EP2156156B1 - Drive device comprising a drive shaft and a device for detecting torque - Google Patents

Drive device comprising a drive shaft and a device for detecting torque Download PDF

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Publication number
EP2156156B1
EP2156156B1 EP08748790A EP08748790A EP2156156B1 EP 2156156 B1 EP2156156 B1 EP 2156156B1 EP 08748790 A EP08748790 A EP 08748790A EP 08748790 A EP08748790 A EP 08748790A EP 2156156 B1 EP2156156 B1 EP 2156156B1
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EP
European Patent Office
Prior art keywords
drive shaft
drive
magnetic field
drive device
shaft
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Application number
EP08748790A
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German (de)
French (fr)
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EP2156156A1 (en
Inventor
Harald Grab
Michael Pausch
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Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/02Rotary-transmission dynamometers
    • G01L3/04Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
    • G01L3/10Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating
    • G01L3/101Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving magnetic or electromagnetic means
    • G01L3/102Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving magnetic or electromagnetic means involving magnetostrictive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M3/00Construction of cranks operated by hand or foot
    • B62M3/003Combination of crank axles and bearings housed in the bottom bracket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/12Bikes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/18Mechanical movements
    • Y10T74/1836Rotary to rotary

Definitions

  • the invention is in the field of mechanical engineering and metrology. It can be used with various types of drive devices, such as bicycles, ergometers, pedelecs or other devices that can be driven by drive cranks.
  • the invention relates both to a drive device and to a device which can be driven with at least one drive crank, in particular a bicycle, an ergometer or a pedelec.
  • the instantaneous speed can give the driver an indication of whether it makes sense to choose a particular gear ratio or not.
  • the power can be determined, which is introduced into the drive shaft.
  • the DE 102005018286 A1 discloses an apparatus for determining a torque applied to a shaft, wherein a multipole magnet ring is provided in a first shaft portion of the shaft, and a stator holder having stator elements and fingers protruding in the axial direction is provided in a second shaft portion. Magnetic fluxes are more or less closed by a magnetic flux ring depending on the relative rotation of the shaft parts, so that the angle of rotation, which is a measure of the torsional forces, is measured.
  • a torque sensor in which a magnet and a sensor unit is attached to two sections of the shaft in each case, wherein the sensor unit acts as a proximity switch and indicates a rotation of the shaft as a change in position of the magnet.
  • the DE 102005023182 A1 shows a torque detecting device with a torque transfer plate for transmitting torque between a motor output member and a torque converter drive member, wherein the transfer plate is slightly elastically deformable by targeted weakening due to a torque and wherein on deformable webs of the transfer plate strain gauges are provided for detecting the elastic deformation. About the function of the strain gauges nothing else is executed there.
  • the DE 102005041287 A1 shows a torque sensor with two partial waves, wherein each of the partial waves is connected to a so-called detection tube and the detection tubes are coaxial with each other. They are firmly connected to spaced apart locations on the partial waves and have frontally circumferential teeth, so that with more or less strong rotation of the shaft parts, the magnetic resistance between the detection tubes changes periodically depending on the agreement of the teeth. As a result, a rotation of the partial waves is detectable against each other. This is a measure of the acting torsional forces.
  • the main object of the document is a measurement of a torque by means of two jointly mounted disks, which are coupled by means of rotationally acting spring elements.
  • the achieved angular offset allows the transmitted torque to be determined between both disks.
  • US 5,816,599 A describes a drive device for a bicycle with a torque-detecting unit, outside of the bottom bracket cartridge, a coil unit is arranged, which cooperates with a provided outside of the bottom bracket cartridge coating.
  • a disadvantage here is that the limited space of the shaft can be exploited only inadequate, especially in the axial direction, since the unit is arranged on a parked portion of the right crank.
  • the feature that the axial portion of the drive shaft has a permanent bias offers the advantage, while maintaining the magnetostrictive measuring principle, a space-saving arrangement for the drive shaft to find.
  • the feature that the magnetic field sensor is accommodated in a bottom bracket cartridge has the advantage of providing a structurally compact and correct arrangement of the magnetic sensor to the shaft of the bicycle in order to effectively exploit the limited space just for bottom bracket shafts in bicycles space.
  • At least one magnetostrictive sensor is fixedly connected to the drive shaft divides any torsional load transmitted in the axial section of the shaft in which it is mounted.
  • the torque is introduced by means of a drive crank and transmitted to the output element by means of further coupled with this mechanical elements. Therefore, it makes sense to provide a magnetostrictive sensor axially between these two elements on the drive shaft.
  • the magnetostrictive sensors each have one or advantageously also two magnetic bodies made of a permanent magnetic, magnetostrictive material. This material is characterized in that in the unloaded state of the magnetization state is maintained, however, that at each deformation results in a change in the magnetic properties and thus a change in the stray field outside of the magnetostrictive body. Thus, by detecting the stray fields deformations and thus acting on the magnetostrictive body bending or torsional moments can be detected.
  • the corresponding magnetostrictive bodies may be formed so that the magnetic flux substantially within the body and a stray field ideally occurs outside only when a torsional or bending moment is applied.
  • the corresponding body can be glued, soldered or welded, for example, on the drive shaft, but they can also be glued or soldered in a recess, welded or pressed.
  • the invention provides an axial portion of the drive shaft to be used by appropriate bias as a magnetostrictive body. This can be done, for example, that the drive shaft is penetrated by a high pulse-like current to achieve a high magnetization in the circumferential direction of the current path due to the Ampere's law.
  • the magnetized axial portion of the drive shaft thus fulfills the function of the above-described magnetostrictive body, namely, to be the signal generator of at least one magnetostrictive sensor.
  • a plurality of magnetostrictive bodies may be formed concentrically as cylindrical bodies and magnetized in opposite directions in the circumferential direction, so that the stray magnetic fields largely compensate one another in the ground state. If such a magnetostrictive body consisting of two magnetostrictive bodies is twisted with the drive shaft, the result is, for example, an axial stray magnetic field component which can be detected by a magnetic field sensor.
  • two magnetostrictive bodies of a sensor are arranged axially one behind the other. These can be magnetized in opposite directions, for example.
  • pinning regions can be provided, which fix the magnetic flux.
  • an axial section of the drive shaft is designed as a signal transmitter for at least one magnetic field sensor
  • the axial section comprises a first, near-surface region and a second, surface-intensive region, wherein the near-surface region has a first magnetization and the surface-proximate region has a second magnetization in such a way that in the unloaded state of the drive shaft, when no external torque occurs, the first magnetization and the second magnetization cancel each other in magnitude and direction such that no magnetic field occurs outside the drive shaft.
  • the first or second magnetization are matched to one another in their amount or by the dimension of the two regions such that the two magnetizations no longer cancel each other as soon as a mechanical stress, for example a torque acting on the drive shaft, occurs. In this case, outside the drive shaft occurs a magnetic field, which is detected by one or more magnetic field sensors.
  • a bias axial portion of the drive shaft that provided in the longitudinal extent of the drive shaft to at least one side, particularly preferably on both sides of the axial portion of the drive shaft so-called 'pinning zones'
  • 'pinning zones' areas in which the magnetic field drops significantly, so that in the longitudinal direction of the drive shaft, the magnetic field of the axial portion is substantially limited to this and stray fields in the longitudinal direction of the drive shaft are suppressed.
  • the aforementioned 'pinning zones' can be similar to the biased axial portion of the drive shaft obtained by a current pulse of high intensity.
  • magnetostrictive bodies or axial sections of the drive shaft provided with a bias according to the invention represent equivalent alternatives which may also be provided in combination with one another in order to form two or more signal generators for magnetostrictive sensors.
  • the following statements apply, even if they should explicitly refer to magnetostrictive body, mutatis mutandis, in the event that an axial portion of the drive shaft has a bias, so in the event that the drive shaft itself is partially formed as a magnetostrictive body.
  • interference fields can be compensated by computational consideration.
  • the geomagnetic field can be calculated out.
  • the magnetic field sensors may in principle have the known functionalities such as those of a forester probe or a Hall sensor.
  • a magnetic field sensor has at least one electrical coil with a ferromagnetic core, which is connected to an alternating current source for alternating magnetization of the core to saturation.
  • Such a changing determination of the flux density to be generated up to saturation makes it possible to determine the stray field intensity with particularly little effort and with particular accuracy.
  • the measurement can also be carried out particularly quickly, since the changing magnetic field saturations can be easily achieved in the kilohertz range.
  • the magnetic field sensors deliver a magnetic field strength as a measurement result, which can be further processed to determine a bending or torque.
  • the magnetic field sensors are advantageously arranged stationary relative to the drive shaft, in a bicycle, for example in the bottom bracket cartridge or in the housing of the bottom bracket or attached to an outer ring of the corresponding rolling bearing of the drive shaft.
  • the evaluation device can furthermore determine time-averaging average values, so that the average torque for each drive crank can be determined, for example, over half a revolution of the shaft and also in total for the drive shaft.
  • the torque can also be measured in the output train, so that any losses can be calculated.
  • the power can also be calculated taking into account the corresponding torques.
  • the evaluation device is advantageously connected to an analysis device in which threshold values for torques are stored in a memory device and compared by means of a comparison device with measured torque values.
  • the analysis device may in turn be connected to a control device, which may be connected to an auxiliary drive and / or a braking device of an ergometer or a switching device for a transmission.
  • the decision can be made to limit the torque, for example by changing a gear ratio in the load element. For example, in the case of a bicycle, this can mean that a lower gear is switched if the torques are too high.
  • the corresponding switching thresholds can relate both to instantaneous values of the measured torque and to moving average values.
  • the decisions can also be made taking into account the speed or the power calculated from the speed and torque.
  • the corresponding thresholds of the torque can be used to switch on an additional drive in a bicycle, for example in the form of an electric drive or in an ergometer to reduce or increase the pedaling resistance.
  • the measurement of torques in the drive shaft allows in the described applications a variety of control options and the arrangement of the corresponding magnetostrictive sensors in the drive shaft, it also means that the sensors are well protected by the encapsulation of the shaft against environmental influences. This will also prevent malfunction and damage the sensors are unlikely.
  • FIG. 1 shows a drive shaft 1 of a bicycle, which at each of its ends, each with a drive crank 2, 3, also called crank in this context, by means of a screw 4, 5 in the circumferential direction with respect to the axis 6 is fixedly connected rigidly.
  • the shaft 1 is in two bearings 7, 8, which are designed as ball bearings, stored and housed protected in a bottom bracket 9.
  • the assembly consisting of the bearings 7, 8 and the shaft 1, can also be summarized in a so-called bottom bracket cartridge.
  • the drive shaft 1 is connected to a rim or a set of wheel rims 11, which represent the output element and drive a chain of the bicycle.
  • a magnetostrictive body 12 in the form of a sleeve, for example, soldered or shrunk.
  • This sleeve forms part of a magnetostrictive sensor whose second part is used by a magnetic field probe 13 for monitoring particular magnetic field components of the stray field of the magnetostrictive body 12.
  • the magnetostrictive body 12 may be permanently magnetized as a permanent magnet in the circumferential direction, so that the magnetic flux lines within the body rotate and are closed. It then occurs in the torque-free state virtually no stray field to the outside.
  • the magnetic field sensor 13 will therefore be able to detect any magnetic field components in this state.
  • the magnetostriction effect results in additional magnetic field components which generate a changed stray field outside the magnetostrictive body. These can be detected by means of the magnetic field sensor 13 and are a measure of the deformation due to the torsion of the shaft first
  • FIG. 2 is shown in three-dimensional representation of a ring gear 11 and a set of sprockets, which forms part of a switchable transmission.
  • crank star 10 which is structurally related to the drive crank 2 and with its spokes corresponding spokes of the sprockets are bolted.
  • crank star can be directly connected to the drive crank 2 or mounted rotatably on the shaft 1.
  • the housing 9 of the bottom bracket is shown, with a magnetic field sensor 13 having, for example, an electrical coil.
  • a magnetic field sensor 13 having, for example, an electrical coil.
  • FIG. 3 shows in the upper part of a three-dimensional view of a shaft 1 with a magnetostrictive body 12 which is pushed onto this as a sleeve and in the magnetic flux lines in the circumferential direction, indicated by the arrow 14, rotate closed.
  • two magnetic field sensors 13, 15 are shown, which can detect stray magnetic field components.
  • the magnetostrictive sensor 12, 13, 15 can detect torsions only if the part of the shaft on which the magnetostrictive body 12 is arranged actually transmits torque, which is the case only when it is axially between the point at the torque is introduced and the output element is arranged.
  • FIG. 4 a possible arrangement with several magnetostrictive bodies is shown schematically, wherein axially seen on a short portion of the shaft 1, two concentric hollow cylindrical magnetic body 16, 17 are provided, which, as in the lower left part of the FIG. 4 is shown, are permanently magnetized in the opposite direction in the circumferential direction.
  • FIG. 5 shows in the left part of the illustration, a hollow cylindrical magnetostrictive element 16 in the unloaded state and about the unrolling with the symbolization of the magnetic flux lines exclusively in the circumferential direction.
  • FIG. 5 shows additional axial components of the magnetic flux, which lead to the formation of axial components of the stray magnetic field.
  • FIG. 6 shows a variant in which in the left part of the figure, a sleeve 16 is inserted into the shaft or formed as part of the shaft, provided that it consists of a matching magnetostrictive material.
  • the anisotropy effects in the magnetostriction result in axially directed stray magnetic field components in respectively opposite, axial directions. These can be detected by means of two magnetic field sensors 23, 24, whereby interference fields can be calculated out or compensated. It can thus be achieved with a combination of more magnetically strict body higher measurement accuracy.
  • FIG. 7 a configuration is shown in which the drive shaft 1 is mounted in the bearings 7, 8 and axially in the region outside the interspace of the bearings 7, 8, two magnetostrictive bodies 25, 26 are arranged. Each of the magnetostrictive bodies is associated with a magnetic field sensor 27, 28 for measuring the stray field components and thus for detecting the applied torque.
  • the torque introduced from both ends of the shaft can be determined individually between the drive crank and the output element. This can be determined in a simple manner, the sum of the torques acting on the drive shaft, which is relevant for the total load and the applied power.
  • FIG. 8a shows a longitudinal section through a bottom bracket assembly with a shaft 1, an encapsulation 9 of the bottom bracket, ball bearings 7, 8 and drive cranks 2, 3rd
  • the drive torque is introduced by the drive cranks 2, 3 in the shaft 1 and the output element is connected as a disc or pedal crank 29 directly to the shaft 1 rotatably.
  • the sprockets 11 are connected to the crank star 29.
  • the torque is thus transmitted on one side of the drive crank 2 axially via the drive shaft 1 to the crank star 29, so that a magnetostrictive body 25 can be arranged axially between these elements.
  • This is integrated into the shaft 1 and surrounded by a sensor ring 27 with one or more magnetic field sensors. By means of this sensor can thus measure the transmitted from the drive crank 2 to the output element 29 torque.
  • the torque transmitted between the drive crank 3 and the driven element 29 can easily be detected with a magnetostrictive body 30 axially in front of the bearing 7, but theoretically also everywhere between the bearing 7 and the bearing 8.
  • the second magnetostrictive body 30 is shown in the vicinity of the drive crank 3 and also surrounded by a sensor ring 31 with one or more magnetic field sensors.
  • FIG. 9 in the left and in the right half of the illustration, two variants are compared with each other, wherein in the right variant, the magnetostrictive body on both sides directly axially next to the output element 29 and each surrounded by sensor rings 27, 31.
  • the magnetostrictive bodies are designated 25, 30.
  • the magnetostrictive body are arranged on the one hand between the output element 29 and the drive crank 2 in the left part of the figure, wherein the magnetostrictive body is again denoted by 25, the sensor ring 27.
  • a second magnetostrictive sensor is arranged in the immediate vicinity of the drive crank 3, designated there by 30 and also surrounded by a sensor ring 31.
  • FIG. 10 schematically shows a drive shaft 1 with two magnetostrictive bodies 25, 30 and corresponding magnetic field sensors 27, 31 and drive cranks 2, 3 and an output member 29th
  • a speed sensor 32 is shown which cooperates with an element 33 mounted on the shaft.
  • the magnetic field sensors 27, 31 are connected to an evaluation unit 34.
  • this memory device 35 which contains a value table, by means of which the measured magnetic field strengths individually torque values can be assigned.
  • the torque values are currently detectable axially on both sides of the output member 29 and can also be averaged over time. They can be added together to calculate or subtract a total torque to detect any asymmetries between the torque applied from left to right.
  • a speed can be determined which can be used together with the detected torque values for a performance determination.
  • the corresponding evaluated data are forwarded to an analysis device 37, in which threshold values for specific control options are stored. These are stored in a second memory device 38 and compared with the measured values by means of a comparison device 39.
  • power values can be compared, instantaneous torque values or time-averaged torque values.
  • reaction options is for a control device 42, the operation of a switching device 40 for changing a transmission ratio available or the control of an auxiliary drive 41, in a bicycle, for example, an electric drive.
  • the torque at the drive shaft can be measured at one or more points, and an assistance function can be activated by means of a control device that, for example, in the application of bicycles, the driver a higher ride comfort is provided.
  • the drive device described above may further comprise a transmission device for the detected measured values.
  • the transmission device transmits the recorded measured values to a receiver arranged outside the machine, for example by radio or by IR signal.

