EP2159664B1 - Rotating or sliding mounted operating element that can be backlit - Google Patents

Rotating or sliding mounted operating element that can be backlit Download PDF

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Publication number
EP2159664B1
EP2159664B1 EP09167430A EP09167430A EP2159664B1 EP 2159664 B1 EP2159664 B1 EP 2159664B1 EP 09167430 A EP09167430 A EP 09167430A EP 09167430 A EP09167430 A EP 09167430A EP 2159664 B1 EP2159664 B1 EP 2159664B1
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EP
European Patent Office
Prior art keywords
casing
zones
core
platable
control element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09167430A
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German (de)
French (fr)
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EP2159664A3 (en
EP2159664A2 (en
Inventor
Heiko Puff
Hannes Foidl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Audi AG
Dr Schneider Kunststoffwerke GmbH
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Audi AG
Dr Schneider Kunststoffwerke GmbH
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Application filed by Audi AG, Dr Schneider Kunststoffwerke GmbH filed Critical Audi AG
Publication of EP2159664A2 publication Critical patent/EP2159664A2/en
Publication of EP2159664A3 publication Critical patent/EP2159664A3/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G1/00Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
    • G05G1/30Controlling members actuated by foot
    • G05G1/50Manufacturing of pedals; Pedals characterised by the material used
    • G05G1/503Controlling members for hand-actuation
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G1/00Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
    • G05G1/08Controlling members for hand actuation by rotary movement, e.g. hand wheels
    • G05G1/10Details, e.g. of discs, knobs, wheels or handles
    • G05G1/105Details, e.g. of discs, knobs, wheels or handles comprising arrangements for illumination

