EP2156049B1 - Pressure amplifier with integrated pressure reservoir - Google Patents

Pressure amplifier with integrated pressure reservoir Download PDF

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Publication number
EP2156049B1
EP2156049B1 EP08759411.5A EP08759411A EP2156049B1 EP 2156049 B1 EP2156049 B1 EP 2156049B1 EP 08759411 A EP08759411 A EP 08759411A EP 2156049 B1 EP2156049 B1 EP 2156049B1
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EP
European Patent Office
Prior art keywords
pressure
amplifier unit
reservoir
injection system
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08759411.5A
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German (de)
French (fr)
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EP2156049A1 (en
Inventor
Dominik Kuhnke
Dirk Vahle
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Robert Bosch GmbH
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Robert Bosch GmbH
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Publication of EP2156049A1 publication Critical patent/EP2156049A1/en
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Publication of EP2156049B1 publication Critical patent/EP2156049B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/20Varying fuel delivery in quantity or timing
    • F02M59/36Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
    • F02M59/366Valves being actuated electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/02Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
    • F02M59/08Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by two or more pumping elements with conjoint outlet or several pumping elements feeding one engine cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/02Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
    • F02M59/10Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
    • F02M59/105Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive hydraulic drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/44Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
    • F02M59/46Valves
    • F02M59/466Electrically operated valves, e.g. using electromagnetic or piezoelectric operating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0045Three-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails

