EP2157224B1 - Method and device for producing in particular multi-layer workpiece - Google Patents
Method and device for producing in particular multi-layer workpiece Download PDFInfo
- Publication number
- EP2157224B1 EP2157224B1 EP20090001934 EP09001934A EP2157224B1 EP 2157224 B1 EP2157224 B1 EP 2157224B1 EP 20090001934 EP20090001934 EP 20090001934 EP 09001934 A EP09001934 A EP 09001934A EP 2157224 B1 EP2157224 B1 EP 2157224B1
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- European Patent Office
- Prior art keywords
- sewing
- fabric web
- cutting
- web
- conveying direction
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- 238000000034 method Methods 0.000 title claims description 19
- 238000009958 sewing Methods 0.000 claims description 163
- 238000005520 cutting process Methods 0.000 claims description 98
- 239000004744 fabric Substances 0.000 claims description 66
- 238000012545 processing Methods 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims 2
- 239000000463 material Substances 0.000 description 65
- 238000004826 seaming Methods 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
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- 230000001105 regulatory effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 101100390736 Danio rerio fign gene Proteins 0.000 description 1
- 229920000914 Metallic fiber Polymers 0.000 description 1
- 101100390738 Mus musculus Fign gene Proteins 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
Definitions
- the invention relates to a device for producing in particular multi-layered material, preferably mattress plates, as a section of a web, with a Mehrnadelnäh coupled, in particular a Dahlnadelkettenstichnähmaschine, and one of the Mehrnadelndozens observed in the conveying direction of the web downstream processing device, which is designed as Lekssnäh- and cutting device and with the the Nähgutbahn is skirted and cut along its two longitudinal sides in the conveying direction, wherein the processing device has a sewing unit and a cutting device per longitudinal side of the Nähgutbahn.
- the invention furthermore relates to a method for producing, in particular, multi-layered sewing material, preferably mattress panels, as a section of a material web in which the sewing material web is hemmed and cut along its two longitudinal sides in the conveying direction by means of a processing device designed as a longitudinal sewing and cutting device.
- material to be sewn is meant, for example, mattress fabrics, in particular mattress top and / or side panels, quilts or the like.
- Mattress fabrics are used to re-tension mattress cores, this fabric in particular consisting of an upper material and a filler material, for example of foam, wherein the materials are sewn together.
- the sewing material is multi-layered.
- the multi-needle sewing device preferably has a conveying device, by means of which the sewing material layers to be sewn are moved back and forth relative to the sewing elements of the multi-needle sewing device, namely the needles arranged on a needle bar and the grippers arranged on a gripper bar, in order to move predetermined patterns into the fabric layers or to desired ends to sew the sewing material.
- the Mehrnadelnäh listening is followed by a processing device in the conveying direction of the fabric web, which is designed as a longitudinal sewing and cutting device.
- this processing device By means of this processing device, the material web along its two longitudinal sides, that is, its two sides lined in the conveying direction and cut.
- the processing device has a sewing unit and a cutting device per longitudinal side of the material web.
- the ends or ends of the sewing materials are sewn at least two, preferably four or more seams transversely to the conveying direction of the sewing material and then the Nähgutbahn is cut between the seams for final formation of the sewing material between adjacent arranged Nähgüter a Nähgutbahn, due whose sewing materials arise as sections of a fabric web.
- the sewing units and the cutting devices are formed transversely to the conveying direction of the web, the sewing units and / or the cutting devices via an independent of any sewing pattern in the Nähgutbahn existing reference element and / or signal in their movement relative to the web are controllable.
- the proposed with the inventive device processing device has per longitudinal side to be hemmed and zuzunchden Nähgutbahn a sewing unit and a cutting device, which may be preferably coupled in each case to a common Lssensnäh- and cutting unit.
- the sewing units and the cutting devices that is, in the case of their coupling, the respective longitudinal sewing and cutting units according to the invention formed transversely to the conveying direction of the Nähgutbahn movable, which makes it possible to align the sewing units and the cutting devices in their relative position relative to the position of the Nähgutbahn as desired.
- the inventively provided possibility of positioning the sewing units and the cutting devices relative to the web of material has the advantage of making a desired and exact alignment of the Umklamungsnähte and the cut edges against the sewing pattern provided by the Nähgutbahn.
- the sewing units and the cutting devices can be readjusted in particular in their relative position with respect to the material web when the material web travels back and forth transversely to the conveying direction as it enters the processing device.
- the sewing units and / or the cutting devices can be controlled in their movement relative to the material web by means of a reference element and / or signal present independently of any sewing pattern in the material web.
- This embodiment according to the invention has the advantage that a positionally accurate seaming or a position-accurate blank can be effected independently of a sewing pattern present in the sewing material web.
- seams such as desired seams and cut, which have no pattern and / or have a pattern which can not be used as a possible reference for a Umklamung or a blank, which is the case for example in a pattern, the does not have a parallel to the later sheumungsnaht and / or cutting edge extending pattern line, as is the case for example in part-circular pattern designs, as they are used in particular in the field of mattress panels.
- coding threads optical elements, such as colored lines and / or the like in question.
- coding threads for example, magnetic threads, color-contrasting marking threads or the like can be used by the sewing material in a detectable manner distinguishable threads.
- a device is proposed as a whole, according to which it is possible to move the sewing units and cutting devices of the processing device transversely to the conveying direction of the Nähgutbahn, wherein the movement is controllable relative to the Nähgutbahn, by means of a reference element and / or signal, which independently from any sewing pattern of the fabric web.
- a desired longitudinal seaming or a desired longitudinal cutting of the material web can thus be ensured independently of any sewing pattern of the material web.
- Known prior art devices do not allow this.
- the processing device provides a longitudinal sewing and cutting unit each having a sewing unit and a cutting device.
- These two longitudinal sewing and cutting units can be coupled to each other in their relative mobility transversely to the conveying direction of the web.
- a method of a longitudinal sewing and cutting unit then automatically leads to a similar process of the other longitudinal sewing and cutting unit.
- To reduce in particular the regular effort for the positionally accurate positioning of the longitudinal sewing and cutting units is the coupling of the two longitudinal sewing and cutting units preferred.
- Such a configuration results in particular for the case that the Nähgutbahn areas of different width, that is, with different distances between the longitudinal edges extending in the conveying direction, that is, should have long sides.
- the processing device has a control or regulating unit, which in turn has a measuring device and a comparison device, wherein the measuring device serves to position the Nähgutbahn relative to the position of the sewing units and / or the To detect cutting devices, and wherein the comparison device compares the detected by the measuring device actual position with a predetermined target position.
- the measuring device serves to detect the relative position of the material web with respect to at least one, but possibly also both Leksnäh- and cutting units of the processing device, that is opposite to the sewing units and / or the cutting means of the processing device. By means of the measuring device so the actual actual position of the fabric web is determined.
- the measuring device outputs a signal corresponding to the determined actual position of the material web to the comparison device, by means of which a comparison can then be made between the determined actual position on the one hand and a predefinable desired position on the other hand.
- a positional correction of the longitudinal sewing and cutting units is carried out by moving them transversely to the conveying direction of the sewing material web.
- both longitudinal sewing and cutting units are moved in the same way or simultaneously. If the longitudinal sewing and cutting units according to the aforementioned alternative embodiment of the invention are not coupled to one another but can be moved independently of one another, then both longitudinal sewing and cutting units are activated.
- the measuring device preferably has a sensor.
- This sensor can be designed as a light sensor, as a color sensor, as a magnetic sensor or the like. Which of the above-mentioned sensors is used depends above all on which output parameters are available for detecting the position of the material web.
- the sewing material web runs along a their two long sides carries a color marking as a reference element.
- the use of a color sensor is particularly suitable. Instead of a color marking but can also be made by means of a longitudinally extending magnetic thread, which allows the use of a magnetic sensor.
- the measuring device comprises two light source reflector units, each having a light source and a light source associated with the reflector, wherein the light sources in a plane above the Nähgutbahn and the reflectors in a Level are arranged below the Nähgutbahn.
- the two light source reflector units are preferably arranged side by side with respect to a direction transverse to the conveying direction.
- the reflector closest to the material web is covered by the material web.
- the reflector of the second light source-reflector unit is uncovered by the Nähgutbahn. Should it come in the course of processing the Nähgutbahn to emigrate the same in a direction transverse to the conveying direction of the web, the Nähgutbahn runs either from the one, concealed in the intended case light source-reflector unit or in the case in the intended unobstructed light source-reflector unit inside. It can thus be detected with respect to the conveying direction of the fabric web both migrations of the fabric web to the left and to the right.