Definitions

  • the invention relates to a rotatably mounted or displaceably mounted, backlit control element made of plastic with means for mechanical power transmission or with means for electrical controls.
  • a setting wheel with mechanical coupling means for producing an operative connection with at least one mechanical functional element and / or an electrical control which is hollow inside and at least one hub, a shaft or a pin for rotatable mounting in bearing shells or bearing bores or on bearing journal of a bearing holder , At least over a peripheral portion of the jacket wall, the thumbwheel is translucent and is backlit by a light source.
  • the light source is a lamp which is attached to a bulb holder, which is inserted into the opening portion of the setting wheel and fixed to at least one side wall of the setting wheel and / or the axis.
  • the wheel is composed of two half-shells and open at the back, so that the bulb holder can be inserted.
  • the actuator body is designed as a coated plastic molded part, in which the at least one switching symbol is completely integrated, wherein the plastic molded part is at least partially made of metallizable plastic material carrying a metal layer, and the part that the switching symbol element is made of non-metallizable plastic material.
  • U1 is a decorative and / or operating element with a housing and with a light source arranged in the interior of the housing known, the backlit or illuminated at least one provided on a connection wall of the housing ornamental symbol, a note and / or characters or the like in the on state.
  • the end wall is at least partially or partially formed by a transparent, metallizable or metallized film.
  • the film is carried by a housing body which likewise delimits the housing and which has an opening which is closed by the film and is connected to the film by injection molding at least in the edge area of the opening.
  • the foil is freed from the metal layer to form the decorative pattern or symbols and / or characters, the remaining metal layer forming the decorative pattern or symbols and / or characters or leaving it in negative form.
  • an electrical switch with a contact system and with a movable actuator for switching the contact system, wherein the actuator has a wall made of a first metal wall.
  • the actuator has a breakthrough for a function icon for a function indicator or the like in the wall. In the breakthrough there is a at least partially filling plastic layer.
  • the wall of the actuator is provided with a coating of an electrodeposited layer of another metal.
  • the plastic layer is resistant to galvanic baths, such as acids or bases, and not galvanisable.
  • an illuminated setting wheel which can be used to control mechanical or electrical functional elements, for example a ventilation nozzle in an automobile.
  • a light guide is arranged between the light source and the light exit surface.
  • the light guide is produced in particular in three-component injection molding in one piece with an opaque carrier body and a soft outer skin.
  • U1 is also a thumbwheel for actuation of at least one mechanicalnismseinstellelement and / or an electrical control known, which can be brought into operative connection via coupling elements with the respectivejansseinstell- or control.
  • the thumbwheel is hollow on the inside and rotatably supported by a hub, a shaft or a pin in an associated storage, with translucent and backlit by the light of a lamp symbols, display zones and signaling fields are configured over a section on the circumference of the jacket wall of the setting wheel.
  • a similar wheel is from the DE 88 15 072 known, which has a light bundle unit in the cavity, which selectively throws the light on the inside of the jacket wall, the zones through which the light can escape.
  • a control device with a front surface with markings and / or symbols is known, which is arranged outside the rotational range of an actuating member in the form of a rotary knob.
  • the knob is composed of three different materials. It includes a core of clear, colored material, such as polycarbonate or polymethacrylate, which forms the shaft and a support extending forwardly therefrom and narrows obliquely in the direction of a pointer.
  • the support is radially covered from all sides and forward with a body of a second material, namely white light passing polypropylene.
  • the portion of the body that covers the end of the support has a reduced thickness and forms the pointer.
  • the pointer is surrounded by a matt black Elastormer Mrs. In darkness, the core is illuminated by a light source. Metallizable surfaces are not provided here. Nevertheless, the elastomer gives a dull appearance and a velvety touch surface. Also, no cavity for receiving a light source is provided.
  • control panel consisting of a surface-coated air-permeable plastic base body having a first area with an opaque surface coating and a second area with a translucent metallic surface coating.
  • the layers convey a different visual appearance image.
  • a transparent lacquer layer is applied over the metallic coating.
  • an operating element in particular for a motor vehicle, known, which consists of a transilluminable material and is provided at least with an opaque, provided with a symbolic label.
  • This arrangement is coated with a transparent lacquer layer with nanoparticles.
  • the coating and the lacquer layer can be removed by means of a laser, so that the light of a light source inserted into the hollow body can penetrate the operating element.
  • the main body consists of glass, ceramic or polymers, preferably polycarbonate (PC), acrylonitrile-butadiene-styrene (ABS), (PC + ABS) blend, polyamine (PA) or polymethyl methacrylate (PMMA).
  • PC polycarbonate
  • ABS acrylonitrile-butadiene-styrene
  • PA polyamine
  • PMMA polymethyl methacrylate
  • Such sliding controls for example, for operating lamellae in air nozzles or for controlling fans or air conditioning systems in a motor vehicle or other applications known that are similar, but not rotate about an axis, but can be moved on a support.
  • Such may have both mechanical coupling elements to a movement transformation, for example, on a slat a To be transferred nozzle, as well as provided with electrical contact elements, which are connectable for example via grinder with current-carrying tracks on the carrier.
  • the invention has the object, an operating element of the generic type in such a way that it is both selectively and in terms of surface backlit, that it is also easily operated by fingers and that it with metal effects, stripes or points on simple Manner can be provided to visually highlight certain contours. Furthermore, a cheap mass production is to be made possible.
  • the object is achieved by the invention by designing the rotatably or slidably mounted, backlit control element made of plastic according to the teaching specified in claim 1.
  • the control element is made up of three elements, which can either be manufactured as single elements and can be clamped together or produced in a three-component injection molding tool made of different plastics.
  • the core element consists of translucent, ie translucent, non-galvanisable plastic. This core element is covered by a jacket element at least surrounded on the visible side (s). The jacket element can be sprayed onto the core element or manufactured as a single part made of plastic clip on.
  • the jacket element consists of a galvanisable plastic, with zones for the reception of fluoroscopic parts of the core element are kept free, so that they are used or can end behind.
  • a haptic element or a corresponding layer of non-electroplatable soft plastic material is applied to the sheath element at least on the accessible surface in such a way that desired electroplatable zones on the sheath element and zones for the transillumination elements on the core element are kept free, so that they can be visibly exposed.
  • the electroplatable zones can then be metallized, for example, provided with chromium in various colors in a galvanic bath, without any protective measures, such as lacquer coatings, covers, etc., would be necessary to prevent galvanization of the other plastic parts.
  • the plastic part When the plastic part is injected, it is advisable to use a three-component injection mold to inject the individual plastic parts, namely the core element, the jacket element and the haptic element into a composite.
  • corresponding cavities are incorporated in the injection molding tool, so that the following layer, namely the jacket element, can be applied by reacting a pre-sprayed core element from one cavity into the next following one. After the application of the jacket element further conversion takes place in a further cavity to externally apply the haptic element.
  • the haptic element may be, for example, a soft plastic layer with corrugation or nubs or different surface designs, whereby the control element with a finger is easy to use.
  • the core element can also be hollow, so that at least one light source can be inserted into the core element for the backlighting. Examples of such illumination are given in the writings described above.
  • the mechanical coupling members or electrical elements described above may be provided on the control element.
  • the core element can also have glitches, for example projecting lugs or also recesses or tilting, against which contour-matched counterparts of the jacket element are supported. This can be provided both in the aufklippbaren shell elements as well as in the parts produced by composite syringes of plastic. These glitches allow, for example, a latching of the jacket element, if this is carried out as a single element. When spraying an additional support of the jacket element is given.
  • the haptic element may also extend over non-visible or only partially visible side walls of the jacket element. At the same time, it offers a protective layer and also prevents the light from escaping if the sheath element should be translucent in places.
  • the core element may be made of polycarbonate
  • the shell element made of polyamide or ABS plastic.
  • the haptic element may be made of a thermoplastic elastomer, preferably a crosslinked thermoplastic elastomer, e.g. B. EPDM exist.
  • a thermoplastic elastomer preferably a crosslinked thermoplastic elastomer, e.g. B. EPDM exist.
  • the part can therefore be in a finished form in one Galvanizing be mounted in order to allow the electrodeposition in a desired manner, without a surface coating of the areas to be illuminated or serve only for the operation, are occupied.
  • Fig. 1 is the core element of a rotatable control element, for example, for an air nozzle or an air conditioner in a motor vehicle, shown, which is made of polycarbonate and designed to be translucent.
  • the core element 1 is hollow, as well as from Fig. 2 is visible, so that a light source can be inserted, by means of which the fluoroscopic parts 3, z.
  • symbols that are introduced by laser in the plastic or can be made of the same plastic consisting of the plane protruding lugs can be backlit.
  • the zones between the individual screening parts 3 are covered by corresponding webs 9 on the haptic element 4.
  • the haptic element 4 is as an outer element in Fig. 1c shown.
  • the core element 1 is surrounded by a jacket element 2, which in Fig. 1b is drawn.
  • This jacket element 2 has an inner space 5 which is filled by the core element 1.
  • the haptic element 4 according to Fig. 1c be applied.
  • the illustration shows three individual elements (1, 2, 4), which are verklippbar with each other. These parts can also be firmly connected to each other in the composite, namely in the three-component injection molding in a corresponding tool.
  • the core element 1 consisting of polycarbonate can be connected to the jacket element 2, which consists for example of polyamide.
  • the Fig. 1c shows now that the haptic element, which consists of soft plastic, ribs or webs 9, which engage in the interstices between the above-mentioned in the embodiment of the radiographic parts 3. As a result, the parts are raised against each other.
  • the haptic element may for example consist of soft black plastic or of another colored plastic.
  • the haptic element forms not only the visible operating range of the control element on the end face. This also overlaps the side surfaces, giving a secure hold to the layer is.
  • the part is designed so that annular electroplated zones 6 are exposed, which can then be galvanized in a plating bath in a simple manner, in the composite or in the three-component process molded component, without special protection measures such as Abklebungen and Covers or paint covers to make.
  • the haptic layer is characterized in the exemplary embodiment by two parallel partial rings 10 laterally of the illumination zone of the core element 1. The surface is designed so that a finger is easy to place and the operating element can be rotated.
  • a partial ring has a pyramidal embossing.

