EP2082069B1 - Method and installation for introducing a cored wire into a bath of molten metal - Google Patents

Method and installation for introducing a cored wire into a bath of molten metal Download PDF

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Publication number
EP2082069B1
EP2082069B1 EP07858504.9A EP07858504A EP2082069B1 EP 2082069 B1 EP2082069 B1 EP 2082069B1 EP 07858504 A EP07858504 A EP 07858504A EP 2082069 B1 EP2082069 B1 EP 2082069B1
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EP
European Patent Office
Prior art keywords
cored wire
contact
bath
guide tube
wire
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EP07858504.9A
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German (de)
French (fr)
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EP2082069A2 (en
Inventor
André Poulalion
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Affival SA
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Affival SA
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Priority to PL07858504T priority Critical patent/PL2082069T3/en
Publication of EP2082069A2 publication Critical patent/EP2082069A2/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0056Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

Definitions

  • the present invention relates to the field of metallurgy, more particularly the adjustment of the composition or the inclusion treatment of a bath of molten metal by the introduction of an additive using a cored wire containing said additive.
  • Metals and metal alloys such as steel or cast iron, have properties that depend in particular on their composition. In the manufacture of metals and metal alloys, one generally starts from a base composition whose content in certain components is adjusted according to the desired final composition.
  • This adjustment is done according to several techniques among which the introduction into the bath of molten metal of a predetermined length of a cored wire, that is to say a longiform element consisting of an outer envelope in which is contained in powder form, the additive which is desired introduction.
  • the envelope of the cored wire is generally made from a metal sheet of small thickness or strip, whose two opposite longitudinal edges are folded so as to hook to each other after having given said sheet a tubular configuration.
  • This cored wire is produced in the form of a coil of great length, for example 6000 meters.
  • Classically as illustrated schematically in figure 1 of the document FR 2.871.477 , it is extracted from the coil which is either static, arranged inside a cage, or dynamic, wound on a drum, then it passes in a horizontal course in an injector, which drives it into a guide tube elbow.
  • the cored wire exits the distal end of the guide tube at a determined height above the surface bath, of the order of 1 to 1.4 meters.
  • the injector shown in figure 1 of the document FR 2.871.477 is a conventional injector comprising three sets of two cylindrical rollers, driven in rotation, between which passes the cored wire.
  • the pressure exerted by rollers must be sufficient to allow extraction of the wire from the coil and driving said wire to the bath, through the guide tube. This pressure generally causes deformation of the wire in cross section.
  • This introduction operation therefore generally has a very low yield, addition yield which can be of the order of 10 to 15%.
  • this second envelope makes it possible to introduce the cored wire to a greater depth and thus to minimize the effects of explosion and / or vaporization of the additive.
  • the document JPS59-162161 U discloses a drive installation of a cored wire.
  • This installation comprises two pairs of rollers for driving the cored wire, these pairs each comprise a drive roller and a driven roller, pressed against the drive roller.
  • one roll comprises a flat wafer and the other comprises a concave wafer, wrapping the wire partially. It is specified that the wire is flattened as to the contact with the flat wafer in order to improve the linearity of the cored wire.
  • the purpose of the applicant is to propose a complementary improvement which is not related to a change in the structure of the cored wire but which takes into account the method and the installation of introduction.
  • This is a method which, in known manner, consists of extracting the cored wire from a coil and driving it in displacement to the metal bath, part of the path of the cored wire being made in a tube of guidance whose distal end is at a predetermined height of the surface of the metal bath.
  • the cored wire is driven and is subjected to a straightening operation, under conditions not substantially altering its substantially circular section and allowing its introduction and penetration into the depth of the bath according to a vertical direction.
  • the straightening operation is carried out by the passage of the cored wire, before entering the guide tube, in several sets of two pressure rollers.
  • the pressure exerted, the number of sets of the pressure rollers, their respective distance, the configuration of the contact with the flux-cored wire are determined so as to obtain the desired straightening, namely that in the free state the flux-cored wire retains a rectilinear configuration and does not tend to resume the curved configuration that it had when stored in the coil, and so that the straightened cored wire keeps its substantially circular section.
  • the contact faces of the rollers with the cored wire are concave.
  • the radius of curvature of the concave faces of the pressure rollers is substantially the same as that of the cored wire.
  • the pressure exerted by the rollers is exerted substantially radially on the cored wire so that there is no crippling crushing or deforming said wire, even with significant pressure.
  • the curvature of the concave faces of the pressure rollers should be strictly the same as that of the cored wire, which would make it possible to have a total homogeneity of the pressure forces exerted radially on said wire over the entire surface of the contact between the wire and the roll, but would require to change the rollers according to the diameter of the wire. Nevertheless, it has been found that the radius of curvature of the concave faces may be slightly different from that of the cored wire without causing crushing or annoying deformation of the wire while preserving the correct straightening of the wire.
  • the cored wire is held laterally during its passage between sets of pressure rollers, in particular by intermediate guide tubes.
  • the purpose of this particular provision is to keep the cored wire so that it remains straight during its course in the set of sets of two pressure rollers.
  • the driving of the cored wire is carried out at the same time as its straightening, in particular when the straightening is obtained by passing between successive sets of rollers, some of these rollers being then rotated.
  • the drive of the cored wire can in particular be performed upstream and regardless of its recovery.
  • the straightening operation is performed under conditions to rectify the cross-section deformation of the wire caused by the drive system. This is preferably obtained with a rectification using rollers having concave faces whose radius of curvature is substantially the same as that of the undeformed cored wire.
  • the guide tube has a vertical direction.
  • the installation comprises means for straightening the cored wire which are arranged before entering the guide tube and able to give the cored wire vertical rectilinear direction without substantially altering its substantially circular section.
  • the rectifying means consist of a plurality of sets of two pressure rollers, the contact of each roller with the cored wire being made according to a contact surface or in two continuous contact lines.
  • the rectifying means consist of a limited number, for example from three to five, sets of pressure rollers whose contact faces with the cored wire are concave; of preferably the concave contact face of each pressure roll has a radius of curvature which is substantially the same as that of the cored wire.
  • each contact face of each roll corresponds to an angular portion of between 120 and 180 °. It is understood that in theory the angular portion of 180 ° provides a radial distribution of pressure forces over the entire outer periphery of a reference wire whose radius corresponds strictly to the radius of curvature of the pressure rollers. The angular portion in the range between 120 ° and 180 °, however, straighten wires of diameter greater than this reference wire without crushing or annoying deformation.
  • the straightening means are constituted by a large number, for example from twelve to twenty, sets of pressure rollers, in which each roll has a peripheral groove of triangular section, delimiting two oblique contact faces. with the cored wire.
  • the installation comprises, between each pair of sets of pressure rollers, an intermediate guide tube capable of holding the wire laterally as it moves between sets of pressure rollers in a rectilinear direction.
  • the ratio between the inner diameter of the guide tube, and possibly interposed tubes, and the diameter of the cored wire is of the order of 1.5 to 5.
  • the guide tube must allow free movement of the cored wire by forcing it nevertheless to maintain a rectilinear vertical direction. This function is fulfilled for the aforementioned range by the same guide tube for the usual range of flux cored wire diameter.
  • the distal end of the guide tube is provided with a protective tip more thermally resistant than said guide tube.
  • the purpose of the implementation of this protective tip is to avoid alteration of the distal end of the guide tube due to the heat of the molten metal bath and also due to projections.
  • the protective tip may extend beyond the distal end of the guide tube over a given distance, for example of the order of 10 to 30 cm.
  • the guide tube is in at least two parts, namely on the one hand, a proximal part and on the other hand, a distal portion equipped with the protective cap, the two said parts being securable by means removable connection, in particular by threading or bayonet system, so as to allow the replacement of the distal portion of the tube and the protective tip.
  • the straightening means of the cored wire act as drive means.
  • each set comprises a driven roller and a free roller.
  • the free roller is mounted on a pivoting arm, forming a rocker, movable cylinder.
  • the rectifying means are dissociated from the drive means, the latter consisting of an injector disposed upstream of the rectifying means.
  • the cored wire necessarily has in the rectifying means, a vertical direction.
  • the rectifying means are able to correct the deformation caused on the wire, in cross section, by the rectifying means.
  • the installation 1 is intended for the introduction of a cored wire 2 into a bath 3 of molten metal in order to adjust the composition of this bath or to treat it with a component or additive, which is contained under powder form inside the cored wire 2.
  • the cored wire 2 has a structure which is in accordance with that described in the document FR 2.871.477 . More specifically, the additive 4, in powder form, is housed inside a first metal sheath 5, which is surrounded by a casing 6 which, itself, is surrounded by a second metal sheath 7 In cross section as shown on the figure 3 , the cored wire 2 has a generally circular configuration, the intermediate casing 6 being sandwiched between the two metal sheaths 5 and 7. Each of the two metal sheaths 5, 7 is made from a strip whose two longitudinal edges opposed are folded so as to hook to each other after the strip has been given a substantially tubular configuration. These attachment zones are schematically represented on the figure 3 under the references 5a and 7a, being turned towards the inside of the tubular wire 2.
  • the intermediate casing 6 is made of a material which is combustible but without leaving troublesome residues in the molten metal bath and which momentarily delays the propagation of heat towards the core of the cored wire 2.
  • this interlayer consists of several strips of paper wound helically around the first metal sheath 5, being a pyrotechnic type paper, having a higher fire resistance and thermal resistance coefficient to those of ordinary paper.
  • the supply of cored wire 2 is made from a platform 8 supporting two coils 9, 9 'in which large and continuous lengths of cored wire 2 are wound, for example of the order of 6000 linear meters.
  • the second coil 9 ' serves as a reserve for the supply of wire at the end of the first coil 9.
  • each coil 9 is held statically inside a cage 10. During the extraction of the cored wire, the coil 9 remains fixed, the cored wire 2 being extracted from the heart of the reel.
  • This mode of presentation of the cored wire 2 has the advantage over a conventional winding on a drum does not require rotation of the coil during unwinding.
  • it has the major disadvantage that can be overcome by the present invention, namely to considerably increase the deformation capacity of the flux-cored wire in the free state, which deformation prevents the rectilinear penetration of said wire into the molten metal bath. .
  • the installation 1 comprises successively on the path of the cored wire 2 a guide assembly 11, a trainer and rectifier assembly 12, a guide tube 13 and a protective cap 14.
  • the guide assembly 11 serves to accompany the cored wire 2 taken from the coil 9 during its transfer to the input of the trainer / rectifier assembly 12.
  • This guide assembly 11 comprises a number of rollers 15 which are rotatably mounted each along an axis These rollers 15 are mounted on a frame 16 having generally an inverted U shape, with two elbows whose ends respectively upstream 16a and downstream 16b have a substantially vertical direction.
  • the cored wire 2 taken from the coil 9 is introduced into the upstream end 11a of the guide assembly 11, it is supported by the rollers 15 and prevented from coming out of the guide assembly 11 because of its configuration. cage form, with hoops 17 fixed to the frame 16 at the level and / or between the rollers 15.
  • the cored wire is first displaced from bottom to top and then substantially horizontally and finally from top to bottom, having a substantially vertical direction when it is introduced into the trainer / rectifier assembly. 12 at the outlet of the downstream end 11b of said assembly 11.
  • the cored wire 2 is wound in the form of substantially joined turns.
  • the wire drawn upward gradually deforms to move from the spiral configuration to a substantially rectilinear configuration due to the traction exerted. Nevertheless, this passage generates internal stresses that cause the wire to keep "in memory” its configuration in the initial turn, a configuration that it finds at least in part when the traction exerted on it ceases. These internal stresses are in addition to those that had been caused during the winding operation.
  • the assembly 12 fulfills both the driving function of the cored wire 2 and the straightening function of said wire.
  • the drive function can be dissociated from the recovery function; in this case, however, it is preferable that the drive assembly is disposed upstream of the recovery assembly and that the path of the wire in the recovery assembly is in a vertical direction relative to the theoretical plane PP 'of the surface of the bath of molten metal 3.
  • the trainer / rectifier assembly 12 which is illustrated in FIG. figure 2 comprises a succession of five sets 18 of two pressure rollers 19,20 between which passes the cored wire 2, in a vertical direction.
  • Each roller 19,20 of each set 18 is in contact with the cored wire 2 according to a contact face 21,22 which is concave.
  • each concave face 21,22 has approximately the same radius of curvature as that of the outer face of the cored wire 2, namely the second metal sheath 7.
  • these rollers 19,20 could nevertheless be used for training and straightening wire 2 having a radius of curvature less than that of the wire shown.
  • each concave face 21, 22 prefferably corresponds to an angular portion ⁇ of between 120 ° and 180 °, for example 130 °, in particular when the driving and straightening operations are independent and the straightening means must be correct the deformation caused on the wire during its passage in the drive means.
  • rollers 19 One of the rollers 19 is rotated, while the other 20 is freely mounted on its axis.
  • This free roller 20 is mounted on a pivoting arm 23 whose pivot axis 28 is offset relative to said free roller 20.
  • This pivoting arm 23 is moved by a jack 24 whose body 25 is pivotally attached to the frame 29 of the assembly 12 and whose rod 27 is pivotally mounted on the arm 23, opposite the axis 28 of said arm 23.
  • the contact faces 21, 22 may have a certain texture, symbolized by the curved lines 29 on the figure 3 , so as to increase the coefficient of friction between said faces 21,22 and the outer face of the cored wire 2, allowing optimization of its transfer and also its recovery.
  • the cored wire 2 takes a vertical direction. To constrain, if necessary, the wire 2 to keep this direction, it is expected, in the assembly 12, intermediate tubes 30 which extend over the entire height of the assembly 12 in the intervals between the five games 18 pressure rollers 19,20 and in the input and output portions of said assembly 12, and in which the flux-cored wire 2 passes.
  • Each intermediate tube 30 is fixed to the frame 29 by spacers 31.
  • the cored wire 2 enters the guide tube 13, which is strictly in the extension of the intermediate tubes 30, said guide tube 13 having a vertical direction.
  • the function of this guide tube is both to protect the cored wire from the outside environment and to maintain the vertical direction of said cored wire during its movement towards the bath 3.
  • the inner diameter of the guide tube 13 is of the order of 1.5 to 5 times the outer diameter of the cored wire 2.
  • the cored wire 2 had an outside diameter of 11.5 mm and the inner diameter of the guide tube 13 was 36 mm.
  • a protective tip 14 intended to protect the said end on the one hand from the heat emitted by the bath 3 and on the other hand from molten metal projections which may occur during the introduction of the cored wire 2 in the bath 3.
  • This protective tip is made of a thermally more resistant material than that in which is formed the guide tube 13, for example ceramic.
  • This protective tip 14 extends beyond the distal end 32 of the guide tube over a given distance, for example of the order of 10 to 30 cm, so that the protective tip 14 can be found itself at a relatively small distance D from the surface of the bath 3, for example of the order of 20 cm to 50 cm.
  • this provision is intended to allow the introduction of the cored wire 2 in the bath 3 being sure that it retains its vertical direction, without being tampered with before its introduction into the bath by the heat emitted by it.
  • this distance D may vary depending on the driving speed of the cored wire 2, this speed can range from 40 to 400 meters per minute.
  • FIG. figure 4 A particular embodiment of a protective tip 34 is illustrated in FIG. figure 4 .
  • the guide tube is in two parts, namely a proximal portion, not shown on the figure 4 , and a distal portion 33 on which is fixed the protective cap 34.
  • the distal portion 33 may be connected to the proximal portion of the guide tube by removable connecting means, for example a bayonet system 35 of which only the part female is represented on the figure 4 .
  • the advantage of this embodiment in two parts proximal and distal of the guide tube allows to replace only the distal portion and the protective tip in case of alteration thereof, due to projections and the heat emitted by the bath 3.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
  • Continuous Casting (AREA)
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Description

