EP2107952B1 - Device for even stretch-forming of workpieces - Google Patents
Device for even stretch-forming of workpieces Download PDFInfo
- Publication number
- EP2107952B1 EP2107952B1 EP07818526.1A EP07818526A EP2107952B1 EP 2107952 B1 EP2107952 B1 EP 2107952B1 EP 07818526 A EP07818526 A EP 07818526A EP 2107952 B1 EP2107952 B1 EP 2107952B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tool
- umformsicken
- forming
- forming beads
- beads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D25/00—Working sheet metal of limited length by stretching, e.g. for straightening
- B21D25/04—Clamping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
Definitions
- the invention relates to a device for the flat ironing of workpieces, with a tool upper part and a tool upper part engaging with the tool lower part.
- Cyril-Bath method in which a workpiece is clamped in a clamping device having at least two clamping elements and, if appropriate, formed with a forming tool, for example a deep-drawing tool.
- this method can also be used exclusively for the flat stretch drawing of sheets.
- the method of flat stretch drawing is used in particular for relatively flat workpieces in order to achieve sufficient solidification thereof.
- the DE 195 04 649 C1 describes a method and a drawing tool for ironing sheet metal.
- the drawing tool in the region of its outer periphery on a dipping into a trench of the counter tool web.
- the DE 24 50 624 A1 describes a device for pressing deep, thin-walled container bottoms with large diameters, which has a tool insert and a counter-holder.
- the tool insert and the counterholder in turn have a multiple draw bead, which, similar to the DE 195 04 264 A1 , When deep drawing of the workpiece acts as a hold-down and it must muster very high hold-down forces.
- Another device is from the DE 723 220 C known.
- the forming beads of the upper tool part and the lower tool part ensure a simultaneous holding and pulling of the workpiece, so that even with a single-acting press in a train a flat ironing and optionally subsequently a forming of the workpiece can be performed without the need for additional tools are required.
- the Umformsicken so serve not only for holding, but for the simultaneous induction of a tensile force in the workpiece, which is responsible for the flat ironing. During the penetration of the Umformsicken into the corresponding recesses, the workpiece moves within a closed geometry of the Umformsicken.
- the workpiece is thus inventively drawn into this Umformsickengeometrie, wherein the tensile force is influenced by the geometry of the tool formed by the upper part of the tool and the lower tool part. Clamping of the workpiece, as is the case with devices known from the prior art, does not take place with the device according to the invention.
- the tool movement is induced by the movement of the press or of the press ram, advantageously no additional drive and only one tool are required for performing the flat stretch drawing, which leads to an extremely low control effort. Furthermore, the tool can be made very simple and compact and is thus produced in a cost effective manner.
- the stretching operation thus takes place in one stroke and, if further forming is necessary or desired, can be preceded by the deep-drawing stroke or combined with a deep-drawing stroke, so that the high process times present in the previous methods can be considerably reduced.
- the material can slide back into the tool during a subsequent drawing operation, so that tears in the workpiece can be avoided and a high quality is ensured.
- the investment costs are essentially limited to material and manufacturing costs, so that the device according to the invention can be realized considerably cheaper than known devices. In fact, savings of up to 90% can be achieved in terms of investment in tooling costs.
- a variation of the tensile force induced in the workpiece can be achieved according to the invention in that the forming beads of the upper tool part and / or the lower tool part are designed so that they engage with the recesses of the lower tool part and / or the upper part of the tool at different times.
- the Umformsicken and located between the Umformsicken recesses are arranged on two opposite sides of the upper tool part and the lower tool part.
- a device designed in this way has a very simple construction and can be used for the flat stretch drawing of workpieces in one direction.
- the Umformsicken are arranged on a total of four sides of the upper tool part and the lower tool part, wherein in each case two of the four sides facing each other.
- the Umformsicken are arranged on three sides of the upper tool part and the lower tool part in triangular shape.
- Such an embodiment of the device can be used in triangular tools.
- Umformsicken and located between the Umformsicken recesses are arranged in a circle on the upper tool part and the lower tool part.
- the height of the Umformsicken varies over the length thereof.
- One possibility for realizing the penetration of the Umformsicken at different times may consist in that the height of the Umformsicken on each side of the upper die and / or the lower die part is different, the height difference between adjacent Umformsicken is 5 - 30 mm.
- the Umformsicken can be higher on the outside of the upper tool part and / or the lower tool part as on the inside, so that first the outer portion of the tool comes into contact with the workpiece.
- the Umformsicken on the inside of the upper tool part and / or the lower tool part may be higher than on the outside.
- the edges of the Umformsicken facing the workpiece are provided with radii having a size of 1 - 20 mm, in particular from 2 - 10mm.
- the design of the radii of the workpiece facing edges of the Umformsicken has proved to be crucial in terms of Training of the tensile force induced in the workpiece exposed because smaller radii induce a higher forming force in the workpiece.
- the invention provides that the forming bead, which first engages with the corresponding recess, has a smaller radius than the last forming bead engaging with the corresponding recess. As a result, a very high stress is induced in the workpiece as soon as the first forming bead penetrates.
- a deep-drawing tool can be arranged in a gap between the forming beads.
- a spring-loaded hold-down element is arranged in at least one of the recesses.
- Such spring-loaded hold-down elements improve the wrapping of the workpiece and thus ensure an improved forming process.
- Fig. 1 shows a device 1 for the flat drawstretching of a workpiece 2 shown by a dashed line, for example a steel, aluminum or titanium sheet.
- the device 1 has a tool upper part 3 and a tool lower part 4 engaging with the tool upper part 3.
