EP2076616A1 - Nickel-base superalloys - Google Patents
Nickel-base superalloysInfo
- Publication number
- EP2076616A1 EP2076616A1 EP07803558A EP07803558A EP2076616A1 EP 2076616 A1 EP2076616 A1 EP 2076616A1 EP 07803558 A EP07803558 A EP 07803558A EP 07803558 A EP07803558 A EP 07803558A EP 2076616 A1 EP2076616 A1 EP 2076616A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- superalloy
- nickel
- base
- component according
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000601 superalloy Inorganic materials 0.000 title claims abstract description 72
- 229910052768 actinide Inorganic materials 0.000 claims abstract description 7
- 150000001255 actinides Chemical class 0.000 claims abstract description 7
- 229910052747 lanthanoid Inorganic materials 0.000 claims abstract description 7
- 150000002602 lanthanoids Chemical class 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 31
- 239000000956 alloy Substances 0.000 claims description 31
- 229910052804 chromium Inorganic materials 0.000 claims description 14
- 229910052715 tantalum Inorganic materials 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 229910052735 hafnium Inorganic materials 0.000 claims description 5
- 239000013078 crystal Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229910052706 scandium Inorganic materials 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims 13
- 239000010936 titanium Substances 0.000 claims 11
- 239000011651 chromium Substances 0.000 claims 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 8
- 239000010955 niobium Substances 0.000 claims 8
- 229910052748 manganese Inorganic materials 0.000 claims 6
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims 5
- 229910017052 cobalt Inorganic materials 0.000 claims 5
- 239000010941 cobalt Substances 0.000 claims 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 4
- 239000011575 calcium Substances 0.000 claims 4
- 239000010949 copper Substances 0.000 claims 4
- 239000011777 magnesium Substances 0.000 claims 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims 3
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 claims 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 2
- 229910052710 silicon Inorganic materials 0.000 claims 2
- 239000010703 silicon Substances 0.000 claims 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims 1
- 229910020598 Co Fe Inorganic materials 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims 1
- 229910052741 iridium Inorganic materials 0.000 claims 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims 1
- 239000011733 molybdenum Substances 0.000 claims 1
- 229910052762 osmium Inorganic materials 0.000 claims 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims 1
- 229910052763 palladium Inorganic materials 0.000 claims 1
- 229910052697 platinum Inorganic materials 0.000 claims 1
- 229910052707 ruthenium Inorganic materials 0.000 claims 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 1
- 239000010937 tungsten Substances 0.000 claims 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims 1
- 239000000306 component Substances 0.000 description 11
- 230000003647 oxidation Effects 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 230000001627 detrimental effect Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000005728 strengthening Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 230000003389 potentiating effect Effects 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 229910001011 CMSX-4 Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
Definitions
- the invention relates to nickel-base superalloys and to com- ponents containing these alloys.
- Nickel-base superalloys are used in applications where a combination of high strength and a strong resistance to chemical attacks at high temperatures is needed. They are employed for the production of components of gas turbines such as blades and vanes. These parts are arranged in the hot section of a turbine and thus have to withstand high temperatures and an aggressive atmosphere.
- Nickel-base superalloys and components of the above mentioned kind are disclosed for example in US 6,818,077, US 6,419,763, US 6,177,046, EP 0 789 087 and EP 0 637 474.
- the nickel-base superalloy of the invention comprises in wt%: Co + Fe + Mn 0 - 20
- the superalloy consists of these elements. Especially one, several or all optionally listed elements are present in the alloy. "Present” means that the amount of this element is measurable higher than the known impurity level of this element in a nickel based super alloy. That means that the amount of this element is at least twice the impurity level of this element in a nickel powder based alloy.
- the alloy contains significant levels of Al, Cr and Ta to provide a combination of high strength, high oxidation resistance and high corrosion resistance.
- the amount of Ti should not exceed 0.45, the amount of Nb should not exceed 0.28, and the amount of V should not exceed 1 wt% respectively.
- the amount of matrix strengthening elements Mo, W, Re and Rh is between 2 and 8 wt%.
- Other elements like Hf, C, B, Zr, Ca, Mg, Cu, Y, La, Sc, Ce, actinides and lanthanides, and Si can be present in the superalloy in order to adapt its properties to special needs such as grain boundary strengthening, oxide scale fortifica- tion, and compatibility with specific coating systems.
- the content of Ti can be in the range (in wt%) of 0-0.40. Preferably it can be 0-0.35, more preferably 0-0.30 and most preferably 0-0.20.
- Nb in wt%) can be in the range of 0-0.25, preferably 0-0.20, more preferably 0- 0.15 and most preferably 0-0.10.
- the content of C (in wt%) can be in the range of 0-0.15, preferably 0- 0.08, more preferably 0.01-0.06 and most preferably 0.02-0.04
- the superalloy of the invention can also contain B in the range (in wt%) of 0-0.02, preferably 0-0.01, more preferably 0.001-0.008 and most preferably 0.003-0.007.
- a conventional cast component, directionally solidified component and a single crystal component, which comprise the super alloy are provided.
- the components of the invention can especially be part of a gas turbine, for example a turbine blade or vane, or as filler material, for example for laser welding of gas turbine components .
- the superalloy comprises the elements Ni, Co, Cr, Mo, W, Al, Ta, Hf, C and B and very especially consists only of these elements.
- the particle content was measured to be ⁇ 60 vol%.
- Table 2 shows a further preferred embodiment of the invention .
- the superalloy comprises the elements Ni, Co, Cr, Mo, W, Al, Ta, Hf, Zr, C and B and very especially consists only of these elements.