Description

Die Erfindung betrifft ein dreh- oder verschiebbar gelagertes, hinterleuchtbares Bedienelement aus Kunststoff mit Mitteln zur mechanischen Kraftübertragung oder mit Mitteln für elektrische Steuerungen.The invention relates to a rotatably mounted or displaceably mounted, backlit control element made of plastic with means for mechanical power transmission or with means for electrical controls.

Aus der DE 103 39 833 B4 ist ein Stellrad mit mechanischen Kopplungseinrichtungen zur Herstellung einer Wirkverbindung mit mindestens einem mechanischen Funktionselement und/oder einem elektrischen Steuerelement bekannt, welches innen hohl ist und mindestens eine Nabe, eine Welle oder einen Zapfen zur drehbaren Lagerung in Lagerschalen oder Lagerbohrungen oder auf Lagerzapfen eines Lagerhalters aufweist. Mindestens über einen Umfangsabschnitt der Mantelwand ist das Stellrad lichtdurchlässig und wird von einer Lichtquelle hinterleuchtet. Die Lichtquelle ist eine Lampe, die an einem Lampenträger befestigt ist, der in den Öffnungsabschnitt des Stellrades eingesetzt und an mindestens einer Seitenwand des Stellrades und/oder der Achse fixiert ist. Das Stellrad ist aus zwei Halbschalen zusammengesetzt und hinten offen, so dass der Lampenträger eingeführt werden kann.From the DE 103 39 833 B4 a setting wheel with mechanical coupling means for producing an operative connection with at least one mechanical functional element and / or an electrical control is known, which is hollow inside and at least one hub, a shaft or a pin for rotatable mounting in bearing shells or bearing bores or on bearing journal of a bearing holder , At least over a peripheral portion of the jacket wall, the thumbwheel is translucent and is backlit by a light source. The light source is a lamp which is attached to a bulb holder, which is inserted into the opening portion of the setting wheel and fixed to at least one side wall of the setting wheel and / or the axis. The wheel is composed of two half-shells and open at the back, so that the bulb holder can be inserted.

Aus der DE 10 2006 011 641 B3 ist ein Betätigungsteil für eine elektrische Schaltanordnung mit einem aus Kunststoff gefertigten Betätigungskörper mit mindestens einem angeordneten Schaltsymbolelement zur Anzeige von Schaltfunktionen der Schaltanordnung bekannt. Um das Betätigungsteil kostengünstig in großer Stückzahl fertigen zu können, ist der Betätigungskörper als beschichtetes Kunststoffformteil ausgestaltet, in das das mindestens eine Schaltsymbol komplett integriert ist, wobei das Kunststoffformteil zumindest bereichsweise aus metallisierbarem Kunststoffmaterial gefertigt ist, das eine Metallschicht trägt, und der Teil, der das Schaltsymbolelement trägt, aus nicht metallisierbarem Kunststoffmaterial gefertigt ist.From the DE 10 2006 011 641 B3 is an actuating part for an electrical switching arrangement with a made of plastic actuator body with at least one arranged switching symbol element for displaying switching functions of the switching arrangement known. In order to manufacture the operating part cost-effective in large numbers, the actuator body is designed as a coated plastic molded part, in which the at least one switching symbol is completely integrated, wherein the plastic molded part is at least partially made of metallizable plastic material carrying a metal layer, and the part that the switching symbol element is made of non-metallizable plastic material.

Aus der DE 20 2006 018 515 U1 ist ein Dekor- und/oder Bedienelement mit einem Gehäuse und mit einer im Innenraum des Gehäuse angeordneten Leuchtquelle bekannt, die in eingeschaltetem Zustand wenigstens ein an einer Anschlusswand des Gehäuses vorgesehenes Ziermustersymbol, einen Hinweis und/oder Schriftzeichen oder dergleichen hinter- oder durchleuchtet. Die Abschlusswand wird wenigstens teilweise oder bereichsweise durch eine transparente, metallisierfähige oder metallisierte Folie gebildet. Die Folie wird von einem den Innenraum ebenfalls begrenzenden Gehäusekörper getragen, der eine von der Folie verschlossene Öffnung aufweist und zumindest im Randbereich der Öffnung mit der Folie durch Spritzgießen verbunden ist. Die Folie ist zur Bildung des oder der Ziermuster, Symbole und/oder Schriftzeichen von der Metallschicht befreit, wobei die verbleibende Metallschicht das oder die Ziermuster, Symbole und/oder Schriftzeichen bildet oder in negativer Form ausspart.From the DE 20 2006 018 515 U1 is a decorative and / or operating element with a housing and with a light source arranged in the interior of the housing known, the backlit or illuminated at least one provided on a connection wall of the housing ornamental symbol, a note and / or characters or the like in the on state. The end wall is at least partially or partially formed by a transparent, metallizable or metallized film. The film is carried by a housing body which likewise delimits the housing and which has an opening which is closed by the film and is connected to the film by injection molding at least in the edge area of the opening. The foil is freed from the metal layer to form the decorative pattern or symbols and / or characters, the remaining metal layer forming the decorative pattern or symbols and / or characters or leaving it in negative form.

Aus der DE 199 58 582 B4 ist ein elektrischer Schalter mit einem Kontaktsystem und mit einem bewegbaren Betätigungsorgan zum Schalten des Kontaktsystems bekannt, bei dem das Betätigungsorgan eine aus einem ersten Metall bestehenden Wandung besitzt. Das Betätigungsorgan weist einen Durchbruch für ein Funktionssymbol für eine Funktionsanzeige oder dergleichen in der Wand auf. Im Durchbruch befindet sich eine diesen wenigstens teilweise ausfüllende Kunststoffschicht. Die Wandung des Betätigungsorgans ist mit einer Beschichtung aus einer galvanisch aufgebrachten Schicht aus einem weiteren Metall versehen. Die Kunststoffschicht ist beständig gegenüber galvanischen Bädern, wie Säuren oder Basen, und nicht galvanisierbar.From the DE 199 58 582 B4 is known an electrical switch with a contact system and with a movable actuator for switching the contact system, wherein the actuator has a wall made of a first metal wall. The actuator has a breakthrough for a function icon for a function indicator or the like in the wall. In the breakthrough there is a at least partially filling plastic layer. The wall of the actuator is provided with a coating of an electrodeposited layer of another metal. The plastic layer is resistant to galvanic baths, such as acids or bases, and not galvanisable.