La présente invention concerne le domaine de la métallurgie, plus particulièrement l'ajustement de la composition ou le traitement d'inclusion d'un bain de métal en fusion par l'introduction d'un additif à l'aide d'un fil fourré contenant ledit additif.The present invention relates to the field of metallurgy, more particularly the adjustment of the composition or the inclusion treatment of a bath of molten metal by the introduction of an additive using a cored wire containing said additive.

Elle concerne plus précisément un procédé et une installation d'introduction d'un fil fourré dans un bain de métal à fusion à rendement effectif d'ajout d'additifs amélioré.More specifically, it relates to a method and an installation for introducing a flux-cored wire into an improved effective additive adducting metal melt bath.

Les métaux et alliages métalliques tels que acier ou fonte, ont des propriétés qui dépendent notamment de leur composition. Lors de la fabrication des métaux et alliages métalliques, on part généralement d'une composition de base dont on ajuste la teneur dans certains composants en fonction de la composition ultime souhaitée.Metals and metal alloys such as steel or cast iron, have properties that depend in particular on their composition. In the manufacture of metals and metal alloys, one generally starts from a base composition whose content in certain components is adjusted according to the desired final composition.

Cet ajustement se fait selon plusieurs techniques parmi lesquelles l'introduction dans le bain de métal en fusion d'une longueur prédéterminée d'un fil fourré, c'est-à-dire d'un élément longiforme constitué d'une enveloppe extérieure dans laquelle est contenu, sous forme de poudre, l'additif dont on souhaite l'introduction.This adjustment is done according to several techniques among which the introduction into the bath of molten metal of a predetermined length of a cored wire, that is to say a longiform element consisting of an outer envelope in which is contained in powder form, the additive which is desired introduction.

L'enveloppe du fil fourré est généralement réalisée à partir d'une tôle métallique de faible épaisseur ou feuillard, dont les deux bords longitudinaux opposés sont repliés de manière à s'accrocher l'un à l'autre après avoir donné à ladite tôle une configuration tubulaire. On obtient, par cet agrafage mécanique des deux bords, une bonne étanchéité vis-à-vis de l'additif.The envelope of the cored wire is generally made from a metal sheet of small thickness or strip, whose two opposite longitudinal edges are folded so as to hook to each other after having given said sheet a tubular configuration. By this mechanical stapling of the two edges, a good seal is obtained vis-à-vis the additive.

