EP2080601A1 - Moulding bench for producing linear elements, in particular from concrete - Google Patents
Moulding bench for producing linear elements, in particular from concrete Download PDFInfo
- Publication number
- EP2080601A1 EP2080601A1 EP09360004A EP09360004A EP2080601A1 EP 2080601 A1 EP2080601 A1 EP 2080601A1 EP 09360004 A EP09360004 A EP 09360004A EP 09360004 A EP09360004 A EP 09360004A EP 2080601 A1 EP2080601 A1 EP 2080601A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molding
- bench
- modules
- frame
- bench according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 230000000295 complement effect Effects 0.000 claims description 9
- 238000007373 indentation Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
- B28B7/266—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other for making oblong objects, e.g. girders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/246—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making oblong objects, e.g. girders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/06—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed for the production of elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
Definitions
- the present invention relates to a molding bench for manufacturing linear elements including concrete, this molding bench having a frame adapted to receive a continuous mold having parallel impressions extending over a predefined length and arranged to be able to manufacture said linear elements by series of parallel elements and in the axial extension of each other, said continuous mold consisting of several molding modules assembled end-to-end.
- the molding benches make it possible in particular to manufacture linear structural elements such as beams or beams, concrete or the like, armed or not, and prestressed or not.
- the current molding benches have a length greater than 15 or 20 meters and consist of several modules juxtaposed to allow to stretch cables or steel prestressing bars over the entire length of the molding bench. These modules have for example a length of between 15 and 20 meters and the number of these juxtaposed modules is not limited.
- each module is independent and must be individually fixed to the ground by sealing into specific foundations.
- each module is separated from the next by an interval.
- the fact that the molding bench is discontinuous poses a constraint in the organization of the production of beams of different lengths in particular to optimize the filling of the molding bench.
- the pouring of the concrete is complicated because of the passage of the existing intervals between consecutive modules. These intervals receive concrete residues and are difficult to clean.
- the present invention aims at overcoming these drawbacks by proposing a continuous, gap-free molding bench whose implementation of the bench is greatly simplified, making it possible to optimize the production of the beams of different lengths, while ensuring the qualities of alignment. and straightness necessary for a good operation of this type of installation.
- the invention relates to a molding bench of the type indicated in the preamble, characterized in that the molding modules are assembled end-to-end by integrated engagement means associated with fastening means so as to ensure the alignment and straightness of said indentations along the entire length of said molding bench.
- These integrated engagement means may comprise at the ends of the molding modules respectively a complementary male part and a female part, the female part consisting of the external surface of the side walls and the bottom of the indentations and the male part comprising centering parts. extending said side walls and the bottom of the footprints.
- the fastening means may comprise at the ends of the molding modules complementary lateral flanges adapted to receive fixing members.
- each molding module has sleepers arranged to stiffen the module, support the impressions and ensure their alignment and straightness over the length of the module.
- junction zone between the consecutive molding modules may advantageously be covered with a cold weld bead.
- the molding modules preferably have a width that allows them to fit into said frame.
- the continuous mold is locked relative to the frame at a fixed point, for example located at one end of the molding bench, this fixed point comprising a protruding blocking piece provided on the frame or the corresponding molding module. and a housing provided on the molding module or the frame, said housing being adapted to receive said protruding blocking piece with a minimum clearance.
- the molding bench is equipped with means for preloading cables extending along the said bench and comprising a fixed trimmers at one end of the bench and a movable trunking at the other end of the bench, the fixed point is preferably located on the side of the fixed head.
- the frame may also consist of frame modules assembled end to end and arranged to ensure the alignment of the modules over the entire length of the molding bench.
- the frame modules are assembled by fastening means comprising at the ends of the frame modules complementary lateral flanges adapted to receive fasteners, and the fixed head is fixed directly to the side flanges of said frame.
- the molding bench 1 comprises a frame 2 supporting a continuous mold 3 in which fingerprints 4 are formed.
- parallel for example T-shaped, for the manufacture of linear elements (not shown) used in particular for the construction of buildings, such as beams, beams, concrete or the like, armed or not, with prestressing cables or not.