Description

Gebiet der ErfindungField of the invention

Die Erfindung liegt auf dem Gebiet des Maschinenbaus und der Messtechnik. Sie ist bei verschiedenartigen Antriebseinrichtungen verwendbar, wie beispielsweise bei Fahrrädern, Ergometern, Pedelecs oder sonstigen mittels Antriebskurbeln antreibbaren Einrichtungen. Die Erfindung betrifft sowohl eine Antriebseinrichtung als auch eine mit mindestens einer Antriebskurbel antreibbare Einrichtung, insbesondere ein Fahrrad, ein Ergometer oder ein Pedelec.The invention is in the field of mechanical engineering and metrology. It can be used with various types of drive devices, such as bicycles, ergometers, pedelecs or other devices that can be driven by drive cranks. The invention relates both to a drive device and to a device which can be driven with at least one drive crank, in particular a bicycle, an ergometer or a pedelec.

Bei derartigen Geräten kann es sinnvoll sein, verschiedene Größen zu erfassen, wie beispielsweise bei Fahrrädern die Geschwindigkeit und die zurückgelegte Fahrstrecke. Beispielsweise kann die augenblickliche Geschwindigkeit dem Fahrer einen Hinweis darauf geben, ob es sinnvoll ist, einen bestimmten Übersetzungsgang zu wählen oder nicht.In such devices, it may be useful to detect different sizes, such as the speed of bicycles and the distance traveled. For example, the instantaneous speed can give the driver an indication of whether it makes sense to choose a particular gear ratio or not.

Bei einer derartigen Entscheidung ist es jedoch sinnvoll, nicht nur die Geschwindigkeit sondern auch das augenblicklich ausgeübte Drehmoment zu bestimmen, um die Kraftbelastung der Teile des Fahrrades und die vom Fahrer ausgeübte Kraft, die der Belastung seines Knochengerüstes, der Muskulatur und der Gelenke gleichzusetzen ist, zu bestimmen. Auch diese Größen können für die Wahl einer Übersetzung oder auch für die Entscheidung für das Zuschalten eines Hilfsantriebs ausschlaggebend sein.In such a decision, however, it is useful to determine not only the speed but also the instantaneous torque applied to the force load of the parts of the bicycle and the force exerted by the driver, which is equivalent to the load on his skeleton, the musculature and the joints, to determine. These variables can also be decisive for the choice of a translation or for the decision to connect an auxiliary drive.

Zudem kann aus der Drehzahl der Antriebswelle im Zusammenhang mit einem gemessenen Drehmoment direkt die Leistung bestimmt werden, die in die Antriebswelle eingebracht wird.In addition, from the speed of the drive shaft in connection with a measured torque directly the power can be determined, which is introduced into the drive shaft.

Aus dem Stand der Technik sind vielfältige Möglichkeiten zur Drehmomentbeziehungsweise Torsionserfassung bekannt, von denen einige auch speziell auf die Anwendung mit Antriebskurbeln, insbesondere Tretkurbeln bei Fahrrädern, spezialisiert sind.From the state of the art, various possibilities for torque or torsion detection are known, some of which are also specialized in particular for use with drive cranks, in particular cranks for bicycles.

Die DE 102005018286 A1 offenbart eine Vorrichtung zum Bestimmen eines auf eine Welle ausgeübten Drehmoments, wobei in einem ersten Wellenabschnitt der Welle ein Multipolmagnetring und in einem zweiten Wellenabschnitt ein Statorhalter mit Statorelementen und in axialer Richtung abragenden Fingern vorgesehen ist. Über einen Magnetflussring werden magnetische Flüsse je nach relativer Verdrehung der Wellenteile mehr oder weniger stark geschlossen, so dass der Verdrehwinkel, der ein Maß für die Torsionskräfte ist, gemessen wird.The DE 102005018286 A1 discloses an apparatus for determining a torque applied to a shaft, wherein a multipole magnet ring is provided in a first shaft portion of the shaft, and a stator holder having stator elements and fingers protruding in the axial direction is provided in a second shaft portion. Magnetic fluxes are more or less closed by a magnetic flux ring depending on the relative rotation of the shaft parts, so that the angle of rotation, which is a measure of the torsional forces, is measured.

