EP2140991A2 - Machine for continuous production of pre-stressed or reinforced concrete pieces - Google Patents
Machine for continuous production of pre-stressed or reinforced concrete pieces Download PDFInfo
- Publication number
- EP2140991A2 EP2140991A2 EP09380011A EP09380011A EP2140991A2 EP 2140991 A2 EP2140991 A2 EP 2140991A2 EP 09380011 A EP09380011 A EP 09380011A EP 09380011 A EP09380011 A EP 09380011A EP 2140991 A2 EP2140991 A2 EP 2140991A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- machine
- traction
- improvements introduced
- reinforced concrete
- machines
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4833—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with tamping or vibrating means for consolidating or finishing, e.g. immersed vibrators, with or without non-vibratory or non-percussive pressing or smoothing means
- E01C19/484—Rail- or like-borne apparatus, e.g. sliding on side forms, rolling on form rails, kerbs or like trackways
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4886—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ for forming in a continuous operation kerbs, gutters, berms, safety kerbs, median barriers or like structures in situ, e.g. by slip-forming, by extrusion
Definitions
- the present Addition Patent relates to improvements introduced in the subject matter of the Patent of Invention No. P200700250 for "Improvements introduced into machines for the continuous manufacture of prestressed or reinforced concrete parts".
- the present Addition Patent relates to the improvement introduced in machines for the continuous production of prestressed or reinforced concrete parts, machines essentially characterized by the fact that they consist of a chassis displaceable on rails which define the manufacturing track, and by the fact that they are provided with the elements necessary for the reception of the concrete (a mobile surtremma), for the feeding of the vibrator mold (fixed hopper), the vibrator mold mentioned, provided with a series of cores, and near it a retention mold, and a last mold serving as a refiner, also provided with cores.
- the improvement object of this patent of addition is to provide the machine continuous and movable on rails, a clean traction system for its movement along the production tracks, by the motorization of its front wheels translation.
- this traction system eliminates the traditional system currently used on this type of movable machines, consisting of a drum-driven drive cable mechanism actuated by geared motor.
- the new autonomous motorized system makes it possible to eliminate the training cable, unrolled all along the production track, an extremely delicate installation given the length of said track (between 150 and 200 m.) Avoiding the problems arising from this unwinding. , such as cable pulls, because of its own resilience and catenary, as well as the movement speed variation that usually occurs as the amount of cable wound on the drive drum mentioned increases.
- the traction system that is the subject of this invention makes it possible to reverse the direction of progression of the machine, which will be of great use at times when, due to a power failure or failure. in concrete, it will be necessary to move the machine back a certain distance to take again the manufacture, displacement impossible to realize with the machines equipped with the current system of displacement by cable of drive.
- the machine provided with the traction system object of the present invention comprises disposed on its rear part a reduction mechanism actuated by a suitable electric motor, which actuates a transverse axis on which are installed chains of traction transmission which, via toothed gears, rotates the translation wheels of the machine, causing the movement of the latter, movement whose speed is controlled by a frequency converter which acts on the electric motor of the gearbox.
- the machine -1- for the continuous manufacture of prestressed or reinforced concrete parts includes improvements consisting of the application of a traction system located on its front part, such as the Figures 1 to 3 represent it.
- Said traction system comprises an electric geared motor -2-, fixed on a base plate -3-, which is integrated into the chassis of the machine 1, whose geared motor -2- comprises a speed variator for its adequate control.
- transverse traction shaft 5- provided with fixing brackets and provided at its ends with adapted toothed gears, on which transmission chains are located. , equipped with tensioners -9-, necessary for a correct transmission.
- the flanged wheel -10- provides rectilinear guidance on the running rail all along the manufacturing runway, while the flangeless wheel -11- allows rolling by absorbing any tolerances and misalignments existing between them.
- Said wheels are adjustable in height to allow the adjustment of the entire machine -1- with its molds on the surface of the manufacturing track.
- wheels -13- free and without traction, one with flanges and the other smooth, are located under the sides of the rear part of the machine -1-, wheels which ensure the correct translation of the machine -1-and which are also adjustable in height, like their traction counterparts, to allow the setting of the machine on the surface of the production track.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Machine Tool Units (AREA)
Abstract
Description
Le présent Brevet d'Addition porte sur des améliorations introduites dans l'objet du Brevet d'Invention n° P200700250 pour des « Perfectionnements introduits dans les machines pour la fabrication en continu de pièces de béton précontraintes ou armées ».The present Addition Patent relates to improvements introduced in the subject matter of the Patent of Invention No. P200700250 for "Improvements introduced into machines for the continuous manufacture of prestressed or reinforced concrete parts".