- This molding bench 1 has a length greater than 20 meters and for example a length of 60 to 100 meters allowing the simultaneous manufacture of several series of parallel linear elements and in the axial extension of each other.
- the continuous mold 3 consists of several molding modules 30, comprising said indentations 4, which are fitted end-to-end and adapted to guarantee the continuity of the imprints 4 along the entire length of the molding bench 1 as well as their alignment and straightness .
- These molding modules 30 may be identical or different, of the same length or not.
- the assembly of these molding modules 30 is provided by integrated nesting means and associated with fixing means. Any other method of assembly by patches or the like may be suitable.
- the integrated nesting means comprise at the ends of the molding modules 30 respectively a male portion 31 and a female portion 32 complementary, forming a male / female sheath system that ensures perfect alignment right fitting.
- the female part 32 is constituted by the outer surface of the side walls 40 and the bottom 41 of said indentations 4 and the male part 31 comprises centering pieces 33, 34 extending said side walls 40 and the bottom 41 of said indentations.
- these centering pieces are formed by plates 33 backed to the side walls 40 and a square section 34 backed to the bottom 41, these parts being fixed by a weld seam 35 or any other equivalent means.
- These centering pieces 33, 34 may have any other suitable form.
- the male / female sheath system can have a different design depending on the shape of the fingerprints 4, the main thing is to ensure perfect alignment right fitting.
- the fastening means comprise at the ends of the molding modules 30 complementary lateral flanges 36 adapted to receive fixing members (not shown) such as bolts or the like, through orifices 37 provided for this purpose.
- fixing members not shown
- Any other equivalent attachment means is also conceivable provided that it is removable.
- Each molding module 30 consists of a metal structure formed in particular of two longitudinal members 38b assembled to sleepers 38 distributed over the length of the module to ensure the parallelism of the longitudinal members 38b and the mechanical rigidity of the module 30.
- the cross members 38a extend along the entire width of the module and are provided with cutouts corresponding to the fingerprints 4.
- These sleepers 38a form templates to support the fingerprints 4 by ensuring their alignment and straightness over the entire length of the module 30.
- These sleepers 38a can be perforated by orifices 39 for the passage of electrical resistances (not shown) for heating the mold and setting the concrete. Any other equivalent form of construction may also be suitable.
- connection or joining zone 42 (cf. Fig. 8B ) can be covered with a cold weld bead (not shown) to smooth this junction area.
- This cold welding technique is advantageous because it does not involve any deformation of the material that may impair the straightness of the imprints 4.
- the chassis 2 of the molding bench 1 consists of several frame modules 20 assembled end to end to ensure the alignment of said modules 20 over the entire length of the bench.
- These frame modules 20 may be identical or different, of the same length or not, of the same length as the molding modules 30 or not.
- each frame module 20 comprises a metal structure formed in particular of two longitudinal members 23 assembled to sleepers 24 distributed along their length to ensure the parallelism of the longitudinal members and the mechanical rigidity of the frame 2. Any other equivalent form of construction may also be suitable.
- These sleepers 24 carry dampers 25 in the form of silentblocs or the like, able to support the molding modules 30, in particular at the right of the longitudinal members 38b.
- These dampers 25 have the function of separating the continuous mold 3 from the chassis 2 during the vibrating of the concrete after pouring.
- the construction of the frame 2 delimits an interior volume adapted to receive the continuous mold 3 by interlocking, the internal width L between the longitudinal members 23 being substantially equal to the width of the molding modules 30 to block them transversely.
- the frame 2 can rest on the ground on a concrete slab 5 for example, and can be fixed by fastening lugs (not shown) reported, resting on a border of the frame and screwed into the slab, or by any other means equivalent.
- the continuous mold 3 is in turn locked relative to the frame 2 to prevent slippage at the release of the preload, as explained below, this blocking being located preferably at a fixed point.
- this fixed point consists of a protruding blocking piece 26 provided on the frame 2 and a housing 27 provided on the corresponding molding module 30, the housing 27 being able to receive the piece. blocking 26 with a minimum clearance.
- the reverse configuration that is to say the locking piece 26 on the molding module 30 and the housing 27 on the frame 2 is also possible.