Aus der DE 10225018293 A1 ist ein Drehmomentsensor bekannt, bei dem an zwei Abschnitten der Welle jeweils für sich ein Magnet und eine Sensoreinheit befestigt ist, wobei die Sensoreinheit als Näherungsschalter wirkt und eine Verdrehung der Welle als Positionsänderung des Magneten anzeigt.From the DE 10225018293 A1 a torque sensor is known in which a magnet and a sensor unit is attached to two sections of the shaft in each case, wherein the sensor unit acts as a proximity switch and indicates a rotation of the shaft as a change in position of the magnet.

Die DE 102005023182 A1 zeigt eine Drehmomenterfassungsvorrichtung mit einer Drehmomentübertragungsplatte zur Übertragung eines Drehmomentes zwischen einem Motorabtriebselement und einem Drehmomentwandlerantriebselement, wobei die Übertragungsplatte durch gezielte Schwächungen leicht elastisch in Folge eines Drehmoments verformbar ist und wobei an verformbaren Stegen der Übertragungsplatte Dehnungsmessstreifen zum Nachweis der elastischen Verformung vorgesehen sind. Über die Funktion der Dehnungsmessstreifen ist dort nichts weiter ausgeführt.The DE 102005023182 A1 shows a torque detecting device with a torque transfer plate for transmitting torque between a motor output member and a torque converter drive member, wherein the transfer plate is slightly elastically deformable by targeted weakening due to a torque and wherein on deformable webs of the transfer plate strain gauges are provided for detecting the elastic deformation. About the function of the strain gauges nothing else is executed there.

Die DE 102005041287 A1 zeigt einen Drehmomentsensor mit zwei Teilwellen, wobei jede der Teilwellen mit einem so genannten Erfassungsrohr verbunden ist und die Erfassungsrohre koaxial zueinander liegen. Sie sind mit voneinander beabstandeten Stellen an den Teilwellen fest verbunden und weisen stirnseitig umlaufend Zähne auf, so dass bei mehr oder weniger starker Verdrehung der Wellenteile der magnetische Widerstand zwischen den Erfassungsrohren je nach der Übereinstimmung der Zähne sich periodisch ändert. Hierdurch wird eine Verdrehung der Teilwellen gegeneinander nachweisbar. Diese ist ein Maß für die einwirkenden Torsionskräfte.The DE 102005041287 A1 shows a torque sensor with two partial waves, wherein each of the partial waves is connected to a so-called detection tube and the detection tubes are coaxial with each other. They are firmly connected to spaced apart locations on the partial waves and have frontally circumferential teeth, so that with more or less strong rotation of the shaft parts, the magnetic resistance between the detection tubes changes periodically depending on the agreement of the teeth. As a result, a rotation of the partial waves is detectable against each other. This is a measure of the acting torsional forces.

Aus der DE 10044701 C1 geht eine Übertragungseinrichtung an den Pedalen eines Fahrrades hervor, mittels deren die Pedalkraft auf die Tretkurbel übertragen wird. Ein elastisches Element in Form einer Feder wird durch die Kraftübertragung komprimiert und diese Kraftwirkung wird gemessen, um daraus das übertragene Drehmoment zu bestimmen.From the DE 10044701 C1 goes out a transmission device to the pedals of a bicycle, by means of which the pedal force is transmitted to the crank. An elastic element in the form of a spring is compressed by the power transmission and this force action is measured to determine the transmitted torque therefrom.

Aus der DE 69900898 T2 ist einerseits die Anbindung von magnetostriktiven Elementen für die Torsionsmessung bekannt, wobei durch ein magnetisches Material die Torsion in eine elektrische Spannung umgesetzt werden soll.From the DE 69900898 T2 On the one hand, the connection of magnetostrictive elements for the torsion measurement is known, wherein the torsion is to be converted into an electrical voltage by a magnetic material.

Hauptgegenstand des Dokuments ist andererseits eine Messung eines Drehmoments mittels zweier gemeinsam gelagerter Scheiben, die über in Drehrichtung wirkende Federelemente gekoppelt sind. Durch den erzielten Winkelversatz lässt sich das übertragene Drehmoment zwischen beiden Scheiben bestimmen.The main object of the document, on the other hand, is a measurement of a torque by means of two jointly mounted disks, which are coupled by means of rotationally acting spring elements. The achieved angular offset allows the transmitted torque to be determined between both disks.

Aus der EP 1046893 B1 ist grundsätzlich die Verwendung des magnetostriktiven Effekts für die Drehmomentmessung und die Befestigung eines magnetostriktiven Ringelements auf einer Welle zur Übertragung des Drehmoments und zur Ausnutzung des Effektes bekannt. Es ist dort jedoch keine Konstruktion im direkten Zusammenhang mit dem Aufbau eines Wälzlagers beschrieben, in das ein Drehmomentsensor integriert wird. Zur Messung des Magnetfeldes ist ein spezieller Sensor beschrieben, mittels dessen der Strom bei einer Sättigungsmagnetisierung einer Sonde in verschiedenen Magnetisierungsrichtungen hochfrequent gemessen wird, wodurch das Magnetfeld des magnetostriktiven Elements genau gemessen werden kann.From the EP 1046893 B1 In principle, the use of the magnetostrictive effect for torque measurement and the attachment of a magnetostrictive ring element on a shaft for transmitting the torque and for utilizing the effect is known. However, there is described no construction directly related to the structure of a rolling bearing, in which a torque sensor is integrated. For measuring the magnetic field, a special sensor is described, by means of which the current is measured at high frequency in a saturation magnetization of a probe in different magnetization directions, whereby the magnetic field of the magnetostrictive element can be measured accurately.

US 5,816,599 A beschreibt eine Antriebsvorrichtung für ein Zweirad mit einer Drehmoment-Erfassungs-Einheit, wobei außerhalb der Tretlagerpatrone eine Spuleneinheit angeordnet ist, die mit einer außerhalb der Tretlagerpatrone vorgesehenen Beschichtung zusammenwirkt. Hierbei ist nachteilig, dass der begrenzte Bauraum der Welle insbesondere in axialer Richtung nur unzureichend ausgenutzt werden kann, da die Einheit an einem abgestellten Abschnitt der rechten Kurbel angeordnet ist. US 5,816,599 A describes a drive device for a bicycle with a torque-detecting unit, outside of the bottom bracket cartridge, a coil unit is arranged, which cooperates with a provided outside of the bottom bracket cartridge coating. A disadvantage here is that the limited space of the shaft can be exploited only inadequate, especially in the axial direction, since the unit is arranged on a parked portion of the right crank.

Es ist die Aufgabe der Erfindung, eine baulich kompakte und lagerichtige Anordnung des magnetischen Sensors zu der Welle des Fahrrades anzugeben, um den gerade für Tretlagerwellen bei Fahrrädern begrenzten Bauraum effektiv ausnutzen zu können.It is the object of the invention to provide a structurally compact and positionally correct arrangement of the magnetic sensor to the shaft of the bicycle in order to effectively exploit the limited space just for bottom bracket shafts in bicycles space.

Diese Aufgabe wird gelöst durch eine Antriebseinrichtung mit einer um eine Achse drehbar gelagerten Antriebswelle und mit zwei mit dieser in Bezug auf die Achse in Umfangsrichtung winkelsteif verbundenen Antriebskurbeln sowie mit einem mit der Antriebswelle verbundenen Abtriebselement zur Übertragung von Drehmoment zwischen der Antriebswelle und einem Lastelement, umfassend einen mit der Antriebswelle fest verbundenen, axial zwischen einer Antriebskurbel und dem Abtriebselement angeordneten magnetostriktiven Sensor, wobei der magnetostriktive Sensor einen axialen Abschnitt der Antriebswelle als Teil umfasst, mit den erfindungswesentlichen Merkmalen:

  • dass der axiale Abschnitt der Antriebswelle eine permanente Vormagnetisierung aufweist,
  • dass der axiale Abschnitt der Antriebswelle als Signalgeber für mindestens einen Magnetfeldsensor ausgebildet ist, und
  • dass der Magnetfeldsensor in einer Tretlagerpatrone angeordnet ist.
This object is achieved by a drive device having a drive shaft rotatably mounted about an axis and having two drive cranks angularly rigidly connected thereto with respect to the axis in the circumferential direction and having an output element connected to the drive shaft for transmitting torque between the drive shaft and a load element a magnetostrictive sensor fixedly connected to the drive shaft and arranged axially between a drive crank and the driven element, wherein the magnetostrictive sensor comprises an axial section of the drive shaft as part, with the features essential to the invention:
  • the axial section of the drive shaft has a permanent bias,
  • that the axial portion of the drive shaft is designed as a signal generator for at least one magnetic field sensor, and
  • that the magnetic field sensor is arranged in a bottom bracket cartridge.

Das Merkmal, dass der axiale Abschnitt der Antriebswelle eine permanente Vormagnetisierung aufweist, bietet den Vorteil, unter Beibehaltung des magnetostriktiven Messprinzips eine platzsparende Anordnung für die Antriebswelle zu finden.The feature that the axial portion of the drive shaft has a permanent bias, offers the advantage, while maintaining the magnetostrictive measuring principle, a space-saving arrangement for the drive shaft to find.

Das Merkmal, dass der Magnetfeldsensor in einer Tretlagerpatrone aufgenommen ist, bietet den Vorteil, eine baulich kompakte und lagerichtige Anordnung des magnetischen Sensors zu der Welle des Fahrrades anzugeben, um den gerade für Tretlagerwellen bei Fahrrädern begrenzten Bauraum effektiv ausnutzen zu können.The feature that the magnetic field sensor is accommodated in a bottom bracket cartridge has the advantage of providing a structurally compact and correct arrangement of the magnetic sensor to the shaft of the bicycle in order to effectively exploit the limited space just for bottom bracket shafts in bicycles space.

Dadurch, dass mit der Antriebswelle wenigstens ein magnetostriktiver Sensor fest verbunden ist, teilt dieser jede Torsionsbelastung, die in dem axialen Abschnitt der Welle, in der er befestigt ist, übertragen wird.The fact that at least one magnetostrictive sensor is fixedly connected to the drive shaft divides any torsional load transmitted in the axial section of the shaft in which it is mounted.

Üblicherweise wird das Drehmoment mittels einer Antriebskurbel eingebracht und an dem Abtriebselement mittels weiterer mit diesem gekoppelter mechanischer Elemente übertragen. Daher ist es sinnvoll, axial zwischen diesen beiden Elementen auf der Antriebswelle einen magnetostriktiven Sensor vorzusehen.Usually, the torque is introduced by means of a drive crank and transmitted to the output element by means of further coupled with this mechanical elements. Therefore, it makes sense to provide a magnetostrictive sensor axially between these two elements on the drive shaft.

