EP2044284B2 - Ladder-type insulating strut for a composite profile for window, door and facade elements and composite profile for window, door and facade elements - Google Patents

Ladder-type insulating strut for a composite profile for window, door and facade elements and composite profile for window, door and facade elements Download PDF

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Publication number
EP2044284B2
EP2044284B2 EP08734902.3A EP08734902A EP2044284B2 EP 2044284 B2 EP2044284 B2 EP 2044284B2 EP 08734902 A EP08734902 A EP 08734902A EP 2044284 B2 EP2044284 B2 EP 2044284B2
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EP
European Patent Office
Prior art keywords
profile
insulating strip
longitudinal direction
clip
door
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08734902.3A
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German (de)
French (fr)
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EP2044284A1 (en
EP2044284B1 (en
EP2044284B8 (en
Inventor
Thorsten Siodla
Erwin Brunnhofer
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Technoform Bautec Holding GmbH
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Technoform Bautec Holding GmbH
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Priority claimed from DE202007004935U external-priority patent/DE202007004935U1/en
Priority claimed from DE200720009106 external-priority patent/DE202007009106U1/en
Application filed by Technoform Bautec Holding GmbH filed Critical Technoform Bautec Holding GmbH
Priority to EP10176394.4A priority Critical patent/EP2256280A3/en
Publication of EP2044284A1 publication Critical patent/EP2044284A1/en
Publication of EP2044284B1 publication Critical patent/EP2044284B1/en
Application granted granted Critical
Publication of EP2044284B8 publication Critical patent/EP2044284B8/en
Publication of EP2044284B2 publication Critical patent/EP2044284B2/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B3/26301Frames with special provision for insulation with prefabricated insulating strips between two metal section members
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B3/26301Frames with special provision for insulation with prefabricated insulating strips between two metal section members
    • E06B3/26303Frames with special provision for insulation with prefabricated insulating strips between two metal section members with thin strips, e.g. defining a hollow space between the metal section members
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B3/26301Frames with special provision for insulation with prefabricated insulating strips between two metal section members
    • E06B3/26305Connection details
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B2003/26349Details of insulating strips
    • E06B2003/2635Specific form characteristics
    • E06B2003/26352Specific form characteristics hollow
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B2003/26349Details of insulating strips
    • E06B2003/2635Specific form characteristics
    • E06B2003/26361Openings, incisions or indents
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B2003/26349Details of insulating strips
    • E06B2003/26387Performing extra functions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00Joints and connections
    • Y10T403/61Side slide: elongated co-linear members
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00Joints and connections
    • Y10T403/70Interfitted members
    • Y10T403/7045Interdigitated ends

