EP2049321A1 - Injection blow moulding machine and process for the stretch blow moulding of plastics containers - Google Patents

Injection blow moulding machine and process for the stretch blow moulding of plastics containers

Info

Publication number
EP2049321A1
EP2049321A1 EP07786637A EP07786637A EP2049321A1 EP 2049321 A1 EP2049321 A1 EP 2049321A1 EP 07786637 A EP07786637 A EP 07786637A EP 07786637 A EP07786637 A EP 07786637A EP 2049321 A1 EP2049321 A1 EP 2049321A1
Authority
EP
European Patent Office
Prior art keywords
injection
mold
rotor
blow
neck
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07786637A
Other languages
German (de)
French (fr)
Other versions
EP2049321B1 (en
Inventor
Martin Hintermeier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP2049321A1 publication Critical patent/EP2049321A1/en
Application granted granted Critical
Publication of EP2049321B1 publication Critical patent/EP2049321B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • B29C49/061Injection blow-moulding with parison holding means displaceable between injection and blow stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • B29C49/42069Means explicitly adapted for transporting blown article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • B29C2049/065Means for compensating or avoiding the shrinking of preforms, e.g. in the injection mould or outside the injection mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C2049/4879Moulds characterised by mould configurations
    • B29C2049/4887Mould halves consisting of an independent neck and main part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C49/54Moulds for undercut articles
    • B29C2049/542Moulds for undercut articles having means to facilitate the removal of the blow moulded articles
    • B29C2049/543Moulds for undercut articles having means to facilitate the removal of the blow moulded articles at the neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/20Opening, closing or clamping
    • B29C33/26Opening, closing or clamping by pivotal movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/006Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating
    • B29C49/0062Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating using two or more parallel stations, e.g. two parallel heating or blowing stations
    • B29C49/0064Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating using two or more parallel stations, e.g. two parallel heating or blowing stations the number of preform manufacturing stations being different to the number of blowing stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/08Biaxial stretching during blow-moulding
    • B29C49/10Biaxial stretching during blow-moulding using mechanical means for prestretching
    • B29C49/12Stretching rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/28Blow-moulding apparatus
    • B29C49/28002Blow-moulding apparatus designed for reduced size or for experiments, e.g. lower inertia, transportable or experimental apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/28Blow-moulding apparatus
    • B29C49/30Blow-moulding apparatus having movable moulds or mould parts
    • B29C49/36Blow-moulding apparatus having movable moulds or mould parts rotatable about one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • B29C49/42073Grippers
    • B29C49/42087Grippers holding outside the neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/4205Handling means, e.g. transfer, loading or discharging means
    • B29C49/42113Means for manipulating the objects' position or orientation
    • B29C49/42117Translation e.g. telescopic movement to pick up a preform
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/56Opening, closing or clamping means
    • B29C49/561Characterised by speed, e.g. variable opening closing speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