- the upper tool part 3 and the lower tool part 4 are movable relative to each other, wherein in the present case, the lower tool part 4 is rigid and the upper tool part 3 can be moved by means of a drive device, not shown, but known per se.
- the tool lower part 4 could be movable and the upper tool part 3 could be rigid or both tool parts 3 and 4 could be movable relative to one another.
- the upper tool part 3 and the lower tool part 4 are preferably made of a suitable tool steel, but for small series can also be used plastic materials. Ceramics or suitable composite materials can also be used for the upper tool part 3 and the lower tool part 4. For a hot forming can be provided to heat the upper tool part 3 and / or the lower tool part 4.
- the upper tool part 3 has in each case on at least two sides thereof a plurality of Umformsicken 5, which in the relative movement between the upper tool part 3 and the lower tool part. 4 engage in corresponding recesses 6 of the lower tool part 4.
- the lower tool part 4 has a plurality of Umformsicken 7, which engage in respective recesses 8 of the upper tool part 3.
- the Umformsicken 5 and 7 may be provided with a coating, for example, to influence the required forming forces.
- a deep-drawing tool 10 is arranged, which also consists of a tool upper part 11 and a lower tool part 12.
- the deep-drawing tool 10 may be formed in a manner known per se and, in particular, the deep-drawing tool 10 may also be dispensed with if the device 1 is used only for flat ironing of the workpiece 2 and no deep-drawing machining thereof is required.
- gas springs of the upper tool 11 can of course be omitted.
- FIGS. 2, 3 and 4 is a first embodiment of the upper tool part 3 and the lower die part 4 and in particular of the Umformsicken 5 and 7 thereof shown.
- the upper tool part 3 has a total of four Umformsicken 5a, 5b, 5c and 5d and located therebetween recesses 8a, 8b and 8c.
- the lower tool part 4 has three Umformsicken 7a, 7b and 7c and located therebetween recesses 6a, 6b and 6c.
- between the innermost Umsummsicke 7c and one for placing the workpiece 2 serving Workpiece support 2a also has a recess, namely the recess 6c, provided, in which engages the innermost Umformsicke 5d.
- the Umformsicken 7 of the lower tool part 4 should be at least as high as the workpiece support 2a. In the case where the deep-drawing tool 10 is present, the workpiece support 2a serves as a forming die or forms the same.
- the forming beads 5a, 5b, 5c and 5d of the upper tool part 3 are interpreted in the illustrated embodiment so that they go at different times with the recesses 6a, 6b and 6c of the lower tool part 4 in engagement.
- the Umformsicken 7 of the lower tool part 4 could be designed accordingly. This applies in principle for all embodiments of the device 1 described below, in which reference is made to a particular embodiment of the Umformsicken 5 of the upper tool part 3.
- the Umformsicken 5a and 5b of the upper tool part 3 on the outside thereof are higher than the Umformsicken 5c and 5d on the inside.
- the two outer Umformsicken 5a and 5b in front of the two inner Umformsicken 5c and 5d engage the workpiece. 2
- the workpiece 2 facing edges of the Umformsicken 5 and 7 are provided with radii whose size is in particular in a range of 1 - 20 mm, in particular 2-10mm.
- the forming bead 5a engaging first with the corresponding recess 6a has a smaller radius than the last with the corresponding recess 6c engaged forming bead 5d.
- the order of the different dimensioned radii of the Umformsicken 5 and 7 has a significant impact on the induced stress in the workpiece 2 and thus on the transformation of the same.
- the geometry of the Umformsicken 5 and 7 can be further adapted to the geometry and / or the material of the workpiece 2 to edit each workpiece 2 according to its requirements.
- the two outer Umformsicken 5a and 5b together with the workpiece 2 engage.
- the outermost forming bead 5a penetrates into the workpiece 2 as the first and in particular in front of the adjacent forming bead 5b.
- the height of the Umformsicken 5 and 7 is in particular 20 - 120 mm and may be different on each side of the upper tool part 3 and / or the lower tool part 4.
- the height differences between adjacent Umformsicken 5a - 5d or 7a - 7c can be between 5 and 30 mm.
- the tool upper part 3 has four forming beads 5 and the tool lower piece 4 has three forming beads 7.
- the minimum number of Umformsicken 5 or 7 is two, more than eight Umformsicken 5 and 7 are not required, each between two Umformsicken 5 a recess 8 and between two Umformsicken 7 is a recess 6.
- FIGS. 5, 6 and 7 an embodiment of the device 1 is shown, in which the Umformsicken 5d and 5c on the inside of the upper tool part 3 are higher than on the outside thereof.
- the inner Umformsicken 5d and 5c come before the outer Umformsicken 5b and 5a with the corresponding recesses 6 of the lower tool part 4 into engagement.
- the information regarding the height of the Umformsicken 5 and 7 and attached to the same radii can essentially the information on the embodiment of the FIGS. 2, 3 and 4 correspond, wherein the Umformsicken 5a - 5d of the upper tool part 3 have smaller radii than in the previous embodiment.
- Fig. 8 shows a cross section through any of the Umformsicken 5 or 7. It can be seen that the Umformsicken 5 and 7 in the height direction have a substantially rectangular cross-section, which may be located on the workpiece 2 side facing the above-mentioned different radii. It has been found to be particularly suitable when the width of the Umformsicken is 10 - 40 mm.
- Fig. 9 an embodiment of one of the Umformsicken 5 or 7 is shown, in which the height varies over the length thereof.