Le présent Brevet d'Addition porte sur l'amélioration introduite dans les machines pour l'élaboration en continu de pièces de béton précontraintes ou armées, des machines essentiellement caractérisées par le fait qu'elles sont constituées d'un châssis déplaçable sur des rails qui définissent la piste de fabrication, et par le fait qu'elles sont pourvues des éléments nécessaires à la réception du béton (une surtrémie mobile), pour l'alimentation du moule vibrateur (trémie fixe), le moule vibrateur mentionné, pourvu d'une série de noyaux, et près de celui-ci un moule de rétention, et un dernier moule servant d'affineur, également pourvu de noyaux.The present Addition Patent relates to the improvement introduced in machines for the continuous production of prestressed or reinforced concrete parts, machines essentially characterized by the fact that they consist of a chassis displaceable on rails which define the manufacturing track, and by the fact that they are provided with the elements necessary for the reception of the concrete (a mobile surtremma), for the feeding of the vibrator mold (fixed hopper), the vibrator mold mentioned, provided with a series of cores, and near it a retention mold, and a last mold serving as a refiner, also provided with cores.
L'amélioration objet de ce brevet d'addition consiste à doter la machine d'élaboration en continu et déplaçable sur des rails, d'un système de traction propre pour son déplacement le long des pistes de fabrication, par la motorisation de ses roues avant de translation.The improvement object of this patent of addition is to provide the machine continuous and movable on rails, a clean traction system for its movement along the production tracks, by the motorization of its front wheels translation.
L'application de ce système de traction permet d'éliminer le système traditionnel utilisé actuellement sur ce type de machines déplaçables, consistant en un mécanisme de câble d'entraînement enroulable sur tambour, actionné par motoréducteur. Le nouveau système motorisé autonome permet d'éliminer le câble d'entraînement, déroulé tout le long de la piste de fabrication, installation extrêmement délicate étant donné la longueur de ladite piste (entre 150 et 200 m.) en évitant les problèmes découlant dudit déroulage, tels que les tractions du câble, du fait de sa propre élasticité et de sa caténaire, ainsi que la variation de vitesse de déplacement qui se produit habituellement à mesure qu'augmente la quantité de câble enroulé sur le tambour d'entraînement mentionné.The application of this traction system eliminates the traditional system currently used on this type of movable machines, consisting of a drum-driven drive cable mechanism actuated by geared motor. The new autonomous motorized system makes it possible to eliminate the training cable, unrolled all along the production track, an extremely delicate installation given the length of said track (between 150 and 200 m.) Avoiding the problems arising from this unwinding. , such as cable pulls, because of its own resilience and catenary, as well as the movement speed variation that usually occurs as the amount of cable wound on the drive drum mentioned increases.
L'application du système qui est décrit ci-après, permet d'absorber les oscillations ou inerties que produit la surtrémie mobile d'alimentation lorsqu'elle se déplace pour remplir son office, évitant ainsi que la machine n'accélère ou que sa vitesse n'augmente du fait de la poussée exercée par le béton lorsqu'il est extrudé. On obtient donc, avec ce nouveau système de traction, l'acquisition par la machine d'une vitesse de progression uniforme, variable et contrôlable à volonté, ce qui a des répercussions positives sur l'uniformité et la finition des pièces fabriquées.The application of the system, which is described below, makes it possible to absorb Oscillations or inertia produced by the mobile superstructure when it moves to fill its galley, thus preventing the machine from accelerating or increasing its speed due to the thrust exerted by the concrete when it is extruded . Thus, with this new traction system, the acquisition by the machine of a uniform, variable and controllable speed of progression is obtained at will, which has a positive effect on the uniformity and the finish of the manufactured parts.
Enfin, le système de traction objet de cette invention, permet d'inverser le sens de progression de la machine, ce qui sera d'une grande utilité dans les moments où, en raison d'une coupure ou d'une défaillance d'alimentation en béton, on devra faire reculer la machine à une distance déterminée pour reprendre à nouveau la fabrication, déplacement impossible à réaliser avec les machines pourvues de l'actuel système de déplacement par câble d'entraînement.Finally, the traction system that is the subject of this invention makes it possible to reverse the direction of progression of the machine, which will be of great use at times when, due to a power failure or failure. in concrete, it will be necessary to move the machine back a certain distance to take again the manufacture, displacement impossible to realize with the machines equipped with the current system of displacement by cable of drive.