Definitions

  • EP 0 711 914 A1 refers to a pressure-controlled fuel injection system in which fuel is compressed by means of a high-pressure pump to a first high fuel pressure of about 1200 and stored in a first pressure accumulator. Furthermore, the high-pressure fuel is also conveyed into a second pressure accumulator, in which by controlling its fuel supply by means of a 2/2-way valve, a second high fuel pressure of about 400 bar is maintained. Via a valve control unit, either the lower or the higher fuel pressure is conducted into the nozzle chamber of an injector. There, a spring-loaded valve body is lifted from its valve seat by the pressure, so that fuel can escape from the nozzle opening into the combustion chamber.
  • a disadvantage of this known fuel injection system is the fact that first of all the entire fuel must first be compressed to the higher pressure level in order then to relieve some of the fuel back to the lower pressure level.
  • the high-pressure pump since it is driven by the camshaft of the engine, permanently in operation, even if the desired pressure in the respective pressure accumulator is already established. This permanent high pressure generation and the subsequent relief to the low pressure level counteract a better efficiency.
  • the high-pressure fuel pumps used in the field of self-igniting internal combustion engines are currently able to build up pressures of up to about 2200 bar.
  • Exceeding pressures are possible either with two-stage high-pressure pumps or with additional pressure amplifiers outside or inside the fuel injectors.
  • Two-stage high pressure pumps require a much larger space and are therefore not compatible with the current systems.
  • the mechanical stress on the part of the pump development is classified as critical.
  • Internal and external pressure amplifiers are currently used only as local pressure intensifiers for individual injectors used, ie per injector is a pressure booster in use.
  • Such a central pressure booster is for example off EP 1 125 046 B1 known.
  • a pressure intensifier which represents a single separate module, and corresponds approximately to the size of a commonly used pressure accumulator and also assumes its function.
  • a common high-pressure pump is currently a common pressure level in the order of about 2000 bar, which is referred to below as the medium pressure.
  • the pressure intensifier proposed according to the invention advantageously has at least two pistons for achieving the pressure boost, which are operated alternately and thus a continuous delivery at high pressure, i. at a pressure level of> 2500 bar.
  • the delivered quantity can therefore be made available to the individual NEN fuel injectors even without large high-pressure accumulator, since a pressure drop can be compensated by injector-side removal largely by immediate Nachêt.
  • FIG. 1 a first embodiment of the high-pressure injection system can be seen.
  • the high-pressure injection system 10 as shown in FIG. 1
  • a high-pressure pump 14 is provided in addition to a tank 12, a high-pressure pump 14 is provided.
  • the high-pressure pump acts on a pressure booster unit 16 which, according to this first embodiment, comprises an intermediate rail 18 and an optionally activatable pressure booster 24.
  • the pressure intensifier unit 16 in turn acts on an externally arranged high pressure accumulator 20, which in turn has a number of high pressure ports 26.
  • FIG. 2 shows a second embodiment of the present invention proposed high-pressure injection system, in which, in contrast to the representation according to FIG. 1 the pressure booster unit 16 comprises the intermediate rail 18, the optionally activatable pressure booster 24 and the high-pressure accumulator 20 as an integrated component.
  • the high pressure ports 26 are provided on the pressure booster unit 16 in a number corresponding to the number of fuel injectors 22 to be supplied with fuel.
  • the leakage or control quantity is returned via the lines indicated by dashed lines both from the pressure intensifier unit 16 and from the at least one fuel injector 22 to the tank 12 of the high-pressure accumulator injection system 10.
  • FIG. 3 shows the schematic structure of the booster, of which two in the in FIGS. 1 and 2 illustrated pressure booster units are installed.
  • a pressure amplifier 24, of which at least one is installed in a pressure amplification unit 16 comprises a base body 30.
  • pressure booster piston 32, 33 In the base body 30 are pressure booster piston 32, 33.
  • Pressure booster units 16 shown each comprise two pressure boosters 24.
  • the pressure booster piston 32 In the main body 30 of the pressure booster piston 32 is arranged, which has a first piston part 34 in a larger diameter and a second piston part 36 in a smaller diameter. On the first pressure piston part 34 is an annular collar 38, on which a return spring 40 is supported. The return spring 40 is further supported on an annular surface of a piston guide body 42.
  • pressure booster 24 In the main body 30 of the in FIG. 3 illustrated pressure booster 24 is a high pressure valve 44 and a filling valve 46. These two valves 44, 46 are preferred designed as check valves.
  • the high-pressure valve 44 is located in a storage supply line 54 which communicates with a high-pressure chamber 60.
  • the high-pressure chamber 60 is limited on the one hand by the piston guide body 42 and on the other hand by a high-pressure surface 64.
  • the filling valve 46 is located in a hydraulic line, which, as shown in FIG. 3 connects a control chamber 62 via a switching valve 50 and a bypass with a storage volume 58. Furthermore, in the main body 30 of the in FIG. 3 illustrated pressure intensifier 24, the switching valve 50 is integrated, which may be formed, for example, operated as a solenoid valve switching valve, as a 3/2-way valve.
  • a pressure booster 56 which is located downstream of the switching valve 50, the storage supply line 54 with integrated high-pressure valve 44, which is the high-pressure accumulator 20 according to the system overviews in FIGS. 1 and 2 extends as well as a pressure booster inlet 52, via the in the Figures 1 and 2 shown high-pressure pump 14 is acted upon.
  • the storage volume 58 which is also referred to as a medium-pressure accumulator, communicates via a bypass 68 with the control chamber 62.
  • a medium pressure designated here by the high pressure pump 14 via the pressure booster inlet 52 in the one or more parts trained storage volume 58 and further promoted via the filling valve 46 and the high pressure valve 44 directly to the storage feed 54. From there it enters either an external high-pressure accumulator 20 - as in FIG. 1 represented - or via the internal high-pressure accumulator - to the fuel injectors 22, as in FIG. 2 shown.
  • the pressure booster 24 is operated according to the schematic representation in Figure 3 in the bypass mode in which no pressure boosting is necessary and therefore no appreciable efficiency losses occur. In bypass operation is simultaneously by all available pressure booster 24 a pressure booster unit 16 - as in the Figures 1 and 2 presented - promoted.
  • the pressure amplifiers 24 of the pressure booster unit 16 can be used alternately or simultaneously.
  • the corresponding switching valve 50 which is preferably a 3/2-way valve, is switched.
  • the control space 62 of the pressure intensifier piston 32 becomes due to the activation the switching valve 50 is connected to the pressure booster return 56 and therefore depressurized. Due to this, the pressure in the high-pressure chamber 60 of the pressure intensifier 24 increases until an equilibrium of forces has been established between the high pressure on the high-pressure surface 64 of the high-pressure piston 32 and the force generated by the return spring 40 and the mean pressure at the medium-pressure surface 66 of the pressure intensifier pistons 32, 33 ,
  • the transmission ratio i defined by the two pressure surfaces 64 and 66 preferably corresponds to the quotient of the desired maximum pressure required at the storage supply line 54 and the high-pressure pump delivery pressure.
  • the high pressure amount is fed back through the high pressure valve 44 when at the high pressure port, i. in the storage supply line 54, the pressure drops due to quantity removal.
  • the connection to the storage volume 58 is closed.
  • control chamber 62 of the high pressure piston 32 When deactivating the switching valve 50, the control chamber 62 of the high pressure piston 32 is connected to the storage volume 58, whereby the pressure in the control chamber 62 increases and the pressure booster piston 32, 33 is positioned at hydraulic force balance by the spring force of the return spring 34 at its stop limit 48.
  • each of a pressure intensifier 24 associated switching valves 50 is synchronized with the injections, so that per cylinder of fuel to be supplied internal combustion engine and each 720 ° crankshaft angle in a four-stroke internal combustion engine, a delivery stroke of the booster 24 takes place. Accordingly, it is ensured that the reset time of each pressure booster piston 32 or 33 of the at least one pressure booster 24 is sufficiently short in order to be able to deliver at every second injection at a pressure booster unit 16 equipped with two pressure booster 24.
  • the pressure booster unit 16 according to the representations of Figures 1 and 2 In addition to the buffer (Zwischenrail) preferably comprises two pressure booster 24 and optionally - as in the embodiment according to FIG. 2 illustrated - a high-pressure accumulator 20 (high-pressure rail), which is integrated in the pressure booster unit 16.
  • FIGS. 4 and 5 are various embodiments of pressure booster units incorporated in the Figures 1 and 2 are shown only schematically reproduced.
  • the buffer 18 (Zwischenrail) does not necessarily represent a separate component, but is divided into a storage volume 38 (see FIG. 3 ) preferably two built in a pressure booster unit 16 pressure booster 24.
  • the pressure booster unit 16 may comprise a U-shaped central body 94 having storage pots 92, in which the individual pressure booster 24 of the booster unit 16 are embedded. On one end face of the central body 94 is in each case a first switching unit 84 and a second switching unit 86, each formed as a 3/2-way valve 50. Side of the U-shaped central body 94 of the pressure booster unit 16 ports 82 are executed, in which there around the in FIG. 3 represented connections 82, namely pressure booster inlet 52, storage supply line 54 and pressure booster 56 return. At the pressure booster inlet 52, cf. also reference numeral 98, for example, the in FIG. 1 shown high pressure pump 14 connected, see. Position 98 in FIG. 1 , Furthermore, the connections on the 82 U-shaped central body 94 of the pressure booster unit 16 as shown in FIG FIG. 4 , High Pressure Connections 100, for example, to the in FIG. 1 lead described high-pressure accumulator 20 lead.
  • FIG. 4 From the illustration according to FIG. 4 also shows that the two pressure amplifiers 24, of which the pressure booster 24, the pressure booster piston 32 and the pressure booster 24 has the pressure booster piston 33, are arranged parallel to each other.
  • the pressure booster 24 with pressure booster piston 32 is inactive, the other pressure booster 24 with pressure booster piston 33 is active.
  • At the central body 94 of the pressure booster unit 16 is a pressure control valve 102 and a pressure sensor 104.
  • the structure of in the embodiment according to FIG. 4 illustrated pressure amplifier 24 substantially corresponds to the representation of the pressure booster 24 according to FIG. 3 ,
  • the pressure booster unit 16 in the in FIG. 5 illustrated embodiment also has ports 82, each representing the pressure booster inlet 52 and the memory feed 54.
  • the pressure booster return is not shown.
  • each pressure booster units 16 are shown, which have a reduced overall length, which is achieved due to the formed in a U-shaped one-piece central body 94. Furthermore, in the embodiments according to the FIGS. 4 and 5 Connection possibilities for the pressure sensor 104 or the one shown there schematically Pressure control valve 102 provided on the end face of the integrally formed central body.
  • FIG. 4 an embodiment of the first embodiment according to FIG. 1 represents shows FIG. 5 an embodiment of the second embodiment according to FIG. 2 with integrated high pressure accumulator 20.
  • the pressure booster unit 16 has a very compact design, which is achieved by the integrally formed central body 94.
  • the pressure booster unit 16 according to the schematic representation in the FIG. 1 , two pressure storage pots 92 are provided, which are placed side by side.
  • the two pressure accumulator heads 92 are located opposite the one-piece central body 94, the first switching unit 84 and the second switching unit 86, which may be formed, for example, as solenoid valves, see.
  • Position 50 in FIG. 3
  • FIG. 5 From the illustration according to FIG. 5 is an embodiment of the pressure intensifier unit 16 with integrated high-pressure accumulator according to FIG. 2 out.
  • the representation according to FIG. 5 is also a pressure amplifier unit 16 with a here also analogous to FIG. 4 to take one-piece formed central body 94.
  • the two pressure storage pots 92 and the first switching unit 84 and the second switching unit 86 are adjacent to each other lying on the one-piece central body 94.
  • reference numeral 98 denotes a pump port analogous to reference numeral 52 in the embodiment according to FIG. 3 , which denotes the pressure booster unit inlet.
  • the reference numeral 100 denotes a high pressure port, analogous to reference numeral 54 in the embodiment according to FIG. 3 , there are the fuel injectors or high pressure lines that run to these, connected.
  • the illustrated embodiment of the pressure booster unit 16 is one with which, for example, a 4-cylinder internal combustion engine can be supplied with under system pressure fuel.
  • On the side of the one-piece central body 94 are the connections 82. Together with the side of the central body 94 arranged high-pressure connections 82 and 100 can be connected to the in FIG. 5 For example, 4 fuel injectors or 4 high-pressure lines leading to 4 fuel injectors shown connected.
  • FIG. 6 shows an alternating operation of two pressure booster piston with synchronous injection.
  • FIG. 6 shows that a piston stroke h of a first pressure booster piston 32 and a second - indicated by dashed lines - pressure booster piston 33 is plotted over time.
  • Reference numeral 22 represents the activation of each fuel injector 22, wherein the fuel injectors 22 have, for example, an in each case ramp-shaped injection characteristic, while the fuel is introduced into the respective cylinders of the internal combustion engine. In addition to a ramp-shaped injection characteristic, multiple injections can also be run, or any further injection strategies can be implemented. As shown in the illustration FIG. 6 As can be seen, respective strokes 112 and 114 may overlap each other slightly in alternate operation 110 of the intensifier pistons 32,33.
  • FIG. 6 indicated by reference numeral 110 alternately operation of the pressure booster unit 16 assumes that the schematic in the Figures 1 and 2 illustrated pressure booster unit 16 two pressure booster 24 as shown in FIG. 3 includes.
  • the representation according to FIG. 7 can be a synchronous operation of a pressure booster unit 16 with two pressure amplifiers 24 refer.
  • the first stroke 112 and the second stroke 114 shows that in this case the first high-pressure piston 32 and the second - dashed lines indicated - high-pressure piston 33 are operated synchronously. In this case fall respectively the first strokes 112 and the second strokes 114 together.
  • the flow rate can be increased and the pressure drop in the high pressure accumulator 20 of the high pressure injection system 10 according to the schematic overview drawings in the Figures 1 and 2 further reduce.
  • the individual injection processes preferably take place synchronously with the delivery - as shown in the illustration FIG.
  • the injections can be made between the individual intensifier strokes 112 and 114 of the first pressure intensifier piston 32 and the second pressure intensifier piston 33, which shows an alternate operation of the pressure booster piston in asynchronous injection.
  • an after-delivery may be provided in the pauses between the individual injection processes, as indicated in the illustration according to FIG.
  • a further hub 114 may partially, completely or not coincide with an injection. Characteristic in this context is that the first hub 112 does not coincide with the injection, but takes place in an injection pause.
  • the pressure booster unit 16 according to the schematic representation in the Figures 1 and 2 be hydraulically connected in various ways with the fuel injectors.
  • Figure 9.1 shows that the high-pressure pump 14, the pressure booster unit 16 with high-pressure fuel at a pressure level of about 2000 applied bar.
  • the pressure booster unit 16 in turn pressurizes the externally arranged high-pressure accumulator 20 with a pressure which is increased in accordance with the transmission ratio i of the two pressure booster 24, wherein it is an externally arranged high-pressure accumulator 20 according to the illustration 9.1. From this, in each case individual high-pressure lines 140 extend to the fuel injectors 22.
  • These supply in accordance with this piping variant Figure 9.1 a six-cylinder combustion engine.
  • FIG. 9.2 The representation according to FIG. 9.2 is to be taken in view of the variant according to 9.1 slightly modified casing variant.
  • the pressure booster unit 16 which in turn acts on the external high-pressure accumulator 20.
  • Between the individual fuel injectors 22 according to FIG. 9.2 runs through a single connecting pieces 144 indicated ring line 142.
  • the ring line 142 for connecting the fuel injectors 22 has a significant hydraulic advantage, because the storage volume in the fuel injectors 22 at low spatial distances reduces pressure drops and resulting pressure oscillations.
  • Rail disposed externally with respect to the pressure intensifier unit 16, that is to say the high-pressure accumulator 20 is dispensed with can, in addition, be provided via the ring line 142 in comparison to the embodiment variant according to FIG Figure 9.3 the number of necessary connections to the pressure booster unit 16 are reduced, cf. such as in the embodiments according to Figure 9.4 and 9.5 ,
  • FIG. 9.3 illustrated embodiment of the piping scheme are at the there schematically indicated pressure booster unit 16 six single high-pressure lines 140 to connect to the individual fuel injectors 22, while in the embodiment according to 9.3 facing embodiments according to the Figures 9.4 or 9.5 are connected to the pressure booster units 16 shown there only two single high-pressure lines 140, since the fuel injectors 22 are in turn connected to each other via connecting pieces 144 within the loop 142.
  • the high-pressure accumulator 20 is located externally with respect to the pressure booster unit 16 and acts on a connector 144 of the ring line 142 between the fuel injectors 22 directly.

Description

Stand der TechnikState of the art

EP 0 711 914 A1 bezieht sich auf ein druckgesteuertes Kraftstoffeinspritzsystem, bei dem mit Hilfe einer Hochdruckpumpe Kraftstoff auf einen ersten hohen Kraftstoffdruck von etwa 1200 bar komprimiert und in einem ersten Druckspeicher gespeichert wird. Weiterhin wird der unter Hochdruck stehende Kraftstoff auch in einen zweiten Druckspeicher gefördert, in welchem durch Regelung seiner Kraftstoffzufuhr mittels eines 2/2-Wege-Ventils ein zweiter hoher Kraftstoffdruck von ca. 400 bar aufrechterhalten wird. Über eine Ventilsteuereinheit wird entweder der tiefere oder der höhere Kraftstoffdruck in den Düsenraum eines Injektors geleitet. Dort wird durch den Druck ein federbelasteter Ventilkörper von seinem Ventilsitz abgehoben, so dass Kraftstoff aus der Düsenöffnung in den Brennraum austreten kann. EP 0 711 914 A1 refers to a pressure-controlled fuel injection system in which fuel is compressed by means of a high-pressure pump to a first high fuel pressure of about 1200 and stored in a first pressure accumulator. Furthermore, the high-pressure fuel is also conveyed into a second pressure accumulator, in which by controlling its fuel supply by means of a 2/2-way valve, a second high fuel pressure of about 400 bar is maintained. Via a valve control unit, either the lower or the higher fuel pressure is conducted into the nozzle chamber of an injector. There, a spring-loaded valve body is lifted from its valve seat by the pressure, so that fuel can escape from the nozzle opening into the combustion chamber.