- control device advantageously allows automatic operation. Manual adjustments by operators or the like are not required. Rather, the longitudinal sewing and cutting units of the processing device regulate themselves in their relative position to the fabric web, so that a positionally accurate configuration of the seam seams running in the longitudinal direction as well as the cutting edges running in the longitudinal direction are always ensured.
- This guiding and / or compensating device serves on the one hand as a material buffer for the multi-needle sewing device leaving the conveyor belt in the conveying direction and for an alignment of the material web with respect to the processing device.
- the method side is proposed to solve the above problem, a method for producing particularly multi-layered fabric, preferably mattress panels, as a section of a fabric web, wherein the Nähgutbahn is surrounded and cut by means designed as L Lucassnäh- and cutting device processing along its two longitudinal sides in the conveying direction, wherein the processing device has a sewing unit and a cutting device for each longitudinal side of the sewing material web, which are aligned in their relative position relative to the position of the web of material transversely to the conveying direction of the web, wherein the sewing units and / or the cutting devices via an independent of any sewing pattern in the Nähgutbahn existing Reference element and / or signal are controlled in their movement relative to the web.
- an alignment of the sewing unit provided on the longitudinal side of the material web and / or of the cutting device takes place relative to the web of sewing material so that a positionally accurate seaming seam and a positionally accurate cutting edge per longitudinal side of the material web are achieved in an advantageous manner.
- the invention provides that the sewing units and / or the cutting devices are controlled in their movement relative to the Nähgutbahn.
- the method implementation according to the invention thus takes place in an advantageous manner without any reference to any Nähgutbahnmuster.
- the method is advantageously fully automatic, that is unwound without the intervention of operating personnel, which is advantageously possible in that a control or regulating unit is provided with a measuring device, the relative position of the web against the position of the sewing unit and / or detects the cutting device and outputs a detected position of the corresponding actual signal, which is compared by means of a comparison circuit with a predetermined setpoint, depending on the determined comparison of actual signal on the one hand and setpoint on the other hand, an adjustment of the sewing unit and / or the cutting device transverse to Conveying direction of the web takes place.
- the measuring device determines the position of the Nähgutbahn relative to the position of the sewing unit and / or the cutting device preferably by means of a sensor, which sensor may be a light sensor, a color sensor, a magnetic sensor or the like.
- Fig. 1 shows a schematic representation of an apparatus for producing particularly multi-layered fabric, as for example from the WO 2007/009516 A1 is known.
- the device for producing in particular multi-layered material after Fig. 1 in the form of a multi-needle chain stitch sewing machine has a Mehrnadelnäh issued 2.
- the Mehrnadelnäh listening 2 is in the conveying direction 6 of the web 5 Nähgutlagenbeforratungs Road 3 upstream.
- a processing device 4 is connected downstream of the multi-needle sewing device 2 in the conveying direction 6 of the sewing material web 5.
- the Nähgutlagenbeforratungs driving 3 has a plurality of winding 7 with fabric layers, which are subtracted from the reels 7 and the Mehrnadelnäh driving 2 fed.
- the individual sewing fabric layers sewn together form the sewing material web 5 leaving the multi-needle sewing device in the conveying direction 6.
- a Nähgarnbevorratungs driving 8 is provided with a plurality of sewing thread bobbins 9, of which the sewing yarn required for the sewing process is subtracted between the Ndozensgutlagenbevorrungungs observed 3 and the Mehrnadelnäh driving 2.
- the web 5 is folded over with respect to their running in the conveying direction 6 longitudinal edge, that is provided with a running in the longitudinal direction of the web 5 seaming seam on both sides and tailored on both sides.
- the material web 15 is guided by the multi-needle sewing device 2 to the processing device 4.
- an intermediate station 12 is interposed in the conveying direction 6 between the Mehrnadelnäh issued 2 and the processing device 4, which may be, for example, a Nähgutbahnpufferstation.
- the processing device 4 is followed by a cutting station 10 in the conveying direction 6 of the web 5, which cuts the web 5 in sections by means of a cutting tool 11, in a direction transverse to the conveying direction 6.
- a section of the web separated by the cutting station 10 forms the finished fabric ,
- the processing device 4 that is to say the processing station arranged in the conveying direction 6 of the sewing material web 5 between the multi-needle sewing device 2 and the cutting station 10, is improved, as can be seen from the following FIGS. 2 to 11 c results.
- the processing device 4 has with respect to the conveying direction 6 of the web 5 on the left and right side each have a longitudinal sewing and cutting unit, each longitudinal sewing and cutting unit 14, 15 each have a sewing unit on the one hand and a On the other hand cutting device has.
- the reference numeral 15 As in particular the representation after Fig. 3 can be seen wearing with respect to the conveying direction 6 of the web 5 on the left side longitudinal sewing and cutting unit, the reference numeral 15, whereas the right side with respect to the conveying direction 6 of the web 5 formed longitudinal sewing and cutting unit carries the reference numeral 14.
- Each Leksnumble- and cutting unit 14, 15 serves to skirt the respective associated longitudinal edge of the fabric web 5, that is to be provided with a running in the longitudinal direction of the conveying direction 6 seaming seam and cut, that is to cut the Nähgutbahn 5 beyond the sheumungsnaht.
- the respective sewing unit which has, for example in the form of a needle via a sewing organ.
- the respective longitudinal cutting and cutting unit 14, 15 provided cutting device, which may have, for example, a cutting element in the form of a disc-shaped blade.
- Fig. 4 is shown in plan view from above a piece of fabric sewing 5. This is in the longitudinal direction, ie longitudinally in the conveying direction 6 by their longitudinal sides, ie side edges limited, wherein the left in the conveying direction 6 longitudinal side reference numeral 17 and the right in the conveying direction 6 longitudinal edge carries the reference numeral 18.
- a sewing pattern 16 is introduced, as shown by way of example.
- the left-hand gap with respect to the conveying direction 6 between the left side edge 17 of the sewing material web 5 and the left-hand end of the pattern 16 is designated A L.
- a corresponding distance is located on the right side, which is designated by A R.
- the distances A L and A R are not well defined and may vary due to a traveling movement of the web 5 with respect to a direction transverse to the conveying direction 6. To compensate for such fluctuations, the inventively designed device or the method according to the invention is used, as can be seen from Fig. 5 results.
- the in Fig. 5 only schematically illustrated processing device 4 in the conveying direction 6 along its longitudinal sides 17 and 18 to be skirted and zuzuterde Nähgutbahn 5 is supplied.
- the Nähgutbahn 5 is provided with respect to the conveying direction 6 on both sides with a seam seam and cut, with the reference to the conveying direction 6 left-sided hem seam the reference numeral 21 and the right-hand hem seam carries the reference numeral 22.
- the left-hand cut edge with respect to the conveying direction 6 is identified by the reference numeral 19.
- the right-hand cutting edge bears the reference numeral 20.
- the distance between these two Cut edges 19 and 20 are indicated by A.
- the longitudinal sewing and cutting units 14 and 15 provided by the processing device 4 can be positioned transversely to the conveying direction 6 relative to the sewing web 5, so that they can be aligned as desired in order to be able to compensate for any traveling movements of the sewing web 5 transversely to the conveying direction 6 and thus to ensure in that the distances A L and A R are virtually identical, as shown by way of example in FIG Fig. 6 is shown.
- To control the movement of the longitudinal sewing and cutting units 14 and 15 are reference elements and / or signals, which are independent of any sewing pattern 16 of the fabric web according to the invention.
- Fig. 7 shows an embodiment of cut edges 19 and 20 or seams 21 and 22, as they can form disadvantageously with a device according to the prior art.
- the distances A L and A R are very different compared to each other, which disturbs the overall appearance of the entire fabric web 5 in a disadvantageous manner.
- a marking in the form of a marking line 23 may be provided as a reference element independent of a sewing pattern 16 of the sewing material web 5 according to a first alternative embodiment of the invention.
- This marking line 23 may be, for example, a color mark applied in a simple manner or a sewn metallic, preferably magnetically metallic thread.
- the marking line 23 is formed at a defined distance A R to the pattern 16, as shown by Fig. 8 lets recognize. Will now, as in the rest of the basis of the FIGS.