Definitions

  • the invention relates to a Spritzblasmaschine specified in the preamble of claim 1. Art and a method specified in the preamble of claim 14 Art.
  • the blowing cycle time is considerably shorter than the cycle time for producing and tempering the preforms. Since the total number of mold cavities corresponds to the number of injection molds, it is difficult to optimally utilize the performance of the blower rotor. In addition, the energy input for the subsequent conditioning of the preforms is high.
  • BEST ⁇ T ⁇ GLJNGSKOPIE In one injection blow molding machine known from DE 31 24 523 C, a central injection molding rotor containing a plurality of mold nests and having a supply through a single extruder is assigned a total of four blowing rotors for groupwise stretch blow molding of the containers.
  • two injection mold units each having a plurality of mold cavities are movable relative to injection cylinders in a spraying station.
  • the preform groups are pulled out of the mold cavities in the direction of their longitudinal axes and then transferred transversely to blow molding groups.
  • the preform group can be transferred and inserted into the blow molding group with a transfer tool containing a plurality of neck moldings, or the transfer tool between the injection mold unit and the blow mold groups is exchanged for another blow mold neck mold for a plurality of preforms simultaneously.
  • the finished containers are removed from the neck molds and removed.
  • the invention has for its object to provide an injection blow molding machine and a method for stretch blow molding of plastic containers, especially bottles, with which a high output and high quality plastic container can be achieved continuously and in one stage. Part of the job is, in spite of the opposite Blaszykluszeit longer injection cycle time to use the possible output of the blast rotor optimal.
  • the neck moldings are in addition to form functional components and individual components of the transfer and removal system.
  • the process can proceed continuously because the neck moldings not only have a molding function in injection molding and stretch blow molding, but also a transfer and removal function. This considerably simplifies the handling after the production of the preforms and after the stretch blow molding of the plastic containers, and results in a high quality of the preforms and the later plastic containers.
  • each preform is transferred relatively quickly to the blow mold and thus has an optimum temperature and / or temperature distribution for stretch blow molding. Further, the time between manufacture and stretch blow molding is the same length for each preform.
  • the blowing rotor can be operated at full output in a convenient process variant since the majority of the produced Performs compensates for the time difference between the blowing cycle time and the injection cycle time.
  • the number of injection molding units corresponds to the number of blow molding on the blowing rotor.
  • each injection molding unit has more than one mold cavity so as to obtain an excess number of preforms in spite of the continuous operation, as is appropriate for the optimum utilization of the blowing rotor output.
  • the control of each injection molding unit is structurally simple and can use the rotational movement of the spray rotor. In the transfer position, the mold cavity is opened, so that the finished preform is removed and transferred with the neck molding and the preform can continue to set or relax since it is only in contact with the still tempered neck molding and is not contacted by any other manipulation element.
  • each injection molding unit comprises three divided injection molds, which are star-shaped on an intermittently rotatable relative to the injection rotor Shaft are arranged.
  • Each mold forms a mold cavity for the production of a preform.
  • the shaft performs only a partial revolution with each full rotation of the spray rotor to offer a finished preform for transfer.
  • a holding-pressure phase is provided, which is important for the quality of the preform, and for a still further preform a not particularly limited injection-molding process is possible. In this way, a mutual coordination between the injection cycle times and the blowing cycle times is achieved, such that even in the continuous process, despite the shorter injection cycle time, the full output capacity of the blowing rotor can be utilized.
  • Each injection molding unit in the injection rotor is assigned its own plasticizing screw rotating with the injection rotor.
  • at least one injection cylinder which can be supplied by the plasticizing screw is provided. It is possible to use an injection cylinder for each mold cavity, or for the mold cavities of the injection molding unit, a common injection cylinder, which is filled with plastic from the plasticizing screw and brings a precise mecanicstimtme dose with high pressure in the mold cavity. There is a functional separation of functions, because the plasticizing screw for the supply and the optimal degree of plasticization, whereas the injection cylinder for the correct dose and the correct injection pressure.
  • each mold cavity is formed by an injection mold with two mold halves, the split or opening neck mold part and a mandrel.
  • One mold half, and preferably the mandrel may be fixed relative to the shaft of the injection molding unit, while the other mold half is pivotally mounted on the one mold half or mold support half.
  • means can be used to fix the injection mold during the injection process or to lock.
  • the neck mold part entrusted with the injection and blow molding function and the transfer and removal function expediently has an internal thread in order to form a threaded neck, and preferably, at least one annular groove for molding a container neck retaining ring, as is customary, for example, for PET bottles.
  • neck moldings of a different shape can also be used, depending on the type of plastic container produced. So neck moldings with smooth inner wall and / or bead moldings for other closures are used.
  • the neck molding carries on the outside and on top of each other two guide cones.
  • An upper guide cone is provided for the attack of the transfer and removal elements, while a lower guide cone for positioning and fixing the neck molding in the mold cavity or in the blow mold is used.
  • the transfer rotor and the removal motor are superimposed and coaxially combined in a single rotor. This reduces the space requirement in the injection blower.
  • curve controls are provided for the transfer and removal elements, which control an alternate overhaul function for the transfer and removal elements.
  • the transfer and removal elements are expediently extendable and retractable and optionally swivelable pairs of clips, each clip is either spring-biased and automatically opens and closes when attacking the respective element, or it is controlled to open and close brackets.
  • An expedient embodiment of the injection blow molding machine with optimum ejection has eight blow molds on the blower rotor, eight injection molding units each with three injection molds on the injection rotor, four transfer elements on the transfer rotor, and four removal elements on the removal rotor.
  • the rotors are driven so that the mold cavity, each clamp, and each blow mold located in the transfer position move at approximately the same peripheral speed.
  • each neck molding control means preferably cam controls on the transfer or in the removal motor.
  • each neck molding is only opened when the finished plastic container is removed, and then immediately closed again to be introduced into the mold cavity.
  • the neck molding is introduced even in the open state in the open mold cavity and closed only with the closing of the mold cavity.
  • each Plastic container In order to ensure a clean transfer of the finished plastic container to a discharge conveyor, it is expedient for temporary securing and discharging each Plastic container to provide a mandrel which is at least partially inserted into the container neck and expandable therein, when the plastic container supplying necking part is opened. But it would also be possible to grip the container bottom side, or otherwise, as soon as the neck mold part is opened.
  • each mold cavity is placed during a full rotation of the spray rotor from an injection position initially over a third turn in a Nachdruckposition. It then takes place a pressing or setting of the plastic in the mold cavity in order to form the preform optimal.
  • the mold cavity may be temporarily stopped in the reprint position, but need not be.
  • the mold cavity is rotated over a third turn to a transfer position and opened, such that when meeting a transfer element, the preform with the closed neck mold part removed from the mold cavity and quickly transferred to the blow mold.
  • the mold cavity is closed again and placed in the spray position. In the spray position, the closed and locked mold cavity on the rotating spray rotor can be temporarily stopped while the spray rotor continues to rotate.
  • the respective neck-shaped part is transferred from the mold cavity by a clamp of a combined transfer and removal motor or removed from the blow mold. It is provided on the combined rotor in each case a pair of brackets, wherein the pair of brackets is controlled in the rotor rotation direction such that a rear bracket in the circumferential direction of the other front bracket Paares when transferring, and even when removing once each outdated, between the positions of the injection and blowing rotors.
  • the first leading clamp with the neck molding and the preform held in it is transferred from the empty clamp, which has introduced the neck molding in the mold cavity during transfer, so that the empty clamp then leading the closed neck molding with the finished plastic container from the Tear blow mold before then introduces the trailing clamp with the preform preform with the neck molding.
  • the first leading clamp with the neck mold part and the plastic container is overtaken by the empty clamp, which transferred the preform into the blow mold, so that the leading empty clamp then removes the neck mold part with the preform from the mold cavity, before the bracket with the then the
  • the overtaking operations are easily controllable, but allow the use of a combined transfer and removal engine instead of two separate and separately driven and controlled transfer and removal engines.
  • the injection molding unit rotation on the still rotating injection rotor is temporarily interrupted at least in the injection and transfer positions of each mold cavity so that the injection process and the transfer process take place in a cleanly controlled manner.
  • the neck molding is expediently assigned an even more function in the blow mold by being used to attach the tuyere. This means that the blowing nozzle seals on the neck molding, for which corresponding sealing measures are provided on the blowing nozzle and / or on the neck molding, and for this purpose the preform is not used and, if necessary, damaged. This means an increase in flexibility in blow molding.
  • FIG. 1 is a schematic plan view of rotor components of a Spritzblasmaschine (first embodiment)
  • Fig. 2 is a schematic plan view of a
  • Fig. 3 is an axial section with a partial plan view of a
  • Fig. 4 is a schematic side view of a
  • FIG. 5 is a schematic side view of a detail of the spray rotor in Fig. 1 and Fig. 6,
  • FIG. 6 is a schematic plan view of a second embodiment of the injection blow molding machine
  • Fig. 7 is a schematic side view, partially in
  • Fig. 8 is an axial section of an injection mold with a
  • a spray rotor S In Fig. 1 of an injection molding machine M for producing plastic containers F, especially PET bottles, from preforms R without detailed attention to drives and ancillary equipment, a spray rotor S, a spaced therefrom Blasrotor B and with the rotors S, B cooperating transfer and Removal motors E shown.
  • the rotors S, B, T, E operate substantially in a common working plane to which the axes of the rotors are substantially perpendicular.
  • eight injection molding units 1 At the injection rotor S, for example, eight injection molding units 1 are arranged at uniform circumferential distances.
  • the blowing rotor B also has eight blow molds 11.
  • Each transfer and removal motor T, E has four transfer or removal elements 8, 9, 15, 16, 18.
  • each injection molding unit 1 comprises three star-shaped injection molds Ia, Ib and Ic attached to a shaft 6 on the spray rotor S, each of which defines a mold cavity 2 for producing a preform R.
  • Each injection molding unit 1 is assigned a plasticizing screw P in the injection rotor S.
  • the plasticizing screws P rotate with the injection rotor and are lying and arranged substantially radially and are supplied by a central material distributor 7.
  • Each injection mold Ia, Ib, Ic is in a direction to the axis of the spray rotor S Divided parallel plane, so that two mold halves 4, 5 arise, which are pivotable relative to each other, optionally in a mold carrier.
  • An important part of the mold cavity 2 is a split neck molding 3, which is also divided.
  • the transfer elements 8, 9 on the transfer rotor T are at least in the direction of a double arrow 10 extendable or retractable brackets for gripping only the respective neck molding 3.
  • the brackets can be spring-biased and open when attaching to the neck molding 3 open or close, or they are opened controlled and closed.
  • Each blow mold 11 on Blasrotor B is also divided and has two mold halves 12, 13 and only indicated by dashed lines bottom mold 14. Each blow mold 11 cooperates with a blowing nozzle not indicated in FIG.
  • the removal elements 15, 16 on the removal motor E are also at least in the direction of a double arrow 17 reciprocable brackets, similar to those on the transfer rotor T.
  • mandrels 18 are provided whose purpose and function will be explained later.
  • the extraction motor E cooperates with a drain 19 (e.g., removal belt or air conveyor) for the finished plastic containers F.
  • the directions of rotation of the rotors are highlighted by arrows.
  • the three injection molds Ia, Ib, Ic are rotatable with the shaft 6 in Fig. 1 and 2 in each case by a third rotation relative to the injection rotor S, while the injection rotor rotates over a full revolution. In this way, each injection mold Ia, Ib, Ic over three full revolutions of the spray rotor S between a spray position I, a reprint position II and a transfer position III further rotated. This rotation can be continuous or intermittent.
  • the individual plastic containers F are stretch blown and formed, in the injection rotor S, e.g. one compared to the number of blow molds 11 on Blasrotor B larger number Preforms R produced.
  • Each preform R lingers e.g. longer than one full turn on the spray rotor S, e.g. over three full revolutions, so that despite the shorter cycle time as usual for the stretch blow molding of the plastic container F with respect to the cycle time for the injection molding of the preform, the output of the blow rotor B is not limited by the longer cycle time for the injection molding of the preforms.
  • Fig. 2 illustrates the arrangement of the three injection molds Ia, Ib, Ic on the shaft 6.
  • each in plan view approximately square injection mold could be divided diametrically into the mold halves 4, 5.
  • the shaft 6 is anchored in the injection rotor S and is driven by a controller 21 stepwise or continuously in the ratio 1: 3 to the rotation of the spray rotor S. That is, at three full revolutions of the spray rotor S, the injection molding unit 1 performs a 360 ° rotation over three-thirds rotations.
  • each mold cavity 2 is opened at the transfer position III, so that the preform R is ready with the closed neck mold part 2 for removal from the mold cavity 2.
  • At least one of the mold halves 4, 5 may be fixedly attached to the shaft 6, while the other mold half on the one mold half or on can be pivotally mounted on a mold carrier, not shown.
  • the rotation control 21 of the shaft 6 can also control the opening and closing movements of the injection molds Ia, Ib and Ic.
  • the mold cavity 2 in the mold halves 4, 5 is formed with the shape of the preform and has an injection opening 25 at the bottom.
  • a circumferential conical receptacle 26 formed, which serves for positioning and fixing the neck molding 3.
  • the neck molding 3 is also openable in the molding plane 24 and comprises two shells 25 having an internal thread 30 and e.g. a circumferential annular groove 27 (for the retaining ring of the container neck).
  • an upper guide cone 28 for engaging the transfer and removal elements, and a lower guide cone 29 for insertion into the groove 26 (and a corresponding groove in the respective blow mold 11 or in a blow mold carrier) are formed on top of each other.
  • the neck mold part 3 serves on the one hand for forming the mouth region of the preform R, on the other hand for shaping the plastic container F, and in addition to transferring the preform or removing the plastic container. Another function of the neck molding 3 may be that it cooperates with the tuyere of the blow mold, which is applied directly to the neck mold part 3.
  • Fig. 4 shows the procedure when removing the finished plastic container F from the Blasrotor R.
  • Each plastic container F is removed with the closed neck molding 3 from the blow mold and along the removal motor e brought to the discharge conveyor 19.
  • the removal element 16 holds the closed neck molding 3 until the plastic container F is aligned with a follower mandrel 18, on whose shaft 32 at the bottom an expandable head 33 is arranged.
  • the head 33 is inserted through a cam control 34 in the neck of the plastic container F and expanded until the plastic container F hangs on the mandrel 18.
  • the neck mold part 3, eg, by the removal element 16, is opened by means of unspecified curve controls until the retaining ring 31 of the plastic container F is free and the plastic container can be carried away.
  • the neck molding 3 is then moved further in the open state or closed again and then re-introduced into a mold cavity 2 of an injection mold Ia, Ib, Ic.
  • Fig. 5 illustrates a detail of the spray rotor S with the shaft 6, which is rotatably mounted in a portal 38 and is rotatably driven via a control gear 35.
  • the shaft 6 carries mold carrier 36 for the injection molds Ia, Ib, Ic of the injection molding unit 1. From each injection mold, the neck mold part 3 is shown in the mold cavity 2, and the
  • Injection opening 25 of the mold cavity which is aligned with the injection mold Ia with an injection element 37 of the plasticizing screw P. Furthermore, a mandrel 20 is inserted from above through the neck molding part 3.
  • the plasticized plastic is injected into the mold cavity 2, either from the plasticizing screw or by using an injection cylinder 42 explained with reference to FIG. 8.
  • the rotation of the shaft 6 can be temporarily stopped while the injection rotor S continues to move rotates.
  • the injection cylinder not shown, could then together with the injection mold Ia about the axis of Rotate shaft 6 until the injection mold 1a has reached the reprint position II. Then, the shaft 6 is further rotated until the injection mold Ia has finally reached the transfer position III in Fig. 2 and is opened.
  • Fig. 6 illustrates analogous to Fig. 1 is a plan view of a second embodiment of the injection blow molding machine, which is characterized in that the transfer and removal motors T, E of Fig. 1 are superimposed in a rotor T combined, E, with a total of eight Pair of transfer and removal elements 8, 9, 15, 16 and the spikes 18 (not shown) is equipped, wherein the transfer and removal elements are not only extendable and retractable, but also can be pivotally.
  • Curve controls K1, K2 are provided in the combined transfer and removal motor, with which an overrunning function can be performed in each case when the elements move from the injection rotor S to the blowing rotor B, and vice versa.
  • the transfer and removal elements 9, 16 are each a pair of brackets, for example.
  • the overtaking function for example, during the transfer from the injection rotor S to Blasrotor B overtravels due to the function of the cam control Kl the first trailing in the direction of rotation staple 16 the leading bracket 9 once, so that finally the bracket 16 in the direction of rotation in front of the bracket 9 at the open blow mold 11th arrives and the finished plastic container F with his neck molding 3 takes before the then trailing bracket 9 a neck mold part 3 and a preform R transferred to the blow mold 11.
  • the cam control K2 controls once a Matterholfunktion on the removal path between the Blasrotor B and the injection rotor S.
  • the first trailing in the direction of rotation staple 9 passes the neck mold part 3 with the plastic container F holding other clip 16 of the pair, so that the empty clip 9 arrives ahead of the open mold cavity 2 in order to remove the neck mold part 3 with the preform R before the clamp 16 then removed from the plastic container F arrives at the mold cavity 2 with the neck mold part 3.
  • Each plastic container F is here removed by the mandrel 18, not shown, after opening the neck molding 3 and fed to the discharge conveyor 19.
  • the neck mold part 3 is closed, for example by the clamp 16, before it is introduced into the open injection mold, Ia, Ib, Ie of the injection molding unit 1 located in the transfer position III.
  • Fig. 7 illustrates schematically a blow mold 11 with a blow mold carrier 39 and the blow mold halves 12, 13 in the open state.
  • the bottom mold 14 is in the mold carrier
  • the nozzle 40 is attached directly to the neck mold part 3, as soon as the neck mold part 3 is closed and locked. This can be done at the tuyere
  • connection and sealing means may be provided.
  • FIG. 8 once again illustrates the closed injection mold 1a of the injection molding unit 1 in the injection rotor S during cooperation with the plasticizing screw P and the injection molding cylinder 42 in order to fill the mold cavity 2 with injection-molded plastic through the injection opening 25 and to produce the preform R.
  • the mold halves (only the Mold half 5 is indicated) of the injection mold Ia are contained in a mold carrier 41, with which in this embodiment the guide cone 29 of the neck molding part 3 cooperates.
  • a corresponding receiving groove 26 ' is formed in the mold carrier 41.
  • the upper guide cone 28 for the transfer and removal elements is exposed.
  • the mandrel 20 is inserted into the mold cavity 2 until an annular flange 20 a of the mandrel 20 is seated on top of the neck mold part 3.
  • the injection cylinder 42 includes an example hydraulically actuated metering piston 45 in a cylinder tube 43 which is inserted into the mold carrier 41 and seals on the injection mold Ia on the underside.
  • the metering piston 45 is retracted to a lower loading position before the plasticizing screw P introduces plasticized plastic material through an inlet 46 into a metering chamber 44. Thereafter, the piston 45 is moved upward until it closes the inlet 46 and presses a preset dose into the mold cavity 2. In this case, the inlet 46 is temporarily sealed until the piston 45 is moved back down at a later time.
  • the injection cylinder 42 can remain attached to the reprint position II of the injection mold Ia. Then either the mold carrier 41 is raised slightly, or the injection cylinder 42 is lowered slightly before the injection mold Ia is further rotated about the shaft 6.
  • the time duration is the same for each preform until it is introduced into the blow mold after its production.
  • the preform has a sufficiently long residence time in the spray rotor S, in order to be optimally formed, pressed and relaxed, and to achieve an optimum temperature or temperature distribution in the preform.
  • this or at a later stage is cooled or thermally conditioned.
  • Such a thermal conditioning of the preform could also be carried out during the movement along the transfer rotor T into the blow mold.
  • the preform R comes at no time with other manipulating elements in contact, since the neck molding 3 has to fulfill not only mold functions in injection molding and stretch blow, but also the transfer and removal functions, and even possibly the connection function for the nozzle 40 and the Aufsetzfunktion for the Mandrel 20.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

An injection blow molding machine having an injection molding rotor including a plurality of injection molding units with individual split mold cavities for preforms, a transfer rotor, a blow molding rotor including a plurality of blow molds, and a removal rotor, essentially within a shared operating plane, and split mobile neck molding parts which fit into each blow mold and each mold cavity and which are transferred with a preform and removed with a stretch-blown bottle from the blow mold. In the process, each preform is transferred in the neck molding part into the blow mold.

