CN105690668B - Direct current generator magnetic shoe Shockproof rotor mould - Google Patents

Direct current generator magnetic shoe Shockproof rotor mould Download PDF

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Publication number
CN105690668B
CN105690668B CN201610196284.5A CN201610196284A CN105690668B CN 105690668 B CN105690668 B CN 105690668B CN 201610196284 A CN201610196284 A CN 201610196284A CN 105690668 B CN105690668 B CN 105690668B
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CN
China
Prior art keywords
mould
rotor
iron core
top base
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201610196284.5A
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Chinese (zh)
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CN105690668A (en
Inventor
胡必武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG BEIENTE MAGNETIC PLASTIC TECHNOLOGY Co Ltd
Original Assignee
ZHANGJIAGANG BEIENTE MAGNETIC PLASTIC TECHNOLOGY Co Ltd
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Application filed by ZHANGJIAGANG BEIENTE MAGNETIC PLASTIC TECHNOLOGY Co Ltd filed Critical ZHANGJIAGANG BEIENTE MAGNETIC PLASTIC TECHNOLOGY Co Ltd
Priority to CN201610196284.5A priority Critical patent/CN105690668B/en
Publication of CN105690668A publication Critical patent/CN105690668A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

The invention discloses a kind of speed of production is fast, the direct current generator magnetic shoe Shockproof rotor mould of efficiency high, including mould on mould and second on lower mould and matched first, lower mould includes bottom base and lower mold core, bottom base upper surface is provided with the profile groove suitable with rotor, lower mold core is provided centrally with fix bar, the shaft shoulder is provided with fix bar, mould includes the first top base on first, the first flow communicated with groove is provided with first top base, it is raised that first top base is provided with first, first projection is bonded with the upper surface of outer iron core respectively, mould includes the second top base on second, it is raised to be provided with second for base on second, second flow channel is provided with second top base.It is an advantage of the invention that:Interior iron core, outer iron core and magnetic shoe disposably can be put into lower mould, switched using lower mould on first on mould and second between mould to realize the injection of the injection of engineering plastics and rubber, formed product is completed on a double coloured plastic injection machine, shaping efficiency is high, speed is fast, high yield rate.