Definitions

  • the present invention relates to a ladder-shaped insulating web for a composite profile for window, door and facade elements and a composite profile for window, door and facade elements.
  • Insulating bars for composite profiles for window, door and facade elements and composite profiles for window, door and facade elements are for example from DE 296 23 019 U1 ( EP 0 829 609 B1 ) DE 197 35 702 A1 .
  • DE 298 21 183 U1 ( EP 1 004 739 B1 ) DE 199 56 415 C1 .
  • EP 0 978 619 A2 and DE 198 53 235 A1 which discloses an insulating bar according to the preamble of claim 1, known.
  • a Isoliersteg which consists of plastic and an embedded metal insert.
  • the metal insert and the plastic have recesses, which lead to a ladder-like structure of the conductor bar.
  • the metal insert serves to prevent a total failure of the insulating strip in case of fire.
  • the recesses in the metal insert have the purpose of reducing the heat conduction.
  • the EP 1 510 643 A1 and the DE 44 43 762 A1 reveal connecting bridges made of metal.
  • a composite profile in particular a metal composite profile, in which the outer profile parts (e.g., outer shell and inner shell) are made of e.g. Metal are connected by means of one or more of plastic insulating webs.
  • a relative movement in the longitudinal direction is limited or prevented by the high shear stiffness (expression of the rungs in width, thickness, length, number).
  • the insulating bars are first made of a suitable material, e.g. manufactured by extrusion as profile parts with constant cross section over the length.
  • the rungs, more specifically the recesses, are then produced by machining such as machining (e.g., milling), cutting (such as laser cutting, water jet cutting, etc.), punching, etc.
  • machining e.g., milling
  • cutting such as laser cutting, water jet cutting, etc.
  • punching e.g., punching, etc.
  • the reclaimed material can be recycled.
  • the metal profile parts are firmly and thus captively connected to the insulating bar.
  • cover profiles may e.g. clipped, glued, extruded, laminated, etc. It is also possible in addition to fill the spaces between the ladder rungs with a material having a lower coefficient of thermal conductivity than the material of the rungs.
  • the function of such cover profiles, etc. on the one hand the protection against the ingress of moisture, on the other hand, the protection of the inner core. With the cover profiles, the moisture protection can be ensured.
  • decorative elements can be attached.
  • the cover profile can be made electrically conductive and thus accept the color of the metal profiles in the powder coating. Also a printing is possible.
  • insulating webs 10 extend the rungs 23 of the ladder-like Isoliersteg stresses 20 between the continuous longitudinal edges 21, 22 transversely to the longitudinal direction Z. These can also be slightly inclined (up to about 20 °) to the transverse direction.
  • the sprouts can also have a curved shape. Preferably, but not necessarily, all sprouts have the same shape.
  • the longitudinal edges or edges 21, 22 are for (in the longitudinal direction z) shear-resistant connection with profile parts 31, 32 (see Fig. 3 ) of the composite profile.
  • the longitudinal edges or edges 21, 22 are formed as curling heads 25 or curl projections for curling in grooves of the profile parts 31, 32, which are each formed by a rolling hammer 33 and opposite wall portion 34.
  • Other types of connections such as gluing, etc. are also possible.
  • the rungs 23 have a width b in the longitudinal direction z, which is selected depending on the required transverse tensile strength and the required transverse stiffness and the material used and in the range of 0.5 to 10mm, preferably, 1mm to 5mm, more preferably 1mm to 3mm is up.
  • the rungs In a cross-section perpendicular to the longitudinal direction, the rungs have a height (thickness) h (in the direction y) which is selected depending on the required transverse tensile strength and the required transverse rigidity and the material used and in the range of 0.5 mm to 10 mm, preferably 0.5mm to 5mm, more preferably 0.7mm to 2mm.
  • the rungs 23 are arranged in the longitudinal direction z at regular intervals d between them, which distances are in the range of 1mm to 100mm, preferably 1mm to 50mm, more preferably 1mm to 5mm, and more preferably 1 to 3mm.
  • First test results were obtained from ladder-type insulating bars with rungs which had a width b of 1 mm in the longitudinal direction of the insulating strip in a first embodiment and 3 mm in a second embodiment and in each case regular intervals d of about 3 mm in the longitudinal direction of the insulating bar ,
  • the rungs had in the plan view in the direction transverse to the longitudinal direction of the Isolierstegs a length c of about 142mm long with an overall dimension a of the insulating bar in this direction of about 23mm.
  • the Isolierstege showed values for the transverse tensile strength (train in the direction of connecting the connected by means of the insulating web profile parts, ie in Fig. 1 .
  • Fig. 4 shows a third embodiment of an insulating web 10, which serves to illustrate the invention, with meandering rungs of the ladder-like structure in one Fig. 1 a) corresponding view.
  • an anextrudierter cover (cover profile) 40 is provided to cover the spaces between the rungs. in a Fig. 1 c) corresponding view.
  • the cover is formed integrally with the web.
  • the cover profile is viewed in a cross section perpendicular to the longitudinal direction z as a lid on one side of the rungs (seen in the x direction) and extruded its free end (edge) is clipped on the other side of the rungs (seen in x-direction).
  • the clip connection is designed so that the clipping takes place in the vertical direction (y-direction).
  • the clip connection is made different so as to be clipped obliquely to the height direction (y direction), and a traction force in the transverse direction (x direction) holds the clip in engagement.
  • the IsolierstegACS 20 on the rungs 23 with clip heads (male clip parts) 28 is provided. These are arranged so that in the vertical direction y on one side of a clip head 28 and on the other side two clip heads 28 are arranged.
  • the single clip head 28 is arranged in the transverse direction x centered on the rung, while the other two clip heads are arranged on the other side with an identical distance from the center.
  • the clip heads are in each case by a height h 3 with respect to the remaining surface of the rungs 23 of the Isoliersteg stresses 20 before.
  • the sum of the thickness h 1 ) in the vertical direction y and twice the projection h 3 is preferably identical to the thickness of the curling heads 25 in the vertical direction y.
  • a cover (cover profile) 40 is formed so that it has on one side three clip receptacles (female clip parts) 48, of which the two outer have the same distance as the two located on one side of Isoliersteg stressess 20 clip heads 28 and the third clip recording is arranged centrally between them.
  • the width a 2 of the lid 40 in the transverse direction x is smaller than or equal to this width l 1 of the Isoliersteg Materialss 20th
  • the cover has contact lips 42 formed on its edges running in the longitudinal direction Z in the transverse direction x.
  • the clip receptacles (female clip parts) 48 have a distance h 4 from the bottom of the clip receptacle in the height direction y to the outermost point of the clip receptacle, which is smaller than the height h 3 of the clip heads 28.
  • the lips 42 end in the vertical direction y at the height level of the clip recordings 48 or slightly higher (see also Fig. 7c) ).
  • plastic with an E-modulus greater than 2000 N / mm 2 is used.
  • Suitable plastics are polyamide, polyester or polypropylene, for example PA66.
  • the thickness h 1 of the Isoliersteg Congress all embodiments is in the range of 1 mm to 50 mm, preferably 1 mm to 10 mm, more preferably 1 mm to 2 mm, more preferably 1.4 to 1.8 mm.
  • the thickness h 2 of the cover is preferably less than or equal to the thickness of the associated Isoliersteg stressess.
  • the in the Fig. 5 and 6 The embodiment shown is well suited for smaller values of a in the range of 8 to 20 mm, for example 14 mm.
  • the thickness h 1 is then preferably 1.4 mm, for example.
  • the embodiment according to Fig. 7 is well suited for values of a in the range of 20 to 40 mm, eg 32 mm. In this case, the preferred thickness h 1 is in the range of 1.5 to 1.8 mm.
  • For the indicated widths and material thicknesses PA66 is preferred as the material.
  • Fig. 8 a is shown in a plan view perpendicular to the longitudinal direction defined in terms of shear strength embodiment.
  • the insulating web has a width a in the x direction in the range 10 mm ⁇ a ⁇ 100 mm.
  • the insulating web has in the height direction (thickness direction) y through the material of the web passing through recesses 24.
  • the shape of the recesses is substantially triangular in plan view, with corners having an inner radius of radius R.
  • the height of the triangles in the transverse direction x is c. The triangles are arranged alternately. This means in the plan view in Fig.
  • the insulating web has in height direction y a height (thickness) h over its entire width, except for the curling heads 25 on. The values are selected as follows. For Isolierstege with a ⁇ 22mm c is in the range of 7 to 10, preferably 8mm.
  • the radius R is ⁇ 2mm, preferably ⁇ 1mm, more preferably 0.5mm.
  • the radius serves to avoid a notch effect and also the formation of a kind of bending joint.
  • the width b of the rungs is 1 to 3mm, preferably 2mm.
  • c is in the range of 8 to 18mm, preferably 12mm.
  • the height h in the vertical direction y is 1.2 to 2.4 mm, preferably 1.8 mm.
  • the bridge is made of PA66GF25.
  • Fig. 8c shows a modification of the sixth embodiment in cross section, in which the course of the web between the two curl heads is not rectilinear, as in Fig. 8b) is.
  • Fig. 8d shows a seventh embodiment.
  • the seventh embodiment differs from the sixth embodiment in that the recesses are not substantially triangular but substantially rectangular.
  • the cross section is vertical to the longitudinal direction as in the Fig. 8b) or c) be shown.
  • the dimensions for a, b, c, e or R to the sixth embodiment also apply to the seventh embodiment.
  • the dimension d, ie the extent of the recesses in the longitudinal direction z is in the range of 3 to 8 mm, preferably 5 mm. This dimension d also applies to the preferred maximum extent of the triangular recesses in the sixth embodiment, even if the dimension d in Fig. 8 a) not shown.
  • Fig. 8e shows an eighth embodiment.
  • the eighth embodiment differs from the sixth and seventh embodiments in that the recesses are circular with a diameter of dimension c.
  • Fig. 8 f) shows a ninth embodiment, which differs from the sixth and seventh embodiments in that the recesses are hexagonal.
  • the remaining details of the sixth and seventh embodiments apply, as applicable, also for the eighth and ninth embodiments.
  • Fig. 9 shows in a) in plan view perpendicular to the longitudinal direction and in b) in cross section to the longitudinal direction of an insulating web with a so-called package construction.
  • This package construction is intended to be used in a composite profile, as exemplified in Fig. 7c) shown in cross-section to be installed.
  • the four curl heads 25 are thereby rolled into the corresponding four recordings, as is clear from the comparison with the Fig. 7 is readily apparent.
  • Fig. 9b) upper insulating web portion 20a is in Fig. 7c) above and in Fig. 9b) lower Isolierstegteil 20b is in Fig. 7c) rolled up below.
  • the two Isolierstegiers are connected by a clipped connection piece 20c so that on the one hand a shield against convection and radiation between the inside and outside of the composite profile is achieved, and on the other hand, a plurality of hollow chambers 20d are formed.
  • the hollow chambers 20d are divided by a diagonal strut 20e of the connecting part 20c in the vertical direction y.
  • recesses 24 may be formed with a width f in the transverse direction x and in a longitudinal extent d in the longitudinal direction z one or more Isolierstegmaschine 20a, 20b and / or the connecting part 20c.
  • Isolierstegmaschine 20a and 20b shown have each still outwardly directed projections 20f, which can form receptacles for rubber seals and / or fitting parts. These are not an essential part of the embodiment shown.
  • the number of recesses and the width and length of the recesses is not on the in Fig. 9 a) shown limited arrangement.
  • FIG. 10 shows a so-called hollow chamber profile.
  • a hollow chamber profile is located in the transverse direction x between the Einrollvorsprüngen 25 hollow chambers.
  • Fig. 10d shows the cross section of a conventional hollow chamber profile.
  • the difference is essentially that in the middle hollow chamber between the rungs 23, the wall is removed, so recesses 24 are formed.
  • the recesses have a width g in the transverse direction x and a longitudinal extent d in the longitudinal direction z.
  • the information on c of the sixth to ninth embodiments can also be used for g.
  • a recess 24 is formed only on one side of the hollow chambers.
  • the part of the hollow chamber profile in which one or more recesses 24 are formed is filled with a foam as filling material.
  • This foam is preferably a PUR foam, which has a lower coefficient of thermal conductivity than the material formed to form the Isoliersteg stressess.
  • the Fig. 11 a) to f) show modifications of the sixth to ninth embodiments in views with the same numbering a) to f), in each of which a projection 28 is formed, which protrudes substantially in the height direction y starting from the IsolierstegACS. Namely, this projection 28 serves to hinder convection and radiation.
  • the height of the projection 8 in the height direction y is selected accordingly.
  • dashed lines the installation of an insulating bar with such a projection 28 is indicated. If the in Fig. 7c) Upper insulating web has one or more corresponding projections 28, which seen in the transverse direction x overlap with the lower projection 28, then a particularly effective obstruction of the convection and radiation is achieved.
  • the Fig. 12 b), c) and d) show modifications of Isolierstegen with two such protrusions 28th
  • Suitable foams are foams made from thermosetting plastics such as PU of appropriate density, preferably foams of low density (0.01 to 0.3 kg / l).

Abstract

The insulating web (10) has a ladder-like insulating body (20) which extends in the longitudinal direction and has two longitudinal edges (21, 22)for fitting with the profiles parts (31, 32) of the profile. One part of the rungs (23) of the body runs transversely to the longitudinal direction between the continuous longitudinal edges. Independent claim describes compound profile with at least two profiled parts and an insulating web connected together secured against shear forces.

Description

Die vorliegende Erfindung bezieht sich auf einen leiterförmigen Isoliersteg für ein Verbundprofil für Fenster-, Türen- und Fassadenelemente und ein Verbundprofil für Fenster-, Türen- und Fassadenelemente.The present invention relates to a ladder-shaped insulating web for a composite profile for window, door and facade elements and a composite profile for window, door and facade elements.

Isolierstege für Verbundprofile für Fenster-, Türen- und Fassadenelemente und Verbundprofile für Fenster-, Türen- und Fassadenelemente sind z.B. aus der DE 296 23 019 U1 ( EP 0 829 609 B1 ), DE 197 35 702 A1 , DE 298 21 183 U1 ( EP 1 004 739 B1 ), DE 199 56 415 C1 , DE 198 18 769 A1 , EP 0 978 619 A2 und DE 198 53 235 A1 , die einen Isoliersteg nach dem Oberbegriff des Anspruchs 1 offenbart, bekannt.Insulating bars for composite profiles for window, door and facade elements and composite profiles for window, door and facade elements are for example from DE 296 23 019 U1 ( EP 0 829 609 B1 ) DE 197 35 702 A1 . DE 298 21 183 U1 ( EP 1 004 739 B1 ) DE 199 56 415 C1 . DE 198 18 769 A1 . EP 0 978 619 A2 and DE 198 53 235 A1 , which discloses an insulating bar according to the preamble of claim 1, known.