Description

Spritzblasmaschine und Verfahren zum Streckblasen von Injection blow molding machine and stretch blow molding method
KunststoffbehälternPlastic containers
Beschreibungdescription
Die Erfindung betrifft eine Spritzblasmaschine der im Oberbegriff des Patentanspruchs 1 angegebenen Art sowie ein Verfahren der im Oberbegriff des Patentanspruchs 14 angegebenen Art .The invention relates to a Spritzblasmaschine specified in the preamble of claim 1. Art and a method specified in the preamble of claim 14 Art.
In einer aus DE 197 37 697 A bekannnten Spritzblasmaschine sind dem Transferrotor zwei Spritzrotoren zugeordnet, die aus einem gemeinsamen Extruder mit plastifiziertem Kunststoff versorgt werden und jeweils mehrere einzelne Formnester enthalten. Die Gesamtzahl der Formnester in beiden Spritzrotoren entspricht der Anzahl der Blasformen am Blasrotor. Jeweils ein Spritzrotor wird drehangetrieben, während der andere steht. In dem stehenden Spritzrotor werden die Preforms gespritzt, während der rotierende andere Spritzrotor die fertigen Preforms einzeln über den Transferrotor an den Blasrotor übermittelt. Vor dem Transfer werden die Preforms im Spritzrotor abgekühlt. Die Temperatur bzw. Temperaturverteilung in jeder Preform kann durch Temperieren bis zum Blasvorgang konditioniert werden. Bei dem in der Spritzblasmaschine durchgeführten, einstufigen Verfahren ist die Blaszyklusdauer erheblich kürzer als die Zyklusdauer zum Herstellen und Temperieren der Preforms. Da die Gesamtanzahl der Formnester der Anzahl der Spritzformen entspricht, ist es schwierig, die Leistungsfähigkeit des Blasrotors optimal zu nutzen. Außerdem ist der Energieeinsatz für das nachträgliche Konditionieren der Preforms hoch.In a known from DE 197 37 697 A Spritzblasmaschine the transfer rotor two injection rotors are assigned, which are supplied from a common extruder with plasticized plastic and each contain a plurality of individual mold cavities. The total number of mold cavities in both spray rotors corresponds to the number of blow molds on the blower rotor. One spray rotor is rotated while the other is stationary. In the standing spray rotor, the preforms are injected, while the rotating other spray rotor transmits the finished preforms individually via the transfer rotor to the blowing rotor. Before transfer, the preforms are cooled in the spray rotor. The temperature or temperature distribution in each preform can be conditioned by tempering until the blowing process. In the single-stage process carried out in the injection blow molding machine, the blowing cycle time is considerably shorter than the cycle time for producing and tempering the preforms. Since the total number of mold cavities corresponds to the number of injection molds, it is difficult to optimally utilize the performance of the blower rotor. In addition, the energy input for the subsequent conditioning of the preforms is high.
BESTÄTΪGLJNGSKOPIE Bei einer aus DE 31 24 523 C bekannten Spritzblasmaschine sind einem zentralen, mehrere Formnestergruppen enthaltenden Spritzrotor mit Versorgung durch einen einzigen Extruder peripher insgesamt vier Blasrotoren zum gruppenweisen Streckblasen der Behälter zugeordnet.BESTÄTΪGLJNGSKOPIE In one injection blow molding machine known from DE 31 24 523 C, a central injection molding rotor containing a plurality of mold nests and having a supply through a single extruder is assigned a total of four blowing rotors for groupwise stretch blow molding of the containers.
Aus US 3 357 046 A ist es bekannt, stationären Blasformen eine rotierende Extruderanordnung zuzuordnen, die Preforms durch Trennen von einem Strang zu bilden, und gleich mit dem späteren Behälterinhalt zu füllen und in die Behälter umzuformen.It is known from US Pat. No. 3,357,046 A to assign a rotary extruder arrangement to stationary blow molds, to form the preforms by separating from one strand, and to fill them immediately with the later container contents and to transform them into the containers.
Bei der aus DE 195 28 695 A bekannten Streckblasmaschine sind in einer Spritzstation zwei Spritzgussformeinheiten jeweils mit mehreren Formnestern relativ zu Spritzzylindern bewegbar. Die Preformgruppen werden in Richtung ihrer Längsachsen aus den Formnestern gezogen und dann quer zu Blasformgruppen transferiert. Die Preformgruppe kann mit einem mehrere Halsformteile enthaltenden Transferwerkzeug in die Blasformgruppe transferiert und in diese eingesetzt werden, oder es wird das Transferwerkzeug zwischen der Spritzgießformeinheit und den Blasformgruppen gegen ein anderes Blasform-Halsformwerkzeug für gleichzeitig mehrere Preforms gewechselt. Die fertigen Behälter werden aus den Halsform-Werkzeugen entnommen und abgeführt.In the stretch blow molding machine known from DE 195 28 695 A, two injection mold units each having a plurality of mold cavities are movable relative to injection cylinders in a spraying station. The preform groups are pulled out of the mold cavities in the direction of their longitudinal axes and then transferred transversely to blow molding groups. The preform group can be transferred and inserted into the blow molding group with a transfer tool containing a plurality of neck moldings, or the transfer tool between the injection mold unit and the blow mold groups is exchanged for another blow mold neck mold for a plurality of preforms simultaneously. The finished containers are removed from the neck molds and removed.
Der Erfindung liegt die Aufgabe zugrunde, eine Spritzblasmaschine und ein Verfahren zum Streckblasen von Kunststoffbehältern, insbesondere Flaschen anzugeben, mit denen kontinuierlich und einstufig ein hoher Ausstoß qualitativ hochwertiger Kunststoffbehälter erzielbar ist. Teil der Aufgabe ist es, trotz der gegenüber der Blaszykluszeit längeren Spritzzykluszeit die mögliche Ausstoßleistung des Blasrotors optimal nutzen zu können.The invention has for its object to provide an injection blow molding machine and a method for stretch blow molding of plastic containers, especially bottles, with which a high output and high quality plastic container can be achieved continuously and in one stage. Part of the job is, in spite of the opposite Blaszykluszeit longer injection cycle time to use the possible output of the blast rotor optimal.
Der Kunstgriff, jede Preform im Halsformteil herzustellen, im Halsformteil zu transferieren, den Kunststoffbehälter im selben Halsformteil zu bilden, und diesen auch mit dem Halsformteil zu entnehmen, und dabei die Bewegungsschritte im Wesentlichen parallel zur Arbeitsebene durchzuführen, verringert den apparativen Aufwand und stellt sicher, dass die gegebenenfalls empfindlichen Preforms und auch die Kunststoffbehälter bei Manipulationen nicht beschädigt werden. Die Halsformteile sind neben Formfunktionskomponenten auch einzelne Komponenten des Transfer- und Entnahmesystems.The art of making each preform in the neck mold, to transfer in the neck molding, to form the plastic container in the same neck molding, and to take this also with the neck molding, and thereby perform the movement steps substantially parallel to the work plane, reduces the expenditure on equipment and ensures that the possibly sensitive preforms and also the plastic containers are not damaged during manipulations. The neck moldings are in addition to form functional components and individual components of the transfer and removal system.
Die gestellte Aufgabe wird vorrichtungstechnisch mit den Merkmalen des Patentanspruchs 1 und verfahrenstechnisch mit den Merkmalen des Patentanspruchs 14 gelöst.The object is achieved with respect to the device with the features of claim 1 and procedurally with the features of claim 14.
Das Verfahren kann kontinuierlich ablaufen, weil die Halsformteile nicht nur eine Formfunktion beim Spritzgießen und beim Streckblasen haben, sondern auch eine Transfer- und Entnahmefunktion. Dies vereinfacht die Handhabung nach der Herstellung der Preforms und nach dem Streckblasen der Kunststoffbehälter erheblich, und resultiert in einer hohen Qualität der Preforms und der späteren Kunststoffbehälter.The process can proceed continuously because the neck moldings not only have a molding function in injection molding and stretch blow molding, but also a transfer and removal function. This considerably simplifies the handling after the production of the preforms and after the stretch blow molding of the plastic containers, and results in a high quality of the preforms and the later plastic containers.
Obwohl in der Spritzblasmaschine die Rotoren kontinuierlich und synchron laufen, ist der Ausstoß aus Behältern aus dem Blasrotor nicht durch die längeren Spritzzykluszeiten beschränkt, sondern kann die mögliche Ausstoßleistung des Blasrotors optimal genutzt werden, da dank der Überzahl der Formnester bei einer zweckmäßigen Ausführungsform fortlaufend so viele Preforms hergestellt werden, dass der Blasrotor mit optimaler Ausstoßleistung arbeitet. Dazu kommt, dass jede Preform relativ schnell an die Blasform transferiert wird und so eine optimale Temperatur und/oder Temperaturverteilung zum Streckblasen hat. Ferner ist die Zeitspanne zwischen der Herstellung und dem Streckblasen für jede Preform gleich lang.Although in the injection blow molding machine the rotors run continuously and synchronously, the discharge from containers from the blowing rotor is not limited by the longer injection cycle times, but the possible output capacity of the blowing rotor can be optimally used, since thanks to the excess number of mold cavities in an expedient embodiment continuously as many Preforms are made that of Blasrotor works with optimal output. In addition, each preform is transferred relatively quickly to the blow mold and thus has an optimum temperature and / or temperature distribution for stretch blow molding. Further, the time between manufacture and stretch blow molding is the same length for each preform.
Trotz der kontinuierlichen Herstellung einzelner Preforms jeweils mit einer längeren Spritzzykluszeit als der Blaszykluszeit lässt sich der Blasrotor bei einer zweckmäßigen Verfahrensvariante mit voller Ausstoßleistung betreiben, da die Überzahl der hergestellten Performs den Zeitunterschied zwischen der Blaszykluszeit und der Spritzzykluszeit ausgleicht.Despite the continuous production of individual preforms, each with a longer injection cycle time than the blowing cycle time, the blowing rotor can be operated at full output in a convenient process variant since the majority of the produced Performs compensates for the time difference between the blowing cycle time and the injection cycle time.
Bei einer zweckmäßigen Ausführungsform entspricht die Anzahl der Spritzformeinheiten der Anzahl der Blasformen am Blasrotor. Jedoch weist jede Spritzformeinheit mehr als nur ein Formnest auf, um trotz des kontinuierlichen Betriebs zu einer Überzahl an Preformen zu kommen, wie sie zur optimalen Nutzung der Ausstoßleistung des Blasrotors zweckmäßig ist. Die Steuerung jeder Spritzgussformeinheit ist baulich einfach und kann die Drehbewegung des Spritzrotors nutzen. In der Transferposition ist das Formnest geöffnet, so dass die fertige Preform mit dem Halsformteil entnommen und transferiert wird, wobei die Preform sich weiter setzen oder entspannen kann, da sie nur in Kontakt mit dem noch temperierten Halsformteil steht und von keinem anderen Manipulationselement kontaktiert wird.In an expedient embodiment, the number of injection molding units corresponds to the number of blow molding on the blowing rotor. However, each injection molding unit has more than one mold cavity so as to obtain an excess number of preforms in spite of the continuous operation, as is appropriate for the optimum utilization of the blowing rotor output. The control of each injection molding unit is structurally simple and can use the rotational movement of the spray rotor. In the transfer position, the mold cavity is opened, so that the finished preform is removed and transferred with the neck molding and the preform can continue to set or relax since it is only in contact with the still tempered neck molding and is not contacted by any other manipulation element.