Description

Direct current generator magnetic shoe Shockproof rotor mould
Technical field
The present invention relates to a kind of direct current generator magnetic shoe Shockproof rotor mould.
Background technology
Direct current generator magnetic shoe Shockproof rotor is completed by 22 molds of people, 2 injection machines, and first man is by magnetic shoe It is put into outer iron core in the first mold, is molded by PBT and magnetic shoe and outer iron core connect together, second people will be complete for the first time Into PBT rotors semi-finished product and interior iron core be put into the second mold, PBT rotors and axle sleeve are connected together by rubber, it is complete Into the packaging of Shockproof rotor, this method efficiency is low, troublesome in poeration, and cost is high.
The content of the invention
The technical problems to be solved by the invention are:There is provided that a kind of speed of production is fast, the direct current generator magnetic shoe of efficiency high is prevented Shake rotor mould.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of direct current generator magnetic shoe Shockproof rotor is used Mould on mould and second on mould, including lower mould and matched first, lower mould includes bottom base and be arranged in bottom base can The lower mold core moved up and down, bottom base upper surface are provided with the profile groove suitable with rotor, and the upper end of lower mold core is from groove It is bottom up to stretch out and support the outer iron core in rotor, fix bar, the upper end of fix bar are provided with the central axis of lower mold core Stretched out from the upper end of lower mold core, fix bar is suitable with interior iron core internal diameter in rotor from the diameter of lower mold core external part, and fix bar is stretched The position for going out lower mold core is provided with the shaft shoulder for supporting interior iron core in rotor, and mould includes the first top base on first, on first The first flow communicated with groove is provided with pedestal, the upper bottom surface that the first top base is provided with respective grooves is respectively arranged with one The first projection is enclosed, the outlet of first flow is bonded with the upper surface of outer iron core respectively positioned at the first raised outside, the first projection, the Mould includes the second top base on two, and the bottom surface of the second top base respective grooves is provided with second projection of circle, the second top base Second flow channel is inside provided with, the second raised lower surface contacts with the upper surface of interior iron core in rotor, the second convex inner walls, and second Branch chamber, the outlet of second flow channel and branch chamber are formed between top base lower surface, fix bar upper surface and interior iron core upper surface Communicate, the groove position being provided with the second projection outside connection branch chamber and the second projection.
Fixed seat is provided with below the bottom base, cavity is provided with fixed seat, is provided with what is moved up and down in cavity Guide pad, guide pad are connected with the lower end of fix bar, are connected between the bottom of guide pad and fixed seat by spring.
Be provided with some guide rods moved up and down in the bottom base, the lower surface of the first top base be provided with it is some with The corresponding counterbore of guide rod, the upper end of guide rod are stretched into counterbore, and lower end is fixed with guide pad, guide rod upper surface and lower base The distance between seat upper surface is equal to the distance between outer iron core lower surface and channel bottom.
The diameter of described first raised external diameter and lower mold core is respectively smaller than the maximum outside diameter of outer iron core.
The lower modulus amount is 3, and three lower moulds switch on first on mould and second between mould.
The beneficial effects of the invention are as follows:Interior iron core, outer iron core and magnetic shoe disposably can be put into lower mould, be existed using lower mould Switch on first on mould and second between mould to realize the injection of the injection of engineering plastics and rubber, on a double coloured plastic injection machine Formed product is completed, shaping efficiency is high, and speed is fast, high yield rate.
Brief description of the drawings
Fig. 1 is the graph of a relation of mould on lower mould and first in direct current generator magnetic shoe Shockproof rotor mould of the present invention;
Fig. 2 is the graph of a relation of mould on lower mould and second in direct current generator magnetic shoe Shockproof rotor mould of the present invention;
Fig. 3 is enlarged drawing at B in Fig. 2;
Fig. 4 is the top view of direct current generator magnetic shoe Shockproof rotor;
Fig. 5 is A-A sectional views in Fig. 4.
In figure:1st, lower mould, mould on 2, first, mould on 3, second, 4, bottom base, 5, lower mold core, 6, groove, 7, outer iron core, 8th, fix bar, 9, interior iron core, 10, the shaft shoulder, the 11, first top base, 12, first flow, 13, first is raised, base on 14, second Seat, 15, second is raised, 16, second flow channel, 17, branch chamber, 18, fixed seat, 19, cavity, 20, guide pad, 21, spring, 22, Counterbore, 23, magnetic shoe, 24, guide rod, 25, through hole, 26, PBT, 27, rubber.
Embodiment
Below in conjunction with the accompanying drawings, specific embodiments of the present invention are described in detail.