Aus der DE 198 18 769 A1 ist ein Isoliersteg bekannt, der aus Kunststoff und einer eingebetteten Metalleinlage besteht. Die Metalleinlage und der Kunststoff weisen Aussparungen auf, die zu einer leiterartigen Struktur des Leitersteges führen. Die Metalleinlage dient zur Verhinderung eines Totalversagens des Isolierstegs im Brandfall. Die Aussparungen in der Metalleinlage haben den Zweck, die Wärmeleitung zu reduzieren. Die EP 1 510 643 A1 und die DE 44 43 762 A1 offenbaren Verbindungsstege aus Metall.From the DE 198 18 769 A1 is known a Isoliersteg, which consists of plastic and an embedded metal insert. The metal insert and the plastic have recesses, which lead to a ladder-like structure of the conductor bar. The metal insert serves to prevent a total failure of the insulating strip in case of fire. The recesses in the metal insert have the purpose of reducing the heat conduction. The EP 1 510 643 A1 and the DE 44 43 762 A1 reveal connecting bridges made of metal.

Es ist eine Aufgabe der Erfindung, einen Isoliersteg (thermischen Trennsteg) für ein Verbundprofil, der ausreichend hohe Schubsteifigkeit bei verbesserter thermischer Trennung ermöglicht, und ein derart verbessertes Verbundprofil anzugeben.It is an object of the invention to provide an insulating web (thermal divider) for a composite profile that allows sufficiently high shear stiffness with improved thermal separation, and such an improved composite profile.

Diese Aufgabe wird gelöst durch einen Isoliersteg nach Anspruch 1 bzw. ein Verbundprofil nach Anspruch 5.This object is achieved by an insulating web according to claim 1 or a composite profile according to claim 5.

Weiterbildungen der Erfindung sind in den Unteransprüchen angebeben.Further developments of the invention are indicated in the subclaims.

Es wird ein Verbundprofil, insbesondere ein Metallverbundprofil angeben, bei dem die außen gelegenen Profilteile (z.B. Außenschale und Innenschale) aus z.B. Metall mittels einem oder mehreren der Isolierstege aus Kunststoff verbunden sind. Eine Relativbewegung in Längsrichtung wird durch die hohe Schubsteifigkeit (Ausprägung der Sprossen in Breite, Dicke, Länge, Anzahl) begrenzt bzw. verhindert.There will be provided a composite profile, in particular a metal composite profile, in which the outer profile parts (e.g., outer shell and inner shell) are made of e.g. Metal are connected by means of one or more of plastic insulating webs. A relative movement in the longitudinal direction is limited or prevented by the high shear stiffness (expression of the rungs in width, thickness, length, number).

Vorteilhaft werden die Isolierstege zuerst aus einem geeigneten Material z.B. durch Extrusion gefertigt als Profilteile mit konstantem Querschnitt über die Länge. Die Sprossen bzw. genauer die Ausnehmungen werden danach durch eine Bearbeitung wie eine spanende Bearbeitung (z.B. Fräsen), Schneiden (wie z.B. Laserschneiden, Wasserstrahlschneiden, etc.), Stanzen, usw. hergestellt. Das ausgenommene Material kann recycelt werden.Advantageously, the insulating bars are first made of a suitable material, e.g. manufactured by extrusion as profile parts with constant cross section over the length. The rungs, more specifically the recesses, are then produced by machining such as machining (e.g., milling), cutting (such as laser cutting, water jet cutting, etc.), punching, etc. The reclaimed material can be recycled.

Die Metallprofilteile werden fest und damit unverlierbar mit dem Isoliersteg verbunden.The metal profile parts are firmly and thus captively connected to the insulating bar.

Zur Abdeckung der Zwischenräume zwischen den Sprossen sind die Isolierstege mit Abdeckprofilen versehen. Die Abdeckprofile können z.B. angeclipst, angeklebt, anextrudiert, auflaminiert, etc. werden. Es ist auch zusätzlich möglich, die Zwischenräume zwischen den Leitersprossen mit einem Material, das einen niedrigeren Wärmeleitungskoeffizienten als das Material der Sprossen aufweist, auszufüllen. Die Funktion solcher Abdeckprofile etc. ist einerseits der Schutz vor dem Eindringen von Feuchtigkeit, andererseits der Schutz des Innenkerns. Mit den Abdeckprofilen kann der Feuchtigkeitsschutz sichergestellt werden. Zusätzlich können dekorative Elemente angebracht werden. Z.B. kann das Abdeckprofil elektrisch leitfähig ausgeführt werden und damit bei der Pulverlackierung die Farbe der Metallprofile annehmen. Ebenfalls ist eine Bedruckung möglich.To cover the spaces between the rungs the insulating bars are provided with cover profiles. The cover profiles may e.g. clipped, glued, extruded, laminated, etc. It is also possible in addition to fill the spaces between the ladder rungs with a material having a lower coefficient of thermal conductivity than the material of the rungs. The function of such cover profiles, etc., on the one hand the protection against the ingress of moisture, on the other hand, the protection of the inner core. With the cover profiles, the moisture protection can be ensured. In addition, decorative elements can be attached. For example, the cover profile can be made electrically conductive and thus accept the color of the metal profiles in the powder coating. Also a printing is possible.

Ein Vorteil ist, dass die U-Werte (Wärmeleitungseigenschaften) der Isolierstege durch das Anbringen der Abdeckprofile/Füllungen, insbesondere der Abdeckprofile, nicht übermäßig verschlechtert werden.One advantage is that the U-values (thermal conduction properties) of the insulating bars are not excessively worsened by the attachment of the cover profiles / fillings, in particular the cover profiles.

Weitere Merkmale und Vorteile folgen aus der Beschreibung von Ausführungsbeispielen anhand der Figuren. Von den Figuren zeigen:

  • Fig. 1 eine erste Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, in a) in Draufsicht, in b) im Querschnitt senkrecht zur Längsrichtung entlang der Linie B-B aus Fig. 1a), und in c) im Querschnitt senkrecht zur Längsrichtung entlang der Linie C-C aus Fig. 1a);
  • Fig. 2 eine zweite Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, mit anderer Sprossenbreite in der Fig. 1 entsprechenden Ansichten;
  • Fig. 3 eine Querschnittsansicht senkrecht zur Längsrichtung eines Isolierstegs beim Verbinden mit den Innen- und Außenprofilteilen eines Verbundprofils durch Einrollen;
  • Fig. 4 eine dritte Ausführungsform eines Isolierstegs die zur Erläuterung der Erfindung dient, mit mäanderformigen Sprossen der leiterartigen Struktur in einer Fig. 1 a) entsprechenden Ansicht;
  • Fig. 5 eine vierte Ausführungsform eines Isolierstegs, die unter die Ansprüche fällt, mit anextrudiertem Deckel in einer Fig. 1c) entsprechenden Ansicht;
  • Fig. 6 eine Modifikation der vierten Ausführungsform;
  • Fig. 7 eine fünfte Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, in a) im Querschnitt des Isolierstegkörpers senkrecht zur Längsrichtung, in b) im Querschnitt eines anzuclipsenden Abdeckprofils senkrecht zur Längsrichtung, und in c) im Einbauzustand zwischen zwei Metallprofilen im Querschnitt senkrecht zur Längsrichtung; und
  • Fig. 8 in den Ansichten a), b) eine sechste Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, in a) in Draufsicht senkrecht zur Längsrichtung und b) im Querschnitt senkrecht zur Längsrichtung, in Ansicht c) eine Modifikation der sechsten Ausführungsform im Querschnitt senkrecht zur Längsrichtung, in d) eine siebente Ausführungsform die zur Erläuterung der Erfindung dient in Draufsicht senkrecht zur Längsrichtung, in e) eine achte Ausführungsform, die zur Erlauterung der Erfindung dient, in Draufsicht senkrecht zur Längsrichtung, und in f) eine neunte Ausführungsform, die zur Erläuterung der Erfindung dient, in Draufsicht senkrecht zur Längsrichtung;
  • Fig. 9 eine zehnte Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, in a) in Draufsicht senkrecht zur Längsrichtung und in b) im Querschnitt senkrecht zur Längsrichtung;
  • Fig. 10 eine elfte Ausführungsform eines Isolierstegs, die zur Erläuterung der Erfindung dient, in a) in Draufsicht senkrecht zur Längsrichtung, in b) im Querschnitt senkrecht zur Längsrichtung, in c) in einer Modifikation der Querschnittsform senkrecht zur Längsrichtung, in d) einen Querschnitt ohne Ausnehmungen, in e) eine Modifikation der Ausführungsform aus b) mit Füllmaterial, und in f) eine Modifikation der Modifikation aus c) mit Füllmaterial;
  • Fig. 11 Modifikationen der sechsten bis neunten Ausführungsformen in entsprechenden Ansichten; und
  • Fig. 12 in a) eine Modifikation der Ausführungsform aus Fig. 10 a) und c), in b) und c) Modifikationen der Ausführungsformen aus Fig. 8 und 11, und in d) eine Modifikation der Ausführungsformen aus Fig. 10.
Further features and advantages will follow from the description of exemplary embodiments with reference to the figures. From the figures show:
  • Fig. 1 a first embodiment of an insulating web, which serves to explain the invention, in a) in plan view, in b) in cross section perpendicular to the longitudinal direction along the line BB Fig. 1a ), and in c) in cross-section perpendicular to the longitudinal direction along the line CC Fig. 1a );
  • Fig. 2 a second embodiment of an insulating web, which serves to illustrate the invention, with different rung width in the Fig. 1 corresponding views;
  • Fig. 3 a cross-sectional view perpendicular to the longitudinal direction of a Isolierstegs when connecting to the inner and outer profile parts of a composite profile by rolling;
  • Fig. 4 a third embodiment of an insulating bridge which serves to illustrate the invention, with meandering rungs of the ladder-like structure in one Fig. 1 a) corresponding view;
  • Fig. 5 a fourth embodiment of an insulating web, which falls under the claims, with anextrudiertem lid in one Fig. 1c ) corresponding view;
  • Fig. 6 a modification of the fourth embodiment;
  • Fig. 7 a) in cross-section of the Isolierstegkörpers perpendicular to the longitudinal direction, in b) in cross section of a cover profile to be clipped perpendicular to the longitudinal direction, and in c) in the installed state between two metal profiles in cross section perpendicular to the longitudinal direction ; and
  • Fig. 8 in the views a), b) a sixth embodiment a) in plan view perpendicular to the longitudinal direction and b) in cross section perpendicular to the longitudinal direction, in view c) a modification of the sixth embodiment in cross section perpendicular to the longitudinal direction, in d) a seventh embodiment of the Explanation of the invention is in plan view perpendicular to the longitudinal direction, in e) an eighth embodiment, which serves to explain the invention, in plan view perpendicular to the longitudinal direction, and in f) a ninth embodiment, which serves to illustrate the invention, in plan view perpendicular to the longitudinal direction ;
  • Fig. 9 a tenth embodiment of an insulating web, which serves to explain the invention, in a) in plan view perpendicular to the longitudinal direction and in b) in cross-section perpendicular to the longitudinal direction;
  • Fig. 10 an eleventh embodiment of an insulating web serving to explain the invention, in a) in plan view perpendicular to the longitudinal direction, in b) in cross section perpendicular to the longitudinal direction, in c) in a modification of the cross sectional shape perpendicular to the longitudinal direction, in d) a cross section without recesses in e) a modification of the embodiment of b) with filler material, and in f) a modification of the modification of c) with filler material;
  • Fig. 11 Modifications of the sixth to ninth embodiments in corresponding views; and
  • Fig. 12 in a) a modification of the embodiment Fig. 10 a) and c) , in b) and c) modifications of the embodiments Fig. 8 and 11 , and in d) a modification of the embodiments Fig. 10 ,

Bei den in den Fig. 1, 2 gezeigten Isolierstegen 10 verlaufen die Sprossen 23 des leiterartig ausgebildeten Isolierstegkörpers 20 zwischen den durchgehenden Längskanten 21, 22 quer zur Längsrichtung Z. Diese können aber auch leicht geneigt (bis ca. 20°) zur Querrichtung verlaufen. Die Sprossen können auch eine gekrümmte Form aufweisen. Vorzugsweise aber nicht notwendigerweise weisen alle Sprossen dieselbe Form auf.In the in the Fig. 1 . 2 shown insulating webs 10 extend the rungs 23 of the ladder-like Isolierstegkörpers 20 between the continuous longitudinal edges 21, 22 transversely to the longitudinal direction Z. These can also be slightly inclined (up to about 20 °) to the transverse direction. The sprouts can also have a curved shape. Preferably, but not necessarily, all sprouts have the same shape.

Die Längsränder oder -kanten 21, 22 sind zur (in Längsrichtung z) schubfesten Verbindung mit Profilteilen 31, 32 (siehe Fig. 3) des Verbundprofils angepasst. In der gezeigten Ausführungsform sind die Längsränder oder -kanten 21, 22 als Einrollköpfe 25 oder Einrollvorsprünge ausgebildet für ein Einrollen in Nuten der Profilteile 31, 32, die jeweils von einem Einrollhammer 33 und gegenüberliegendem Wandabschnitt 34 gebildet werden. Andere Verbindungsarten wie Kleben etc. sind auch möglich.The longitudinal edges or edges 21, 22 are for (in the longitudinal direction z) shear-resistant connection with profile parts 31, 32 (see Fig. 3 ) of the composite profile. In the embodiment shown, the longitudinal edges or edges 21, 22 are formed as curling heads 25 or curl projections for curling in grooves of the profile parts 31, 32, which are each formed by a rolling hammer 33 and opposite wall portion 34. Other types of connections such as gluing, etc. are also possible.

In einer Draufsicht weisen die Sprossen 23 eine Breite b in Längsrichtung z, die abhängig von der geforderten Querzugfestigkeit und der geforderten Quersteifigkeit und dem verwendeten Material gewählt wird und im Bereich von 0,5 bis 10mm, vorzugsweise, 1mm bis 5mm, noch bevorzugter 1mm bis 3mm liegt, auf. In einem Querschnitt senkrecht zur Längsrichtung weisen die Sprossen eine Höhe (Dicke) h (in Richtung y) auf, die abhängig von der geforderten Querzugfestigkeit und der geforderten Quersteifigkeit und dem verwendeten Material gewählt wird und im Bereich von 0,5mm bis 10mm, vorzugsweise, 0,5mm bis 5mm, noch bevorzugter 0,7mm bis 2mm liegt. Die Sprossen 23 sind in Längsrichtung z mit regelmäßigen Abständen d zwischen sich angeordnet, welche Abstände im Bereich von 1mm bis 100mm, vorzugsweise 1mm bis 50mm, noch bevorzugter 1mm bis 5mm, und noch bevorzugter 1 bis 3 mm liegen.In a plan view, the rungs 23 have a width b in the longitudinal direction z, which is selected depending on the required transverse tensile strength and the required transverse stiffness and the material used and in the range of 0.5 to 10mm, preferably, 1mm to 5mm, more preferably 1mm to 3mm is up. In a cross-section perpendicular to the longitudinal direction, the rungs have a height (thickness) h (in the direction y) which is selected depending on the required transverse tensile strength and the required transverse rigidity and the material used and in the range of 0.5 mm to 10 mm, preferably 0.5mm to 5mm, more preferably 0.7mm to 2mm. The rungs 23 are arranged in the longitudinal direction z at regular intervals d between them, which distances are in the range of 1mm to 100mm, preferably 1mm to 50mm, more preferably 1mm to 5mm, and more preferably 1 to 3mm.

Natürlich sind auch andere Breiten, Dicken, Längen, und Abstände abhängig von den Anforderungen möglich.Of course, other widths, thicknesses, lengths, and distances are possible depending on the requirements.