Aus der DE 10 2006 049 474 A1 ist ein beleuchtetes Stellrad bekannt, welches zum Ansteuern mechanischer oder elektrischer Funktionselemente, beispielsweise einer Lüftungsdüse in einem Automobil, einsetzbar ist. Um die Ausleuchtung der Lichtaustrittsflächen zu verbessern, ist zwischen der Lichtquelle und der Lichtaustrittsfläche ein Lichtleiter angeordnet. Der Lichtleiter wird insbesondere im Dreikomponentenspritzguss einstückig mit einem lichtundurchlässigen Trägerkörper und einer weichen Außenhaut hergestellt.From the DE 10 2006 049 474 A1 an illuminated setting wheel is known which can be used to control mechanical or electrical functional elements, for example a ventilation nozzle in an automobile. In order to improve the illumination of the light exit surfaces, a light guide is arranged between the light source and the light exit surface. The light guide is produced in particular in three-component injection molding in one piece with an opaque carrier body and a soft outer skin.

Aus der DE 20 2007 010 136 U1 ist ebenfalls ein Stellrad für eine Betätigung von mindestens einem mechanischen Funktionseinstellelement und/oder einem elektrischen Steuerelement bekannt, das über Kopplungselemente mit dem jeweiligen Funktionseinstell- oder Steuerelement in Wirkverbindung bringbar ist. Das Stellrad ist innen hohl ausgebildet und mittels einer Nabe, einer Welle oder eines Zapfens drehbar in einer zugeordneten Lagerung abgestützt, wobei über einen Abschnitt am Umfang der Mantelwand des Stellrades lichtdurchlässige und vom Licht einer Lampe hinterleuchtete Symbole, Anzeigezonen und Signalisierungsfelder ausgestaltet sind. Ein ähnliches Stellrad ist aus der DE 88 15 072 bekannt, das im Hohlraum eine Lichtbündeleinheit aufweist, die das Licht punktuell auf die Innenseite der Mantelwand wirft, die Zonen aufweist, durch die das Licht austreten kann.From the DE 20 2007 010 136 U1 is also a thumbwheel for actuation of at least one mechanical Funktionseinstellelement and / or an electrical control known, which can be brought into operative connection via coupling elements with the respective Funktionsseinstell- or control. The thumbwheel is hollow on the inside and rotatably supported by a hub, a shaft or a pin in an associated storage, with translucent and backlit by the light of a lamp symbols, display zones and signaling fields are configured over a section on the circumference of the jacket wall of the setting wheel. A similar wheel is from the DE 88 15 072 known, which has a light bundle unit in the cavity, which selectively throws the light on the inside of the jacket wall, the zones through which the light can escape.

Aus der EP 0 919 899 A1 ist eine Steuervorrichtung mit einer Vorderfläche mit Markierungen und/oder Symbolen bekannt, die außerhalb des Drehbereiches eines Betätigungsorgans in Form eines Drehknopfes angeordnet ist. Der Drehknopf setzt sich aus drei verschiedenen Materialien zusammen. Es enthält einen Kern aus durchsichtigem, farbigem Material, wie Polycarbonat oder Polymethacrylat, das den Schaft und eine Stütze bildet, die sich ausgehend von diesem nach vorne erstreckt und sich schräg in Richtung eines Zeigers verengt. Die Stütze ist radial von allen Seiten und nach vorne bedeckt mit einem Körper aus einem zweiten Material, nämlich weißes Licht durchlassendes Polypropylen. Der Anteil des Körpers, der das Ende der Stütze bedeckt, weist eine reduzierte Dicke auf und bildet den Zeiger. Der Zeiger ist von einer mattschwarzen Elastormerschicht umgeben. Bei Dunkelheit wird der Kern durch eine Lichtquelle beleuchtet. Metallisierbare Flächen sind hier nicht vorgesehen. Gleichwohl vermittelt das Elastomer ein mattes Aussehen und eine samtartige Berührungsoberfläche. Auch ist kein Hohlraum zur Aufnahme einer Lichtquelle vorgesehen.From the EP 0 919 899 A1 a control device with a front surface with markings and / or symbols is known, which is arranged outside the rotational range of an actuating member in the form of a rotary knob. The knob is composed of three different materials. It includes a core of clear, colored material, such as polycarbonate or polymethacrylate, which forms the shaft and a support extending forwardly therefrom and narrows obliquely in the direction of a pointer. The support is radially covered from all sides and forward with a body of a second material, namely white light passing polypropylene. The portion of the body that covers the end of the support has a reduced thickness and forms the pointer. The pointer is surrounded by a matt black Elastormerschicht. In darkness, the core is illuminated by a light source. Metallizable surfaces are not provided here. Nevertheless, the elastomer gives a dull appearance and a velvety touch surface. Also, no cavity for receiving a light source is provided.

Aus der DE 10 2005 032 717 B3 ist ein Bedienteil bekannt, das aus einem mit einer Oberflächenbeschichtung versehenen luftdurchlässigen Kunststoffgrundkörper besteht, der einen ersten Bereich mit einer lichtundurchlässigen Oberflächenbeschichtung und einen zweiten Bereich mit einer lichtdurchlässigen, metallischen Oberflächenbeschichtung aufweist. Die Schichten vermitteln ein unterschiedliches optisches Erschienungsbild. Über die metallische Beschichtung ist eine transparente Lackschicht aufgebracht.From the DE 10 2005 032 717 B3 There is known a control panel consisting of a surface-coated air-permeable plastic base body having a first area with an opaque surface coating and a second area with a translucent metallic surface coating. The layers convey a different visual appearance image. Over the metallic coating, a transparent lacquer layer is applied.