As depicted in figs. 1 and 2, direct current generator magnetic shoe Shockproof rotor mould of the present invention, including lower mould 1 and therewith Mould 3 on mould 2 and second on first coordinated, lower mould include bottom base 4 and are arranged on lower mold core moving up and down in bottom base 4 5, the upper surface of bottom base 4 is provided with the profile groove 6 suitable with rotor, the bottom up stretching of the upper end of lower mold core 5 from groove 6 And the outer iron core 7 in rotor is supported, it is fixed with fix bar 8 at the central axis of lower mold core 5, the upper end of fix bar 8 is from lower mold core 5 Upper end stretch out, fix bar 8 is suitable with the interior internal diameter of iron core 9 in rotor from the diameter of the external part of lower mold core 5, fix bar 8 stretch out under The position of core rod 5 is provided with the shaft shoulder 10 for supporting interior iron core 9 in rotor, and mould 2 includes the first top base 11 on first, and first The first flow 12 communicated with groove 6 is provided with top base 11, the first top base 11 is provided with the upper bottom surface point of respective grooves 6 Be not provided with first projection of circle 13, the outlet of first flow 12 positioned at the outside of the first projection 13, the first projection 13 respectively with outside The upper surface of iron core 7 is bonded, and mould 3 includes the second top base 14 on second, and the bottom surface of the respective grooves 6 of the second top base 14 is set Have second projection of circle 15, be provided with second flow channel 16 in the second top base 14, in the lower surface of the second projection 15 and rotor in The upper surface of iron core 9 contacts, the second raised 15 inwalls, on the lower surface of the second top base 14, the upper surface of fix bar 8 and interior iron core 9 The Fig. 3 of branch chamber 17 1 is formed between surface, the outlet of second flow channel 16 communicates with branch chamber 17, the company of being provided with the second projection 15 The through hole 25 at the position of groove 6 outside the logical projection 15 of branch chamber 17 and second.
The lower section of bottom base 4 is provided with fixed seat 18, and cavity 19 is provided with fixed seat 18, is provided with cavity 19 The guide pad 20 of lower movement, guide pad 20 are connected with the lower end of fix bar 8, pass through between the bottom of guide pad 20 and fixed seat 18 Spring 21 is connected.Said structure can guarantee that fix bar 8 moves up and down automatically.
Some guide rods 24 moved up and down are provided with the bottom base 4, the lower surface of the first top base 11 is provided with Some counterbores 22 corresponding with guide rod 24, the upper end of guide rod 21 are stretched into counterbore 22, the lower end of guide rod 24 and guide pad 20 fix, the distance between the upper surface of guide rod 24 and the upper surface of bottom base 4 be equal to the lower surface of outer iron core 7 and the bottom of groove 6 it Between distance.The structure using the lower surface of mould 3 on second pushes guide rod 24 and so that fix bar 8 moves down, and can so keep away Exempt from the second projection 15 and suppress interior iron core 9 to cause to damage move down fix bar 8, so as to influence rotor quality.
The external diameter of first projection 13 and the diameter of lower mold core 5 are respectively smaller than the maximum outside diameter of outer iron core 7, so outer iron Core 7 just leaves the position that both ends of the surface contact with PBT, so can guarantee that magnetic shoe 23 and outer iron core 7 are smoothly fixed together.
When actual production, the lower quantity of mould 1 is formed a circle for 3 and mutual alignment can switch, on first Mould 3 is separately fixed at the top of mould 1 under two of which on mould 2 and second, thus forms three stations, prepackage station, first Station and second station, can continuously it work.It is exactly single one lower mould 1 to pre-install station, for operating personnel into groove 6 Be put into magnetic shoe 23, outer iron core 7 and interior iron core 9, the first station is made up of mould 2 on first and lower mould 1 below, second station by Mould and lower mould 1 below form on second.First station is used to be molded engineering plastics, such as PBT (poly terephthalic acid fourths two Alcohol ester), second station is used for injection molded elastomer.
As shown in Figure 4 and Figure 5, direct current generator magnetic shoe Shockproof rotor.The lower course of work of the invention is described in detail below, it is first Magnetic shoe 23, outer iron core 7 and interior iron core 9 are well placed by first operating personnel as requested, then operate machine and lower mould 1 is moved into first Station, i.e., the lower section of mould 2 on first, then mould 2 moves down lower surface and the upper end of die shoe 4 until the first top base 11 on first Face is bonded a Fig. 1, and now, guide rod 24 is inserted in counterbore 22, and lower mold core 5 is in summit position under the indirectly-acting of spring 21 Put, the upper surface of lower mold core 5 supports outer iron core 7, and groove is divided into PBT to note by the first projection 13, outer iron core 7 and lower mold core 5 Region and rubber injection mold region are moulded, first flow 12 communicates with PBT injections region, as long as PBT material are passed through into the note of first flow 12 Enter in PBT injections region, just magnetic shoe 23 and outer iron core 7 are fixed together after waiting PBT material coolings.After the completion of injection, on Mould 2 on first is moved, lower mould 1 is moved into second station, i.e., lower section-Fig. 2 of mould 3 on second, mould 3 on second are moved down, in the mistake moved down Cheng Dangzhong, the lower surface of the second top base 14 can first touch the top of guide rod 24 and be directed to bar 24 and push, guide rod 24 Guide pad 20 is driven to move down, and guide pad 20 drives fix bar 8 and lower mold core 5 to move down together, until the second top base 14 Lower surface is bonded with the upper surface of die shoe 4, and now, the upper surface of lower mold core 5 departs from the upper surface of outer iron core 7, interior iron core 9 The position of technological requirement is moved in the presence of fix bar 8, rubber is then injected into groove 6 by second flow channel 16, Rubber is by branch chamber 17 and through hole 25 full of the internal pore of groove 6 and final molding.Move up on second after mould 3, guide pad 20 exists Resetted in the presence of spring 21, i.e., fix bar 8 and lower mold core 5 move up and the rotor of shaping ejected, and facilitate operating personnel Take out rotor.It is an advantage of the invention that:Operating efficiency is high, once puts, effectively prevents the secondary error put and brought, from And the qualification rate of finished product is improved, and the shaping of product can be completed on a double coloured plastic injection machine.