Nachteilig bei diesem bekannten Kraftstoffeinspritzsystem ist der Umstand, dass zunächst der gesamte Kraftstoff erst auf das höhere Druckniveau komprimiert werden muss, um dann einen Teil des Kraftstoffs wieder auf das tiefere Druckniveau zu entlasten. Außerdem ist die Hochdruckpumpe, da sie von der Nockenwelle des Motors angetrieben wird, dauerhaft in Betrieb und zwar auch dann, wenn der gewünschte Druck im jeweiligen Druckspeicher bereits aufgebaut ist. Diese permanente Hochdruckerzeugung und die nachfolgende Entlastung auf das Niederdruckniveau stehen einem besseren Wirkungsgrad entgegen.A disadvantage of this known fuel injection system is the fact that first of all the entire fuel must first be compressed to the higher pressure level in order then to relieve some of the fuel back to the lower pressure level. In addition, the high-pressure pump, since it is driven by the camshaft of the engine, permanently in operation, even if the desired pressure in the respective pressure accumulator is already established. This permanent high pressure generation and the subsequent relief to the low pressure level counteract a better efficiency.

Die im Bereich von selbstzündenden Verbrennungskraftmaschinen verwendenden Hoch-druckkraftstoffpumpen sind derzeit in der Lage, Drücke bis etwa 2200 bar aufzubauen. Darüber hinausgehende Drücke sind entweder mit zweistufigen Hochdruckpumpen oder mit zusätzlichen Druckverstärkern außerhalb oder innerhalb der Kraftstoffinjektoren möglich. Zweistufige Hochdruckpumpen benötigen einen deutlich größeren Bauraum und sind somit nicht mit den derzeitigen Systemen kompatibel. Darüber hinaus wird die mechanische Belastung von Seiten der Pumpenentwicklung als kritisch eingestuft. Interne und externe Druckverstärker werden derzeit lediglich als lokale Druckverstärker für einzelne Injektoren eingesetzt, d.h. pro Injektor ist ein Druckverstärker im Einsatz. Dies bedeutet vom Aufwand her zunächst eine große Anzahl von zusätzlichen Komponenten und darüber hinaus von der Funktion her einen schlechten Wirkungsgrad bei druckverstärkter Einspritzung kleiner Mengen, da für jeden Druckverstärkungsvorgang ein Mindestumsatz an Steuermenge im Druckverstärker notwendig ist. Ein solcher zentraler Druckverstärker ist zum Beispiel aus EP 1 125 046 B1 bekannt.The high-pressure fuel pumps used in the field of self-igniting internal combustion engines are currently able to build up pressures of up to about 2200 bar. Exceeding pressures are possible either with two-stage high-pressure pumps or with additional pressure amplifiers outside or inside the fuel injectors. Two-stage high pressure pumps require a much larger space and are therefore not compatible with the current systems. In addition, the mechanical stress on the part of the pump development is classified as critical. Internal and external pressure amplifiers are currently used only as local pressure intensifiers for individual injectors used, ie per injector is a pressure booster in use. This means from the effort initially a large number of additional components and beyond the function of a poor efficiency in pressure-boosted injection small amounts, since for each pressure boosting process, a minimum conversion to control amount in the pressure booster is necessary. Such a central pressure booster is for example off EP 1 125 046 B1 known.

Aus der DE 199 39 422 A1 ist darüber hinaus ein Einspritzsystem bekannt, bei dem Kraftstoff durch einen zentralen, nur ein Kolbenelement aufweisenden Druckverstärker verdichtet und einem Hochdruckspeicher zugeführt wird, der die Injektoren versorgt.From the DE 199 39 422 A1 In addition, an injection system is known in which fuel is compressed by a central, having only one piston element having pressure booster and fed to a high-pressure accumulator which supplies the injectors.

Offenbarung der ErfindungDisclosure of the invention

Erfindungsgemäß wird ein Druckverstärker vorgeschlagen, der eine einzelne separate Baugruppe darstellt, und etwa der Größe eines üblicherweise eingesetzten Druckspeichers entspricht und auch dessen Funktion übernimmt. In diesem stellt eine gewöhnliche Hochdruckpumpe ein derzeit gängiges Druckniveau in der Größenordnung von etwa 2000 bar dar, welches im Folgenden als Mitteldruck bezeichnet wird. Der erfindungsgemäß vorgeschlagene Druckverstärker weist in vorteilhafter Weise mindestens zwei Kolben zur Erzielung der Druckverstärkung auf, die wechselweise betrieben werden und somit eine kontinuierliche Förderung bei Hochdruck, d.h. bei einem Druckniveau von > 2500 bar ermögli-chen. Die geförderte Menge kann daher auch ohne großen Hochdruckspeicher den einzel-nen Kraftstoffinjektoren zur Verfügung gestellt werden, da ein Druckabfall durch injektor-seitige Entnahme weitestgehend durch sofortige Nachförderung kompensiert werden kann.According to the invention, a pressure intensifier is proposed, which represents a single separate module, and corresponds approximately to the size of a commonly used pressure accumulator and also assumes its function. In this represents a common high-pressure pump is currently a common pressure level in the order of about 2000 bar, which is referred to below as the medium pressure. The pressure intensifier proposed according to the invention advantageously has at least two pistons for achieving the pressure boost, which are operated alternately and thus a continuous delivery at high pressure, i. at a pressure level of> 2500 bar. The delivered quantity can therefore be made available to the individual NEN fuel injectors even without large high-pressure accumulator, since a pressure drop can be compensated by injector-side removal largely by immediate Nachförderung.

Damit entfällt die aufwändige separate Druckverstärkung für jeden einzelnen im Rahmen eines Kraftstoffeinspritzsystems vorgesehene Kraftstoffinjektor, so dass funktionell der bedeutende Vorteil erreicht wird, dass bei Einspritzdrücken unterhalb des Maximaldrucks der Hochdruckpumpe die benötigte Menge ohne Aktivierung des Druckverstärkers in die einzelnen Kraftstoffinjektoren gefördert werden kann. Dies bedeutet gerade für kleinere in den Brennraum von selbstzündenden Verbrennungskraftmaschinen einzubringende Einspritzmengen eine deutliche Steigerung des hydraulischen Wirkungsgrades, bedingt durch den Entfall der bisher erforderlichen Druckverstärkersteuermenge.This eliminates the costly separate pressure boost for each provided in the context of a fuel injection system fuel injector so that functionally the significant advantage is achieved that at injection pressures below the maximum pressure of the high-pressure pump, the required amount can be promoted without activation of the pressure booster in the individual fuel injectors. This means just for smaller injected into the combustion chamber of self-igniting internal combustion engines injection quantities a significant increase in hydraulic efficiency, due to the elimination of the previously required pressure intensifier control amount.

Ebenso ist alternativ eine vereinfachte Ausführung des Druckverstärkers mit je nur einem Schaltventil und Druckverstärkerkolben denkbar, für den Fall, dass die Rückstellzeit des Druckverstärkerkolbens hinreichend kurz für die erforderliche Motordrehzahl und somit für die Aktivierungsfrequenz des Druckverstärkers ist. In diesem Falle kann ein anderes Übersetzungsverhältnis des Druckverstärkers notwendig sein.Likewise, alternatively, a simplified design of the pressure booster with only one switching valve and pressure booster piston is conceivable in the event that the reset time of the pressure booster piston is sufficiently short for the required engine speed and thus for the activation frequency of the booster. In this case, another gear ratio of the pressure booster may be necessary.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Anhand der Zeichnung wird die Erfindung nachstehend eingehender beschrieben.With reference to the drawing, the invention will be described below in more detail.

Es zeigt:

Figur 1
eine erste Ausführungsform des erfindungsgemäß vorgeschlagenen Hochdruckeinspritzsystems mit einer Druckverstärkereinheit,
Figur 2
zweite Ausführungsform des erfindungsgemäß vorgeschlagenen Hochdruckeinspritzsystems mit einer Druckverstärkereinheit, in der ein Zwischendruckspeicher und ein Hochdruckspeicher integriert sind,
Figur 3
eine Prinzipskizze der Druckverstärkungseinheit mit zwei Druckverstärkern,
Figur 4
eine weitere Ausführungsform der erfindungsgemäß vorgeschlagenen Druckverstärkereinheit (ohne Hochdruckspeicher),
Figur 5
eine Druckverstärkereinheit (mit integriertem Hochdruckspeicher),
Figur 6
der wechselweise Betrieb der Druckverstärkerkolben bei synchroner Einspritzung,
Figur 7
synchrone Einspritzungen bei synchronem Betrieb der Druckverstärkerkolben,
Figur 8
den wechselweisen Betrieb von Druckverstärkerkolben bei asynchroner Einspritzung,
Figuren 9.1 bis 9.5
Systembilder des erfindungsgemäß vorgeschlagenen Hochdruckspeichereinspritzsystem mit Verrohrungsvarianten.
It shows:
FIG. 1
A first embodiment of the present invention proposed high-pressure injection system with a pressure booster unit,
FIG. 2
second embodiment of the present invention proposed high-pressure injection system with a pressure booster unit in which an intermediate pressure accumulator and a high-pressure accumulator are integrated,
FIG. 3
a schematic diagram of the pressure amplification unit with two pressure amplifiers,
FIG. 4
a further embodiment of the pressure booster unit proposed according to the invention (without high-pressure accumulator),
FIG. 5
a pressure booster unit (with integrated high pressure accumulator),
FIG. 6
the alternating operation of the pressure intensifier pistons with synchronous injection,
FIG. 7
synchronous injections during synchronous operation of the pressure intensifier pistons,
FIG. 8
the alternating operation of pressure intensifier pistons in asynchronous injection,
FIGS. 9.1 to 9.5
System pictures of the inventively proposed high-pressure storage injection system with piping variants.