- FIGS. 9 and 10 1 A synopsis of FIGS. 9 and 10 1 shows that a sewing material web 5 equipped with a marking line 23 with respect to one of its longitudinal sides is introduced into the processing device 6 in the conveying direction 6.
- a sensor 24 which scans the marking line 23
- an alignment of the longitudinal sewing and cutting units 14 and 15 takes place.
- the sensor 24 of the longitudinal sewing and cutting unit 14 is assigned, wherein a control device is provided which by means of a measuring device and a Comparative circuit aligns the longitudinal sewing and cutting unit 14 as desired and in precise position on the marking lines 23.
- the longitudinal sewing and cutting unit 14 is coupled with respect to its to the conveying direction 6 Querverfahrier with the longitudinal sewing and cutting unit 15 so that it is aligned with an adjusting movement of the longitudinal sewing and cutting unit 14 with.
- FIG. 10 results after aligning the longitudinal sewing and cutting units 14 and 15 a positionally accurate training of both the cutting edges 19 and 20 and the sheumungsnumblete 21 and 22, in such a way that the pattern 16 of the fabric web 5 substantially centrally with respect to the distance A is aligned between the cutting edges 21 and 22.
- FIGS. 11a to 11c show a second alternative embodiment of the invention, according to the light barriers in the form of light source-reflector units 25 and 26 are used, which generate a reference signal regardless of a possible sewing pattern of the web 5.
- FIGS. 11a to 11c can be seen schematically, the Nähgutbahn 5 are juxtaposed with respect to one of its longitudinal sides two light source reflector units 25 and 26.
- a light source / reflector unit 25 or 26 has a light source 27 or 28 and a respective light source associated reflector 29 and 30. Between the light source and the respective associated reflector of a light source-reflector unit is in a conventional manner formed a light beam 31 and 32, respectively.
- Fig. 11a shows a starting position of the fabric web 5.
- the Nähgutbahn 5 projects with its one edge into the first light source reflector unit 25, with the consequence that the associated first reflector 29 is hidden and the first light beam 31 is interrupted.
- the Nähgutbahn 5 is in its zero position.
- the Fig. 11b shows a position of the Nähgutbahn 5, according to which it has emigrated with respect to the plane of the drawing to the left.
- the first reflector 29 of the first light source reflector unit 25 in this position of the fabric web 5 is not further obscured.
- the over-wandering of the sewing material web 5 is recognized to the left and the sewing units or cutting devices can be readjusted in the manner described above, that is, in this case, with reference to the plane of the drawing to the left, until the coupled light source- Reflector units 25 and 26 in their relative position relative to the Nähgutbahn 5 again in FIG. 11a assume the initial position shown.
- Fig. 11 c shows too far emigration of the Nähgutbahn 5 with respect to the plane of the drawing to the right.
- the marginal edge of the fabric web 5 has migrated into the light source-reflector unit 25 and 26, so that both the first reflector 29 and the second reflector 30 concealed and both the first light beam 31 and the second light beam 32 are interrupted.
- the too far emigration of the Nähgutbahn 5 is detected with respect to the plane of the drawing to the right and the sewing units and / or cutting devices are moved in the manner described above in their relative position to the fabric web 5 transversely to the conveying direction 6 to the right, so far, until the associated light source reflector units 25 and 26 assume their relative position relative to the fabric web 5 again, as in Fig. 11a is shown.
- FIGS. 11a to 11c show the sewing units and / or cutting devices at a position of the web 5 according to Fig. 11b in the direction of travel 33 with respect to the plane of the drawing to the left. Otherwise, as in Fig. 11 c is shown, in the direction of travel 34, that is, with reference to the plane of the drawing to the right.
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Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von insbesondere mehrlagigem Nähgut, vorzugsweise Matratzenplatten, als Abschnitt einer Nähgutbahn, mit einer Mehrnadelnäheinrichtung, insbesondere einer Vielnadelkettenstichnähmaschine, und einer der Mehrnadelnäheinrichtung in Förderrichtung der Nähgutbahn nachgeschalteten Verarbeitungseinrichtung, die als Längsnäh- und Schneideinrichtung ausgebildet ist und mit der die Nähgutbahn entlang ihrer in Förderrichtung beiden Längsseiten umsäumt und zugeschnitten wird, wobei die Verarbeitungseinrichtung je Längsseite der Nähgutbahn ein Nähaggregat und eine Schneideinrichtung aufweist. Die Erfindung betrifft des weiteren ein Verfahren zur Herstellung von insbesondere mehrlagigem Nähgut, vorzugsweise Matratzenplatten, als Abschnitt einer Nähgutbahn, bei dem die Nähgutbahn mittels einer als Längsnäh- und Schneidvorrichtung ausgebildeten Verarbeitungseinrichtung entlang ihrer in Förderrichtung beiden Längsseiten umsäumt und zugeschnitten wird.The invention relates to a device for producing in particular multi-layered material, preferably mattress plates, as a section of a web, with a Mehrnadelnäheinrichtung, in particular a Vielnadelkettenstichnähmaschine, and one of the Mehrnadelnäheinrichtung in the conveying direction of the web downstream processing device, which is designed as Längsnäh- and cutting device and with the the Nähgutbahn is skirted and cut along its two longitudinal sides in the conveying direction, wherein the processing device has a sewing unit and a cutting device per longitudinal side of the Nähgutbahn. The invention furthermore relates to a method for producing, in particular, multi-layered sewing material, preferably mattress panels, as a section of a material web in which the sewing material web is hemmed and cut along its two longitudinal sides in the conveying direction by means of a processing device designed as a longitudinal sewing and cutting device.
Vorrichtungen sowie Verfahren der gattungsgemäßen Art, das heißt zur Herstellung von insbesondere mehrlagigem Nähgut sind aus dem Stand der Technik bekannt, so zum Beispiel aus der
Unter "Nähgut" werden zum Beispiel Matratzenstoffe, insbesondere Matratzendeck- und/oder Seitenplatten, Steppdecken oder dergleichen verstanden. Matratzenstoffe werden zur Umspannung von Matratzenkernen verwendet, wobei diese Nähgut insbesondere aus einem Obermaterial und einem Füllmaterial, beispielsweise aus Schaumstoff besteht, wobei die Materialien miteinander vernäht werden. In einem solchen Fall ist das Nähgut mehrlagig ausgebildet.By "material to be sewn" is meant, for example, mattress fabrics, in particular mattress top and / or side panels, quilts or the like. Mattress fabrics are used to re-tension mattress cores, this fabric in particular consisting of an upper material and a filler material, for example of foam, wherein the materials are sewn together. In such a case, the sewing material is multi-layered.
Die aus der
Der Mehrnadelnäheinrichtung ist in Förderrichtung der Nähgutbahn eine Verarbeitungseinrichtung nachgeschaltet, die als Längsnäh- und Schneideinrichtung ausgebildet ist. Mittels dieser Verarbeitungseinrichtung wird die Nähgutbahn entlang ihrer beiden Längsseiten, das heißt ihrer in Förderrichtung beiden Seitenkanten umsäumt und zugeschnitten. Dabei verfügt die Verarbeitungseinrichtung je Längsseite der Nähgutbahn über ein Nähaggregat und eine Schneideinrichtung.The Mehrnadelnäheinrichtung is followed by a processing device in the conveying direction of the fabric web, which is designed as a longitudinal sewing and cutting device. By means of this processing device, the material web along its two longitudinal sides, that is, its two sides lined in the conveying direction and cut. In this case, the processing device has a sewing unit and a cutting device per longitudinal side of the material web.
In einer weiteren Verarbeitungsstation werden sodann zur endfertigen Ausbildung der Nähgüter zwischen benachbart angeordneten Nähgütern einer Nähgutbahn die Anfänge bzw. Enden der Nähgüter mit zumindest zwei, vorzugsweise vier oder mehr Nähten quer zur Förderrichtung des Nähgutes vernäht und anschließend wird die Nähgutbahn zwischen den Nähten geschnitten, infolge dessen Nähgüter als Abschnitte einer Nähgutbahn entstehen.In a further processing station then the ends or ends of the sewing materials are sewn at least two, preferably four or more seams transversely to the conveying direction of the sewing material and then the Nähgutbahn is cut between the seams for final formation of the sewing material between adjacent arranged Nähgüter a Nähgutbahn, due whose sewing materials arise as sections of a fabric web.