Bei einer zweckmäßigen Ausführungsform umfasst jede Spritzformeinheit drei geteilte Spritzformen, die sternförmig an einer relativ zum Spritzrotor intermittierend drehbaren Welle angeordnet sind. Jede Spritzform bildet ein Formnest zur Herstellung einer Preform. Die Welle führt bei jeder vollen Umdrehung des Spritzrotors nur eine Teilumdrehung aus, um eine fertige Preform zum Transfer anzubieten. Gleichzeitig ist für eine weitere Preform derselben Spritzformeinheit eine Nachdruckphase gegeben, die für die Qualität der Preform wichtig ist, und ist für eine noch weitere Preform ein zeitlich nicht besonders beschränkter Spritzgießvorgang möglich. Auf diese Weise wird eine gegenseitige Abstimmung zwischen den Spritzzykluszeiten und den Blaszykluszeiten erzielt, derart, dass selbst im kontinuierlichen Ablauf trotz der kürzeren Spritzzykluszeit die volle Ausstoßleistung des Blasrotors nutzbar ist.In an expedient embodiment, each injection molding unit comprises three divided injection molds, which are star-shaped on an intermittently rotatable relative to the injection rotor Shaft are arranged. Each mold forms a mold cavity for the production of a preform. The shaft performs only a partial revolution with each full rotation of the spray rotor to offer a finished preform for transfer. At the same time, for a further preform of the same injection-molding unit, a holding-pressure phase is provided, which is important for the quality of the preform, and for a still further preform a not particularly limited injection-molding process is possible. In this way, a mutual coordination between the injection cycle times and the blowing cycle times is achieved, such that even in the continuous process, despite the shorter injection cycle time, the full output capacity of the blowing rotor can be utilized.
Im Spritzrotor ist jeder Spritzformeinheit eine eigene, mit dem Spritzrotor rotierende Plastifizierschnecke zugeordnet. Vorzugsweise ist ferner zumindest ein von der Plastifizierschnecke versorgbarer Spritzzylinder vorgesehen. Hierbei ist es möglich, für jedes Formnest einen Spritzzylinder einzusetzen, oder für die Formnester der Spritzformeinheit einen gemeinsamen Spritzzylinder, der aus der Plastifizierschnecke mit Kunststoff gefüllt wird und eine exakt vorbestimtme Dosis mit hohem Druck in das Formnest bringt. Es liegt eine zweckmäßige Funktionstrennung vor, weil die Plastifizierschnecke für die Zufuhr und den optimalen Plastifizierungsgrad, hingegen der Spritzzylinder für die richtige Dosis und den richtigen Einspritzdruck sorgen.Each injection molding unit in the injection rotor is assigned its own plasticizing screw rotating with the injection rotor. Preferably, furthermore, at least one injection cylinder which can be supplied by the plasticizing screw is provided. It is possible to use an injection cylinder for each mold cavity, or for the mold cavities of the injection molding unit, a common injection cylinder, which is filled with plastic from the plasticizing screw and brings a precise vorbestimtme dose with high pressure in the mold cavity. There is a functional separation of functions, because the plasticizing screw for the supply and the optimal degree of plasticization, whereas the injection cylinder for the correct dose and the correct injection pressure.
Im Hinblick auf eine kompakte, niedrige Bauweise liegen die Plastifizierschnecken im Wesentlichen parallel zur Arbeitsebene und radial zur Achse des Spritzrotors. Sie werden zentral aus einem gemeinsamen Materialverteiler mit dem Kunststoffmaterial versorgt. Bei einer zweckmäßigen Ausführungsform wird jedes Formnest von einer Spritzform mit zwei Formhälften, dem geteilten bzw. zu öffnenden Halsformteil und einem Dorn gebildet. Eine Formhälfte, und vorzugsweise der Dorn, können relativ zu der Welle der Spritzformeinheit fixiert sein, während die andere Formhälfte an der einen Formhälfte oder in einer Formträgerhälfte schwenkgelagert ist. Wie üblich, können dabei Mittel eingesetzt werden, um die Spritzform beim Spritzvorgang zu fixieren oder zu arretieren.With regard to a compact, low design, the plasticizing screws are substantially parallel to the working plane and radially to the axis of the spray rotor. They are supplied centrally from a common material distributor with the plastic material. In an expedient embodiment, each mold cavity is formed by an injection mold with two mold halves, the split or opening neck mold part and a mandrel. One mold half, and preferably the mandrel, may be fixed relative to the shaft of the injection molding unit, while the other mold half is pivotally mounted on the one mold half or mold support half. As usual, means can be used to fix the injection mold during the injection process or to lock.
Der mit der Spritz- und Blasformfunktion und der Transfer- sowie Entnahmefunktion betraute Halsformteil weist zweckmäßig ein Innengewinde auf, um einen Gewindehals zu formen, und vorzugsweise, zumindest eine Ringnut zum Formen eines Behälterhals-Halterings, wie es beispielsweise für PET- Flaschen üblich ist. Allerdings können auch Halsformteile mit anderen Formgebung verwendet werden, abhängig vom Typ des hergestellten Kunststoffbehälters. So sind auch Halsformteile mit glatter Innenwand und/oder Wulstformteilen für andere Verschlüsse verwendbar.The neck mold part entrusted with the injection and blow molding function and the transfer and removal function expediently has an internal thread in order to form a threaded neck, and preferably, at least one annular groove for molding a container neck retaining ring, as is customary, for example, for PET bottles. However, neck moldings of a different shape can also be used, depending on the type of plastic container produced. So neck moldings with smooth inner wall and / or bead moldings for other closures are used.
Bei einer zweckmäßigen Ausführungsform trägt der Halsformteil außenseitig und übereinander liegend zwei Führungskonen. Ein oberer Führungskonus ist zum Angriff der Transfer- und Entnahmeelemente vorgesehen, während ein unterer Führungskonus zum Positionieren und Fixieren des Halsformteils im Formnest bzw. in der Blasform dient.In an expedient embodiment, the neck molding carries on the outside and on top of each other two guide cones. An upper guide cone is provided for the attack of the transfer and removal elements, while a lower guide cone for positioning and fixing the neck molding in the mold cavity or in the blow mold is used.
Bei einer besonders zweckmäßigen Ausführungsform der Spritzblasmaschine sind der Transferrotor und der Entnahmerotor übereinander liegend und koaxial in einem einzigen Rotor kombiniert. Dies verringert den Platzbedarf in der Spritzblasmaschine. Ein wichtiger Gesichtspunkt ist hierbei, dass für die Transfer- und die Entnahmeelemente Kurvensteuerungen vorgesehen sind, welche eine wechselweise Überholfunktion für die Transfer- und Entnahmeelemente steuern. Die Transfer- und Entnahmeelemente sind zweckmäßig aus- und einfahrbare und dabei ggfs. schwenkbare Klammerpaare, wobei jede Klammer entweder federvorgespannt ist und sich bei Angriff am jeweiligen Element selbsttätig öffnet und schließt, oder es sich um gesteuert zu öffnende und zu schließende Klammern handelt.In a particularly advantageous embodiment of the injection blow molding machine, the transfer rotor and the removal motor are superimposed and coaxially combined in a single rotor. This reduces the space requirement in the injection blower. An important aspect here is that curve controls are provided for the transfer and removal elements, which control an alternate overhaul function for the transfer and removal elements. The transfer and removal elements are expediently extendable and retractable and optionally swivelable pairs of clips, each clip is either spring-biased and automatically opens and closes when attacking the respective element, or it is controlled to open and close brackets.
Eine zweckmäßige Ausführungsform der Spritzblasmaschine mit optimalem Ausstoß weist am Blasrotor acht Blasformen auf, am Spritzrotor acht Spritzformeinheiten mit jeweils drei Spritzformen, am Transferrotor vier Transferelemente, und am Entnahmerotor vier Entnahmeelemente. Die Rotoren sind so angetrieben, dass sich das in der Transferposition befindliche Formnest, jede Klammer und jede Blasform in etwa mit der gleichen Umfangsgeschwindigkeit bewegen.An expedient embodiment of the injection blow molding machine with optimum ejection has eight blow molds on the blower rotor, eight injection molding units each with three injection molds on the injection rotor, four transfer elements on the transfer rotor, and four removal elements on the removal rotor. The rotors are driven so that the mold cavity, each clamp, and each blow mold located in the transfer position move at approximately the same peripheral speed.
Zusätzlich ist es zweckmäßig, zum Öffnen bzw. Schließen jedes Halsformteils Steuereinrichtungen vorzusehen, vorzugsweise Kurvensteuerungen am Transfer- bzw. im Entnahmerotor. Dabei wird jeder Halsformteil erst dann geöffnet, wenn der fertige Kunststoffbehälter zu entnehmen ist, und dann wieder unmittelbar geschlossen, um ihn das Formnest eingebracht zu werden. Gegebenenfalls wird der Halsformteil sogar in geöffnetem Zustand in das offene Formnest eingebracht und erst mit dem Schließen des Formnests geschlossen.In addition, it is expedient to provide for opening or closing each neck molding control means, preferably cam controls on the transfer or in the removal motor. In this case, each neck molding is only opened when the finished plastic container is removed, and then immediately closed again to be introduced into the mold cavity. Optionally, the neck molding is introduced even in the open state in the open mold cavity and closed only with the closing of the mold cavity.
Um eine saubere Übergabe der fertigen Kunststoffbehälter an einen Abförderer sicherzustellen, ist es zweckmäßig, zum vorübergehenden Sichern und zum Abführen jedes Kunststoffbehälters einen Dorn vorzusehen, der zumindest bereichsweise in den Behälterhals einführbar und darin expandierbar ist, wenn der den Kunststoffbehälter anliefernde Halsformteil geöffnet wird. Es wäre aber auch möglich, den Behälter bodenseitig zu greifen, oder auf andere Weise, sobald der Halsformteil geöffnet wird.In order to ensure a clean transfer of the finished plastic container to a discharge conveyor, it is expedient for temporary securing and discharging each Plastic container to provide a mandrel which is at least partially inserted into the container neck and expandable therein, when the plastic container supplying necking part is opened. But it would also be possible to grip the container bottom side, or otherwise, as soon as the neck mold part is opened.
Bei einer günstigen Verfahrensvariante wird jedes Formnest während einer vollen Umdrehung des Spritzrotors aus einer Spritzposition zunächst über eine Dritteldrehung in eine Nachdruckposition gestellt. Es erfolgt dann ein Nachdrücken bzw. Setzen des Kunststoffs im Formnest, um die Preform optimal auszubilden. Das Formnest kann in der Nachdruckposition vorübergehend angehalten werden, muss jedoch nicht. Über die nächste volle Umdrehung des Spritzrotors wird das Formnest über eine Dritteldrehung in eine Transferposition gedreht und geöffnet, derart, dass bei Zusammentreffen mit einem Transferelement die Preform mit dem geschlossenen Halsformteil aus dem Formnest entnommen und zügig zur Blasform transferiert wird. Über die nächste volle Umdrehung des Spritzrotors wird dann das Formnest wieder geschlossen und in die Spritzposition gestellt. In der Spritzposition kann das geschlossene und verriegelte Formnest am sich drehenden Spritzrotor vorübergehend angehalten werden, während sich der Spritzrotor weiterdreht.In a favorable process variant, each mold cavity is placed during a full rotation of the spray rotor from an injection position initially over a third turn in a Nachdruckposition. It then takes place a pressing or setting of the plastic in the mold cavity in order to form the preform optimal. The mold cavity may be temporarily stopped in the reprint position, but need not be. Over the next full revolution of the spray rotor, the mold cavity is rotated over a third turn to a transfer position and opened, such that when meeting a transfer element, the preform with the closed neck mold part removed from the mold cavity and quickly transferred to the blow mold. Over the next full revolution of the spray rotor then the mold cavity is closed again and placed in the spray position. In the spray position, the closed and locked mold cavity on the rotating spray rotor can be temporarily stopped while the spray rotor continues to rotate.