Ce fil fourré est produit sous la forme de bobine de grande longueur, par exemple de 6000 mètres. Classiquement, comme illustré schématiquement à la figure 1 du document FR 2.871.477 , il est extrait de la bobine qui est soit statique, disposée à l'intérieur d'une cage, soit dynamique, enroulée sur un touret, puis il passe dans un parcours horizontal dans un injecteur, qui l'entraîne dans un tube de guidage coudé. Le fil fourré sort de l'extrémité distale du tube de guidage à une hauteur déterminée au dessus de la surface du bain, de l'ordre de 1 à 1,4 mètre. L'injecteur représenté à la figure 1 du document FR 2.871.477 est un injecteur classique comprenant trois jeux de deux rouleaux cylindriques, entraînés en rotation, entre lesquels passe le fil fourré. La pression exercée par des rouleaux doit être suffisante pour permettre l'extraction du fil de la bobine et l'entraînement dudit fil vers le bain, à travers le tube du guidage. Cette pression provoque généralement une déformation du fil en section transversale.This cored wire is produced in the form of a coil of great length, for example 6000 meters. Classically, as illustrated schematically in figure 1 of the document FR 2.871.477 , it is extracted from the coil which is either static, arranged inside a cage, or dynamic, wound on a drum, then it passes in a horizontal course in an injector, which drives it into a guide tube elbow. The cored wire exits the distal end of the guide tube at a determined height above the surface bath, of the order of 1 to 1.4 meters. The injector shown in figure 1 of the document FR 2.871.477 is a conventional injector comprising three sets of two cylindrical rollers, driven in rotation, between which passes the cored wire. The pressure exerted by rollers must be sufficient to allow extraction of the wire from the coil and driving said wire to the bath, through the guide tube. This pressure generally causes deformation of the wire in cross section.

On sait que la mise en oeuvre de la technique d'ajustage de la composition d'un bain de métal fondu à l'aide d'un fil fourré peut poser des difficultés avec certains additifs, notamment le calcium, le magnésium, le sélénium et le soufre. Pour certains, la chaleur du bain de métal en fusion provoque l'explosion du fil fourré dans une zone très proche de la surface du bain. Pour d'autres, l'additif se vaporise très rapidement et à proximité de la surface. Dans tous les cas, il se produit une forte réactivité en surface engendrant un certain nombre de phénomènes : oxydation et/ou nitruration du bain, projection du métal liquide, fortes émanation de fumées.It is known that the implementation of the technique of adjusting the composition of a molten metal bath with a cored wire can cause difficulties with certain additives, in particular calcium, magnesium, selenium and sulfur. For some, the heat of the molten metal bath causes the cored wire to explode in an area very close to the surface of the bath. For others, the additive vaporizes very quickly and close to the surface. In all cases, there is a strong surface reactivity generating a certain number of phenomena: oxidation and / or nitriding of the bath, projection of the liquid metal, strong fumes emanation.

Avec ce type d'additifs, on constate que pour obtenir l'ajustement de la composition du bain dans l'additif en question, il faut une longueur de fil fourré et donc une quantité d'additifs réellement apportée par le fil qui est beaucoup plus importante que la longueur théorique qu'il aurait fallu si tout l'additif apporté avait participé à l'ajustement de la composition du bain.With this type of additive, it is found that to obtain the adjustment of the bath composition in the additive in question, it takes a length of cored wire and therefore a quantity of additives actually provided by the wire which is much more important than the theoretical length that would have been necessary if all the additive contributed had participated in the adjustment of the composition of the bath.

Cette opération d'introduction a donc généralement un rendement très faible, rendement d'addition qui peut être de l'ordre de 10 à 15 %.This introduction operation therefore generally has a very low yield, addition yield which can be of the order of 10 to 15%.

On a déjà cherché à améliorer le rendement d'addition, en introduisant le fil fourré dans le bain en le faisant passer à l'intérieur d'un tube ou lance de protection, en matériau réfractaire, préalablement introduit dans le bain. Cependant la présence de ce tube ou lance réfractaire qui plonge dans le bain présente en plus de son coût élevé, d'autres inconvénients liés notamment au risque de colmatage du tube ou de la lance et de pollution du bain suite à l'érosion du tube ou de la lance par le bain lui-même.It has already been sought to improve the addition efficiency, by introducing the cored wire into the bath by passing it inside a tube or protective lance, refractory material, previously introduced into the bath. However, the presence of this tube or refractory lance which plunges into the bath has in addition to its high cost, other disadvantages related in particular to the risk of clogging of the tube or lance and pollution of the bath following the erosion of the tube or the spear by the bath itself.

On a également proposé, pour améliorer le rendement d'addition, de recouvrir l'enveloppe métallique dans laquelle se trouve l'additif, par une seconde enveloppe qui est combustible mais sans laisser de résidus gênants et qui retarde momentanément la propagation de la chaleur vers le coeur du fil fourré. Il s'agit en particulier d'une ou plusieurs bandes de papier enroulées en hélice autour de la première enveloppe métallique. Ce papier est choisi pour présenter une résistance à l'inflammation et un coefficient de résistance thermique supérieurs à ceux d'une feuille de papier ordinaire.It has also been proposed, in order to improve the addition efficiency, to cover the metal casing in which the additive is located by a second casing which is combustible but without leaving troublesome residues and which momentarily delays the propagation of heat towards the heart of the cored wire. This is in particular one or more paper strips wound helically around the first metal shell. This paper is chosen to have an ignition resistance and a coefficient of thermal resistance higher than those of a plain paper sheet.

La présence de cette deuxième enveloppe permet de réaliser une introduction du fil fourré à une profondeur plus importante et donc de minimiser les effets d'explosion et/ou de vaporisation de l'additif.The presence of this second envelope makes it possible to introduce the cored wire to a greater depth and thus to minimize the effects of explosion and / or vaporization of the additive.

Pour éviter que cette deuxième enveloppe puisse être dégradée lors de la mise en bobine et surtout lors de son extraction de la bobine, il est préférable de prévoir une troisième enveloppe métallique du même type que la première enveloppe.To prevent this second envelope can be degraded during the reel and especially when removing the coil, it is preferable to provide a third metal casing of the same type as the first envelope.

Ce perfectionnement apporté au fil fourré, décrit dans le document FR 2.871.477 , a déjà permis d'apporter une amélioration significative au rendement de l'opération d'introduction du fil fourré, s'agissant en particulier des additifs tels que le calcium, le magnésium, le sélénium et le soufre. Le document JPS59-162161 U divulgue une installation d'entraînement d'un fil fourré. Cette installation comprends deux paires de rouleaux pour l'entraînement du fil fourré, ces paires comprennent chacune un rouleau d'entraînement et un rouleau entraîné, pressé contre le rouleau d'entraînement. Pour chacune de ces paires, un rouleau comprend une tranche plane et l'autre comprend une tranche concave, enveloppant le fil partiellement. Il est précisé que le fil est aplanie quant au contact avec la tranche plane afin d'améliorer la linéarité du fil fourré.This improvement brought to the cored wire, described in the document FR 2.871.477 has already made it possible to make a significant improvement in the efficiency of the operation of introduction of the cored wire, particularly with regard to additives such as calcium, magnesium, selenium and sulfur. The document JPS59-162161 U discloses a drive installation of a cored wire. This installation comprises two pairs of rollers for driving the cored wire, these pairs each comprise a drive roller and a driven roller, pressed against the drive roller. For each of these pairs, one roll comprises a flat wafer and the other comprises a concave wafer, wrapping the wire partially. It is specified that the wire is flattened as to the contact with the flat wafer in order to improve the linearity of the cored wire.

Le but visé par le demandeur est de proposer une amélioration complémentaire qui ne soit pas liée à une modification de la structure du fil fourré mais qui tienne compte du procédé et de l'installation d'introduction.The purpose of the applicant is to propose a complementary improvement which is not related to a change in the structure of the cored wire but which takes into account the method and the installation of introduction.

Il s'agit d'un procédé qui de manière connue, consiste à extraire le fil fourré d'une bobine et à l'entraîner en déplacement jusqu'au bain de métal, une partie du parcours du fil fourré étant réalisée dans un tube de guidage dont l'extrémité distale est à une hauteur déterminée de la surface du bain de métal.This is a method which, in known manner, consists of extracting the cored wire from a coil and driving it in displacement to the metal bath, part of the path of the cored wire being made in a tube of guidance whose distal end is at a predetermined height of the surface of the metal bath.

De manière caractéristique, selon la présente invention, le fil fourré est entraîné et est soumis à une opération de redressement, dans des conditions n'altérant pratiquement pas sa section sensiblement circulaire et permettant son introduction et sa pénétration dans la profondeur du bain selon une direction verticale.Typically, according to the present invention, the cored wire is driven and is subjected to a straightening operation, under conditions not substantially altering its substantially circular section and allowing its introduction and penetration into the depth of the bath according to a vertical direction.