- a different degree of deformation can be achieved over the surface of the workpiece 2, or certain areas can be shaped differently than other areas of the workpiece 2, as a result of which forming errors can optionally be avoided.
- FIGS. 10-21 show different embodiments of the arrangement of the Umformsicken 5 and / or 7 on the upper tool part 3 and / or the lower tool part 4.
- each of the upper tool part 3 is shown with the Umformsicken 5, the arrangement is, of course, also for the Umformsicken 7 of the lower tool part. 4 ,
- the Umformsicken 5 and 7 and located between the Umformsicken 5 and 7 recesses 6 and 8 are arranged on two opposite sides of the upper tool part 3 and the lower tool part 4.
- the embodiment of Fig. 11 in which the Umformsicken 5 and 7 and the recesses 6 and 8 on the longitudinal side instead, as in Fig. 10 , are arranged on the broad side of the upper tool part 3 and the lower tool part 4.
- the embodiments of Figures 12 - 15 are formed, in which case the Umformsicken 5 and 7 and the recesses 6 and 8 are bent in the longitudinal direction thereof.
- the Umformsicken 5 and 7 are the Umformsicken 5 and 7 and located between the Umformsicken 5 and 7 recesses 6 and 8 arranged on a total of four sides of the upper tool part 3 and the lower tool part 4. In each case two of the four sides are opposite each other. Similar to the embodiments of the FIGS. 10-15 can here as well as straight over their length bent Umformsicken 5 and 7 and recesses 6 and 8 are used.
- the Umformsicken 5 and 7 and the recesses 6 and 8 are the Umformsicken 5 and 7 and the recesses 6 and 8 to three Pages of the tool shell 3 and the lower tool part 4 arranged so that they form a triangular shape.
- a similar closed shape of the Umformsicken 5 and 7 is also in the embodiment of Fig. 21 recognizable, in which the Umformsicken 5 and 7 and the recesses 6 and 8 located between the same are arranged in a circle on the upper tool part 3 and the lower tool part 4.
- the Umformsicken 5 and 7 and the recesses 6 and 8 located between the same are arranged in a circle on the upper tool part 3 and the lower tool part 4.
- FIGS. 22, 23 and 24 an embodiment of the device 1 is shown, in which between the Umformsicken 5 and the upper die 3 respective Unterlegplatten 13 are arranged, through which the penetration depth of the Umformsicken 5 can be influenced in the workpiece 2, if different levels Unterlegplatten 13 are used.
- the shims 13 could also be provided on the lower tool part 4. Even without the shims 13, the Umformsicken 5 and 7 can be removably attached to the upper tool part 3 and the lower tool part 4.
- at least one gas spring sprung holding-down element 14 which is able to improve the looping of the workpiece 2.
- the recesses 6 and / or 8 may be provided in one or more of the recesses 6 and / or 8 such hold-down elements.
- thermoforming tool 10 is provided, by means of which the workpiece 2 during its processing not only just stretched, but after the flat stretch-drawing additionally deep-drawn.
- the forming die 5 closest to the deep-drawing tool 10 may be formed as a draw ring.
- FIGS. 17 and 18 is particularly advantageous that is prevented by the cut corners between the individual Umformsicken 5 and 7, that the workpiece 2 between the upper die 3 and the lower tool part 4 tilt and thus can pinch the device 1.
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum ebenen Streckziehen von Werkstücken, mit einem Werkzeugoberteil und einem mit dem Werkzeugoberteil in Eingriff gehenden Werkzeugunterteil.The invention relates to a device for the flat ironing of workpieces, with a tool upper part and a tool upper part engaging with the tool lower part.
Aus dem allgemeinen Stand der Technik ist das sogenannte Cyril-Bath-Verfahren bekannt, bei welchem ein Werkstück in einer zumindest zwei Spannelemente aufweisenden Spannvorrichtung eingespannt und gegebenenfalls mit einem Umformwerkzeug, beispielsweise einem Tiefziehwerkzeug, umgeformt wird. Dieses Verfahren kann jedoch auch ausschließlich zum ebenen Streckziehen von Blechen eingesetzt werden. Das Verfahren des ebenen Streckziehens wird insbesondere bei verhältnismäßig flachen Werkstücken eingesetzt, um eine ausreichende Verfestigung derselben zu erreichen.From the general state of the art, the so-called Cyril-Bath method is known, in which a workpiece is clamped in a clamping device having at least two clamping elements and, if appropriate, formed with a forming tool, for example a deep-drawing tool. However, this method can also be used exclusively for the flat stretch drawing of sheets. The method of flat stretch drawing is used in particular for relatively flat workpieces in order to achieve sufficient solidification thereof.
Der Nachteil dieses Verfahrens und der hierfür eingesetzten Vorrichtung ist jedoch der hohe technische Aufwand, der für die Hydraulik und deren Steuerung bzw. Regelung sowie die Messung von Kraft und Weg erforderlich ist. Dadurch ergeben sich sehr hohe Investitions- und Wartungskosten. Außerdem sind die bekannten Vorrichtungen zum Durchführen des Cyril-Bath-Verfahrens sehr groß und erfordern sehr viel Platz.The disadvantage of this method and the device used for this purpose, however, is the high technical complexity that is required for the hydraulics and their control or regulation and the measurement of force and displacement. This results in very high investment and maintenance costs. In addition, the known devices for performing the Cyril-Bath process are very large and require a lot of space.
Aus der gattungsgemäß
Die
Die
Eine weitere Vorrichtung ist aus der
Sämtliche der bekannten Vorrichtungen und Verfahren sind jedoch nicht in der Lage, ein ebenes Streckziehen von Werkstücken durchzuführen.However, all of the known devices and methods are incapable of performing a flat stretch drawing of workpieces.
