EP2117843A2

EP2117843A2 - Method for operating a damping system, damping system, and printing group

Info

Publication number: EP2117843A2
Application number: EP07846740A
Authority: EP
Inventors: Thomas John
Original assignee: Manroland AG
Current assignee: Manroland AG
Priority date: 2006-11-24
Filing date: 2007-11-22
Publication date: 2009-11-18
Anticipated expiration: 2027-11-22
Also published as: CA2669235C; ATE543646T1; EP2117843B1; WO2008061758A3; JP2010510103A; CN101573235A; CN101573235B; DE102006055584A1; CA2669235A1; WO2008061758A2; US20100043657A1

Abstract

A method for operating a dampening system of a printing group of a printing machine, especially a web-fed rotary printing press, the dampening system comprising a dampening means dosing device provided with a plurality of dosing units, a dampening system rolling mill drive having at least one dampening system roller, and at least one dampening means application roller. The application of the dampening means is adapted to the width of the material to be printed or to widths of the sides of the material to be printed.

Description

Method for operating a dampening unit, dampening unit and printing unit

The invention relates to a method for operating a dampening unit of a printing unit of a printing press according to the preamble of claim 1. Furthermore, the invention relates to a dampening unit according to the preamble of claim 2 and 5 and a printing unit according to the preamble of claim 14.

Printing units of printing machines have a form cylinder, a rolling on the forme cylinder transfer cylinder, a rolling on the transfer cylinder impression cylinder, an inking unit and a dampening unit. With the help of the inking unit, ink can be applied to the forme cylinder, namely at least one printing form positioned on the same, which carries the page to be printed. With the help of the dampening dampening solution can be applied to the or each arranged on the form cylinder printing form. The forme cylinder is also referred to as a plate cylinder.

The transfer cylinder, namely at least one blanket positioned on the same, transfers the printing ink to a printing substrate, wherein the printing substrate can be moved through a printing nip formed between the transfer cylinder and the impression cylinder. The transfer cylinder is also referred to as a rubber cylinder.

In rotary printing presses, several printing units are usually combined to form a printing unit, in which case the counter-pressure cylinder of a printing unit of a printing unit is designed either as a so-called satellite cylinder, which rolls on a plurality of transfer cylinders of different printing units of the printing unit, or as a transfer cylinder of another printing unit of the printing unit. As already stated, dampening solution is applied with the aid of a dampening unit to the or each printing form positioned on the forme cylinder, wherein a dampening unit comprises a dampening agent metering device having a plurality of metering units which applies the dampening solution to a dampening roller of a dampening unit roller train immediately downstream of the dampening agent metering device. With the help of the or each dampening roller of the dampening unit, the dampening solution is conveyed in the direction of at least one dampening roller, which rolls on the forme cylinder and thus ultimately applies the dampening solution to the or each placed on the form cylinder printing form.

The dampening solution application to the or each printing form positioned on the forme cylinder must be adapted to the width of the print pages to be printed in order to ensure optimum print quality. It should be noted that a printing form can be used to print one or more printed pages. Then, when a printing form is used for printing a plurality of printed pages, these multiple printed pages can be arranged with respect to the forme cylinder either in the axial direction next to each other or in the circumferential direction one behind the other.

In particular, when different printed products are to be produced, which differ with regard to the width of the printed pages to be printed or the width of the substrate to be printed, the application of the fountain solution is difficult in terms of optimum print quality.

On this basis, the present invention is based on the problem to provide a novel method for operating a dampening unit of a printing unit, a novel dampening unit and a novel printing unit to allow optimum print quality. This problem is solved by a method according to claim 1. Thereafter, the dampening solution is adjusted to a substrate width or widths of print pages to be printed on the substrate.

For the purposes of the present invention, it is proposed for the first time to adapt the fountain solution application of a dampening unit to the width of the substrate or the width of the printed page. This can provide optimal print quality.