- This fixed point is preferably located at one end of the molding bench 1.
- This type of molding bench 1 may be equipped with prestressing means (not shown) of cables which extend all along the molding bench 1 inside the cavities 4.
- prestressing means comprise in known manner a fixed trimmer disposed at one end of the bench and a movable trimmer disposed at the other end of the bench, to which the prestressing cables are fixed.
- the fixed point is preferably located on the side of the fixed header, more precisely in the first molding module 30, in order to constrain the molding modules 30 towards the fixed header when releasing the prestress, avoiding thus any risk of dislocation of the modules.
- the fixed trimmer is preferably fixed directly to the frame 2 via the side flanges 21 left and right. This method of assembly allows the resumption of prestressing forces in the longitudinal members 23 of the frame 2 and to eliminate the ground fixing of the fixed head.
- the molding bench 1 as described is conventionally designed in parts, profiles and metal sheets assembled in particular by welding or the like. Its modular and removable design allows it to be easily and quickly set up on an industrial site without the need for major works. Once assembled, it is operational and allows the manufacture of linear elements such as beams or beams or the like, by positioning combs at predetermined intervals in the continuous mold 3 to delimit the length of said elements, these lengths may be different from one series to another.
- the series of linear elements can succeed one another inside the continuous mold 3, without loss of volume, optimizing the filling of the imprints 4 over the entire length of the bench, unlike the molds of the prior art.
- the invention achieves all the goals.
- the fact of having a molding bench 1 in one piece optimizes the distribution of linear elements to manufacture.
- the fact of no longer having discontinuous and separated modules facilitates the pouring of concrete and eliminates the cleaning operations between the modules.
- the choice of the fixing point of the continuous mold 3 with respect to the frame 2 makes it possible to distribute to a certain extent the expansions of the molding modules 30 on either side of the fixed point, while forcing the molding modules 30 to slide towards this fixed point, which avoids any risk of disengagement of the modules between them, without soliciting cold soldering whose role is to seal the junction area 42 between the molding modules 30 to join them.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Description
La prĂ©sente invention concerne un banc de moulage pour fabriquer des Ă©lĂ©ments linĂ©aires notamment en bĂ©ton, ce banc de moulage comportant un chĂ¢ssis apte Ă recevoir un moule continu comportant des empreintes parallèles s'Ă©tendant sur une longueur prĂ©dĂ©finie et agencĂ©es pour pouvoir fabriquer lesdits Ă©lĂ©ments linĂ©aires par sĂ©rie d'Ă©lĂ©ments parallèles et dans le prolongement axial les uns des autres, ledit moule continu Ă©tant constituĂ© de plusieurs modules de moulage assemblĂ©s bout Ă bout.The present invention relates to a molding bench for manufacturing linear elements including concrete, this molding bench having a frame adapted to receive a continuous mold having parallel impressions extending over a predefined length and arranged to be able to manufacture said linear elements by series of parallel elements and in the axial extension of each other, said continuous mold consisting of several molding modules assembled end-to-end.
Les bancs de moulage permettent notamment de fabriquer des Ă©lĂ©ments de construction linĂ©aires tels que des poutres ou des poutrelles, en bĂ©ton ou similaire, armĂ© ou non, et prĂ©contraint ou non. Les bancs de moulage actuels ont une longueur supĂ©rieure Ă 15 ou 20 mètres et sont constituĂ©s de plusieurs modules juxtaposĂ©s pour permettre de tendre des cĂ¢bles ou des barres de prĂ©contrainte en acier sur toute la longueur du banc de moulage. Ces modules ont par exemple une longueur comprise entre 15 et 20 mètres et le nombre de ces modules juxtaposĂ©s n'est pas limitĂ©. Dans la technique actuelle, chaque module est indĂ©pendant et doit Ăªtre fixĂ© individuellement au sol par scellement dans des fondations spĂ©cifiques. De plus, chaque module est sĂ©parĂ© du suivant par un intervalle. Le fait que le banc de moulage est discontinu pose une contrainte dans l'organisation de la production des poutrelles de diffĂ©rentes longueurs notamment pour optimiser le remplissage du banc de moulage. De plus, la coulĂ©e du bĂ©ton est compliquĂ©e du fait du passage des intervalles existants entre des modules consĂ©cutifs. Ces intervalles reçoivent des rĂ©sidus de bĂ©ton et sont difficiles Ă nettoyer.The molding benches make it possible in particular to manufacture linear structural elements such as beams or beams, concrete or the like, armed or not, and prestressed or not. The current molding benches have a length greater than 15 or 20 meters and consist of several modules juxtaposed to allow to stretch cables or steel prestressing bars over the entire length of the molding bench. These modules have for example a length of between 15 and 20 meters and the number of these juxtaposed modules is not limited. In the present art, each module is independent and must be individually fixed to the ground by sealing into specific foundations. In addition, each module is separated from the next by an interval. The fact that the molding bench is discontinuous poses a constraint in the organization of the production of beams of different lengths in particular to optimize the filling of the molding bench. In addition, the pouring of the concrete is complicated because of the passage of the existing intervals between consecutive modules. These intervals receive concrete residues and are difficult to clean.