Es ist daher Aufgabe der vorliegenden Erfindung, eine Vorrichtung zum ebenen Streckziehen von Werkstücken zu schaffen, die eine einfache Konstruktion und eine geringe Baugröße aufweist und in der Lage ist, ein ebenes Streckziehen auf exakte Art und Weise durchzuführen.It is therefore an object of the present invention to provide a device for the flat stretch drawing of workpieces, which has a simple construction and a small size and is able to perform a flat ironing in an exact manner.
Erfindungsgemäß wird diese Aufgabe durch die in Anspruch 1 genannten Merkmale gelöst.According to the invention, this object is achieved by the features mentioned in
Die Umformsicken des Werkzeugoberteils und des Werkzeugunterteils sorgen für ein gleichzeitiges Halten und Ziehen des Werkstücks, so dass auch mit einer einfach wirkenden Presse in einem Zug ein ebenes Streckziehen und gegebenenfalls anschließend ein Umformen des Werkstücks durchgeführt werden kann, ohne dass hierzu zusätzliche Werkzeuge erforderlich sind. Die Umformsicken dienen also nicht nur zur Halterung, sondern zur gleichzeitigen Induzierung einer Zugkraft in das Werkstück, die für das ebene Streckziehen verantwortlich ist. Während des Eindringens der Umformsicken in die korrespondierenden Ausnehmungen bewegt sich das Werkstück innerhalb einer geschlossenen Geometrie der Umformsicken. Das Werkstück wird also erfindungsgemäß in diese Umformsickengeometrie hineingezogen, wobei durch die Geometrie des durch das Werkzeugoberteil und das Werkzeugunterteil gebildeten Werkzeugs die Zugleistung beeinflusst wird. Ein Klemmen des Werkstücks, wie dies bei aus dem Stand der Technik bekannten Vorrichtungen der Fall ist, findet mit der erfindungsgemäßen Vorrichtung nicht statt.The forming beads of the upper tool part and the lower tool part ensure a simultaneous holding and pulling of the workpiece, so that even with a single-acting press in a train a flat ironing and optionally subsequently a forming of the workpiece can be performed without the need for additional tools are required. The Umformsicken so serve not only for holding, but for the simultaneous induction of a tensile force in the workpiece, which is responsible for the flat ironing. During the penetration of the Umformsicken into the corresponding recesses, the workpiece moves within a closed geometry of the Umformsicken. The workpiece is thus inventively drawn into this Umformsickengeometrie, wherein the tensile force is influenced by the geometry of the tool formed by the upper part of the tool and the lower tool part. Clamping of the workpiece, as is the case with devices known from the prior art, does not take place with the device according to the invention.
Aufgrund der Tatsache, dass die Werkzeugbewegung aus der Bewegung der Presse bzw. des Pressenstößels induziert wird, ist also zum Durchführen des ebenen Streckziehens vorteilhafterweise kein zusätzlicher Antrieb und lediglich ein Werkzeug erforderlich, was zu einem äußerst geringen Steuerungsaufwand führt. Des weiteren kann das Werkzeug sehr einfach und kompakt ausgebildet sein und ist damit auf kostengünstige Art und Weise herstellbar.Due to the fact that the tool movement is induced by the movement of the press or of the press ram, advantageously no additional drive and only one tool are required for performing the flat stretch drawing, which leads to an extremely low control effort. Furthermore, the tool can be made very simple and compact and is thus produced in a cost effective manner.
Der Streckvorgang erfolgt also in einem Hub und kann, wenn eine weitere Umformung notwendig bzw. erwünscht ist, dem Tiefziehhub vorgelagert bzw. mit einem Tiefziehhub vereint werden, so dass die bei den bisherigen Verfahren vorhandenen hohen Prozesszeiten erheblich reduziert werden können. Da das Werkstück dynamisch festgehalten und gezogen wird, kann der Werkstoff bei einem nachfolgenden Ziehvorgang in das Werkzeug zurückgleiten, sodass Einrisse in das Werkstück vermieden werden können und eine hohe Qualität sichergestellt ist.The stretching operation thus takes place in one stroke and, if further forming is necessary or desired, can be preceded by the deep-drawing stroke or combined with a deep-drawing stroke, so that the high process times present in the previous methods can be considerably reduced. As the workpiece is dynamically held and pulled, the material can slide back into the tool during a subsequent drawing operation, so that tears in the workpiece can be avoided and a high quality is ensured.
Aufgrund des einfachen Aufbaus beschränken sich die Investitionskosten im wesentlichen auf Werkstoff- und Fertigungskosten, so dass die erfindungsgemäße Vorrichtung erheblich kostengünstiger als bekannte Vorrichtungen realisiert werden kann. Tatsächlich lassen sich hinsichtlich der Investitionen in Werkzeugkosten Einsparungen von bis zu 90 % erreichen.Due to the simple structure, the investment costs are essentially limited to material and manufacturing costs, so that the device according to the invention can be realized considerably cheaper than known devices. In fact, savings of up to 90% can be achieved in terms of investment in tooling costs.
Aufgrund der beschriebenen einfachen Ausgestaltung des Werkzeugs kann dieses ohne jegliche Änderungen auch für die Warmumformung eingesetzt und somit zum ebenen Streckziehen bestimmter Werkstoffe auch erwärmt werden.Due to the described simple design of the tool, this can be used without any changes for the hot forming and thus also heated for flat ironing certain materials.