Um das insgesamt durch die Welle übertragene Drehmoment zu jedem Zeitpunkt oder auch gemittelt erfassen zu können, ist es weiterhin vorteilhaft, zwischen jeder der Antriebskurbeln und dem Abtriebselement jeweils wenigstens einen magnetostriktiven Sensor vorzusehen.In order to be able to detect the torque transmitted in total by the shaft at any time or even averaged, it is furthermore advantageous to provide at least one magnetostrictive sensor between each of the drive cranks and the output element.

Bei einem Fahrrad beispielsweise ergibt es sich durch die physiologischen und physikalischen Grundgegebenheiten, dass ein Fahrradfahrer die beiden Antriebskurbeln/Tretkurbeln nicht gleichzeitig gleich stark treibt, sondern periodisch wechselnd und in Abhängigkeit von der Winkelstellung der jeweiligen Antriebskurbel.In a bicycle, for example, it results from the physiological and physical basic conditions that a cyclist drives the two drive cranks / cranks simultaneously not the same time, but periodically changing and depending on the angular position of the respective drive crank.

Es kann das über jede der Antriebskurbeln eingebrachte Drehmoment zeitlich wenigstens über eine halbe Drehung der Antriebswelle gemittelt werden und die Drehmomente beider Antriebskurbeln können beispielsweise auch miteinander verglichen werden, um Asymmetrien beim Fahrer auszugleichen.It can be averaged over each of the drive cranks torque over time at least over half a turn of the drive shaft and the torques of both drive cranks can for example also be compared with each other to compensate for asymmetries in the driver.

Die magnetostriktiven Sensoren weisen jeweils einen oder vorteilhaft auch zwei magnetische Körper aus einem permanentmagnetischen, magnetostriktiven Material auf. Dieses Material zeichnet sich dadurch aus, dass im unbelasteten Zustand der Magnetisierungszustand erhalten bleibt, dass sich jedoch bei jeder Verformung eine Änderung der magnetischen Eigenschaften und damit eine Änderung des Streufeldes außerhalb des magnetostriktiven Körpers ergibt. Somit lassen sich durch Nachweis der Streufelder Verformungen und damit auf die magnetostriktiven Körper wirkende Biege- oder Torsionsmomente nachweisen.The magnetostrictive sensors each have one or advantageously also two magnetic bodies made of a permanent magnetic, magnetostrictive material. This material is characterized in that in the unloaded state of the magnetization state is maintained, however, that at each deformation results in a change in the magnetic properties and thus a change in the stray field outside of the magnetostrictive body. Thus, by detecting the stray fields deformations and thus acting on the magnetostrictive body bending or torsional moments can be detected.

Die entsprechenden magnetostriktiven Körper können so ausgebildet sein, dass der magnetische Fluss im wesentlichen innerhalb des Körpers verläuft und ein Streufeld idealerweise außerhalb nur dann auftritt, wenn ein Torsions- oder Biegemoment aufgebracht wird.The corresponding magnetostrictive bodies may be formed so that the magnetic flux substantially within the body and a stray field ideally occurs outside only when a torsional or bending moment is applied.

Die entsprechenden Körper können beispielsweise auf die Antriebswelle aufgeklebt, aufgelötet oder aufgeschweißt sein, sie können jedoch auch in eine Ausnehmung eingeklebt oder eingelötet, eingeschweißt oder eingepresst sein.The corresponding body can be glued, soldered or welded, for example, on the drive shaft, but they can also be glued or soldered in a recess, welded or pressed.

Da viele Stahlsorten die Voraussetzungen des magnetostriktiven Effektes erfüllen, ist erfindungsgemäß vorgesehen einen axialen Abschnitt der Antriebswelle durch entsprechende Vormagnetisierung als magnetostriktiven Körper zu nutzen. Dies kann beispielsweise dadurch geschehen, dass die Antriebswelle mit einem hohen impulsartigen Strom durchsetzt wird, um aufgrund des Ampere'schen Gesetzes eine hohe Magnetisierung in Umfangsrichtung des Strompfades zu erreichen.Since many types of steel meet the requirements of the magnetostrictive effect, the invention provides an axial portion of the drive shaft to be used by appropriate bias as a magnetostrictive body. This can be done, for example, that the drive shaft is penetrated by a high pulse-like current to achieve a high magnetization in the circumferential direction of the current path due to the Ampere's law.

Der magnetisierte axiale Abschnitt der Antriebswelle erfüllt damit die Funktion der vorbeschriebenen magnetostriktiven Körper, nämlich die, Signalgeber mindestens eines magnetostriktiven Sensors zu sein.The magnetized axial portion of the drive shaft thus fulfills the function of the above-described magnetostrictive body, namely, to be the signal generator of at least one magnetostrictive sensor.

Mehrere magnetostriktive Körper können beispielsweise konzentrisch als zylindrische Körper ausgebildet und gegensinnig in Umfangsrichtung magnetisiert sein, so dass die magnetischen Streufelder einander im Grundzustand weitestgehend kompensieren. Wird ein derartiger aus zwei magnetostriktiven Körpern bestehender magnetostriktiver Sensor mit der Antriebswelle tordiert, so entsteht beispielsweise eine axiale Streumagnetfeldkomponente, die mit einem Magnetfeldsensor nachgewiesen werden kann.For example, a plurality of magnetostrictive bodies may be formed concentrically as cylindrical bodies and magnetized in opposite directions in the circumferential direction, so that the stray magnetic fields largely compensate one another in the ground state. If such a magnetostrictive body consisting of two magnetostrictive bodies is twisted with the drive shaft, the result is, for example, an axial stray magnetic field component which can be detected by a magnetic field sensor.

Es kann auch vorteilhaft vorgesehen sein, dass zwei magnetostriktive Körper eines Sensors axial hintereinander liegend angeordnet sind. Diese können beispielsweise gegensinnig magnetisiert sein. In den axialen Randbereichen der magnetostriktiven Körper können so genannte Pinningregionen vorgesehen sein, die den magnetischen Fluss fixieren.It can also be advantageously provided that two magnetostrictive bodies of a sensor are arranged axially one behind the other. These can be magnetized in opposite directions, for example. In the axial edge regions of the magnetostrictive bodies so-called pinning regions can be provided, which fix the magnetic flux.

Die obigen Ausführungen betreffend einen oder mehrere magnetostriktive Körper als Signalgeber für Magnetfeldsensoren gelten entsprechend, wenn erfindungsgemäß der mindestens eine axiale Abschnitt der Antriebswelle selbst eine Magnetisierung aufweist und als Signalgeber für einen oder mehrere Magnetfeldsensoren dient.The above statements concerning one or more magnetostrictive bodies as signal transmitters for magnetic field sensors apply correspondingly if, according to the invention, the at least one axial section of the drive shaft itself has a magnetization and serves as a signal transmitter for one or more magnetic field sensors.

Ist ein axialer Abschnitt der Antriebswelle als Signalgeber für mindestens einen Magnetfeldsensor ausgebildet, ist vorzugsweise vorgesehen, dass der axiale Abschnitt einen ersten, oberflächennahen Bereich und einen zweiten, oberflächenfemen Bereich umfasst, wobei der oberflächennahe Bereich eine erste Magnetisierung und der oberflächenfeme Bereich eine zweite Magnetisierung aufweist, derart, dass sich im unbelasteten Zustand der Antriebswelle, wenn kein äußeres Drehmoment auftritt, die erste Magnetisierung und die zweite Magnetisierung derart In Betrag und Richtung aufheben, dass außerhalb der Antriebswelle kein Magnetfeld auftritt. Jedoch sind die erste bzw. zweite Magnetisierung ihrem Betrag nach bzw. durch die Abmessung der beiden Bereiche derart aufeinander abgestimmt, dass die beiden Magnetisierungen sich nicht mehr aufheben, sobald eine mechanische Spannung, beispielsweise ein auf die Antriebswelle wirkendes Drehmoment, auftritt. In diesem Fall tritt außerhalb der Antriebswelle ein Magnetfeld auf, das durch einen oder mehreren Magnetfeldsensoren erfasst wird.If an axial section of the drive shaft is designed as a signal transmitter for at least one magnetic field sensor, it is preferably provided that the axial section comprises a first, near-surface region and a second, surface-intensive region, wherein the near-surface region has a first magnetization and the surface-proximate region has a second magnetization in such a way that in the unloaded state of the drive shaft, when no external torque occurs, the first magnetization and the second magnetization cancel each other in magnitude and direction such that no magnetic field occurs outside the drive shaft. However, the first or second magnetization are matched to one another in their amount or by the dimension of the two regions such that the two magnetizations no longer cancel each other as soon as a mechanical stress, for example a torque acting on the drive shaft, occurs. In this case, outside the drive shaft occurs a magnetic field, which is detected by one or more magnetic field sensors.

Vorzugsweise ist für den mit einer Vormagnetisierung versehenen axialen Abschnitt der Antriebswelle vorgesehen, dass in Längserstreckung der Antriebswelle zu mindestens einer Seite, besonders bevorzugt zu beiden Seiten des axialen Abschnitts der Antriebswelle so genannte 'pinning zones' vorgesehen sind, Bereiche also, in denen das Magnetfeld deutlich abfällt, so dass in Längsrichtung der Antriebswelle das Magnetfeld des axialen Abschnitts auf diesen im wesentlichen beschränkt ist und Streufelder in Längsrichtung der Antriebswelle unterdrückt werden. Die genannten 'pinning zones' lassen sich ähnlich wie der mit der Vormagnetisierung versehene axiale Abschnitt der Antriebswelle durch einen Stromimpuls von hoher Intensität erhalten.Preferably, it is provided for the provided with a bias axial portion of the drive shaft, that provided in the longitudinal extent of the drive shaft to at least one side, particularly preferably on both sides of the axial portion of the drive shaft so-called 'pinning zones' In other words, areas in which the magnetic field drops significantly, so that in the longitudinal direction of the drive shaft, the magnetic field of the axial portion is substantially limited to this and stray fields in the longitudinal direction of the drive shaft are suppressed. The aforementioned 'pinning zones' can be similar to the biased axial portion of the drive shaft obtained by a current pulse of high intensity.

Es versteht sich, dass magnetostriktive Körper bzw. erfindungsgemäß mit einer Vormagnetisierung versehen axiale Abschnitte der Antriebswelle gleichwertige Alternativen darstellen, die auch in Kombination miteinander vorgesehen sein können, um zwei oder mehr Signalgeber für magnetostriktive Sensoren auszubilden. Die folgenden Ausführungen gelten, auch wenn diese explizit auf magnetostriktive Körper Bezug nehmen sollten, sinngemäß auch für den Fall, dass ein axialer Abschnitt der Antriebswelle eine Vormagnetisierung aufweist, also für den Fall, dass die Antriebswelle selbst abschnittsweise als magnetostriktiver Körper ausgebildet ist.It goes without saying that magnetostrictive bodies or axial sections of the drive shaft provided with a bias according to the invention represent equivalent alternatives which may also be provided in combination with one another in order to form two or more signal generators for magnetostrictive sensors. The following statements apply, even if they should explicitly refer to magnetostrictive body, mutatis mutandis, in the event that an axial portion of the drive shaft has a bias, so in the event that the drive shaft itself is partially formed as a magnetostrictive body.