C'est en effet le mérite du déposant que d'avoir su relever l'incidence, sur le rendement de l'opération d'introduction du fil fourré, d'une part de la déformation de la section transversale du fil provoquée par les systèmes d'entraînement des installations actuelles et d'autre part de la tendance naturelle du fil, lorsqu'il pénètre dans le bain, à retrouver la configuration courbe qu'il avait dans la bobine. Ces deux aspects ont tous deux comme conséquence pratique que le fil fourré, lorsqu'il pénètre dans le bain de métal en fusion, a une direction non pas rectiligne mais qui s'incurve vers la surface du bain, ce qui limite la profondeur d'introduction dans le bain. Ceci s'ajoute au fait que dans les installations d'injection de fils actuelles la direction d'introduction du fil fourré, notamment celle du tube de guidage, est oblique par rapport à la surface du bain, ce qui ne fait qu'aggraver le phénomène de remontée du fil vers la surface du bain.It is indeed the merit of the applicant to have been able to note the impact on the performance of the introduction of the flux-cored operation, on the one hand, of the deformation of the cross section of the wire caused by the systems. current plant drive and secondly the natural tendency of the wire, when entering the bath, to find the curved configuration he had in the coil. These two aspects both have the practical consequence that the cored wire, when it enters the molten metal bath, has a direction not rectilinear but curving towards the surface of the bath, which limits the depth of the bath. introduction into the bath. This is added to the fact that in the current wire injection installations the direction of introduction of the cored wire, in particular that of the guide tube, is oblique with respect to the surface of the bath, which only aggravates the phenomenon of rising of the wire towards the surface of the bath.

Ainsi selon le concept de la présente invention, il s'agit de mettre en oeuvre les conditions qui permettent que le fil fourré pénètre profondément dans le bain selon une direction qui reste la plus verticale possible sur toute sa hauteur avant sa désintégration.Thus according to the concept of the present invention, it is to implement the conditions that allow the cored wire penetrates deep into the bath in a direction that remains as vertical as possible over its entire height before disintegration.

L'opération de redressement est réalisée par le passage du fil fourré, avant son entrée dans le tube de guidage, dans plusieurs jeux de deux rouleaux de pression. La pression exercée, le nombre de jeux des rouleaux de pression, leur distance respective, la configuration du contact avec le fil fourré sont déterminés en sorte d'obtenir le redressement recherché, à savoir qu'à l'état libre le fil fourré garde une configuration rectiligne et n'ait pas tendance à reprendre la configuration courbe qu'il avait lors de son stockage dans la bobine, et en sorte que le fil fourré redressé garde sa section sensiblement circulaire.The straightening operation is carried out by the passage of the cored wire, before entering the guide tube, in several sets of two pressure rollers. The pressure exerted, the number of sets of the pressure rollers, their respective distance, the configuration of the contact with the flux-cored wire are determined so as to obtain the desired straightening, namely that in the free state the flux-cored wire retains a rectilinear configuration and does not tend to resume the curved configuration that it had when stored in the coil, and so that the straightened cored wire keeps its substantially circular section.

Il s'agit bien, lors de cette opération, d'appliquer sur la surface du fil des efforts également répartis et suffisants pour surmonter et annuler l'effet des contraintes internes qui ont été induites lors des opérations de bobinage et de débobinage.During this operation, it is indeed a question of applying to the surface of the wire equally distributed and sufficient efforts to overcome and cancel the effect of the internal stresses that have been induced during the winding and unwinding operations.

Dans une variante de réalisation, les faces de contact des rouleaux avec le fil fourré sont concaves.In an alternative embodiment, the contact faces of the rollers with the cored wire are concave.

De préférence, dans ce cas, le rayon de courbure des faces concaves des rouleaux de pression est sensiblement le même que celui du fil fourré. Ainsi la pression exercée par les rouleaux s'exerce sensiblement radialement sur le fil fourré de sorte qu'il n'y a pas d'écrasement ni de déformation rédhibitoires dudit fil, même avec une pression importante. Ceci permet de limiter le nombre de jeux de rouleaux de pression, par exemple de deux à cinq jeux de deux rouleaux.Preferably, in this case, the radius of curvature of the concave faces of the pressure rollers is substantially the same as that of the cored wire. Thus the pressure exerted by the rollers is exerted substantially radially on the cored wire so that there is no crippling crushing or deforming said wire, even with significant pressure. This makes it possible to limit the number of sets of pressure rollers, for example from two to five sets of two rollers.

On comprend que de manière optimale, la courbure des faces concaves des rouleaux de pression devrait être strictement la même que celui du fil fourré, ce qui permettrait d'avoir une homogénéité totale des forces de pression exercées radialement sur ledit fil sur toute la surface de contact entre le fil et le rouleau, mais obligerait à changer les rouleaux en fonction du diamètre du fil. Néanmoins il a été constaté que le rayon de courbure des faces concaves pouvait être légèrement différent de celui du fil fourré sans que ne produise un écrasement ou une déformation gênante du fil tout en préservant le bon redressement du fil.It is understood that optimally, the curvature of the concave faces of the pressure rollers should be strictly the same as that of the cored wire, which would make it possible to have a total homogeneity of the pressure forces exerted radially on said wire over the entire surface of the contact between the wire and the roll, but would require to change the rollers according to the diameter of the wire. Nevertheless, it has been found that the radius of curvature of the concave faces may be slightly different from that of the cored wire without causing crushing or annoying deformation of the wire while preserving the correct straightening of the wire.

Ceci n'est cependant pas exclusif. Un redressement satisfaisant, sans déformation rédhibitoire de la section du fil fourré, a été obtenu en mettant en oeuvre un nombre plus important de jeux de rouleaux de pression, par exemple une quinzaine de jeux, avec une pression plus limitée par jeu. Dans ce cas, les faces de contact sont formées par les deux parois obliques d'une rainure périphérique de section triangulaire. La pression exercée par chaque rouleau s'applique sur le fil fourré selon deux lignes continues de contact, et non pas selon une surface de contact comme dans la variante précédente. Cependant, du fait de la pression moindre exercée par chaque jeu et du nombre plus important de jeux, on ne constate pas de déformation gênante de la section circulaire du fil fourré.This is not exclusive, however. Satisfactory straightening, without any unacceptable deformation of the section of the cored wire, was obtained by implementing a larger number of sets of pressure rollers, for example about fifteen games, with a more limited pressure per set. In this case , the contact faces are formed by the two oblique walls of a peripheral groove of triangular section. The pressure exerted by each roller is applied to the cored wire along two continuous lines of contact, and not according to a contact surface as in the previous variant. However, because of the lower pressure exerted by each game and the greater number of games, there is no disturbing deformation of the circular section of the cored wire.

Selon une variante de réalisation, le fil fourré est maintenu latéralement pendant son passage entre les jeux de rouleaux de pression, notamment par des tubes intercalaires de guidage. Le but de cette disposition particulière est de maintenir le fil fourré pour qu'il reste rectiligne lors de son parcours dans l'ensemble des jeux de deux rouleaux de pression.According to an alternative embodiment, the cored wire is held laterally during its passage between sets of pressure rollers, in particular by intermediate guide tubes. The purpose of this particular provision is to keep the cored wire so that it remains straight during its course in the set of sets of two pressure rollers.

Dans une variante de réalisation, l'entraînement du fil fourré est réalisé en même temps que son redressement en particulier lorsque le redressement est obtenu par passage entre des jeux successifs de rouleaux, certains de ces rouleaux étant alors entraînés en rotation.In an alternative embodiment, the driving of the cored wire is carried out at the same time as its straightening, in particular when the straightening is obtained by passing between successive sets of rollers, some of these rollers being then rotated.

Ceci n'est pas exclusif, l'entraînement du fil fourré pouvant en particulier être réalisé en amont et indépendamment de son redressement. Dans ce cas, l'opération de redressement est réalisée dans des conditions permettant de rectifier la déformation en section transversale du fil provoquée par le système d'entraînement. Ceci est obtenu de préférence avec un redressement mettant en oeuvre des rouleaux ayant des faces concaves dont le rayon de courbure est sensiblement le même que celui du fil fourré non déformé.This is not exclusive, the drive of the cored wire can in particular be performed upstream and regardless of its recovery. In this case, the straightening operation is performed under conditions to rectify the cross-section deformation of the wire caused by the drive system. This is preferably obtained with a rectification using rollers having concave faces whose radius of curvature is substantially the same as that of the undeformed cored wire.

C'est un autre objet de l'invention que de proposer une installation pour introduction d'un fil fourré dans un bain de métal en fusion qui comporte des moyens d'entraînement dudit fil fourré depuis une bobine et un tube de guidage du fil fourré dont l'extrémité distale est à une hauteur déterminée H de la surface du bain.It is another object of the invention to provide an installation for introducing a cored wire into a bath of molten metal which comprises means for driving said cored wire from a coil and a guide tube of the cored wire. whose distal end is at a determined height H of the bath surface.

De manière caractéristique, selon la présente invention, le tube de guidage a une direction verticale. De plus l'installation comporte des moyens de redressement du fil fourré qui sont disposés avant son entrée dans le tube de guidage et aptes à donner au fil fourré la direction rectiligne verticale sans pratiquement d'altération de sa section sensiblement circulaire.Typically, according to the present invention, the guide tube has a vertical direction. In addition, the installation comprises means for straightening the cored wire which are arranged before entering the guide tube and able to give the cored wire vertical rectilinear direction without substantially altering its substantially circular section.