Erste Prüfergebnisse wurden von leiterartigen Isolierstegen mit Sprossen erhalten, die in der Draufsicht in Längsrichtung des Isolierstegs bei einer ersten Ausführung eine Breite b von 1mm und bei einer zweiten Ausführung von 3mm aufwiesen und in der Längsrichtung des Isolierstegs jeweils regelmäßige Abstände d von ca. 3mm aufwiesen. Die Sprossen hatten in der Draufsicht in der Richtung quer zur Längsrichtung des Isolierstegs eine Länge c von ca. 142mm lang bei einer Gesamtabmessung a des Isolierstegs in dieser Richtung von ca. 23mm. Die Isolierstege zeigten Werte für die Querzugfestigkeit (Zug in der Richtung des Verbindens der mittels des Isolierstegs verbundenen Profilteile, also in Fig. 1, 2 in Richtung x), die für beide Sprossenbreiten höher als für vergleichbare Profile nach DE 199 56 415 C1 waren, und für die Schubfestigkeit (gegenüber Verschieben der mittels des Isolierstegs verbundenen Profilteile in Längsrichtung z der Profilteile, also in Fig. 1, 2 in der Längsrichtung Z), die einfach durch Wahl der Sprossenbreite auf Werte unter oder über den Werten für vergleichbare Profile nach DE 199 56 415 C1 eingestellt werden konnten, so dass das Maß der Längsverschiebbarkeit bei sehr hoher Querzugfestigkeit einfach konfektionierbar ist. Diese Stege waren darauf ausgelegt, eine Längsverschieblichkeit zu gewährleisten, damit das sogenannte Bimetallproblem gemindert wird.First test results were obtained from ladder-type insulating bars with rungs which had a width b of 1 mm in the longitudinal direction of the insulating strip in a first embodiment and 3 mm in a second embodiment and in each case regular intervals d of about 3 mm in the longitudinal direction of the insulating bar , The rungs had in the plan view in the direction transverse to the longitudinal direction of the Isolierstegs a length c of about 142mm long with an overall dimension a of the insulating bar in this direction of about 23mm. The Isolierstege showed values for the transverse tensile strength (train in the direction of connecting the connected by means of the insulating web profile parts, ie in Fig. 1 . 2 in direction x), which is higher for both rungs widths than for comparable profiles DE 199 56 415 C1 were, and for the shear strength (against displacement of the connected by means of the insulating web profile parts in the longitudinal direction z of the profile parts, ie in Fig. 1 . 2 in the longitudinal direction Z), simply by selecting the bar width to values below or above the values for comparable profiles DE 199 56 415 C1 could be adjusted, so that the degree of longitudinal displacement at very high transverse tensile strength is easy to assemble. These webs were designed to ensure a longitudinal displacement, so that the so-called bimetallic problem is reduced.

Fig. 4 zeigt eine dritte Ausführungsform eines Isolierstegs 10, die zur Erläuterung der Erfindung dient, mit mäanderförmigen Sprossen der leiterartigen Struktur in einer Fig. 1 a) entsprechenden Ansicht. Fig. 4 shows a third embodiment of an insulating web 10, which serves to illustrate the invention, with meandering rungs of the ladder-like structure in one Fig. 1 a) corresponding view.

Bei der in Fig. 5 gezeigten vierten Ausführungsform eines Isolierstegs 10, die unter die Ansprüche fällt, ist zur Abdeckung der Zwischenräume zwischen den Sprossen ein anextrudierter Deckel (Abdeckprofil) 40 vorgesehen. in einer Fig. 1 c) entsprechenden Ansicht. Das Abdeckprofil ist einstückig mit dem Steg ausgebildet. Das Abdeckprofil ist in einem Querschnitt senkrecht zur Längsrichtung z gesehen als ein Deckel an einer Seite der Sprossen (in x-Richtung gesehen) anextrudiert und sein freies Ende (Rand) ist auf der anderen Seite der Sprossen (in x-Richtung gesehen) angeclipst. Die Clipsverbindung ist so ausgebildet, dass das Einclipsen in Höhenrichtung (y-Richtung) erfolgt.At the in Fig. 5 shown fourth embodiment of a Isolierstegs 10, which falls under the claims, an anextrudierter cover (cover profile) 40 is provided to cover the spaces between the rungs. in a Fig. 1 c) corresponding view. The cover is formed integrally with the web. The cover profile is viewed in a cross section perpendicular to the longitudinal direction z as a lid on one side of the rungs (seen in the x direction) and extruded its free end (edge) is clipped on the other side of the rungs (seen in x-direction). The clip connection is designed so that the clipping takes place in the vertical direction (y-direction).

In einer alternativen Ausführungsform, die unter die Ansprüche fällt und in Fig. 6 gezeigt ist, ist die Clipsverbindung anderes gestaltet, so dass schräg zur Höhenrichtung (y-Richtung) eingeclipst wird und eine Zugkraft in Querrichtung (x-Richtung) hält den Clip im Eingriff.In an alternative embodiment, which falls under the claims and in Fig. 6 4, the clip connection is made different so as to be clipped obliquely to the height direction (y direction), and a traction force in the transverse direction (x direction) holds the clip in engagement.

Bei der in Fig. 7 gezeigten fünften Ausführungsform, die zur Erläuterung der Erfindung dient, ist der Isolierstegkörper 20 auf den Sprossen 23 mit Clipsköpfen (männlichen Clipsteilen) 28 versehen. Diese sind so angeordnet, dass in Höhenrichtung y auf einer Seite ein Clipskopf 28 und auf der anderen Seite zwei Clipsköpfe 28 angeordnet sind. Dabei ist der einzelne Clipskopf 28 in Querrichtung x mittig auf der Sprosse angeordnet, während die beiden anderen Clipsköpfe auf der anderen Seite mit identischem Abstand von der Mitte angeordnet sind.At the in Fig. 7 shown fifth embodiment, which serves to illustrate the invention, the Isolierstegkörper 20 on the rungs 23 with clip heads (male clip parts) 28 is provided. These are arranged so that in the vertical direction y on one side of a clip head 28 and on the other side two clip heads 28 are arranged. In this case, the single clip head 28 is arranged in the transverse direction x centered on the rung, while the other two clip heads are arranged on the other side with an identical distance from the center.

Die Clipsköpfe stehen jeweils um eine Höhe h3 gegenüber der übrigen Oberfläche der Sprossen 23 des Isolierstegkörpers 20 vor. Die Summe aus der Dicke h1) in Höhenrichtung y und zweimal dem Überstand h3 ist bevorzugt identisch zu der Dicke der Einrollköpfe 25 in Höhenrichtung y.The clip heads are in each case by a height h 3 with respect to the remaining surface of the rungs 23 of the Isolierstegkörpers 20 before. The sum of the thickness h 1 ) in the vertical direction y and twice the projection h 3 is preferably identical to the thickness of the curling heads 25 in the vertical direction y.

Bei der fünften Ausführungsform ist ein Deckel (Abdeckprofil) 40 so ausgebildet, dass er an einer Seite drei Clipsaufnahmen (weibliche Clipsteile) 48 aufweist, von denen die beiden äußeren denselben Abstand wie die zwei auf einer Seite des Isolierstegkörpers 20 befindlichen Clipsköpfe 28 aufweisen und die dritte Clipsaufnahme mittig zwischen diesen angeordnet ist. Wie sich aus der Fig. 7 ohne weiteres ergibt, können derart Deckel auf beiden Seiten des Isolierstegkörpers 20 angeclipst werden, ohne dass unterschiedlich ausgebildete Deckel notwendig sind. Der Isolierstegkörper 20 weist bei einen Gesamtbreite a(=a1) in Querrichtung X über eine Breite l1 in Querrichtung x eine im wesentlichen konstante Dicke h1 auf. Die Breite a2 des Deckels 40 in Querrichtung x ist kleiner oder gleich dieser Breite l1 des Isolierstegkörpers 20.In the fifth embodiment, a cover (cover profile) 40 is formed so that it has on one side three clip receptacles (female clip parts) 48, of which the two outer have the same distance as the two located on one side of Isolierstegkörpers 20 clip heads 28 and the third clip recording is arranged centrally between them. As is clear from the Fig. 7 Without further ado, such covers can be clipped on both sides of the Isolierstegkörpers 20 without differently shaped lid are necessary. The Isolierstegkörper 20 has a total width a (= a 1 ) in the transverse direction X over a width l 1 in the transverse direction x has a substantially constant thickness h 1 . The width a 2 of the lid 40 in the transverse direction x is smaller than or equal to this width l 1 of the Isolierstegkörpers 20th

Der Deckel weist an seinen in Längsrichtung Z verlaufenden Rändern in der Querrichtung x ausgebildete Anlagelippen 42 auf. Die Clipsaufnahmen (weiblichen Clipsteile) 48 weisen einen Abstand h4 von dem Boden der Clipsaufnahme in Höhenrichtung y zu dem äußersten Punkt der Clipsaufnahme auf, der kleiner als die Höhe h3 der Clipsköpfe 28 ist. Die Lippen 42 enden in Höhenrichtung y auf dem Höhenniveau der Clipsaufnahmen 48 oder etwas höher (siehe auch Fig. 7 c)).The cover has contact lips 42 formed on its edges running in the longitudinal direction Z in the transverse direction x. The clip receptacles (female clip parts) 48 have a distance h 4 from the bottom of the clip receptacle in the height direction y to the outermost point of the clip receptacle, which is smaller than the height h 3 of the clip heads 28. The lips 42 end in the vertical direction y at the height level of the clip recordings 48 or slightly higher (see also Fig. 7c) ).

Als Material für den Isoliersteg wird vorteilhafterweise Kunststoff mit einem E-Modulwert größer 2000 N/mm2 verwendet. Geeignete Kunststoffe sind Polyamid, Polyester oder Polypropylen, zum Beispiel PA66.As a material for the insulating web advantageously plastic with an E-modulus greater than 2000 N / mm 2 is used. Suitable plastics are polyamide, polyester or polypropylene, for example PA66.

