EP2051846B1 - Procédé pour produire un produit en papier à plusieurs plis décoratif, et ce produit en papier à plusieurs plis - Google Patents

Procédé pour produire un produit en papier à plusieurs plis décoratif, et ce produit en papier à plusieurs plis Download PDF

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Publication number
EP2051846B1
EP2051846B1 EP06776924A EP06776924A EP2051846B1 EP 2051846 B1 EP2051846 B1 EP 2051846B1 EP 06776924 A EP06776924 A EP 06776924A EP 06776924 A EP06776924 A EP 06776924A EP 2051846 B1 EP2051846 B1 EP 2051846B1
Authority
EP
European Patent Office
Prior art keywords
embossing
decorative
ply
protuberances
plies
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06776924A
Other languages
German (de)
English (en)
Other versions
EP2051846A1 (fr
Inventor
Ferdinand Hein
Thomas Heilemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Essity Germany GmbH
Original Assignee
SCA Hygiene Products GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SCA Hygiene Products GmbH filed Critical SCA Hygiene Products GmbH
Publication of EP2051846A1 publication Critical patent/EP2051846A1/fr
Application granted granted Critical
Publication of EP2051846B1 publication Critical patent/EP2051846B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply
    • D21H27/40Multi-ply at least one of the sheets being non-planar, e.g. crêped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/07Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0723Characteristics of the rollers
    • B31F2201/0733Pattern
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0723Characteristics of the rollers
    • B31F2201/0738Cross sectional profile of the embossments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0758Characteristics of the embossed product
    • B31F2201/0761Multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0784Auxiliary operations
    • B31F2201/0787Applying adhesive
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/002Tissue paper; Absorbent paper