Moistening units according to the invention for carrying out the method according to the invention are defined in the independent claims 2 and 5. The printing unit according to the invention is defined in independent claim 14.

Preferred developments of the invention emerge from the subclaims and the following description. Embodiments of the invention will be described, without being limited thereto, with reference to the drawings. Showing:

Fig. 1: a schematic representation of a printing unit; 2 shows a forme cylinder of a printing unit with four printing forms arranged on the forme cylinder for printing relatively wide printed pages;

3 shows a forme cylinder of a printing unit with four printing forms arranged on the forme cylinder for printing relatively narrow printed pages;

4 shows a schematic section of a dampening unit according to the invention according to a first exemplary embodiment of the invention in FIG

Area of a dampening agent metering device and one of them immediately downstream dampener roller in plan view;

Fig. 5: the detail of Figure 4 in side view. Fig. 6: a schematic section of an inventive

Dampening according to a second embodiment of the invention in the range of a dampening agent metering device and a same immediately downstream dampener roller in plan view; Fig. 7: the detail of Figure 6 in side view. FIG. 8: a detail of the detail of FIG. 6; FIG.

Fig. 9: ^• A schematic section of an inventive

Dampening unit according to a third embodiment of the invention in a view analogous to FIG. 7; FIG. 10: a detail of the detail of FIG. 9; FIG.

11: a schematic section of an inventive

Dampening according to a fourth embodiment of the invention in the range of a dampening agent metering device and a same immediately downstream dampener roller in plan view; Fig. 12: the detail of Figure 1 1 in side view.

13 shows an alternative to the detail of FIG. 12 in a perspective side view;

14 shows an edge section of a dampening unit according to the invention in a first state; and FIG. 15 shows the edge section of FIG. 14 in a second state.

Fig. 1 shows a highly schematic of the basic structure of a printing unit 20 of a printing unit of a web-fed rotary printing press, wherein the printing unit 20 comprises a forme cylinder 21, a transfer cylinder 22, an inking unit 23 and a dampening unit 24. On the forme cylinder 21 of the printing unit 20 shown in Fig. 1, a plurality of printing plates 25 are arranged, being applied to the arranged on the forme cylinder 21 printing plates 20 by means of the inking unit 23 ink and with the help of the dampening unit 24 fountain solution. From the inking unit 23 only inking rollers 26 are shown, which roll on the forme cylinder 21. The applied to the printing plates 25 ink is using the Transfer cylinder 21, on which at least one blanket is stretched, applied to a printing material to be printed 27, wherein for this purpose cooperates with the transfer cylinder 22, a non-illustrated impression cylinder.

The dampening unit 24 has a dampening agent metering device 28 which comprises a plurality of metering units (not shown in FIG. 1). With the help of the metering units of the dampening solution metering device 28 fountain solution is applied to one of the dampening agent metering device 28 immediately downstream dampening roller 29 of a dampening unit roller 30. In the exemplary embodiment shown, the dampening unit 30 comprises a total of three dampening unit rollers, namely the dampening unit roller 28 immediately downstream of the dampening unit metering unit 28, a dampening unit roller 31 rolling on this dampening unit roller 29, and furthermore a dampening unit roller 32 which rolls on the form cylinder 21 and thus ultimately the dampening solution the arranged on the forme cylinder 21 printing forms 25 applies.

Figs. 2 and 3 show the forme cylinder 21 of a printing unit 20 in isolation, wherein seen on the forme cylinder 21 in Fig. 2 in the axial direction thereof four relatively wide printing plates 25 are arranged side by side. According to Fig. 3 seen in the axial direction of the forme cylinder 21, four relatively narrow printing plates 25 are arranged on the same. It can be seen from a comparison of FIGS. 2 and 3 that, depending on the width of the printing formes 25, the width of the printing material of the printing substrate 27 also changes. In the following, it should be assumed that each of the printing plates 25 serves to print a printed page on the respective printing material 27.