Durch die somit im Belastungs-/Torsionsfall erzeugten magnetischen Streufeldkomponenten, die unterschiedlich ausgerichtet sein können und die mit verschiedenen Magnetfeldsensoren nachgewiesen werden, können durch rechnerische Berücksichtigung Störfelder kompensiert werden. Beispielsweise das Erdmagnetfeld kann so herausgerechnet werden.By thus generated in the load / torsion magnetic stray field components, which can be oriented differently and which are detected with different magnetic field sensors, interference fields can be compensated by computational consideration. For example, the geomagnetic field can be calculated out.

Es können zur Erzielung einer höheren Genauigkeit auch mehr als zwei, beispielsweise bis zu acht, solcher magnetostriktiver Körper mit entsprechenden Magnetfeldsensoren eingesetzt werden.It can be used to achieve a higher accuracy and more than two, for example, up to eight, such magnetostrictive body with corresponding magnetic field sensors.

Die Magnetfeldsensoren können grundsätzlich die bekannten Funktionsweisen wie beispielsweise die einer Förstersonde oder eines Hallsensors aufweisen.The magnetic field sensors may in principle have the known functionalities such as those of a forester probe or a Hall sensor.

Als besonders vorteilhaft hat sich erwiesen, dass ein Magnetfeldsensor wenigstens eine elektrische Spule mit einem ferromagnetischen Kern aufweist, die mit einer Wechselstromquelle zur wechselnden Magnetisierung des Kerns bis zur Sättigung verbunden ist.It has proven to be particularly advantageous that a magnetic field sensor has at least one electrical coil with a ferromagnetic core, which is connected to an alternating current source for alternating magnetization of the core to saturation.

Durch eine solche wechselnde Bestimmung der bis zur Sättigung zu erzeugenden Flussdichte kann mit besonders geringem Aufwand und besonders genau die Streufeldstärke bestimmt werden. Die Messung ist auch besonders schnell durchführbar, da die wechselnden Magnetfeldsättigungen problemlos im Kilohertz-Bereich erreicht werden können.Such a changing determination of the flux density to be generated up to saturation makes it possible to determine the stray field intensity with particularly little effort and with particular accuracy. The measurement can also be carried out particularly quickly, since the changing magnetic field saturations can be easily achieved in the kilohertz range.

Die Magnetfeldsensoren liefern als Messergebnis eine Magnetfeldstärke, die zur Ermittlung eines Biege- oder Drehmomentes weiterverarbeitet werden kann.The magnetic field sensors deliver a magnetic field strength as a measurement result, which can be further processed to determine a bending or torque.

Die Magnetfeldsensoren sind vorteilhaft ortsfest gegenüber der Antriebswelle angeordnet, bei einem Fahrrad beispielsweise in der Tretlagerpatrone oder im Gehäuse des Tretlagers oder befestigt an einem Außenring des entsprechenden Wälzlagers der Antriebswelle.The magnetic field sensors are advantageously arranged stationary relative to the drive shaft, in a bicycle, for example in the bottom bracket cartridge or in the housing of the bottom bracket or attached to an outer ring of the corresponding rolling bearing of the drive shaft.

Sie sind mit einer Auswerteeinrichtung verbunden, die den Magnetfeldwerten entsprechende Drehmomentwerte aufgrund einer in einer Speichereinrichtung hinterlegten Messwerttabelle zuordnet. Es ist auch denkbar, eine einfache Rechenvorschrift zu benutzen, um aus den gemessenen Magnetfeldstärken jeweils Drehmomente zu bestimmen.They are connected to an evaluation device, which assigns the magnetic field values corresponding torque values based on a stored in a memory device measurement table. It is also conceivable to use a simple calculation rule in order to determine torques from the measured magnetic field strengths.

Die Auswerteeinrichtung kann weiterhin zeitlich gleitende Mittelwerte bestimmen, so dass das mittlere Drehmoment für jede Antriebskurbel beispielsweise über eine halbe Umdrehung der Welle und auch in Summe für die Antriebswelle bestimmbar ist.The evaluation device can furthermore determine time-averaging average values, so that the average torque for each drive crank can be determined, for example, over half a revolution of the shaft and also in total for the drive shaft.

Zusätzlich kann auch im Abtriebsstrang das Drehmoment gemessen werden, so dass auch etwaige Verluste berechenbar sind.In addition, the torque can also be measured in the output train, so that any losses can be calculated.

Wird zusätzlich die Drehzahl der Antriebswelle gemessen oder die Geschwindigkeit des Fahrrades, woraus sich auf die Drehzahl zurückrechnen lässt, so kann unter Berücksichtigung der entsprechenden Drehmomente auch die Leistung berechnet werden.If, in addition, the rotational speed of the drive shaft is measured or the speed of the bicycle, from which it is possible to calculate back to the rotational speed, the power can also be calculated taking into account the corresponding torques.

Die Auswerteeinrichtung ist vorteilhaft mit einer Analyseeinrichtung verbunden, in der Schwellwerte für Drehmomente in einer Speichereinrichtung hinterlegt und mittels einer Vergleichseinrichtung mit gemessenen Drehmomentwerten verglichen werden.The evaluation device is advantageously connected to an analysis device in which threshold values for torques are stored in a memory device and compared by means of a comparison device with measured torque values.

Die Analyseeinrichtung kann ihrerseits mit einer Steuereinrichtung verbunden sein, die mit einem Zusatzantrieb und/oder einer Bremseinrichtung eines Ergometers oder einer Schalteinrichtung für ein Getriebe verbunden sein kann.The analysis device may in turn be connected to a control device, which may be connected to an auxiliary drive and / or a braking device of an ergometer or a switching device for a transmission.

In der Analyseeinrichtung kann bei Überschreiten eines bestimmten Drehmomentes an der Antriebswelle oder an einer Antriebskurbel die Entscheidung getroffen werden, das Drehmoment zu begrenzen, beispielsweise durch Änderung einer Getriebeübersetzung bei dem Lastelement. Dies kann bei einem Fahrrad beispielsweise bedeuten, dass bei zu hohen Drehmomenten ein niedrigerer Gang geschaltet wird.In the analysis device, when a certain torque is exceeded on the drive shaft or on a drive crank, the decision can be made to limit the torque, for example by changing a gear ratio in the load element. For example, in the case of a bicycle, this can mean that a lower gear is switched if the torques are too high.

Die entsprechenden Schaltschwellen können sowohl Momentanwerte des gemessenen Drehmomentes als auch gleitende Durchschnittswerte betreffen.The corresponding switching thresholds can relate both to instantaneous values of the measured torque and to moving average values.

Die Entscheidungen können zudem auch unter Berücksichtigung der Drehzahl beziehungsweise der aus Drehzahl und Drehmoment berechneten Leistung getroffen werden.The decisions can also be made taking into account the speed or the power calculated from the speed and torque.

Ebenso können die entsprechenden Schwellen des Drehmomentes dazu genutzt werden, einen Zusatzantrieb bei einem Fahrrad zuzuschalten, beispielsweise in Form eines Elektroantriebs oder bei einem Ergometer den Tretwiderstand herunter- oder heraufzusetzen.Likewise, the corresponding thresholds of the torque can be used to switch on an additional drive in a bicycle, for example in the form of an electric drive or in an ergometer to reduce or increase the pedaling resistance.

Ändert sich die Richtung des eingebrachten Drehmomentes, so kann insbesondere beim Betrieb eines Fahrrads darauf geschlossen werden, dass eine Bremsung beabsichtigt wird und aus dieser Information können Befehle für die Bremseinrichtung abgeleitet werden, so dass beispielsweise eine zusätzliche Bremse zugeschaltet werden kann.Changes the direction of the introduced torque, it can be concluded in particular during operation of a bicycle that braking is intended and from this information commands for the braking device can be derived so that, for example, an additional brake can be switched.

Die Messung von Drehmomenten in der Antriebswelle erlaubt bei den beschriebenen Anwendungen vielfältige Steuerungsmöglichkeiten und die Anordnung der entsprechenden magnetostriktiven Sensoren im Bereich der Antriebswelle bringt es gleichzeitig mit sich, dass die Sensoren durch die Kapselung der Welle gut gegen Umwelteinflüsse geschützt sind. Damit werden auch Fehlfunktionen vermieden und Beschädigungen der Sensoren werden unwahrscheinlich.The measurement of torques in the drive shaft allows in the described applications a variety of control options and the arrangement of the corresponding magnetostrictive sensors in the drive shaft, it also means that the sensors are well protected by the encapsulation of the shaft against environmental influences. This will also prevent malfunction and damage the sensors are unlikely.

Im folgenden wird die Erfindung anhand eines Ausführungsbeispiels in einer Zeichnung gezeigt und anschließend beschrieben.In the following the invention will be shown with reference to an embodiment in a drawing and described below.

Dabei zeigt

Fig. 1
im Querschnitt eine Antriebswelle mit zwei Antriebskurbeln wie sie bei einem Fahrrad eingesetzt werden;
Fig. 2
eine dreidimensionale Ansicht der Anordnung aus Figur 1;
Fig. 3
die grundsätzliche Funktion der magnetostriktiven Sensoren;
Fig. 4
eine Anordnung mit zwei konzentrischen magnetostriktiven Körpem;
Fig. 5
schematisch die Änderung des Magnetfeldes durch den magnetostriktiven Effekt;
Fig. 6
eine Anordnung von zwei magnetostriktiven Körpern axial hintereinander;
Fig. 7
den Längsschnitt einer Antriebswelle mit zwei magnetostriktiven Sensoren;
Fig. 8a
eine erste Umsetzung der Ausgestaltung aus Figur 7;
Fig. 8b
zeigt den in Figur 8a eingekreisten Teil in vergrößertem Maßstab,
Fig. 9
eine zweite Ausgestaltung ähnlich der Konfiguration aus Flgur 7,
Fig. 10
schematisch eine Antriebswelle und einer nachgeschalteten Auswerteeinheit und Steuereinrichtung.
It shows
Fig. 1
in cross-section, a drive shaft with two drive cranks as used in a bicycle;
Fig. 2
a three-dimensional view of the arrangement FIG. 1 ;
Fig. 3
the basic function of magnetostrictive sensors;
Fig. 4
an arrangement with two concentric magnetostrictive bodies;
Fig. 5
schematically the change of the magnetic field by the magnetostrictive effect;
Fig. 6
an arrangement of two magnetostrictive bodies axially one behind the other;
Fig. 7
the longitudinal section of a drive shaft with two magnetostrictive sensors;
Fig. 8a
a first implementation of the embodiment FIG. 7 ;
Fig. 8b
shows the in FIG. 8a circled part on an enlarged scale,
Fig. 9
a second embodiment similar to the configuration of Flgur 7,
Fig. 10
schematically a drive shaft and a downstream evaluation and control device.