Definitions

  • the present invention relates to the production of decorative multi-ply paper products, particularly tissue paper products and to such products.
  • the present invention relates to multi-ply paper products having a decorative embossing and in which ply bonding between at least two plies is achieved by means of an adhesive.
  • WO-A-03/082559 discloses a method for producing a decorative multi-ply paper product particularly a tissue paper product comprising the steps of embossing at least one of the plies by means of an embossing roll having first protuberances to impart a first decorative embossing pattern and second protuberances to impart a second decorative embossing pattern, the first protuberances having a larger height than the second protuberances, applying glue on one side of the at least one ply only at sides corresponding to the tops of the first protuberances and bringing together the one ply with at least one other ply, whereby ply bonding is achieved at the glue sides.
  • US-A-6,287,676 discloses heights of embossing protuberances in a range between 0.6 to 2.0 mm.
  • WO-A-97/44529 discloses three ply paper products and a corresponding method to manufacture such products, wherein all three plies are bonded by means of adhesive.
  • multi-ply paper products known in the art are generally used in toilet paper, kitchen towels, hand towels etc. It has become widely spread to provide such paper products with an appealing visual appearance to increase the sales of the products.
  • design elements were imparted to at least one of the plies by means of embossing.
  • Such an embossing is referred to as decorative or decoration embossing. It may also be referred to as design or decor embossing.
  • the design elements of this embossing may be provided in the form of flowers, feathers, whales, dolphins, logos, trademarks, marks or the like.
  • these paper products commonly comprise a further embossing imparted to the ply. This embossing may be referred to as background embossing or functional embossing.
  • FIG. 1 depicts such a multi-ply paper product in a plan view.
  • the paper product 10 comprises a decorative embossing in the form of feathers and a functional embossing 12 in the form of minute spots evenly distributed over the entire surface of the paper product.
  • the two plies of the paper product are bonded by means of an adhesive. In particular, the plies are bonded at the locations of the feathers.
  • Such a multi-ply paper product as shown in Figure 1 may for example be produced as described in US 6,287,676 B .
  • a functional embossing and a decorative embossing are imparted to the at least one ply of the multi-ply paper product by means of an embossing roll.
  • the bosses of the decorative embossing pattern have a much larger height, i.e. the embossing has a larger depth, than the bosses of the functional embossing.
  • the embossing roll is in contact with a glue application roll, which applies glue only on the top of the bosses of the decorative embossing pattern.
  • the at least one embossed ply is brought together with another embossed ply and ply bonding is achieved at the locations of the decorative embossing bosses by means of the applied adhesive. At the location of the functional embossing bosses, no ply bonding is achieved. Similar methods are, for example, described in US 4,376,671 and US 4,320,162 B .
  • the decorative embossing of such a multi-ply paper product has a great influence on the sales, because an appealing appearance does attract more customers. If the visual appearance is distinctive compared to the visual appearance of comparative products, there may even be a re-collection effect that a customer will recognize the paper product he/she bought the last time and will again purchase this product.
  • the basic idea of the present invention is to provide a decorative embossing which is constituted of at least a first decorative embossing pattern and a second decorative embossing pattern.
  • the protuberances of the first decorative embossing pattern on the embossing roll have a different height than the protuberances of the second decorative embossing pattern on the embossing roll.
  • the protuberances of the first decorative embossing pattern are larger than that of the second decorative embossing pattern.
  • the bosses of the first decorative embossing imparted to at least one ply of the multi-ply paper product are larger than the bosses of the second decorative embossing imparted to the at least one ply of the multi-ply paper product.
  • the depth of the first decorative embossing is larger than the depth of the second decorative embossing pattern. Because of this configuration, glue may only be applied on top of the bosses of the first decorative embossing so that ply bonding is only achieved at these sites or locations by means of the applied adhesive. These locations may also be referred to as glue sites.
  • first design elements corresponding to the first decorative embossing, and the second design elements corresponding to the second decorative embossing are decoupled.
  • a first design element therefore, may be adapted to the required glued area in view of the ply bonding to be achieved as well as the properties to be achieved in regard of softness and bulk, etc, whereas the second design elements may substantially freely be varied.
  • the method according to the present invention for producing a decorative multi-ply paper product, particularly a tissue paper product therefore, comprises the steps of: embossing at least one of the plies by means of an embossing roll having first protuberances to impart a first decorative embossing pattern and second protuberances to impart a second decorative embossing pattern, the first protuberances having a larger height than the second protuberances, applying glue on one side of the at least one ply only at sites corresponding to the tops of the first protuberances, and bringing together the one ply with at least one other ply, whereby ply bonding is achieved at the glue sites.
