EP2079861A2 - Method and device for treating a fibre cable - Google Patents
Method and device for treating a fibre cableInfo
- Publication number
- EP2079861A2 EP2079861A2 EP07821280A EP07821280A EP2079861A2 EP 2079861 A2 EP2079861 A2 EP 2079861A2 EP 07821280 A EP07821280 A EP 07821280A EP 07821280 A EP07821280 A EP 07821280A EP 2079861 A2 EP2079861 A2 EP 2079861A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber cable
- fiber
- draw
- fluid
- squeezing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
Definitions
- the invention relates to a method for treating a fiber cable for the production of synthetic staple fibers according to the preamble of claim 1 and an apparatus for carrying out the method according to the preamble of claim 9.
- the fiber cable formed from a plurality of synthetic filament strands is first passed through a moistening device in the form of a dip bath to ensure uniform wetting of all fiber strands and thus secure cohesion of the individual fibers during the treatment to obtain.
- a spin finish is preferably used which allows a safe running of the fiber cable over the treatment facilities of the fiber line.
- the fluid within the fiber cable leads to a substantially good and uniform heat transfer and a mobility of the filament strands with one another during the drawing process. Only with a sufficient moisture content can the fiber cable be produced with high strands. Thus, the wet fiber tow is then stretched in a draw zone between two stretch rolling mills.
- the stretched fiber cable is then guided over several heated calender rolls for fixing and drying.
- the fiber cable is fed to a squeezing device immediately before entry into the fixing device, in which the fiber cable is passed through a nip formed by steel rollers. In this way, the fluid can be led out of the fiber cable in large quantities before the fiber cable is treated on the calender rollers becomes. After drying and fixing of the fiber cable cooling and crimping of the fibers takes place in order to then cut them into staple fibers.
- a further object of the invention is to make a reduction of the fluid in the fiber cable such that a uniform width distribution of the residual fluid in the fiber cable prevails.
- the invention takes a completely new approach, which was previously regarded in the art as not feasible because the prevailing opinion was that a squeezing of the fiber cable would lead to a high degree within a draw zone to damage the fibers.
- a squeezing of the fiber cable would lead to a high degree within a draw zone to damage the fibers.
- a high degree of fluid from the fiber cable could be removed already within the draw zone.
- the squeezing of the fiber cable within the draw zone was carried out over the entire width of the fiber cable such that sets over the treatment width of the fiber cable, a uniformly distributed weight fraction of ⁇ 10% of the fluid in the fiber cable.
- the device according to the invention has bending-resistant squeezing means which squeeze the fiber cable uniformly over the entire width and at substantially predefined pressure for squeezing out the fluid.
- the actual stretching process of the fiber cable remains unaffected thereby, so that the liquid content required for the stretching in the fiber cable can have a correspondingly high proportion by weight in the range of> 20%.
- a particular advantage of the invention is that the fiber cable can be fed to the squeezing device in a region with relatively low running speeds. In that regard, vibrations and irregularities can be avoided.
- a secure guidance of the fiber strands is ensured by the squeezing agent without any entrainment of individual fibers.
- the low speeds also increase the exposure time when squeezing the fiber cable, so that the fluid can be led out of the fiber cable in large quantities.
- the development of the invention is preferably used in which the fiber tow is squeezed in the lead-in area of a drafting mill bounding the draft zone, wherein the fiber tow is heated within the draw zone by a heated fluid to a draw temperature to induce a draw point in the fibrous material.
- the fiber cable is preferably passed through a steaming channel with hot steam or through a temperature-controlled drawing bath.
- the squeezing device is arranged in the inlet of the second drafting roller mill, so that the filament strands entering the squeezing device already have their essential stretching.
- the fiber cable has proven particularly useful when the squeeze means are formed by steel rollers having a nip between them.
- the steel rollers are held against each other with a line load in the range of 30 N / mm to 100 N / mm. This ensures that even with large quantities of liquid within the fiber cable, a weight fraction of ⁇ 10% fluid is established.
- the fiber cable in the nip is compressed to at least 70% of its original cable thickness. This makes it possible, in particular for the drawing process, to have a high fluid content, which may be in the region of above 40%.
- the fiber cable is squeezed during emergence on a first draw roll of the second draw roll mill by a voltage applied to the draw roll pressure roller.