Figur 1 zeigt eine Antriebswelle 1 eines Fahrrades, die an jedem ihrer Enden mit je einer Antriebskurbel 2, 3, in diesem Zusammenhang auch Tretkurbel genannt, mittels einer Verschraubung 4, 5 in Umfangsrichtung in Bezug auf die Achse 6 winkelsteif fest verbunden ist. Die Welle 1 ist in zwei Lagern 7, 8, die als Kugellager ausgebildet sind, gelagert und in einem Tretlagergehäuse 9 geschützt untergebracht. FIG. 1 shows a drive shaft 1 of a bicycle, which at each of its ends, each with a drive crank 2, 3, also called crank in this context, by means of a screw 4, 5 in the circumferential direction with respect to the axis 6 is fixedly connected rigidly. The shaft 1 is in two bearings 7, 8, which are designed as ball bearings, stored and housed protected in a bottom bracket 9.

Die Baueinheit, bestehend aus den Lagern 7, 8 und der Welle 1, kann zusätzlich auch in einer so genannten Tretlagerpatrone zusammengefasst sein.The assembly consisting of the bearings 7, 8 and the shaft 1, can also be summarized in a so-called bottom bracket cartridge.

Über einen Kurbelstern 10 ist die Antriebswelle 1 mit einem Radkranz beziehungsweise einem Satz von Radkränzen 11 verbunden, die das Abtriebselement darstellen und eine Kette des Fahrrads antreiben.About a crank star 10, the drive shaft 1 is connected to a rim or a set of wheel rims 11, which represent the output element and drive a chain of the bicycle.

Axial in der Mitte der Welle ist auf diese ein magnetostriktiver Körper 12 in Form einer Hülse aufgebracht, beispielsweise aufgelötet oder aufgeschrumpft. Diese Hülse bildet einen Teil eines magnetostriktiven Sensors, dessen zweiter Teil von einer Magnetfeldsonde 13 zur Überwachung besonderer Magnetfeldkomponenten des Streufeldes des magnetostriktiven Körpers 12 dient. Beispielsweise kann der magnetostriktive Körper 12 als Permanentmagnet in Umfangsrichtung dauerhaft magnetisiert sein, so dass die magnetischen Flusslinien innerhalb des Körpers umlaufen und geschlossen sind. Es tritt dann im drehmomentfreien Zustand praktisch kein Streufeld nach außen.Axially in the middle of the shaft is applied to this a magnetostrictive body 12 in the form of a sleeve, for example, soldered or shrunk. This sleeve forms part of a magnetostrictive sensor whose second part is used by a magnetic field probe 13 for monitoring particular magnetic field components of the stray field of the magnetostrictive body 12. For example, the magnetostrictive body 12 may be permanently magnetized as a permanent magnet in the circumferential direction, so that the magnetic flux lines within the body rotate and are closed. It then occurs in the torque-free state virtually no stray field to the outside.

Der Magnetfeldsensor 13 wird demnach in diesem Zustand auch keine Magnetfeldkomponenten nachweisen können.The magnetic field sensor 13 will therefore be able to detect any magnetic field components in this state.

Wird die Welle 1 und damit auch der magnetostriktive Körper einer Torsion unterworfen, so ergeben sich durch die Magnetostriktionswirkung zusätzliche Magnetfeldkomponenten, die außerhalb des magnetostriktiven Körpers ein geändertes Streufeld erzeugen. Diese können mittels des Magnetfeldsensors 13 nachgewiesen werden und sind ein Maß für die Verformung in Folge der Torsion der Welle 1.If the shaft 1 and thus also the magnetostrictive body are subjected to a torsion, the magnetostriction effect results in additional magnetic field components which generate a changed stray field outside the magnetostrictive body. These can be detected by means of the magnetic field sensor 13 and are a measure of the deformation due to the torsion of the shaft first

Mittels des magnetostriktiven Körpers 12 kann somit ein Drehmoment erfasst werden, das zwischen der Antriebskurbel 3 und dem Abtrieb auf der gegenüberliegenden Seite der Welle 1 übertragen wird.By means of the magnetostrictive body 12, a torque can thus be detected, which is transmitted between the drive crank 3 and the output on the opposite side of the shaft 1.

In der Figur 2 ist in dreidimensionaler Darstellung ein Zahnkranz 11 beziehungsweise ein Satz von Zahnkränzen dargestellt, der einen Teil eines schaltbaren Getriebes bildet.In the FIG. 2 is shown in three-dimensional representation of a ring gear 11 and a set of sprockets, which forms part of a switchable transmission.

Außerdem ist ein Kurbelstern 10 zu erkennen, der baulich mit der Antriebskurbel 2 zusammenhängt und mit dessen Speichen entsprechende Speichen der Zahnkränze verschraubt sind.In addition, a crank star 10 can be seen, which is structurally related to the drive crank 2 and with its spokes corresponding spokes of the sprockets are bolted.

Der Kurbelstern kann direkt mit der Antriebskurbel 2 verbunden oder auf der Welle 1 drehfest befestigt sein.The crank star can be directly connected to the drive crank 2 or mounted rotatably on the shaft 1.

Weiterhin ist das Gehäuse 9 des Tretlagers dargestellt, mit einem Magnetfeldsensor 13, der beispielsweise eine elektrische Spule aufweist. Zu Kompensationszwecken können auch mehrere Spulen mit entsprechenden Kernen vorgesehen sein, wobei die Kerne durch Einprägen eines Wechselstroms hochfrequent ummagnetisiert werden, wobei sich eine nachzuweisende Magnetfeldstärke dadurch bemerkbar macht, dass die zur Sättigung zusätzlich zu erzeugenden Stromstärken in den beiden Richtungen der Magnetisierung unterschiedlich sind. Aus dieser Asymmetrie kann die nachgewiesene Magnetfeldstärke bestimmt werden.Furthermore, the housing 9 of the bottom bracket is shown, with a magnetic field sensor 13 having, for example, an electrical coil. For compensation purposes, it is also possible to provide a plurality of coils with corresponding cores, wherein the cores are magnetically reversed by impressing an alternating current, wherein a magnetic field strength to be detected is manifested by the fact that the current intensities to be generated in addition to saturation are different in the two directions of the magnetization. From this asymmetry, the detected magnetic field strength can be determined.

Es ist jedoch auch denkbar, handelsübliche Magnetfeldsonden wie beispielsweise Hallsensoren oder Förstersonden einzusetzen.However, it is also conceivable to use commercial magnetic field probes such as Hall sensors or Förster probes.

Figur 3 zeigt im oberen Teil eine dreidimensionale Ansicht einer Welle 1 mit einem magnetostriktiven Körper 12, der auf diese als Hülse aufgeschoben ist und in dem magnetische Flusslinien in Umfangsrichtung, angedeutet durch den Pfeil 14, geschlossen umlaufen. FIG. 3 shows in the upper part of a three-dimensional view of a shaft 1 with a magnetostrictive body 12 which is pushed onto this as a sleeve and in the magnetic flux lines in the circumferential direction, indicated by the arrow 14, rotate closed.

Am Umfang der Welle, um 180° versetzt, sind zwei Magnetfeldsensoren 13, 15 dargestellt, die Streumagnetfeldkomponenten nachweisen können.At the circumference of the shaft, offset by 180 °, two magnetic field sensors 13, 15 are shown, which can detect stray magnetic field components.

Im unteren Teil der Figur 3 ist die Konfiguration mit entsprechenden Lagern und einer Tretlagerpatrone in einem Längsschnitt dargestellt. Die Lager sind mit 7, 8 bezeichnet, die entsprechenden Drehmomente werden jeweils an den Enden der Welle 1 mittels Antriebskurbeln eingebracht und auf ein nicht näher dargestelltes, zwischen den Antriebskurbeln liegendes, Abtriebselement übertragen.In the lower part of the FIG. 3 the configuration with corresponding bearings and a bottom bracket cartridge is shown in a longitudinal section. The bearings are denoted by 7, 8, the respective torques are respectively introduced at the ends of the shaft 1 by means of drive cranks and not on a shown in detail, lying between the drive cranks, driven element transmitted.

Der magnetostriktive Sensor 12, 13, 15 kann Torsionen jedoch nur dann nachweisen, wenn der Teil der Welle, auf dem der magnetostriktive Körper 12 angeordnet ist, auch tatsächlich Drehmoment überträgt, was nur dann der Fall ist, wenn er axial zwischen der Stelle, an der das Drehmoment eingebracht wird und dem Abtriebselement angeordnet ist.However, the magnetostrictive sensor 12, 13, 15 can detect torsions only if the part of the shaft on which the magnetostrictive body 12 is arranged actually transmits torque, which is the case only when it is axially between the point at the torque is introduced and the output element is arranged.

In der Figur 4 ist eine mögliche Anordnung mit mehreren magnetostriktiven Körpern schematisch dargestellt, wobei axial gesehen auf einem kurzen Abschnitt der Welle 1 zwei konzentrische hohlzylindrische magnetische Körper 16, 17 vorgesehen sind, die, wie im linken unteren Teil der Figur 4 dargestellt ist, gegensinnig in Umfangsrichtung permanentmagnetisiert sind.In the FIG. 4 a possible arrangement with several magnetostrictive bodies is shown schematically, wherein axially seen on a short portion of the shaft 1, two concentric hollow cylindrical magnetic body 16, 17 are provided, which, as in the lower left part of the FIG. 4 is shown, are permanently magnetized in the opposite direction in the circumferential direction.

Durch diese Konfiguration heben sich eventuell verbleibenden Streufelder im unbelasteten Zustand auf, jedenfalls ergeben sich keine in Axialrichtung der Welle 1 gerichteten Magnetfeldkomponenten.As a result of this configuration, any remaining stray fields cancel out in the unloaded state; in any case, there are no magnetic field components directed in the axial direction of the shaft 1.

Im unteren rechten Teil der Figur 4 ist eine Abrollung der Körper 16, 17 gezeigt, aus der hervorgeht, dass der magnetische Fluss keine Komponente in Axialrichtung 6 der Welle aufweist.In the lower right part of the FIG. 4 1, there is shown an unrolling of the bodies 16, 17, from which it can be seen that the magnetic flux has no component in the axial direction 6 of the shaft.

Die Figur 5 zeigt im linken Teil der Darstellung ein hohlzylindrisches magnetostriktives Element 16 in unbelastetem Zustand und darüber die Abrollung mit der Symbolisierung der magnetischen Flusslinien ausschließlich in Umfangsrichtung.The FIG. 5 shows in the left part of the illustration, a hollow cylindrical magnetostrictive element 16 in the unloaded state and about the unrolling with the symbolization of the magnetic flux lines exclusively in the circumferential direction.