Les publications
La présente invention vise à pallier ces inconvénients en proposant un banc de moulage continu, sans intervalle, dont la mise en oeuvre du banc est grandement simplifiée, permettant une optimisation de la production des poutrelles de longueurs différentes, tout en assurant les qualités d'alignement et de rectitude nécessaires à une bonne exploitation de ce type d'installation.The present invention aims at overcoming these drawbacks by proposing a continuous, gap-free molding bench whose implementation of the bench is greatly simplified, making it possible to optimize the production of the beams of different lengths, while ensuring the qualities of alignment. and straightness necessary for a good operation of this type of installation.
Dans ce but, l'invention concerne un banc de moulage du genre indiqué en préambule, caractérisé en ce que les modules de moulage sont assemblés bout à bout par des moyens d'emboîtement intégrés associés à des moyens de fixation de manière à assurer l'alignement et la rectitude desdites empreintes sur toute la longueur dudit banc de moulage.For this purpose, the invention relates to a molding bench of the type indicated in the preamble, characterized in that the molding modules are assembled end-to-end by integrated engagement means associated with fastening means so as to ensure the alignment and straightness of said indentations along the entire length of said molding bench.
Ces moyens d'emboĂ®tement intĂ©grĂ©s peuvent comporter aux extrĂ©mitĂ©s des modules de moulage respectivement une partie mĂ¢le et une partie femelle complĂ©mentaires, la partie femelle Ă©tant constituĂ©e par la surface extĂ©rieure des parois latĂ©rales et du fond des empreintes et la partie mĂ¢le comportant des pièces de centrage prolongeant lesdites parois latĂ©rales et le fond des empreintes.These integrated engagement means may comprise at the ends of the molding modules respectively a complementary male part and a female part, the female part consisting of the external surface of the side walls and the bottom of the indentations and the male part comprising centering parts. extending said side walls and the bottom of the footprints.
Les moyens de fixation peuvent comporter aux extrémités des modules de moulage des brides latérales complémentaires aptes à recevoir des organes de fixation.The fastening means may comprise at the ends of the molding modules complementary lateral flanges adapted to receive fixing members.
Dans la forme de réalisation préférée, chaque module de moulage comporte des traverses agencées pour rigidifier le module, supporter les empreintes et assurer leur alignement et leur rectitude sur la longueur du module.In the preferred embodiment, each molding module has sleepers arranged to stiffen the module, support the impressions and ensure their alignment and straightness over the length of the module.
La zone de jonction entre les modules de moulage consĂ©cutifs peut Ăªtre avantageusement recouverte d'un cordon de soudure Ă froid.The junction zone between the consecutive molding modules may advantageously be covered with a cold weld bead.
Les modules de moulage ont de prĂ©fĂ©rence une largeur qui leur permet de s'emboĂ®ter dans ledit chĂ¢ssis.The molding modules preferably have a width that allows them to fit into said frame.