Aus der US 2004/0001329 A1 ist ein Drehknopf zur Verwendung in einem Automobil bekannt, der einen eingesetzten, aus Polycarbonat bestehenden Lichteiter aufweist, dessen schmaler Oberseite eine Zeigerfunktion zukommt. Der Zeiger ist in dem mittels Finger greifbaren erhabenen Mittelteil eingesetzt, der aus polymerem Kunststoff besteht und hinterleuchtbar ist. Außenseitig ist auf dem Bedienknopf eine weitere Schicht aus polymerem Material aufgebracht.From the US 2004/0001329 A1 For example, there is known a rotary knob for use in an automobile having an inserted polycarbonate light guide whose narrow top is indicative of a hand function. The pointer is inserted in the finger-engageable raised central part, which is made of polymeric plastic and is backlit. On the outside, another layer of polymeric material is applied to the control knob.

Ferner ist aus der DE 10 2006 005 089 A1 ein Bedienelement, insbesondere für ein Kraftfahrzeug, bekannt, das aus einem durchleuchtbaren Werkstoff besteht und mindestens mit einer opaken, mit einer Symbolik versehenen Beschriftung versehen ist. Diese Anordnung ist mit einer transparenten Lackschicht mit Nanopartikeln überzogen. Die Beschichtung und die Lackschicht sind mittels eines Lasers entfernbar, so dass das Licht einer in den Hohlkörper eingesetzten Lichtquelle das Bedienelement durchdringen kann. Der Grundkörper bestehet aus Glas, Keramik oder Polymeren, vorzugsweise aus Polycarbonat (PC), acrynitril-Butadien-styrol(ABS), (PC + ABS)-Blendes, Polyamind (PA) oder Polymethylmethacrylat (PMMA). Außen ist das Bedienelement mit einer Klarlackschicht umgeben.Furthermore, from the DE 10 2006 005 089 A1 an operating element, in particular for a motor vehicle, known, which consists of a transilluminable material and is provided at least with an opaque, provided with a symbolic label. This arrangement is coated with a transparent lacquer layer with nanoparticles. The coating and the lacquer layer can be removed by means of a laser, so that the light of a light source inserted into the hollow body can penetrate the operating element. The main body consists of glass, ceramic or polymers, preferably polycarbonate (PC), acrylonitrile-butadiene-styrene (ABS), (PC + ABS) blend, polyamine (PA) or polymethyl methacrylate (PMMA). On the outside, the operating element is surrounded by a clear coat.

Es sind ferner verschiebbare Bedienelemente, beispielsweise zum Betätigen von Lamellen in Luftdüsen oder zum Steuern von Ventilatoren oder Klimaanlagen in einem Kraftfahrzeug oder für andere Anwendungen bekannt, die ähnlich aufgebaut sind, sich allerdings nicht um eine Achse drehen, sondern auf einem Träger verschieben lassen. Solche verschiebaren Bedienelemente können sowohl mechanische Kopplungselemente aufweisen, um eine Bewegungstransformation beispielsweise auf eine Lamelle einer Düse zu übertragen, als auch mit elektrischen Kontaktelementen versehen sein, die beispielsweise über Schleifer mit stromführenden Bahnen an dem Träger verbindbar sind.There are also sliding controls, for example, for operating lamellae in air nozzles or for controlling fans or air conditioning systems in a motor vehicle or other applications known that are similar, but not rotate about an axis, but can be moved on a support. Such verschiebaren controls may have both mechanical coupling elements to a movement transformation, for example, on a slat a To be transferred nozzle, as well as provided with electrical contact elements, which are connectable for example via grinder with current-carrying tracks on the carrier.

Es besteht der Wunsch, dass solche Bedienelemente nicht nur leicht handhabbar und von innen ausleuchtbar sind, je nach Dreh- oder Verschiebestand, sondern dass auch Accessoires, beispielsweise in Form von Metallisierungsstreifen aufbringbar sind, um zusätzlich eine optische Abgrenzung der einzelnen Zonen zu unterstreichen und/oder Bedienelemente optisch hervorzuheben.There is a desire that such controls are not only easy to handle and illuminate from the inside, depending on the rotating or sliding stand, but that accessories, for example in the form of metallization can be applied to additionally underline a visual delimitation of the individual zones and / or visually highlight controls.

Dies vorausgeschickt, liegt der Erfindung die Aufgabe zugrunde, ein Bedienelement der gattungsgemäßen Art so auszugestalten, dass es sowohl punktuell als auch flächenmäßig hinterleuchtbar ist, dass es darüber hinaus per Finger einfach bedienbar ist und dass es mit Metalleffekten, -streifen oder -punkten auf einfache Weise versehen werden kann, um bestimmte Konturen optisch hervorzuheben. Ferner soll eine preiswerte Serienfertigung ermöglicht werden.This being said, the invention has the object, an operating element of the generic type in such a way that it is both selectively and in terms of surface backlit, that it is also easily operated by fingers and that it with metal effects, stripes or points on simple Manner can be provided to visually highlight certain contours. Furthermore, a cheap mass production is to be made possible.

Die Aufgabe löst die Erfindung durch Ausgestaltung des dreh- oder schiebbar gelagerten, hinterleuchtbaren Bedienelementes aus Kunststoff entsprechend der im Anspruch 1 angegebenen Lehre.The object is achieved by the invention by designing the rotatably or slidably mounted, backlit control element made of plastic according to the teaching specified in claim 1.

Vorteilhafte Ausgestaltungsformen sind in den Unteransprüchen wiedergegeben.Advantageous embodiments are given in the dependent claims.