Im rechten Teil der Figur ist der tordierte, mit einem Drehmoment belastete Zustand des magnetostriktiven Körpers gezeigt, wobei definierte Materialstücke, die im unbelasteten Zustand axial verlaufen, im belasteten Zustand wendelförmige Ausschnitte aus dem hohlzylindrischen Körper 16 bilden.In the right part of the figure, the twisted, loaded with a torque state of the magnetostrictive body is shown, wherein defined pieces of material which extend axially in the unloaded state, in the loaded state form helical cutouts from the hollow cylindrical body 16.

Hierdurch ergeben sich, wie aus der Darstellung im rechten oberen Teil der Figur 5 hervorgeht, zusätzliche axiale Komponenten des magnetischen Flusses, die zur Entstehung von axialen Komponenten des Streumagnetfeldes führen.This results, as shown in the right upper part of the FIG. 5 shows additional axial components of the magnetic flux, which lead to the formation of axial components of the stray magnetic field.

Diese können leicht mittels Magnetfeldsensoren nachgewiesen werden.These can be easily detected by magnetic field sensors.

Die Figur 6 zeigt eine Variante, bei der im linken Teil der Figur eine Hülse 16 in die Welle eingelassen oder als Teil der Welle ausgebildet ist, sofern diese aus einem passenden magnetostriktiven Material besteht.The FIG. 6 shows a variant in which in the left part of the figure, a sleeve 16 is inserted into the shaft or formed as part of the shaft, provided that it consists of a matching magnetostrictive material.

Axial beiderseits des magnetostriktiven Körpers 16 sind so genannten Pinningregionen 18, 19 vorgesehen, die das Magnetfeld stabilisieren.Axially on both sides of the magnetostrictive body 16 so-called pinning regions 18, 19 are provided, which stabilize the magnetic field.

Als gestrichelte Linien sind teilweise axial gerichtete Streufelder eingezeichnet, die bei einer Torsionsbelastung auftreten und nachgewiesen werden können.As dashed lines partially axially directed stray fields are shown, which occur at a torsional load and can be detected.

Im rechten Teil der Figur sind zwei Hülsen 16, 20 axial hintereinander an der Welle 1 angeordnet, wobei die Magnetisierung der Hülsen 16, 20 jeweils in Umfangsrichtung der Welle 1, jedoch gegensinnig zueinander eingestellt ist.In the right part of the figure, two sleeves 16, 20 arranged axially one behind the other on the shaft 1, wherein the magnetization of the sleeves 16, 20 each in the circumferential direction of the shaft 1, but in opposite directions to each other.

Beiderseits der magnetostriktiven Körper 16, 20 sind Pinningregionen 21, 22 zur Stabilisierung des Magnetfelds vorgesehen.On both sides of the magnetostrictive body 16, 20 pinning regions 21, 22 are provided for stabilizing the magnetic field.

Durch diese Anordnung entstehen durch die Anisotropieeffekte bei der Magnetostriktion axial gerichtete Streumagnetfeldkomponenten in jeweils entgegengesetzten, axialen Richtungen. Diese können mittels zweier Magnetfeldsensoren 23, 24 nachgewiesen werden, wobei Störfelder herausgerechnet oder kompensiert werden können. Es kann somit mit einer Kombination mehrerer magnetstriktiver Körper eine höhere Messgenauigkeit erreicht werden.As a result of this arrangement, the anisotropy effects in the magnetostriction result in axially directed stray magnetic field components in respectively opposite, axial directions. These can be detected by means of two magnetic field sensors 23, 24, whereby interference fields can be calculated out or compensated. It can thus be achieved with a combination of more magnetically strict body higher measurement accuracy.

In der Figur 7 ist eine Konfiguration gezeigt, bei der die Antriebswelle 1 in den Lagern 7, 8 gelagert ist und axial im Bereich außerhalb des Zwischenraums der Lager 7, 8 zwei magnetostriktive Körper 25, 26 angeordnet sind. Jedem der magnetostriktiven Körper ist ein Magnetfeldsensor 27, 28 zur Messung der Streufeldkomponenten und damit zur Erfassung des anliegenden Drehmoments zugeordnet.In the FIG. 7 a configuration is shown in which the drive shaft 1 is mounted in the bearings 7, 8 and axially in the region outside the interspace of the bearings 7, 8, two magnetostrictive bodies 25, 26 are arranged. Each of the magnetostrictive bodies is associated with a magnetic field sensor 27, 28 for measuring the stray field components and thus for detecting the applied torque.

Liegt das Abtriebselement der Antriebswelle zwischen den magnetostriktiven Körpern 25, 26, so kann das von beiden Enden der Welle her eingebrachte Drehmoment jeweils zwischen der Antriebskurbel und dem Abtriebselement einzeln bestimmt werden. Damit kann auf einfache Weise auch die Summe der auf die Antriebswelle wirkenden Drehmomente bestimmt werden, die für die Gesamtbelastung und für die aufgebrachte Leistung maßgeblich ist.If the output element of the drive shaft lies between the magnetostrictive bodies 25, 26, then the torque introduced from both ends of the shaft can be determined individually between the drive crank and the output element. This can be determined in a simple manner, the sum of the torques acting on the drive shaft, which is relevant for the total load and the applied power.

Die Figur 8a zeigt einen Längsschnitt durch eine Tretlageranordnung mit einer Welle 1, einer Kapselung 9 des Tretlagers, Kugellagern 7, 8 und Antriebskurbeln 2, 3.The FIG. 8a shows a longitudinal section through a bottom bracket assembly with a shaft 1, an encapsulation 9 of the bottom bracket, ball bearings 7, 8 and drive cranks 2, 3rd

Bei dieser Konstruktion wird das Antriebsdrehmoment durch die Antriebskurbeln 2, 3 in die Welle 1 eingebracht und das Abtriebselement ist als Scheibe beziehungsweise Tretkurbelstern 29 unmittelbar mit der Welle 1 drehfest verbunden. Mit dem Kurbelstern 29 sind andererseits die Zahnkränze 11 verbunden.In this construction, the drive torque is introduced by the drive cranks 2, 3 in the shaft 1 and the output element is connected as a disc or pedal crank 29 directly to the shaft 1 rotatably. On the other hand, the sprockets 11 are connected to the crank star 29.

Das Drehmoment wird somit auf der einen Seite von der Antriebskurbel 2 axial über die Antriebswelle 1 zu dem Kurbelstern 29 übertragen, so dass axial zwischen diesen Elementen ein magnetostriktiver Körper 25 angeordnet werden kann. Dieser ist in die Welle 1 integriert und von einem Sensorring 27 mit einem oder mehreren Magnetfeldsensoren umgeben. Mittels dieses Sensors lässt sich somit das von der Antriebskurbel 2 zu dem Abtriebselement 29 übertragene Drehmoment messen.The torque is thus transmitted on one side of the drive crank 2 axially via the drive shaft 1 to the crank star 29, so that a magnetostrictive body 25 can be arranged axially between these elements. This is integrated into the shaft 1 and surrounded by a sensor ring 27 with one or more magnetic field sensors. By means of this sensor can thus measure the transmitted from the drive crank 2 to the output element 29 torque.

Das Drehmoment, das zwischen der Antriebskurbel 3 und dem Abtriebselement 29 übertragen wird, kann problemlos mit einem magnetostriktiven Körper 30 axial vor dem Lager 7, jedoch theoretisch auch überall zwischen dem Lager 7 und dem Lager 8 erfasst werden. In der Figur ist der zweite magnetostriktive Körper 30 in der Nähe der Antriebskurbel 3 dargestellt und ebenfalls von einem Sensorring 31 mit einem oder mehreren Magnetfeldsensoren umgeben.The torque transmitted between the drive crank 3 and the driven element 29 can easily be detected with a magnetostrictive body 30 axially in front of the bearing 7, but theoretically also everywhere between the bearing 7 and the bearing 8. In the figure, the second magnetostrictive body 30 is shown in the vicinity of the drive crank 3 and also surrounded by a sensor ring 31 with one or more magnetic field sensors.

In der Figur 9 sind in der linken und in der rechten Hälfte der Darstellung zwei Varianten miteinander verglichen, wobei in der rechten Variante die magnetostriktiven Körper beiderseits unmittelbar axial neben dem Abtriebselement 29 dargestellt und jeweils von Sensorringen 27, 31 umgeben sind. Die magnetostriktiven Körper sind mit 25, 30 bezeichnet.In the FIG. 9 in the left and in the right half of the illustration, two variants are compared with each other, wherein in the right variant, the magnetostrictive body on both sides directly axially next to the output element 29 and each surrounded by sensor rings 27, 31. The magnetostrictive bodies are designated 25, 30.

Im Vergleich dazu sind im linken Figurenteil die magnetostriktiven Körper einerseits zwischen dem Abtriebselement 29 und der Antriebskurbel 2 angeordnet, wobei der magnetostriktive Körper wieder mit 25, der Sensorring mit 27 bezeichnet ist. Andererseits ist ein zweiter magnetostriktiver Sensor in unmittelbarer Nähe der Antriebskurbel 3 angeordnet, dort mit 30 bezeichnet und ebenfalls von einem Sensorring 31 umgeben.In comparison, the magnetostrictive body are arranged on the one hand between the output element 29 and the drive crank 2 in the left part of the figure, wherein the magnetostrictive body is again denoted by 25, the sensor ring 27. On the other hand, a second magnetostrictive sensor is arranged in the immediate vicinity of the drive crank 3, designated there by 30 and also surrounded by a sensor ring 31.

Zur Bestimmung der beiden von den Antriebskurbeln 2, 3 eingebrachten Drehmomente in die Antriebswelle 1 sind beide Varianten gleichwertig.To determine the two introduced by the drive cranks 2, 3 torques in the drive shaft 1, both variants are equivalent.

Figur 10 zeigt schematisch eine Antriebswelle 1 mit zwei magnetostriktiven Körpern 25, 30 und entsprechenden Magnetfeldsensoren 27, 31 sowie Antriebskurbeln 2, 3 und ein Abtriebselement 29. FIG. 10 schematically shows a drive shaft 1 with two magnetostrictive bodies 25, 30 and corresponding magnetic field sensors 27, 31 and drive cranks 2, 3 and an output member 29th

Zusätzlich ist ein Drehzahlsensor 32 dargestellt, der mit einem auf der Welle befestigten Element 33 zusammenwirkt.In addition, a speed sensor 32 is shown which cooperates with an element 33 mounted on the shaft.