Dans la forme de rĂ©alisation prĂ©fĂ©rĂ©e, le moule continu est bloquĂ© par rapport au chĂ¢ssis en un point fixe par exemple localisĂ© Ă une extrĂ©mitĂ© du banc de moulage, ce point fixe comportant une pièce de blocage protubĂ©rante prĂ©vue sur le chĂ¢ssis ou le module de moulage correspondant et un logement prĂ©vu sur le module de moulage ou le chĂ¢ssis, ledit logement Ă©tant apte Ă recevoir ladite pièce de blocage protubĂ©rante avec un jeu minimum.In the preferred embodiment, the continuous mold is locked relative to the frame at a fixed point, for example located at one end of the molding bench, this fixed point comprising a protruding blocking piece provided on the frame or the corresponding molding module. and a housing provided on the molding module or the frame, said housing being adapted to receive said protruding blocking piece with a minimum clearance.
Si le banc de moulage est Ă©quipĂ© de moyens de mise en prĂ©contrainte de cĂ¢bles s'Ă©tendant tout le long dudit banc et comportant un chevĂªtre fixe Ă une extrĂ©mitĂ© du banc et un chevĂªtre mobile Ă l'autre extrĂ©mitĂ© du banc, le point fixe est de prĂ©fĂ©rence localisĂ© du cĂ´tĂ© du chevĂªtre fixe.If the molding bench is equipped with means for preloading cables extending along the said bench and comprising a fixed trimmers at one end of the bench and a movable trunking at the other end of the bench, the fixed point is preferably located on the side of the fixed head.
Le chĂ¢ssis peut Ăªtre Ă©galement constituĂ© de modules de chĂ¢ssis assemblĂ©s bout Ă bout et agencĂ©s pour assurer l'alignement des modules sur toute la longueur du banc de moulage.The frame may also consist of frame modules assembled end to end and arranged to ensure the alignment of the modules over the entire length of the molding bench.
Dans la forme de rĂ©alisation prĂ©fĂ©rĂ©e, les modules de chĂ¢ssis sont assemblĂ©s par des moyens de fixation comportant aux extrĂ©mitĂ©s des modules de chĂ¢ssis des brides latĂ©rales complĂ©mentaires aptes Ă recevoir des organes de fixation, et le chevĂªtre fixe est fixĂ© directement aux brides latĂ©rales dudit chĂ¢ssis.In the preferred embodiment, the frame modules are assembled by fastening means comprising at the ends of the frame modules complementary lateral flanges adapted to receive fasteners, and the fixed head is fixed directly to the side flanges of said frame.
La présente invention et ses avantages apparaîtront mieux dans la description suivante d'un mode de réalisation donné à titre d'exemple non limitatif, en référence aux dessins annexés, dans lesquels :
- la
figure 1 est une vue de dessus d'un banc de moulage selon l'invention, - la
figure 2 est une vue en bout du banc de moulage de lafigure 1 , - la
figure 3 est une vue en coupe longitudinale selon l'axe III-III du banc de moulage de lafigure 2 , - la
figure 4 est une vue agrandie du détail IV de lafigure 3 , - la
figure 5 est une vue agrandie du détail V de lafigure 3 , - la
figure 6 est une vue partielle en perspective de dessous d'un cĂ´tĂ© d'un module de moulage montrant la partie mĂ¢le d'emboĂ®tement, - la
figure 7 est une vue partielle en perspective de dessous de l'autre côté d'un module de moulage montrant la partie femelle d'emboîtement, - les
figures 8A et 8B sont des vues partielles en coupe longitudinale de deux modules de moulage respectivement avant et après emboĂ®tement des parties mĂ¢le et femelle, - la
figure 9 est une vue en perspective du chĂ¢ssis du banc de moulage de lafigure 1 , - la
figure 10 est une vue en bout du chĂ¢ssis de lafigure 9 , et - la
figure 11 est une vue partielle en coupe longitudinale du chĂ¢ssis de lafigure 9 .
