EP2148338B1 - Ultradünne glasbeschichtete amorphe drähte mit gmi-effekt (riesen-magnet-impedanz) bei hohen frequenzen - Google Patents
Ultradünne glasbeschichtete amorphe drähte mit gmi-effekt (riesen-magnet-impedanz) bei hohen frequenzen Download PDFInfo
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- EP2148338B1 EP2148338B1 EP06807882.3A EP06807882A EP2148338B1 EP 2148338 B1 EP2148338 B1 EP 2148338B1 EP 06807882 A EP06807882 A EP 06807882A EP 2148338 B1 EP2148338 B1 EP 2148338B1
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- glass
- microwires
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- gmi
- coated
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- 239000011521 glass Substances 0.000 title claims description 49
- 230000000694 effects Effects 0.000 title claims description 30
- 239000000203 mixture Substances 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 6
- 238000007792 addition Methods 0.000 claims description 5
- 229910052796 boron Inorganic materials 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 230000001747 exhibiting effect Effects 0.000 claims description 4
- 229910052735 hafnium Inorganic materials 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims 1
- 229910052752 metalloid Inorganic materials 0.000 claims 1
- 150000002738 metalloids Chemical class 0.000 claims 1
- 229910052723 transition metal Inorganic materials 0.000 claims 1
- 150000003624 transition metals Chemical class 0.000 claims 1
- 230000035699 permeability Effects 0.000 description 7
- 238000000137 annealing Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910020598 Co Fe Inorganic materials 0.000 description 1
- 229910002519 Co-Fe Inorganic materials 0.000 description 1
- 229910017061 Fe Co Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15391—Elongated structures, e.g. wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15308—Amorphous metallic alloys, e.g. glassy metals based on Fe/Ni
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/153—Amorphous metallic alloys, e.g. glassy metals
- H01F1/15316—Amorphous metallic alloys, e.g. glassy metals based on Co
Definitions
- the invention consists of the fabrication of thin (metallic nucleus diameter below 10 ⁇ m) microwires with determined chemical composition containing Co, Fe, Si, B, C with additions of Ni, Mo, Cr, Zr, Hf with determined relation between metallic nucleus diameter and glass coating thickness.
- the present patent as expressed in its title of the present description, consists of a method of fabrication of thin (metallic nucleus diameter below 20 ⁇ m) microwires with determined chemical composition containing Co, Fe, Si, B, with additions of Ni, Mo, Cr, Zr, Hf, C with determined relation between metallic nucleus diameter and glass coating thickness.
- the present patent is closely related with previous Spanish patent "Amorphous glass-coated misrowires as an element of magnetic sensors based on the magnetic bistability, magneto-impedance and as material for the protection from the radiation.” (Ref. P200202248) [3], but paying special attention to the GMI effect (absolute value and tensor components) in thin wires (with diameter of metallic nucleus below 20 ⁇ m).
- Microwires are manufactured by means of a modified Taylor-Ulitovsky process [3,4] based on direct casting from the melt, as schematically depicted in Fig. 1 .
- a few grams of the master alloy with the desired composition is put into a Pyrex-like glass tube and placed within a high frequency inductor heater.
- the alloy is heated up to its melting point, forming a droplet.
- the portion of the glass tube adjacent to the melting metal softens, enveloping the metal droplet.
- a glass capillary is then drawn from the softened glass portion and wound on a rotating coil.
- the molten metal fills the glass capillary and a microwire is thus formed where the metal core is completely coated by a glass shell.
- the amount of glass used in the process is balanced by the continous feeding of the glass tube through the inductor zone, whereas the formation of the metallic core is restricted by the initial quantity of the master alloy droplet.
- the microstructure of a microwire depends mainly on the cooling rate, which can be controlled by a cooling mechanism when the metal-filled capillary enters into a stream of cooling liquid (water or oil) on its way to the receiving coil.
- the recent tendency in miniaturization of the magnetic sensors requires the development of extremely thin composite wires produced by the Taylor-Ulitovsky method (1 ⁇ 30 ⁇ m in diameter) consisting of metallic nucleus coated by glass.
