|
US (1) | US8398455B2 (en) |
EP (1) | EP2162260B1 (en) |
CN (1) | CN101687303B (en) |
AT (1) | ATE484358T1 (en) |
DE (2) | DE502008001547D1 (en) |
ES (1) | ES2354592T3 (en) |
WO (1) | WO2008151586A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007051904B3 (en) * | 2007-10-29 | 2009-02-12 | Emag Holding Gmbh | Machine tool for processing rotationally symmetrical workpieces transports workpieces from a workpiece feeding position to a workpiece spindle by moving carriages and pivoting revolving disks about horizontal pivoting axes |
DE102009024209B4 (en) * | 2009-06-08 | 2012-12-06 | Erwin Junker Maschinenfabrik Gmbh | METHOD AND DEVICE FOR MULTILAYER GRINDING OF WORKPIECES |
DE102010026663A1 (en) * | 2010-07-09 | 2012-01-12 | Emag Holding Gmbh | Grinding machine for grinding cams |
DE102012012331B4 (en) * | 2011-07-28 | 2016-03-03 | Emag Holding Gmbh | machine tool |
DE102011110118B4 (en) * | 2011-08-15 | 2015-07-09 | Emag Holding Gmbh | simultaneous grinding machine |
US20160045996A1 (en) * | 2011-08-15 | 2016-02-18 | Emag Holding Gmbh | Simultaneous grinding machine |
JP6320388B2 (en) * | 2012-09-17 | 2018-05-09 | シェフラー テクノロジーズ アー・ゲー ウント コー. カー・ゲーSchaeffler Technologies AG & Co. KG | Method and apparatus for providing recesses on a workpiece surface to be machined using at least one machine tool |
DE102014106924A1 (en) | 2014-05-16 | 2015-11-19 | Thyssenkrupp Presta Teccenter Ag | Method of making a built camshaft |
DE102014013120A1 (en) | 2014-09-03 | 2016-03-03 | Emag Holding Gmbh | machine tool |
MX2017008103A (en) * | 2015-03-25 | 2017-09-18 | Itt Italia Srl | Automated finishing station for a brake pad. |
DE102015007023B3 (en) * | 2015-05-30 | 2016-11-10 | Emag Holding Gmbh | grinding machine |
DE102016116161A1 (en) | 2016-08-30 | 2018-03-01 | Supfina Grieshaber Gmbh & Co. Kg | Machine tool and method for finishing machining of workpieces |
CN108372445A (en) * | 2018-05-23 | 2018-08-07 | 平湖乾丰机械有限公司 | A kind of cam of camshaft polishing machine |
CN110370110B (en) * | 2019-06-27 | 2021-08-24 | 江苏理工学院 | Automobile camshaft end surface polishing device |
CN111843771A (en) * | 2020-07-31 | 2020-10-30 | 汪小林 | Calibration grinding tool capable of preventing grinding wheel abnormal errors |
Family Cites Families (17)
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DE431052C (en) | 1926-06-28 | Churchill Machine Tool Co Ltd | Machine for grinding or milling the control thumbs or lugs on control shafts | |
US1622755A (en) * | 1924-08-18 | 1927-03-29 | Asbridge Harry Hales | Cam-grinding machine |
US1957568A (en) * | 1930-03-03 | 1934-05-08 | Carborundum Co | Cam shaft lapping machine |
US2771716A (en) * | 1955-02-23 | 1956-11-27 | Norton Co | Grinding machine-work loader |
USRE24885E (en) * | 1956-06-05 | 1960-10-11 | Grinding machine-work loader | |
US4419845A (en) * | 1980-03-25 | 1983-12-13 | Ernst Thielenhaus Kg | Method of and apparatus for finish-grinding a camshaft |
US4443976A (en) | 1982-01-29 | 1984-04-24 | Litton Industrial Products, Inc. | Cylindrical grinding machine |
JPH048405A (en) * | 1990-04-27 | 1992-01-13 | Toyoda Mach Works Ltd | Working spindle device |
DE4103091A1 (en) * | 1991-02-01 | 1992-08-06 | Erwin Junker | Machine for simultaneous grinding of camshaft cams - has camshaft set vertically and engaged by one grinding head per cam or cam pair |
US5722878A (en) * | 1995-08-28 | 1998-03-03 | J. D. Phillips Corporation | Method and apparatus for microfinishing |
US5975995A (en) * | 1997-06-25 | 1999-11-02 | Unova Ip Corp. | Machining apparatus and method |
DE19800885A1 (en) * | 1998-01-13 | 1999-07-15 | Thielenhaus Ernst Gmbh & Co Kg | Device for finishing peripheral surfaces on rotating workpieces, in particular for finishing cam discs and cams of a camshaft |
DE20208792U1 (en) * | 2002-06-06 | 2003-07-24 | Niles Simmons Industrieanlagen | Rotary milling machine |
JP3878519B2 (en) * | 2002-07-12 | 2007-02-07 | 株式会社ジェイテクト | Grinding method |
EP1463082A1 (en) | 2003-03-26 | 2004-09-29 | Siemens Aktiengesellschaft | Electrical switching device |
JP2005052912A (en) | 2003-07-31 | 2005-03-03 | Musashi Seimitsu Ind Co Ltd | Finishing processing device of camshaft |
DE102004012385B3 (en) * | 2004-03-13 | 2005-09-29 | Emag Maschinenfabrik Gmbh | Machine tool for machining corrugated workpieces comprises tool supports arranged on the lower side of a horizontally moving carriages of each carriage arrangement |
-
2008
- 2008-04-12 DE DE502008001547T patent/DE502008001547D1/en active Active
- 2008-04-12 CN CN2008800196912A patent/CN101687303B/en active Active
- 2008-04-12 WO PCT/DE2008/000542 patent/WO2008151586A1/en active Application Filing
- 2008-04-12 AT AT08757924T patent/ATE484358T1/en active
- 2008-04-12 US US12/665,720 patent/US8398455B2/en active Active
- 2008-04-12 EP EP08757924A patent/EP2162260B1/en active Active
- 2008-04-12 ES ES08757924T patent/ES2354592T3/en active Active
- 2008-06-04 DE DE102008026655.8A patent/DE102008026655B4/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102008026655A1 (en) | 2008-12-18 |
CN101687303B (en) | 2013-05-29 |
EP2162260A1 (en) | 2010-03-17 |
US20100233939A1 (en) | 2010-09-16 |
DE102008026655B4 (en) | 2016-06-02 |
CN101687303A (en) | 2010-03-31 |
US8398455B2 (en) | 2013-03-19 |
WO2008151586A1 (en) | 2008-12-18 |
ES2354592T3 (en) | 2011-03-16 |
ATE484358T1 (en) | 2010-10-15 |
DE502008001547D1 (en) | 2010-11-25 |
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