Bei einer weiteren Verfahrensvariante wird der jeweilige Halsformteil durch eine Klammer eines kombinierten Transfer- und Entnahmerotors aus dem Formnest transferiert bzw. aus der Blasform entnommen. Es ist an dem kombinierten Rotor jeweils ein Klammerpaar vorgesehen, wobei das Klammerpaar in Rotordrehrichtung derart gesteuert wird, dass eine in Umlaufrichtung hintere Klammer die andere vordere Klammer des Paares beim Transferieren, und auch beim Entnehmen jeweils einmal überholt, und zwar zwischen den Positionen der Spritz- und Blasrotoren. Mit diesem Überhol-Schritt wird beim Transferieren die zunächst voreilende Klammer mit dem Halsformteil und der darin gehaltenen Preform von der leeren Klammer überholt, die den Halsformteil in das Formnest eingebracht hat, damit die leere Klammer dann voreilend den geschlossenen Halsformteil mit dem fertigen Kunststoffbehälter aus der Blasform entnimmt, ehe die dann die nacheilende Klammer mit der Preform die Preform mit dem Halsformteil einbringt. Ähnlich wird zwischen dem Blasrotor und dem Spritzrotor die zunächst voreilende Klammer mit dem Halsformteil und dem Kunststoffbehälter von der leeren Klammer überholt, die die Preform in die Blasform transferierte, damit die dann voreilende leere Klammer wiederum den Halsformteil mit der Preform aus dem Formnest entnimmt, ehe die Klammer mit dem dann desIn a further variant of the method, the respective neck-shaped part is transferred from the mold cavity by a clamp of a combined transfer and removal motor or removed from the blow mold. It is provided on the combined rotor in each case a pair of brackets, wherein the pair of brackets is controlled in the rotor rotation direction such that a rear bracket in the circumferential direction of the other front bracket Paares when transferring, and even when removing once each outdated, between the positions of the injection and blowing rotors. With this overtaking step, the first leading clamp with the neck molding and the preform held in it is transferred from the empty clamp, which has introduced the neck molding in the mold cavity during transfer, so that the empty clamp then leading the closed neck molding with the finished plastic container from the Tear blow mold before then introduces the trailing clamp with the preform preform with the neck molding. Similarly, between the blowing rotor and the injection rotor, the first leading clamp with the neck mold part and the plastic container is overtaken by the empty clamp, which transferred the preform into the blow mold, so that the leading empty clamp then removes the neck mold part with the preform from the mold cavity, before the bracket with the then the
Kunststoffbehälters entledigten Halsformteil diesen in das Formnest einbringt. Die Überholvorgänge sind einfach steuerbar, ermöglichen jedoch die Verwendung eines kombinierten Transfer- und Entnahmerotors anstelle zweier getrennter und getrennt angetriebener und gesteuerter Transfer- und Entnahmerotoren.Plastic containers discharged neck molding this brings in the mold cavity. The overtaking operations are easily controllable, but allow the use of a combined transfer and removal engine instead of two separate and separately driven and controlled transfer and removal engines.
Schließlich wird verfahrensgemäß die Spritzformeinheit- Drehung am sich weiterhin drehenden Spritzrotor zumindest in den Spritz- und den Transferpositionen jedes Formnests vorübergehend unterbrochen, damit der Spritzvorgang und der Transfervorgang sauber gesteuert ablaufen. Es ist aber auch denkbar, die Spritzformeinheit-Drehung nur vorübergehend zu verlangsamen, oder sogar kontinuierlich fortzusetzen. Dem Halsformteil wird zweckmäßig in der Blasform eine noch weitere Funktion zugewiesen, indem er zum Ansetzen der Blasdüse benutzt wird. Das bedeutet, dass die Blasdüse an dem Halsformteil abdichtet, wofür an der Blasdüse und/oder am Halsformteil entsprechende Dichtmaßnahmen vorgesehen sind, und für diese Zweck nicht die Preform benutzt und dabei ggfs. beschädigt wird. Dies bedeutet eine Erhöhung der Flexibilität bei der Blasformung.Finally, according to the method, the injection molding unit rotation on the still rotating injection rotor is temporarily interrupted at least in the injection and transfer positions of each mold cavity so that the injection process and the transfer process take place in a cleanly controlled manner. However, it is also conceivable to slow down the injection molding unit rotation only temporarily, or even to continue it continuously. The neck molding is expediently assigned an even more function in the blow mold by being used to attach the tuyere. This means that the blowing nozzle seals on the neck molding, for which corresponding sealing measures are provided on the blowing nozzle and / or on the neck molding, and for this purpose the preform is not used and, if necessary, damaged. This means an increase in flexibility in blow molding.
Anhand der Zeichnungen werden Ausführungsformen des Erfindungsgegenstandes und des Verfahrens erläutert. Es zeigen:With reference to the drawings embodiments of the subject invention and the method are explained. Show it:
Fig. 1 eine Schemadraufsicht auf Rotoren-Komponenten einer Spritzblasmaschine (erste Ausführungsform) ,1 is a schematic plan view of rotor components of a Spritzblasmaschine (first embodiment),
Fig. 2 eine schematische Draufsicht auf eineFig. 2 is a schematic plan view of a
Spritzformeinheit eines Spritzrotors der Spritzblasmaschine von Fig. 1 (und Fig. 6),Injection molding unit of a spray rotor of the injection blow molding machine of Fig. 1 (and Fig. 6),
Fig. 3 einen Achsschnitt mit einer Teildraufsicht einerFig. 3 is an axial section with a partial plan view of a
Spritzgießform der Spritzformeinheiten der Fig. 1,Injection mold of the injection molding units of Fig. 1,
Fig. 4 eine schematische Seitenansicht einesFig. 4 is a schematic side view of a
Verfahrensschrittes bei der Entnahme von Kunststoffbehältern aus dem Blasrotor von Fig. 1,Process step in the removal of plastic containers from the blowing rotor of Fig. 1,
Fig. 5 eine schematische Seitenansicht eines Details des Spritzrotors in Fig. 1 bzw. Fig. 6,5 is a schematic side view of a detail of the spray rotor in Fig. 1 and Fig. 6,
Fig. 6 eine Schemadraufsicht auf eine zweite Ausführungsform der Spritzblasmaschine, Fig. 7 eine schematische Seitenansicht, teilweise im6 is a schematic plan view of a second embodiment of the injection blow molding machine, Fig. 7 is a schematic side view, partially in
Schnitt, einer Blasform des Blasrotors in Fig. 1 bzw. Fig. 6, undSection, a blow mold of the blower rotor in Fig. 1 and Fig. 6, and
Fig. 8 einen Axialschnitt einer Spritzform mit einemFig. 8 is an axial section of an injection mold with a
Spritzzylinder und einer Plastifizierschnecke des Spritzrotors in Fig. 1 bzw. Fig. 6.Injection cylinder and a plasticizing screw of the spray rotor in Fig. 1 and Fig. 6th
In Fig. 1 werden von einer Spritzblasmaschine M zum Herstellen von Kunststoffbehältern F, insbesondere PET- Flaschen, aus Preforms R ohne detailliertes Eingehen auf Antriebe und Zusatzeinrichtungen ein Spritzrotor S, ein davon beabstandeter Blasrotor B und mit den Rotoren S, B zusammenarbeitende Transfer- und Entnahmerotoren E gezeigt. Die Rotoren S, B, T, E arbeiten im Wesentlichen in einer gemeinsamen Arbeitsebene, zu der die Achsen der Rotoren im Wesentlichen senkrecht sind. Am Spritzrotor S sind beispielsweise acht Spritzformeinheiten 1 in gleichmäßigen Umfangsabständen angeordnet. Der Blasrotor B weist ebenfalls acht Blasformen 11 auf. Jeder Transfer- und Entnahmerotor T, E weist vier Transfer- bzw. Entnahmeelemente 8, 9, 15, 16, 18 auf.In Fig. 1 of an injection molding machine M for producing plastic containers F, especially PET bottles, from preforms R without detailed attention to drives and ancillary equipment, a spray rotor S, a spaced therefrom Blasrotor B and with the rotors S, B cooperating transfer and Removal motors E shown. The rotors S, B, T, E operate substantially in a common working plane to which the axes of the rotors are substantially perpendicular. At the injection rotor S, for example, eight injection molding units 1 are arranged at uniform circumferential distances. The blowing rotor B also has eight blow molds 11. Each transfer and removal motor T, E has four transfer or removal elements 8, 9, 15, 16, 18.
Jede Spritzformeinheit 1 umfasst bei der gezeigten Ausführungsform in Fig. 1 drei sternförmig an einer Welle 6 am Spritzrotors S angebrachte Spritzformen Ia, Ib und Ic, deren jede ein Formnest 2 zum Herstellen einer Preform R definiert. Jeder Spritzformeinheit 1 ist eine Plastifizierschnecke P im Spritzrotor S zugeordnet. Die Plastifizierschnecken P rotieren mit dem Spritzrotor und sind liegend und im Wesentlichen radial angeordnet und werden von einem zentralen Materialverteiler 7 versorgt. Jede Spritzform Ia, Ib, Ic ist in einer zur Achse des Spritzrotors S parallelen Ebene geteilt, so dass zwei Formhälften 4, 5 entstehen, die relativ zueinander verschwenkbar sind, gegebenenfalls in einem Formträger. Ein wichtiger Teil des Formnests 2 ist ein geteilter Halsformteil 3, der ebenfalls geteilt ist.In the embodiment shown in FIG. 1, each injection molding unit 1 comprises three star-shaped injection molds Ia, Ib and Ic attached to a shaft 6 on the spray rotor S, each of which defines a mold cavity 2 for producing a preform R. Each injection molding unit 1 is assigned a plasticizing screw P in the injection rotor S. The plasticizing screws P rotate with the injection rotor and are lying and arranged substantially radially and are supplied by a central material distributor 7. Each injection mold Ia, Ib, Ic is in a direction to the axis of the spray rotor S Divided parallel plane, so that two mold halves 4, 5 arise, which are pivotable relative to each other, optionally in a mold carrier. An important part of the mold cavity 2 is a split neck molding 3, which is also divided.
Die Transferelemente 8, 9 am Transferrotor T sind zumindest in Richtung eines Doppelpfeils 10 ausfahrbare bzw. einfahrbare Klammern zum Ergreifen nur des jeweiligen Halsformteils 3. Die Klammern können federvorgespannt sein und sich bei Ansetzen am Halsformteil 3 selbständig öffnen oder schließen, oder sie werden gesteuert geöffnet und geschlossen.The transfer elements 8, 9 on the transfer rotor T are at least in the direction of a double arrow 10 extendable or retractable brackets for gripping only the respective neck molding 3. The brackets can be spring-biased and open when attaching to the neck molding 3 open or close, or they are opened controlled and closed.
Jede Blasform 11 am Blasrotor B ist ebenfalls geteilt und weist zwei Formhälften 12, 13 sowie eine nur gestrichelt angedeutete Bodenform 14 auf. Jede Blasform 11 arbeitet mit einer in Fig. 1 nicht angedeuteten Blasdüse zusammen.Each blow mold 11 on Blasrotor B is also divided and has two mold halves 12, 13 and only indicated by dashed lines bottom mold 14. Each blow mold 11 cooperates with a blowing nozzle not indicated in FIG.
Die Entnahmeelemente 15, 16 am Entnahmerotor E sind ebenfalls zumindest in Richtung eines Doppelpfeils 17 hin- und herfahrbare Klammern, ähnlich denen am Transferrotor T. Zusätzlich sind Dorne 18 vorgesehen, deren Zweck und Funktion später erläutert wird. Der Entnahmerotor E arbeitet mit einem Abführer 19 (z.B. Entnahmeband oder Lufttransporteur) für die fertigen Kunststoffbehälter F zusammen. Die Drehrichtungen der Rotoren sind durch Pfeile hervorgehoben.The removal elements 15, 16 on the removal motor E are also at least in the direction of a double arrow 17 reciprocable brackets, similar to those on the transfer rotor T. In addition, mandrels 18 are provided whose purpose and function will be explained later. The extraction motor E cooperates with a drain 19 (e.g., removal belt or air conveyor) for the finished plastic containers F. The directions of rotation of the rotors are highlighted by arrows.
