EP2033599B1 - Modulares Knochenimplantat, Instrumente und Verfahren - Google Patents

Modulares Knochenimplantat, Instrumente und Verfahren Download PDF

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Publication number
EP2033599B1
EP2033599B1 EP08017942A EP08017942A EP2033599B1 EP 2033599 B1 EP2033599 B1 EP 2033599B1 EP 08017942 A EP08017942 A EP 08017942A EP 08017942 A EP08017942 A EP 08017942A EP 2033599 B1 EP2033599 B1 EP 2033599B1
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EP
European Patent Office
Prior art keywords
tray
keel
boss
receiving bore
pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP08017942A
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English (en)
French (fr)
Other versions
EP2033599A3 (de
EP2033599A2 (de
Inventor
Robert A. Hodorek
Daniel F. Justin
E. Marlowe Goble
Daniel J. Triplett
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zimmer Technology Inc
Original Assignee
Zimmer Technology Inc
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Filing date
Publication date
Application filed by Zimmer Technology Inc filed Critical Zimmer Technology Inc
Priority to EP20100179328 priority Critical patent/EP2298245A1/de
Publication of EP2033599A2 publication Critical patent/EP2033599A2/de
Publication of EP2033599A3 publication Critical patent/EP2033599A3/de
Application granted granted Critical
Publication of EP2033599B1 publication Critical patent/EP2033599B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/46Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
    • A61F2/4637Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for connecting or disconnecting two parts of a prosthesis
    • AHUMAN NECESSITIES
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/38Joints for elbows or knees
    • A61F2/389Tibial components
    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/46Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
    • A61F2/4603Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for insertion or extraction of endoprosthetic joints or of accessories thereof
    • A61F2/461Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for insertion or extraction of endoprosthetic joints or of accessories thereof of knees
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2002/30329Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2002/30433Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
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    • A61F2002/30329Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2002/30476Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements locked by an additional locking mechanism
    • A61F2002/30492Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements locked by an additional locking mechanism using a locking pin
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2/30Joints
    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30316The prosthesis having different structural features at different locations within the same prosthesis; Connections between prosthetic parts; Special structural features of bone or joint prostheses not otherwise provided for
    • A61F2002/30535Special structural features of bone or joint prostheses not otherwise provided for
    • A61F2002/30604Special structural features of bone or joint prostheses not otherwise provided for modular
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/30767Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A61F2/30771Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves
    • A61F2002/30772Apertures or holes, e.g. of circular cross section
    • A61F2002/30784Plurality of holes
    • A61F2002/30785Plurality of holes parallel
    • AHUMAN NECESSITIES
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/30767Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A61F2/30771Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves
    • A61F2002/30795Blind bores, e.g. of circular cross-section
    • A61F2002/30797Blind bores, e.g. of circular cross-section internally-threaded
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2002/30878Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
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    • A61F2002/4627Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for insertion or extraction of endoprosthetic joints or of accessories thereof with relative movement between parts of the instrument during use with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
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Definitions

  • the present invention relates to modular bone implants.
  • EP 0 946 836 A1 describes a tibial component of a knee prosthesis comprising a tray and a keel.
  • the present invention provides a modular implant with a mechanism for securing the modular components together. Also described is a set of instruments for holding and assembling the modular components together.
  • the implant and instruments are suitable for any type of surgical approach. However, the implant and instruments have features that facilitate minimally invasive surgical procedures.
  • the present invention is applicable to any bone implant in which modularity is advantageous.
  • Examples include joint prostheses for the knee, hip, shoulder, elbow, ankle, and wrist.
  • Such prostheses are implanted by first making an incision near the joint to access the joint space, cutting away the articulating bone ends to be replaced, and seating the prostheses on and/or in the cut bone ends.
  • FIGS. 1-8 depict an illustrative tibial knee prosthesis used to describe the various aspects of the invention.
  • a tibial prosthesis 2 includes separate tray 10, keel 40, and stem 80 components able to be joined together to form a desired joint prosthesis configuration for replacing the articular surface of the proximal tibia.
  • the tray 10 includes generally planar top 12 and bottom 14 surfaces.
  • the top surface 12 is configured to receive a bearing surface (not shown), such as a polyethylene bearing surface, as is known in the art.
  • the bottom surface 14 is configured to sit on the cut end of the proximal tibia.
  • one or more fins 16 extend radially along the bottom surface 14 and project downwardly from the bottom surface. The fins 16 are received in grooves cut in the proximal tibia to provide rotational resistance to the prosthesis.
  • the fins 16 also serve to strengthen the tray 10 by increasing the bending moment of inertia of the tray 10. Where further stability is desired, the tray 10 provides for the modular attachment of additional components via a boss 18 extending downwardly from the bottom surface 14.
  • the boss 18 includes a top end 20 joined to the bottom surface 14 of the tray 10, a freely projecting bottom end 22, and an axis extending from the top end 20 to the bottom end 22.
  • An outer wall 24 defines the exterior of the boss 18 and an inner bore 26 ( FIG. 4 ) extends from the top end 20 to the bottom end 22.