Claims (5)

1. direct current generator magnetic shoe Shockproof rotor mould, it is characterised in that:Including mould on lower mould and matched first and Mould on two, lower mould include bottom base and are arranged on lower mold core moving up and down in bottom base, and bottom base upper surface is provided with outer The shape groove suitable with rotor, the upper end of lower mold core is from the bottom up stretching of groove and supports the outer iron core in rotor, lower mould Fix bar is provided with the central axis of core, the upper end of fix bar is stretched out from the upper end of lower mold core, and fix bar is stretched out from lower mold core The diameter at end is suitable with interior iron core internal diameter in rotor, and the position that fix bar stretches out lower mold core is provided with for supporting interior iron in rotor The shaft shoulder of core, mould includes the first top base on first, is provided with the first flow communicated with groove on the first top base, on first The upper bottom surface that pedestal is provided with respective grooves is respectively arranged with first projection of circle, and the outlet of first flow is raised outer positioned at first Side, the first projection are bonded with the upper surface of outer iron core respectively, and mould includes the second top base, the second top base respective grooves on second Bottom surface to be provided with a circle second raised, second flow channel, the second raised lower surface and rotor are provided with the second top base In interior iron core upper surface contact, the second convex inner walls, the second top base lower surface, fix bar upper surface and interior iron core upper surface Between form branch chamber, the outlet of second flow channel is communicated with branch chamber, and connection branch chamber and second convex is provided with the second projection Play outer groove position.
2. direct current generator magnetic shoe Shockproof rotor mould according to claim 1, it is characterised in that:Below the bottom base Fixed seat is provided with, cavity is provided with fixed seat, is provided with the guide pad moved up and down in cavity, guide pad and fix bar Lower end is connected, and is connected between the bottom of guide pad and fixed seat by spring.
3. direct current generator magnetic shoe Shockproof rotor mould according to claim 2, it is characterised in that:Set in the bottom base Some guide rods moved up and down are equipped with, the lower surface of the first top base is provided with some counterbores corresponding with guide rod, led Stretched into the upper end of bar in counterbore, lower end is fixed with guide pad, the distance between guide rod upper surface and bottom base upper surface etc. In the distance between outer iron core lower surface and channel bottom.
4. direct current generator magnetic shoe Shockproof rotor mould according to claim 1, it is characterised in that:First projection External diameter and the diameter of lower mold core are respectively smaller than the maximum outside diameter of outer iron core.
5. direct current generator magnetic shoe Shockproof rotor mould according to claim 1, it is characterised in that:The lower modulus amount is 3, three lower moulds switch on first on mould and second between mould.
CN201610196284.5A 2016-03-31 2016-03-31 Direct current generator magnetic shoe Shockproof rotor mould Active CN105690668B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610196284.5A CN105690668B (en) 2016-03-31 2016-03-31 Direct current generator magnetic shoe Shockproof rotor mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610196284.5A CN105690668B (en) 2016-03-31 2016-03-31 Direct current generator magnetic shoe Shockproof rotor mould

Publications (2)

Publication Number Publication Date
CN105690668A CN105690668A (en) 2016-06-22
CN105690668B true CN105690668B (en) 2018-01-30

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014868A (en) * 2015-07-21 2015-11-04 江门麦威电子科技有限公司 Positioning device for magnet rotor injection molding insert
CN105099041A (en) * 2014-04-22 2015-11-25 德昌电机(深圳)有限公司 Brushless motor, external rotor of brushless motor and manufacture method of external rotor
CN205416223U (en) * 2016-03-31 2016-08-03 张家港倍恩特磁塑科技有限公司 Direct current motor magnetic shoe mould for rotor that takes precautions against earthquakes

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2049321B1 (en) * 2006-08-11 2011-03-16 Krones AG Injection blow moulding machine and process for the stretch blow moulding of plastics containers

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105099041A (en) * 2014-04-22 2015-11-25 德昌电机(深圳)有限公司 Brushless motor, external rotor of brushless motor and manufacture method of external rotor
CN105014868A (en) * 2015-07-21 2015-11-04 江门麦威电子科技有限公司 Positioning device for magnet rotor injection molding insert
CN205416223U (en) * 2016-03-31 2016-08-03 张家港倍恩特磁塑科技有限公司 Direct current motor magnetic shoe mould for rotor that takes precautions against earthquakes

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