Das Bedienelement ist aus drei Elementen aufgebaut, die entweder als Einzelelemente herstellbar und miteinander verklippbar sind oder in einem Dreikomponenten-Spritzwerkzeug aus unterschiedlichen Kunststoffen hergestellt werden. Das Kernelement besteht aus transluzentem, also lichtdurchlässigem, nicht galvanisierbaren Kunststoff. Dieses Kernelement wird von einem Mantelelement mindestens an der oder den sichtbaren Seiten umgeben. Das Mantelelement kann dabei auf das Kernelement aufgespritzt oder als Einzelteil aus Kunststoff hergestellt aufklippbar ausgeführt sein. Das Mantelelement besteht aus einem galvanisierbaren Kunststoff, wobei Zonen für die Aufnahme von Durchleuchtungsteilen des Kernelementes freigehalten sind, so dass diese eingesetzt werden oder dahinter enden können. Schlussendlich wird auf das Mantelelement mindestens an der zugänglichen Oberfläche ein haptisches Element oder eine entsprechende Schicht aus nicht galvanisierbarem Weichkunststoff derart aufgebracht, dass gewünschte galvanisierbare Zonen am Mantelelement sowie Zonen für die Durchleuchtungsteile am Kernelement freigehalten sind, damit diese sichtbar hervortreten können. Die galvanisierbaren Zonen können dann metallisiert werden, beispielsweise in einem galvanischen Bad mit Chrom in verschiedenen Farben versehen werden, ohne dass irgendwelche Schutzmaßnahmen, wie Lacküberzüge, Abdeckungen usw., notwendig wären, um eine Galvanisierung auch der übrigen Kunststoffteile zu verhindern.The control element is made up of three elements, which can either be manufactured as single elements and can be clamped together or produced in a three-component injection molding tool made of different plastics. The core element consists of translucent, ie translucent, non-galvanisable plastic. This core element is covered by a jacket element at least surrounded on the visible side (s). The jacket element can be sprayed onto the core element or manufactured as a single part made of plastic clip on. The jacket element consists of a galvanisable plastic, with zones for the reception of fluoroscopic parts of the core element are kept free, so that they are used or can end behind. Finally, a haptic element or a corresponding layer of non-electroplatable soft plastic material is applied to the sheath element at least on the accessible surface in such a way that desired electroplatable zones on the sheath element and zones for the transillumination elements on the core element are kept free, so that they can be visibly exposed. The electroplatable zones can then be metallized, for example, provided with chromium in various colors in a galvanic bath, without any protective measures, such as lacquer coatings, covers, etc., would be necessary to prevent galvanization of the other plastic parts.

Wenn das Kunststoffteil gespritzt wird, empfiehlt es sich, in einem Dreikomponenten-Spritzgießwerkzeug die einzelnen Kunststoffteile, nämlich das Kernelement, das Mantelelement und das haptische Element zu einem Verbund zu spritzen. Zu diesem Zweck sind entsprechende Kavitäten in dem Spritzgießwerkzeug eingearbeitet, so dass durch Umsetzen eines vorgespritzten Kernelementes von einer Kavität in die nächstfolgende die Folgeschicht, nämlich das Mantelelement, aufgebracht werden kann. Nach dem Aufbringen des Mantelelementes erfolgt ein weiteres Umsetzen in eine weitere Kavität, um außenseitig das haptische Element aufzubringen. Das haptische Element kann beispielsweise eine Weichkunststoffschicht mit Riffelung oder Noppen oder unterschiedlichen Oberflächengestaltungen sein, wodurch das Bedienelement mit einem Finger einfach bedienbar ist.When the plastic part is injected, it is advisable to use a three-component injection mold to inject the individual plastic parts, namely the core element, the jacket element and the haptic element into a composite. For this purpose, corresponding cavities are incorporated in the injection molding tool, so that the following layer, namely the jacket element, can be applied by reacting a pre-sprayed core element from one cavity into the next following one. After the application of the jacket element further conversion takes place in a further cavity to externally apply the haptic element. The haptic element may be, for example, a soft plastic layer with corrugation or nubs or different surface designs, whereby the control element with a finger is easy to use.

Das Kernelement kann auch hohl ausgebildet sein, so dass in das Kernelement mindestens eine Lichtquelle für die Hinterleuchtung einsetzbar ist. Beispiele einer solchen Ausleuchtung sind in den eingangs beschriebenen Schriften angegeben. Ebenso können an dem Bedienelement die eingangs beschriebenen mechanischen Kopplungsglieder oder elektrischen Elemente vorgesehen sein.The core element can also be hollow, so that at least one light source can be inserted into the core element for the backlighting. Examples of such illumination are given in the writings described above. Likewise, the mechanical coupling members or electrical elements described above may be provided on the control element.

Zur besseren Verbindung des Kernelementes mit dem Mantelelement kann das Kernelement auch Vereckungen, beispielsweise vorstehende Ansätze oder auch Ausnehmungen oder Verkantungen aufweisen, an denen sich konturenangepasste Gegenstücke des Mantelelementes abstützen. Dies kann sowohl bei den aufklippbaren Mantellelementen vorgesehen sein als auch bei den durch Verbundspritzen aus Kunststoff hergestellten Teilen. Diese Vereckungen ermöglichen beispielsweise ein Aufrasten des Mantelelementes, wenn dies als Einzelelement ausgeführt ist. Beim Aufspritzen ist ein zusätzlicher Halt des Mantelelementes gegeben.For a better connection of the core element with the jacket element, the core element can also have glitches, for example projecting lugs or also recesses or tilting, against which contour-matched counterparts of the jacket element are supported. This can be provided both in the aufklippbaren shell elements as well as in the parts produced by composite syringes of plastic. These glitches allow, for example, a latching of the jacket element, if this is carried out as a single element. When spraying an additional support of the jacket element is given.