  • the multi-ply paper product of the present invention comprises at least two plies, at least one of the plies having a first decorative embossing pattern and a second decorative embossing pattern, the depth of the first decorative embossing pattern being larger than that of the second decorative embossing pattern, the two plies being bonded at the sites of the first embossing pattern only.
  • the decorative embossing pattern may also be referred to as design embossing.
  • the decorative embossing pattern may be defined as follows: In the decorative embossing pattern, the technical function which is to be fulfilled by the embossing is always combined with the function to improve the aesthetical appearance addressed to the sensation of a consumer. That is, a decorative embossing pattern in contrast to a background embossing pattern is generally not constituted by mostly small and simple embossing protrusions (dots) which are arranged in a row, but rather constituted of more or less complex shapes and motives or themes, respectively.
  • dots simple embossing protrusions
  • Such forms or themes may be a particular picture or drawing, a word, and artistic shape, an object, a pictogram or an abstract geometrical arrangement for example. Possible designs are for example plants, animals, clouds, feathers, objects of daily life, scripts, logos, trademarks or marks.
  • the decorative embossing pattern is constituted by relatively long, straight (rectilinear), curved or circular lines preferably having different thicknesses, wherein such lines may also be present in the form of closed structures. The lengths of such lines may be in the range from 0.5 to 10 cm, preferably in the range from 1 to 8 cm.
  • the background embossing pattern often comprises relatively small embossing protrusions (dots) having a diameter or an edge lengths of not more than 1 cm, preferably not more than 0.5 cm.
  • a background embossing pattern ought to primarily achieve a technical function without addressing the aesthetical sensation of a consumer.
  • the decorative embossing ought to primarily achieve an appealing design.
  • a background embossing In addition to these decorative embossing patterns, there may be provided a background embossing. This background or functional embossing is further suitable to provide the paper product with the required properties as regards the bulk and softness, for example.
  • the height or depth of the first and second protuberances or decorative embossing patterns resides within the range of 0.4 to 2.5 mm, preferably within the range of 0 . 4 to 2.0 mm.
  • the difference in height or depth, respectively is preferably larger than 0.2 mm, and more preferred, resides within the range of 0.4 to 0.8 mm.
  • One particularly preferred embodiment of the present invention is the use of colored glue for ply bonding. This leads to the advantage that the glued decorative embossing pattern will be colored, whereas the second embossing pattern, which is not laminated or provided with glue, remains uncolored. This further increases the design variability.
  • the first and the second decorative embossing pattern may be varied in a large range.
  • the design elements imparted by the corresponding embossing patterns may be feathers, dolphins, waves, whales, logos, marks, trademarks, which may be provided in different sizes or in combination.
  • various possibilities are conceivable so that the present invention ought to not be limited to the exact configuration of the design elements as long as at least two design elements having a different height/depth are provided, the multi-ply paper product being laminated at the sites or locations of one of the design elements and being unlaminated at the others.
  • FIG. 2 there is shown an apparatus for producing a decorative three-ply tissue product.
  • the apparatus shown in Figure 2 comprises a background embossing unit 20 and a ply bonding unit 30.
  • the ply bonding unit 30 comprises a decoration embossing unit consisting of a decoration embossing roll 31 and a counter roll 32.
  • the decoration embossing roll 31 may be a steel roll, whereas the counter roll 32 may be made of rubber.
  • the ply bonding unit 30 also comprises a glue application unit.
  • the glue application unit comprises a glue application roll 33 and a glue transfer roll 34.
  • the glue transfer roll 34 and the glue application roll 33 are in contact with each other so that glue taken up by the glue transfer roll 34 from a glue bath will be transferred from the glue transfer roll 34 to the glue application roll 33.
  • the decoration embossing roll 31 has embossing protuberances 37 and 38 shown in Figure 3 .
  • the first protuberances 37 have a larger height than the second protuberances 38.
  • the height of either one of these protuberances 37 to 38 resides within the range of 0.4 to 2.5 mm. In this context, it is to mention that the height of the protuberances 37 will reside within the range of 0.8 to 2.5 mm, whereas the height of the protuberances 38 will reside within the range of 0.4 to 2.0 mm.
  • the difference in height between the protuberances 37 and 38 should be larger than 0.2 mm and preferably resides within a range of 0.4 to 0.8 mm. In any case, the difference in height should be selected so that substantially no glue is applied to the tops of the second protuberances 38 in the glue application process. Therefore, the glue application roll 33 is arranged in contact with the upper surfaces (tops) of the first protuberances 37 to apply glue to the passing paper web only at these locations. No contact between the upper surfaces (tops) of the second protuberances 38 exists.