- the
figure 1 is a top view of a molding bench according to the invention, - the
figure 2 is an end view of the molding bench of thefigure 1 , - the
figure 3 is a longitudinal sectional view along the axis III-III of the molding bench of thefigure 2 , - the
figure 4 is an enlarged view of detail IV of thefigure 3 , - the
figure 5 is an enlarged view of detail V of thefigure 3 , - the
figure 6 is a partial perspective view from below of one side of a molding module showing the male interlocking portion, - the
figure 7 is a partial perspective view from below of the other side of a molding module showing the female interlocking portion, - the
Figures 8A and 8B are partial views in longitudinal section of two molding modules respectively before and after interlocking of the male and female parts, - the
figure 9 is a perspective view of the chassis of the molding bench of thefigure 1 , - the
figure 10 is an end view of the chassis of thefigure 9 , and - the
figure 11 is a partial view in longitudinal section of the chassis of thefigure 9 .
En référence aux
En référence plus particulièrement aux
Dans l'exemple représenté, l'assemblage de ces modules de moulage 30 est assuré par des moyens d'emboîtement intégrés et associés à des moyens de fixation. Tout autre mode d'assemblage par des pièces rapportées ou similaire peut convenir.In the example shown, the assembly of these
Dans cet exemple, les moyens d'emboĂ®tement intĂ©grĂ©s comportent aux extrĂ©mitĂ©s des modules de moulage 30 respectivement une partie mĂ¢le 31 et une partie femelle 32 complĂ©mentaires, formant un système de fourreau mĂ¢le/femelle qui garantit un alignement parfait au droit du raccord. La partie femelle 32 est constituĂ©e par la surface extĂ©rieure des parois latĂ©rales 40 et du fond 41 desdites empreintes 4 et la partie mĂ¢le 31 comporte des pièces de centrage 33, 34 prolongeant lesdites parois latĂ©rales 40 et le fond 41 desdites empreintes 4. Dans l'exemple reprĂ©sentĂ©, ces pièces de centrage sont formĂ©es par des plaques 33 adossĂ©es aux parois latĂ©rales 40 et par un profilĂ© carrĂ© 34 adossĂ© au fond 41, ces pièces Ă©tant fixĂ©es par un cordon de soudure 35 ou tout autre moyen Ă©quivalent. Ces pièces de centrage 33, 34 peuvent avoir toute autre forme adaptĂ©e. De mĂªme, le système de fourreau mĂ¢le/femelle peut avoir une conception diffĂ©rente en fonction de la forme des empreintes 4, l'essentiel Ă©tant d'assurer un alignement parfait au droit du raccord.In this example, the integrated nesting means comprise at the ends of the
Dans l'exemple représenté, les moyens de fixation comportent aux extrémités des modules de moulage 30 des brides latérales 36 complémentaires aptes à recevoir des organes de fixation (non représentés) tels que des boulons ou similaires, à travers des orifices 37 prévus à cet effet. Tout autre moyen de fixation équivalent est également envisageable pour autant qu'il soit démontable.In the example shown, the fastening means comprise at the ends of the
Chaque module de moulage 30 est constituĂ©e d'une structure mĂ©tallique formĂ©e notamment de deux longerons 38b assemblĂ©s Ă des traverses 38 rĂ©parties sur la longueur du module pour garantir le parallĂ©lisme des longerons 38b et la rigiditĂ© mĂ©canique du module 30. Les traverses 38a s'Ă©tendent sur toute la largeur du module et sont pourvues de dĂ©coupes correspondantes aux empreintes 4. Ces traverses 38a forment des gabarits pour soutenir les empreintes 4 en garantissant leur alignement et leur rectitude sur toute la longueur du module 30. Ces traverses 38a peuvent Ăªtre perforĂ©es par des orifices 39 pour le passage des rĂ©sistances Ă©lectriques (non reprĂ©sentĂ©es) assurant le chauffage du moule et la prise du bĂ©ton. Toute autre forme de construction Ă©quivalente peut Ă©galement convenir.Each
Après assemblage des modules de moulage 30, leur raccord ou zone de jonction 42 (cf.