Selon l'invention, les moyens de redressement sont constitués d'une pluralité de jeux de deux rouleaux de pression, le contact de chaque rouleau avec le fil fourré se faisant selon une surface de contact ou selon deux lignes continues de contact.According to the invention, the rectifying means consist of a plurality of sets of two pressure rollers, the contact of each roller with the cored wire being made according to a contact surface or in two continuous contact lines.

Dans la première variante de réalisation, les moyens de redressement sont constitués d'un nombre limité, par exemple de trois à cinq, de jeux de rouleaux de pression dont les faces de contact avec le fil fourré sont concaves ; de préférence la face concave de contact de chaque rouleau de pression a un rayon de courbure qui est sensiblement le même que celui du fil fourré.In the first variant embodiment, the rectifying means consist of a limited number, for example from three to five, sets of pressure rollers whose contact faces with the cored wire are concave; of preferably the concave contact face of each pressure roll has a radius of curvature which is substantially the same as that of the cored wire.

Avantageusement, dans ce cas, chaque face de contact de chaque rouleau correspond à une portion angulaire comprise entre 120 et 180°. On comprend qu'en théorie la portion angulaire de 180° permet d'obtenir une répartition radiale des forces de pression sur toute la périphérie extérieure d'un fil de référence dont le rayon correspond strictement au rayon de courbure des rouleaux de pression. La portion angulaire comprise dans la fourchette entre 120° et 180° permet cependant de redresser des fils de diamètre supérieur à ce fil de référence sans écrasement ou déformation gênante.Advantageously, in this case, each contact face of each roll corresponds to an angular portion of between 120 and 180 °. It is understood that in theory the angular portion of 180 ° provides a radial distribution of pressure forces over the entire outer periphery of a reference wire whose radius corresponds strictly to the radius of curvature of the pressure rollers. The angular portion in the range between 120 ° and 180 °, however, straighten wires of diameter greater than this reference wire without crushing or annoying deformation.

Dans la seconde variante de réalisation, les moyens de redressement sont constitués par un nombre important, par exemple de douze à vingt, de jeux de rouleaux de pression, dans lesquels chaque rouleau comporte une rainure périphérique de section triangulaire, délimitant deux faces obliques de contact avec le fil fourré.In the second embodiment, the straightening means are constituted by a large number, for example from twelve to twenty, sets of pressure rollers, in which each roll has a peripheral groove of triangular section, delimiting two oblique contact faces. with the cored wire.

De préférence, l'installation comporte, entre chaque couple de jeux de rouleaux de pression, un tube intercalaire de guidage, apte à maintenir latéralement le fil lors de son déplacement entre les jeux de rouleaux de pression selon une direction rectiligne.Preferably, the installation comprises, between each pair of sets of pressure rollers, an intermediate guide tube capable of holding the wire laterally as it moves between sets of pressure rollers in a rectilinear direction.

Selon une variante de réalisation, le rapport entre le diamètre intérieur du tube de guidage, et éventuellement des tubes intercalaires, et le diamètre du fil fourré est de l'ordre de 1,5 à 5. Le tube de guidage doit permettre le libre déplacement du fil fourré en le contraignant néanmoins à maintenir une direction rectiligne verticale. Cette fonction est remplie pour la fourchette précitée par un même tube de guidage pour la gamme habituelle de diamètre de fil fourré.According to an alternative embodiment, the ratio between the inner diameter of the guide tube, and possibly interposed tubes, and the diameter of the cored wire is of the order of 1.5 to 5. The guide tube must allow free movement of the cored wire by forcing it nevertheless to maintain a rectilinear vertical direction. This function is fulfilled for the aforementioned range by the same guide tube for the usual range of flux cored wire diameter.

Selon une variante de réalisation, l'extrémité distale du tube de guidage est pourvue d'un embout de protection plus résistant thermiquement que ledit tube de guidage. Le but de la mise en oeuvre de cet embout de protection est d'éviter l'altération de l'extrémité distale du tube de guidage du fait de la chaleur du bain de métal en fusion et également du fait des projections.According to an alternative embodiment, the distal end of the guide tube is provided with a protective tip more thermally resistant than said guide tube. The purpose of the implementation of this protective tip is to avoid alteration of the distal end of the guide tube due to the heat of the molten metal bath and also due to projections.

L'embout de protection peut s'étendre au-delà de l'extrémité distale du tube de guidage sur une distance donnée, par exemple de l'ordre de 10 à 30 cm.The protective tip may extend beyond the distal end of the guide tube over a given distance, for example of the order of 10 to 30 cm.

De préférence, le tube de guidage est en au moins deux parties, à savoir d'une part, une partie proximale et d'autre part, une partie distale équipée de l' embout de protection, les deux dites parties étant solidarisables par des moyens de raccordement amovibles, notamment par filetage ou système à baïonnette, de manière à permettre le remplacement de la partie distale du tube et de l'embout de protection.Preferably, the guide tube is in at least two parts, namely on the one hand, a proximal part and on the other hand, a distal portion equipped with the protective cap, the two said parts being securable by means removable connection, in particular by threading or bayonet system, so as to allow the replacement of the distal portion of the tube and the protective tip.

Dans une variante de réalisation, les moyens de redressement du fil fourré font office de moyens d'entraînement.In an alternative embodiment, the straightening means of the cored wire act as drive means.

Selon un mode de réalisation de la variante, dans lequel les moyens de redressement sont constitués d'un nombre limité de jeux de deux rouleaux de pression, chaque jeu comprend un rouleau entraîné et un rouleau libre. De plus, le rouleau libre est monté sur un bras pivotant, formant balancier, déplaçable par vérin.According to an embodiment of the variant, wherein the rectifying means consist of a limited number of sets of two pressure rollers, each set comprises a driven roller and a free roller. In addition, the free roller is mounted on a pivoting arm, forming a rocker, movable cylinder.

Dans une autre variante de réalisation, les moyens de redressement sont dissociés des moyens d'entraînement, ces derniers consistant en un injecteur disposé en amont des moyens de redressement. Dans ce cas, le fil fourré présente nécessairement dans les moyens de redressement, une direction verticale. De plus, il convient que les moyens de redressement soient aptes à rectifier la déformation provoquée sur le fil, en section transversale, par les moyens de redressement.In another variant embodiment, the rectifying means are dissociated from the drive means, the latter consisting of an injector disposed upstream of the rectifying means. In this case, the cored wire necessarily has in the rectifying means, a vertical direction. In addition, it is appropriate that the rectifying means are able to correct the deformation caused on the wire, in cross section, by the rectifying means.

La présente invention sera mieux comprise à la lecture de la description qui va être faite de l'introduction d'un fil fourré dans un bain de métal en fusion grâce à la mise en oeuvre d'une installation dont le mode préféré de réalisation est illustré par le dessin annexé dans lequel :

  • la figure 1 est une représentation schématique de ladite installation, incluant le parcours du fil fourré ;
  • la figure 2 est une représentation schématique en coupe d'un ensemble redresseur composé d'une succession de jeux de deux rouleaux de pression ;
  • la figure 3 est une représentation schématique et partielle en coupe de deux rouleaux de pression agissant sur le fil fourré ;
  • la figure 4 est une représentation schématique en coupe de la portion distale du tube de guidage avec son embout de protection.
The present invention will be better understood on reading the description which will be made of the introduction of a flux-cored wire into a bath of molten metal through the implementation of an installation of which the preferred embodiment is illustrated. by the appended drawing in which:
  • the figure 1 is a schematic representation of said installation, including the course of the cored wire;
  • the figure 2 is a schematic sectional representation of a rectifier assembly composed of a succession of sets of two pressure rollers;
  • the figure 3 is a schematic and partial sectional representation of two pressure rollers acting on the cored wire;
  • the figure 4 is a schematic representation in section of the distal portion of the guide tube with its protective tip.

L'installation 1 est destinée à l'introduction d'un fil fourré 2 dans un bain 3 de métal en fusion en vue d'ajuster la composition de ce bain ou de traiter celui-ci avec un composant ou additif, qui est contenu sous forme de poudre à l'intérieur du fil fourré 2.The installation 1 is intended for the introduction of a cored wire 2 into a bath 3 of molten metal in order to adjust the composition of this bath or to treat it with a component or additive, which is contained under powder form inside the cored wire 2.

Dans l'exemple illustré à la figure 3, le fil fourré 2 a une structure qui est conforme à celle décrite dans le document FR 2.871.477 . Plus précisément, l'additif 4, sous forme de poudre, est logé à l'intérieur d'une première gaine métallique 5, laquelle est entourée d'une enveloppe 6 qui, elle-même, est entourée d'une seconde gaine métallique 7. En section transversale telle que représentée sur la figure 3, le fil fourré 2 a une configuration globalement circulaire, l'enveloppe intermédiaire 6 étant prise en sandwich entre les deux gaines métalliques 5 et 7. Chacune des deux gaines métalliques 5,7 est réalisée à partir d'un feuillard dont les deux bords longitudinaux opposés sont repliés de manière à s'accrocher l'un à l'autre après qu'ait été donnée au feuillard une configuration sensiblement tubulaire. Ces zones d'accrochage sont représentées schématiquement sur la figure 3 sous les références 5a et 7a, étant tournées vers l'intérieur du fil tubulaire 2.In the example shown in figure 3 , the cored wire 2 has a structure which is in accordance with that described in the document FR 2.871.477 . More specifically, the additive 4, in powder form, is housed inside a first metal sheath 5, which is surrounded by a casing 6 which, itself, is surrounded by a second metal sheath 7 In cross section as shown on the figure 3 , the cored wire 2 has a generally circular configuration, the intermediate casing 6 being sandwiched between the two metal sheaths 5 and 7. Each of the two metal sheaths 5, 7 is made from a strip whose two longitudinal edges opposed are folded so as to hook to each other after the strip has been given a substantially tubular configuration. These attachment zones are schematically represented on the figure 3 under the references 5a and 7a, being turned towards the inside of the tubular wire 2.