  • the ply bonding unit 30 comprises a marrying roll 35 for combining (bringing together) the plies.
  • the apparatus shown in Figure 2 also comprises a background embossing unit 20.
  • This background embossing unit 20 consists of three embossing roll pairs, a steel embossing roll and a rubber counter roll.
  • the embossing rolls in Figure 2 are referred to by the acronym ST for the steel roll and the counter rolls are referred to by the acronym R for rubber roll.
  • the embossing rollers ST of the background embossing unit also have protuberances (not shown), which are evenly distributed over the entire peripheral surface of the embossing rolls ST. These protuberances form an embossing pattern which may be referred to as background embossing. The definition of such an embossing pattern may be found above.
  • the protuberances of the decoration embossing roll 31 of the ply bonding unit 30 are decoration embossing protuberances. I.e., these protuberances 37 and 38 impart a decorative embossing pattern to the ply passed through the embossing unit 30, 32.
  • These embossing patterns may be referred to as decorative embossing patterns a definition of which may also be found above.
  • each ply 40 a-c passes through a nip between a corresponding embossing roll ST and its associated counter roll R.
  • a background embossing is imparted to each of the plies 40 a-c, which is adapted to obtain the desired properties of the final product.
  • the background embossing may be a so-called "spot embossing" being constituted by a plurality of evenly distributed minute spots. As the provision of a background embossing is known in the art, no further explanation will be provided.
  • the three plies are then further transported to the downstream ply bonding unit.
  • the ply 40a and the ply 40b are guided via guide rollers to the counter roll 32 and enter the nip between the counter roll 32 and the decoration embossing roll 31.
  • a decorative embossing pattern is imparted to these plies, wherein the first protuberances 37 impart a first decorative embossing pattern and the second protuberances 38 impart another second decorative embossing pattern.
  • a mechanical ply bonding is achieved between these plies.
  • the glue used in the glue application unit may preferably be colored glue, such as for example blue glue.
  • the glue is then applied by means of the glue application roll 33 on the ply 40b and only at sites (locations) of the tops of the first protuberances 37.
  • the application of the glue is more clearly visible from Figure 3 in which the passing plies, however, have been omitted for clarity reasons.
  • the transportation direction of the plies, yet, is depicted by the arrows B (which also depict the rotation direction of the glue application roll 33 and the decoration embossing roll 31).
  • the two plies 40a and 40b are further transported to a nip between the decoration embossing roll 31 and the marrying roll.
  • the ply 40c is also passed through this nip between the embossing roll 31 and the marrying roll 35.
  • the ply 40c as a consequence, is bonded to the combined plies 40a and 40b at the glue sites, i.e. the sites (locations) where the glue has been applied to the ply 40b. Therefore, ply bonding is achieved between the ply 40c and the combined plies 40a and 40b.
  • the combined plies 40a, 40b and 40c leave the ply bonding unit 30, as shown by the arrow A, as finished ply 40.
  • the term "plies" in regard of the apparatus and method means a web constituted by these plies, i.e. each of the plies is present in the form of a web.
  • the plies may be separate sheets, which may be connected to each other by means of a perforation, for example.
  • the web may be cut in two separate sheets or provided with a perforation. This, however, is known by the person skilled in the art so that no detailed explanation of this process and the corresponding apparatus is necessary.
  • the multi-ply paper product which may be obtained by the above-described apparatus and method, is depicted in two alternatives in Figures 4a and 4b .
  • the multi-ply paper product shown in Figures 4a and 4b are provided with a background embossing pattern 12, which is imparted by means of the background embossing unit 20.
  • a decoration embossing pattern 11a to 11d there is provided.
  • the first decorative embossing pattern 11a has the form of a whale
  • the second decorative embossing pattern 11b has the form of two waves.
  • the first decorative embossing pattern 11a is imparted by means of the first protuberances 37.
  • the plies are bonded by means of glue (adhesive) only at the locations of the decorative embossing pattern 11a, whereas the plies are unlaminated at the remaining positions, particularly the second decorative embossing pattern 11b.
  • glue adhesive
  • the whale will have a blue appearance, whereas the waves remain white as the rest of the multi-ply paper product.
  • the first decorative embossing pattern has the form of dolphins and the ply bonding is only achieved at the sites of these design elements forming the first decorative embossing pattern 11c.
  • a second decorative embossing pattern 11d in the form of a trademark.
  • This second decorative embossing pattern 11d is imparted by the second protuberances 38 of the embossing roll 31. Accordingly, if again blue glue is used, the dolphins 11c will appear blue, whereas the mark/trademark 11d will have a white appearance as the paper itself. It ought to be noted that in case the color of the paper is different than white, the second decorative embossing pattern will have this color as will the first decorative embossing pattern if no colored glue is used, which, however, is preferred.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Paper (AREA)
  • Laminated Bodies (AREA)