- the predetermined for stretching threadline of the fiber cable can be maintained.
- the facilities of the squeezer are reduced to a minimum, since a separate drive for driving the steel rollers is not required. Due to the driven draw roller, the pressure roller can advantageously be driven solely by friction.
- the development of the method according to the invention is preferably used, in which the fiber tow are heated by the heated draw rolls of the second draw roll mill after the squeezing of the fluid. Due to the low fluid content in the fiber tow, the energy provided by the draw rolls can be used directly to heat the fiber tow. Loss energy that would only be used to heat a fluid is kept to a minimum.
- the fiber tow is guided after stretching over several calender rolls, whereby the energy required for drying the fiber tow can also be reduced to a minimum due to the low fluid content of the fiber tow.
- the inventive method represents a particularly advantageous and safe treatment option of a fiber cable, in which compared to conventional methods considerable energy savings can be realized. For example, by squeezing the fiber cable, the energy for fixing the fiber cable can be reduced by 20% even before it enters the second drafting roller mill. Another particularly advantageous effect arises during the heat treatment for fixing the fiber cable. Due to the low fluid content in the fiber cable, higher fiber strengths are achieved. ranges, which could be increased by 6 to 10% compared to conventional methods.
- the squeezing means in the form of steel rollers can be integrated in a simple manner within the draw zone.
- the development of the device according to the invention has proved successful, in which one of the steel rolls is formed by a driven draw roll of the second draw roll mill and the second steel roll by a pressure roll associated with the circumference of the draw roll.
- the pressure roller is preferably designed as a non-driven roller with one-sided or two-sided support.
- the pressure roll is preferably formed with a deflection-compensated steel shell, so that the nip between the pressure roll and the draw roll over the entire width of the fiber cable is the same size.
- the deflection-compensated steel shell of the pressure roller is designed such that the nip is present with a gap width variance of ⁇ 0.05 mm. This can be realized over the width of the fiber cable very uniform fluid fractions.
- the squeezing force required between the steel rollers for compressing the fiber cable is advantageously generated by an energy generating device which generates at least one roll over the width of the steel uniform line load in the range of 30 N / mm to 100 N / mm.
- the device according to the invention can be designed in such a way that several roller pairs are provided in several successive positions.
- the roller pairings may also be formed by a plurality of pressure rollers, which are each assigned to one of the drafting rollers of the second drafting roller unit.
- the pressure roller or both steel rollers is formed with a hardened surface, which preferably has an orange surface structure. This avoids sticking and sticking of the fibers as the fiber strands exit the nip at the periphery of the rolls.
- the fiber strands thus advantageously dissolve from the surface of the steel rollers, so that winder formations do not arise.
- the method and apparatus of the invention are preferably used to treat polyester fiber tows prior to cutting into staple fibers in multiple stages.
- the filament strands of the fiber cable are preferably withdrawn from provided pitchers, which were previously filled in a spinning process by melt spinning the filament strands.
- the method is not limited to such two-stage processes for the production of staple fibers. So there is also the possibility that the filament strands are produced in a one-step process.
- the fiber tow after drawing is preferably guided over a plurality of heated calender rolls. Due to the relatively low moisture content in the fiber cable, an intensive heat treatment of the fiber material is possible, whereby substantially the energy required for drying the fiber material can be saved in the calender rolls.
- the method according to the invention and the device according to the invention are not limited to the polyester fiber material.
- the fiber cable can also be advantageously prepared from other polymers such as polypropylene or polyamide.
- FIG. 1 schematically shows a side view of a first exemplary embodiment of the device according to the invention for carrying out the method according to the invention
- FIG. 3 schematically shows a side view of an embodiment of the squeezing device in the inlet region of a drafting roller mill
- FIG. 4 shows schematically a cross-sectional view of FIG Embodiment of FIG.
- Fig. 5 shows schematically a side view of a drafting roller mill with integrated squeezing
- Fi. 1 shows a first exemplary embodiment of the device according to the invention for carrying out the method according to the invention for treating a fiber cable for the production of staple fibers, shown schematically in a side view.
- the device has a plurality of treatment devices, which are arranged one behind the other to a fiber line, wherein the running direction of the fiber cable is characterized by an arrow in Fig. 1.
