EP2147444A1 - Kabelbaummontage mit sammelringen - Google Patents
Kabelbaummontage mit sammelringenInfo
- Publication number
- EP2147444A1 EP2147444A1 EP08736502A EP08736502A EP2147444A1 EP 2147444 A1 EP2147444 A1 EP 2147444A1 EP 08736502 A EP08736502 A EP 08736502A EP 08736502 A EP08736502 A EP 08736502A EP 2147444 A1 EP2147444 A1 EP 2147444A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rings
- collecting
- plug
- plugs
- end plugs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
- H01B13/01245—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine using a layout board
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
Definitions
- the invention relates to a method for producing a cable harness and end plug with collecting rings for carrying out the method for producing a cable harness.
- a Jardinbau ⁇ i is a strand of cables that transmit information and / or work streams.
- the individual cables are thereby e.g. through clamps, cable ties or hoses.
- Such a wiring harness may include various branches (intersections) and in particular end plugs for easy and safe installation.
- Wiring harnesses are used particularly in the automotive industry to optimize the space required in terms of installation volume, the time required and the probability that components are cabled wrong, compared to a single cabling to facilitate maintenance and to make the process of verkabeins more economical.
- a wiring harness is mounted on a construction board, with the individual wires hooked into upright "forks" on their way from the start to the destination plug (both end plugs) to collect them in a string
- This process is time-consuming and can currently only be carried out manually, and the predominantly manual production of cable harnesses is largely due to the many different movements involved, such as the threading of cables, the wrapping and in particular branching of cable strands, the striking of contacts and end plugs to the lines and the fixing of strands with cable ties.
- EP 0 419 524 discloses a method for manufacturing a wiring harness from prefabricated cables, wherein during the laying operation of the cables the plug housing receiving devices are arranged in a line, the cables already laid hang freely between the connector housings, and the cables are tied by a Tightening tool comprises the harness on the connector housing and sets and then moves the setting tool along the harness for a distance to the first branch of the wiring harness, where again takes place setting.
- DE 38 38 706 A1 discloses a wiring harness and a method and apparatus for manufacturing a wiring harness.
- the method comprises the steps of: laying or pulling electrical wires on wire terminals; Securing both ends of the wires to the wire clamps such that both end portions of each wire project from one side of the wire clamps.
- DE 36 01 116 Al describes a method for the production of wire harnesses, in which in particular in the area of the branch points cable ties for holding together Single cable can be used.
- the method is characterized in that the prefabricated cable harness is immersed in a dipping bath to produce a jacket.
- the present invention has for its object to provide a cost-effective and easy to carry out method for producing a wiring harness, which can be automated and at the same time shorten the production time of a wiring harness.
- a method of manufacturing a wire harness includes the following steps:
- the assembly of the building board with the end plugs can be optimized with regard to additional criteria.
- a linear Arrangement of the end plug may be required to achieve easy accessibility and workability of the end plug.
- special requirements, such as footprint may require other plug position configurations.
- the placement takes place with end plugs to which pre-assembled cables are already attached.
- the collecting rings are arranged either before the assembly of the building board at their original positions or are already attached to the end plugs and brought by the placement of the end plug to its original position.
- attaching leads to the end-plugs can be dispensed with after assembling the build-up board because pre-terminated leads are already connected to the end-plugs as described above, it may be helpful to use open-ended collection rings via the end plugs or leads can be pushed. For example, the collection rings could be closed in an additional step, if necessary.
- the collection rings After the assembly of the building board and after attaching the collection rings and the lines, the collection rings are guided along each of the lines attached to the associated end plugs, so that the lines form a strand.
- the leads have a predetermined length corresponding to the final geometry that the harness assumes in its product state.
- the length of the harness taps ie the distance between two adjacent intersections and / or intersection and adjacent end plugs, is limited only by this predetermined length and by any extendable fastenings of the collection rings.
- the displacement of the collection rings can be done manually and / or automatically. To fix the strands are at certain intervals during the displacement or after the displacement of the collecting rings Abbinder applied.
- the laborious insertion of the conduits in construction retrofit forks along the laying path of the connection is eliminated.
- the displacement of the collecting rings along predetermined paths can be carried out, which may be predetermined for example by mechanical guidance means, whereby a complicated finding of the line ends, including the line ends and traversing by means of an industrial robot can be omitted.
- the guiding of the collecting rings and the strand formation are achieved in that each collecting ring encloses in its starting position in each case an end plug. It is not essential that the collection rings have a circular cross-section.
- the enclosing of the cables by collecting rings adapted cross-sections can be advantageously exploited to influence the cross-sectional shape of the strand.
- a movement of the collecting rings can be provided according to further degrees of freedom in addition to the guide direction in order to influence the structure of the strand. Explicitly, for this purpose, a rotation of the collecting rings about an axis of rotation is called in order to twist the individual lines of a strand together.