Claims (8)

  1. Procédé de production d'un produit papetier multicouche décoratif, en particulier un produit papetier en papier hygiénique, comprenant les étapes de:
    - gaufrage de deux des couches au moyen d'un rouleau gaufreur, ce par quoi une liaison mécanique de couches est obtenue entre deux couches, le rouleau gaufreur ayant des premières protubérances pour imprimer un premier motif de gaufrage décoratif et des secondes protubérances pour imprimer un second motif de gaufrage décoratif, les premières protubérances ayant une plus grande hauteur que les secondes protubérances, la hauteur des premières et secondes protubérances étant incluse dans la plage de 0,4 à 2,5 mm,
    - application de colle sur un côté des couches combinées seulement au niveau de sites correspondant aux sommets des premières protubérances, et
    - mise en contact des couches combinées avec au moins une autre couche, ce par quoi une liaison de couches par adhésif est obtenue à l'endroit des sites de colle.
  2. Procédé selon la revendication 1, dans lequel un gaufrage de fond supplémentaire est appliqué à ladite au moins une couche.
  3. Procédé selon l'une quelconque des revendications précédentes, dans lequel la différence de hauteur est supérieure à 0.2 mm et de préférence incluse dans la plage de 0,4 à 0,8 mm.
  4. Procédé selon l'une quelconque des revendications précédentes, dans lequel une colle colorée est appliquée.
  5. Produit papetier multicouche, en particulier en papier hygiénique, comprenant au moins trois couches, deux des couches ayant un premier motif de gaufrage décoratif et un second motif de gaufrage décoratif, les couches étant mécaniquement liées par le gaufrage, la profondeur du premier motif de gaufrage décoratif étant supérieure à celle du second motif de gaufrage décoratif, dans lequel la profondeur des premier et second motifs de gaufrage décoratif est incluse dans la plage de 0,4 à 2,5 mm, les couches combinées et au moins une autre couche étant liées par adhésif uniquement à l'endroit des sites du premier motif de gaufrage.
  6. Produit selon la revendication 5, comprenant en outre un motif de gaufrage de fond.
  7. Produit selon l'une quelconque des revendications 5-6, dans lequel la différence de profondeur est supérieure à 0,2 mm et de préférence incluse dans la plage de 0,4 à 0,8 mm.
  8. Produit selon l'une quelconque des revendications 5-7, dans lequel le premier motif de gaufrage décoratif est coloré.
EP06776924A 2006-08-17 2006-08-17 Procédé pour produire un produit en papier à plusieurs plis décoratif, et ce produit en papier à plusieurs plis Not-in-force EP2051846B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2006/008124 WO2008019702A1 (fr) 2006-08-17 2006-08-17 Procédé et appareil pour produire un produit en papier à plusieurs plis décoratif, et ce produit en papier à plusieurs plis

Publications (2)

Publication Number Publication Date
EP2051846A1 EP2051846A1 (fr) 2009-04-29
EP2051846B1 true EP2051846B1 (fr) 2011-10-19

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EP06776924A Not-in-force EP2051846B1 (fr) 2006-08-17 2006-08-17 Procédé pour produire un produit en papier à plusieurs plis décoratif, et ce produit en papier à plusieurs plis

Country Status (4)

Country Link
EP (1) EP2051846B1 (fr)
AT (1) ATE529252T1 (fr)
ES (1) ES2371663T3 (fr)
WO (1) WO2008019702A1 (fr)

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ITFI20020053A1 (it) * 2002-03-29 2003-09-29 Perini Fabio Spa Metodo e dispositivo per la produzione di un materiale nastriforme goffrato e manufatto ottenuto con detto metodo

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ES2371663T3 (es) 2012-01-05
WO2008019702A1 (fr) 2008-02-21
ATE529252T1 (de) 2011-11-15

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