Ausführungsformenembodiments

Der Darstellung gemäß Figur 1 ist eine erste Ausführungsform des Hochdruckeinspritzsystems zu entnehmen. Das Hochdruckeinspritzsystem 10 gemäß der Darstellung in Figur 1 umfasst neben einem Tank 12 eine Hochdruckpumpe 14. Die Hochdruckpumpe beaufschlagt eine Druckverstärkereinheit 16, die gemäß dieser ersten Ausführungsform ein Zwischenrail 18 sowie einen optional aktivierbaren Druckverstärker 24 umfasst. Die Druckverstärkereinheit 16 ihrerseits beaufschlagt einen extern angeordneten Hochdruckspeicher 20, der seinerseits eine Anzahl von Hochdruckanschlüssen 26 aufweist. Über die Hochdruckanschlüsse 26, die am Hochdruckspeicher 20 in einer Anzahl vorgesehen sind, die der Anzahl mit Kraftstoff zu versorgenden Kraftstoffinjektoren 22 entspricht, wird die in Figur 1 nicht dargestellte Verbrennungskraftmaschine versorgt. Über die gestrichelten Linien von dem Kraftstoffinjektor 22 bzw. von der Druckverstärkereinheit 16, wird Steuer- bzw. Leckagemenge zum Tank 12 des Hochdruckspeichereinspritzsystems 10 zurückgefördert.The representation according to FIG. 1 a first embodiment of the high-pressure injection system can be seen. The high-pressure injection system 10 as shown in FIG FIG. 1 In addition to a tank 12, a high-pressure pump 14 is provided. The high-pressure pump acts on a pressure booster unit 16 which, according to this first embodiment, comprises an intermediate rail 18 and an optionally activatable pressure booster 24. The pressure intensifier unit 16 in turn acts on an externally arranged high pressure accumulator 20, which in turn has a number of high pressure ports 26. About the high pressure ports 26, which are provided on the high-pressure accumulator 20 in a number corresponding to the number to be supplied with fuel fuel injectors 22, the in FIG. 1 supplied internal combustion engine, not shown. Via the dashed lines from the fuel injector 22 and from the pressure intensifier unit 16, control or leakage amount is conveyed back to the tank 12 of the high-pressure accumulator injection system 10.

Figur 2 zeigt eine zweite Ausführungsform des erfindungsgemäß vorgeschlagenen Hochdruckeinspritzsystems, bei dem im Unterschied zur Darstellung gemäß Figur 1 die Druckverstärkereinheit 16 das Zwischenrail 18, den optional aktivierbaren Druckverstärker 24 sowie den Hochdruckspeicher 20 als integriertes Bauteil umfasst. In diesem Falle sind die Hochdruckanschlüsse 26 an der Druckverstärkereinheit 16 in einer Anzahl vorgesehen, die der Anzahl mit Kraftstoff zu versorgender Kraftstoffinjektoren 22 entspricht. Wie aus der Darstellung gemäß Figur 2 hervorgeht, wird Leckage- bzw. Steuermenge über die gestrichelt angedeuteten Linien sowohl von der Druckverstärkereinheit 16 als auch von dem mindestens einen Kraftstoffinjektor 22 zum Tank 12 des Hochdruckspeichereinspritzsystems 10 zurückgeleitet. FIG. 2 shows a second embodiment of the present invention proposed high-pressure injection system, in which, in contrast to the representation according to FIG. 1 the pressure booster unit 16 comprises the intermediate rail 18, the optionally activatable pressure booster 24 and the high-pressure accumulator 20 as an integrated component. In this case, the high pressure ports 26 are provided on the pressure booster unit 16 in a number corresponding to the number of fuel injectors 22 to be supplied with fuel. As shown in the illustration FIG. 2 As can be seen, the leakage or control quantity is returned via the lines indicated by dashed lines both from the pressure intensifier unit 16 and from the at least one fuel injector 22 to the tank 12 of the high-pressure accumulator injection system 10.

Figur 3 zeigt den schematischen Aufbau des Druckverstärkers, von denen je zwei in den in Figur 1 und 2 dargestellten Druckverstärkereinheiten verbaut sind. FIG. 3 shows the schematic structure of the booster, of which two in the in FIGS. 1 and 2 illustrated pressure booster units are installed.

Wie aus der Darstellung gemäß Figur 3 hervorgeht, umfasst ein Druckverstärker 24, von dem mindestens einer in einer Druckverstärkungseinheit 16 verbaut ist, einen Grundkörper 30. Im Grundkörper 30 befinden sich Druckverstärkerkolben 32, 33. Die in den Figuren 1 und 2 dargestellten Druckverstärkereinheiten 16 umfassen jeweils zwei Druckverstärker 24.As shown in the illustration FIG. 3 a pressure amplifier 24, of which at least one is installed in a pressure amplification unit 16, comprises a base body 30. In the base body 30 are pressure booster piston 32, 33. The in the Figures 1 and 2 Pressure booster units 16 shown each comprise two pressure boosters 24.

Im Grundkörper 30 ist der Druckverstärkerkolben 32 angeordnet, der ein erstes Kolbenteil 34 in größerem Durchmesser sowie ein zweites Kolbenteil 36 in einem geringeren Durchmesser aufweist. Am ersten Druckkolbenteil 34 befindet sich ein ringförmig ausgebildeter Bund 38, an dem sich eine Rückstellfeder 40 abstützt. Die Rückstellfeder 40 stützt sich ferner an einer Ringfläche eines Kolbenführungskörpers 42 ab.In the main body 30 of the pressure booster piston 32 is arranged, which has a first piston part 34 in a larger diameter and a second piston part 36 in a smaller diameter. On the first pressure piston part 34 is an annular collar 38, on which a return spring 40 is supported. The return spring 40 is further supported on an annular surface of a piston guide body 42.

Im Grundkörper 30 des in Figur 3 dargestellten Druckverstärkers 24 befindet sich ein Hochdruckventil 44 sowie ein Füllventil 46. Diese beiden Ventile 44, 46 werden bevorzugt als Rückschlagventile ausgeführt. Das Hochdruckventil 44 befindet sich in einer Speicherzuleitung 54, die mit einem Hochdruckraum 60 in Verbindung steht. Der Hochdruckraum 60 wird einerseits durch den Kolbenführungskörper 42 und andererseits durch eine Hochdruckfläche 64 begrenzt.In the main body 30 of the in FIG. 3 illustrated pressure booster 24 is a high pressure valve 44 and a filling valve 46. These two valves 44, 46 are preferred designed as check valves. The high-pressure valve 44 is located in a storage supply line 54 which communicates with a high-pressure chamber 60. The high-pressure chamber 60 is limited on the one hand by the piston guide body 42 and on the other hand by a high-pressure surface 64.

Das Füllventil 46 befindet sich in einer hydraulischen Leitung, die gemäß der Darstellung in Figur 3 einen Steuerraum 62 über ein Schaltventil 50 und einen Bypass mit einem Speichervolumen 58 verbindet. Des Weiteren ist in den Grundkörper 30 des in Figur 3 dargestellten Druckverstärkers 24 das Schaltventil 50 integriert, welches zum Beispiel als Magnetventil betätigtes Schaltventil, als 3/2-Wege-Ventil ausgebildet sein kann.The filling valve 46 is located in a hydraulic line, which, as shown in FIG FIG. 3 connects a control chamber 62 via a switching valve 50 and a bypass with a storage volume 58. Furthermore, in the main body 30 of the in FIG. 3 illustrated pressure intensifier 24, the switching valve 50 is integrated, which may be formed, for example, operated as a solenoid valve switching valve, as a 3/2-way valve.

Vom Grundkörper 30 des Druckverstärkers 24 gemäß der Darstellung in Figur 3 erstreckt sich einerseits ein Druckverstärkerrücklauf 56, der sich abströmseitig hinter dem Schaltventil 50 befindet, die Speicherzuleitung 54 mit integriertem Hochdruckventil 44, welche sich zum Hochdruckspeicher 20 gemäß der Systemübersichten in Figur 1 und 2 erstreckt sowie ein Druckverstärkerzulauf 52, der über die in den Figuren 1 und 2 dargestellte Hochdruckpumpe 14 beaufschlagt ist. Aus der Darstellung gemäß Figur 3 ergibt sich zudem, dass das Speichervolumen 58, welches auch als Mitteldruckspeicher bezeichnet wird, über einen Bypass 68 mit dem Steuerraum 62 in Verbindung steht.From the main body 30 of the pressure booster 24 as shown in FIG FIG. 3 extends on the one hand, a pressure booster 56, which is located downstream of the switching valve 50, the storage supply line 54 with integrated high-pressure valve 44, which is the high-pressure accumulator 20 according to the system overviews in FIGS. 1 and 2 extends as well as a pressure booster inlet 52, via the in the Figures 1 and 2 shown high-pressure pump 14 is acted upon. From the illustration according to FIG. 3 also results that the storage volume 58, which is also referred to as a medium-pressure accumulator, communicates via a bypass 68 with the control chamber 62.