Hierbei bleiben die prinzipiellen Vorteile des Streckziehens, nämlich eine Erhöhung der Festigkeit des Werkstücks, erhalten, so dass Ausbeulungen verhindert und gegebenenfalls zusätzliche Effekte erzielt werden können.Here, the principal advantages of the Streckziehens, namely an increase in the strength of the workpiece, obtained so that bulges prevented and, where appropriate, additional effects can be achieved.
Da sich die beiden Werkzeughälften, also das Werkzeugoberteil und das Werkzeugunterteil, nie berühren, ist keinerlei Touchieraufwand, also keine Anpassung der Werkzeugflächen aneinander, erforderlich. Aus demselben Grund beschränkt sich auch der Wartungsaufwand im wesentlichen auf die Reinigung des Werkzeugs.Since the two tool halves, so the upper die and the lower tool part, never touch, no Touchieraufwand, so no adaptation of the tool surfaces to each other required. For the same reason, the maintenance effort is essentially limited to the cleaning of the tool.
Eine Variierung der in das Werkstück induzierten Zugkraft lässt sich erfindungsgemäß dadurch erreichen, dass die Umformsicken des Werkzeugoberteils und/oder des Werkzeugunterteils so ausgelegt sind, dass sie zu unterschiedlichen Zeitpunkten mit den Ausnehmungen des Werkzeugunterteils und/oder des Werkzeugoberteils in Eingriff gehen.A variation of the tensile force induced in the workpiece can be achieved according to the invention in that the forming beads of the upper tool part and / or the lower tool part are designed so that they engage with the recesses of the lower tool part and / or the upper part of the tool at different times.
In einer sehr vorteilhaften Weiterbildung der Erfindung kann vorgesehen sein, dass die Umformsicken und die sich zwischen den Umformsicken befindlichen Ausnehmungen auf jeweils zwei gegenüberliegenden Seiten des Werkzeugoberteils und des Werkzeugunterteils angeordnet sind. Eine derart ausgebildete Vorrichtung weist eine sehr einfache Konstruktion auf und kann zum ebenen Streckziehen von Werkstücken in einer Richtung eingesetzt werden.In a very advantageous development of the invention can be provided that the Umformsicken and located between the Umformsicken recesses are arranged on two opposite sides of the upper tool part and the lower tool part. A device designed in this way has a very simple construction and can be used for the flat stretch drawing of workpieces in one direction.
Alternativ hierzu kann vorgesehen sein, dass die Umformsicken auf insgesamt vier Seiten des Werkzeugoberteils und des Werkzeugunterteils angeordnet sind, wobei jeweils zwei der vier Seiten einander gegenüberliegen. Mittels einer solchen Vorrichtung lässt sich ein ebenes Streckziehen des Werkstücks in zwei Richtungen erreichen.Alternatively, it can be provided that the Umformsicken are arranged on a total of four sides of the upper tool part and the lower tool part, wherein in each case two of the four sides facing each other. By means of such a device can be a flat ironing stretch of the workpiece to achieve in two directions.
Alternativ hierzu kann außerdem vorgesehen sein, dass die Umformsicken auf drei Seiten des Werkzeugoberteils und des Werkzeugunterteils in Dreiecksform angeordnet sind. Eine solche Ausgestaltung der Vorrichtung kann bei dreieckigen Werkzeugen eingesetzt werden.Alternatively, it can also be provided that the Umformsicken are arranged on three sides of the upper tool part and the lower tool part in triangular shape. Such an embodiment of the device can be used in triangular tools.
Eine weitere Möglichkeit besteht darin, dass die Umformsicken und die sich zwischen den Umformsicken befindlichen Ausnehmungen kreisförmig an dem Werkzeugoberteil und dem Werkzeugunterteil angeordnet sind.Another possibility is that the Umformsicken and located between the Umformsicken recesses are arranged in a circle on the upper tool part and the lower tool part.
Zusätzlich zu diesen Ausführungsformen sind auch Anordnungen der Umformsicken auf mehr als vier Seiten des Werkzeugoberteils und des Werkzeugunterteils denkbar.In addition to these embodiments, arrangements of the Umformsicken on more than four sides of the upper tool part and the lower tool part are conceivable.
Wenn die Höhe der Umformsicken 20 - 120 mm beträgt, so ist einerseits eine ausreichende Eindringtiefe der Umformsicken in die korrespondierenden Ausnehmungen und damit eine entsprechend starke Umformung des Werkstücks zum Erreichen eines entsprechenden Effekts beim ebenen Streckziehen gewährleistet und es wird zum anderen verhindert, dass die Umformsicken aufgrund einer zu großen Höhe derselben umknicken können.If the height of the Umformsicken 20 - 120 mm, so on the one hand, a sufficient penetration depth of the Umformsicken in the corresponding recesses and thus a correspondingly strong deformation of the workpiece to achieve a corresponding effect in the flat ironing guaranteed and it prevents the other that the Umformsicken due to too high a height of the same can bend.
Um über die Fläche des Werkstücks einen unterschiedlichen Umformgrad zu erreichen, kann des weiteren vorgesehen sein, dass sich die Höhe der Umformsicken über die Länge derselben verändert.In order to achieve a different degree of deformation over the surface of the workpiece, it may further be provided that the height of the Umformsicken varies over the length thereof.
Eine Möglichkeit zur Realisierung des Eindringens der Umformsicken zu unterschiedlichen Zeitpunkten kann darin bestehen, dass die Höhe der Umformsicken auf jeder einzelnen Seite des Werkzeugoberteils und/oder des Werkzeugunterteils unterschiedlich ist, wobei der Höhenunterschied zwischen einander benachbarten Umformsicken 5 - 30 mm beträgt.One possibility for realizing the penetration of the Umformsicken at different times may consist in that the height of the Umformsicken on each side of the upper die and / or the lower die part is different, the height difference between adjacent Umformsicken is 5 - 30 mm.