- a take-off device 2 is provided, to which a plurality of take-off rolls 20 are arranged to form a yarn path.
- the fiber cable 1, which is formed of a plurality of synthetic filament strands, is attached to the Take-off rollers 20 guided band-shaped.
- the synthetic filament strands are peeled off, for example, from a can gate with a plurality of cans.
- Each of the cans contains a bundled filament strand which has a plurality of individual filaments and is laid as a tow at the end of a melt spinning process.
- the moistening device is formed by an immersion bath 21, in which a fluid, preferably a spin finish, is contained, around the fiber cable 1 moisturize.
- a fluid preferably a spin finish
- the fiber cable 1 is drawn off from the moistening device 3 by a first draw roll mill 4 with a plurality of draw rolls 15 and guided into a draw zone.
- the draw zone extends between the first draw roll mill 4 and a second draw roll mill 5.
- the second draw roll mill 5 likewise has a plurality of draw rolls 16, which guide the fiber tow with partial looping.
- the draw rolls 15 of the first draw roll mill 4 and the draw rolls 16 of the second draw roll mill 5 are driven at a speed difference to stretch the fiber tow 1.
- a damping channel 6 is provided, in which the fiber cable 1 is heated to a stretching temperature by means of a pressurized vapor.
- the fiber cable 1 Before the fiber cable 1 enters the second draw roll train 5 within the draw zone, it is placed directly in the lead-in area of the second draw roll mill. Kes 5, the fiber cable 1 by a squeezer 7 for reducing the fluid in the fiber cable 1 treated.
- the squeezing device 7 has as crimping means two rigid steel rollers 17.1 and 17.2, which form a nip between them. In this case, a force transmission direction 32 acts on the steel rollers 17.1 and 17.2, so that prevails in the nip a compressive force for squeezing the fiber cable 1.
- the squeezing device 7 has a sump 18, which is connected to a drain 19. Over this, the squeezed from the fiber cable 1 fluid is collected and continuously discharged.
- the fiber cable 1 is supplied after stretching a heat treatment, which takes place through a steam chamber 8 and a subsequent fixing device 9.
- the fixing device 9 has a plurality of calender rolls 22, which have a heated roll shell.
- the fiber cable 1 is guided with partial looping on the circumference of the calender rolls 22.
- the fiber cable 1 is fed to a cooling roll mill 10 having a plurality of cooling rolls 23.
- the treatment width of the fiber cable 1 is first set to a crimp width by a fiber laying device 11.
- the fiber laying device 11 has a plurality of laying rollers 24.
- the crimping device 12 which follows the fiber laying device 11, in this embodiment has two crimping rollers 25, which cooperate with a stuffer box 26.
- a pulling device 13 and a cutter 14 are provided to continuously cut the fibers of the fiber cable 1 into staple fibers having a predetermined fiber length.
- the apparatus shown in Fig. 1 for the treatment of a fiber cable is exemplary in the construction and arrangement of the individual treatment facilities.
- additional treatment devices can be arranged and added between the extraction device 2 and the cutting device 14.
- the second draw roll mill could be followed by a third draw roll mill.
- a drying device is provided between the crimping device 12 and the cutting device 14 in order to dry the crimped fibers of the fiber cable 1 in a final stage.
- the fiber cable 1 is wetted with a fluid before it is stretched.
- a relatively high moisture content is produced in the fiber cable in order to obtain a cohesion of the fibers in addition to a secure guide on the rollers of the drafting system.
- the fluid is suitable to obtain a good and uniform heat transfer in the heating of the fiber cable.
- the preparation is particularly important in order to be able to carry out a delay of the individual fibers unhindered. Only with a correspondingly wet fiber cable can a maximum stretching be achieved.
- the moisture content of the fiber cable may be in a range of 40 to 50% by weight of the fluid. With a treatment width of the fiber tow of over one meter, a relatively large amount of fluid is entrained in the fiber tow 1 during stretching.
- the draw rolls 15 of the first draw roll mill 4 and the draw rolls 16 of the second draw roll mill 5 are preferably designed to be heated, so that the fiber tow is heated to a treatment temperature which is below the draw temperature.
- the fiber cable 1 is heated in a damping channel 6 by a pressurized vapor medium.