En référence plus particulièrement aux
Dans l'exemple reprĂ©sentĂ©, l'assemblage des modules de chĂ¢ssis 20 est assurĂ© par des moyens de fixation comportant aux extrĂ©mitĂ©s des modules de chĂ¢ssis 20 des brides latĂ©rales 21 complĂ©mentaires aptes Ă recevoir des organes de fixation (non reprĂ©sentĂ©s) tels que des boulons ou similaires au travers d'orifices 22. Tout autre mode d'assemblage est possible. Chaque module de chĂ¢ssis 20 comporte une structure mĂ©tallique formĂ©e notamment de deux longerons 23 assemblĂ©s Ă des traverses 24 rĂ©parties sur leur longueur pour garantir le parallĂ©lisme des longerons et la rigiditĂ© mĂ©canique du chĂ¢ssis 2. Toute autre forme de construction Ă©quivalente peut Ă©galement convenir. Ces traverses 24 portent des amortisseurs 25 sous la forme de silentblocs ou similaire, aptes Ă supporter les modules de moulage 30, notamment au droit des longerons 38b. Ces amortisseurs 25 ont pour fonction de dĂ©solidariser le moule continu 3 du chĂ¢ssis 2 lors de la mise en vibration du bĂ©ton après coulage.In the example shown, the assembly of the
La construction du chĂ¢ssis 2 dĂ©limite un volume intĂ©rieur apte Ă recevoir le moule continu 3 par emboĂ®tement, la largeur intĂ©rieure L entre les longerons 23 Ă©tant sensiblement Ă©gale Ă la largeur des modules de moulage 30 pour les bloquer transversalement.The construction of the
En référence plus particulièrement aux
Ce type de banc de moulage 1 peut Ăªtre Ă©quipĂ© de moyens de mise en prĂ©contrainte (non reprĂ©sentĂ©s) de cĂ¢bles qui s'Ă©tendent tout le long du banc de moulage 1 Ă l'intĂ©rieur des empreintes 4. Ces moyens de mise en prĂ©contrainte comportent de manière connue un chevĂªtre fixe disposĂ© Ă une extrĂ©mitĂ© du banc et un chevĂªtre mobile disposĂ© Ă l'autre extrĂ©mitĂ© du banc, auxquels sont fixĂ©s les cĂ¢bles de prĂ©contrainte. Dans cette configuration, le point fixe est de prĂ©fĂ©rence localisĂ© du cĂ´tĂ© du chevĂªtre fixe, plus prĂ©cisĂ©ment dans le premier module de moulage 30, dans le but de contraindre les modules de moulage 30 en direction du chevĂªtre fixe lors du relĂ¢chement de la prĂ©contrainte, Ă©vitant ainsi tout risque de dĂ©boĂ®tement des modules. Toujours dans cette configuration, le chevĂªtre fixe est de prĂ©fĂ©rence fixĂ© directement au chĂ¢ssis 2 par l'intermĂ©diaire des brides latĂ©rales 21 gauche et droite. Ce mode d'assemblage permet la reprise des efforts de prĂ©contrainte dans les longerons 23 du chĂ¢ssis 2 et de supprimer la fixation au sol du chevĂªtre fixe.This type of
Le banc de moulage 1 tel que dĂ©crit est conçu de manière classique en pièces, profilĂ©s et tĂ´les mĂ©talliques assemblĂ©s notamment par soudure ou similaire. Sa conception modulaire et dĂ©montable lui permet d'Ăªtre facilement et rapidement mise en place sur un site industriel sans nĂ©cessiter de travaux de gros oeuvres. Une fois assemblĂ©, il est opĂ©rationnel et permet la fabrication d'Ă©lĂ©ments linĂ©aires tels que des poutres ou des poutrelles ou similaires, en positionnant des peignes Ă des intervalles prĂ©dĂ©terminĂ©s dans le moule continu 3 pour dĂ©limiter la longueur desdits Ă©lĂ©ments, ces longueurs pouvant Ăªtre diffĂ©rentes d'une sĂ©rie Ă l'autre. Les sĂ©ries d'Ă©lĂ©ments linĂ©aires peuvent se succĂ©der Ă l'intĂ©rieur du moule continu 3, sans perte de volume, en optimisant le remplissage des empreintes 4 sur toute la longueur du banc, Ă l'inverse des moules de l'art antĂ©rieur.The
Il ressort clairement de cette description que l'invention permet d'atteindre tous les buts fixĂ©s. Comme on vient de le dĂ©montrer, le fait de disposer d'un banc de moulage 1 d'un seul tenant permet d'optimiser la rĂ©partition des Ă©lĂ©ments linĂ©aires Ă fabriquer. Le fait de ne plus avoir de modules discontinus et sĂ©parĂ©s facilite la coulĂ©e du bĂ©ton et supprime les opĂ©rations de nettoyage entre les modules. Le choix du point de fixation du moule continu 3 par rapport au chĂ¢ssis 2 permet de rĂ©partir dans une certaine mesure les dilatations des modules de moulage 30 de part et d'autre du point fixe, tout en obligeant les modules de moulage 30 Ă glisser vers ce point fixe, ce qui Ă©vite tout risque de dĂ©boĂ®tement des modules entre eux, sans solliciter les soudures Ă froid dont le rĂ´le est d'avantage de colmater la zone de jonction 42 entre les modules de moulage 30 que de les solidariser.It is clear from this description that the invention achieves all the goals. As just demonstrated, the fact of having a
La présente invention n'est pas limitée à l'exemple de réalisation décrit mais s'étend à toute modification et variante évidentes pour un homme du métier tout en restant dans l'étendue de la protection définie dans les revendications annexées.The present invention is not limited to the embodiment described but extends to any modification and variation obvious to a person skilled in the art while remaining within the scope of protection defined in the appended claims.