Bei Einspritzdrücken unterhalb des Maximalförderdrucks der Hochdruckpumpe 14 wird ein hier so bezeichneter Mitteldruck von der Hochdruckpumpe 14 über den Druckverstärkerzulauf 52 in das ein- oder mehrteilig ausgebildete Speichervolumen 58 und weiter über das Füllventil 46 und das Hochdruckventil 44 direkt zur Speicherzuleitung 54 gefördert. Von dort gelangt es entweder in einen externen Hochdruckspeicher 20 - wie in Figur 1 dargestellt - oder über den internen Hochdruckspeicher - zu den Kraftstoffinjektoren 22, wie in Figur 2 dargestellt.At injection pressures below the maximum delivery pressure of the high-pressure pump 14, a medium pressure designated here by the high pressure pump 14 via the pressure booster inlet 52 in the one or more parts trained storage volume 58 and further promoted via the filling valve 46 and the high pressure valve 44 directly to the storage feed 54. From there it enters either an external high-pressure accumulator 20 - as in FIG. 1 represented - or via the internal high-pressure accumulator - to the fuel injectors 22, as in FIG. 2 shown.

In diesem Falle wird der Druckverstärker 24 gemäß der schematischen Darstellung in Figur 3 im Bypassbetrieb betrieben, in dem keine Druckverstärkung notwendig ist und daher auch keine nennenswerte Wirkungsgradverluste auftreten. Im Bypassbetrieb wird gleichzeitig durch alle zur Verfügung stehenden Druckverstärker 24 einer Druckverstärkereinheit 16 - wie in den Figuren 1 und 2 dargestellt - gefördert.In this case, the pressure booster 24 is operated according to the schematic representation in Figure 3 in the bypass mode in which no pressure boosting is necessary and therefore no appreciable efficiency losses occur. In bypass operation is simultaneously by all available pressure booster 24 a pressure booster unit 16 - as in the Figures 1 and 2 presented - promoted.

Bei erforderlicher Druckverstärkung können die Druckverstärker 24 der Druckverstärkereinheit 16 wechselweise oder gleichzeitig eingesetzt werden. In jedem dieser Fälle wird das entsprechende Schaltventil 50, bei dem es sich bevorzugt um ein 3/2-Wege-Ventil handelt, geschaltet. Der Steuerraum 62 des Druckverstärkerkolbens 32 wird aufgrund der Aktivierung des Schaltventiles 50 mit dem Druckverstärkerrücklauf 56 verbunden und demzufolge druckentlastet. Aufgrund dessen steigt der Druck im Hochdruckraum 60 des Druckverstärkers 24, bis sich ein Kräftegleichgewicht zwischen dem Hochdruck an der Hochdruckfläche 64 des Hochdruckkolbens 32 und der durch die Rückstellfeder 40 erzeugten Kraft einerseits und dem Mitteldruck an der Mitteldruckfläche 66 der Druckverstärkerkolben 32, 33 andererseits eingestellt hat.When pressure amplification is required, the pressure amplifiers 24 of the pressure booster unit 16 can be used alternately or simultaneously. In each of these cases, the corresponding switching valve 50, which is preferably a 3/2-way valve, is switched. The control space 62 of the pressure intensifier piston 32 becomes due to the activation the switching valve 50 is connected to the pressure booster return 56 and therefore depressurized. Due to this, the pressure in the high-pressure chamber 60 of the pressure intensifier 24 increases until an equilibrium of forces has been established between the high pressure on the high-pressure surface 64 of the high-pressure piston 32 and the force generated by the return spring 40 and the mean pressure at the medium-pressure surface 66 of the pressure intensifier pistons 32, 33 ,

Vorzugsweise entspricht das durch die beiden Druckflächen 64 bzw. 66 definierte Übersetzungsverhältnis i dem Quotienten aus gewünschten Maximaldruck, der an der Speicherzuleitung 54 gefordert wird und dem Hochdruckpumpenförderdruck. Somit wird die Hochdruckmenge durch das Hochdruckventil 44 nachgefördert, wenn am Hochdruckanschluss, d.h. in der Speicherzuleitung 54 der Druck aufgrund von Mengenentnahme absinkt. Über das Füllventil 46 ist die Verbindung zum Speichervolumen 58 geschlossen.The transmission ratio i defined by the two pressure surfaces 64 and 66 preferably corresponds to the quotient of the desired maximum pressure required at the storage supply line 54 and the high-pressure pump delivery pressure. Thus, the high pressure amount is fed back through the high pressure valve 44 when at the high pressure port, i. in the storage supply line 54, the pressure drops due to quantity removal. About the filling valve 46, the connection to the storage volume 58 is closed.

Beim Deaktivieren des Schaltventiles 50 wird der Steuerraum 62 des Hochdruckkolbens 32 mit dem Speichervolumen 58 verbunden, wodurch der Druck im Steuerraum 62 ansteigt und der Druckverstärkerkolben 32, 33 bei hydraulischem Kraftausgleich durch die Federkraft der Rückstellfeder 34 an seiner Anschlagbegrenzung 48 positioniert wird.When deactivating the switching valve 50, the control chamber 62 of the high pressure piston 32 is connected to the storage volume 58, whereby the pressure in the control chamber 62 increases and the pressure booster piston 32, 33 is positioned at hydraulic force balance by the spring force of the return spring 34 at its stop limit 48.

Vorzugsweise wird die Aktivierung der jeweils einem Druckverstärker 24 zugeordneten Schaltventile 50 mit den Einspritzungen synchronisiert, so dass pro Zylinder der mit Kraftstoff zu versorgenden Verbrennungskraftmaschine und jeweils 720° Kurbelwellenwinkel bei einer Viertaktverbrennungskraftmaschine ein Förderhub des Druckverstärkers 24 erfolgt. Entsprechend ist sichergestellt, dass die Rückstellzeit eines jeden Druckverstärkerkolbens 32 bzw. 33 des mindestens einen Druckverstärkers 24 hinreichend kurz ist, um bei einer mit zwei Druckverstärkern 24 ausgestatteten Druckverstärkereinheit 16 bei jeder zweiten Einspritzung fördern zu können.Preferably, the activation of each of a pressure intensifier 24 associated switching valves 50 is synchronized with the injections, so that per cylinder of fuel to be supplied internal combustion engine and each 720 ° crankshaft angle in a four-stroke internal combustion engine, a delivery stroke of the booster 24 takes place. Accordingly, it is ensured that the reset time of each pressure booster piston 32 or 33 of the at least one pressure booster 24 is sufficiently short in order to be able to deliver at every second injection at a pressure booster unit 16 equipped with two pressure booster 24.

Die Druckverstärkereinheit 16 gemäß den Darstellungen der Figuren 1 und 2 umfasst außer dem Zwischenspeicher (Zwischenrail) vorzugsweise zwei Druckverstärker 24 und gegebenenfalls - wie in der Ausführungsform gemäß Figur 2 dargestellt - einen Hochdruckspeicher 20 (Hochdruckrail), der in die Druckverstärkereinheit 16 integriert ist.The pressure booster unit 16 according to the representations of Figures 1 and 2 In addition to the buffer (Zwischenrail) preferably comprises two pressure booster 24 and optionally - as in the embodiment according to FIG. 2 illustrated - a high-pressure accumulator 20 (high-pressure rail), which is integrated in the pressure booster unit 16.

In den Figuren 4 und 5 sind verschiedene Ausführungsformen von Druckverstärkereinheiten, die in den Figuren 1 und 2 nur schematisch dargestellt sind, wiedergegeben. Der Zwischenspeicher 18 (Zwischenrail) stellt nicht notwendigerweise ein separates Bauteil dar, sondern teilt sich auf ein Speichervolumen 38 (vgl. Darstellung gemäß Figur 3) der vorzugsweise zwei innerhalb einer Druckverstärkereinheit 16 verbauten Druckverstärker 24 auf.In the FIGS. 4 and 5 are various embodiments of pressure booster units incorporated in the Figures 1 and 2 are shown only schematically reproduced. The buffer 18 (Zwischenrail) does not necessarily represent a separate component, but is divided into a storage volume 38 (see FIG. 3 ) preferably two built in a pressure booster unit 16 pressure booster 24.

Wie zum Beispiel aus der Darstellung gemäß Figur 4 hervorgeht, kann die Druckverstärkereinheit 16 einen U-förmig ausgebildeten Zentralkörper 94 umfassen, der Speichertöpfe 92 aufweist, in denen die einzelnen Druckverstärker 24 der Druckverstärkereinheit 16 eingelassen sind. An einer Stirnseite des Zentralkörpers 94 befindet sich jeweils eine erste Schalteinheit 84 sowie eine zweite Schalteinheit 86, jeweils ausgebildet als 3/2-Wege-Ventil 50. Seitlich am U-förmig ausgebildeten Zentralkörper 94 der Druckverstärkereinheit 16 sind Anschlüsse 82 ausgeführt, bei denen es sich um die in Figur 3 dargestellten Anschlüsse 82, nämlich Druckverstärkerzulauf 52, Speicherzuleitung 54 sowie Druckverstärkerrücklauf 56 handelt. Am Druckverstärkerzulauf 52, vgl. auch Bezugszeichen 98, wird zum Beispiel die in Figur 1 dargestellte Hochdruckpumpe 14 angeschlossen, vgl. Position 98 in Figur 1. Des Weiteren umfassen die Anschlüsse am 82 U-förmig ausgebildeten Zentralkörper 94 der Druckverstärkereinheit 16 gemäß der Darstellung in Figur 4, Hochdruckanschlüsse 100, die zum Beispiel zum in Figur 1 dargestellten Hochdruckspeicher 20 führen.As for example from the illustration according to FIG. 4 As can be seen, the pressure booster unit 16 may comprise a U-shaped central body 94 having storage pots 92, in which the individual pressure booster 24 of the booster unit 16 are embedded. On one end face of the central body 94 is in each case a first switching unit 84 and a second switching unit 86, each formed as a 3/2-way valve 50. Side of the U-shaped central body 94 of the pressure booster unit 16 ports 82 are executed, in which there around the in FIG. 3 represented connections 82, namely pressure booster inlet 52, storage supply line 54 and pressure booster 56 return. At the pressure booster inlet 52, cf. also reference numeral 98, for example, the in FIG. 1 shown high pressure pump 14 connected, see. Position 98 in FIG. 1 , Furthermore, the connections on the 82 U-shaped central body 94 of the pressure booster unit 16 as shown in FIG FIG. 4 , High Pressure Connections 100, for example, to the in FIG. 1 lead described high-pressure accumulator 20 lead.