Die vorbeschriebene und beispielsweise aus der
Es ist deshalb ausgehend vom Vorbeschriebenen die Aufgabe der Erfindung, eine Vorrichtung zur Herstellung von insbesondere mehrlagigem Nähgut vorzuschlagen, die eine mit Blick auf die beiden in Förderrichtung der Nähgutbahn verlaufenden Längsseiten der Nähgutbahn verbesserte Umsäumungs- und Zuschnittgenauigkeit ermöglicht. Es soll darüber hinaus ein Verfahren zur Herstellung von insbesondere mehrlagigem Nähgut vorgeschlagen werden.It is therefore based on the above described the object of the invention to propose a device for the production of in particular multi-layered material, which allows improved with respect to the two extending in the conveying direction of the web of material webs of the webs Umsäumungs- and cutting accuracy. It should also be proposed a method for producing in particular multi-layered sewing material.
Vorrichtungsseitig wird zur Lösung der vorstehenden Aufgabe vorgeschlagen, dass die Nähaggregate und die Schneideinrichtungen quer zur Förderrichtung der Nähgutbahn verfahrbar ausgebildet sind, wobei die Nähaggregate und/oder die Schneideinrichtungen über ein unabhängig von einem etwaigen Nähmuster in der Nähgutbahn vorhandenes Referenzelement und/oder -signal in ihrer Verfahrbewegung relativ zur Nähgutbahn steuerbar sind.On the device side is proposed to solve the above problem that the sewing units and the cutting devices are formed transversely to the conveying direction of the web, the sewing units and / or the cutting devices via an independent of any sewing pattern in the Nähgutbahn existing reference element and / or signal in their movement relative to the web are controllable.
Die mit der erfindungsgemäßen Vorrichtung vorgeschlagene Verarbeitungseinrichtung verfügt je Längsseite der zu umsäumenden und zuzuschneidenden Nähgutbahn über ein Nähaggregat und eine Schneideinrichtung, die bevorzugterweise jeweils zu einer gemeinsamen Längsnäh- und Schneideinheit gekoppelt sein können. Die Nähaggregate und die Schneideinrichtungen, das heißt im Falle ihrer Kopplung die jeweiligen Längsnäh- und Schneideinheiten sind erfindungsgemäß quer zur Förderrichtung der Nähgutbahn verfahrbar ausgebildet, was es ermöglicht, die Nähaggregate und die Schneideinrichtungen in ihrer relativen Position gegenüber der Position der Nähgutbahn wunschgemäß auszurichten.The proposed with the inventive device processing device has per longitudinal side to be hemmed and zuzuschneidenden Nähgutbahn a sewing unit and a cutting device, which may be preferably coupled in each case to a common Längsnäh- and cutting unit. The sewing units and the cutting devices, that is, in the case of their coupling, the respective longitudinal sewing and cutting units according to the invention formed transversely to the conveying direction of the Nähgutbahn movable, which makes it possible to align the sewing units and the cutting devices in their relative position relative to the position of the Nähgutbahn as desired.
Die erfindungsgemäß vorgesehene Möglichkeit der Positionierung der Nähaggregate und der Schneideinrichtungen relativ gegenüber der Nähgutbahn bietet den Vorteil, eine wunschgemäße und exakte Ausrichtung der Umsäumungsnähte und der Schnittkanten gegenüber dem von der Nähgutbahn bereitgestellten Nähmuster vorzunehmen. So lassen sich die Nähaggregate und die Schneideinrichtungen insbesondere in ihrer relativen Lage gegenüber der Nähgutbahn nachstellen, wenn die Nähgutbahn beim Einlauf in die Verarbeitungseinrichtung quer zur Förderrichtung hin und her wandert. Mittels der erfindungsgemäßen Ausgestaltung wird also sichergestellt, dass ein ungewolltes Einbringen einer Längsnaht und/oder eines Längsschnittes in das Nähmuster der Nähgutbahn vermieden wird.The inventively provided possibility of positioning the sewing units and the cutting devices relative to the web of material has the advantage of making a desired and exact alignment of the Umsäumungsnähte and the cut edges against the sewing pattern provided by the Nähgutbahn. In this way, the sewing units and the cutting devices can be readjusted in particular in their relative position with respect to the material web when the material web travels back and forth transversely to the conveying direction as it enters the processing device. By means of the embodiment according to the invention, it is thus ensured that undesired introduction of a longitudinal seam and / or a longitudinal cut into the sewing pattern of the sewing material web is avoided.
Es ist erfindungsgemäß des Weiteren vorgesehen, dass die Nähaggregate und/oder die Schneideinrichtungen über ein unabhängig von einem etwaigen Nähmuster in der Nähgutbahn vorhandenes Referenzelement und/oder -signal in ihrer Verfahrbewegung relativ zur Nähgutbahn steuerbar sind. Diese erfindungsgemäße Ausgestaltung hat den Vorteil, dass eine lagegenaue Umsäumung bzw. ein lagegenauer Zuschnitt unabhängig von einem in der Nähgutbahn vorhandenen Nähmuster erfolgen kann. Es lassen sich damit auch solche Nähgutbahnen wunschgemäß umsäumen und zuschneiden, die über keinerlei Muster verfügen und/oder die ein Muster haben, welches als mögliche Referenz für eine Umsäumung oder einen Zuschnitt nicht genutzt werden kann, was beispielsweise bei einem Muster der Fall ist, das keine parallel zur späteren Säumungsnaht und/oder Schnittkante verlaufende Musterlinie aufweist, wie dies beispielsweise bei teilkreisförmigen Musterausgestaltungen der Fall ist, wie diese im Besonderen im Bereich der Matratzenplatten Verwendung finden.It is further provided according to the invention that the sewing units and / or the cutting devices can be controlled in their movement relative to the material web by means of a reference element and / or signal present independently of any sewing pattern in the material web. This embodiment according to the invention has the advantage that a positionally accurate seaming or a position-accurate blank can be effected independently of a sewing pattern present in the sewing material web. It can thus also seams such as desired seams and cut, which have no pattern and / or have a pattern which can not be used as a possible reference for a Umsäumung or a blank, which is the case for example in a pattern, the does not have a parallel to the later Säumungsnaht and / or cutting edge extending pattern line, as is the case for example in part-circular pattern designs, as they are used in particular in the field of mattress panels.
Als vom Nähmuster unabhängige Referenzelemente und/oder -signale kommen beispielsweise in die Nähgutbahn eingebrachte Kodierungsfäden, optische Elemente, wie zum Beispiel farbige Linien und/oder dergleichen in Frage. Als Kodierfäden können beispielsweise Magnetfäden, farblich abgesetzte Markierungsfäden oder dergleichen sich vom Nähgut in einer detektierbaren Weise unterscheidungsfähige Fäden eingesetzt werden.As independent of the sewing pattern reference elements and / or signals come, for example, in the Nähgutbahn introduced coding threads, optical elements, such as colored lines and / or the like in question. As coding threads, for example, magnetic threads, color-contrasting marking threads or the like can be used by the sewing material in a detectable manner distinguishable threads.
Als Referenz kann auch ein Kastenschnitt im Unendlichen parallel zur Nähgutbahn dienen.As a reference can also serve a box cut at infinity parallel to the fabric web.
Mit der Erfindung wird insgesamt eine Vorrichtung vorgeschlagen, dergemäß es möglich ist, die Nähaggregate und Schneideinrichtungen der Verarbeitungseinrichtung quer zur Förderrichtung der Nähgutbahn zu verfahren, wobei die Verfahrbewegung relativ zur Nähgutbahn steuerbar ist, und zwar mittels eines Referenzelements und/oder -signals, welches unabhängig von einem etwaigen Nähmuster der Nähgutbahn ist. Eine wunschgemäße Längsumsäumung bzw. ein wunschgemäßer Längszuschnitt der Nähgutbahn können so unabhängig von einem etwaigen Nähmuster der Nähgutbahn sichergestellt werden. Aus dem Stand der Technik vorbekannte Vorrichtungen ermöglichen dies nicht.With the invention, a device is proposed as a whole, according to which it is possible to move the sewing units and cutting devices of the processing device transversely to the conveying direction of the Nähgutbahn, wherein the movement is controllable relative to the Nähgutbahn, by means of a reference element and / or signal, which independently from any sewing pattern of the fabric web. A desired longitudinal seaming or a desired longitudinal cutting of the material web can thus be ensured independently of any sewing pattern of the material web. Known prior art devices do not allow this.