To ensure optimum print quality, moisturizing agent 25 must be optimally applied to the printing forme 25 positioned on the forme cylinder 21 of the printing unit 20 by means of a dampening unit 24. This is done according to the invention such that the fountain solution to the substrate width of the printing material 27 and to the width of the on the substrate 27 to is adapted to printing printed pages. Moistening devices, as will be described in greater detail below with reference to FIGS. 4 to 15, serve this purpose.

4 and 5 show a schematic section of a dampening unit according to the invention according to a first exemplary embodiment of the invention in the region of a dampening agent metering device 28a and a dampening roller 29a immediately downstream of the dampening agent metering device 28a. In the exemplary embodiment of FIGS. 4 and 5, the dampening agent metering device 28a comprises a plurality of metering units 33 and 34 for dampening solution, wherein all metering units 33 and 34 are stationary in relation to the dampening roller 29a immediately downstream of the dampening agent metering device 28a. In order to adapt the dampening solution application to the substrate width or to the widths of printed pages to be printed on the printing units 33 and 34 of the dampening medium metering device 28a are individually controlled such that depending on the substrate width or the width of the printed pages, a first subset of metering units active and a second subset of dosing units is inactive.

In the embodiment of FIGS. 4 and 5, the metering units form two groups, namely a first group of metering units 33 and a second group of metering units 34. Each of these two groups of metering units is adapted to a different substrate width and thus a different width of printed pages. Within each group, the respective metering units 33 and 34 are juxtaposed in the axial direction. As can be seen from Fig. 5, in this embodiment, the metering units 33 and 34 of the different groups are arranged one above the other, on a circular arc, so that all metering units 33 and 34 of the dampening roller 29a have an identical distance.

In the illustrated embodiment of FIGS. 4 and 5, the metering units 33 are then used for dampening application, if on the forme cylinder 21 according to Fig. 3 are arranged relatively narrow printing plates with relatively narrow print pages. If, on the other hand, relatively wide printing plates for relatively broad printed pages are arranged on the forme cylinder 21 according to FIG. 2, then the fountain solution is applied with the aid of the metering units 34 of the dampening agent metering device 28a.

In the embodiment of Figs. 4 and 5, the metering units 33 and 34 are formed as nozzle units, wherein each pressure side width in particular two nozzle units are present. With the help of such nozzle units dampening solution can be sprayed in a discontinuous manner on the dampening roller 29a.

A schematized section of a dampening unit according to a second exemplary embodiment of the present invention is shown in FIGS. 6 to 8, FIGS. 6 and 7 once again showing a dampening agent metering device 28b and a dampening roller roller 29b immediately following the dampening agent metering device 28b. Also in the embodiment of FIGS. 6 to 8, the dampening agent metering device 28b has several metering units 35 for dampening solution, wherein at least one of these metering units 35, in the embodiment shown all metering units 35, with respect to the dampening roller 29b in the axial direction of the same is formed movable.

For this purpose, the metering units 35 are movably mounted on a guide rail 36. In order to adapt the dampening solution application to the printing material width or printing page width, all movable metering units 35 can be controlled individually such that at least one of the movable metering units 35 changes its position with respect to the dampening unit roller 29b in the axial direction of the same with changing substrate width or changing printing page widths. Thus, in FIG. 6, with arrows 37, displacements of the metering units 35 in the axial direction of the dampening roller 29b are shown, in order to adapt the dampening unit to decreasing printing page widths or a decreasing width of the printing substrate. In the exemplary embodiment of FIGS. 6 to 8, each metering unit 35 of the dampening solution metering device 28b is assigned a separate drive 38 in order to be able to move each of the metering units 35 along the guide rail 36 on its own. The drive 38 interacts with a drive pinion 39 for this purpose.