Aus der Darstellung gemäß Figur 4 geht zudem hervor, dass die beiden Druckverstärker 24, von denen der Druckverstärker 24 den Druckverstärkerkolben 32 und der Druckverstärker 24 den Druckverstärkerkolben 33 aufweist, parallel zueinander angeordnet sind. Der Druckverstärker 24 mit Druckverstärkerkolben 32 ist inaktiv, der andere Druckverstärker 24 mit Druckverstärkerkolben 33 ist aktiv. Am Zentralkörper 94 der Druckverstärkereinheit 16 befindet sich ein Druckregelventil 102 sowie ein Drucksensor 104. Aus Figur 4 lässt sich des Weiteren entnehmen, dass der aktive der beiden Druckverstärker 24 entsprechend des Druckverstärkungsverhältnisses i verdichteten Kraftstoff über die Speicherzuleitungen 54 bzw. 100 zu dem in Figur 1 dargestellten Hochdruckspeicher 20 führt. Der Aufbau der in der Ausführungsform gemäß Figur 4 dargestellten Druckverstärker 24 entspricht im Wesentlichen der Darstellung der Druckverstärker 24 gemäß Figur 3.From the illustration according to FIG. 4 also shows that the two pressure amplifiers 24, of which the pressure booster 24, the pressure booster piston 32 and the pressure booster 24 has the pressure booster piston 33, are arranged parallel to each other. The pressure booster 24 with pressure booster piston 32 is inactive, the other pressure booster 24 with pressure booster piston 33 is active. At the central body 94 of the pressure booster unit 16 is a pressure control valve 102 and a pressure sensor 104. Off FIG. 4 can be further seen that the active of the two pressure booster 24 compressed according to the pressure boosting ratio i fuel via the memory leads 54 and 100 to the in FIG. 1 shown high-pressure accumulator 20 leads. The structure of in the embodiment according to FIG. 4 illustrated pressure amplifier 24 substantially corresponds to the representation of the pressure booster 24 according to FIG. 3 ,

Die Druckverstärkereinheit 16 in der in Figur 5 dargestellten Ausführungsform weist ebenfalls Anschlüsse 82 auf, die jeweils den Druckverstärkerzulauf 52 sowie die Speicherzuleitung 54 repräsentieren. Der Druckverstärkerrücklauf ist nicht dargestellt.The pressure booster unit 16 in the in FIG. 5 illustrated embodiment also has ports 82, each representing the pressure booster inlet 52 and the memory feed 54. The pressure booster return is not shown.

In den Figuren 4 und 5 sind jeweils Druckverstärkereinheiten 16 dargestellt, die eine reduzierte Baulänge aufweisen, die aufgrund des in U-Form ausgebildeten einteiligen Zentralkörpers 94 erreicht wird. Des Weiteren sind in den Ausführungsformen gemäß der Figuren 4 und 5 Anschlussmöglichkeiten für den Drucksensor 104 bzw. das dort schematisch dargestellte Druckregelventil 102 an der Stirnseite des einteilig ausgebildeten Zentralkörpers vorgesehen.In the FIGS. 4 and 5 each pressure booster units 16 are shown, which have a reduced overall length, which is achieved due to the formed in a U-shaped one-piece central body 94. Furthermore, in the embodiments according to the FIGS. 4 and 5 Connection possibilities for the pressure sensor 104 or the one shown there schematically Pressure control valve 102 provided on the end face of the integrally formed central body.

Während Figur 4 eine Ausführungsvariante der ersten Ausführungsform gemäß Figur 1 darstellt, zeigt Figur 5 eine Ausführungsvariante der zweiten Ausführungsform gemäß Figur 2 mit integriertem Hochdruckspeicher 20.While FIG. 4 an embodiment of the first embodiment according to FIG. 1 represents shows FIG. 5 an embodiment of the second embodiment according to FIG. 2 with integrated high pressure accumulator 20.

Aus der Darstellung gemäß Figur 5 lässt sich zum Beispiel entnehmen, dass die Druckverstärkereinheit 16 eine sehr kompakte Bauform aufweist, was durch den einteilig ausgebildeten Zentralkörper 94 erreicht wird. Auch in dieser Ausführungsform der Druckverstärkereinheit 16 gemäß der schematischen Wiedergabe in der Figur 1, sind zwei Druckspeichertöpfe 92 vorgesehen, die nebeneinander platziert sind. Den beiden Druckspeichertöpfen 92 gegenüberliegend befinden sich am einteiligen Zentralkörper 94 die erste Schalteinheit 84 bzw. die zweite Schalteinheit 86, die zum Beispiel als Magnetventile ausgebildet sein können, vgl. Position 50 in Figur 3.From the illustration according to FIG. 5 can be seen, for example, that the pressure booster unit 16 has a very compact design, which is achieved by the integrally formed central body 94. Also in this embodiment, the pressure booster unit 16 according to the schematic representation in the FIG. 1 , two pressure storage pots 92 are provided, which are placed side by side. The two pressure accumulator heads 92 are located opposite the one-piece central body 94, the first switching unit 84 and the second switching unit 86, which may be formed, for example, as solenoid valves, see. Position 50 in FIG. 3 ,

Aus der Darstellung gemäß Figur 5 geht eine Ausführungsform der Druckverstärkereinheit 16 mit integriertem Hochdruckspeicher gemäß Figur 2 hervor.From the illustration according to FIG. 5 is an embodiment of the pressure intensifier unit 16 with integrated high-pressure accumulator according to FIG. 2 out.

Der Darstellung gemäß Figur 5 ist ebenfalls eine Druckverstärkereinheit 16 mit einem hier ebenfalls analog zu Figur 4 einteilig ausgebildeten Zentralkörper 94 zu entnehmen. Gemäß dieser Ausführungsform befinden sich die beiden Druckspeichertöpfe 92 sowie die erste Schalteinheit 84 und die zweite Schalteinheit 86 einander nebeneinander liegend am einteiligen Zentralkörper 94. In der Darstellung gemäß Figur 5 bezeichnet das Bezugszeichen 98 einen Pumpenanschluss analog zu Bezugszeichen 52 in der Ausführungsform gemäß Figur 3, womit der Druckverstärkereinheit-Zulauf bezeichnet ist. Das Bezugszeichen 100 hingegen kennzeichnet einen Hochdruckanschluss, analog zum Bezugszeichen 54 in der Ausführungsform gemäß Figur 3, dort werden die Kraftstoffinjektoren bzw. Hochdruckleitungen die zu diesen verlaufen, angeschlossen.The representation according to FIG. 5 is also a pressure amplifier unit 16 with a here also analogous to FIG. 4 to take one-piece formed central body 94. According to this embodiment, the two pressure storage pots 92 and the first switching unit 84 and the second switching unit 86 are adjacent to each other lying on the one-piece central body 94. In the illustration according to FIG. 5 reference numeral 98 denotes a pump port analogous to reference numeral 52 in the embodiment according to FIG FIG. 3 , which denotes the pressure booster unit inlet. The reference numeral 100, however, denotes a high pressure port, analogous to reference numeral 54 in the embodiment according to FIG. 3 , there are the fuel injectors or high pressure lines that run to these, connected.

Bei der in Figur 5 dargestellten Ausführungsform der Druckverstärkereinheit 16 handelt es sich um eine solche, mit der zum Beispiel eine 4-Zylinderverbrennungskraftmaschine mit unter Systemdruck stehendem Kraftstoff versorgt werden kann. Seitlich am einteiligen Zentralkörper 94 befinden sich die Anschlüsse 82. Zusammen mit den seitlich am Zentralkörper 94 angeordneten Hochdruckanschlüssen 82 bzw. 100 können an der in Figur 5 dargestellten Druckverstärkereinheit 16 zum Beispiel 4 Kraftstoffinjektoren bzw. 4 Hochdruckleitungen, die zu 4 Kraftstoffinjektoren führen, angeschlossen werden.At the in FIG. 5 The illustrated embodiment of the pressure booster unit 16 is one with which, for example, a 4-cylinder internal combustion engine can be supplied with under system pressure fuel. On the side of the one-piece central body 94 are the connections 82. Together with the side of the central body 94 arranged high-pressure connections 82 and 100 can be connected to the in FIG. 5 For example, 4 fuel injectors or 4 high-pressure lines leading to 4 fuel injectors shown connected.

Figur 6 zeigt einen wechselweisen Betrieb zweier Druckverstärkerkolben bei synchroner Einspritzung. FIG. 6 shows an alternating operation of two pressure booster piston with synchronous injection.