- Recent significant progress in tailoring of magnetically soft Co-rich glass coated microwires with metallic nucleus diameter of about 20 ⁇ m fabricated by this method enabled to enhance significantly the GMI ratio (up to about 600%) [2].
- the AC current frequency should be high enough (usually above 100 kHz) in order to observe significant change of the electrical impedance.
- the sample holder should have special design and the electrical cables should be as shorter as possible and should possess special HF specifications.
- the GMI effect was interpreted in terms of the classical skin effect in a magnetic conductor assuming scalar character for the magnetic permeability, as a consequence of the change in the penetration depth of the ac current caused by the dc applied magnetic field.
- ⁇ is the electrical conductivity, f the frequency of the current along the sample, and ⁇ the circular magnetic permeability assumed to be scalar.
- the dc applied magnetic field introduces significant changes in the circular permeability, ⁇ . Therefore, the penetration depth also changes through and finally results in a change of Z [1, 5,6].
- the magnetoelastic anisotropy plays the most important role and must be minimized.
- the magnetoelastic anisotropy is essentially determined by the magnetostriction coefficient, ⁇ s and internal stresses, ⁇ i : K me ⁇ 3 / 2 ⁇ s ⁇ i ,
- the magnetostriction constant depends mostly on the chemical composition and is vanishing in amorphous Fe-Co based alloys with the content of Co/Fe ⁇ 70/5 [2].
- This "scalar" model was significantly modified taking into account the tensor origin of the magnetic permeability and magneto impedance [7,8].
- the GMI of thin microwires is smaller than in thicker conventional wires, but increasing the frequency GMI effect significantly increases, exhibiting much higher GMI effect at high frequencies and the shape of the Z(H) dependence at least for Co-rich materials is typical for the materials with circular magnetic anisotropy, i.e. with the a maximum at certain dc axial magnetic field ( Fig. 2,3 ).
- the glass-coating technology gives rise to the internal stresses due to the difference in the thermal expansion coefficients of the glass coating and metallic nucleus. This difference in the fabrication technique results in the different magnetic anisotropy in the surface and in different frequency dependence of the GMI effect.
- the present patent deals with a method of a method of fabrication of thin (metallic nucleus diameter below 20 ⁇ m) microwires with determined chemical composition containing Co, Fe, Si, B, C with additions of Ni, Mo, Cr, Zr, Hf with determined relation between metallic nucleus diameter and glass coating thickness.
- the GMI effect is related intrinsically with the hysteresis loops of the samples.
- the hysteresis loops depend on many factors, such as the metallic nucleus composition which is closely related with the magnetostriction constant, the geometrical parameters (diameter of the metallic nucleus, total diameter of microwires).
- Effect of the metallic nucleus composition on hysteresis loops of microwires is reflected in Figs.4 .
- Fig. 5 shows the effect of the metallic nucleus diameter on hysteresis loop of the microwire with the same composition. As can be observed, the magnetic softness deteriorates when the metallic nucleus diameter becomes thinner.
- FIG.6 Axial hysteresis loops of studied Co 67.05 Fe 3,84 Ni 1,44 Si 14,47 B 11,51 Mo 1,69 microwire with metallic diameter of 8.5 ⁇ m is presented in Fig.6 .
- excellent magnetic softness with coercivity of the order of 4 A/m has been achieved in this microwire in spite of its reduced diameter (only 8.5 ⁇ m).
- the GMI effect of as-prepared Co 67.05 Fe 3,84 Ni 1,44 Si 14,47 B 11,51 Mo 1,69 measured at frequencies, f , up to 500 MHz is shown in Fig.7 .
- the shape of the DC magnetic field dependence of the GMI ratio is typical for the samples with small and negative magnetostriction constant with circular magnetic anisotropy, i.e. with a maximum at certain DC axial magnetic field, H m .
- a maximum value of the GMI ratio, ⁇ Z/Z max achieves about 180% at about 200 MHz. Frequency dependence of the ⁇ Z/Z max is shown in Fig.8 .
- Fig.9 shows the imaginary part the impedance, X, measured at different frequencies.
- Fig.10 shows, that heat treatment conditions (annealing temperature in this concrete sample) play an important role for tailoring of the GMI effect in glass coated wires.