- the fiber cable 1 is heated to a stretching temperature of the fiber material, so that forms necessary for the stretching operation of the fibers draw point. Due to the speed difference set between the draw rolls 15 and 16 of the two draw roll mills 4 and 5, there is a delay, wherein the speed difference determine the respective degree of drawing.
- the squeezer 7 is formed with two rigid steel rollers, which form a nip for squeezing the fiber cable.
- the steel rollers 17.1 and 17.2 is associated with an energy generating device 32, so that the steel rollers 17.1 and 17.2 are pressed with a line load in the range of 30 N / m to 100 N / mm.
- the relatively high consistency of the nip by the bending stiffness of the steel rollers ensures the uniform distribution of the liquid over the entire treatment width of the fiber cable.
- the calender rolls are preferably adjusted to a surface temperature which is above 200 ° C. In this case, physical properties are achieved which are at a hot air shrinkage of ⁇ 6% and a fiber strength of> 6 cN / dtex.
- FIG. 2 schematically shows a further exemplary embodiment of the device according to the invention for carrying out the method according to the invention in a side view.
- the embodiment according to FIG. 2 is essentially identical to the exemplary embodiment according to FIG. 1, so that only the essential differences will be explained below and otherwise reference is made to the preceding description.
- the treatment devices 2 and 3 arranged upstream of the first draw roll mill 4 and the treatment devices 8, 9, 10, 11, 12, 13 and 14 arranged downstream of the second draw roll mill 5 are identical to the previous exemplary embodiment.
- the fiber cable 1 is guided by the first drafting roller unit 4 for further temperature control in a drawing bath 27.
- the drawing bath 27 contains a tempered fluid to heat the fiber material in the fiber tow 1 to a stretching temperature. Subsequently, the fiber cable 1 is withdrawn from the drawing bath 27 by the second draw roll train 5.
- the squeezer 7 is provided, which is formed in this case by a pressure roller 28, which forms a nip for squeezing the fiber cable 1 with a first stretching roller 16 of the second drafting roller 5.
- the first draw roll 16 in the draw roll train 5 and the adjoining pressure roll 28 is associated with a collecting trough 18 in the lower region of the draw roll mill 5, which is provided with a discharge tray 18.
- flow 19 is coupled.
- the pressure roller 28 has a steel jacket, which is preferably designed with a deflection compensation.
- a deflection compensation preferably designed with a deflection compensation.
- FIG. 3 schematically shows a side view
- FIG. 4 shows a schematic cross-sectional view of the device.
- the squeezing device 7 is formed by a pressure roller 28, which forms a nip 38 with a drafting roller 16.
- the draw roller 16 is rotatably mounted on one side on a frame wall and coupled to a drive.
- the pressure roller 28 is rotatably mounted at both ends with a roller shaft 29 on a roller carrier 30.
- the roller carrier 30 is fork-shaped and connected to a machine frame 31 via a pivot axis 35. At one of the pivot axis 35 opposite free end of the roller support 30 is coupled via a rotary joint 35 with an output device 32.
- the power supply device 32 is formed in this case by a lifting cylinder 33 which is coupled via a piston rod 34 with the rotary joint 36.
- the roll carrier 30 is held against the circumference of the draw roll 16 by the lifting cylinder 33 with the freely rotatably mounted pressure roll 28.
- a nip 38 between the draw roll 16 and the pressure roller 28th formed, which has at least one gap height, which is 70% smaller than the cable thickness of the fiber cable 1 before crushing.
- the fiber cable is denoted by its cable thickness before crushing by a capital letter Sw and after squeezing with the capital letter So.
- a force is generated between the pressure roll 28 and the draw roll 16 by the power device 32, which forces the steel rolls with a line load in the range of 30 N / mm to 100 N / mm holds against each other.
- both rollers 28 and 16 are formed with a steel jacket.
- the pressure roller 28 is designed with a deflection-compensated steel jacket 37.
- a deflection-compensated steel shell 37 is shown.
- the steel jacket 37 of the pressure roller 28 is provided with greater wall thickness than in the outer region. It has been found that with such a deflection-compensated steel jacket, the nip 38 with a gap width variance of ⁇ 0.05 mm could be produced. In this case, the maximum deviation of the gap height from a nominal value is referred to as the gap width variance.