Aus Figur 6 geht hervor, dass ein Kolbenhub h eines ersten Druckverstärkerkolbens 32 und eines zweiten - gestrichelt angedeuteten - Druckverstärkerkolbens 33 über der Zeit aufgetragen ist. Mit Bezugszeichen 22 ist die Aktivierung eines jeden Kraftstoffinjektors 22 dargestellt, wobei die Kraftstoffinjektoren 22 eine zum Beispiel jeweils rampenförmig verlaufende Einspritzcharakteristik aufweisen, während der Kraftstoff in die jeweiligen Zylinder der Verbrennungskraftmaschine eingebracht wird. Neben einer rampenförmig verlaufenden Einspritzcharakteristik können auch mehrfach Einspritzungen gefahren werden, oder es lassen sich beliebige weitere Einspritzstrategien implementieren. Wie aus der Darstellung gemäß Figur 6 hervorgeht, können jeweilige Hubwege 112 und 114 bei wechselweisem Betrieb 110 der Druckverstärkerkolben 32, 33 einander geringfügig überlappen. Während der erste Hubweg 112 und der zweite Hubweg 114 des ersten Druckverstärkerkolbens 32 in durchgezogenen Linien dargestellt ist, werden demgegenüber der erste Hubweg 112 sowie der zweite Hubweg 114 des zweiten Druckverstärkerkolbens 33 in gestrichelter Darstellung angedeutet. Der in Figur 6 durch Bezugszeichen 110 angedeutete wechselweise Betrieb der Druckverstärkereinheit 16 setzt voraus, dass die schematisch in den Figuren 1 und 2 dargestellte Druckverstärkereinheit 16 zwei Druckverstärker 24 gemäß der Darstellung in Figur 3 umfasst.Out FIG. 6 shows that a piston stroke h of a first pressure booster piston 32 and a second - indicated by dashed lines - pressure booster piston 33 is plotted over time. Reference numeral 22 represents the activation of each fuel injector 22, wherein the fuel injectors 22 have, for example, an in each case ramp-shaped injection characteristic, while the fuel is introduced into the respective cylinders of the internal combustion engine. In addition to a ramp-shaped injection characteristic, multiple injections can also be run, or any further injection strategies can be implemented. As shown in the illustration FIG. 6 As can be seen, respective strokes 112 and 114 may overlap each other slightly in alternate operation 110 of the intensifier pistons 32,33. While the first stroke 112 and the second stroke 114 of the first pressure booster piston 32 are shown in solid lines, in contrast, the first stroke 112 and the second stroke 114 of the second pressure booster piston 33 are indicated in dashed lines. The in FIG. 6 indicated by reference numeral 110 alternately operation of the pressure booster unit 16 assumes that the schematic in the Figures 1 and 2 illustrated pressure booster unit 16 two pressure booster 24 as shown in FIG FIG. 3 includes.

Der Darstellung gemäß Figur 7 lässt sich ein synchroner Betrieb einer Druckverstärkereinheit 16 mit zwei Druckverstärkern 24 entnehmen. Aus den in Figur 7 dargestellten Hubverläufen des ersten Hubes 112 und des zweiten Hubes 114 geht hervor, dass in diesem Falle der erste Hochdruckkolben 32 sowie der zweite - angestrichelt angedeutete - Hochdruckkolben 33 synchron betrieben werden. In diesem Falle fallen jeweils die ersten Hubwege 112 sowie die zweiten Hubwege 114 zusammen. Durch die einander überlappenden Förderhübe 112 bzw. 114 der beiden Druckverstärkerkolben 32 und 33 lässt sich die Fördermenge steigern und der Druckabfall im Hochdruckspeicher 20 des Hochdruckeinspritzsystems 10 gemäß der schematischen Übersichtszeichnungen in den Figuren 1 und 2 weiter reduzieren. Die einzelnen Einspritzvorgänge erfolgen vorzugsweise synchron zur Förderung - wie in der Darstellung gemäß Figur 7 angedeutet - um auf diese Weise den Druckabfall gering zu halten. Wie in Zusammenhang mit Figur 8 dargestellt ist, welche einen wechselweisen Betrieb der Druckverstärkerkolben bei asynchroner Einspritzung zeigt, können die Einspritzungen auch erforderlichenfalls zwischen den einzelnen Druckverstärkerhüben 112 und 114 des ersten Druckverstärkerkolbens 32 und des zweiten Druckverstärkerkolbens 33 vorgenommen werden. Dazu kann in den Pausen zwischen den einzelnen Einspritzvorgängen eine Nachförderung vorgesehen sein, wie in der Darstellung gemäß Figur 10 angedeutet. Im Unterschied zur Darstellung gemäß Figur 7 führen der erste Druckverstärkerkolben 32 bzw. der zweite Druckverstärkerkolben 33 in den Einspritzpausen der hier beispielhaft herausgegriffenen Kraftstoffinjektoren 22 einen ersten Hub 112 aus. Ein weiterer Hub 114 kann teilweise, ganz oder gar nicht mit einer Einspritzung zusammenfallen. Charakterisierend ist in diesem Zusammenhang, dass der erste Hub 112 nicht mit der Einspritzung zusammenfällt, sondern in einer Einspritzpause erfolgt.The representation according to FIG. 7 can be a synchronous operation of a pressure booster unit 16 with two pressure amplifiers 24 refer. From the in FIG. 7 shown Hubverläufen the first stroke 112 and the second stroke 114 shows that in this case the first high-pressure piston 32 and the second - dashed lines indicated - high-pressure piston 33 are operated synchronously. In this case fall respectively the first strokes 112 and the second strokes 114 together. By the overlapping delivery strokes 112 and 114 of the two pressure booster piston 32 and 33, the flow rate can be increased and the pressure drop in the high pressure accumulator 20 of the high pressure injection system 10 according to the schematic overview drawings in the Figures 1 and 2 further reduce. The individual injection processes preferably take place synchronously with the delivery - as shown in the illustration FIG. 7 indicated - in order to keep the pressure drop low in this way. As related to FIG. 8 Also, if necessary, the injections can be made between the individual intensifier strokes 112 and 114 of the first pressure intensifier piston 32 and the second pressure intensifier piston 33, which shows an alternate operation of the pressure booster piston in asynchronous injection. For this purpose, an after-delivery may be provided in the pauses between the individual injection processes, as indicated in the illustration according to FIG. In difference for illustration according to FIG. 7 lead the first pressure booster piston 32 and the second pressure booster piston 33 in the injection pauses of the exemplary fuel injectors 22 picked out here, a first stroke 112 from. A further hub 114 may partially, completely or not coincide with an injection. Characteristic in this context is that the first hub 112 does not coincide with the injection, but takes place in an injection pause.

Wie aus der Figurensequenz der Figuren 9.1 bis 9.5 hervorgeht, kann die Druckverstärkereinheit 16 gemäß der schematischen Darstellung in den Figuren 1 und 2 auf verschiedene Art und Weise mit den Kraftstoffinjektoren hydraulisch verbunden werden.As from the figure sequence the FIGS. 9.1 to 9.5 As can be seen, the pressure booster unit 16 according to the schematic representation in the Figures 1 and 2 be hydraulically connected in various ways with the fuel injectors.

Figur 9.1 zeigt, dass die Hochdruckpumpe 14 die Druckverstärkereinheit 16 mit unter Hochdruck stehendem Kraftstoff bei einem Druckniveau von etwa 2000 bar beaufschlagt. Die Druckverstärkereinheit 16 wiederum beaufschlagt den extern angeordneten Hochdruckspeicher 20 mit einem Druck der entsprechend des Übersetzungsverhältnisses i der beiden Druckverstärker 24 erhöht ist, wobei es sich gemäß der Darstellung 9.1 um einen extern angeordneten Hochdruckspeicher 20 handelt. Von diesem aus verlaufen jeweils einzelne Hochdruckleitungen 140 zu den Kraftstoffinjektoren 22. Diese versorgen in dieser Verrohrungsvariante gemäß Figur 9.1 eine Sechszylinderverbrennungskraftmaschine. Figure 9.1 shows that the high-pressure pump 14, the pressure booster unit 16 with high-pressure fuel at a pressure level of about 2000 applied bar. The pressure booster unit 16 in turn pressurizes the externally arranged high-pressure accumulator 20 with a pressure which is increased in accordance with the transmission ratio i of the two pressure booster 24, wherein it is an externally arranged high-pressure accumulator 20 according to the illustration 9.1. From this, in each case individual high-pressure lines 140 extend to the fuel injectors 22. These supply in accordance with this piping variant Figure 9.1 a six-cylinder combustion engine.