In contrast to the exemplary embodiment of FIGS. 6 to 8, according to a third exemplary embodiment of the present invention according to FIGS. 9 and 10, a common drive can be assigned to a plurality of, in particular all, movable metering units 40 of a dampening agent metering device 28c, around the metering units 40 to move in the axial direction of the fountain roller 29c.

The drive not shown in FIGS. 9 and 10 then preferably drives a threaded rod 41, wherein the threaded rod 41 cooperates with carriers 42 of the metering units 40 having corresponding mating threads. In this case, the threaded rod 41 preferably has individual threaded rod sections for at least some, in particular for all, movable metering units 40 with regard to thread direction and / or thread pitch, on which the respective metering units 40 are mounted with the support 42 having the corresponding mating thread. By changing or adapting the thread direction deviating directions of movement of the metering units 40 can be realized. By deviating thread pitches 41 different translational displacement paths of the metering units 40 can be realized for the metering units 40 with the same rotation of the threaded rod 41.

In the embodiments of FIGS. 6 to 10, the metering units are in turn designed as spray units. Since in dampening units with spray units, the ratio of the overlap of the respective spray cone to the distance of the inking roller, which is immediately downstream of Feuchtmitteldosiereinrichtung important, the axial displacement of the metering units a radial Bewegungsungskom- component can be superimposed. In the exemplary embodiments of FIGS. 1 to 10, spray units are used as metering units with which, as already stated, dampening solution is preferably sprayed discontinuously onto the dampening roller arranged downstream of the respective dampening agent metering device.

In contrast, FIGS. 1 to 13 show exemplary embodiments of the present invention in which the metering units of the respective dampening agent metering devices are designed as centrifugal units, by means of which dampening solution is continuously centrifuged by centrifugal forces and applied to the dampening roller arranged downstream of the respective dampening means.

11, 12 show a section of a dampening unit according to the invention in accordance with a fourth exemplary embodiment of the present invention, again in the region of a dampening agent metering device 28d and a dampening roller 29d immediately following the dampening fluid metering device 28d. The dampening agent metering device 28d in turn has a plurality of metering units 43, each of the metering units 43 being mounted on a threaded rod 45 via a carrier 44. The threaded rod 45 is assigned a drive 46, which drives the threaded rod 45 and thus adjusts all the metering units 43 of the dampening agent metering device 28d together. In this respect, the embodiment of FIGS. 11 and 12 is consistent with the embodiment of FIGS. 9 and 10, so that reference may be made to the above statements with regard to these details.

In the embodiment of FIGS. 11 and 12, the metering units 43 are designed as centrifugal units, wherein all metering unit 43 have a common rotor 56, with the aid of which dampening solution can be spun in the direction of the dampening roller 29d. Each metering unit 43 has an aperture 47, with the aid of which the amount of dampening solution can be adjusted. FIG. 12 shows an aperture 47 in two different positions, namely in a closed position in a solid line and in an open position in FIG dotted lines, with the aperture 47 open the dampening solution in the sense of the cone 48 is thrown onto the dampening roller 29d. To open and close the aperture 47, a drive 49 is associated with each dosing unit 43. Preferably, two metering units 43 configured as centrifuging units act together per printing page width, wherein the apertures 47 of the respectively cooperating metering units 43 overlap.

In order to adapt the dampening agent metering device 28d to changing printing page widths or a changing printing material width, the metering units 43 cooperating per printing side width are movable relative to one another, for which purpose at least one of the two cooperating metering units 43 or each of these can be moved in the axial direction of the dampening printing roller 29d.

FIG. 13 shows an alternative to the metering unit 43 of FIG. 12 metering unit 50, which in turn is designed as a centrifugal unit. In the case of the dosing unit 43 of FIG. 12, the drive 49 for actuating the diaphragm 47 can be moved together with the dosing unit 43. In contrast, in the case of the dosing unit 50 of FIG. 13, a drive 51, which serves to actuate the diaphragm 47, is designed to be stationary, the drive 51 being connected to the diaphragm 47 to be actuated by means of a flexible shaft 52 and a coupling 53. As a result, an axial compensation between the stationary drive 51 and the aperture 47 axially displaceable together with the metering unit 47 is possible.