Die drei Spritzformen Ia, Ib, Ic sind mit der Welle 6 in Fig. 1 und 2 jeweils um eine Dritteldrehung relativ zum Spritzrotor S drehbar, während sich der Spritzrotor über eine volle Umdrehung dreht. Auf diese Weise wird jede Spritzform Ia, Ib, Ic über drei volle Umdrehungen des Spritzrotors S zwischen einer Spritzposition I, einer Nachdruckposition II und einer Transferposition III weiter gedreht. Diese Drehung kann kontinuierlich erfolgen oder intermittierend.The three injection molds Ia, Ib, Ic are rotatable with the shaft 6 in Fig. 1 and 2 in each case by a third rotation relative to the injection rotor S, while the injection rotor rotates over a full revolution. In this way, each injection mold Ia, Ib, Ic over three full revolutions of the spray rotor S between a spray position I, a reprint position II and a transfer position III further rotated. This rotation can be continuous or intermittent.
Während sich die Rotoren kontinuierlich drehen und im Blasrotor B unter Nutzen der vollen Ausstoßkapazität die einzelnen Kunststoffbehälter F streckgeblasen und ausgeformt werden, wird im Spritzrotor S z.B. eine gegenüber der Anzahl der Blasformen 11 am Blasrotor B größere Anzahl Preforms R hergestellt. Jede Preform R verweilt z.B. länger als eine volle Umdrehung am Spritzrotor S, nämlich z.B. über drei volle Umdrehungen, so dass trotz der wie üblich kürzeren Zykluszeit für das Streckblasen des Kunststoffbehälters F gegenüber der Zykluszeit für das Spritzgießen der Preform die Ausstoßleistung des Blasrotors B nicht durch die längere Zykluszeit für das Spritzgießen der Preforms eingeschränkt wird.As the rotors rotate continuously and in the blowing rotor B, utilizing the full discharge capacity, the individual plastic containers F are stretch blown and formed, in the injection rotor S, e.g. one compared to the number of blow molds 11 on Blasrotor B larger number Preforms R produced. Each preform R lingers e.g. longer than one full turn on the spray rotor S, e.g. over three full revolutions, so that despite the shorter cycle time as usual for the stretch blow molding of the plastic container F with respect to the cycle time for the injection molding of the preform, the output of the blow rotor B is not limited by the longer cycle time for the injection molding of the preforms.
Fig. 2 verdeutlicht die Anordnung der drei Spritzgießformen Ia, Ib, Ic an der Welle 6. In Fig. 2 ist im übrigen angedeutet, dass jede in der Draufsicht annähernd quadratische Spritzform diametral in die Formhälften 4, 5 geteilt sein könnte. Die Welle 6 ist im Spritzrotor S verankert und wird durch eine Steuerung 21 schrittweise oder kontinuierlich im Verhältnis 1:3 zur Umdrehung des Spritzrotors S angetrieben. D.h., bei drei vollen Umdrehungen des Spritzrotors S führt die Spritzformeinheit 1 eine 360°Drehung über drei Drittel-Drehungen durch. Dabei wird jedes Formnest 2 an der Transferposition III geöffnet, so dass die Preform R mit dem geschlossenen Halsformteil 2 zur Entnahme aus dem Formnest 2 bereit ist. Zumindest eine der Formhälften 4, 5 kann fest an der Welle 6 angebracht sein, während die andere Formhälfte an der einen Formhälfte oder an einem nicht gezeigten Formträger schwenkgelagert sein kann. Die Drehsteuerung 21 der Welle 6 kann auch die Öffnungs- und Schließbewegungen der Spritzformen Ia, Ib und Ic steuern.Fig. 2 illustrates the arrangement of the three injection molds Ia, Ib, Ic on the shaft 6. In Fig. 2 is otherwise indicated that each in plan view approximately square injection mold could be divided diametrically into the mold halves 4, 5. The shaft 6 is anchored in the injection rotor S and is driven by a controller 21 stepwise or continuously in the ratio 1: 3 to the rotation of the spray rotor S. That is, at three full revolutions of the spray rotor S, the injection molding unit 1 performs a 360 ° rotation over three-thirds rotations. In this case, each mold cavity 2 is opened at the transfer position III, so that the preform R is ready with the closed neck mold part 2 for removal from the mold cavity 2. At least one of the mold halves 4, 5 may be fixedly attached to the shaft 6, while the other mold half on the one mold half or on can be pivotally mounted on a mold carrier, not shown. The rotation control 21 of the shaft 6 can also control the opening and closing movements of the injection molds Ia, Ib and Ic.
Fig. 3 zeigt einen Schnitt durch die Spritzform Ia senkrecht zur Formteilebene 24. Das Formnest 2 in den Formhälften 4, 5 ist mit der Form der Preform ausgebildet und besitzt unten eine Einspritzöffnung 25. In einem oberen Bereich des Formnestes 2 ist eine umlaufende konische Aufnahme 26 eingeformt, die zum Positionieren und Fixieren des Halsformteils 3 dient. Der Halsformteil 3 ist ebenfalls in der Formteilebene 24 zu öffnen und umfasst zwei Schalen 25, die ein Innengewinde 30 und z.B. eine umlaufende Ringnut 27 (für den Haltering des Behälterhalses) aufweisen. Am Außenumfang der Schalen sind übereinander ein oberen Führungskonus 28 zum Angreifen der Transfer- und Entnahmeelemente, und ein unterer Führungskonus 29 zum Einsetzen in die Nut 26 (und eine entsprechende Nut in der jeweiligen Blasform 11 bzw. in einem Blasformträger) angeformt .3 shows a section through the injection mold 1a perpendicular to the mold part plane 24. The mold cavity 2 in the mold halves 4, 5 is formed with the shape of the preform and has an injection opening 25 at the bottom. In an upper region of the mold cavity 2 is a circumferential conical receptacle 26 formed, which serves for positioning and fixing the neck molding 3. The neck molding 3 is also openable in the molding plane 24 and comprises two shells 25 having an internal thread 30 and e.g. a circumferential annular groove 27 (for the retaining ring of the container neck). On the outer periphery of the shells, an upper guide cone 28 for engaging the transfer and removal elements, and a lower guide cone 29 for insertion into the groove 26 (and a corresponding groove in the respective blow mold 11 or in a blow mold carrier) are formed on top of each other.
Der Halsformteil 3 dient einerseits zum Ausformen des Mündungsbereiches der Preform R, andererseits zum Ausformen des Kunststoffbehälters F, und zusätzlich zum Transferieren der Preform bzw. Entnehmen des Kunststoffbehälters. Eine weitere Funktion des Halsformteils 3 kann darin bestehen, dass er mit der Blasdüse der Blasform zusammenarbeitet, die direkt an den Halsformteil 3 angesetzt wird.The neck mold part 3 serves on the one hand for forming the mouth region of the preform R, on the other hand for shaping the plastic container F, and in addition to transferring the preform or removing the plastic container. Another function of the neck molding 3 may be that it cooperates with the tuyere of the blow mold, which is applied directly to the neck mold part 3.
Fig. 4 zeigt die Vorgangsweise beim Entnehmen der fertigen Kunststoffbehälter F aus dem Blasrotor R. Jeder Kunststoffbehälter F wird mit dem geschlossenen Halsformteil 3 aus der Blasform entnommen und entlang des Entnahmerotors E zum Abförderer 19 gebracht. Bei dieser Bewegung hält das Entnahmeelement 16 den geschlossenen Halsformteil 3, bis der Kunststoffbehälter F mit einem mitlaufenden Dorn 18 ausgerichtet ist, an dessen Schaft 32 unten ein expandierbarer Kopf 33 angeordnet ist. Der Kopf 33 wird durch eine Kurvensteuerung 34 in den Hals des Kunststoffbehälters F eingeführt und expandiert, bis der Kunststoffbehälter F am Dorn 18 hängt. Gleichzeitig wird über nicht näher hervorgehobene Kurvensteuerungen der Halsformteil 3, z.B. durch das Entnahmeelement 16, geöffnet, bis auch der Haltering 31 des Kunststoffbehälters F frei ist und der Kunststoffbehälter abgefördert werden kann. Der Halsformteil 3 wird dann in geöffnetem Zustand weiter bewegt oder wieder geschlossen und dann erneut in ein Formnest 2 einer Spritzgießform Ia, Ib, Ic eingebracht.Fig. 4 shows the procedure when removing the finished plastic container F from the Blasrotor R. Each plastic container F is removed with the closed neck molding 3 from the blow mold and along the removal motor e brought to the discharge conveyor 19. During this movement, the removal element 16 holds the closed neck molding 3 until the plastic container F is aligned with a follower mandrel 18, on whose shaft 32 at the bottom an expandable head 33 is arranged. The head 33 is inserted through a cam control 34 in the neck of the plastic container F and expanded until the plastic container F hangs on the mandrel 18. At the same time the neck mold part 3, eg, by the removal element 16, is opened by means of unspecified curve controls until the retaining ring 31 of the plastic container F is free and the plastic container can be carried away. The neck molding 3 is then moved further in the open state or closed again and then re-introduced into a mold cavity 2 of an injection mold Ia, Ib, Ic.
Fig. 5 verdeutlicht ein Detail des Spritzrotors S mit der Welle 6, die in einem Portal 38 drehbar gelagert ist und über ein Steuerungszahnrad 35 drehantreibbar ist. Die Welle 6 trägt Formträger 36 für die Spritzformen Ia, Ib, Ic der Spritzformeinheit 1. Von jeder Spritzform ist der Halsformteil 3 im Formnest 2 gezeigt, und dieFig. 5 illustrates a detail of the spray rotor S with the shaft 6, which is rotatably mounted in a portal 38 and is rotatably driven via a control gear 35. The shaft 6 carries mold carrier 36 for the injection molds Ia, Ib, Ic of the injection molding unit 1. From each injection mold, the neck mold part 3 is shown in the mold cavity 2, and the
Einspritzöffnung 25 des Formnestes, die bei der Spritzform Ia mit einem Einspritzelement 37 der Plastifizierschnecke P ausgerichtet ist. Ferner ist von oben durch den Halsformteil 3 ein Dorn 20 eingeschoben. Zur Herstellung der Preform R wird der plastifizierte Kunststoff in das Formnest 2 eingespritzt, entweder aus der Plastifizierschnecke oder durch Verwenden eines anhand der Fig. 8 erläuterten Spritzylinders 42. Die Drehung der Welle 6 kann dabei vorübergehend angehalten sein, während sich der Spritzrotor S jedoch weiter dreht. Der nicht gezeigte Spritzzylinder könnte sich dann zusammen mit der Spritzgießform Ia um die Achse der Welle 6 mitdrehen, bis die Spritzgießform Ia die Nachdruckposition II erreicht hat. Dann wird die Welle 6 weiter gedreht, bis die Spritzgießform Ia schließlich die Transferposition III in Fig. 2 erreicht hat und geöffnet wird.Injection opening 25 of the mold cavity, which is aligned with the injection mold Ia with an injection element 37 of the plasticizing screw P. Furthermore, a mandrel 20 is inserted from above through the neck molding part 3. To produce the preform R, the plasticized plastic is injected into the mold cavity 2, either from the plasticizing screw or by using an injection cylinder 42 explained with reference to FIG. 8. The rotation of the shaft 6 can be temporarily stopped while the injection rotor S continues to move rotates. The injection cylinder, not shown, could then together with the injection mold Ia about the axis of Rotate shaft 6 until the injection mold 1a has reached the reprint position II. Then, the shaft 6 is further rotated until the injection mold Ia has finally reached the transfer position III in Fig. 2 and is opened.