Der Darstellung gemäß Figur 9.2 ist eine angesichts der Variante gemäß 9.1 leicht modifizierte Verrohrungsvariante zu entnehmen. In der Ausführungsform gemäß Figur 9.2 beaufschlagt die Hochdruckpumpe 14, die Druckverstärkereinheit 16, die ihrerseits den externen Hochdruckspeicher 20 beaufschlagt. Zwischen den einzelnen Kraftstoffinjektoren 22 gemäß Figur 9.2 verläuft eine durch einzelne Verbindungsstücke 144 angedeutete Ringleitung 142. Dadurch können jeweils den einzelnen Kraftstoffinjektoren 22 zugeordnete Einzelhochdruckleitungen 140 - wie in Figur 9.1 eingesetzt - vermieden werden. Die Ringleitung 142 zum Anschluss der Kraftstoffinjektoren 22 hat einen in hydraulischer Hinsicht erheblichen Vorteil, weil das Speichervolumen in den Kraftstoffinjektoren 22 bei geringen räumlichen Abständen Druckabfälle und daraus hervorgehende Druckschwingungen reduziert. Wird auf das in den Figuren 9.1 und 9.2 extern in Bezug auf die Druckverstärkereinheit 16 angeordnete Rail, d.h. den Hochdruckspeicher 20 verzichtet, kann über die Ringleitung 142 darüber hinaus im Vergleich zur Ausführungsvariante gemäß Figur 9.3 die Anzahl der notwendigen Anschlüsse an der Druckverstärkereinheit 16 reduziert werden, vgl. so zum Beispiel in den Ausführungsformen gemäß Figur 9.4 und 9.5.The representation according to FIG. 9.2 is to be taken in view of the variant according to 9.1 slightly modified casing variant. In the embodiment according to FIG. 9.2 acts on the high-pressure pump 14, the pressure booster unit 16, which in turn acts on the external high-pressure accumulator 20. Between the individual fuel injectors 22 according to FIG. 9.2 runs through a single connecting pieces 144 indicated ring line 142. As a result, each of the individual fuel injectors 22 associated with individual high-pressure lines 140 - as in Figure 9.1 used - avoided. The ring line 142 for connecting the fuel injectors 22 has a significant hydraulic advantage, because the storage volume in the fuel injectors 22 at low spatial distances reduces pressure drops and resulting pressure oscillations. Will on the in the Figures 9.1 and 9.2 Rail disposed externally with respect to the pressure intensifier unit 16, that is to say the high-pressure accumulator 20 is dispensed with, can, in addition, be provided via the ring line 142 in comparison to the embodiment variant according to FIG Figure 9.3 the number of necessary connections to the pressure booster unit 16 are reduced, cf. such as in the embodiments according to Figure 9.4 and 9.5 ,

Bei der in Figur 9.3 dargestellten Ausführungsform des Verrohrungsschemas sind an der dort schematisch angedeuteten Druckverstärkereinheit 16 sechs Einzelhochdruckleitungen 140 zu den einzelnen Kraftstoffinjektoren 22 anzuschließen, während in den der Ausführungsform gemäß 9.3 gegenüberzustellenden Ausführungsformen gemäß der Figuren 9.4 bzw. 9.5 an den dort dargestellten Druckverstärkereinheiten 16 jeweils nur zwei Einzelhochdruckleitungen 140 anzuschließen sind, da die Kraftstoffinjektoren 22 ihrerseits über Verbindungsstücke 144 innerhalb der Ringleitung 142 miteinander verbunden sind. In der in Figur 9.5 dargestellten Verrohrungsvariante befindet sich der Hochdruckspeicher 20 in Bezug auf die Druckverstärkereinheit 16 extern angeordnet und beaufschlagt ein Verbindungsstück 144 der Ringleitung 142 zwischen den Kraftstoffinjektoren 22 unmittelbar.At the in Figure 9.3 illustrated embodiment of the piping scheme are at the there schematically indicated pressure booster unit 16 six single high-pressure lines 140 to connect to the individual fuel injectors 22, while in the embodiment according to 9.3 facing embodiments according to the Figures 9.4 or 9.5 are connected to the pressure booster units 16 shown there only two single high-pressure lines 140, since the fuel injectors 22 are in turn connected to each other via connecting pieces 144 within the loop 142. In the in Figure 9.5 is shown, the high-pressure accumulator 20 is located externally with respect to the pressure booster unit 16 and acts on a connector 144 of the ring line 142 between the fuel injectors 22 directly.

Claims (14)

  1. High-pressure injection system (10), particularly for autoignition internal combustion engines, with at least one high-pressure pump (14) and with a high-pressure reservoir (20), via which at least one fuel injector (22) is supplied with pressurized fuel, the high-pressure injection system (10) comprising at least one pressure amplifier unit (16), characterized in that the pressure amplifier unit (16) has at least two pressure amplifiers (24), each with a high-pressure piston (32, 33), which high-pressure pistons can be operated independently of one another, either the pressure amplifier unit (16) acting upon the high-pressure reservoir (20) and the high-pressure reservoir (20) being arranged externally and having high-pressure connections (26) or the high-pressure reservoir (20) being formed as an integrated component of the pressure amplifier unit (16) which has high-pressure connections (26), the number of high-pressure connections (26) corresponding to the number of fuel injectors (22) to be supplied.
  2. High-pressure injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) comprises an intermediate reservoir (18) as an integrated component.
  3. High-pressure injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) comprises an intermediate reservoir (18) and a high-pressure reservoir (20).
  4. High-pressure injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) is designed in an extended form of construction (80) and at least one switching unit (84) is accommodated on the end face.
  5. High-pressure injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) has lateral mounting positions (90) for at least one switching unit (84, 86) and a pressure reservoir head (92) is in each case provided on the pressure amplifier unit (60) on the end faces.
  6. High-pressure injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) comprises a one-part central body (94), on which are provided connections (82) which comprise pump connections (52, 58), high-pressure connections (54) for pressure reservoirs (20) and high-pressure connections (100) for the connection of fuel injectors (22).
  7. High-pressure reservoir injection system (10) according to Claim 1, characterized in that, at injection pressures below the maximum pressure of the high-pressure pump (14), the required quantity is conveyed to the fuel injectors (22) without the activation of the pressure amplifier unit (16).
  8. High-pressure reservoir injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) comprises at least one switching valve (50) which is assigned to the at least one pressure amplifier (24) and in which the at least one switching valve (50) is synchronized with the injection operations in such a way that a feed stroke (112, 114) of the at least one pressure amplifier (24) takes place per cylinder and per 720° crankshaft angle.
  9. High-pressure reservoir injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) acts upon the externally arranged high-pressure reservoir (20) which in turn acts with high-pressurized fuel upon the fuel injectors (22) which are connected to one another via a ring line (142, 144), or the high-pressure reservoir (20) acts upon the ring line (142) connecting the fuel injectors (22) to one another.
  10. High-pressure reservoir injection system (10) according to Claim 1, characterized in that the pressure amplifier unit (16) is acted upon by the high-pressure pump (14) and acts upon the fuel injectors (14) which are connected to one another hydraulically via a ring line (142, 144).
  11. High-pressure reservoir injection system (10) according to Claim 1, characterized in that the feed quantity of the pressure amplifier unit (16) is increased and the pressure drop in the high-pressure reservoir (20) is reduced by an at least partial overlapping of feed-stroke travels (112, 114) of the pressure amplifier pistons (32, 33).
  12. High-pressure reservoir injection system (10) according to Claim 1, characterized in that injections (122) take place synchronously (120) with the operation of the pressure amplifier unit (16).
  13. High-pressure reservoir injection system (10) according to Claim 1, characterized in that injection (122) takes place asynchronously (130) with the operation of the pressure amplifier unit (16).
  14. High-pressure reservoir injection system (10) according to Claim 11, characterized in that a higher-pressure afterfeed of the pressure amplifier unit (16) during injection (122) reduces pressure loss in the high-pressure reservoir (20) by quantity extraction.
EP08759411.5A 2007-05-15 2008-05-05 Pressure amplifier with integrated pressure reservoir Not-in-force EP2156049B1 (en)

Applications Claiming Priority (2)

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DE102007022857A DE102007022857A1 (en) 2007-05-15 2007-05-15 Pressure amplifier with integrated pressure accumulator
PCT/EP2008/055456 WO2008138790A1 (en) 2007-05-15 2008-05-05 Pressure amplifier with integrated pressure reservoir

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EP2156049A1 EP2156049A1 (en) 2010-02-24
EP2156049B1 true EP2156049B1 (en) 2014-02-26

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US (1) US8281767B2 (en)
EP (1) EP2156049B1 (en)
JP (1) JP5130354B2 (en)
CN (1) CN101680411B (en)
DE (1) DE102007022857A1 (en)
WO (1) WO2008138790A1 (en)

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DE102016200643B4 (en) * 2016-01-19 2018-04-19 Continental Automotive Gmbh Fuel injection arrangement
CN108730085A (en) * 2017-04-14 2018-11-02 康明斯公司 Inexpensive common rail fuel system

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CA1052234A (en) * 1976-05-17 1979-04-10 Gerard G.F. Smeets Two step pressure intensifier system
JPS5512272A (en) * 1978-07-13 1980-01-28 Giichi Yamatani Booster pump
JPS6196169A (en) * 1984-10-15 1986-05-14 Diesel Kiki Co Ltd Multi-stage fuel injection device
DK171121B1 (en) * 1989-08-15 1996-06-17 Johannes Vagn Baatrup Hydraulic pressure amplifier
EP0661459A1 (en) * 1993-12-31 1995-07-05 Nowsco Well Service Ltd. Hydraulic pressure intensifier for drilling wells
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GB9422864D0 (en) * 1994-11-12 1995-01-04 Lucas Ind Plc Fuel system
DE19939422A1 (en) 1999-08-20 2001-03-01 Bosch Gmbh Robert Fuel injection system for an internal combustion engine
US6786205B2 (en) * 2003-01-08 2004-09-07 The United States Of America As Represented By The Environmental Production Agency Hydraulically intensified high pressure fuel system for common rail application
JP4329704B2 (en) * 2005-02-23 2009-09-09 トヨタ自動車株式会社 Fuel injection device
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US7543568B1 (en) * 2008-02-14 2009-06-09 Gm Global Technology Operations, Inc. Fuel pressure amplifier for improved cranking performance

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WO2008138790A1 (en) 2008-11-20
DE102007022857A1 (en) 2008-11-20
US8281767B2 (en) 2012-10-09
US20100154744A1 (en) 2010-06-24
JP2010526965A (en) 2010-08-05
CN101680411A (en) 2010-03-24
JP5130354B2 (en) 2013-01-30
EP2156049A1 (en) 2010-02-24
CN101680411B (en) 2012-07-18

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