  • the outer wall 24 includes a cylindrical mating portion 28, a tapered mating portion 30, and a relieved, non-mating portion 29 therebetween.
  • An alignment hole 32 ( FIG.
  • Fixation holes 36 may be formed through the tray 10 from the top surface 12 to the bottom surface 14 to accept bone screws (not illustrated) for securing the tray 10 to the proximal tibia.
  • An extension can be mounted on the tray 10 to increase the stability of the tibial prosthesis on the bone.
  • Such an extension can take the form of a stem, a fluted stem, or a keel.
  • the extension can be symmetric or asymmetric.
  • a keel 40 is mated to the boss 18 to increase both the rotational and bending stability of the tibial prosthesis on the bone.
  • the keel 40 includes an elongate body having a top end 42 and a bottom end 44 with an axis extending between them, and an outer wall 46.
  • the keel includes at least one fin 48 extending axially along the outer surface 46 and projecting radially outwardly.
  • the keel 40 includes a first axial bore 50 extending downwardly from the top end 42 and having a bore wall including a cylindrical mating portion 52, a tapered mating portion 54, and an end wall 56. An alignment hole 58 is formed in the end wall 56 and extends downwardly.
  • the keel 40 further includes a second axial bore 64 extending upwardly from the bottom end 44 and comprising a tapered side wall 65.
  • a keyed portal 66 communicates between the first 50 and second 64 axial bores. As best seen in FIG. 8 , the portal 66 includes a circular central opening 67 and side slots 68 forming a bayonet engageable member. Alternately, the portal 66 can be threaded 78 (as shown in FIG. 5 ) for engaging a threaded member.
  • the keel 40 engages the tray 10 with the boss 18 received in the first axial bore 50, the tapered portion 30 of the boss seating on the tapered portion 54 of the bore 50, and the cylindrical portion 28 of the boss being received by the cylindrical portion 52 of the bore in press-fit relationship to form a male/female junction between the tray 10 and keel 40.
  • the tapered portions 30, 54 aid in aligning the components as they are brought together.
  • the cylindrical press-fit locks the components together.
  • the cylindrical press-fit also provides a fluid tight seal to prevent material from migrating past the press-fit into or out of the junction.
  • the relieved portion 29 of the boss 18 results in a circumferential gap 69 between the boss 18 and first axial bore 50 lying between the cylindrical 28, 52 and tapered 30,54 portions of the junction.
  • the tray 10 and keel 40 can be aligned by providing an alignment pin 70 in one of the alignment holes 32, 58.
  • the keel alignment hole 58 is slightly smaller than the pin 70 and the pin 70 is pressed into it.
  • the tray alignment hole 32 is slightly larger than the pin 70. As the components are brought together, they are prevented from seating until the tray alignment hole 32 engages the pin 70.
  • the top end 42 of the keel 40 can extend further up and fit into the gap 34 as shown in FIG. 4 .
  • FIG. 4 shows a configuration according to the invention in which a pin 73 has a first portion 74 and a second portion 75 having a smaller cross sectional dimension than the first portion 74.
  • the end of the pin adjacent the first portion 74 is fixed in one of the alignment holes 32, 58 in the components and the pin 73 extends outwardly for engagement with the other of the alignment holes 32, 58.
  • the first 74 and second 75 portions are cylindrical and a tapered portion 76 connects them.
  • the end of the pin 73 adjacent the first portion 74 is pressed into the alignment hole 58 of the keel 40 and the pin 73 projects upwardly toward the opening of the axial bore 50 in the keel 40.
  • the second portion 75 has a smaller diameter than the first portion 74. As the components are brought together, they are prevented from seating until the tray alignment hole 32 engages the pin 73. The smaller diameter of the second portion 75 allows the pin 73 to engage the tray alignment hole 32 even if the tray 10 and keel 40 are partially out of alignment. As the components are further engaged, the tapered portion 76 presses against the side of the tray alignment hole 32 causing the components to rotate until they are in final alignment as the first portion 74 engages the tray alignment hole 32.
  • the junction of the present invention makes use of a press-fit which is advantageous over Morse taper-type arrangements used alone.
  • the press fit allows the components to slide together in tight frictional engagement to create a fluid-tight seal and strong resistance to dislocation.
  • the practicalities of machining result in a press-fit having a band, or area, of contact whereas a taper typically has line contact between the mating parts.
  • the press-fit therefore provides a better seal and is more likely to prevent material from migrating across the press-fit boundary.
  • the press-fit locking arrangement is not dependent on precise axial positioning between the components and therefore allows them to be positioned axially at a desired location, once initial press-fit engagement has been achieved.
  • the junction also utilizes a taper engagement which provides for centering of the components during assembly and a positive stop to seating as the tapered portions bottom on one another. When the taper is fully seated, it provides increased bending strength to the junction due to the axial distance between the press fit and taper contacts. As shown in FIG. 4 , the press-fit 28, 52 and tapered 30, 54 portions are spaced apart axially as far as possible to maximize the bending strength of the junction.
  • the illustrative taper is greater than 3° to facilitate manufacturing of a taper with a predictable seating depth.