L'enveloppe intercalaire 6 est dans un matériau qui est combustible mais sans laisser de résidus gênants dans le bain de métal en fusion et qui retarde momentanément la propagation de la chaleur vers le coeur du fil fourré 2. Dans un exemple précis de réalisation, cette enveloppe intercalaire est constituée de plusieurs bandes de papier enroulées en hélice autour de la première gaine métallique 5, s'agissant d'un papier de type pyrotechnique, présentant une résistance à l'inflammation et un coefficient de résistance thermique supérieurs à ceux d'un papier ordinaire. Même si la structure décrite ci-dessus du fil fourré 2 est préférée, elle n'est cependant pas exclusive de la présente invention.The intermediate casing 6 is made of a material which is combustible but without leaving troublesome residues in the molten metal bath and which momentarily delays the propagation of heat towards the core of the cored wire 2. In a specific embodiment, this interlayer consists of several strips of paper wound helically around the first metal sheath 5, being a pyrotechnic type paper, having a higher fire resistance and thermal resistance coefficient to those of ordinary paper. Although the above-described structure of the cored wire 2 is preferred, it is not, however, exclusive of the present invention.

L'alimentation en fil fourré 2 se fait depuis une plateforme 8 supportant deux bobines 9,9' dans lesquelles sont enroulées des longueurs importantes et continues de fil fourré 2, par exemple de l'ordre de 6000 mètres linéaires. La seconde bobine 9' sert de réserve pour l'alimentation de fil en fin de première bobine 9.The supply of cored wire 2 is made from a platform 8 supporting two coils 9, 9 'in which large and continuous lengths of cored wire 2 are wound, for example of the order of 6000 linear meters. The second coil 9 'serves as a reserve for the supply of wire at the end of the first coil 9.

Dans le mode de réalisation qui est illustré, chaque bobine 9 est maintenue de manière statique à l'intérieur d'une cage 10. Lors de l'extraction du fil fourré, la bobine 9 reste fixe, le fil fourré 2 étant extrait depuis le coeur de la bobine. Ce mode de présentation du fil fourré 2 présente l'avantage par rapport à un enroulement classique sur touret de ne pas nécessiter de mise en rotation de la bobine lors du dévidage. Par contre elle présente l'inconvénient majeur, que permet de pallier la présente invention, à savoir d'augmenter considérablement la capacité de déformation du fil fourré à l'état libre, déformation qui empêche la pénétration rectiligne dudit fil dans le bain de métal fondu.In the illustrated embodiment, each coil 9 is held statically inside a cage 10. During the extraction of the cored wire, the coil 9 remains fixed, the cored wire 2 being extracted from the heart of the reel. This mode of presentation of the cored wire 2 has the advantage over a conventional winding on a drum does not require rotation of the coil during unwinding. On the other hand, it has the major disadvantage that can be overcome by the present invention, namely to considerably increase the deformation capacity of the flux-cored wire in the free state, which deformation prevents the rectilinear penetration of said wire into the molten metal bath. .

L'installation 1 comprend successivement sur le parcours du fil fourré 2 un ensemble de guidage 11, un ensemble entraîneur et redresseur 12, un tube de guidage 13 et un embout de protection 14. L'ensemble de guidage 11 a pour fonction d'accompagner le fil fourré 2 prélevé de la bobine 9 lors de son transfert jusqu'à l'entrée de l'ensemble entraîneur/redresseur 12. Cet ensemble de guidage 11 comprend un certain nombre de rouleaux 15 qui sont montés libres en rotation chacun selon un axe horizontal et sur lesquels repose le fil fourré 2. Ces rouleaux 15 sont montés sur un châssis 16 ayant globalement une forme en U renversé, avec deux coudes dont les extrémités respectivement amont 16a et aval 16b ont une direction sensiblement verticale. Le fil fourré 2, prélevé de la bobine 9 est introduit dans l'extrémité amont 11a de l'ensemble de guidage 11, il est supporté par les rouleaux 15 et empêché de sortir de l'ensemble de guidage 11 du fait de sa configuration en forme de cage, avec des arceaux 17 fixés au châssis 16 au niveau et/ou entre les rouleaux 15.The installation 1 comprises successively on the path of the cored wire 2 a guide assembly 11, a trainer and rectifier assembly 12, a guide tube 13 and a protective cap 14. The guide assembly 11 serves to accompany the cored wire 2 taken from the coil 9 during its transfer to the input of the trainer / rectifier assembly 12. This guide assembly 11 comprises a number of rollers 15 which are rotatably mounted each along an axis These rollers 15 are mounted on a frame 16 having generally an inverted U shape, with two elbows whose ends respectively upstream 16a and downstream 16b have a substantially vertical direction. The cored wire 2 taken from the coil 9 is introduced into the upstream end 11a of the guide assembly 11, it is supported by the rollers 15 and prevented from coming out of the guide assembly 11 because of its configuration. cage form, with hoops 17 fixed to the frame 16 at the level and / or between the rollers 15.

Lors de son passage dans l'ensemble de guidage 11, le fil fourré est d'abord déplacé de bas en haut puis sensiblement horizontalement et enfin de haut en bas, ayant une direction sensiblement verticale lors de son introduction dans l'ensemble entraîneur/redresseur 12 à la sortie de l'extrémité aval 11b dudit ensemble 11.As it passes through the guide assembly 11, the cored wire is first displaced from bottom to top and then substantially horizontally and finally from top to bottom, having a substantially vertical direction when it is introduced into the trainer / rectifier assembly. 12 at the outlet of the downstream end 11b of said assembly 11.

Dans la bobine 9, le fil fourré 2 est enroulé sous forme de spires sensiblement jointes. Lors de l'extraction du fil 2 du coeur de la bobine 9, le fil tiré vers le haut se déforme progressivement pour passer de la configuration en spire en une configuration sensiblement rectiligne du fait de la traction exercée. Néanmoins, ce passage engendre des contraintes internes qui font que le fil garde « en mémoire » sa configuration en spire initiale, configuration qu'il retrouve au moins en partie lorsque cesse la traction exercée sur lui. Ces contraintes internes s'ajoutent à celles qui avaient été provoquées lors de l'opération de bobinage.In the coil 9, the cored wire 2 is wound in the form of substantially joined turns. During the extraction of the wire 2 from the core of the coil 9, the wire drawn upward gradually deforms to move from the spiral configuration to a substantially rectilinear configuration due to the traction exerted. Nevertheless, this passage generates internal stresses that cause the wire to keep "in memory" its configuration in the initial turn, a configuration that it finds at least in part when the traction exerted on it ceases. These internal stresses are in addition to those that had been caused during the winding operation.

C'est la fonction impartie à l'ensemble redresseur que de surmonter et annuler l'effet de toutes ces contraintes internes qui empêche que le fil fourré, une fois introduit dans le bain 3, puisse continuer sa pénétration de manière rectiligne.It is the function imparted to the rectifier assembly that overcoming and canceling the effect of all these internal stresses prevents the flux-cored wire, once introduced into the bath 3, from continuing to penetrate in a rectilinear manner.

Dans le mode de réalisation qui va maintenant être décrit, l'ensemble 12 remplit à la fois la fonction d'entraînement du fil fourré 2 et la fonction de redressement dudit fil. Ceci n'est cependant pas exclusif, la fonction d'entraînement pouvant être dissociée de la fonction de redressement ; dans ce cas cependant, il est préférable que l'ensemble d'entraînement soit disposé en amont de l'ensemble de redressement et que le parcours du fil dans l'ensemble de redressement soit selon une direction verticale par rapport au plan PP' théorique de la surface du bain de métal en fusion 3.In the embodiment which will now be described, the assembly 12 fulfills both the driving function of the cored wire 2 and the straightening function of said wire. This is not exclusive, however, the drive function can be dissociated from the recovery function; in this case, however, it is preferable that the drive assembly is disposed upstream of the recovery assembly and that the path of the wire in the recovery assembly is in a vertical direction relative to the theoretical plane PP 'of the surface of the bath of molten metal 3.