Je Längsseite der Nähgutbahn stellt die Verarbeitungseinrichtung eine jeweils ein Nähaggregat und eine Schneideinrichtung aufweisende Längsnäh- und Schneideinheit bereit. Diese beiden Längsnäh- und Schneideinheiten können in ihrer relativen Bewegbarkeit quer zur Förderrichtung der Nähgutbahn miteinander gekoppelt sein. Ein Verfahren der einen Längsnäh- und Schneideinheit führt dann automatisch zu einem gleichen Verfahren der anderen Längsnäh- und Schneideinheit. Zur Verringerung insbesondere des Regelaufwandes zur lagegenauen Positionierung der Längsnäh- und Schneideinheiten wird die Kopplung der beiden Längsnäh- und Schneideinheiten bevorzugt. Es liegt jedoch auch im Rahmen der Erfindung, die beiden Längsnäh- und Schneideinheiten der Verarbeitungseinrichtung unabhängig voneinander ansteuern und verfahren zu können. Eine solche Ausgestaltung ergibt sich insbesondere für den Fall, dass die Nähgutbahn Bereiche unterschiedlicher Breite, das heißt mit unterschiedlichem Abstand zwischen den in Förderrichtung verlaufenden Längskanten, das heißt Längsseiten aufweisen soll.Depending on the longitudinal side of the material web, the processing device provides a longitudinal sewing and cutting unit each having a sewing unit and a cutting device. These two longitudinal sewing and cutting units can be coupled to each other in their relative mobility transversely to the conveying direction of the web. A method of a longitudinal sewing and cutting unit then automatically leads to a similar process of the other longitudinal sewing and cutting unit. To reduce in particular the regular effort for the positionally accurate positioning of the longitudinal sewing and cutting units is the coupling of the two longitudinal sewing and cutting units preferred. However, it is also within the scope of the invention to be able to control and move the two longitudinal sewing and cutting units of the processing device independently of one another. Such a configuration results in particular for the case that the Nähgutbahn areas of different width, that is, with different distances between the longitudinal edges extending in the conveying direction, that is, should have long sides.
Es ist gemäß einem weiteren Merkmal der Erfindung vorgesehen, dass die Verarbeitungseinrichtung eine Steuer- oder Regeleinheit aufweist, die ihrerseits über eine Messeinrichtung und eine Vergleichseinrichtung verfügt, wobei die Messeinrichtung dazu dient, die Position der Nähgutbahn relativ gegenüber der Position der Nähaggregate und/oder der Schneideinrichtungen zu erfassen, und wobei die Vergleichseinrichtung die von der Messeinrichtung erfasste Ist-Position mit einer vorgebbaren Soll-Position vergleicht.It is provided according to a further feature of the invention that the processing device has a control or regulating unit, which in turn has a measuring device and a comparison device, wherein the measuring device serves to position the Nähgutbahn relative to the position of the sewing units and / or the To detect cutting devices, and wherein the comparison device compares the detected by the measuring device actual position with a predetermined target position.
Gemäß diesem besonderen Vorschlag der Erfindung sind eine zu einer Steuer- oder Regeleinheit zusammengefasste Messeinrichtung und Vergleichseinrichtung vorgesehen. Die Messeinrichtung dient dazu, die relative Position der Nähgutbahn gegenüber wenigstens einer, gegebenenfalls aber auch beiden Längsnäh- und Schneideinheiten der Verarbeitungseinrichtung, das heißt gegenüber den Nähaggregaten und/oder den Schneideinrichtungen der Verarbeitungseinrichtung zu erfassen. Mittels der Messeinrichtung wird also die tatsächliche Ist-Position der Nähgutbahn ermittelt. Die Messeinrichtung gibt ein der ermittelten Ist-Position der Nähgutbahn entsprechendes Signal an die Vergleichseinrichtung ab, mittels welcher dann ein Vergleich zwischen der ermittelten Ist-Position einerseits und einer vorgebbaren Soll-Position andererseits vorgenommen werden kann. Ergibt dieser Vergleich eine Abweichung, so wird eine Lagekorrektur der Längsnähund Schneideinheiten durch Verfahren derselben quer zur Förderrichtung der Nähgutbahn vorgenommen. Für den Fall, dass die Längsnäh- und Schneideinheiten der Verarbeitungseinrichtung miteinander gekoppelt sind, werden beide Längsnäh- und Schneideinheiten in gleicher Weise bzw. gleichzeitig verfahren. Sollten die Längsnäh- und Schneideinheiten gemäß der vorgenannten alternativen Ausgestaltungsform der Erfindung nicht miteinander gekoppelt sondern unabhängig voneinander bewegbar sein, so erfolgt eine Ansteuerung beider Längsnäh- und Schneideinheiten.According to this particular proposal of the invention, a summarized to a control or regulating unit measuring device and comparator are provided. The measuring device serves to detect the relative position of the material web with respect to at least one, but possibly also both Längsnäh- and cutting units of the processing device, that is opposite to the sewing units and / or the cutting means of the processing device. By means of the measuring device so the actual actual position of the fabric web is determined. The measuring device outputs a signal corresponding to the determined actual position of the material web to the comparison device, by means of which a comparison can then be made between the determined actual position on the one hand and a predefinable desired position on the other hand. If this comparison results in a deviation, a positional correction of the longitudinal sewing and cutting units is carried out by moving them transversely to the conveying direction of the sewing material web. In the event that the longitudinal sewing and cutting units of the processing device are coupled together, both longitudinal sewing and cutting units are moved in the same way or simultaneously. If the longitudinal sewing and cutting units according to the aforementioned alternative embodiment of the invention are not coupled to one another but can be moved independently of one another, then both longitudinal sewing and cutting units are activated.
Zur Erfassung der Ist-Position der Nähgutbahn verfügt die Messeinrichtung bevorzugterweise über einen Sensor. Dieser Sensor kann als Lichtsensor, als Farbsensor, als Magnetsensor oder dergleichen ausgebildet sein. Welcher der beispielhaft vorgenannten Sensoren zum Einsatz kommt, hängt vor allem davon ab, welche Ausgangsparameter zur Lageerfassung der Nähgutbahn zur Verfügung stehen. So kann zum Beispiel gemäß einer ersten Ausführungsform der Erfindung vorgesehen sein, dass die Nähgutbahn entlang einer ihrer beiden Längsseiten eine Farbmarkierung als Referenzelement trägt. In diesem Fall eignet sich insbesondere der Einsatz eines Farbsensors. Anstelle einer Farbmarkierung kann aber auch eine Markierung mittels eines in Längsrichtung verlaufenden Magnetfadens vorgenommen sein, was den Einsatz eines Magnetsensors ermöglicht. Im einfachsten Fall können aber auch Lichtsensoren beispielsweise in Form von Lichtschranken zum Einsatz kommen, die randseitig einer Längsseite der Nähgutbahn angeordnet sind und die Lichtstrahlunterbrechung infolge des Einwanderns von Nähgutbahnbereichen detektieren.For detecting the actual position of the material web, the measuring device preferably has a sensor. This sensor can be designed as a light sensor, as a color sensor, as a magnetic sensor or the like. Which of the above-mentioned sensors is used depends above all on which output parameters are available for detecting the position of the material web. Thus, for example, according to a first embodiment of the invention, it can be provided that the sewing material web runs along a their two long sides carries a color marking as a reference element. In this case, the use of a color sensor is particularly suitable. Instead of a color marking but can also be made by means of a longitudinally extending magnetic thread, which allows the use of a magnetic sensor. In the simplest case, however, it is also possible to use light sensors, for example in the form of light barriers, which are arranged on the edge of a longitudinal side of the material web and detect the light beam interruption as a result of the migration of zones of web material.
Es wird in diesem Zusammenhang mit der Erfindung im Besonderen vorgeschlagen, dass die Messeinrichtung zwei Lichtquelle-Reflektor-Einheiten aufweist, die jeweils über eine Lichtquelle und einen der Lichtquelle zugeordneten Reflektor verfügen, wobei die Lichtquellen in einer Ebene oberhalb der Nähgutbahn und die Reflektoren in einer Ebene unterhalb der Nähgutbahn angeordnet sind.It is proposed in this context with the invention in particular that the measuring device comprises two light source reflector units, each having a light source and a light source associated with the reflector, wherein the light sources in a plane above the Nähgutbahn and the reflectors in a Level are arranged below the Nähgutbahn.