Das haptische Element kann sich auch über nicht sichtbare oder nur teilweise sichtbare Seitenwände des Mantelelementes erstrecken. Es bietet damit zugleich eine Schutzschicht und verhindert auch das Austreten des Lichtes, falls das Mantelelement stellenweise doch lichtdurchlässig sein sollte.The haptic element may also extend over non-visible or only partially visible side walls of the jacket element. At the same time, it offers a protective layer and also prevents the light from escaping if the sheath element should be translucent in places.

Für die Herstellung haben sich verschiedene Kunststoffe bewährt. Beispielsweise kann das Kernelement aus Polycarbonat gefertigt sein, das Mantelelement hingegen aus Polyamid oder aus ABS-Kunststoff. Das haptische Element kann aus einem thermoplastischen Elastomer, vorzugsweise aus einem vernetzten thermoplastischen Elastomer, z. B. EPDM, bestehen. Bei der baulichen Anordnung liegen nur die Zonen frei, die mit einer Metallschicht versehen werden sollen. Das Teil kann also in fertiger Form in ein Galvanisierbad eingehängt werden, um die galvanische Metallabscheidung in gewünschter Weise zu ermöglichen, ohne dass eine Oberflächenbeschichtung der Bereiche, die durchleuchtet werden sollen oder die nur der Bedienung dienen, belegt werden.For the production of various plastics have proven. For example, the core element may be made of polycarbonate, the shell element, however, made of polyamide or ABS plastic. The haptic element may be made of a thermoplastic elastomer, preferably a crosslinked thermoplastic elastomer, e.g. B. EPDM exist. In the structural arrangement, only the zones are free, which should be provided with a metal layer. The part can therefore be in a finished form in one Galvanizing be mounted in order to allow the electrodeposition in a desired manner, without a surface coating of the areas to be illuminated or serve only for the operation, are occupied.

Die Erfindung wird nachfolgend anhand des in der Zeichnung dargestellten einzigen Ausführungsbeispiels ergänzend erläutertThe invention will be explained in the following with reference to the single embodiment shown in the drawing

In der Zeichnung zeigen:

Fig. 1a
ein Kernelement eines Bedienelementes nach der Erfindung,
Fig. 1b
ein Mantelelement, das auf das Kernelement aufziehbar ist und
Fig. 1c
ein haptisches Element aus nicht galvanisierbarem Kunststoff und
Fig. 2
eine schematische Teilschnittzeichnung ohne Strichlinien durch ein zusammengesetztes Bedienelement, bestehend aus den in Fig. 1 dargestellten Elementen.
In the drawing show:
Fig. 1a
a core element of a control element according to the invention,
Fig. 1b
a jacket member which is windable on the core member and
Fig. 1c
a haptic element of non-galvanisable plastic and
Fig. 2
a schematic partial section drawing without dashed lines through a composite control element, consisting of the in Fig. 1 represented elements.

In Fig. 1 ist das Kernelement eines drehbaren Bedienelementes, beispielsweise für eine Luftdüse oder eine Klimaanlage in einem Kraftfahrzeug, dargestellt, das aus Polycarbonat gefertigt und lichtdurchlässig ausgeführt ist. Das Kernelement 1 ist hohl ausgebildet, wie auch aus Fig. 2 ersichtlich ist, so dass eine Lichtquelle einschiebbar ist, mittels welcher die Durchleuchtungsteile 3, z. B. Symbole, die mittels Laser in den Kunststoff eingebracht sind oder aus dem gleichen Kunststoff bestehend aus der Ebene hervorstehende Ansätze sein können, hinterleuchtet werden können. Die Zonen zwischen den einzelnen Durchleuchtungsteilen 3 werden durch entsprechende Stege 9 am haptischen Element 4 verdeckt. Das haptische Element 4 ist als äußeres Element in Fig. 1c dargestellt.In Fig. 1 is the core element of a rotatable control element, for example, for an air nozzle or an air conditioner in a motor vehicle, shown, which is made of polycarbonate and designed to be translucent. The core element 1 is hollow, as well as from Fig. 2 is visible, so that a light source can be inserted, by means of which the fluoroscopic parts 3, z. As symbols that are introduced by laser in the plastic or can be made of the same plastic consisting of the plane protruding lugs can be backlit. The zones between the individual screening parts 3 are covered by corresponding webs 9 on the haptic element 4. The haptic element 4 is as an outer element in Fig. 1c shown.

Zunächst wird das Kernelement 1 von einem Mantelelement 2 umgeben, das in Fig. 1b gezeichnet ist. Dieses Mantelelement 2 weist einen Innenraum 5 auf, der durch das Kernelement 1 ausgefüllt ist. Auf das Mantelelement 2 kann dann das haptische Element 4 gemäß Fig. 1c aufgebracht werden. Die Darstellung zeigt drei einzelne Elemente (1, 2, 4), die miteinander verklippbar sind. Diese Teile können aber auch im Verbund, nämlich im Dreikomponenten-Spritzgießverfahren in einem entsprechenden Werkzeug fest miteinander verbunden sein. Beispielsweise kann das aus Polycarbonat bestehende Kernelement 1 mit dem Mantelelement 2, das beispielsweise aus Polyamid besteht, verbunden sein.First, the core element 1 is surrounded by a jacket element 2, which in Fig. 1b is drawn. This jacket element 2 has an inner space 5 which is filled by the core element 1. On the jacket element 2 then the haptic element 4 according to Fig. 1c be applied. The illustration shows three individual elements (1, 2, 4), which are verklippbar with each other. These parts can also be firmly connected to each other in the composite, namely in the three-component injection molding in a corresponding tool. For example, the core element 1 consisting of polycarbonate can be connected to the jacket element 2, which consists for example of polyamide.