L'ensemble entraîneur/redresseur 12 qui est illustré à la figure 2 comprend une succession de cinq jeux 18 de deux rouleaux de pression 19,20 entre lesquels passe le fil fourré 2, selon une direction verticale. Chaque rouleau 19,20 de chaque jeu 18 est en contact avec le fil fourré 2 selon une face de contact 21,22 qui est concave. Dans l'exemple illustré à la figure 3, chaque face concave 21,22 a approximativement le même rayon de courbure que celui de la face extérieure du fil fourré 2, à savoir de la deuxième gaine métallique 7. Comme expliqué précédemment, ces rouleaux 19,20 pourraient néanmoins être utilisés pour l'entraînement et le redressement de fil 2 ayant un rayon de courbure inférieur à celui du fil représenté.The trainer / rectifier assembly 12 which is illustrated in FIG. figure 2 comprises a succession of five sets 18 of two pressure rollers 19,20 between which passes the cored wire 2, in a vertical direction. Each roller 19,20 of each set 18 is in contact with the cored wire 2 according to a contact face 21,22 which is concave. In the example shown in figure 3 , each concave face 21,22 has approximately the same radius of curvature as that of the outer face of the cored wire 2, namely the second metal sheath 7. As explained above, these rollers 19,20 could nevertheless be used for training and straightening wire 2 having a radius of curvature less than that of the wire shown.

Il est toutefois préférable que chaque face concave 21,22 corresponde à une portion angulaire α comprise entre 120° et 180°, par exemple de 130°, notamment lorsque les opérations d'entraînement et de redressement sont indépendantes et que les moyens de redressement doivent rectifier la déformation provoquée sur le fil lors de son passage dans les moyens d'entraînement.However, it is preferable for each concave face 21, 22 to correspond to an angular portion α of between 120 ° and 180 °, for example 130 °, in particular when the driving and straightening operations are independent and the straightening means must be correct the deformation caused on the wire during its passage in the drive means.

L'un des rouleaux 19 est entraîné en rotation, tandis que l'autre 20 est monté libre sur son axe. Ce rouleau libre 20 est monté sur un bras pivotant 23 dont l'axe de pivotement 28 est décalé par rapport audit rouleau libre 20. Ce bras pivotant 23 est déplacé par un vérin 24 dont le corps 25 est fixé à pivotement sur le châssis 29 de l'ensemble 12 et dont la tige 27 est montée à pivotement sur le bras 23, à l'opposé de l'axe 28 dudit bras 23. Ainsi, grâce à l'action du vérin 24, il est possible d'écarter éventuellement les deux rouleaux 19,20 lors de l'introduction du fil 2 mais surtout d'exercer une pression déterminée entre les deux rouleaux 19,20, pression qui s'exerce corrélativement sur le fil fourré 2 en vue de son redressement.One of the rollers 19 is rotated, while the other 20 is freely mounted on its axis. This free roller 20 is mounted on a pivoting arm 23 whose pivot axis 28 is offset relative to said free roller 20. This pivoting arm 23 is moved by a jack 24 whose body 25 is pivotally attached to the frame 29 of the assembly 12 and whose rod 27 is pivotally mounted on the arm 23, opposite the axis 28 of said arm 23. Thus, thanks to the action of the cylinder 24, it is possible to remove possibly the two rollers 19,20 during the introduction of the wire 2 but especially to exert a determined pressure between the two rollers 19,20, pressure which is exerted correlatively on the flux-cored wire 2 for the purpose of its recovery.

Du fait de la courbure concave des faces de contact 21,22, cette pression s'exerce de manière radiale sur toute la surface entre lesdites faces de contact et le fil fourré 2, de sorte, non seulement, qu'il ne se produit pas de déformation ni d'aplatissement gênant lors de ce redressement, mais de plus, qu'il y a correction de la déformation ou de l'aplatissement pouvant exister sur le fil, notamment lors de son passage dans des moyens d'entraînement indépendants et amont des moyens de redressement.Due to the concave curvature of the contact faces 21,22, this pressure is exerted radially over the entire surface between said contact faces and the flux-cored wire 2, so that not only does it not occur deformation or flattening annoying during this recovery, but moreover, that there is correction of the deformation or flattening that may exist on the wire, especially during its passage through independent drive means and upstream rectification means.

Pour obtenir le redressement recherché, il est nécessaire pour un fil fourré donné d'exercer globalement une pression déterminée. Grâce à l'application de la pression selon une surface de contact, il est ainsi possible de réduire le nombre de jeux de rouleaux de pression. Un résultat satisfaisant est néanmoins obtenu avec un nombre plus important de jeux de rouleaux de pression et l'application de la pression sous forme de deux lignes continues pour chaque rouleau, par exemple le fil fourré venant en contact avec les deux parois obliques d'une rainure périphérique de section triangulaire pratiquée dans le rouleau.In order to obtain the desired straightening, it is necessary for a given cored wire to exert overall a determined pressure. Thanks to the application of the pressure according to a surface of contact, it is thus possible to reduce the number of sets of pressure rollers. A satisfactory result is nevertheless obtained with a larger number of sets of pressure rollers and the application of the pressure in the form of two continuous lines for each roll, for example the cored wire coming into contact with the two oblique walls of a roll. peripheral groove of triangular section made in the roll.

Les faces de contact 21,22 peuvent présenter une certaine texture, symbolisée par les lignes courbes 29 sur la figure 3, de manière à augmenter le coefficient de frottement entre lesdites faces 21,22 et la face extérieure du fil fourré 2, permettant une optimisation de son transfert et également de son redressement.The contact faces 21, 22 may have a certain texture, symbolized by the curved lines 29 on the figure 3 , so as to increase the coefficient of friction between said faces 21,22 and the outer face of the cored wire 2, allowing optimization of its transfer and also its recovery.

Pendant son passage entre les cinq jeux 18 de rouleaux de pression 19,20, le fil fourré 2 prend une direction verticale. Pour contraindre, si besoin était, le fil 2 à garder cette direction, il est prévu, dans l'ensemble 12, des tubes intercalaires 30 qui s'étendent sur toute la hauteur de l'ensemble 12 dans les intervalles entre les cinq jeux 18 de rouleaux de pression 19,20 et dans les portions d'entrée et sortie dudit ensemble 12, et dans lesquels passe le fil fourré 2.During its passage between the five sets 18 of pressure rollers 19,20, the cored wire 2 takes a vertical direction. To constrain, if necessary, the wire 2 to keep this direction, it is expected, in the assembly 12, intermediate tubes 30 which extend over the entire height of the assembly 12 in the intervals between the five games 18 pressure rollers 19,20 and in the input and output portions of said assembly 12, and in which the flux-cored wire 2 passes.

Chaque tube intercalaire 30 est fixé au châssis 29 par des entretoises 31. A la sortie de l'ensemble entraîneur/redresseur 12, le fil fourré 2 pénètre dans le tube de guidage 13, qui est strictement dans le prolongement des tubes intercalaires 30, ledit tube de guidage 13 ayant une direction verticale. La fonction de ce tube de guidage est à la fois de protéger le fil fourré de l'environnement extérieur et de maintenir la direction verticale dudit fil fourré lors de son déplacement vers le bain 3.Each intermediate tube 30 is fixed to the frame 29 by spacers 31. At the exit of the driver / rectifier assembly 12, the cored wire 2 enters the guide tube 13, which is strictly in the extension of the intermediate tubes 30, said guide tube 13 having a vertical direction. The function of this guide tube is both to protect the cored wire from the outside environment and to maintain the vertical direction of said cored wire during its movement towards the bath 3.

Pour assurer cette fonction, le diamètre intérieur du tube de guidage 13 est de l'ordre de 1,5 à 5 fois le diamètre extérieur du fil fourré 2.To ensure this function, the inner diameter of the guide tube 13 is of the order of 1.5 to 5 times the outer diameter of the cored wire 2.

Dans un mode précis de réalisation, le fil fourré 2 avait un diamètre extérieur de 11,5 mm et le diamètre intérieur du tube de guidage 13 était de 36 mm.In one embodiment, the cored wire 2 had an outside diameter of 11.5 mm and the inner diameter of the guide tube 13 was 36 mm.

Vers l'extrémité distale du tube de guidage 13 est prévu un embout de protection 14 destiné à protéger ladite extrémité d'une part de la chaleur émise par le bain 3 et d'autre part des projections de métal en fusion qui peuvent se produire lors de l'introduction du fil fourré 2 dans le bain 3. Cet embout de protection est constitué d'un matériau plus résistant thermiquement que celui dans lequel est réalisé le tube de guidage 13, par exemple en céramique.To the distal end of the guide tube 13 there is provided a protective tip 14 intended to protect the said end on the one hand from the heat emitted by the bath 3 and on the other hand from molten metal projections which may occur during the introduction of the cored wire 2 in the bath 3. This protective tip is made of a thermally more resistant material than that in which is formed the guide tube 13, for example ceramic.

Cet embout de protection 14 s'étend au-delà de l'extrémité distale 32 du tube de guidage sur une distance donnée, par exemple de l'ordre de 10 à 30 cm, de sorte que l'embout de protection 14 peut se trouver lui-même à une distance D relativement faible de la surface du bain 3, par exemple de l'ordre de 20 cm à 50 cm.This protective tip 14 extends beyond the distal end 32 of the guide tube over a given distance, for example of the order of 10 to 30 cm, so that the protective tip 14 can be found itself at a relatively small distance D from the surface of the bath 3, for example of the order of 20 cm to 50 cm.