- FIG. 5 shows a further exemplary embodiment of a second draw roll mill with integrated squeezing device, as would be used, for example, in the exemplary embodiments of the fiber line according to FIG. 1 or FIG.
- a total of four drafting rolls 16 are arranged in a roll stand 39.
- the draw rolls 16 are mounted on both sides and connected to a drive.
- the arrangement of the drafting rollers 16 is chosen such that the fiber cable is guided on each of the rollers 16 with the highest possible looping of> 180 °.
- the squeezing device 7 integrated within the drafting roller work 5 is likewise formed in this exemplary embodiment by a pressure roller 28, which is held by an energy-generating device 32.1 against the circumference of the first drafting roller 16 of the drafting roller work 5.
- the pressure roller 28 could in this case be designed in accordance with the embodiment shown in FIGS. 3 and 4.
- a further pair of rolls of the squeezing device 7 is provided between the middle draw rolls 16, which are formed by two steel rolls 17.1 and 17.2.
- the squeezing of the fiber cable 1 to reduce the fluid takes place in two successive stages.
- Both the steel rollers 17.1 and 17.2 and the pressure roller 28 each have a deflection-compensated steel jacket, so that on the one hand relatively small residual quantities of fluid are obtained after leaving the fiber cable 1 and on the other hand a high uniformity of the residual fluid within the fiber cable is achieved .
- the steel rollers 17.1 and 17.2 are each driven by a drive, not shown here.
- the pressure roller 28 is operated as a non-driven auxiliary role.
- the force for squeezing out the fluid is generated by a further power transmission unit 32.2.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Treatment Of Fiber Materials (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006049784 | 2006-10-21 | ||
PCT/EP2007/060913 WO2008046794A2 (en) | 2006-10-21 | 2007-10-12 | Method and device for treating a fibre cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2079861A2 true EP2079861A2 (en) | 2009-07-22 |
EP2079861B1 EP2079861B1 (en) | 2012-12-05 |
Family
ID=39314388
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07821280A Not-in-force EP2079861B1 (en) | 2006-10-21 | 2007-10-12 | Method and device for treating a fibre cable |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2079861B1 (en) |
CN (1) | CN101528992B (en) |
RU (1) | RU2421554C2 (en) |
WO (1) | WO2008046794A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2969474A4 (en) * | 2013-03-15 | 2016-09-28 | Shimano American Corp | Heated liquid tapered line production device and method |
CN105603548B (en) * | 2016-03-04 | 2017-12-05 | 浙江竟成特种单丝有限公司 | A kind of heat setting device of food grade conveying special monofilament |
CN113373534A (en) * | 2021-06-16 | 2021-09-10 | 福建闽瑞新合纤股份有限公司 | Viscoelastic stretching equipment for core-sheath type sanitary material |
CN114753014B (en) * | 2022-04-19 | 2023-08-15 | 泗县微腾知识产权运营有限公司 | Chemical fiber spinning equipment for textile fabric production |
CN115710754B (en) * | 2022-08-27 | 2023-06-09 | 华祥(中国)高纤有限公司 | Stretching equipment for producing polyester yarns |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6203743B1 (en) * | 1999-10-01 | 2001-03-20 | Glen Patrick Reese | Heat setting a tow of synthetic fibers using high pressure dewatering nip |
-
2007
- 2007-10-12 CN CN2007800384940A patent/CN101528992B/en not_active Expired - Fee Related
- 2007-10-12 WO PCT/EP2007/060913 patent/WO2008046794A2/en active Application Filing
- 2007-10-12 RU RU2009118827/05A patent/RU2421554C2/en not_active IP Right Cessation
- 2007-10-12 EP EP07821280A patent/EP2079861B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2008046794A2 * |
Also Published As
Publication number | Publication date |
---|---|
RU2421554C2 (en) | 2011-06-20 |
CN101528992A (en) | 2009-09-09 |
WO2008046794A2 (en) | 2008-04-24 |
EP2079861B1 (en) | 2012-12-05 |
WO2008046794A3 (en) | 2008-07-17 |
RU2009118827A (en) | 2010-11-27 |
CN101528992B (en) | 2011-08-17 |
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