- the guiding of the collecting rings and the forming of the cable strands are facilitated by arranging the building board before step (d) so that the wires can hang freely downwards.
- the assembly takes place on a vertically arranged building board.
- the construction board is rotated after fitting and possibly after attaching the cables to the end connectors by 90 °, so that the cables can hang freely down.
- the tilt angle should be understood by 90 ° as an example, since it also, for example It may be necessary for the construction board to be horizontal, such as a table top or inclined, before tilting. In these cases, the tilt angle must be adjusted accordingly.
- the collection rings are moved from their final position to a different position after step (e).
- this other position is the original starting position.
- the collection rings are not part of the wiring harness in its final configuration and are mainly used for the simplified strand formation and setting and arranging the intersections.
- the collection rings must therefore be removed from the wiring harness at an appropriate time.
- the finished harness can be easily removed from the build bed by pulling off the end plugs and leaving the collection rings in their returned home position.
- the collection rings returned to their original position can be reused for the production of another wire harness.
- Such a procedure is advantageous in terms of cost and manufacturing time of a wire harness.
- the removal of the collection rings from the finished harness may also be otherwise, such as by destroying the collection rings or unthreading the collection rings after removal of the harness from the build-up bed.
- the collection rings are releasably secured to the end plugs prior to displacement.
- the end plugs can be used together with the collection rings and possibly the lines already as assembly unit. These units can already be prefabricated, so that a separate attachment of the collecting rings to the assigned starting positions is eliminated. This can have an advantageous effect on the production time of a cable harness.
- the collection rings after step (a) in their Brought home positions. In the case where collecting rings are reused and guided along their guides, it may be necessary for the collecting rings to remain in an intermediate position during assembly of the building board and to be brought to their original positions after completion of assembly of the building board with end plugs.
- the attachment of leads to the end plugs is done using an automatic device.
- an automatic device may be advantageous to the manufacturing cost and the manufacturing time of the wire harness.
- the distance of at least two end plugs at the time of placement is less than in a plug end state.
- Both manual and automatic assembly of the building board may be required to avoid short distances to equip the end close together.
- the position of the end plug is changed so that they are moved to their Steckerendposition.
- the binders are automatically set.
- the automatic setting of the binders during or after the shifting of the collecting rings can have a positive effect on the costs and the production time of a cable harness.
- the collection rings already have facilities or parts of the devices for mounting of binders.
- the end plugs are populated in a test station.
- the construction kit can be part of a test station, so that an additional detachment and Attaching the harness for testing purposes can be avoided. This can have a positive effect on the manufacturing time and costs of a wiring harness.
- the object of the present invention is further achieved by end plugs with collecting rings for carrying out the above method, wherein the collecting ring and end plug are designed so that the collecting ring is releasably attachable to the end plug.
- the goal is to take out and prefer the step of attaching the collecting rings to their original position from the wiring harness mounting, so that it does not have to be performed during the manufacture of the wiring harness.
- Such a collection ring and end plug unit can be prefabricated and help to improve the productivity of the process.
- Fig. 1 is a schematic representation of a
- Method step in which a construction board is equipped with end plugs, wherein the collecting rings are brought to their original position and the end plugs are connected to lines;
- Fig. 2 is a schematic representation of a
- Fig. 3 is a schematic view showing the tilted building board and collecting rings that can be threaded over the end plugs;
- Fig. 4 is a schematic representation of a tilted
- Fig. 5 is a schematic representation of a tilted building board at the end of step (d), according to the present invention.
- Fig. 6 is a schematic representation of a tilted
- Fig. 7 is a schematic representation of a tilted building board of the method according to the present invention after the collecting rings have been returned to their original position and a wire harness taken out.
- Fig. 1 shows a construction board 10, which is equipped with steckndsteckern 30. Each of these end plugs 30 is surrounded by a respective collection ring 20. Wires 40 are attached to the end plugs 30 without being fixed between the end plugs 30 in addition to their end fixations.
- the construction board 10 is tilted so that the lines 40 hang down freely.
- This step simplifies subsequent displacement of the collection rings 20 and application of binders 50.
- this step may also be omitted.
- the construction board 10 is arranged from the outset in a position in which the lines 40 can hang freely down, the placement of the building board 10 and / or attaching the wires 40 to the end plug 30 could also be done in this position.
- Baubrett 10 for placement with end plugs 30 and lines 40 at.
- Around each Endsteckerposition movable collection rings 20 are mounted, which can be threaded over the end plug 30, as indicated in Fig. 3.
- the collection rings 20 are guided along each of the attached with the associated end plugs 30 lines 40 in the direction of arrow A, so that the lines 40 form a strand.