Die beiden Lichtquelle-Reflektor-Einheiten sind bevorzugterweise mit Bezug auf eine Richtung quer zur Förderrichtung nebeneinander angeordnet. Bei einer bestimmungsgemäßen Ausrichtung der Nähgutbahn ist der der Nähgutbahn am nächsten liegende Reflektor durch die Nähgutbahn abgedeckt. Der Reflektor der zweiten Lichtquelle-Reflektor-Einheit ist hingegen durch die Nähgutbahn unverdeckt. Sollte es nun im Zuge der Verarbeitung der Nähgutbahn zu einem Auswandern derselben in einer quer zur Förderrichtung der Nähgutbahn verlaufenden Richtung kommen, so läuft die Nähgutbahn entweder aus der einen, im bestimmungsgemäßen Fall verdeckten Lichtquelle-Reflektor-Einheit heraus oder aber in die im bestimmungsgemäßen Fall nicht verdeckte Lichtquelle-Reflektor-Einheit hinein. Es können somit mit Bezug auf die Förderrichtung der Nähgutbahn sowohl Wanderungen der Nähgutbahn nach links als auch nach rechts erkannt werden.The two light source reflector units are preferably arranged side by side with respect to a direction transverse to the conveying direction. When the material web is intended to be aligned, the reflector closest to the material web is covered by the material web. The reflector of the second light source-reflector unit, however, is uncovered by the Nähgutbahn. Should it come in the course of processing the Nähgutbahn to emigrate the same in a direction transverse to the conveying direction of the web, the Nähgutbahn runs either from the one, concealed in the intended case light source-reflector unit or in the case in the intended unobstructed light source-reflector unit inside. It can thus be detected with respect to the conveying direction of the fabric web both migrations of the fabric web to the left and to the right.
Die vorbeschriebene Regeleinrichtung erlaubt in vorteilhafter Weise einen automatischen Betrieb. Manuelle Nachstellungen durch Bedienpersonal oder dergleichen sind nicht erforderlich. Die Längsnäh- und Schneideinheiten der Verarbeitungseinrichtung regeln sich vielmehr in ihrer relativen Position zur Nähgutbahn selber nach, so dass stets eine lagegenaue Ausgestaltung der in Längsrichtung verlaufenden Säumungsnähte als auch der in Längsrichtung verlaufende Zuschnittskanten sichergestellt ist.The above-described control device advantageously allows automatic operation. Manual adjustments by operators or the like are not required. Rather, the longitudinal sewing and cutting units of the processing device regulate themselves in their relative position to the fabric web, so that a positionally accurate configuration of the seam seams running in the longitudinal direction as well as the cutting edges running in the longitudinal direction are always ensured.
Es ist gemäß einem weiteren Merkmal der Erfindung vorgesehen, dass in Förderrichtung der Nähgutbahn zwischen der Mehrnadelnäheinrichtung und der Verarbeitungseinrichtung eine als Führungs- und/oder Ausgleichsvorrichtung ausgebildete Zwischenstation angeordnet ist. Diese Führungs- und/oder Ausgleichsvorrichtung dient zum einen als Materialpuffer für die die Mehrnadelnäheinrichtung in Förderrichtung verlassende Nähgutbahn sowie für eine Ausrichtung der Nähgutbahn gegenüber der Verarbeitungseinrichtung.It is provided according to a further feature of the invention that in the conveying direction of the fabric web between the Mehrnadelnäheinrichtung and the processing means designed as a guiding and / or balancing device intermediate station is arranged. This guiding and / or compensating device serves on the one hand as a material buffer for the multi-needle sewing device leaving the conveyor belt in the conveying direction and for an alignment of the material web with respect to the processing device.
Verfahrensseitig wird zur Lösung der vorstehenden Aufgabe vorgeschlagen ein Verfahren zur Herstellung von insbesondere mehrlagigem Nähgut, vorzugsweise Matratzenplatten, als Abschnitt einer Nähgutbahn, bei dem die Nähgutbahn mittels einer als Längsnäh- und Schneideinrichtung ausgebildeten Verarbeitungseinrichtung entlang ihrer in Förderrichtung beiden Längsseiten umsäumt und zugeschnitten wird, wobei die Verarbeitungseinrichtung je Längsseite der Nähgutbahn ein Nähaggregat und eine Schneideinrichtung aufweist, die in ihrer relativen Position gegenüber der Position der Nähgutbahn quer zur Förderrichtung der Nähgutbahn ausgerichtet werden, wobei die Nähaggregate und/oder die Schneideinrichtungen über ein unabhängig von einem etwaigen Nähmuster in der Nähgutbahn vorhandenes Referenzelement und/oder -signal in ihrer Verfahrbewegung relativ zur Nähgutbahn gesteuert werden.The method side is proposed to solve the above problem, a method for producing particularly multi-layered fabric, preferably mattress panels, as a section of a fabric web, wherein the Nähgutbahn is surrounded and cut by means designed as Längsnäh- and cutting device processing along its two longitudinal sides in the conveying direction, wherein the processing device has a sewing unit and a cutting device for each longitudinal side of the sewing material web, which are aligned in their relative position relative to the position of the web of material transversely to the conveying direction of the web, wherein the sewing units and / or the cutting devices via an independent of any sewing pattern in the Nähgutbahn existing Reference element and / or signal are controlled in their movement relative to the web.
Es erfolgt gemäß dem erfindungsgemäßen Verfahren eine Ausrichtung des je Längsseite der Nähgutbahn vorgesehenen Nähaggregats und/oder der Schneideinrichtung, und zwar relativ gegenüber der Nähgutbahn, so dass eine lagegenaue Säumungsnaht sowie eine lagegenaue Zuschnittskante je Längsseite der Nähgutbahn in vorteilhafter Weise erreicht wird.In accordance with the method according to the invention, an alignment of the sewing unit provided on the longitudinal side of the material web and / or of the cutting device takes place relative to the web of sewing material so that a positionally accurate seaming seam and a positionally accurate cutting edge per longitudinal side of the material web are achieved in an advantageous manner.
Dabei ist erfindungsgemäß vorgesehen, dass die Nähaggregate und/oder die Schneideinrichtungen in ihrer Verfahrbewegung relativ gegenüber der Nähgutbahn gesteuert werden. Zu diesem Zweck dienen Referenzelemente und/oder -signale, die unabhängig von einem etwaigen Nähmuster der Nähgutbahn sind. Die erfindungsgemäße Verfahrensdurchführung erfolgt in vorteilhafter Weise also ohne jegliche Referenz auf ein etwaiges Nähgutbahnmuster.In this case, the invention provides that the sewing units and / or the cutting devices are controlled in their movement relative to the Nähgutbahn. For this purpose serve reference elements and / or signals, which are independent of any sewing pattern of the fabric web. The method implementation according to the invention thus takes place in an advantageous manner without any reference to any Nähgutbahnmuster.
Das Verfahren wird in vorteilhafter Weise vollautomatisch, das heißt ohne Eingriff von Bedienpersonal abgewickelt, was in vorteilhafter Weise dadurch möglich ist, dass eine Steuer- oder Regelungseinheit vorgesehen ist, die mit einer Messeinrichtung die relative Position der Nähgutbahn gegenüber der Position des Nähaggregates und/oder der Schneideinrichtung erfasst und ein der detektierten Position entsprechendes Ist-Signal abgibt, welches mittels einer Vergleichsschaltung mit einem vorgebbaren Sollwert verglichen wird, wobei in Abhängigkeit des ermittelten Vergleichs von Ist-Signal einerseits und Sollwert andererseits eine Einstellung des Nähaggregates und/oder der Schneideinrichtung quer zur Förderrichtung der Nähgutbahn erfolgt.The method is advantageously fully automatic, that is unwound without the intervention of operating personnel, which is advantageously possible in that a control or regulating unit is provided with a measuring device, the relative position of the web against the position of the sewing unit and / or detects the cutting device and outputs a detected position of the corresponding actual signal, which is compared by means of a comparison circuit with a predetermined setpoint, depending on the determined comparison of actual signal on the one hand and setpoint on the other hand, an adjustment of the sewing unit and / or the cutting device transverse to Conveying direction of the web takes place.