Fig. 6 verdeutlicht analog zu Fig. 1 eine Draufsicht auf eine zweite Ausführungsform der Spritzblasmaschine, die sich dadurch auszeichnet, dass die Transfer- und Entnahmerotoren T, E der Fig. 1 übereinanderliegend in einem Rotor T kombiniert sind, E, der mit insgesamt acht Paaren Transfer- und Entnahmeelementen 8, 9, 15, 16 und den Dornen 18 (nicht gezeigt) ausgestattet ist, wobei die Transfer- und Entnahmeelemente nicht nur aus- und einfahrbar sind, sondern auch schwenkbeweglich sein können. In dem kombinierten Transfer- und Entnahmerotor sind Kurvensteuerungen Kl, K2 vorgesehen, mit denen jeweils eine Überholfunktion durchführbar ist, wenn sich die Elemente vom Spritzrotor S zum Blasrotor B, und umgekehrt, bewegen.Fig. 6 illustrates analogous to Fig. 1 is a plan view of a second embodiment of the injection blow molding machine, which is characterized in that the transfer and removal motors T, E of Fig. 1 are superimposed in a rotor T combined, E, with a total of eight Pair of transfer and removal elements 8, 9, 15, 16 and the spikes 18 (not shown) is equipped, wherein the transfer and removal elements are not only extendable and retractable, but also can be pivotally. Curve controls K1, K2 are provided in the combined transfer and removal motor, with which an overrunning function can be performed in each case when the elements move from the injection rotor S to the blowing rotor B, and vice versa.
Die Transfer- und Entnahmeelemente 9, 16 sind z.B. je ein Paar Klammern. Bei der Überholfunktion beispielsweise während des Transfers vom Spritzrotor S zum Blasrotor B überholt aufgrund der Funktion der Kurvensteuerung Kl die zunächst in Umlaufrichtung nacheilende Klammer 16 die vorauseilende Klammer 9 einmal, so dass schließlich die Klammer 16 in Umlaufrichtung vor der Klammer 9 bei der geöffneten Blasform 11 ankommt und den fertigen Kunststoffbehälter F mit seinem Halsformteil 3 entnimmt, ehe die dann nacheilende Klammer 9 einen Halsformteil 3 und eine Preform R in die Blasform 11 transferiert. In ähnlicher Weise steuert die Kurvensteuerung K2 einmal eine Überholfunktion auf dem Entnahmeweg zwischen dem Blasrotor B und dem Spritzrotor S. Die zunächst in Umlaufrichtung nacheilende Klammer 9 überholt die den Halsformteil 3 mit dem Kunststoffbehälter F haltende andere Klammer 16 des Paares, so dass die leere Klammer 9 beim geöffneten Formnest 2 voreilend ankommt, um den Halsformteil 3 mit der Preform R zu entnehmen, ehe die dann des Kunststoffbehälters F entledigte Klammer 16 mit dem Halsformteil 3 beim Formnest 2 ankommt. Jeder Kunststoffbehälter F wird hierbei durch den nicht gezeigten Dorn 18 nach Öffnen des Halsformteils 3 entnommen und dem Abförderer 19 zugeführt. Der Halsformteil 3 wird geschlossen, z.B. durch die Klammer 16, ehe er in die in der Transferposition III befindliche, geöffnete Spritzform, Ia, Ib, Ie der Spritzformeinheit 1 eingebracht wird.The transfer and removal elements 9, 16 are each a pair of brackets, for example. In the overtaking function, for example, during the transfer from the injection rotor S to Blasrotor B overtravels due to the function of the cam control Kl the first trailing in the direction of rotation staple 16 the leading bracket 9 once, so that finally the bracket 16 in the direction of rotation in front of the bracket 9 at the open blow mold 11th arrives and the finished plastic container F with his neck molding 3 takes before the then trailing bracket 9 a neck mold part 3 and a preform R transferred to the blow mold 11. Similarly, the cam control K2 controls once a Überholfunktion on the removal path between the Blasrotor B and the injection rotor S. The first trailing in the direction of rotation staple 9 passes the neck mold part 3 with the plastic container F holding other clip 16 of the pair, so that the empty clip 9 arrives ahead of the open mold cavity 2 in order to remove the neck mold part 3 with the preform R before the clamp 16 then removed from the plastic container F arrives at the mold cavity 2 with the neck mold part 3. Each plastic container F is here removed by the mandrel 18, not shown, after opening the neck molding 3 and fed to the discharge conveyor 19. The neck mold part 3 is closed, for example by the clamp 16, before it is introduced into the open injection mold, Ia, Ib, Ie of the injection molding unit 1 located in the transfer position III.
Fig. 7 verdeutlicht schematisch eine Blasform 11 mit einem Blasformträger 39 und den Blasformhälften 12, 13 in geöffnetem Zustand. Auch die Bodenform 14 wird im FormträgerFig. 7 illustrates schematically a blow mold 11 with a blow mold carrier 39 and the blow mold halves 12, 13 in the open state. The bottom mold 14 is in the mold carrier
39 positioniert, wie auch der Halsformteil 3 mit dem Führungskonus 29. Die Blasdüse 40 wird direkt an den Halsformteil 3 angesetzt, sobald der Halsformteil 3 geschlossen und verriegelt ist. Hierzu können an der Blasdüse39 positioned, as well as the neck molding 3 with the guide cone 29. The nozzle 40 is attached directly to the neck mold part 3, as soon as the neck mold part 3 is closed and locked. This can be done at the tuyere
40 und/oder am Halsformteil 3 entsprechende, nicht näher hervorgehobene Anschluss- und Dichteinrichtungen vorgesehen sein.40 and / or on the neck molding 3 corresponding, unspecified highlighted connection and sealing means may be provided.
Fig. 8 verdeutlicht schließlich nochmals die geschlossene Spritzform Ia der Spritzformeinheit 1 im Spritzrotor S beim Zusammenarbeiten mit der Plastifizierschnecke P und dem Spritzgießzylinder 42, um das Formnest 2 durch die Einspritzöffnung 25 mit plastifiziertem Kunststoff zu füllen und die Preform R herzustellen. Die Formhälften (nur die Formhälfte 5 ist angedeutet) der Spritzform Ia sind in einem Formträger 41 enthalten, mit dem bei dieser Ausführungsform der Führungskonus 29 des Halsformteils 3 zusammenwirkt. Zum Festlegen des Führungskonus 29 ist im Formträger 41 eine entsprechende Aufnahmenut 26' geformt. Der obere Führungskonus 28 für die Transfer- und Entnahmeelemente liegt frei. Der Dorn 20 ist in das Formnest 2 eingeführt, bis ein Ringflansch 20a des Dorns 20 auf der Oberseite des Halsformteils 3 aufsitzt.Finally, FIG. 8 once again illustrates the closed injection mold 1a of the injection molding unit 1 in the injection rotor S during cooperation with the plasticizing screw P and the injection molding cylinder 42 in order to fill the mold cavity 2 with injection-molded plastic through the injection opening 25 and to produce the preform R. The mold halves (only the Mold half 5 is indicated) of the injection mold Ia are contained in a mold carrier 41, with which in this embodiment the guide cone 29 of the neck molding part 3 cooperates. For fixing the guide cone 29, a corresponding receiving groove 26 'is formed in the mold carrier 41. The upper guide cone 28 for the transfer and removal elements is exposed. The mandrel 20 is inserted into the mold cavity 2 until an annular flange 20 a of the mandrel 20 is seated on top of the neck mold part 3.
Der Einspritzzylinder 42 enthält einen beispielsweise hydraulisch betätigbaren Dosierkolben 45 in einem Zylinderrohr 43, das in den Formträger 41 eingeführt ist und an der Spritzgießform Ia unterseitig abdichtet. Der Dosierkolben 45 ist in eine untere Ladeposition zurückgezogen, ehe die Plastifizierschnecke P durch einen Einlass 46 plastifiziertes Kunststoffmaterial in eine Dosierkammer 44 einbringt. Danach wird der Kolben 45 nach oben verfahren, bis er den Einlass 46 verschließt und eine voreingestellte Dosis in das Formnest 2 presst. Dabei wird vorübergehend der Einlass 46 abgedichtet, bis der Kolben 45 zu einem späteren Zeitpunkt wieder nach unten verfahren wird. Der Spritzzylinder 42 kann bis in die Nachdruckposition II der Spritzform Ia angesetzt bleiben. Dann wird entweder der Formträger 41 etwas angehoben, oder wird der Spritzzylinder 42 etwas abgesenkt, ehe die Spritzgießform Ia um die Welle 6 weitergedreht wird.The injection cylinder 42 includes an example hydraulically actuated metering piston 45 in a cylinder tube 43 which is inserted into the mold carrier 41 and seals on the injection mold Ia on the underside. The metering piston 45 is retracted to a lower loading position before the plasticizing screw P introduces plasticized plastic material through an inlet 46 into a metering chamber 44. Thereafter, the piston 45 is moved upward until it closes the inlet 46 and presses a preset dose into the mold cavity 2. In this case, the inlet 46 is temporarily sealed until the piston 45 is moved back down at a later time. The injection cylinder 42 can remain attached to the reprint position II of the injection mold Ia. Then either the mold carrier 41 is raised slightly, or the injection cylinder 42 is lowered slightly before the injection mold Ia is further rotated about the shaft 6.
Durch den kontinuierlichen Verfahrensablauf ist die Zeitdauer jeweils für jede Preform gleich, bis diese nach ihrer Herstellung in die Blasform eingebracht wird. Die Preform hat eine ausreichend lange Verweildauer im Spritzrotor S, um optimal ausgeformt, nachgedrückt und entspannt zu werden, und um eine optimale Temperatur bzw. Temperaturverteilung in der Preform zu erzielen. Gegebenenfalls wird hierbei oder zu einer späteren Phase gekühlt oder thermisch konditioniert. Eine solche thermische Konditionierung der Preform könnte auch bei der Bewegung entlang des Transferrotors T in die Blasform durchgeführt werden. Die Preform R kommt zu keiner Zeit mit anderen Manipulierelementen in Kontakt, da der Halsformteil 3 nicht nur Formfunktionen beim Spritzgießen und Streckblasen zu erfüllen hat, sondern auch die Transfer- und Entnahmefunktionen, und sogar gegebenenfalls die Anschlussfunktion für die Blasdüse 40 und die Aufsetzfunktion für den Dorn 20. Bei jedem Blasvorgang wird wie üblich nach Beginn gereckt und vorgeblasen, und erst nachher fertig geblasen, während sich der Blasrotor dreht. Zum Öffnen und Schließen der Klammern können Kurvenführungen vorgesehen sein, oder andere Hilfsmittel. Da der Blasrotor und der Spritzrotor im Wesentlichen gleich schnell laufen können, ist auch die Bewegung der Transfer- und Entnahmerotoren gleichmäßig und ruhig. Es könnten zumindest theoretisch acht verschiedene Blasformen eingebaut werden, die unterschiedlich große Kunststoffbehälter herstellen lassen, da jede Blasform sozusagen aus einer eigenen Spritzformeinheit 1 versorgt wird, die die Preform entsprechend den Anforderungen in der Blasform herstellt.Due to the continuous process sequence, the time duration is the same for each preform until it is introduced into the blow mold after its production. The preform has a sufficiently long residence time in the spray rotor S, in order to be optimally formed, pressed and relaxed, and to achieve an optimum temperature or temperature distribution in the preform. Optionally, this or at a later stage is cooled or thermally conditioned. Such a thermal conditioning of the preform could also be carried out during the movement along the transfer rotor T into the blow mold. The preform R comes at no time with other manipulating elements in contact, since the neck molding 3 has to fulfill not only mold functions in injection molding and stretch blow, but also the transfer and removal functions, and even possibly the connection function for the nozzle 40 and the Aufsetzfunktion for the Mandrel 20. With each blow, as usual, it is stretched and preflashed after start, and blown out only after the blower rotates. For opening and closing the brackets curve guides may be provided, or other aids. Since the blowing rotor and the injection rotor can run essentially equally fast, the movement of the transfer and removal motors is smooth and even. At least theoretically, it would be possible to install eight different blow molds which can produce plastic containers of different sizes, since each blow mold is, so to speak, supplied from its own injection molding unit 1, which produces the preform in accordance with the requirements in the blow mold.
Eine Erhöhung der Variante ist zusätzlich möglich, wenn nicht nur acht verschiedene Blasformer Verwendung finden, sondern auch noch verschiedene Gewindeeinsätze (Halsformteile) zum Einsatz kommen. Insgesamt ist eine wesentlich flexiblere Produktion möglich, da auch eigene (eigenartige) Formen (z.B. eckige Behälter aus eckigen Preforms) hergestellt werden können. An increase of the variant is also possible if not only eight different blow molders are used, but also different threaded inserts (neck moldings) are used. Overall, a much more flexible production is possible, since own (odd) shapes (for example, square containers made of angular preforms) can be produced.