  • the taper can be a locking taper to provide further locking strength. Because the press-fit permits continued axial translation during assembly after it is engaged, the tapered portion of the junction can be locked after the press-fit has been engaged.
  • a locking taper locks the junction axially and rotationally due to high frictional forces.
  • An example of such a locking taper is the Morse taper. Typically, a locking taper would be on the order of 1.5-3°.
  • FIG. 5 illustrates a junction in which a taper alone is used.
  • the keel 40 includes a female taper 77 and the tray 10 includes a male taper 79.
  • the taper may be a locking taper.
  • junctions shown in FIGS. 3-5 may have circular cross-sections or non-circular cross-sections such as oval, square, elliptical or oblong.
  • a junction having a non-circular cross-section will form a positive lock rotationally due to the radial mating of the non-circular cross sectional portions of the junction.
  • an axial self-locking taper also having an oval cross-section will allow for rough rotational alignment of the two components when the components are loosely fit together and axial tapered locking and rotational positive locking once the components are fully pressed together as shown in FIG. 6 .
  • the tray fins 16 and keel fins 48 are generally aligned with one another from top to bottom to project as a single fin, as best seen in FIG. 8 .
  • the first axial bore is arranged with the cylindrical press fit portion 52 above the tapered portion 54 and locking pin 70.
  • a stem 80 ( FIGS. 1- 3 ) can be combined with the tray 10 and keel 40 assembly to provide further bending stability to the tibial prosthesis.
  • the stem 80 includes a shaft 82 having a top end 84 and a bottom end 86.
  • the top end 84 includes a tapered portion 88 and an axial threaded bore 90.
  • the tapered portion 88 of the stem is received in the second axial bore 64 of the keel 40.
  • This taper joint can also be provided as a self locking taper.
  • a bolt 92 ( FIG. 1 ) extends through the inner bore 26 of the boss 18 and the portal 66 and threads into the threaded bore 90 of the stem 80 to draw and hold the components together.
  • the head 94 ( FIG. 3 ) of the bolt 92 is recessed into a counter bore 96 formed in the top surface 12 of the tray 10.
  • FIGS. 9-25 illustrate a set of instruments and their use for handling and assembling the modular implants of this invention.
  • the instruments and methods are applicable to modular implants generally. However, they have features that facilitate minimally invasive surgical procedures.
  • the illustrative instruments are configured for use with the illustrative tibial implant of FIG. 1 .
  • FIGS. 9-14 illustrate a tibial keel component holder 210
  • FIGS. 15-20 illustrate a tibial tray component holder 400
  • FIGS. 21-23 illustrate an assembly/disassembly tool 600
  • FIGS. 24-25 illustrate a disassembly adapter 800 for use with the assembly/disassembly tool 600.
  • the illustrative keel holder 210 is configured to grip the modular keel 40 to facilitate handling the keel 40 and inserting it into the proximal tibia 214 ( FIG. 14 ).
  • the keel holder 210 includes a cover 274 for protecting the keel holder 210 mechanism and the internal surfaces of the keel 40 from contamination from tissue, fluids, bone cement and other materials that may be present at a surgical site.
  • the keel holder 210 also provides a means for applying a counter torque while bolt 92 is tightened.
  • observation of the keel holder 210 informs the user of the orientation of the keel 40 even when the keel 40 is not itself visible.
  • the keel holder 210 includes a handle 212 having a first end 216 for being gripped by a user and a second end 218 forming a fixed jaw 220.
  • the handle 212 includes ribs 213 to enhance a user's grip on the instrument.
  • the fixed jaw 220 has an interior curved surface 222 conforming generally to the shape of a portion of the keel and terminating at first 224 and second 226 keel contacting portions.
  • a pivoting jaw 228 is mounted opposite the fixed jaw 220 for rotation about a jaw/handle pivot pin 230 between a first, open, position in which the pivoting jaw 228 forms a larger angle with the fixed jaw 220 and a second, closed, position in which the pivoting jaw 228 forms a smaller angle with the fixed jaw 220.
  • the pivoting jaw 228 includes a pivot end 231 forming a yoke 232 ( FIG. 12 ) that straddles a portion 234 of the handle 212.
  • the jaw/handle pivot pin 230 passes through the yoke 232 and the portion 234 of the handle 212.
  • the pivoting jaw 228 has an interior curved surface 236 conforming generally to the shape of a portion of the keel and terminating at a third keel contact portion 238.
  • An actuator 240 ( FIG. 9 ) is mounted on the handle 212 between the first 216 and second 218 ends.
  • the actuator 240 includes a pivot portion 242 forming a yoke 244 ( FIG. 12 ) that straddles an intermediate portion 246 of the handle 212.
  • An actuator/handle pivot pin 248 passes through the actuator yoke 244 and the intermediate portion 246 of the handle 212.
  • the actuator 240 pivots about the actuator/handle pivot pin 248 between a first, closed, position and a second, open, position.
  • the actuator 240 includes first 250 and second 252 input ends spaced from one another on opposite sides of the actuator/handle pivot pin 248.
  • the actuator 240 further includes an output portion 254 ( FIG. 12 ).
  • the output portion 254 includes a "C"-shaped cut 256 defining a cantilevered spring 258.