Il convient de citer le Brevet d'Invention espagnol n°
Conformément à ce qui a été décrit précédemment, la machine pourvue du système de traction objet de la présente invention, comporte disposé sur sa partie arrière un mécanisme réducteur actionné par un moteur électrique adapté, qui actionne un axe transversal sur lequel sont installées des chaînes de transmission de traction qui, via des pignons dentés, font tourner les roues de translation de la machine, provoquant le déplacement de cette dernière, déplacement dont la vitesse est contrôlée par un variateur de fréquence qui agit sur le moteur électrique du réducteur.According to what has been described above, the machine provided with the traction system object of the present invention comprises disposed on its rear part a reduction mechanism actuated by a suitable electric motor, which actuates a transverse axis on which are installed chains of traction transmission which, via toothed gears, rotates the translation wheels of the machine, causing the movement of the latter, movement whose speed is controlled by a frequency converter which acts on the electric motor of the gearbox.
Afin de compléter la description qui est faite, et d'aider à une meilleure compréhension des caractéristiques essentielles de l'invention, à cette description sont joints des dessins sur lesquels, à titre d'exemple illustratif et non limitatif, on a représenté une réalisation pratique de l'invention mentionnée. Sur ces dessins,
- la fig. 1
- est une vue en élévation latérale de la machine, et sectionnée partiellement sur sa partie avant pour permettre de montrer l'ensemble du système de traction ;
- la fig. 2
- montre la machine frontalement, on peut y observer l'équipement motoréducteur d'actionnement, l'axe transversal qui actionne les roues de traction et les chaînes de transmission de traction auxdites roues ; et
- la fig. 3
- enfin, est une vue en perspective de la machine proprement dite, qui permet d'observer la totalité du système de traction, objet de ce brevet, situé sur sa partie avant.
- fig. 1
- is a side elevational view of the machine, and partially sectioned on its front to allow to show the entire traction system;
- fig. 2
- shows the machine frontally, there can be seen the actuating gear motor equipment, the transverse axis which actuates the traction wheels and traction transmission chains to said wheels; and
- fig. 3
- Finally, is a perspective view of the machine itself, which allows to observe the entire traction system, subject of this patent, located on its front.
Conformément à ces dessins, la machine -1- pour la fabrication en continu de pièces de béton précontraintes ou armées, comporte des améliorations consistant en l'application d'un système de traction situé sur sa partie avant, tel que les
Ledit système de traction comprend un motoréducteur électrique -2-, fixé sur une plaque de base -3-, laquelle est intégrée au châssis de la machine 1-, dont le motoréducteur -2- comporte un variateur de vitesse pour son contrôle adéquat.Said traction system comprises an electric geared motor -2-, fixed on a base plate -3-, which is integrated into the chassis of the machine 1, whose geared motor -2- comprises a speed variator for its adequate control.
Du réducteur proprement dit -4- émerge l'axe de traction transversal - 5-, doté de supports de fixation -6- et pourvu à ses extrémités des pignons dentés adaptés -7-, sur lesquels sont situées des chaînes de transmission - 8-, pourvues des tendeurs -9-, nécessaires à une transmission correcte.From the
Sur la partie inférieure des côtés avant de la machine -1- sont situées deux roues, l'une d'elles -10- avec des rebords et l'autre -11- totalement lisse. Lesdites roues, fixées au châssis de la machine -1- par des supports adaptés, possèdent les axes de rotation correspondants, ainsi que des couronnes dentées -12- sur lesquelles sont couplées les chaînes de transmission -8- mentionnées pour leur mouvement approprié.On the lower part of the front sides of the machine -1- are located two wheels, one of them -10- with flanges and the other -11- totally smooth. Said wheels, fixed to the frame of the machine -1- by suitable supports, have the corresponding axes of rotation, as well as toothed rings -12- on which are coupled the transmission chains -8- mentioned for their appropriate movement.
La roue avec rebords -10- assure le guidage rectiligne sur le rail de roulement tout le long de la piste de fabrication, tandis que la roue sans rebords -11- permet le roulement en absorbant les éventuels tolérances et défauts d'alignements existant entre les axes des rails de la piste mentionnés. Lesdites roues sont réglables en hauteur pour permettre le réglage de l'ensemble de la machine -1- avec ses moules sur la surface de la piste de fabrication.The flanged wheel -10- provides rectilinear guidance on the running rail all along the manufacturing runway, while the flangeless wheel -11- allows rolling by absorbing any tolerances and misalignments existing between them. axes of the rails of the track mentioned. Said wheels are adjustable in height to allow the adjustment of the entire machine -1- with its molds on the surface of the manufacturing track.