Beispielsweise können die Umformsicken an der Außenseite des Werkzeugoberteils und/oder des Werkzeugunterteils höher sein als an der Innenseite, so dass zunächst der äußere Bereich des Werkzeugs mit dem Werkstück in Kontakt kommt.For example, the Umformsicken can be higher on the outside of the upper tool part and / or the lower tool part as on the inside, so that first the outer portion of the tool comes into contact with the workpiece.
Alternativ hierzu können jedoch auch die Umformsicken an der Innenseite des Werkzeugoberteils und/oder des Werkzeugunterteils höher sein als an der Außenseite.Alternatively, however, the Umformsicken on the inside of the upper tool part and / or the lower tool part may be higher than on the outside.
Erfindungsgemäß ist vorgesehen, dass die dem Werkstück zugewandten Kanten der Umformsicken mit Radien versehen sind, die eine Größe von 1 - 20 mm, insbesondere von 2 - 10mm, aufweisen. Die Gestaltung der Radien der dem Werkstück zugewandten Kanten der Umformsicken hat sich als entscheidend im Hinblick auf die Ausbildung der in das Werkstück induzierten Zugkraft herausgestellt, da kleinere Radien eine höhere Umformkraft in das Werkstück induzieren.According to the invention it is provided that the edges of the Umformsicken facing the workpiece are provided with radii having a size of 1 - 20 mm, in particular from 2 - 10mm. The design of the radii of the workpiece facing edges of the Umformsicken has proved to be crucial in terms of Training of the tensile force induced in the workpiece exposed because smaller radii induce a higher forming force in the workpiece.
Um diesen Effekt zu nutzen, ist erfindungsgemäß vorgesehen, dass die zuerst mit der korrespondierenden Ausnehmung in Eingriff gehende Umformsicke einen kleineren Radius aufweist als die zuletzt mit der korrespondierenden Ausnehmung in Eingriff gehende Umformsicke. Dadurch wird bereits beim Eindringen der ersten Umformsicke eine sehr hohe Spannung in das Werkstück induziert.In order to make use of this effect, the invention provides that the forming bead, which first engages with the corresponding recess, has a smaller radius than the last forming bead engaging with the corresponding recess. As a result, a very high stress is induced in the workpiece as soon as the first forming bead penetrates.
Wenn zusätzlich zu dem ebenen Streckziehen auch eine weitere Umformung des Werkstücks erforderlich bzw. erwünscht ist, so kann in einem Zwischenraum zwischen den Umformsicken ein Tiefziehwerkzeug angeordnet sein.If, in addition to the flat ironing, a further deformation of the workpiece is required or desired, then a deep-drawing tool can be arranged in a gap between the forming beads.
In diesem Zusammenhang kann des weiteren vorgesehen sein, dass in wenigstens einer der Ausnehmungen ein gefedertes Niederhalterelement angeordnet ist. Derartige gefederte Niederhalterelemente verbessern die Umschlingung des Werkstücks und sorgen somit für einen verbesserten Umformvorgang.In this context, it can further be provided that in at least one of the recesses a spring-loaded hold-down element is arranged. Such spring-loaded hold-down elements improve the wrapping of the workpiece and thus ensure an improved forming process.
Weitere vorteilhafte Ausgestaltungen und Weiterbildungen ergeben sich aus den restlichen Unteransprüchen. Nachfolgend sind Ausführungsbeispiele der Erfindung anhand der Zeichnung prinzipmäßig dargestellt.Further advantageous embodiments and developments emerge from the remaining subclaims. Embodiments of the invention are shown in principle with reference to the drawings.
Es zeigt:
- Fig. 1
- eine stark schematisierte Darstellung der erfindungsgemäßen Vorrichtung mit einem Werkzeugoberteil, einem Werkzeugunterteil und zusätzlich einem Tiefziehwerkzeug;
- Fig. 2
- eine erste Ausführungsform der erfindungsgemäßen Umformsicken in einem ersten Zustand;
- Fig. 3
- die Vorrichtung aus
Fig. 2 in einem zweiten Zustand; - Fig. 4
- die Vorrichtung aus
Fig. 2 in einem dritten Zustand; - Fig. 5
- eine zweite Ausführungsform der erfindungsgemäßen Umformsicken in einem ersten Zustand;
- Fig. 6
- die Vorrichtung aus
Fig. 5 in einem zweiten Zustand; - Fig. 7
- die Vorrichtung aus
Fig. 5 in einem dritten Zustand; - Fig. 8
- einen Schnitt durch eine der erfindungsgemäßen Umformsicken;
- Fig. 9
- eine perspektivische Darstellung einer der Umformsicken;
- Fig. 10
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer ersten Konfiguration der Umformsicken;
- Fig. 11
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer zweiten Konfiguration der Umformsicken;
- Fig. 12
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 13
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 14
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 15
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 16
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 17
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 18
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 19
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 20
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 21
- eine Draufsicht auf die erfindungsgemäße Vorrichtung mit einer weiteren Konfiguration der Umformsicken;
- Fig. 22
- eine weitere Ausführungsform der erfindungsgemäßen Vorrichtung in einem ersten Betriebszustand;
- Fig. 23
- die Vorrichtung aus
Fig. 22 in einem zweiten Betriebszustand; - Fig. 24
- die Vorrichtung aus
Fig. 22 in einem dritten Betriebszustand; - Fig. 25
- eine weitere Ausführungsform der erfindungsgemäßen Vorrichtung in einem ersten Betriebszustand;
- Fig. 26
- die Vorrichtung aus
Fig. 25 in einem zweiten Betriebszustand; und - Fig. 27
- die Vorrichtung aus
Fig. 25 in einem dritten Betriebszustand.