Aus Fig. 2 ist zu erkennen, dass darüber hinaus Ansätze, nämlich Verzahnungen 7, außenseitig am Kernelement 1 vorgesehen sind, sowie Ausprägungen in der Stirnseite, nämlich Ausnehmungen 8. In diese kann das Polyamid hineinfließen bzw. kann dies die Ansätze umfließen, so dass hierüber eine erhöhte mechanische Festigkeit neben der Haftungsfestigkeit zwischen den Schichten gegeben ist.Out Fig. 2 It can be seen that in addition approaches, namely teeth 7, are provided on the outside of the core element 1, as well as characteristics in the end face, namely recesses 8. In this, the polyamide flow into or this can flow around the approaches, so that hereby an increased mechanical Strength is given in addition to the adhesion strength between the layers.

Die Fig. 1c zeigt nun, dass das haptische Element, das aus Weichkunststoff besteht, Rippen oder Stege 9 aufweist, die in die Zwischenräume zwischen den beim Ausführungsbeispiel vorstehenden Durchleuchtungsteilen 3 eingreifen. Dadurch sind die Teile gegeneinander abgehoben. Das haptische Element kann beispielsweise aus weichem schwarzen Kunststoff bestehen oder aus einem anderen eingefärbten Kunststoff. Das haptische Element formt dabei nicht nur den sichtbaren Betätigungsbereich des Bedienelementes an der Stirnfläche. Dieses übergreift auch die Seitenflächen, so dass ein sicherer Halt der Schicht gegeben ist. Darüber hinaus ist das Teil aber so konzipiert, dass ringförmig galvanisierbare Zonen 6 freigelegt sind, die dann in einem Galvanisierbad auf einfache Weise galvanisiert werden können, und zwar im zusammengesetzten bzw. im Dreikomponenten-Verfahren gespritzten Bauteil, ohne hier besondere Schutzmaßnahmen, wie Abklebungen und Abdeckungen oder Lackabdeckungen, vornehmen zu müssen. Die haptische Schicht zeichnet sich im Ausführungsbeispiel durch zwei parallele Teilringe 10 seitlich der Beleuchtungszone des Kernelementes 1 aus. Die Oberfläche ist so gestaltet, dass ein Finger leicht aufsetzbar ist und das Bedienelement gedreht werden kann. Im konkreten Beispiel weist ein Teilring eine pyramidenförmige Prägung auf.The Fig. 1c shows now that the haptic element, which consists of soft plastic, ribs or webs 9, which engage in the interstices between the above-mentioned in the embodiment of the radiographic parts 3. As a result, the parts are raised against each other. The haptic element may for example consist of soft black plastic or of another colored plastic. The haptic element forms not only the visible operating range of the control element on the end face. This also overlaps the side surfaces, giving a secure hold to the layer is. In addition, however, the part is designed so that annular electroplated zones 6 are exposed, which can then be galvanized in a plating bath in a simple manner, in the composite or in the three-component process molded component, without special protection measures such as Abklebungen and Covers or paint covers to make. The haptic layer is characterized in the exemplary embodiment by two parallel partial rings 10 laterally of the illumination zone of the core element 1. The surface is designed so that a finger is easy to place and the operating element can be rotated. In the concrete example, a partial ring has a pyramidal embossing.

Selbstverständlich können auch völlig andere Oberflächen gestaltet werden. Es kann beispielsweise seitlich eine einzelne ringfömige, galvanisierbare Zone vorgesehen sein; es können auch beidseitig außenliegend solche vorgesehen sein und die haptische Oberfläche in der Mitte, die dann punktuell beispielsweise von einem Leuchtpunkt durchsetzt ist. Viele andere Gestaltungsformen sind ebenfalls möglich. Durch die metallisierbaren Zonen wird das Bedienelement optisch geprägt und hervorgehoben, so dass es auch leichter zugänglich ist.Of course, completely different surfaces can be designed. It can be provided laterally, for example, a single ringfömige, galvanizable zone; it can also be provided on both sides outside such and the haptic surface in the middle, which is then interspersed punctually, for example, from a luminous point. Many other designs are also possible. Due to the metallizable zones, the operating element is visually embossed and highlighted, so that it is also easier to access.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Kernelementcore element
22
Mantelelementjacket element
33
Durchleuchtungsteilfluoroscopy part
44
haptisches Elementhaptic element
55
Hohlraumcavity
66
galvanisierbare ZoneElectroplatable zone
77
VereckungVereckung
88th
VereckungVereckung
99
Stegweb
1010
Teilringpartial ring

Claims (7)

  1. Rotationally or slidably mounted control element, which can be backlit, of plastics material with means for mechanical force transmission and/or means for electrical control actions, wherein it consists of a core element (1) of translucent, non-platable plastics material, namely polycarbonate, which is surrounded by a casing element (2) of the control element at least at the sides or the visible sides, which is sprayed or clippable as an individual element onto the core element (1), wherein zones for receiving light-transmission parts (3) of the core element (1) are left free and wherein a haptic element (4) of non-platable soft plastics material, namely a thermoplastic elastomer, is so mounted on the casing element (2) at least at the accessible surface that platable zones (6) at the casing element (2) and zones for the light-transmission parts (3) visibly protrude, characterised in that the casing element (2) consists of a platable plastics material, namely polyamide or ABS.
  2. Control element according to claim 1, characterised in that the core element (1) is of hollow construction and at least one light source for the backlighting is insertable thereinto.
  3. Control element according to claim 1, characterised in that the core element (1) has edged portions (7, 8) which face towards the casing element (2) and which enable detenting of the casing element (2) or in a case of spraying offer an additional retention of the casing element (2).
  4. Control element according to claim 1, characterised in that the haptic element (4) also extends over non-visible or only partly visible side walls of the casing element (2).
  5. Control element according to any one of the preceding claims, characterised in that the haptic element (4) consists of a cross-linked thermoplastic elastomer.
  6. Control element according to any one of the preceding claims, characterised in that it is produced in a three-component injection-moulding process in a tool with different cavities, which image the three elements (1, 2, 4).
  7. Control element according to claim 1, characterised in that a metal layer is formed in the platable zones (6).
EP09167430A 2008-08-29 2009-08-07 Rotating or sliding mounted operating element that can be backlit Active EP2159664B1 (en)

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