Die Messeinrichtung ermittelt die Position der Nähgutbahn relativ gegenüber der Position des Nähaggregats und/oder der Schneideinrichtung bevorzugterweise mittels eines Sensors, welcher Sensor ein Lichtsensor, ein Farbsensor, ein Magnetsensor oder dergleichen sein kann.The measuring device determines the position of the Nähgutbahn relative to the position of the sewing unit and / or the cutting device preferably by means of a sensor, which sensor may be a light sensor, a color sensor, a magnetic sensor or the like.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung anhand der Fign. Dabei zeigen
- Fig. 1
- in einer schematischen Darstellung eine Vorrichtung zur Herstellung von insbesondere mehrlagigem Nähgut gemäß dem Stand der Technik nach der
WO 2007/009516 - Fig. 2
- in einer schematischen Ausschnittsdarstellung die Vorrichtung zur Herstellung von insbesondere mehrlagigem Nähgut gemäß der Erfindung;
- Fig. 3
- in einer Draufsicht von oben die Vorrichtung nach der Erfindung gemäß
Fig. 2 ; - Fig. 4
- in einer Draufsicht von oben eine Nähgutbahn;
- Fig. 5
- in einer schematischen Darstellung die erfindungsgemäße Verfahrensdurchführung;
- Fig. 6
- in einer Draufsicht von oben eine nach dem erfindungsgemäßen Verfahren hergestellte Nähgutbahn;
- Fig. 7
- in einer Draufsicht von oben eine ohne die erfindungsgemäße Verfahrensdurchführung hergestellte Nähgutbahn;
- Fig. 8
- in einer Draufsicht von oben eine zur erfindungsgemäßen Verfahrensdurchführung markierte Nähgutbahn;
- Fig. 9
- in einer Draufsicht von oben eine erfindungsgemäß hergestellte Nähgutbahn gemäß
Fig. 8 ; - Fig. 10
- eine erfindungsgemäße Verfahrensdurchführung mit Bezug auf eine mit einer Markierung versehenen Nähgutbahn gemäß
Fig. 8 und - Fign. 11a bis 11c
- in jeweils schematischer Darstellung die erfindungsgemäße Verfahrensdurchführung mittels Lichtschranken.
- Fig. 1
- in a schematic representation of an apparatus for producing in particular multi-layered material according to the prior art according to the
WO 2007/009516 - Fig. 2
- in a schematic sectional view of the apparatus for producing in particular multi-layered material according to the invention;
- Fig. 3
- in a plan view from above the device according to the invention according to
Fig. 2 ; - Fig. 4
- in a plan view from above a Nähgutbahn;
- Fig. 5
- in a schematic representation of the method according to the invention;
- Fig. 6
- in a plan view from above a Nähgutbahn produced by the method according to the invention;
- Fig. 7
- in a plan view from above a Nähgutbahn produced without the method according to the invention;
- Fig. 8
- in a plan view from above a marked for carrying out the method according to the invention Nähgutbahn;
- Fig. 9
- in a plan view from above an inventively produced Nähgutbahn according to
Fig. 8 ; - Fig. 10
- a method according to the invention with respect to a provided with a marker fabric according to
Fig. 8 and - FIGS. 11a to 11c
- in a schematic representation of the process implementation according to the invention by means of light barriers.
Die Vorrichtung zur Herstellung von insbesondere mehrlagigem Nähgut nach
Die Nähgutlagenbevorratungseinrichtung 3 weist mehrere Wickel 7 mit Nähgutlagen auf, die von den Wickeln 7 abgezogen und der Mehrnadelnäheinrichtung 2 zugeführt werden. Dabei bilden die einzelnen miteinander vernähten Nähgutlagen die die Mehrnadelnäheinrichtung in Förderrichtung 6 verlassende Nähgutbahn 5.The
In Förderrichtung 6 der Nähgutbahn 5 ist zwischen der Nähgutlagenbevorratungseinrichtung 3 und der Mehrnadelnäheinrichtung 2 eine Nähgarnbevorratungseinrichtung 8 mit einer Vielzahl von Nähgarnspulen 9 vorgesehen, von denen das für den Nähvorgang erforderliche Nähgarn abgezogen wird.In the conveying
In der der Mehrnadelnäheinrichtung 2 in Förderrichtung 6 nachgeschalteten Verarbeitungseinrichtung 4 wird die Nähgutbahn 5 hinsichtlich ihrer in Förderrichtung 6 verlaufenden Längskante umgesäumt, das heißt mit einer in Längsrichtung der Nähgutbahn 5 verlaufenden Säumungsnaht beidseitig versehen sowie beidseitig zugeschnitten. Über entsprechende Rollen 13 wird die Nähgutbahn 15 von der Mehrnadelnäheinrichtung 2 zur Verarbeitungseinrichtung 4 geführt. Dabei ist in Förderrichtung 6 zwischen der Mehrnadelnäheinrichtung 2 und der Verarbeitungseinrichtung 4 eine Zwischenstation 12 zwischengeordnet, bei der es sich beispielsweise um eine Nähgutbahnpufferstation handeln kann.In the
Der Verarbeitungseinrichtung 4 ist in Förderrichtung 6 der Nähgutbahn 5 eine Schneidstation 10 nachgeschaltet, die mittels eines Schneidwerkzeuges 11 die Nähgutbahn 5 abschnittsweise zuschneidet, und zwar in einer Richtung quer zur Förderrichtung 6. Ein durch die Schneidstation 10 abgetrennter Abschnitt der Nähgutbahn bildet das endfertige Nähgut aus.The
Erfindungsgemäß ist die Verarbeitungseinrichtung 4, das heißt die in Förderrichtung 6 der Nähgutbahn 5 zwischen Mehrnadelnäheinrichtung 2 und Schneidstation 10 angeordnete Verarbeitungsstation verbessert, wie sich aus den nachfolgenden
Die Verarbeitungseinrichtung 4 verfügt mit Bezug auf die Förderrichtung 6 der Nähgutbahn 5 links- wie rechtsseitig jeweils über eine Längsnäh- und Schneideinheit, wobei eine jede Längsnäh- und Schneideinheit 14, 15 jeweils über ein Nähaggregat einerseits und eine Schneideinrichtung andererseits verfügt. Wie insbesondere die Darstellung nach
Eine jede Längsnäh- und Schneideinheit 14, 15 dient dazu, die jeweils zugehörige Längskante der Nähgutbahn 5 zu umsäumen, das heißt mit einer in Längsrichtung der Förderrichtung 6 verlaufenden Säumungsnaht zu versehen sowie zuzuschneiden, das heißt die Nähgutbahn 5 jenseits der Säumungsnaht abzuschneiden. Für das Ausbilden der Säumungsnaht dient das jeweilige Nähaggregat, welches beispielsweise in Form einer Nadel über ein Nähorgan verfügt. Für den Längszuschnitt dient die jeweils je Längsnäh- und Schneideinheit 14, 15 vorgesehene Schneideinrichtung, die beispielsweise ein Schneidelement in Form eines scheibenförmigen Messers aufweisen kann.Each Längsnäh- and
In
Die Abstände AL und AR sind nicht genau definiert und können infolge einer Wanderbewegung der Nähgutbahn 5 mit Bezug auf eine Richtung quer zur Förderrichtung 6 schwanken. Zum Ausgleich solcher Schwankbewegungen dient die erfindungsgemäß ausgebildete Vorrichtung bzw. die erfindungsgemäße Verfahrensdurchführung, wie sich anhand von
Der in
Die von der Verarbeitungseinrichtung 4 bereitgestellten Längsnäh- und Schneideinheiten 14 und 15 sind quer zur Förderrichtung 6 relativ gegenüber der Nähgutbahn 5 positionierbar, so dass sie wunschgemäß ausgerichtet werden können, um etwaige Wanderbewegungen der Nähgutbahn 5 quer zur Förderrichtung 6 ausgleichen zu können und um so sicherzustellen, dass die Abstände AL und AR nahezu identisch ausfallen, wie dies beispielhaft in
Um die Längsnäh- und Schneideinheiten 14 und 15 in wunschgemäßer Weise ausrichten zu können, kann gemäß einer ersten alternativen Ausgestaltung der Erfindung als ein von einem Nähmuster 16 der Nähgutbahn 5 unabhängiges Referenzelement eine Markierung in Form einer Markierungslinie 23 vorgesehen sein. Bei dieser Markierungslinie 23 kann es sich beispielsweise um eine in einfacher Weise aufgebrachte Farbmarkierung oder um einen eingenähten metallischen, vorzugsweise magnetisch metallischen Faden handeln. Die Markierungslinie 23 ist in einem definierten Abstand AR zum Muster 16 ausgebildet, wie die Darstellung nach
Eine Zusammenschau der
Wie sich insbesondere aus
Die
Wie die
Eine Lichtquelle-Reflektor-Einheit 25 bzw. 26 verfügt über eine Lichtquelle 27 bzw. 28 und einen der jeweiligen Lichtquelle zugeordneten Reflektor 29 bzw. 30. Zwischen der Lichtquelle und dem jeweils zugehörigen Reflektor einer Lichtquelle-Reflektor-Einheit ist in an sich bekannter Weise ein Lichtstrahl 31 bzw. 32 ausgebildet.A light source /
Die
Wie die
- 11
- Vorrichtungcontraption
- 22
- MehrnadelnäheinrichtungMehrnadelnäheinrichtung
- 33
- NähgutlagenbevorratungseinrichtungNähgutlagenbevorratungseinrichtung
- 44
- Verarbeitungseinrichtungprocessing device
- 55
- NähgutbahnNähgutbahn
- 66
- Förderrichtungconveying direction
- 77
- Wickelreel
- 88th
- NähgarnbevorratungseinrichtungNähgarnbevorratungseinrichtung
- 99
- NähgarnspuleNähgarnspule
- 1010
- Schneidstationcutting station
- 1111
- Schneidwerkzeugcutting tool
- 1212
- Zwischenstationstopover
- 1313
- Rollenroll