Les autres roues -13-, libres et sans traction, l'une avec rebords et l'autre lisse, sont situées sous les côtés de la partie postérieure de la machine -1-, des roues qui assurent la translation correcte de la machine -1-et qui sont aussi réglables en hauteur, comme leurs homologues de traction, pour permettre le réglage de la machine sur la surface de la piste de fabrication.Other wheels -13-, free and without traction, one with flanges and the other smooth, are located under the sides of the rear part of the machine -1-, wheels which ensure the correct translation of the machine -1-and which are also adjustable in height, like their traction counterparts, to allow the setting of the machine on the surface of the production track.
On doit indiquer, enfin, la disposition spéciale sur un côté de la partie avant de la machine -1- d'un touret enrouleur -14-, sur lequel est situé le câble électrique qui alimente le motoréducteur -2-, et recueille correctement ledit câble.Lastly, the special arrangement on one side of the front part of the machine -1- of a reel -14-, on which the electric cable which supplies the geared motor -2-, is located, and correctly collects said cable.
L'objet de ce brevet d'addition ayant été suffisamment décrit, il convient d'indiquer que toute variation dans les dimensions, matériaux, formes et types de mécanismes à employer dans la réalisation pratique du système de traction n'altérera en rien l'essence de l'invention, qui est résumée dans les revendications qui suivent.The purpose of this patent of addition having been sufficiently described, it should be pointed out that any variation in the dimensions, materials, shapes and types of mechanisms to be employed in the practical realization of the traction system will not in any way affect the essence of the invention, which is summarized in the following claims.
Claims (3)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200801974A ES2335465B1 (en) | 2007-01-31 | 2008-07-01 | IMPROVEMENTS INTRODUCED IN THE OBJECT OF THE MAIN PATENT N. P200700250 FOR "PERFECTION INTRODUCED IN THE MACHINES FOR THE CONTINUOUS MANUFACTURE OF CONCRETE OR REINFORCED CONCRETE PARTS. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2140991A2 true EP2140991A2 (en) | 2010-01-06 |
EP2140991A3 EP2140991A3 (en) | 2012-08-15 |
Family
ID=41165129
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09380011A Withdrawn EP2140991A3 (en) | 2008-07-01 | 2009-01-27 | Machine for continuous production of pre-stressed or reinforced concrete pieces |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2140991A3 (en) |
RU (1) | RU2009124224A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112593470A (en) * | 2020-12-03 | 2021-04-02 | 中冶集团武汉勘察研究院有限公司 | Rock engineering layer soil bedding equipment for geotechnical engineering |
CN113463479A (en) * | 2021-08-16 | 2021-10-01 | 诸暨远诚建筑工程有限公司 | Pavement flower brick laying method |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106827182B (en) * | 2016-12-29 | 2018-09-18 | 重庆市永川区新窝建材有限公司 | A kind of adobe compression mold device of insulating brick |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES428477A1 (en) | 1974-07-22 | 1976-09-16 | Prensoland Sa | Procedure for the continuous manufacture of concrete pieces. (Machine-translation by Google Translate, not legally binding) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE277040C (en) * | ||||
AU422173B2 (en) * | 1966-04-06 | 1972-03-08 | ALWYN Halley CHENEY FOWLER REX PTY. LTD | Continuous moulding machine |
US3795469A (en) * | 1971-12-22 | 1974-03-05 | K & S Feed Bunks Inc | Slip form |
CA1121140A (en) * | 1977-10-28 | 1982-04-06 | Christopher B. Bunn | Concrete slab surface finishing apparatus |
-
2009
- 2009-01-27 EP EP09380011A patent/EP2140991A3/en not_active Withdrawn
- 2009-06-25 RU RU2009124224/03A patent/RU2009124224A/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES428477A1 (en) | 1974-07-22 | 1976-09-16 | Prensoland Sa | Procedure for the continuous manufacture of concrete pieces. (Machine-translation by Google Translate, not legally binding) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112593470A (en) * | 2020-12-03 | 2021-04-02 | 中冶集团武汉勘察研究院有限公司 | Rock engineering layer soil bedding equipment for geotechnical engineering |
CN113463479A (en) * | 2021-08-16 | 2021-10-01 | 诸暨远诚建筑工程有限公司 | Pavement flower brick laying method |
Also Published As
Publication number | Publication date |
---|---|
EP2140991A3 (en) | 2012-08-15 |
RU2009124224A (en) | 2010-12-27 |
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