- stress annealing for 40 min at different temperatures (as indicated in Fig.12 : 1- 265°C; 2- 275°C and 3- 400°C) strongly affects the GMI ratio of Fe 74 B 13 Si 11 C 2 microwire, measured at the same conditions (11 MHz).
- the GMI ratio depends on the samples geometry, as shown in Fig.11 for Co 67.05 Fe 3,84 Ni 1,44 Si 14,47 B 11,51 Mo 1,69 . Samples with metallic nucleus diameter from 8.96 till 9.89 ⁇ m and total diameter from 10.29 till 11.94 ⁇ m are studied. Samples geometry affects not only GMI ratio but also imaginary part the impedance, X, measured at the same frequency (300 MHz) through the effect of the internal stresses on the magnetic anisotropy. Such dependences for the same samples as in Fig.11 are shown in Fig.12 .
- the values of the GMI ratio, ⁇ Z/Z max and the hysteresis loop depend on the microwires dimensions: metallic nucleus diameters and thickness of glass coating, as presented in Fig.5 and Fig.11 .
- the absolute value of the GMI ratio of stress annealed of Fe 74 B 13 Si 11 C 2 glass-coated microwire subjected to stress annealing for 40 min depends on annealing temperature (between 265°C and 400°C), such as presented in Fig.10 .
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Soft Magnetic Materials (AREA)
Claims (9)
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten mit verbessertem GMI-Effekt (Riesen-Magneto-Impedanz-Effekt) bei- Frequenzen über 10 MHz. Mikrodrähte werden durch ein modifiziertes Taylor- Ulitovsky-Verfahren auf Basis des Direktgusses aus der Schmelze hergestellt. Im Laborverfahren werden einige Gramm der Vorlegierung mit der gewünschten Zusammensetzung in ein Pyrex-Glasrohr gegeben und in eine Hochfrequenz- Induktionsheizung gelegt. Die Legierung wird bis zu ihrem Schmelzpunkt erhitzt, wobei ein Tröpfchen gebildet wird. Während das Metall schmilzt, erweicht der an das schmelzflüssiges Metall angrenzende Teil des Glasrohres, der das Metalltröpfchen umhüllt. Eine Glaskapillare wird dann aus dem erweichten Glasteil gezogen und auf eine rotierende Bobine gewickelt. Der verbesserte GMI-Effekt wird in dünnen (Metallkerndurchmesser unter 20 µm) Mikrodrähten mit einer bestimmten chemischen Zusammensetzung, die Co, Fe, Si, B enthält, unter Zugabe von Ni, Mo, Cr, Zr, Hf, C mit einer bestimmten Beziehung zwischen Metallkerndurchmesser und Glaslieschichtungsdicke, erreicht. Die Zusammensetzung der glasbeschichteten Mikrodrähte, die den GMI-Effekt aufweisen, wird auf Übergangsmetall (zwischen 65-85%) mit Metalloidzugabe zwischen 15-35% basiert. Der gesamte Durchmesser des Mikrodrahtes (D) hängt mit dem Metallkerndurchmesser (d) innerhalb folgender Grenzen zusammen: 0.2 < d/ Dtot < 0.95. Die metallische Kernzusammensetzung und die Geometrie (Metallkerndurchmesser, d, Glasbeschichtungsdicke, T und ihre Beziehung) bestimmen sowohl die magnetischen Eigenschaften als auch den GMI-Effekt (Absolutwert, Tensorkomponenten, Magnetfeldabhängigkeit von GMI).
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei der erhaltene Mikrodraht verbesserte nicht-diagonale Komponenten des GMI-Effekts bei Frequenzen über 10 MHz besitzt.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei der erhaltene Mikrodraht verbesserte Real-und Imaginärkomponenten des GMI-Effekts bei Frequenzen über 10 MHz besitzt.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei der Mikrodraht mit reduziertem Durchmesser und mit einem erhöhten Absolutwert des GMI-Verhältnisses bei Frequenzen über 10 MHz erhalten wurde.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei sowohl Hystereseschleifen als auch GMI-Effekt bei Frequenzen über 10 MHz von der Geometrie des Mikrodrahtes abhängen.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei sowohl Hystereseschleifen als auch GMI-Effekt bei Frequenzen über 10 MHz von der metallischen Kernzusammensetzung der glasbeschichteten Mikrodrähte abhängen.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei sowohl Hystereseschleifen als auch GMI-Effekt bei Frequenzen über 10 MHz von Wärmebehandlungsbedingungen, wie Temperatur der Wärmebehandlung, Anwendung des Magnetfeldes und/oder der Spannung während der Wärmebehandlung von glasbeschichteten Mikrodrähten abhängen.