- 1414
- Längsnäh- und Schneideinheit rechtsLongitudinal sewing and cutting unit right
- 1515
- Längsnäh- und Schneideinheit linksLongitudinal sewing and cutting unit left
- 1616
- Mustertemplate
- 1717
- Längsseite Nähgut linksLong side sewing material left
- 1818
- Längsseite Nähgut rechtsLong side of sewing material right
- 1919
- Schnittkante Nähgut linksCutting edge of material to be sewn on the left
- 2020
- Schnittkante Nähgut rechtsCutting edge of fabric right
- 2121
- Säumungsnaht linksHem seam left
- 2222
- Säumungsnaht rechtsHem seam on the right
- 2323
- Markierungsliniemarking line
- 2424
- Sensorsensor
- 2525
- erste Lichtquelle-Reflektor-Einheitfirst light source reflector unit
- 2626
- zweite Lichtquelle-Reflektor-Einheitsecond light source reflector unit
- 2727
- erste Lichtquellefirst light source
- 2828
- zweite Lichtquellesecond light source
- 2929
- erster Reflektorfirst reflector
- 3030
- zweiter Reflektorsecond reflector
- 3131
- erster Lichtstrahlfirst light beam
- 3232
- zweiter Lichtstrahlsecond light beam
- 3333
- Verfahrrichtung nach linksTravel direction to the left
- 3434
- Verfahrrichtung nach rechtsTravel direction to the right
- AL A L
- Abstand linksDistance left
- AR A R
- Abstand rechtsDistance right
- AA
- Abstanddistance
Claims (10)
- A device for producing in particular multi-layer sewn fabric, preferably mattress plates, as sections of a sewing fabric web (5), comprising a multi-needle sewing device (2), in particular a multi-needle chain stitch sewing machine, and a processing device (4) which is located downstream of the multi-needle sewing device with respect to the conveying direction (6) of the sewing fabric web (5), which processing device is designed as a longitudinally sewing and cutting device, by means of which the sewing fabric web (5) is hemmed and cut to seize along its two long sides (17, 18) oriented in the conveying direction (6), wherein the processing device (4) comprises one sewing aggregate and one cutting device for each long side (17, 18) of the sewing fabric web (5),
characterized in
that the sewing aggregates and the cutting devices are adapted to be displaced transversely to the conveying direction (6) of the sewing fabric web, wherein the displacement of the sewing aggregates and/or the cutting devices with respect to the sewing fabric web (5) can be controlled by a reference element and/or signal which is present in the sewing fabric web (5) independently from a pattern (16) that is possibly present on the web. - A device according to claim 1, characterized in that the processing device (4) comprises a control unit which on its part has got a measuring device and a comparing device, wherein the measuring device serves to detect the position of the sewing fabric web (5) with respect to the sewing aggregates and/or the cutting devices and wherein the comparing device compares the actual position detected by the measuring device to a pre-determinable target position.
- A device according to claim 2, characterized in that the measuring device comprises a sensor (24), preferably a light, colour, magnetic sensor and/or suchlike sensor.
- A device according to claim 2, characterized in that the measuring device comprises two light source/reflector units (25, 26), each of which possesses a light source (27, 28) and a reflector (29, 30) assigned to the light source, wherein the light sources (27, 28) are located on a level above the sewing fabric web (5) and the reflectors (29, 30) are located on a level beneath the sewing fabric web (5).
- A device according to one of the preceding claims 2 through 4, characterized in that one measuring device is provided for each long side (17, 18) of the sewing fabric web (5).
- A device according to claim 1, characterized in that an intermediate station (12) designed as guiding and/or compensating device is placed between the multi-needle sewing device (2) and the processing device (4) in the conveying direction (6) of the sewing fabric web (5).
- A method for producing in particular multi-layer sewn fabric, preferably mattress plates, as sections of a sewing fabric web (5), in which the sewing fabric web (5) is hemmed and cut to seize along its two long sides (17, 18) oriented in the conveying direction (6) by means of a processing device (4) designed as longitudinally sewing and cutting device, wherein the processing device (4) comprises one sewing aggregate and one cutting device for each long side (17, 18) of the sewing fabric web (5), wherein the relative position of the sewing aggregate and the cutting device with respect to the position of the sewing fabric web (5) is oriented transversely to the conveying direction (6) of the sewing fabric web (5), wherein the displacement of the sewing aggregates and/or the cutting devices with respect to the sewing fabric web (5) is controlled by a reference element and/or signal which is present in the sewing fabric web (5) independently from a pattern (16) that is possibly present on the web.
- A method according to claim 7, characterized in that the relative position of the sewing fabric web (5) with respect to the position of the sewing aggregates and/or the cutting devices is detected by a measuring device and an actual signal corresponding to the detected position is put out.
- A method according to claim 8, characterized in that the actual signal sent out by the measuring device is compared to a pre-determinable set value by a comparing device and the sewing aggregates and/or cutting devices are displaced transversely to the conveying direction (6) of the sewing fabric web (5) in dependence on the comparison of the actual signal and the set value.
- A method according to claim 8, characterized in that the measuring device determines the position of the sewing fabric web (5) with respect to the position of a sewing aggregate and/or a cutting device by means of a sensor, preferably a colour sensor, a magnetic sensor and or suchlike sensor.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008038482 | 2008-08-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2157224A1 EP2157224A1 (en) | 2010-02-24 |
EP2157224B1 true EP2157224B1 (en) | 2013-08-21 |
Family
ID=40765585
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20090001934 Active EP2157224B1 (en) | 2008-08-20 | 2009-02-12 | Method and device for producing in particular multi-layer workpiece |
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Country | Link |
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EP (1) | EP2157224B1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITRM20130298A1 (en) * | 2013-05-21 | 2014-11-22 | Teknomac S R L | PLANT AND METHOD FOR THE SURROUNDING OF TEXTILE AND SIMILAR PRODUCTS, PARTICULARLY OF MATTRESSES. |
DE102020114229A1 (en) | 2020-05-27 | 2021-12-02 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co. KG | Method and device for the production of large-area sewing goods, for example quilts, mattress sheets |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2078669A (en) * | 1931-05-19 | 1937-04-27 | King Andrew | Apparatus for controlling webs |
US2675437A (en) * | 1950-12-22 | 1954-04-13 | Container Corp | Control means for web slitting and the like |
US2803205A (en) * | 1954-12-16 | 1957-08-20 | Solow Benjamin | Cutting mechanism |
US5544599A (en) * | 1994-07-06 | 1996-08-13 | L&P Property Management Company | Program controlled quilter and panel cutter system with automatic shrinkage compensation |
US5603270A (en) * | 1995-05-15 | 1997-02-18 | L&P Property Management Company | Quilting material handling and feeding method and apparatus |
DE102005037439B3 (en) | 2005-07-15 | 2006-10-26 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co KG | Sewing and cutting continuous large fabric assembly, e.g. for mattress cover, includes tilting roller frame between sewing and cutting station to compensate for transverse sewing motion |
DE102006023680B8 (en) * | 2006-04-20 | 2007-09-27 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co KG | Process for the production of large-area sewing material |
-
2009
- 2009-02-12 EP EP20090001934 patent/EP2157224B1/en active Active
Also Published As
Publication number | Publication date |
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EP2157224A1 (en) | 2010-02-24 |
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