- Fig. 1
- a highly schematic representation of the device according to the invention with a tool upper part, a lower tool part and in addition a deep-drawing tool;
- Fig. 2
- a first embodiment of the Umformsicken invention in a first state;
- Fig. 3
- the device off
Fig. 2 in a second state; - Fig. 4
- the device off
Fig. 2 in a third state; - Fig. 5
- a second embodiment of the Umformsicken invention in a first state;
- Fig. 6
- the device off
Fig. 5 in a second state; - Fig. 7
- the device off
Fig. 5 in a third state; - Fig. 8
- a section through one of the Umformsicken invention;
- Fig. 9
- a perspective view of one of the Umformsicken;
- Fig. 10
- a plan view of the device according to the invention with a first configuration of the Umformsicken;
- Fig. 11
- a plan view of the device according to the invention with a second configuration of the Umformsicken;
- Fig. 12
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 13
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 14
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 15
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 16
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 17
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 18
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 19
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 20
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 21
- a plan view of the device according to the invention with a further configuration of the Umformsicken;
- Fig. 22
- a further embodiment of the device according to the invention in a first operating state;
- Fig. 23
- the device off
Fig. 22 in a second operating state; - Fig. 24
- the device off
Fig. 22 in a third operating condition; - Fig. 25
- a further embodiment of the device according to the invention in a first operating state;
- Fig. 26
- the device off
Fig. 25 in a second operating state; and - Fig. 27
- the device off
Fig. 25 in a third operating state.
Das Werkzeugoberteil 3 weist jeweils auf wenigstens zwei Seiten desselben mehrere Umformsicken 5 auf, die bei der Relativbewegung zwischen dem Werkzeugoberteil 3 und dem Werkzeugunterteil 4 in korrespondierende Ausnehmungen 6 des Werkzeugunterteils 4 eingreifen. Umgekehrt weist das Werkzeugunterteil 4 mehrere Umformsicken 7 auf, die in jeweilige Ausnehmungen 8 des Werkzeugoberteils 3 eingreifen. Hierbei wechseln sich jeweils die Umformsicken 5 und die Ausnehmungen 8 des Werkzeugoberteils 3 sowie die Umformsicken 7 und die Ausnehmungen 6 des Werkzeugunterteils 4 ab. Die Umformsicken 5 und 7 können mit einer Beschichtung versehen sein, beispielsweise um die erforderlichen Umformkräfte zu beeinflussen.The
Zusätzlich ist bei der in
In den
Die Umformsicken 5a, 5b, 5c und 5d des Werkzeugoberteils 3 sind bei der dargestellten Ausführungsform so auslegt, dass sie zu unterschiedlichen Zeitpunkten mit den Ausnehmungen 6a, 6b und 6c des Werkzeugunterteils 4 in Eingriff gehen. In nicht dargestellter Art und Weise könnten auch die Umformsicken 7 des Werkzeugunterteils 4 entsprechend ausgelegt sein. Dies gilt prinzipiell für alle nachfolgend beschriebenen Ausführungsformen der Vorrichtung 1, bei denen auf eine besondere Ausgestaltung der Umformsicken 5 des Werkzeugoberteils 3 Bezug genommen wird. Bei der in den
Wie des weiteren in den
Die Bewegung des Werkstücks 2 innerhalb der Geometrie der Umformsicken 5 und 7 sowie dessen Verformung kann in den
Im vorliegenden Fall gehen die beiden äußeren Umformsicken 5a und 5b gemeinsam miteinander mit dem Werkstück 2 in Eingriff. Es ist jedoch auch eine Ausführungsform denkbar, bei der die äußerste Umformsicke 5a als erstes und insbesondere vor der benachbarten Umformsicke 5b in das Werkstück 2 eindringt.In the present case, the two
Die Höhe der Umformsicken 5 und 7 beträgt insbesondere 20 - 120 mm und kann auf jeder einzelnen Seite des Werkzeugoberteils 3 und/oder des Werkzeugunterteils 4 unterschiedlich sein. Dabei können die Höhenunterschiede zwischen einander benachbarten Umformsicken 5a - 5d bzw. 7a - 7c zwischen 5 und 30 mm betragen. In den
In den
Alternativ zu den in den
In
Die
Bei der Ausführungsform gemäß
Bei den Ausführungsformen der Vorrichtung 1 gemäß den
Bei der Ausführungsform der Vorrichtung 1 von
In den
Des weiteren weist die Vorrichtung 1 gemäß der
Bei der in den
Die unter Bezugnahme auf die
Claims (13)
- A device (1) for the even stretch-forming of workpieces (2), having a tool upper part (3) and a tool lower part (4) which engages with the tool upper part (3), which tool upper part and tool lower part can be moved relative to one another, wherein both the tool upper part (3) and the tool lower part (4) each have at least two mutually spaced forming beads (5, 7) on at least two sides in each case, which forming beads engage in respective corresponding cutouts (6, 8) in the tool lower part (4) or the tool upper part (3),
wherein the forming beads (5, 7) of the tool upper part (3) and/or the tool lower part (4) are designed so that they engage with the cutouts (6, 8) of the tool lower part (4) and/or the tool upper part (3) at different times, characterised in that those edges of the forming beads (5, 7) which face the workpiece (2) are provides with radii which have a size of 1 - 20 mm, in particular 2 - 10 mm, and in that the forming bead (5, 7) which is first to engage with the corresponding cutout (6, 8) has a smaller radius than the forming bead (5, 7) which is last to engage with the corresponding cutout (6, 8). - A device according to Claim 1,