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei die Zusammensetzung der glasbeschichteten Mikrodrähte, die den GMI-Effekt zeigen, ist:Obligatorische Elemente sindFe : 0<%Fe≤ 85.0%B: 5.0-20.0 %Si: 5.0-15.0 %Co: 0<%Co≤ 85.0 %Optionale Elemente sindC: 0-15.0 %Ni: 0-60 %Mn: 0-7.5 %Cr: 0-20 %Mo: 0-10 %
- Das Verfahren zur Herstellung von glasbeschichteten Mikrodrähten nach Anspruch 1, wobei der metallische Kerndurchmesser innerhalb von 0.6 and 20 µm liegt und die Glasbeschichtungsdicke innerhalb von 0,1-20 µm liegt.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ES2006/000434 WO2008023079A1 (es) | 2006-08-25 | 2006-08-25 | Hilos amorfos ultrafínos con recubrimiento vitreo exhibiendo efecto de magnetoimpedancia gigante (GMI) a frecuencias elevadas HILOS AMORFOS ULTRAFÍNOS CON RECUBRIMIENTO VITREO EXHIBIENDO EFECTO DE MAGNETOIMPEDANCIA GIGANTE (GMI) A FRECUENCIAS ELEVADAS |
Publications (3)
Publication Number | Publication Date |
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EP2148338A1 EP2148338A1 (de) | 2010-01-27 |
EP2148338A4 EP2148338A4 (de) | 2011-12-21 |
EP2148338B1 true EP2148338B1 (de) | 2017-03-08 |
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EP06807882.3A Active EP2148338B1 (de) | 2006-08-25 | 2006-08-25 | Ultradünne glasbeschichtete amorphe drähte mit gmi-effekt (riesen-magnet-impedanz) bei hohen frequenzen |
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EP (1) | EP2148338B1 (de) |
WO (1) | WO2008023079A1 (de) |
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BRPI0902770A2 (pt) * | 2009-02-17 | 2010-11-23 | Faculdades Catolicas Mantenedo | transdutor de campo magnético, método de medição de campo magnético, aparato compreendendo circuito eletrÈnico de condicionamento e leitura |
US9245671B2 (en) | 2012-03-14 | 2016-01-26 | Ut-Battelle, Llc | Electrically isolated, high melting point, metal wire arrays and method of making same |
ES2524733B2 (es) * | 2014-07-25 | 2015-03-31 | Universidad Complutense De Madrid | Sensor inalámbrico para detectar presión |
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RO111513B1 (ro) * | 1995-12-27 | 1999-12-30 | Institutul Naţional De Cercetare - Dezvoltare Pentru Fizică Tehnică-Ift Iaşi | Fire magnetice, amorfe şi nanocristaline, acoperite cu sticlă, şi procedeu de obţinere a acestora |
IL131866A0 (en) * | 1999-09-10 | 2001-03-19 | Advanced Coding Systems Ltd | A glass-coated amorphous magnetic microwire marker for article surveillance |
ES2219159B1 (es) * | 2002-10-02 | 2005-12-16 | Tamag Iberica S L | Microhilos amorfos revestidos con cubierta de vidrio aislante para ser utilizados como elementos de sensores magneticos basados en la biestabilidad magnetica y en el efecto de magnetoimpedancia y como material para la proteccion de la radiacion electromagnetica. |
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- 2006-08-25 EP EP06807882.3A patent/EP2148338B1/de active Active
- 2006-08-25 WO PCT/ES2006/000434 patent/WO2008023079A1/es active Application Filing
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Publication number | Publication date |
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EP2148338A1 (de) | 2010-01-27 |
EP2148338A4 (de) | 2011-12-21 |
WO2008023079A1 (es) | 2008-02-28 |
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