  • the output portion 254 further has a curved stop surface 257 that contacts the handle 212 to limit how far the actuator 240 can rotate toward the handle 212.
  • a link 260 connects the actuator 240 to the pivoting jaw 228.
  • the link 260 has a first end 262 forming a yoke 264 that straddles the cantilevered spring 258 of the output portion 254 of the actuator 240.
  • the link 260 is pivoted to the actuator 240 by a link/actuator pivot pin 266 passing through the link yoke 264 and the cantilevered spring 258.
  • the link 260 has a second end 268 forming a tab 270 that fits within the yoke 232 ( FIG. 12 ) of the pivoting jaw 228 and is held in place by jaw/link pivot pin 272.
  • pressing the first end 250 of the actuator 240 causes the actuator 240 to rotate about the actuator/handle pin 248 and move the output portion 254 forward toward the jaws 220, 228. This in turn causes the link 260 to rotate and move forward to move the pivoting jaw 228 into the closed position. Pressing the second end 252 of the actuator reverses this motion so that the link 260 moves the pivoting jaw 228 to the open position.
  • a cover 274 ( FIG. 9 ) is in the form of a "U"-shaped member that wraps around one side of the handle 212.
  • the cover 274 is held on the handle 212 by front 276 and rear 278 pins (FIG- 11) pressed through the cover 274.
  • the pins 276, 278 engage front 280 ( FIG. 12 ) and rear 282 longitudinal slots in the handle 212.
  • the cover 274 can slide longitudinally along the handle 212 between a retracted position shown in FIG. 9 and an extended position shown in FIG. 10 .
  • the cover 274 includes an extension 284 ( FIG. 10 ) extending forward along one side of the handle 212.
  • the extension 284 conforms generally to the shape of the jaws 220, 228 such that when the cover is extended it encloses, or covers, the space between the jaws 220, 228 on one side.
  • the cover 274 further includes projections 294 extending outwardly to create a thumb grip surface 296 for manipulating the cover 274 between the retracted and extended positions.
  • the front 280 and rear 282 longitudinal slots are formed in the handle 212 so as to create cantilevered springs 286, 288 and detent notches 290, 292 opposite the springs 286, 288.
  • the rear cover pin 278 When the cover 274 is slid fully back into the retracted position, the rear cover pin 278 is biased into the rear detent notch 292 by the rear cantilevered spring 288 which holds the cover 274 in the retracted position. Thumb pressure against the projections 294 can overcome the spring tension holding the rear pin 278 in the rear detent notch 292 and cause the cover to slide forward. As it reaches the extended position, the front cover pin 276 is biased into the front detent notch 290 by the front cantilevered spring 286 which holds the cover 274 in the extended position.
  • the cover 274 of the keel holder 210 is placed in the extended position to serve as a positioning reference and to protect the internal surfaces of the keel.
  • the jaws 220, 228 are positioned around the outer wall 46 of the keel 40 as shown in FIG. 13 .
  • the cover 274 is shown retracted in FIG. 13 so that the jaw positions can be seen.
  • the cover 274 rests on the top end 42 of the keel 40 to establish the vertical position of the jaws 220, 228 relative to the keel 40 as shown in FIG. 14 .
  • the jaws 220, 228 conform generally to the shape of the keel 40.
  • the first contact portion 224 on the fixed jaw 220 fits into the radius 295 between the outer wall 46 of the keel 40 and the fin 48 on one side of the keel 40 and the third contact portion 238 on the pivoting jaw 228 fits into the radius 295 between the outer wall 46 of the keel 40 and the fin 48 on the other side of the keel 40.
  • the second contact portion 226 on the fixed jaw 220 contacts the outer wall 46 of the keel 40 between the two radii 295.
  • the jaws 220, 228 tighten against the keel 40.
  • Increasing pressure results in further rotation of the actuator 240 and link 260 due to flexing of the various parts of the mechanism.
  • This flexing can be controlled by careful design of the part shapes and careful control of manufacturing tolerances.
  • the spring 258 on which the link/actuator pin 266 is mounted a larger amount of flex can be designed into the system due to the deformation of the spring 258. This permits a wider range of size tolerance in the individual parts and results in a more repeatable function and a lower manufacturing cost.
  • the cover extension 284 covers the first axial bore 50 of the keel 40 to protect it from contamination when the keel 40 is passed through the incision and placed in the bone.
  • the cover also prevents bone cement that has been placed on the bone from extruding over the edge of the keel 40 and contaminating axial bore 50.
  • the keel holder 210 grips the keel 40 along the sides of the keel 40 and thus prevents it from being seated fully into the proximal tibia 214 at this stage in the surgery.
  • the keel holder 210 can be removed at this point and the keel 40 fully seated to make more room for the tray 10 to be engaged with the keel 40, or the keel holder 210 can be left in place to hold the keel above the bone cement until the tray 10 is placed on the keel 40.
  • the handle 212 can also be used as a visual reference as to the keel's orientation on the bone.
  • the handle 212 has a longitudinal axis 298 ( FIG. 13 ) and the jaws 220, 228 have a jaw axis 299.