Die Dicke h1 der Isolierstegkörper aller Ausführungsformen liegt im Bereich von 1 mm bis 50 mm, vorzugsweise 1 mm bis 10 mm, noch bevorzugter 1 mm bis 2 mm, noch bevorzugter 1,4 bis 1,8 mm. Die Dicke h2 der Deckel ist bevorzugt kleiner oder gleich der Dicke des zugehörigen Isolierstegkörpers.The thickness h 1 of the Isolierstegkörper all embodiments is in the range of 1 mm to 50 mm, preferably 1 mm to 10 mm, more preferably 1 mm to 2 mm, more preferably 1.4 to 1.8 mm. The thickness h 2 of the cover is preferably less than or equal to the thickness of the associated Isolierstegkörpers.

Die in den Fig. 5 und 6 gezeigte Ausführungsform ist für kleinere Werte von a im Bereich von 8 bis 20 mm, beispielsweise 14 mm gut geeignet. Die Dicke h1 beträgt dann bevorzugt zum Beispiel 1,4 mm. Die Ausführungsform gemäß Fig. 7 ist für Werte von a im Bereich von 20 bis 40 mm, z.B. 32 mm, gut geeignet. In diesem Fall liegt die bevorzugte Dicke h1 im Bereich von 1,5 bis 1,8 mm. Für die angegebenen Breiten und Materialstärken wird als Material PA66 bevorzugt.The in the Fig. 5 and 6 The embodiment shown is well suited for smaller values of a in the range of 8 to 20 mm, for example 14 mm. The thickness h 1 is then preferably 1.4 mm, for example. The embodiment according to Fig. 7 is well suited for values of a in the range of 20 to 40 mm, eg 32 mm. In this case, the preferred thickness h 1 is in the range of 1.5 to 1.8 mm. For the indicated widths and material thicknesses PA66 is preferred as the material.

Da die Isolierstegkörper aus Kunststoff bestehen, weisen keine Metalleinlage auf, d.h. sie sind ohne Metalleinlage ausgebildet.Since the Isolierstegkörper consist of plastic, have no metal insert, i. they are formed without metal insert.

In Fig. 8 a) ist in einer Draufsicht senkrecht zur Längsrichtung eine im Hinblick auf Schubfestigkeit definierte Ausführungsform dargestellt. Der Isoliersteg weist eine Breite a in x-Richtung im Bereich 10mm ≤ a ≤ 100mm auf. Der Isoliersteg weist in Höhenrichtung (Dickenrichtung) y durch das Material des Stegs hindurchgehende Ausnehmungen 24 auf. Die Form der Ausnehmungen ist in der Draufsicht im Wesentlichen dreieckförmig, mit Ekken mit einer Innenrundung mit einem Radius R. Die Höhe der Dreiecke in Querrichtung x ist c. Die Dreiecke sind alternierend angeordnet. Dies bedeutet, in der Draufsicht in Fig. 8 a) ist jeweils eine Längsseite eines Dreiecks abwechselnd parallel nahe an der linken Seite, dann an der rechten Seite, dann wieder an der linken Seite, usw. angeordnet. Daraus folgt, dass auch die Spitzen alternierend angeordnet sind. Zwischen den Dreiecken befinden sich Sprossen 23, die eine Breite b senkrecht zu den sie begrenzenden Seiten der Dreiecke aufweisen. Die Dreiecke sind um ein Maß e von den jeweiligen Außenkanten in Querrichtung x entfernt. Daraus ergibt sich, dass a = c + 2e. Der Isoliersteg weist in Höhenrichtung y eine Höhe (Dicke) h über seine gesamte Breite, ausgenommen die Einrollköpfe 25 auf. Die Werte sind dabei wie folgt gewählt. Für Isolierstege mit a < 22mm liegt c im Bereich von 7 bis 10, bevorzugt 8mm. Der Radius R ist < 2mm, bevorzugt < 1mm, noch bevorzugter 0,5mm. Der Radius dient dazu, eine Kerbwirkung und auch die Bildung einer Art von Biegegelenk zu vermeiden. Die Breite b der Sprossen beträgt 1 bis 3mm, bevorzugt 2mm.In Fig. 8 a) is shown in a plan view perpendicular to the longitudinal direction defined in terms of shear strength embodiment. The insulating web has a width a in the x direction in the range 10 mm ≦ a ≦ 100 mm. The insulating web has in the height direction (thickness direction) y through the material of the web passing through recesses 24. The shape of the recesses is substantially triangular in plan view, with corners having an inner radius of radius R. The height of the triangles in the transverse direction x is c. The triangles are arranged alternately. This means in the plan view in Fig. 8 a) Each longitudinal side of a triangle is alternately arranged in parallel near the left side, then on the right side, then again on the left side, and so on. It follows that the tips are arranged alternately. Between the triangles are rungs 23 which have a width b perpendicular to the sides of the triangles delimiting them. The triangles are removed by a distance e from the respective outer edges in the transverse direction x. It follows that a = c + 2e. The insulating web has in height direction y a height (thickness) h over its entire width, except for the curling heads 25 on. The values are selected as follows. For Isolierstege with a <22mm c is in the range of 7 to 10, preferably 8mm. The radius R is <2mm, preferably <1mm, more preferably 0.5mm. The radius serves to avoid a notch effect and also the formation of a kind of bending joint. The width b of the rungs is 1 to 3mm, preferably 2mm.

Für Stege mit a ≥ 22mm liegt c im Bereich von 8 bis 18mm, bevorzugt 12mm. Die Höhe h in Höhenrichtung y beträgt 1,2 bis 2,4mm, bevorzugt 1,8mm. Der Steg ist aus PA66GF25 ausgebildet.For webs with a ≥ 22mm, c is in the range of 8 to 18mm, preferably 12mm. The height h in the vertical direction y is 1.2 to 2.4 mm, preferably 1.8 mm. The bridge is made of PA66GF25.

Fig. 8 c) zeigt eine Modifikation der sechsten Ausführungsform im Querschnitt, bei der der Verlauf des Steges zwischen den beiden Einrollköpfen nicht geradlinig, wie in Fig. 8 b) ist. Fig. 8c) shows a modification of the sixth embodiment in cross section, in which the course of the web between the two curl heads is not rectilinear, as in Fig. 8b) is.

Fig. 8 d) zeigt eine siebente Ausführungsform. Die siebente Ausführungsform unterscheidet sich von der sechsten Ausführungsform dadurch, dass die Ausnehmungen nicht im Wesentlichen dreieckig, sondern im Wesentlichen rechteckig sind. Der Querschnitt senkrecht zur Längsrichtung kann wie in den Fig. 8 b) oder c) gezeigt sein. Die Maßangaben für a, b, c, e oder R zur sechsten Ausführungsform gelten auch für die siebente Ausführungsform. Das Maß d, d.h. die Ausdehnung der Ausnehmungen in Längsrichtung z liegt im Bereich von 3 bis 8mm, bevorzugt 5mm. Dieses Maß d gilt auch für die bevorzugte maximale Ausdehnung der dreieckigen Ausnehmungen in der sechsten Ausführungsform, auch wenn das Maß d in Fig. 8 a) nicht gezeigt ist. Fig. 8d) shows a seventh embodiment. The seventh embodiment differs from the sixth embodiment in that the recesses are not substantially triangular but substantially rectangular. The cross section is vertical to the longitudinal direction as in the Fig. 8b) or c) be shown. The dimensions for a, b, c, e or R to the sixth embodiment also apply to the seventh embodiment. The dimension d, ie the extent of the recesses in the longitudinal direction z is in the range of 3 to 8 mm, preferably 5 mm. This dimension d also applies to the preferred maximum extent of the triangular recesses in the sixth embodiment, even if the dimension d in Fig. 8 a) not shown.

Fig. 8 e) zeigt eine achte Ausführungsform. Die achte Ausführungsform unterscheidet sich von der sechsten und siebenten Ausführungsform dadurch, dass die Ausnehmungen kreisförmig mit einem Durchmesser mit dem Maß c sind. Fig. 8 f) zeigt eine neunte Ausführungsform, die sich von der sechsten und siebenten Ausführungsform dadurch unterscheidet, dass die Ausnehmungen sechseckig sind. Die übrigen Angaben zu der sechsten und siebenten Ausführungsform gelten, soweit anwendbar, auch für die achte und neunte Ausführungsform. Fig. 8e) shows an eighth embodiment. The eighth embodiment differs from the sixth and seventh embodiments in that the recesses are circular with a diameter of dimension c. Fig. 8 f) shows a ninth embodiment, which differs from the sixth and seventh embodiments in that the recesses are hexagonal. The remaining details of the sixth and seventh embodiments apply, as applicable, also for the eighth and ninth embodiments.