- the collection rings 20 can be guided manually or automatically.
- additional guide means may be provided for guiding the collecting rings 20.
- the distance between the crossing points 60 and / or the distance between the crossing point 60 and the end plug 30 (FIG. Length of the harness taps) is determined by an extendable or slidable attachment of the collection rings 20 or by the additional guide means, and by the correct prefabricated length of the leads 40. In any event, the proper pre-assembled length of the leads 40 ensures that the intersections 60 (nodes) at the desired locations This length is known from the evolution of the harness, ie from the product configuration.
- Abbinder be applied at certain intervals. This method step is best illustrated with reference to FIG. 6. Although here the Abbinder 50 were applied after the displacement of the collection rings 20 to its end position shown in FIG. 5, this can also be done during the shift. Furthermore, the setting of the lines 40 into a strand may also be continuous respectively. In this case, instead of or in addition to the spaced-apart binders 50, a sheath is formed which completely or at least largely encloses the strand.
- the collection rings 20 may include means or parts of the means for mounting binders 50 (not shown in the figures).
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Installation Of Indoor Wiring (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007022764A DE102007022764B3 (de) | 2007-05-15 | 2007-05-15 | Kabelbaummontage mit Sammelringen |
| PCT/EP2008/054929 WO2008138719A1 (de) | 2007-05-15 | 2008-04-23 | Kabelbaummontage mit sammelringen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2147444A1 true EP2147444A1 (de) | 2010-01-27 |
| EP2147444B1 EP2147444B1 (de) | 2017-06-21 |
Family
ID=39708625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08736502.9A Not-in-force EP2147444B1 (de) | 2007-05-15 | 2008-04-23 | Kabelbaummontage mit sammelringen |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2147444B1 (de) |
| DE (1) | DE102007022764B3 (de) |
| WO (1) | WO2008138719A1 (de) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012218154A1 (de) * | 2012-10-04 | 2014-06-12 | Bayerische Motoren Werke Aktiengesellschaft | Kabel und Anordnung mit Kabel und Gegenelement |
| DE102015108425B4 (de) | 2015-05-28 | 2022-12-08 | Lisa Dräxlmaier GmbH | Anordnen mehrerer elektrischer Leitungen und Anordnungsvorrichtung dafür |
| DE102016111521B4 (de) | 2016-06-23 | 2018-03-01 | Lisa Dräxlmaier GmbH | Vorrichtung zum Herstellen eines Kabelbaums |
| DE102017100510A1 (de) | 2017-01-12 | 2018-07-12 | Lisa Dräxlmaier GmbH | Fahrzeug-bauteil mit geschäumter elektrischer leitstruktur und herstellverfahren für ein solches |
| DE102022128466A1 (de) | 2022-10-27 | 2024-05-02 | Kromberg & Schubert Automotive Gmbh & Co. Kg | Vorrichtung und Verfahren zum Ausbilden von Leitungssätzen |
| DE102023001510B3 (de) | 2023-04-17 | 2024-07-25 | Mercedes-Benz Group AG | Vorrichtung und Verfahren zur Herstellung eines elektrischen Leitungssatzes |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3601116A1 (de) * | 1986-01-16 | 1987-07-23 | Fraunhofer Ges Forschung | Kabelbaum und verfahren zu seiner herstellung |
| DE3838706C2 (de) * | 1987-11-17 | 1994-02-24 | Yazaki Corp | Verfahren zum Herstellen eines Kabelbaumes und Vorrichtung zur Durchführung dieses Verfahrens |
| DE3820638C2 (de) * | 1988-06-18 | 1993-12-09 | Fraunhofer Ges Forschung | Verfahren und Vorrichtung zur Kabelbaum-Herstellung |
| DE9114276U1 (de) * | 1991-11-15 | 1993-03-11 | Paul Hellermann Gmbh, 2080 Pinneberg | Kabelbaum-Legevorrichtung |
| FR2799879B1 (fr) * | 1999-10-15 | 2002-01-04 | Siemens Automotive Sa | Faisceau de cables surmoules et procede de fabrication associe |
| JP3680681B2 (ja) * | 2000-03-03 | 2005-08-10 | 住友電装株式会社 | カバーボードおよび布線板 |
-
2007
- 2007-05-15 DE DE102007022764A patent/DE102007022764B3/de not_active Expired - Fee Related
-
2008
- 2008-04-23 EP EP08736502.9A patent/EP2147444B1/de not_active Not-in-force
- 2008-04-23 WO PCT/EP2008/054929 patent/WO2008138719A1/de not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008138719A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2147444B1 (de) | 2017-06-21 |
| WO2008138719A1 (de) | 2008-11-20 |
| DE102007022764B3 (de) | 2008-09-25 |
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