  • the jaw axis 299 divides the jaws into two equal halves and is oriented so that when the keel holder 210 is locked onto the keel 40, the jaw axis 299 divides the keel 40 into symmetric halves.
  • the angle between the handle axis 298 and the jaw axis 299 is known so that observing the handle 212 orientation indicates the corresponding keel 40 orientation. Both the ability to grip the keel and the ability to note its orientation are especially helpful when placing the implant in a minimally invasive procedure where access and visibility may be limited.
  • the illustrative tray holder 400 includes a handle 402 ( FIG. 20 ) and a tray adapter 500 ( FIG. 15 ).
  • the tray holder 400 is configured to grip the modular tray 10 to facilitate handling the tray 10 and inserting it onto the proximal tibia 214 ( FIG. 19 ).
  • the holder 400 also provides a means for applying a torque to the tray 10 if needed.
  • observation of the tray holder 400 informs the user of the orientation of the tray 10 even when the tray is not itself visible.
  • the tray adapter 500 is shown as a separate piece that can be exchanged to fit different sizes of trays 10; however, it is contemplated that the handle 402 and tray adapter 500 may be combined in a single piece.
  • the handle 402 includes a grip portion 404 and a head 406.
  • the grip portion 404 is generally a flat bar shape having a longitudinal axis 408 ( FIG. 16 ).
  • the head 406 forms an enlargement extending from one end of the handle 402.
  • the head 406 has a top side 410 ( FIG. 15 ) and a bottom side 412.
  • the bottom side 412 of the head 406 includes a generally "U"-shaped notch 414 having side walls 416( FIG. 17 ), a back wall 418, and an open front 420 ( FIG. 15 ).
  • the notch 414 has a longitudinal head axis 422 ( FIG. 17 ) extending from back to front.
  • the head axis 422 and grip axis 408 are at a known angle to one another.
  • the side walls 416 include rails 424 ( FIG. 15 ) projecting into the notch 414 and extending parallel to the head axis 422.
  • First 426 ( FIG. 16 ) and second 428 holes extend through the head 406 from top 410 to bottom 412.
  • First 434 and second 436 pins extend from the bottom side 412 into the notch 414.
  • a slide 438 ( FIG. 17 ), for engaging the tray 10, is recessed in a groove 440 in the bottom side 412 of the grip 404 parallel to the grip axis 408.
  • a slide button 442 ( FIG. 16 ) extends through an elongated hole in the grip 404 so that a user can move the slide 438 along the groove 440 with thumb pressure.
  • One end of the slide 438 includes a presser foot 444 ( FIG. 17 ) projecting toward the head 406.
  • a slide retaining plate 446 overlies the slide 438 to retain it in the groove 440 and is held in place with a slide plate pin 448.
  • the illustrative modular tray adapter 500 is configured to engage the tray 10 and the handle 402.
  • the tray adapter 500 locks onto the tibial tray 10 via the mechanism used to attach a tibial bearing component onto the tray 10.
  • the tray adapter 500 locks onto a dovetail 460 formed on the illustrative tray 10.
  • the tray adapter 500 may engage the tray 10 using any number of mechanisms including for example, bolting to the tray, snapping onto the tray, clamping the tray, and any other suitable mechanism.
  • the tray adapter 500 is generally in the form of a "U"-shaped plate-like body having an outer periphery for engaging the notch 414 formed in the head 406 and an inner periphery for engaging the dovetail 460 formed on the top side of the tray 10.
  • the adapter 500 has a top surface 504, a bottom surface 506, side edges 508, a back edge 510, and a front edge 512.
  • Grooves 514 formed along each side 508 engage the rails 424 in the head 406 to hold the adapter 500 in the head 502.
  • Cantilevered springs 516 ( FIG. 18 ) are defined by spaced apart slots 518 cut through the adapter 500 from the top 504 to the bottom 506. The end of each spring 516 includes a scallop 520.
  • the adapter 500 slides into the notch 414 from the front with the grooves 502 sliding over the rails 424 and is retained by a snap lock.
  • the springs 516 abut the pins 436 extending into the notch 414.
  • Sliding the adapter 500 further into the head 406 causes the springs 516 to deflect inwardly until the scallops 520 are reached at which point the springs bias the scallops 520 against the pins 436.
  • the engagement of the scallops 520 and pins 436 keeps the adapter 500 from sliding out of the head 406.
  • the user must apply enough forward directed force to flex the springs 516 outwardly and disengage the scallops 520 from the pins 436.
  • the adapter 500 engages the tray 10 with a dovetail notch 530 having a shape complimentary to the dovetail 460 on the tray 10.
  • a cantilevered spring 532 is formed on each side of the dovetail notch 530 by spaced apart slots 534 cut through the adapter 500 from the top 504 to the bottom 506.
  • a pin 536 is pressed into the end 538 of each spring 532 and projects upwardly.
  • a through hole 540 is formed through the adapter from the top 504 to the bottom 506.
  • the adapter 500 is attached to the tray by sliding the adapter 500 down and back so that the dovetail notch 530 engages the dovetail 460 on the tray 10.