FIGS. 14 and 15 show a section of the dampening unit according to the invention of the exemplary embodiment of FIGS. 9 and 10 in an edge region of the corresponding dampening agent metering device 28c, in order to make it clear that edge sections of the dampening agent metering device adjoining the outer metering units 40 seen in the axial direction are at least partially partitionable. In this way it can be ensured that no dampening solution or only a reduced quantity of dampening solution reaches the corresponding forme cylinder on the left and / or right of the printing material to be printed. In order for this isolation to be rich adaptable to different substrate widths or print page widths, it must be made the same adjustable.

Thus, FIGS. 14 and 15 show an edge seal 54 of the dampening agent metering device 28c, which is designed telescopically in accordance with FIGS. 14 and 15. In the embodiment shown, the telescopic edge partition 54 has three segments which are displaceable relative to each other.

One of the segments is stationary, while the other two segments are slidable. By way of a support 55, one of the segments of the telescopic edge partition 54 is mounted on the threaded rod 21, this support 55 having a threaded thread corresponding to the mating thread. For reasons of space, the use of a telescopic Randabschottung 54 is advantageous. However, it can also find a roller blind Randabschottung use.

The present invention can be applied in all cases in which a dampening unit must be adapted to a changing printing material width or changing printing page widths. In the case of a changing printing material width of a printing material to be printed, the same can be moved either centrally or also flush relative to a machine side through the corresponding printing unit of the printing press.

All motorized adjustments of the dampening units can be carried out automatically on the basis of preset values stored in the press. LIST OF REFERENCE NUMBERS

20 printing unit

21 form cylinder

22 transfer cylinders

23 inking unit

24 dampening unit

25 printing form

26 inking roller

27 substrate

28, 28a, 28b, 28c, 28d dampening agent metering device

29, 29a, 29b, 29c, 29d dampening roller

30 dampening roller train

31 dampening roller

32 dampening roller

33 dosing unit

34 dosing unit

35 dosing unit

36 guide rail

37 arrow

38 drive

39 drive pinion

40 dosing unit

41 threaded rod

42 carriers

43 dosing unit

44 carriers

45 threaded rod

46 drive

47 aperture

48 cones

49 drive

50 dosing unit 51 drive

52 wave

53 clutch

54 Randabschottung

55 carriers

56 rotor

Claims

claims

1. A method for operating a dampening unit of a printing unit of a printing press, in particular a web-fed rotary printing press, wherein the dampening unit has a plurality of metering units having Feuchtmitteidosierein- direction, at least one dampening roller comprehensive dampening unit and at least one dampening roller, characterized in that the dampening solution to a printing substrate width or adapted to widths of print pages to be printed on the substrate.

2. dampening unit of a printing unit of a printing press, in particular a web-fed rotary printing press, with a dampening agent metering device to apply dampening solution to a dampening unit roller of a dampening unit, and with at least one dampening roller over which the dampening unit roller train comprising the at least one dampening unit roller moves in the direction Fountain solution delivered to the or each dampening form roller can be applied to at least one printing form positioned on a forme cylinder of the printing unit, wherein the dampening solution metering device has a plurality of metering units, characterized in that the metering units (33, 34) with respect to the dampening unit metering device (28a) immediately downstream dampening roller (29a) are formed stationary, and that for adapting the dampening solution to a printing material width or at widths of printed on the substrate to be printed pages the metering units (33, 34) of

Feuchtmitteldosiereinrichtung (28a) are individually controlled such that depending on the width of the substrate or the width of the print substrate to be printed on a first subset of the metering units (33; 34) active and a second subset of the metering units (34; 33) is inactive.