Claims (14)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09360004T PL2080601T3 (en) | 2008-01-17 | 2009-01-13 | Moulding bench for producing linear elements, in particular from concrete |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0800242A FR2926483B1 (en) | 2008-01-17 | 2008-01-17 | MOLDING BENCH FOR MANUFACTURING LINEAR ELEMENTS, IN PARTICULAR CONCRETE |
Publications (2)
Publication Number | Publication Date |
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EP2080601A1 true EP2080601A1 (en) | 2009-07-22 |
EP2080601B1 EP2080601B1 (en) | 2012-08-15 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09360004A Active EP2080601B1 (en) | 2008-01-17 | 2009-01-13 | Moulding bench for producing linear elements, in particular from concrete |
Country Status (3)
Country | Link |
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EP (1) | EP2080601B1 (en) |
FR (1) | FR2926483B1 (en) |
PL (1) | PL2080601T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1022960B1 (en) * | 2015-06-29 | 2016-10-24 | Houtland Beton Nv | Adjustable formwork for one or more concrete columns with base plate |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1334539A (en) | 1962-06-29 | 1963-08-09 | Veran Costamagna & Cie | Improvements to molding devices for concrete elements |
GB1359627A (en) | 1971-10-27 | 1974-07-10 | Monier Concrete Ind | Production method and means for concrete articles |
US4149306A (en) | 1978-02-06 | 1979-04-17 | Charles Pankow, Inc. | Portable tensioning system for producing pre-stressed concrete beams |
US6374475B1 (en) | 1995-02-02 | 2002-04-23 | David P. Ollendick | Method for manufacturing prestressed reinforced concrete railroad ties |
-
2008
- 2008-01-17 FR FR0800242A patent/FR2926483B1/en active Active
-
2009
- 2009-01-13 PL PL09360004T patent/PL2080601T3/en unknown
- 2009-01-13 EP EP09360004A patent/EP2080601B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1334539A (en) | 1962-06-29 | 1963-08-09 | Veran Costamagna & Cie | Improvements to molding devices for concrete elements |
GB1359627A (en) | 1971-10-27 | 1974-07-10 | Monier Concrete Ind | Production method and means for concrete articles |
US4149306A (en) | 1978-02-06 | 1979-04-17 | Charles Pankow, Inc. | Portable tensioning system for producing pre-stressed concrete beams |
US6374475B1 (en) | 1995-02-02 | 2002-04-23 | David P. Ollendick | Method for manufacturing prestressed reinforced concrete railroad ties |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1022960B1 (en) * | 2015-06-29 | 2016-10-24 | Houtland Beton Nv | Adjustable formwork for one or more concrete columns with base plate |
Also Published As
Publication number | Publication date |
---|---|
PL2080601T3 (en) | 2013-01-31 |
FR2926483A1 (en) | 2009-07-24 |
EP2080601B1 (en) | 2012-08-15 |
FR2926483B1 (en) | 2012-10-26 |
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