  • the pins 536 in the springs 532 abut the edge 462 of the tray dovetail 460 causing the springs 532 to flex outwardly.
  • the springs 532 bias the pins 536 inwardly to engage the recesses 464 and retain the adapter on the tray 10.
  • the through hole 540 aligns with the inner bore 26 of the tray 10 to permit other instruments and implants to pass through the tray holder 400 and into the tray 10 and keel 40.
  • the user must apply enough outwardly directed force to flex the springs 532 outwardly and disengage the pins 536 from the recesses 464.
  • the appropriate size tray adapter 500 is selected and slid into the head 406 of the tray holder handle 402 until it snaps in place.
  • the tray adapter 500 and handle 402 assembly is then attached to the tray 10 by sliding the dovetail notch 530 into engagement with the tray dovetail 460 until it snaps in place.
  • the tray holder 400 may then be used to manipulate the tray 10 into position as shown in FIGS. 19 and 20 .
  • the presser foot 444 of the slide 438 may be biased against the edge 466 of the tray 10 to hold the tray in tight engagement with the tray holder 400.
  • the angle of the keel holder 210 handle axis 298 relative to the keel 40 and the angle of the tray holder 400 handle axis 408 relative to the tray 10 may be coordinated so that the handles 212, 402 give a visual indication of proper tray-to-keel alignment.
  • the handle axes 298, 408 are designed to be offset and parallel when the tray 10 and keel 40 are properly aligned.
  • the rotational alignment pin 73 may be omitted.
  • an assembly tool 600 is provided to seat the tray 10 and keel 40 components relative to one another.
  • the tool 600 includes a stationary handle 622 having a shaft 624 terminating in an engagement end 626 and a grip end 628.
  • the engagement end 626 is configured to engage the keel 40 in axial force transmitting relationship.
  • the engagement end 626 may be "T'-shaped to engage the bayonet style portal 66 of FIG. 8 or it may be threaded to engage the threaded portal 66 of FIG. 5 .
  • Other suitable connection mechanisms may also be used.
  • the engagement end may extend through the portal 66 and engage the stem 80 such as by threading into the axial threaded bore 90.
  • the engagement end 626 includes threads 627 for engaging a threaded portal 66 in the keel 40 in axial force transmitting relationship.
  • a pivot handle 630 includes a grip end 632, a shaft 633, and a working end 634.
  • the working end 634 includes an L-shaped pivot block 636.
  • the pivot block 636 is connected to the stationary handle 622 via a connecting link 638
  • the connecting link 638 is pinned at one end to the pivot block 636 to form a fulcrum 640 and pinned 642 at the other end to a mounting ring 644 affixed to the stationary handle 622.
  • An engagement member 646 is mounted adjacent the engagement end 626 of the stationary handle 622 and is movable relative to the engagement end 626.
  • the engagement member 646 is a sleeve coaxially mounted on the engagement end 626 for longitudinal translation relative to the engagement end 626.
  • a first end 648 of the engagement member 646 is linked to the pivot block 636 and thus to the working end 634 of the pivot handle 630 by a connecting pin 650.
  • a second end 652 of the engagement member 646 includes a nipple 654 that engages the counter bore 96 formed in the top surface 12 of the tray 10.
  • the second end 652 also includes threads 656 for engaging a disassembly adapter 800 described below.
  • An indicator 660 includes a pointer 662 having a first end 661 attached to the pivot handle 630 near the working end 634 and a second end 663 cantilevered away from the working end 634.
  • the pointer 662 extends adjacent the pivot handle shaft 633.
  • the pivot handle shaft 633 includes a longitudinal channel 664 in which the pointer 662 is positioned.
  • the pivot handle shaft 633 includes a scale 665 adjacent the second end 663 of the pointer 662.
  • the scale 665 comprises a post 667 projecting from the shaft 633 and including an indicia mark 668.
  • the tray 10 is positioned over the keel 40 as shown in FIGS. 19 and 20 , and the boss 18 of the tray 10 is inserted into the first axial bore 50 of the keel.
  • the engagement end 626 of the stationary handle 622 is inserted through the first hole 426 in the tray holder 400, through the inner bore 26 of the boss 18, and threaded into the threaded portal 66 of the keel. If the handles 622, 630 are held loosely, the pivot handle 630 will swing away from the stationary handle 622 as the nipple 654 of the engagement member 646 presses against the bottom of the counter bore 96 in the tray 10.
  • This separation of the handles 622, 630 is a result of the engagement member 646 sliding back along stationary handle shaft 624. As it moves back, it pivots the pivot block 636 and thus the pivot handle 630 about the fulcrum 640. By connecting the pivot block 636 via the elongate connecting link 638, the fulcrum 640 is permitted to move up and down slightly to prevent binding of the mechanism.
  • the engagement end 626 securely engages the keel 40
  • the handles are brought together to seat the keel 40 and tray 10 components. Forcing the handles together moves the engagement member 646 outwardly relative to engagement end 626.
  • the nipple 654 presses against the tray 10 and the engagement end 626 of the stationary handle prevents the keel 40 from moving. The resulting oppositely directed forces on the tray 10 and keel 40 seat the tray 10 and keel 40 tightly together.