characterised in that the forming beads (5, 7) and the cutouts (6,8) located between the forming beads (5, 7) are arranged on two opposing sides of the tool upper part (3) and the tool lower part (4) in each case. - A device according to Claim 1, characterised in that the forming beads (5, 7) and the cutouts (6, 8) located between the forming beads (5, 7) are arranged on a total of four sides of the tool upper part (3) and the tool lower part (4), wherein two of the four slides are opposite one another in each case,
- A device according to Claim 1,
characterised in that the forming beads (5, 7) and the cutouts (6, 8) located between the forming beads (5, 7) are arranged in the form of a triangle on three sides of the tool upper part (3) and the tool lower part (4). - A devise according to Claim 1,
characterised in that the forming beads (5, 7) and the cutouts (6, 8) located between the forming beads (5, 7) are arranged in the form of a circle on the tool upper part (3) and the tool lower part (4). - A device according to one of Claims 1 - 5,
characterised in that the height of the forming beads (5, 7) is 20 - 120 mm, therein the height of the forming beads (5, 7) alters over the length thereof. - A device according to one of Claims 1 - 6,
characterised in that the height of the forming beads (5, 7) on each individual side of the tool upper part (3) and/or the tool lower part (4) is different, with the difference in height between mutually adjacent forming beads (5, 7) being 5 - 30 mm. - A devise according to one of Claims 1 - 7,
characterised in that the forming beads (5, 7) on the outside of the tool upper part (3) and/or the tool lower part (4) are higher than on the inside, or in that the forming beads (5, 7) on the inside of the tool upper part (3) and/or the tool lower part (4) are hither than on the outside. - A device according to one of Claims 1 - 8,
characterised in that the width of the forming beads (5, 7) is 10 - 40 mm. - A device according to one of Claims 1 - 9,
characterised in that the forming beads (5, 7) are curved in the longitudinal direction. - A device according to one of Claims 1 - 10,
characterised in that respective spacers (13) are arranged between the forming beads (5, 7) and the tool upper part (3) and/or the tool lower part (4). - A device according to one of Claims 1 - 11,
characterised in that the forming beads (5, 7) are provided with a coasting. - A device according to one of Claims 1 - 12,
characterised in that a deep-drawing tool (10) is arranged in a clearance (9) between the forming beads (5, 7), in that a spring-loaded holding-down element (14) is provided in at least one cutout (6, 8), and in that the forming bead (5, 7) which is closest to the deep-drawing tool (10) is constructed as a drawing ring.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610047484 DE102006047484A1 (en) | 2006-10-05 | 2006-10-05 | Device for the flat ironing of workpieces |
PCT/EP2007/008443 WO2008040495A1 (en) | 2006-10-05 | 2007-09-28 | Device for even stretch-forming of workpieces |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2107952A1 EP2107952A1 (en) | 2009-10-14 |
EP2107952B1 true EP2107952B1 (en) | 2013-05-08 |
Family
ID=38719976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07818526.1A Not-in-force EP2107952B1 (en) | 2006-10-05 | 2007-09-28 | Device for even stretch-forming of workpieces |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2107952B1 (en) |
DE (1) | DE102006047484A1 (en) |
WO (1) | WO2008040495A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009056315A1 (en) | 2009-12-01 | 2011-06-09 | GM Global Technology Operations LLC, ( n. d. Ges. d. Staates Delaware ), Detroit | Stretching apparatus and method for stretch drawing a workpiece and stretch-drawn part |
JP5557374B2 (en) * | 2010-01-22 | 2014-07-23 | ダイハツ工業株式会社 | Press mold |
US9120137B2 (en) * | 2012-06-01 | 2015-09-01 | Fca Us Llc | Stamping apparatus and method of use |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE723220C (en) | 1939-06-30 | 1942-07-31 | Henschel Flugzeug Werke A G | Crease hold for sheets when pulling |
PL85400B1 (en) | 1973-10-30 | 1976-04-30 | Raciborska Fabryka Kotlow Rafakopo | |
DE19504264A1 (en) | 1995-02-09 | 1996-08-14 | Daimler Benz Ag | Mfg. deep-drawing tools |
DE19504649C1 (en) | 1995-02-13 | 1996-08-22 | Daimler Benz Ag | Drawing method for stretch-forming of metal panels |
US5823040A (en) * | 1997-05-02 | 1998-10-20 | Stodd; Ralph P. | Method and apparatus for forming a can shell |
DE29924494U1 (en) * | 1998-11-02 | 2003-12-11 | Alfons Haar Inc., Miamisburg | Can forming method for manufacturing drinks containers, uses a workpiece formed from a single piece of material and formed into a can end using a punch assembly and a draw pad |
-
2006
- 2006-10-05 DE DE200610047484 patent/DE102006047484A1/en not_active Withdrawn
-
2007
- 2007-09-28 EP EP07818526.1A patent/EP2107952B1/en not_active Not-in-force
- 2007-09-28 WO PCT/EP2007/008443 patent/WO2008040495A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE102006047484A1 (en) | 2008-04-10 |
WO2008040495A1 (en) | 2008-04-10 |
EP2107952A1 (en) | 2009-10-14 |
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