Fig. 9 zeigt in a) in der Draufsicht senkrecht zur Längsrichtung und in b) im Querschnitt zur Längsrichtung einen Isoliersteg mit einer sogenannten Package-Konstruktion. Diese Package-Konstruktion ist dazu gedacht, in ein Verbundprofil, wie es beispielhaft in Fig. 7 c) im Querschnitt gezeigt ist, eingebaut zu werden. Die vier Einrollköpfe 25 werden dabei in die entsprechenden vier Aufnahmen eingerollt, wie es aus dem Vergleich mit der Fig. 7 ohne weiteres ersichtlich ist. Das in Fig. 9 b) obere Isolierstegteil 20a wird dabei in Fig. 7 c) oben und das in Fig. 9 b) untere Isolierstegteil 20b wird dabei in Fig. 7 c) unten eingerollt. Die beiden Isolierstegteile sind durch ein angeclipstes Verbindungsstück 20c so verbunden, dass einerseits eine Abschirmung gegen Konvektion und Strahlung zwischen Innen- und Außenseite des Verbundprofils erzielt wird, und dass andererseits mehrere Hohlkammern 20d gebildet werden. Die Hohlkammern 20d sind dabei durch eine Diagonalstrebe 20e des Verbindungsteils 20c in Höhenrichtung y unterteilt. Wie in Fig. 9 a) gut zu erkennen ist, können Ausnehmungen 24 mit einer Breite f in Querrichtung x und in einer Längsausdehnung d in Längsrichtung z einen oder mehreren Isolierstegteile 20a, 20b und/oder dem Verbindungsteil 20c ausgebildet sein. Die in Fig. 9 d) gezeigten Isolierstegteile 20a und 20b weisen jeweils noch nach außen gerichtete Vorsprünge 20f, die Aufnahmen für Gummidichtungen und/oder Beschlagsteile bilden können. Diese sind kein wesentlicher Bestandteil der gezeigten Ausführungsform. Die Zahl der Ausnehmungen und die Breite und Länge der Ausnehmungen ist nicht auf die in Fig. 9 a) gezeigte Anordnung beschränkt. Fig. 9 shows in a) in plan view perpendicular to the longitudinal direction and in b) in cross section to the longitudinal direction of an insulating web with a so-called package construction. This package construction is intended to be used in a composite profile, as exemplified in Fig. 7c) shown in cross-section to be installed. The four curl heads 25 are thereby rolled into the corresponding four recordings, as is clear from the comparison with the Fig. 7 is readily apparent. This in Fig. 9b) upper insulating web portion 20a is in Fig. 7c) above and in Fig. 9b) lower Isolierstegteil 20b is in Fig. 7c) rolled up below. The two Isolierstegteile are connected by a clipped connection piece 20c so that on the one hand a shield against convection and radiation between the inside and outside of the composite profile is achieved, and on the other hand, a plurality of hollow chambers 20d are formed. The hollow chambers 20d are divided by a diagonal strut 20e of the connecting part 20c in the vertical direction y. As in Fig. 9 a) can be clearly seen, recesses 24 may be formed with a width f in the transverse direction x and in a longitudinal extent d in the longitudinal direction z one or more Isolierstegteile 20a, 20b and / or the connecting part 20c. In the Fig. 9d) Isolierstegteile 20a and 20b shown have each still outwardly directed projections 20f, which can form receptacles for rubber seals and / or fitting parts. These are not an essential part of the embodiment shown. The number of recesses and the width and length of the recesses is not on the in Fig. 9 a) shown limited arrangement.

Die in Fig. 10 gezeigte Ausführungsform mit Modifikationen zeigt ein sogenanntes Hohlkammerprofil. Bei einem solchen Hohlkammerprofil befindet sich in Querrichtung x zwischen den Einrollvorsprüngen 25 Hohlkammern. In Fig. 10d) ist der Querschnitt eines herkömmlichen Hohlkammerprofils gezeigt. Wie sich aus dem Vergleich mit dem Querschnitt der elften Ausführungsform in Fig. 10 b) ohne weiteres ergibt, besteht der Unterschied im Wesentlichen darin, dass in der mittleren Hohlkammer zwischen den Sprossen 23 die Wand entfernt ist, also Ausnehmungen 24 ausgebildet sind. Die Ausnehmungen weisen eine Breite g in Querrichtung x und eine Längsausdehnung d in Längsrichtung z auf. Insbesondere für Hohlkammerprofile mit einer Breite a von ≥ 25mm können die Angaben zu c der sechsten bis neunten Ausführungsform auch für g verwendet werden. Bei den Modifikationen in Fig. 10 c) ist nur auf einer Seite der Hohlkammern eine Ausnehmung 24 ausgebildet. Entsprechend der Modifikationen, die in Fig. 10 e) und f) gezeigt wird, wird der Teil des Hohlkammerprofils, in dem eine oder mehrere Ausnehmungen 24 ausgebildet sind, mit einem Schaum als Füllmaterial gefüllt. Dieser Schaum ist bevorzugt ein PUR-Schaum, der einen niedrigeren Wärmeleitungskoeffizienten als das zur Ausbildung des Isolierstegkörpers ausgebildete Material aufweist.In the Fig. 10 embodiment shown with modifications shows a so-called hollow chamber profile. In such a hollow chamber profile is located in the transverse direction x between the Einrollvorsprüngen 25 hollow chambers. In Fig. 10d ) shows the cross section of a conventional hollow chamber profile. As is apparent from the comparison with the cross section of the eleventh embodiment in FIG Fig. 10b) readily results, the difference is essentially that in the middle hollow chamber between the rungs 23, the wall is removed, so recesses 24 are formed. The recesses have a width g in the transverse direction x and a longitudinal extent d in the longitudinal direction z. In particular, for hollow chamber profiles with a width a of ≥ 25mm, the information on c of the sixth to ninth embodiments can also be used for g. In the modifications in Fig. 10c) a recess 24 is formed only on one side of the hollow chambers. According to the modifications made in Fig. 10e) and f), the part of the hollow chamber profile in which one or more recesses 24 are formed is filled with a foam as filling material. This foam is preferably a PUR foam, which has a lower coefficient of thermal conductivity than the material formed to form the Isolierstegkörpers.

Die Fig. 11 a) bis f) zeigen Modifikationen der sechsten bis neunten Ausführungsform in Ansichten mit gleicher Nummerierung a) bis f), bei denen jeweils ein Vorsprung 28 ausgebildet ist, der im Wesentlichen in Höhenrichtung y von dem Isolierstegkörper ausgehend vorsteht. Dieser Vorsprung 28 dient vornämlich zur Behinderung von Konvektion und Strahlung. Die Höhe des Vorsprungs 8 in Höhenrichtung y wird entsprechend gewählt. In Fig. 7 c) ist unten gestrichelt der Einbau eines Isolierstegs mit einem solchen Vorsprung 28 angedeutet. Wenn der in Fig. 7 c) obere Isoliersteg einen oder mehrere entsprechende Vorsprünge 28 aufweist, die in Querrichtung x gesehen mit dem unteren Vorsprung 28 überlappen, dann ist eine besonders effektive Behinderung der Konvektion und Strahlung erreicht. Die Fig. 12 b), c) und d) zeigen Modifikationen von Isolierstegen mit zwei solchen Vorsprüngen 28.The Fig. 11 a) to f) show modifications of the sixth to ninth embodiments in views with the same numbering a) to f), in each of which a projection 28 is formed, which protrudes substantially in the height direction y starting from the Isolierstegkörper. Namely, this projection 28 serves to hinder convection and radiation. The height of the projection 8 in the height direction y is selected accordingly. In Fig. 7c) dashed lines the installation of an insulating bar with such a projection 28 is indicated. If the in Fig. 7c) Upper insulating web has one or more corresponding projections 28, which seen in the transverse direction x overlap with the lower projection 28, then a particularly effective obstruction of the convection and radiation is achieved. The Fig. 12 b), c) and d) show modifications of Isolierstegen with two such protrusions 28th

Alle der in den Fig. 8 bis 12 gezeigten Ausführungsformen sind bevorzugt mit anextrudierten Deckeln der in Fig. 5, 6 gezeigten Art vorgesehen.All in the 8 to 12 Embodiments shown are preferably with anextrudierten lids of in Fig. 5 . 6 shown provided type.