  • engagement member 646 and engagement end 626 are advantageous since it uniformly loads the junction with a centrally aligned force through the portal 66 and a uniform annular force against the shoulder counter bore 96.
  • the axial arrangement of the handles is advantageous in that it allows for an elongate narrow tool. This configuration facilitates entry into narrow confines such as when the tool is used to seat implant components in-situ.
  • the axial handle arrangement allows for large seating forces to be generated due to the relatively long distance from the grips 628, 632 to the fulcrum 640 and the relatively short distance from the fulcrum 640 to the connecting pin 650.
  • the axial arrangement further contributes to high force capacity since a two-handed grip can be employed to make use of the entire upper body strength of the user if necessary.
  • the amount of deflection of the pivot handle shaft 633 relative to the pointer 662 is a function of the amount of force applied to the handles and consequently is a function of the opposing forces applied to seat the tray 10 and keel 40.
  • the scale 665 provides a convenient way to measure handle deflection. When the pointer 662 is aligned with the indicia mark 668 on the post 667 a predetermined force is applied. When the junction assembly tool is not in use, the pointer 662 is housed in the channel 664 which protects against damage to the pointer and its surroundings.
  • the assembly tool 600 is removed.
  • the bolt 92 may now be inserted through the first hole 426 in the tray holder 400, through the inner bore 26 of the boss 18, through the portal 66, and into the threaded bore 90 of the stem to draw and hold the components together.
  • the tray holder 400 allows the user to impart a counter-torque on the tray 10 while the bold is tightened to prevent the implant from rotating out of position.
  • Bone screws may also be inserted through the fixation holes 36 in the tray and threaded into the proximal tibia 214.
  • the second hole 428 in the tray holder head 406 allows access to one of the fixation holes 36 that would otherwise be covered.
  • FIGS. 24 and 25 illustrate an adapter 800 to permit the tool to be used for unseating the components.
  • the nipple 654 on the second end 652 of the engagement member 646 presses against the counter bore 96 to seat the components. If the handles are then moved apart, the nipple 654 retracts away from the counter bore 96 since the pressing engagement of the nipple 654 with the counter bore 96 is not bi-directional. This is in contrast to the bi-directional engagement of the threaded engagement 627 of the stationary handle 622 with the threaded portal 66 of the keel.
  • the adapter 800 allows the second end 652 to engage the tray 10 in upward pulling relation.
  • the adapter 800 has a generally plate-like body having a dovetail cutout 804 complimentary to the tray 10 dovetail 460.
  • the adapter further includes a threaded through bore 806 that aligns with the counter bore 96 of the tray 10. In use, the adapter 800 is slipped onto the tray 10 with the adapter dovetail 804 underneath and engaging the tray dovetail 460. The threaded through bore 806 of the adapter 800 aligns with the counter bore 96 of the tray 10.
  • the threaded engagement end 626 of the stationary handle 622 of the assembly tool 600 is inserted through the through bore 806 and threaded into the portal 66 between the first 50 and second 64 axial bores of the keel 40.
  • the threads 656 of second end 652 of the engagement member 646 are threaded into the threaded through bore 806 in the adapter 800. Since the end 626 of the stationary handle 622 passes through the threaded through bore 806, it prevents the adapter 800 from sliding away from and disengaging the dovetail 460. As the handles 622, 630 are pulled apart, the engagement member 646 is lifted relative to the engagement end 626 of the stationary handle 622.
  • the engagement member 646 transmits this lifting force to the adapter 800 through the threads 656 to the threaded through bore 806.
  • the adapter 800 presses upwardly on the tray dovetail 460 while the stationary handle 622 presses downwardly on the keel 40 thus disassembling the tray 10 and keel 40.
  • an incision is made in the knee joint.
  • an incision is made that avoids compromising the soft tissue of the suprapatellar pouch.
  • resection instruments are introduced through the incision to prepare the proximal tibial bone and form a keel receiving recess.
  • only the minimum amount of bone required to provide a stable flat surface on the tibia is removed.
  • the illustrative modular tibial component has a low profile. Because of this low profile and modularity, the incision can be quite small and need only be large enough to allow passage of the individual components.
  • a tray component having an overall height less than 18mm can be inserted through such a minimally invasive surgical incision and engage the tibia where the minimum amount of bone has been removed.
  • the keel component of the present invention can be manipulated into the prepared joint space because it lacks the large top surface of the tray.
  • the low profile and modularity of the components permit the patella to remain in its anatomic orientation relative to the femur to further reduce the trauma experienced by the joint during surgery and aid recovery and ultimate outcome from the procedure.
  • the keel is manipulated through the incision and placed into the recess.
  • the tray is then manipulated through the incision and engaged with the keel.
  • the tray and keel holders facilitate manipulating the components into the prepared space and may be used to indicate the component orientations even if the components themselves are hidden from view
  • the assembly instrument is engaged with the tray and keel and activated to draw the components together to engage the press-fit and seat the modular junction.