Cette disposition a pour but de permettre l'introduction du fil fourré 2 dans le bain 3 en étant sûr qu'il conserve sa direction verticale, sans être altéré avant son introduction dans le bain par la chaleur émise par celui-ci. Bien sûr, cette distance D peut varier en fonction de la vitesse d'entraînement du fil fourré 2, cette vitesse pouvant aller de 40 à 400 mètres par minute.This provision is intended to allow the introduction of the cored wire 2 in the bath 3 being sure that it retains its vertical direction, without being tampered with before its introduction into the bath by the heat emitted by it. Of course, this distance D may vary depending on the driving speed of the cored wire 2, this speed can range from 40 to 400 meters per minute.

Un mode particulier de réalisation d'un embout de protection 34 est illustré à la figure 4. Dans ce mode de réalisation, le tube de guidage est en deux parties, à savoir une partie proximale, non représentée sur la figure 4, et une partie distale 33 sur laquelle est fixé l'embout de protection 34. La partie distale 33 peut être raccordée à la partie proximale du tube de guidage par des moyens de raccordement amovibles, par exemple un système à baïonnette 35 dont seule la partie femelle est représentée sur la figure 4. L'avantage de cette réalisation en deux parties proximale et distale du tube de guidage permet de remplacer uniquement la partie distale et l'embout de protection en cas d'altération de ceux-ci, due aux projections et à la chaleur émise par le bain 3.A particular embodiment of a protective tip 34 is illustrated in FIG. figure 4 . In this embodiment, the guide tube is in two parts, namely a proximal portion, not shown on the figure 4 , and a distal portion 33 on which is fixed the protective cap 34. The distal portion 33 may be connected to the proximal portion of the guide tube by removable connecting means, for example a bayonet system 35 of which only the part female is represented on the figure 4 . The advantage of this embodiment in two parts proximal and distal of the guide tube allows to replace only the distal portion and the protective tip in case of alteration thereof, due to projections and the heat emitted by the bath 3.

Claims (20)

  1. Method for introducing a cored wire (2) into a bath (3) of molten metal, consisting in extracting the cored wire from a reel (9), especially from the core of the reel, and in making it run into the bath of metal (3), one part of the path travelled by the cored wire being formed in a guide tube (13) that is disposed vertically above the bath and whose distal end (32) is at a defined height (H) above the surface (PP') of the bath of metal (3), characterized in that the cored wire (2) is driven and subjected to a straightening operation, under conditions practically not altering its substantially circular cross-section and allowing it to be introduced and penetrate into the depth of the bath (3) in a vertical direction, the straightening operation is carried out by the passage of the cored wire (2), before its entry into the guide tube (13), through a plurality of sets (18) of two press rolls (19, 20), the contact between the cored wire and each press roll being:
    - either along a contact surface, the contact faces (21, 22) of the press rolls with said wire (2) being concave, or
    - along at least two lines of contact, each roll including a peripheral groove of triangular cross-section whose oblique walls delimit the contact faces with the cored wire.
  2. Method according to claim 1, characterized in that the radius of curvature of the concave faces (21, 22) of the press rolls is substantially the same as that of the cored wire (2).
  3. Method according to claim 1 or 2, characterized in that the cored wire is held laterally during its passage between the sets (18) of press rolls (19, 20), for example by interposed guide tubes (30).
  4. Method according to any one of claims 1 to 3, characterized in that the driving of the cored wire is carried out at the same time as its straightening, in particular some of the press rolls (19) being drive rolls.
  5. Method according to any one of claims 1 to 3, characterized in that the driving of the cored wire is carried out upstream and independently of its straightening, and in that during the straightening operation the cored wire (2) extends in a vertical direction.
  6. Method according to any one of claims 1 to 5, characterized in that the ratio between the inside diameter of the guide tube, and optionally of the interposed tubes, and the outside diameter of the cored wire is of the order of 1.5:1 to 5:1.
  7. Method according to any one of claims 1 to 6, characterized in that it further consists in protecting the distal end (32) of the guide tube (13), and preferably the cored wire (2) on its path beyond said end (32), in proximity to the bath (3), by a protective end-piece (34).
  8. Installation (1) for introducing a cored wire (2) into a bath (3) of molten metal, comprising:
    - driving means (12) for driving said cored wire, from a reel (9) in which the wire is extracted from the core of the reel;
    - a guide tube (13) for guiding the cored wire (2) the distal end (32) of which tube is at a defined height (H) above the surface of the bath (3),
    characterized in that the guide tube (13) extends in a vertical direction and in that it includes straightening means (12) for the cored wire (2), disposed before its entry into the guide tube (13) and capable of imparting a straight direction to the cored wire (2) without altering its circular cross-section and optionally while correcting the deformation present on said cross-section, the straightening means consisting of a plurality of sets of two press rolls, the contact between the cored wire and each press roll being:
    - along a contact surface, the contact faces (21, 22) of the press rolls with said wire (2) being concave, or
    - along at least two lines of contact, each roll including a peripheral groove of triangular cross-section whose oblique walls delimit the contact faces with the cored wire.
  9. Installation according to claim 8, wherein the contact between the cored wire and each press roll is along a contact surface, characterized in that the straightening means are formed by a limited number, for example from three to five, sets (18) of two press rolls (19, 20).
  10. Installation according to claim 8 or 9 wherein the contact between the cored wire and each press roll is along a contact surface, characterized in that each contact face (21, 22) with the cored wire of each roll has a radius of curvature which is substantially the same as that of the cored wire (2).
  11. Installation according to one of claims 8 to 10 wherein the contact between the cored wire and each press roll is along a contact surface, characterized in that each contact face of each roll corresponds to an angular portion of between 120° and 180°.
  12. Installation according to claim 10, wherein the contact between the cored wire and each press roll is along two lines of contact, characterized in that the straightening means are formed by a large number, for example from twelve to twenty, of sets of press rolls.
  13. Installation according to any one of claims 8 to 12, characterized in that it includes interposed guide tubes (30) for guiding the cored wire (2) between each pair (18) of sets of press rolls (19, 20).
  14. Installation according to any one of claims 7 to 13, characterized in that the ratio between the inside diameter of the guide tube (13), and optionally of the interposed tubes (30), and the diameter of the cored wire is of the order of 1.5:1 to 5:1.
  15. Installation according to any one of claims 7 to 14, characterized in that the distal end (32) of the guide tube (13) is provided with a protective end-piece (14) more heat-resistant than said guide tube (13).
  16. Installation according to claim 15, characterized in that the protective end-piece (14) extends beyond the distal end (32) of the guide tube (13) for a given distance, for example of the order of 10 to 30 cm.
  17. Installation according to either claim 15 or claim 16, characterized in that the guide tube is in two parts, one proximal and the other distal (33) to which the protective end-piece (34) is fixed, and in that the two said parts are firmly connectable by detachable connecting means, especially by a screw thread or by a bayonet system (35), so as to permit the replacement of the assembly formed by the distal part (33) of the tube and the protective end-piece (34).
  18. Installation according to any one of claims 7 to 17, characterized in that the straightening means serve as driving means.
  19. Installation according to claims 8 and 18, characterized in that each set (18) of two rolls (19, 20) comprises a driven roll (19) and an idle roll (20), and in that the idle roll (20) is mounted on a pivoting arm (23), forming a rocker arm, movable by a jack (25).
  20. Installation according to any one of claims 8 to 19, characterized in that the driving means are upstream of the straightening means and in that, in the straightening means, the cored wire extends in a vertical direction.
EP07858504.9A 2006-10-03 2007-10-03 Method and installation for introducing a cored wire into a bath of molten metal Active EP2082069B1 (en)

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FR0654072A FR2906538B1 (en) 2006-10-03 2006-10-03 METHOD AND INSTALLATION FOR INTRODUCING FILLED WIRE IN A FUSION METAL BATH.
PCT/FR2007/052072 WO2008040915A2 (en) 2006-10-03 2007-10-03 Method and installation for introducing a cored wire into a bath of molten metal

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KR20090086065A (en) 2009-08-10
EP2082069A2 (en) 2009-07-29
TR201910376T4 (en) 2019-08-21
WO2008040915A2 (en) 2008-04-10
BRPI0715301A2 (en) 2013-06-11
US20100005927A1 (en) 2010-01-14
MX2009003633A (en) 2009-07-22
KR101216548B1 (en) 2012-12-31
CA2665307C (en) 2012-12-04
FR2906538A1 (en) 2008-04-04
CN104087712A (en) 2014-10-08
RU2427651C2 (en) 2011-08-27
BRPI0715301B1 (en) 2015-09-08
JP5612858B2 (en) 2014-10-22
PL2082069T3 (en) 2019-10-31
WO2008040915A3 (en) 2008-07-17
UA94965C2 (en) 2011-06-25
EG26821A (en) 2014-10-08
ES2735973T3 (en) 2019-12-23
FR2906538B1 (en) 2010-10-29
JP2010506042A (en) 2010-02-25
ZA200902380B (en) 2010-04-28
CA2665307A1 (en) 2008-04-10
MY165403A (en) 2018-03-21
CN101558171A (en) 2009-10-14
US8282704B2 (en) 2012-10-09

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