Als Material für die Isolierstegkörper kommen Hart-PVC, PA, PET, PPT, PA/PPE, ASA. PA66 in Frage, und bevorzugt wird PA66GF25. Als Schäume kommen Schäume aus Duroplasten wie PU mit entsprechender Dichte in Frage, bevorzugt Schäume niedriger Dichte (0,01 bis 0,3 kg/l).As material for the Isolierstegkörper come hard PVC, PA, PET, PPT, PA / PPE, ASA. PA66 in question, and preferred is PA66GF25. Suitable foams are foams made from thermosetting plastics such as PU of appropriate density, preferably foams of low density (0.01 to 0.3 kg / l).

Frühere Anwendungen von leiterartigen Profilen zielten darauf ab, eine niedrige Schubfestigkeit (hohe Längsbeweglichkeit) zu erzielen. In einer anderen Anwendung wurden Ausnehmungen nur vorgesehen, um bei einer bekanntermaßen sehr stark leitenden Metalleinlage die Wärmeleitung zu verringern.Earlier applications of ladder-type profiles aimed to achieve low shear strength (high longitudinal mobility). In another application, recesses have been provided only to reduce heat conduction in a known highly conductive metal insert.

Bei den bevorzugten Ausführungsformen mit teilweise anextrudierten und auf der anderen Seite angeclipsten oder mit vollständig angeclipsten Deckeln ,jeweils zur Abdeckung der Ausnehmungen, hat sich insbesondere für die ganz oder teilweise angeclipsten Dekkel überraschenderweise herausgestellt, dass diese die sogenannten U-Werte, d.h. die Wärmetrennungseigenschaften der Isolierstege gegenüber nicht abgedeckten Versionen nur unwesentlich beeinflussen. So haben Versuche mit einem massiven Steg mit einem Querschnitt der in Fig. 8 b) gezeigten Art, d.h. einem Steg ohne Ausnehmungen, der eine Breite von 25mm und eine Höhe h von 1,8mm und als Material PA26GF25 aufwies, einen U-Wert (W/m2K) von 2,4 ergeben.In the preferred embodiments with partially extruded and clipped on the other side or with fully clipped lids, each to cover the recesses, has surprisingly been found, in particular for the fully or partially clipped Dekkel that these so-called U-values, ie the heat separation properties the Isolierstege against uncovered versions affect only slightly. So have attempts with a massive bridge with a cross section of in Fig. 8b) shown, ie a web without recesses, which had a width of 25mm and a height h of 1.8mm and as the material PA26GF25, a U-value (W / m 2 K) of 2.4 result.

Ein Isoliersteg der in Fig. 8 d) gezeigten Art mit c = 8mm und d = 5mm und b = 2mm ergab ohne Abdekkung einen U-Wert 2,15 W/m2K. Ein entsprechender Steg mit gemäß Fig. 7 angeclipsten Deckeln hatte einen U-Wert von 2,25 W/m2K. Die Messungen wurden in einer sogenannten "Hot-Box" durchgeführt, wobei als Ausgangssystem ein System mit 25mm breiten, flachen Isolierstegen eingesetzt wurde, die im Rahmen des Versuchs nicht getauscht wurden. In der Realität sollten die Verbesserungen der U-Werte daher noch besser sein.An insulating bar of in Fig. 8d) shown type with c = 8mm and d = 5mm and b = 2mm revealed without cover a U-value 2.15 W / m 2 K. A corresponding bridge with according to Fig. 7 clipped covers had a U-value of 2.25 W / m 2 K. The measurements were carried out in a so-called "hot box", with a system with 25mm wide, flat insulating bars was used as the starting system, which was not in the experiment were exchanged. In reality, the U-value improvements should be even better.

Auch wenn der Grund dieses Effektes nicht ganz klar ist, so liegt er doch vermutlich in der Ausgestaltung der Clipsanschlüsse und damit des stark behinderten Wärmeübertragungsweges durch den Deckel.Although the reason of this effect is not very clear, it probably lies in the design of the clip connections and thus the strongly impeded heat transfer path through the lid.

Für die in den Fig. 9,10 gezeigten Ausführungsformen mit Hohlkammern, die bereits für Systeme mit sehr guten Isolierungseigenschaften eingesetzt werden, können diese Eigenschaften weiter verbessert werden. Das Verwenden von Konvektions- und/oder Strahlungsabschirmungsvorsprüngen 28 erhöht die Wirkung ebenfalls. For those in the Fig. 9 . 10 shown embodiments with hollow chambers, which are already used for systems with very good insulation properties, these properties can be further improved. Using convection and / or radiation shielding protrusions 28 also increases the effect.

Claims (5)

  1. Insulating strip (10) made of plastic for a composite profile (1) for window, door and facade elements having an insulating strip body (20), which extends in a longitudinal direction (Z) and has at least two longitudinal edges (21, 22) that are separated from each other by a distance (a) in a transverse direction (X), which longitudinal edges are adapted for a shear-resistant connection with profile parts (31, 32) of the composite profile (1) as roll-in heads (25) for rolling-in in grooves of the profile parts (31, 32), which insulating strip body (20) has openings (24) passing through one or more walls of the insulating strip body (20) in a height direction (Y), which openings are separated from each other in the longitudinal direction (Z) by ladder-rung-like strips (23), characterized in that the insulating strip is, for covering the openings, integrally formed with a covering profile (40) formed, seen in a cross-section perpendicular to the longitudinal direction (Z), as a cover on one side of the ladder-rung-like strips (25) in the transverse direction (X), the free end of which is formed for clipping-on of the covering profile (40) on the other side of the ladder-rung-like strips (25) in the transverse direction (X).
  2. Insulating strip according to claim 1, which insulating strip has clip heads projecting in the height direction (Y) and/or clip retainers having recesses extending in the height direction (Y) on at least one side.
  3. Insulating strip according to claim 1 or 2, wherein the covering profile (40) is extruded onto the insulating strip body (20) on one side of the openings (24) as viewed in the transverse direction (X), and the covering profile (40) and the insulating strip body (20) are adapted for a clip connection on the other side of the openings (24) as viewed in the transverse direction (X).
  4. Insulating strip according to one of claims 1 to 3, wherein the clip connection is designed such that it is clipped-in inclined to the height direction (Y), and a tensile force in the transverse direction (X) retains the clip in engagement.
  5. Composite profile for window, door and facade elements having at least two profile parts (31, 32) and at least one insulating strip according to one of claims 1 to 4, wherein the profile parts (31, 32) are connected to the insulating strip(s) (10) in a shear-resistant manner by rolling-in.
EP08734902.3A 2007-04-02 2008-03-31 Ladder-type insulating strut for a composite profile for window, door and facade elements and composite profile for window, door and facade elements Active EP2044284B2 (en)

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EP10176394.4A EP2256280A3 (en) 2007-04-02 2008-03-31 Ladder shaped insulating strip for compound profile for window, door and facade elements

Applications Claiming Priority (4)

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DE202007004935U DE202007004935U1 (en) 2007-04-02 2007-04-02 Insulating web for compound profile for windows and doors has ladder-like insulating body extending longitudinally with continuous longitudinal edges for relative displacement
DE200720009106 DE202007009106U1 (en) 2007-06-28 2007-06-28 Ladder-shaped insulating bar for a composite profile for window, door and facade elements and composite profile for window, door and facade elements
DE202007016649U DE202007016649U1 (en) 2007-04-02 2007-11-27 Ladder-shaped insulating bar for a composite profile for window, door and facade elements and composite profile for window, door and facade elements
PCT/EP2008/002543 WO2008119535A1 (en) 2007-04-02 2008-03-31 Ladder-type insulating strut for a composite profile for window, door and facade elements and composite profile for window, door and facade elements

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EP10176394.4 Division-Into 2010-09-13

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EP2044284B1 EP2044284B1 (en) 2011-03-16
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EP2044284B2 true EP2044284B2 (en) 2018-02-28

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EP (2) EP2256280A3 (en)
JP (1) JP5368424B2 (en)
CN (1) CN101688421B (en)
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US7913470B2 (en) 2011-03-29
EP2044284A1 (en) 2009-04-08
DE502008002862D1 (en) 2011-04-28
WO2008119535A1 (en) 2008-10-09
EP2256280A3 (en) 2013-04-24
RU2009140304A (en) 2011-05-10
CN101688421A (en) 2010-03-31
ATE502182T1 (en) 2011-04-15
US20100115850A1 (en) 2010-05-13
CN101688421B (en) 2012-07-18
DE202007016649U1 (en) 2008-04-30
EP2044284B1 (en) 2011-03-16
US20080256893A1 (en) 2008-10-23
RU2472910C2 (en) 2013-01-20
CA2682644A1 (en) 2008-10-09
JP2010523842A (en) 2010-07-15
JP5368424B2 (en) 2013-12-18
EP2044284B8 (en) 2011-04-20
EP2256280A2 (en) 2010-12-01

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