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  • Orthopedic Medicine & Surgery (AREA)
  • Transplantation (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
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  • Physical Education & Sports Medicine (AREA)
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  • Prostheses (AREA)
  • Surgical Instruments (AREA)

Claims (7)

  1. Tibiale Komponente (2) einer Knieprothese, die aufweist:
    eine Schale (10) mit einer Oberseite (12) und einer Unterseite (14) ;
    einem Kiel (40), der ein oberes Ende (42) und ein unteres Ende (44) aufweist, wobei der Kiel (40) mit der Unterseite (14) der Schale (10) in Eingriff bringbar ist, wobei der Kiel (40) und die Schale (10) eine Außen-/Innenverbindung bilden;
    dadurch gekennzeichnet, dass die tibiale Komponente (2) aufweist :
    einen Rotationsausrichtungsstift (73), der sich von der Schale (10) oder dem Kiel (40) erstreckt, und eine stiftaufnehmende Bohrung (32, 58), die sich am Kiel (40) oder der Schale (10) befindet, um das Ausrichten der Schale (10) und des Kiels (40) in einer vorbestimmten Beziehung zum Zusammenbau zu erleichtern, wobei der Rotationsausrichtungsstift (73) einen ersten Abschnitt (74), der sich von der Schale (10) oder dem Kiel (40) weg erstreckt, und einen zweiten Abschnitt (75) hat, der sich vom ersten Abschnitt (74) weiter weg von der Schale (10) oder dem Kiel (40) erstreckt, wobei der zweite Abschnitt (75) eine kleinere Querschnittsabmessung als der erste Abschnitt (74) aufweist, so dass der zweite Abschnitt (75) zuerst durch die stiftaufnehmende Bohrung (32, 58) aufgenommen werden kann, wenn die Schale (10) und der Kiel (40) nicht rotationsausgerichtet sind.
  2. Tibiale Komponente (2) nach Anspruch 1, wobei der Rotationsausrichtungsstift (73) verhindert, dass sich die Verbindung festetzt, wenn der Rotationsausrichtungsstift (73) nicht mit der stiftaufnehmerden Bohrung (32, 58) ausgerichtet ist.
  3. Tibiakomponente (2) nach Anspruch 1, wobei die Außen-/Innenverbindung einen Ansatz (18), der sich von der Schale (10) oder dem Kiel (40) erstreckt, und eine ansatzaufrehmende Bohrung (50) aufweist, die in dem Kiel (40) oder der Schale (10) ausgebildet ist, wobei der Ansatz (18) und die ansatzaufnehmende Bohrung (50) um eine Verbindungsachse koaxial sind, wobei der Rotationsausrichtungsstift (73) und die stiftaufnehmende Bohrung (32, 58) um eine Ausrichtungsachse parallel zur Verbindungsachse coaxial sind.
  4. Tibiale Komponente (2) nach Anspruch 3, wobei der Ausrichtungsstift (73) und die stiftaufrehmende Bohrung (32, 58) in der Außen-/-nnenverbindung angeordnet sind.
  5. Tibiakomponente (2) nach Anspruch 4, wobei sich der Ansatz (18) von der Unterseite (14) der Schale (10) nach unten erstreckt und sich die ansatzaufnehmende Bohrung (50) vom oberen Ende (42) des Kiels (40) nach unten erstreckt.
  6. Tibiakomponente (2) nach Anspruch 1, wobei das Querschnittsabmessung des ersten Abschnitts (74) etwa gleich einem entsprechenden Querschnittsabmessung der stiftaufnehmerden Bohrung (32, 58) ist.
  7. Tibiakomponente (2) nach Anspruch 1, wobei der Rotationsausrichtungsstift (73) zwischen dem ersten (74) und zweiten Abschnitt (75) verjüngt ist, so dass bei Zusammenbau der Außen-/Innenverbindung mit der Schale (10) und dem Kiel (40) außerhalb der Rotationsausrichtung der zweite Abschnitt (75) durch die stiftaufnehmende Bohrung (32, 58) ausgenommen wird und die Verjüngung (76) eine Kante der stiftaufnehmenden Bohrung (32, 58) berührt, wobei bewirkt wird, dass sich die Schale (10) und der Kiel (40) beim weiteren Zusammenbau der Verbindung in Rotationsausrichtung drehen.
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US20090187251A1 (en) 2009-07-23
CA2477821C (en) 2012-10-09
US20040073315A1 (en) 2004-04-15
US7799086B2 (en) 2010-09-21
US8075628B2 (en) 2011-12-13
CA2477821A1 (en) 2005-04-09
ATE498374T1 (de) 2011-03-15
EP1522284A2 (de) 2005-04-13
EP2033599A3 (de) 2009-12-16
ATE418302T1 (de) 2009-01-15
DE602004018589D1 (de) 2009-02-05
JP2005111272A (ja) 2005-04-28
EP2033599A2 (de) 2009-03-11
EP1522284B1 (de) 2008-12-24
US20120059484A1 (en) 2012-03-08
DE602004031475D1 (de) 2011-03-31
EP1522284B8 (de) 2009-04-01
EP1522284A3 (de) 2005-06-22
EP2298245A1 (de) 2011-03-23

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