- composition in Table 2 had an average content of sulphur (S) estimated to be ⁇ 30ppm, at which it should be severely detrimental, and the Al content is a comparatively moderate 4.5%.
- composition in Table 2 has a lower particle content than the composition in Table 1, about 45 vol% rather than about 60vol%, and should therefore have a larger heat treatment window, and be at least as stable. With 16%Cr and a low level of the detrimental element Mo it will also have a high corrosion resistance.
- Ta is a very potent strengthening element.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07803558.1A EP2076616B1 (en) | 2006-10-17 | 2007-09-20 | Nickel-base superalloys |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06021724A EP1914327A1 (en) | 2006-10-17 | 2006-10-17 | Nickel-base superalloy |
EP07803558.1A EP2076616B1 (en) | 2006-10-17 | 2007-09-20 | Nickel-base superalloys |
PCT/EP2007/059936 WO2008046708A1 (en) | 2006-10-17 | 2007-09-20 | Nickel-base superalloys |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2076616A1 true EP2076616A1 (en) | 2009-07-08 |
EP2076616B1 EP2076616B1 (en) | 2015-10-28 |
Family
ID=37714689
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06021724A Withdrawn EP1914327A1 (en) | 2006-10-17 | 2006-10-17 | Nickel-base superalloy |
EP07803558.1A Active EP2076616B1 (en) | 2006-10-17 | 2007-09-20 | Nickel-base superalloys |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06021724A Withdrawn EP1914327A1 (en) | 2006-10-17 | 2006-10-17 | Nickel-base superalloy |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100296962A1 (en) |
EP (2) | EP1914327A1 (en) |
JP (1) | JP5124582B2 (en) |
CN (1) | CN101528959B (en) |
WO (1) | WO2008046708A1 (en) |
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CN115572850A (en) * | 2022-10-27 | 2023-01-06 | 惠州市惠阳协力精密铸造有限公司 | High-temperature alloy casting and preparation method thereof |
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JP2843476B2 (en) * | 1992-03-09 | 1999-01-06 | 日立金属株式会社 | High corrosion resistant high strength superalloy, high corrosion resistant high strength single crystal casting, gas turbine and combined cycle power generation system |
DE69316251T2 (en) * | 1992-03-09 | 1998-05-20 | Hitachi Ltd | Highly hot corrosion-resistant and high-strength superalloy, extremely hot-corrosion-resistant and high-strength casting with a single crystal structure, gas turbine and combined cycle energy generation system |
DE69423061T2 (en) * | 1993-08-06 | 2000-10-12 | Hitachi Ltd | Gas turbine blade, method for producing the same and gas turbine with this blade |
DE69701900T2 (en) * | 1996-02-09 | 2000-12-07 | Hitachi Ltd | High-strength nickel-based superalloy for directionally solidified castings |
AU2663797A (en) * | 1996-04-10 | 1997-10-29 | Penn State Research Foundation, The | Improved superalloys with improved oxidation resistance and weldability |
JPH10317080A (en) * | 1997-05-22 | 1998-12-02 | Toshiba Corp | Ni(nickel)-base superalloy, production of ni-base superalloy, and ni-base superalloy parts |
JPH11256258A (en) * | 1998-03-13 | 1999-09-21 | Toshiba Corp | Ni base single crystal superalloy and gas turbine parts |
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EP1184473B1 (en) * | 2000-08-30 | 2005-01-05 | Kabushiki Kaisha Toshiba | Nickel-base single-crystal superalloys, method of manufacturing same and gas turbine high temperature parts made thereof |
DE60034797T2 (en) * | 2000-11-30 | 2008-01-17 | ONERA (Office National d'Etudes et de Recherches Aérospatiales) | Nickel-base superalloy with very high resistance to hot corrosion for single-crystal turbine blades of industrial turbines |
US20030041930A1 (en) * | 2001-08-30 | 2003-03-06 | Deluca Daniel P. | Modified advanced high strength single crystal superalloy composition |
JP4036091B2 (en) * | 2002-12-17 | 2008-01-23 | 株式会社日立製作所 | Nickel-base heat-resistant alloy and gas turbine blade |
JP4449337B2 (en) * | 2003-05-09 | 2010-04-14 | 株式会社日立製作所 | High oxidation resistance Ni-base superalloy castings and gas turbine parts |
KR20060045542A (en) * | 2004-04-07 | 2006-05-17 | 유나이티드 테크놀로지스 코포레이션 | Oxidation resistant superalloy and article |
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2006
- 2006-10-17 EP EP06021724A patent/EP1914327A1/en not_active Withdrawn
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2007
- 2007-09-20 WO PCT/EP2007/059936 patent/WO2008046708A1/en active Application Filing
- 2007-09-20 CN CN200780038506XA patent/CN101528959B/en active Active
- 2007-09-20 EP EP07803558.1A patent/EP2076616B1/en active Active
- 2007-09-20 US US12/311,873 patent/US20100296962A1/en not_active Abandoned
- 2007-09-20 JP JP2009532751A patent/JP5124582B2/en active Active
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CN101528959B (en) | 2012-10-10 |
WO2008046708A1 (en) | 2008-04-24 |
US20100296962A1 (en) | 2010-11-25 |
EP2076616B1 (en) | 2015-10-28 |
JP5124582B2 (en) | 2013-01-23 |
JP2010507016A (en) | 2010-03-04 |
EP1914327A1 (en) | 2008-04-23 |
CN101528959A (en) | 2009-09-09 |
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