3. dampening unit according to claim 2, characterized in that the dampening deldosiereinrichtung (28a) for at least two different printing substrate widths or different widths of the print substrate to be printed pages each comprise a group of metering units (33, 34), wherein in each group of metering units (33, 34) the respective metering units (33, 34) are arranged side by side.

4. dampening unit according to claim 3, characterized in that the groups of metering units (33, 34) are arranged one above the other, such that all metering units of the dampening roller (29 a) have an identical distance, for this purpose, the superposed metering units of different groups a circular arc are arranged.

5. dampening unit of a printing unit of a printing press, in particular a Ro- lenrotationsdruckmaschine, with a dampening agent metering device to

Dampening agent applied to one of the dampening agent metering directly downstream dampening roller of a dampening unit, and with at least one dampening roller over which with the use of at least one dampening roller roller in the direction of the or each dampening roller promoted fountain solution on at least one positioned on a forme cylinder of the printing unit printing form wherein the dampening agent metering device has a plurality of metering units, characterized in that at least one metering unit (35; 40; 43) is designed to be movable relative to the dampening roller (29b; 29c; 29d) immediately downstream of the dampening agent metering device (28b; 28c; , and that for adapting the damping agent application to a printing material width or to widths of printing pages to be printed on the printing material, the movable metering units (35, 40, 43) are individually controllable such that at least one of the v experienced Dosiereinheiten their position with respect to the dampening roller (29b; 29c; 29d) is changed in the axial direction thereof.

6. Dampening unit according to claim 5, characterized in that all metering units (35; 40; 43) of the dampening agent metering device (28b; 28c; 28d) are designed to be movable relative to the dampening roller metering unit (29b; 29c; 29d) immediately downstream of the dampening agent metering device.

7. dampening unit according to claim 5 or 6, characterized in that each movable metering unit (35) of the dampening agent metering device (28b) is associated with a separate drive (38) for the axial movement of the respective metering unit (35) relative to the dampening roller (29b).

8. dampening unit according to claim 5 or 6, characterized in that a plurality of, in particular all, movable metering units of Feuchtmitteldosiereinrichtung (28c, 28d) is assigned a common drive for the axial movement of the respective metering units relative to the dampening roller.

9. dampening unit according to claim 8, characterized in that all movable metering units (40, 43), which is associated with a common drive, on a driven by the drive threaded rod (41; 45) are mounted, wherein a carrier of each metering unit of the threaded rod having corresponding mating thread.

10. dampening unit according to claim 9, characterized in that the threaded rod (41, 45) for at least some, in particular for all, movable dispensing siereinheiten a thread with respect to thread and / or thread pitch individual threaded portion has on which the respective dosing unit (40; ) is mounted with the corresponding mating threaded support (42; 44).

1 1. A dampening unit according to one or more of claims 5 to 10, characterized in that at least part of the peripheral dampening of the metering unit seen in the axial direction edge portions of the dampening agent metering are at least partially.

12. dampening unit according to claims 11, characterized in that the outer metering units and the Randabschottung at least partially overlap.

13. dampening unit according to one or both of claims 11 and 12, characterized in that the edge portions are formed telescopically or roll-like.

14. Dampening according to one or more of claims 2 to 4 or according to one or more of claims 5 to 13, characterized in that the metering units (33, 34; 35; 40) are designed as spray units.

15. Dampening unit according to one or more of claims 2 to 4 or according to one or more of claims 5 to 14, characterized in that the metering units (43; 50) are designed as centrifugal units.

16. Printing unit of a printing press, in particular a web-fed printing press, with a forme cylinder, with a rolling on the forme cylinder transfer cylinder, with a rolling on the transfer cylinder impression cylinder, and with an inking unit, wherein the inking unit ink on at least one positioned on the forme printing form on- is portable, characterized by a dampening unit according to one or more of claims 2 to 15 to apply dampening solution to the or each positioned on the form cylinder printing forme.