Claims

Patentansprüche claims
1. Spritzblasmaschine (M) für Kunststoffbehälter, insbesondere Flaschen (F); mit zumindest ere, jeweils mit plastifiziertem Kunststoff versorgbare Spritzformeinheiten (1) mit einzelnen, geteilten Fomnestern (2) für Preforms (R) aufweisenden Spritzrotor (S), einem mit gesteuerten Transferelementen (8, 9) bestücktenTransferrotor (T) zum Transferieren der einzelnen Preforms (R) an einen mehrere Blasformen (11) zum Streckblasen der Kunststoffbehälter (F) aufweisenden Blasrotor (B) , und einem mit gesteuerten Entnahmeelementen (15, 16) bestückten Entnahmerotor (E), wobei die Rotoren (S, T, E, B) im Wesentlichen in einer gemeinsamen Arbeitsebene angeordnet sind, dadurch gekennzeichnet, dass jedes Formnest (2) im Spritzrotor (S) zum Teil durch einen geteilten Halsformteil (3) begrenzt ist, der in jede Blasform (11) des Blasrotors (B) passt, dass mit dem jeweiligen Transferelement (8, 9) eine Preform (R) zusammen mit dem Halsformteil (3) im Wesentlichen parallel zur Arbeitsebene aus einem Formnest (2) entnehmbar und in eine Blasform (11) einsetzbar ist, und dass mit einem Entnahmeelement (15, 16) ein Behälter (F) mit dem Halsformteil (3) im Wesentlichen parallel zur Arbeitsebene aus der Blasform (11) entnehmbar und der des Behälters (F) entledigte Halsformteil (3) erneut in ein Formnest (2) einsetzbar ist.1. injection blow molding machine (M) for plastic containers, in particular bottles (F); with at least one injection molding units (1) which can be supplied in each case with plasticized plastic, with individual injection molds (S) having preforms (R), a transfer rotor (T) equipped with controlled transfer elements (8, 9) for transferring the individual preforms (R) to a blower (B) having a plurality of blow molds (11) for stretch blowing the plastic container (F), and a removal rotor (E) equipped with controlled removal elements (15, 16), the rotors (S, T, E, B ) are arranged substantially in a common working plane, characterized in that each mold cavity (2) in the injection rotor (S) is bounded in part by a split neck mold part (3) which fits into each blow mold (11) of the blower rotor (B), that with the respective transfer element (8, 9) a preform (R) together with the neck mold part (3) substantially parallel to the working plane of a mold cavity (2) can be removed and inserted into a blow mold (11), and that mi t a take-off element (15, 16) a container (F) with the neck mold part (3) substantially parallel to the working plane of the blow mold (11) removable and the container (F) discarded neck mold part (3) again in a mold cavity (2) can be used.
2. Spritzblasmaschine nach Anspruch 1, dadurch gekennzeichnet, dass ein einziger, wie der Blasrotor (B) kontinuierlich drehangetriebener Spritzrotor (S) mit mehr Formnestern (2) als Blasformen (11) am Blasrotor (B) vorgesehen ist.2. Spritzblasmaschine according to claim 1, characterized in that a single, such as the blowing rotor (B) continuously rotationally driven injection rotor (S) with more mold cavities (2) than blow molds (11) on Blasrotor (B) is provided.
3. Spritzblasmaschine nach Anspruch 2, dadurch gekennzeichnet, dass die Anzahl der jeweils mehr als ein Formnest (2) aufweisenden Spritzformeinheiten (1) am Spritzrotor (S) der Anzahl der Blasformen (11) am Blasrotor (B) entspricht, und dass für jede Spritzformeinheit (1) eine Steuerung vorgesehen ist, mit der jeweils nur ein Formnest (2) relativ zum Spritzrotor (S) zumindest in eine geöffnete Transferposition (III) bewegbar ist.3. Spritzblasmaschine according to claim 2, characterized in that the number of each more than one mold cavity (2) having injection molding units (1) on the injection rotor (S) corresponds to the number of blow molds (11) on Blasrotor (B), and that for each Injection molding unit (1) is provided a control, with the only one mold cavity (2) relative to the injection rotor (S) at least in an open transfer position (III) is movable.
4. Spritzblasmaschine nach Anspruch 3, dadurch gekennzeichnet, dass jede Spritzformeinheit (1) drei geteilte Spritzformen (Ia, Ib, Ic) umfasst, die sternförmig an einer relativ zum Spritzrotor (S) intermittierend drehbaren, zur Achse des Spritzrotors (S) im Wesentlichen parallelen Welle (21) angeordnet sind, und dass die Welle (21) bei einer vollen Umdrehung des Spritzrotors (S) zwischen vorbestimmten Positionen (I, II, III) nur über eine Teilumdrehung drehbar ist, vorzugsweise über eine Dritteldrehung, wobei eine Position (I) eine Spritzposition, eine weitere Position (II) eine Nachdruckposition, und eine noch weitere Position (III) die Transferposition ist.4. injection blow molding machine according to claim 3, characterized in that each injection molding unit (1) comprises three divided injection molds (Ia, Ib, Ic), the star shape on a relative to the injection rotor (S) intermittently rotatable to the axis of the spray rotor (S) substantially parallel shaft (21) are arranged, and that the shaft (21) in a full rotation of the spray rotor (S) between predetermined positions (I, II, III) is rotatable only over a partial revolution, preferably over a third turn, wherein a position ( I) an injection position, another position (II) a reprint position, and yet another position (III) is the transfer position.
5. Spritzblasmaschine nach Anspruch 1, dadurch gekennzeichnet, dass im Spritzrotor (S) jeder Spritzformeinheit (1) eine mitlaufende5. injection blow molding machine according to claim 1, characterized in that in the spray rotor (S) each injection molding unit (1) has a follower
Plastifizierschnecke (P), und, vorzugweise, zumindest ein von der Plastifizierschnecke (P) versorgbarer Spritzzylinder (42), zugeordnet ist. Plasticizing screw (P), and, preferably, at least one of the plasticizing screw (P) can be supplied with injection cylinder (42) is associated.
6. Spritzblasmaschine nach Anspruch 5, dadurch gekennzeichnet, dass die Plastifizierschnecken (P) im Wesentlichen parallel zur Arbeitsebene liegen und radial zur Achse des Spritzrotors (S) angeordnet und an einen allen Plastifizierschnecken gemeinsamen Materialverteiler (7) angeschlossen sind.6. Spritzblasmaschine according to claim 5, characterized in that the plasticizing screws (P) are substantially parallel to the working plane and arranged radially to the axis of the spray rotor (S) and connected to a common plasticizing screw material distributor (7).
7. Spritzblasmaschine nach Anspruch 3, dadurch gekennzeichnet, dass jedes Formnest (2) von einer Spritzform (Ia) mit zwei Formhälften (4, 5), dem geteilten Halsformteil (3) und einem Dorn (20) gebildet wird, dass eine Formhälfte (4) und, vorzugsweise, der Dorn (20) relativ zu der Welle (21) fixiert sind, und dass die andere Formhälfte (5) direkt an der einen Formhälfte oder in einer Formträgerhälfte (41) schwenkbar ist.7. injection blow molding machine according to claim 3, characterized in that each mold cavity (2) by an injection mold (Ia) with two mold halves (4, 5), the split neck molding (3) and a mandrel (20) is formed, that a mold half ( 4) and, preferably, the mandrel (20) are fixed relative to the shaft (21), and that the other mold half (5) is pivotable directly on the one mold half or in a mold carrier half (41).
8. Spritzblasmaschine nach Anspruch 2, dadurch gekennzeichnet, dass der geteilte Halsformteil (3) ein Innengewinde (24) und, vorzugsweise, eine Ringnut (27) zum Formen eines Behälterhals-Halterings (31) aufweist.8. injection blow molding machine according to claim 2, characterized in that the divided neck molding (3) has an internal thread (24) and, preferably, an annular groove (27) for molding a container neck retaining ring (31).
9. Spritzblasmaschine nach Anspruch 2, dadurch gekennzeichnet, dass der Halsformteil (3) außenseitig ϋbereinanderliegend zwei Führungskonen (28, 29) trägt, vorzugsweise einen oberen Führungskonus (28) für die Transfer- und Entnahmeelemente (8, 9; 15, 16), und einen unteren Führungskonus (29) für einen eine zum unteren Führungskonus passende konische Führungsnut (26, 26') aufweisenden Spritzformträger (41) bzw. Blasformträger (39) . 9. Spritzblasmaschine according to claim 2, characterized in that the neck molding (3) on the outside ϋbächliegend two guide cones (28, 29) carries, preferably an upper guide cone (28) for the transfer and removal elements (8, 9, 15, 16), and a lower guide cone (29) for an injection mold carrier (41) or blow mold carrier (39) having a conical guide groove (26, 26 ') matching the lower guide cone.
10. Spritzblasmaschine nach Anspruch 1, dadurch gekennzeichnet, dass der Transferrotor (T) und der Entnahmerotor (E) übereinanderliegend und koaxial kombiniert sind, und dass für die Transfer- und die Entnahmeelemente (8, 9, 15, 16), die, vorzugsweise, aus- und einfahrbare und schwenkbare Klammerpaare sind, Kurvensteuerungen (Kl, K2) mit integrierter, wechselweiser Überholfunktion der Elemente in ümlaufrichtung vorgesehen sind.10. Spritzblasmaschine according to claim 1, characterized in that the transfer rotor (T) and the removal motor (E) are superimposed and coaxially combined, and that for the transfer and the removal elements (8, 9, 15, 16), preferably , extendable and retractable and pivotable pairs of brackets, curve controls (Kl, K2) with integrated, alternate overhauling function of the elements are provided in the running direction.
11. Spritzblasmaschine nach Anspruch 2, dadurch gekennzeichnet, dass am Blasrotor (B) acht Blasformen11. injection blow molding machine according to claim 2, characterized in that the blower rotor (B) eight blow molding
(11), am Spritzrotor (S) acht Spritzformeinheiten (1) mit jeweils drei Spritzformen (Ia, Ib, Ic), am Transferrotor (T) vier Transferelemente, und am Entnahmerotor (E) vier Entnahmeelemente vorgesehen sind.(11), on the spray rotor (S) eight injection molding units (1) with three injection molds (Ia, Ib, Ic), on the transfer rotor (T) four transfer elements, and on the removal motor (E) four removal elements are provided.
12. Spritzblasmaschine nach Anspruch 2, dadurch gekennzeichnet, dass zum Öffnen bzw. Schließen jedes in geschlossenem Zustand mit der Preform (R) bzw. dem Behälter (F) entnommenen Halsformteils (3) Steuereinrichtungen, vorzugsweise Kurvensteuerungen, am Transfer- bzw. Entnahmerotor (T, E), vorgesehen sind.12. Spritzblasmaschine according to claim 2, characterized in that for opening or closing each in the closed state with the preform (R) or the container (F) extracted neck molding (3) control devices, preferably cam controls, on the transfer or removal motor ( T, E) are provided.
13. Spritzblasmaschine nach Anspruch 12, dadurch gekennzeichnet, dass zum vorübergehenden Sichern und zum Abführen jedes Behälters (F) bei jedem Entnahmeelement13. injection blow molding machine according to claim 12, characterized in that for temporarily securing and discharging each container (F) at each removal element
(15, 16) ein mit dem Öffnen des Halsformteils (3) expandierbarer, gesteuerter Dorn (18, 32, 33) vorgesehen ist .(15, 16) is provided with the opening of the neck molding (3) expandable, controlled mandrel (18, 32, 33) is provided.
14. Verfahren zum Streckblasen von Kunststoffbehältern, insbesondere Flaschen (F), aus Preforms (R) in einer Streckblasmaschine (M) , bei dem in einem Spritzrotor (S) durch Spritzgießen in Formnestern (2) aufeinanderfolgend einzelne Preforms (R) gebildet und zu einem mehrere Blasformen (11) aufweisenden Blasrotor (B) transferiert werden, dadurch gekennzeichnet, dass jede Preform (R) in einem geteilten Halsformteil (3) des Formnests (2) hergestellt, im Halsformteil (3) transferiert, und in der Blasform (11) im Halsformteil (3) zum Behälter (F) streckgeblasen wird, wobei der Halsformteil (3) wechselweise in ein Formnest (2) bzw. in eine Blasform (11) eingesetzt wird.14. A process for stretch blow molding of plastic containers, in particular bottles (F), from preforms (R) in one Stretch blow molding machine (M), in which individual preforms (R) are successively formed by injection molding in mold cavities (2) in a spray rotor (S) and transferred to a blower rotor (B) having a plurality of blow molds (11), characterized in that each preform ( R) in a split neck mold part (3) of the mold cavity (2), transferred in the neck mold part (3), and in the blow mold (11) in the neck mold part (3) to the container (F) is stretch blown, wherein the neck mold part (3) alternately in a mold cavity (2) or in a blow mold (11) is used.
15. Verfahren nach Anspruch 14, dadurch gekennzeichnet, dass im Spritzrotor (S) eine größere Anzahl einzelner Preforms (R) als die Anzahl der Blasformen (11) am Blasrotor (B) hergestellt wird, und dass jede Preform (R) vor dem Transfer zum Blasrotor (B) über mehr als eine volle Umdrehung zumindest des Spritzrotors (S) am Spritzrotor verweilt.15. The method according to claim 14, characterized in that in the injection rotor (S) a larger number of individual preforms (R) than the number of blow molds (11) on Blasrotor (B) is prepared, and that each preform (R) before the transfer to the blowing rotor (B) for more than a full rotation of at least the spray rotor (S) dwells on the spray rotor.
16. Verfahren nach Anspruch 15, dadurch gekennzeichnet, dass jede jeweils drei Formnester (2) aufweisende Spritzformeinheit (1) während einer vollen Umdrehung des Spritzrotors (S) aus einer Spritzposition (I) zunächst über eine Dritteldrehung in eine Nachdruckposition (II), während der nächsten vollen Umdrehung des Spritzrotors (S) über eine weitere Dritteldrehung in eine Transferposition (III) und während der nächsten vollen Umdrehung des Spritzrotors (S) über eine weitere Dritteldrehung wieder in die Spritzposition (I) gedreht wird. 16. The method according to claim 15, characterized in that each each three mold cavities (2) having injection molding unit (1) during a full rotation of the spray rotor (S) from an injection position (I) first over a third turn in a Nachdruckposition (II), while the next full revolution of the spray rotor (S) over a further one-third turn to a transfer position (III) and during the next full revolution of the spray rotor (S) over a further one-third turn back into the injection position (I) is rotated.
17. Verfahren nach Anspruch 14, dadurch gekennzeichnet, dass jede Preform (R) bzw. jeder Behälter (F) mit dem Halsformteil (3) durch eine Klammer eines kombinierten Transfer- und Entnahmerotors (T, E) mit gesteuerten Halsformteil-Klammer-Paaren (8, 9; 15, 16) transferiert bzw. entnommen wird, und dass die Klammerpaare in Rotordrehrichtung so gesteuert werden, dass eine in Umlaufrichtung hintere Klammer die andere vordere Klammer des Paares beim Transferieren und beim Entnehmen zwischen den Spritz- und Blasrotoren (S, B) jeweils einmal überholt.17. The method according to claim 14, characterized in that each preform (R) or each container (F) with the neck mold part (3) by a clamp of a combined transfer and removal motor (T, E) with controlled neck mold-clamp pairs (8, 9; 15, 16) is transferred, and that the pair of staples are controlled in the rotor rotation direction so that a rear-rear staple the other front bracket of the pair during transfer and removal between the injection and Blasrotoren (p , B) once each overhauled.
18. Verfahren nach Anspruch 16, dadurch gekennzeichnet, dass die Spritzformeinheit-Drehung zumindest in den Spritz- und Transferpositionen (I, II, III) vorübergehend unterbrochen wird.18. The method according to claim 16, characterized in that the injection molding unit rotation is temporarily interrupted at least in the injection and transfer positions (I, II, III).
19. Verfahren nach Anspruch 14, dadurch gekennzeichnet, dass in der Blasform (11) eine Blasdüse (40) direkt an den in der Blasform (11) oder einem Blasformträger (39) fixierten Halsformteil (3) angesetzt ist. 19. The method according to claim 14, characterized in that in the blow mold (11) a blowing nozzle (40) directly to the in the blow mold (11) or a blow mold carrier (39) fixed neck mold part (3) is attached.
EP07786637A 2006-08-11 2007-08-09 Injection blow moulding machine and process for the stretch blow moulding of plastics containers Not-in-force EP2049321B1 (en)

Applications Claiming Priority (2)

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DE102006037683 2006-08-11
PCT/EP2007/007048 WO2008017481A1 (en) 2006-08-11 2007-08-09 Injection blow moulding machine and process for the stretch blow moulding of plastics containers

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EP2049321B1 EP2049321B1 (en) 2011-03-16

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EP (1) EP2049321B1 (en)
CN (1) CN101516605B (en)
AT (1) ATE501831T1 (en)
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EP2049321B1 (en) 2011-03-16
CN101516605B (en) 2012-07-18
DE502007006735D1 (en) 2011-04-28
CN101516605A (en) 2009-08-26
ATE501831T1 (en) 2011-04-15
US8268229B2 (en) 2012-09-18
US20100187730A1 (en) 2010-07-29
WO2008017485A1 (en) 2008-02-14
WO2008017481A1 (en) 2008-02-14

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