Die Magnetfeldsensoren 27, 31 sind mit einer Auswerteeinheit 34 verbunden. In dieser ist eine Speichereinrichtung 35 vorgesehen, die eine Wertetabelle enthält, mittels deren den gemessenen Magnetfeldstärken jeweils individuell Drehmomentwerte zugeordnet werden können. Somit sind die Drehmomentwerte axial zu beiden Seiten des Abtriebelements 29 momentan erfassbar und können auch zeitlich gemittelt werden. Sie können addiert werden, um ein Gesamtdrehmoment zu berechnen oder auch subtrahiert, um eventuelle Asymmetrien zwischen den von links und rechts eingebrachten Drehmomenten zu detektieren.The magnetic field sensors 27, 31 are connected to an evaluation unit 34. In this memory device 35 is provided, which contains a value table, by means of which the measured magnetic field strengths individually torque values can be assigned. Thus, the torque values are currently detectable axially on both sides of the output member 29 and can also be averaged over time. They can be added together to calculate or subtract a total torque to detect any asymmetries between the torque applied from left to right.

Mittels des Drehzahlsensors 32 kann im Zusammenwirken mit einer Zeitbasis 36 eine Drehzahl bestimmt werden, die gemeinsam mit den erfassten Drehmomentwerten für eine Leistungsbestimmung verwendet werden kann.By means of the speed sensor 32, in cooperation with a time base 36, a speed can be determined which can be used together with the detected torque values for a performance determination.

Die entsprechenden ausgewerteten Daten werden an eine Analyseeinrichtung 37 weitergegeben, in der Schwellwerte für bestimmte Steueroptionen hinterlegt sind. Diese sind in einer zweiten Speichereinrichtung 38 gespeichert und werden mit den Messwerten mittels einer Vergleichseinrichtung 39 verglichen.The corresponding evaluated data are forwarded to an analysis device 37, in which threshold values for specific control options are stored. These are stored in a second memory device 38 and compared with the measured values by means of a comparison device 39.

Dabei können Leistungswerte verglichen werden, momentane Drehmomentwerte oder zeitlich gemittelte Drehmomentwerte.In this case, power values can be compared, instantaneous torque values or time-averaged torque values.

Als Reaktionsoptionen steht für eine Steuereinrichtung 42 die Betätigung einer Schalteinrichtung 40 zur Veränderung einer Getriebeübersetzung zur Verfügung oder die Ansteuerung eines Zusatzantriebs 41, bei einem Fahrrad beispielsweise eines Elektroantriebs.As reaction options is for a control device 42, the operation of a switching device 40 for changing a transmission ratio available or the control of an auxiliary drive 41, in a bicycle, for example, an electric drive.

Somit kann mittels der Erfindung auf einfache Weise und ohne grundsätzlich in den Aufbau einer Maschine einzugreifen, das Drehmoment an der Antriebswelle an einer oder mehreren Stellen gemessen werden und mittels einer Steuereinrichtung kann eine Assistenzfunktion aktiviert werden, so dass beispielsweise bei der Anwendung bei Fahrrädern dem Fahrer ein höherer Fahrkomfort zur Verfügung gestellt wird.Thus, by means of the invention, in a simple manner and without fundamentally interfering with the construction of a machine, the torque at the drive shaft can be measured at one or more points, and an assistance function can be activated by means of a control device that, for example, in the application of bicycles, the driver a higher ride comfort is provided.

Die vorstehend beschriebene Antriebseinrichtung kann weiter eine Übertragungsvorrichtung für die erfassten Messwerte umfassen. Die Übertragungsvorrichtung übermittelt dabei beispielsweise per Funk oder per IR-Signal die erfassten Messwerte an einen außerhalb der Maschine angeordneten Empfänger.The drive device described above may further comprise a transmission device for the detected measured values. The transmission device transmits the recorded measured values to a receiver arranged outside the machine, for example by radio or by IR signal.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Antriebswelledrive shaft
2, 32, 3
Antriebskurbeldrive crank
4, 54, 5
Verschraubungscrew
66
Achseaxis
7,87.8
Lagercamp
99
Tretlagergehäusebottom bracket
1010
Kurbelsterncrank star
1111
Radkränzerims
12, 25, 2612, 25, 26
magnetostriktive Körpermagnetostrictive bodies
13, 15, 23, 24, 27, 2813, 15, 23, 24, 27, 28
Magnetfeldsensormagnetic field sensor
16, 17, 2016, 17, 20
Hohlzylindrische magnetische Körper, HülseHollow cylindrical magnetic body, sleeve
18, 19, 21, 2218, 19, 21, 22
PinningregionenPinningregionen
2929
TretkurbelsternTretkurbelstern
3030
magnetostriktiver Körpermagnetostrictive body
3131
Sensorringsensor ring
3232
DrehzahlsensorSpeed sensor
3333
Auswerteeinheitevaluation
3535
Speichereinrichtungmemory device
3636
Zeitbasistime basis
3737
Analyseeinrichtunganalyzer
3838
Speichereinrichtungmemory device
3939
Vergleichseinrichtungcomparator
4040
Schalteinrichtungswitching device
4141
Zusatzantriebauxiliary drive

Claims (19)

  1. Drive device comprising a drive shaft (1) mounted so as to rotate about an axis (6), and comprising two driving cranks (2, 3) connected to said shaft in the circumferential direction with respect to the axis in an angularly rigid manner, and comprising an output element (29) which is connected to the drive shaft (1) and has the purpose of transmitting torque between the drive shaft (1) and a load element, comprising a magnetostrictive sensor (12, 13, 25, 27, 30, 31) which is permanently connected to the drive shaft (1) and is arranged axially between a driving crank (2, 3) and the output element (29),
    wherein the magnetostrictive sensor (12, 13, 25, 27, 30, 31) comprises an axial section of the drive shaft as a part,
    characterized
    in that the axial section of the drive shaft (1) is permanently pre-magnetized,
    in that the axial section of the drive shaft (1) is embodied as a signal generator for at least one magnetic field sensor, and
    in that the magnetic field sensor is arranged in a bottom bracket cartridge.
  2. Drive device according to Claim 1,
    characterized
    in that in each case a magnetostrictive sensor (12, 13, 25, 27, 30, 31) is arranged axially between each of the driving cranks (2, 3) and the output element (29).
  3. Drive device according to Claim 1 or 2,
    characterized
    in that the magnetostrictive sensor (12, 13, 25, 27, 30, 31) has at least two magnetized sections of the drive shaft (1) which are permanently pre-magnetized.
  4. Drive device according to Claim 3,
    characterized
    in that the two magnetized sections are magnetized in opposite directions in the unloaded state.
  5. Drive device according to Claim 3 or 4,
    characterized
    in that the two magnetized sections of a magnetostrictive sensor (16, 20, 23, 24) are arranged lying axially one behind the other.
  6. Drive device according to Claim 5,
    characterized
    in that the magnetic field components which are generated by the two magnetized sections by means of torsion have different directions.
  7. Drive device according to one of Claims 1 to 6,
    characterized
    in that the at least one axial section of the drive shaft (1) comprises a first region, near to the surface, with a first magnetization and a second region, remote from the surface, with a second magnetization, wherein the first magnetization and the second magnetization are added in a mechanically unloaded, in particular torque-free, state of the drive shaft (1) to form an essentially diminishing magnetic field outside the drive shaft (1).
  8. Drive device according to one of Claims 1 to 7,
    characterized
    in that a pinning zone is arranged on at least one side of the axial section, provided with the magnetization, of the drive shaft (1), said pinning zone limiting the magnetic field, which can be measured outside the drive shaft (1), of the axial section essentially to the region of the axial section.
  9. Drive device according to one of Claims 1 to 8,
    characterized
    in that a magnetic field sensor (13, 15, 27, 31) for measuring the magnetic leakage field is assigned to each magnetostrictive sensor (12, 13, 25, 27, 30, 31).
  10. Drive device according to Claim 9,
    characterized
    in that a magnetic field sensor (13, 15, 27, 31) is assigned to each axial section, provided with magnetization, of the drive shaft.
  11. Drive device according to Claim 9 or 10,
    characterized
    in that a magnetic field sensor (13, 15, 27, 31) has at least one electrical coil with a ferromagnetic core, said coil being connected to an alternating current source for the purpose of alternating magnetization of the core up to saturation.
  12. Drive device according to Claim 9, 10 or 11,
    characterized
    in that the magnetic field sensor or sensors (13, 15, 27, 31) are arranged in a positionally fixed fashion with respect to the drive shaft (1).
  13. Drive device according to one of Claims 1 to 12,
    characterized by
    an evaluation device (34) which is connected to the magnetic field sensors (27, 31) and assigns torque values to the measured magnetic field values.
  14. Drive device according to Claim 13,
    characterized by
    an analysis device (37) in which threshold values for torques are stored in a memory device (38) and are compared with measured torque values by means of a comparison device (39).
  15. Drive device according to Claim 14,
    characterized by
    a control device (42) which is connected to the analysis device (37) on the one hand, and to an additional drive (41) and/or a shifting device (40) for a transmission, on the other.
  16. Drive device according to one of Claims 1 to 15, further comprising a transmission device which transmits the sensed measured values to a receiver, in particular by radio or IR signal.
  17. Drive device according to one of Claims 1 to 16, characterized in that in order to bring about the pre-magnetization of the magnetized axial section of the drive shaft (1), a high, pulse-like current was passed through the drive shaft (1) in order to achieve a high level of magnetization in the circumferential direction of the current path.
  18. Drive device according to one Claims 1 to 17, characterized in that a rotational speed sensor (32) is provided which interacts with an element (33) attached to the shaft.
  19. Device which can be driven by means of at least one driving crank, in particular a cycle, ergometer or pedelec, characterized by a drive device according to one of Claims 1 to 18.
EP08748790A 2007-05-16 2008-05-08 Drive device comprising a drive shaft and a device for detecting torque Active EP2156156B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102007023109 2007-05-16
DE102007046749A DE102007046749A1 (en) 2007-05-16 2007-09-28 Drive device with a drive shaft and a device for detecting a torque
PCT/DE2008/000803 WO2008138322A1 (en) 2007-05-16 2008-05-08 Drive device comprising a drive shaft and a device for detecting torque

Publications (2)

Publication Number Publication Date
EP2156156A1 EP2156156A1 (en) 2010-02-24
EP2156156B1 true EP2156156B1 (en) 2013-01-09

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Application Number Title Priority Date Filing Date
EP08748790A Active EP2156156B1 (en) 2007-05-16 2008-05-08 Drive device comprising a drive shaft and a device for detecting torque

Country Status (5)

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US (1) US8170811B2 (en)
EP (1) EP2156156B1 (en)
CN (1) CN101715548A (en)
DE (1) DE102007046749A1 (en)
WO (1) WO2008138322A1 (en)

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Also Published As

Publication number Publication date
WO2008138322A1 (en) 2008-11-20
EP2156156A1 (en) 2010-02-24
US20100305879A1 (en) 2010-12-02
US8170811B2 (en) 2012-05-01
CN101715548A (en) 2010-05-26
DE102007046749A1 (en) 2008-11-20

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