EP2031334A1 - Heat exchanger - Google Patents
Heat exchanger Download PDFInfo
- Publication number
- EP2031334A1 EP2031334A1 EP07744382A EP07744382A EP2031334A1 EP 2031334 A1 EP2031334 A1 EP 2031334A1 EP 07744382 A EP07744382 A EP 07744382A EP 07744382 A EP07744382 A EP 07744382A EP 2031334 A1 EP2031334 A1 EP 2031334A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- refrigerant
- heat transfer
- transfer tubes
- airflow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0477—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/05308—Assemblies of conduits connected side by side or with individual headers, e.g. section type radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/08—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
- F28D7/082—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag with serpentine or zig-zag configuration
- F28D7/085—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag with serpentine or zig-zag configuration in the form of parallel conduits coupled by bent portions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0229—Double end plates; Single end plates with hollow spaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
- F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/26—Safety or protection arrangements; Arrangements for preventing malfunction for allowing differential expansion between elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2270/00—Thermal insulation; Thermal decoupling
Definitions
- the present invention relates to a heat exchanger of an air conditioner that uses CO2 refrigerant.
- an air conditioner that uses CO2 refrigerant ensures the comfort of heating by raising the discharge air temperature during heating operation close to the compressor discharge temperature.
- structural improvements to promote heat exchange have been made in a heat exchanger (gas cooler) that includes fins and heat transfer tubes.
- a method is employed which accelerates the refrigerant flow rate by making the cross section of heat transfer tubes on the downstream side of the refrigerant flow during heating operation smaller than the cross section of other heat transfer tubes, and thereby activates heat transfer from the refrigerant by the effect of turbulent flow (for example, see Patent Document 1).
- Patent Document 1 JP-A Publication No. H10-176867
- An object of the present invention is to provide a heat exchanger with improved heat exchange performance.
- a heat exchanger is a heat exchanger that allows supercritical refrigerant to radiate heat to the air, including a plurality of plate fins and a plurality of heat transfer tubes.
- Each plate fin has a plurality of through-holes on the planar surface arranged substantially parallel to airflow.
- the heat transfer tubes are inserted into the through-holes in the plate fins.
- Four or more rows of heat transfer tubes arranged in the direction crossing the airflow are formed in the upstream-to-downstream direction of the airflow.
- Each plate fin is divided between at least one pair of adjacent rows.
- the refrigerant flows from the heat transfer tubes in the row on the downstream side of the airflow to the heat transfer tubes in the row on the upstream side of the airflow.
- the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream.
- each plate fin is divided, heat transfer on the plate fin surface is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- a heat exchanger according to a second aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is divided between all adjacent rows.
- a heat exchanger according to a third aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is divided from one end to the other end.
- a heat exchanger according to a fourth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is partially divided from one end to the other end.
- a heat exchanger according to a fifth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein a plurality of passages are formed through which the refrigerant flows from the heat transfer tubes in the row on the downstream side of the airflow to the heat transfer tubes in the row on the upstream side of the airflow.
- a heat exchanger according to a sixth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the heat transfer tubes extend in one of the height, width, and depth directions whichever is the shortest dimension.
- the distance in which the refrigerant moves in the long axis direction of the heat transfer tubes is shortened, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- a heat exchanger according to a seventh aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the tube outer diameter of the heat transfer tubes is equal to or less than 4 mm.
- a heat exchanger according to an eighth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the refrigerant is CO2.
- This heat exchanger uses CO2 whose ozone destruction coefficient is low and thus does not lead to the destruction in the air environment.
- a heat exchanger is the heat exchanger according to the fifth aspect of the present invention, further including a first plate attached to end portions of the plurality of passages, a connecting tube connected to a refrigerant pipe through which the refrigerant circulates, and a wide-mouth container.
- the wide-mouth container collects the refrigerant that flows out from each end portion of the plurality of passages, or guides the refrigerant that flows out from the connecting tube to each end portion of the plurality of passages.
- the wide-mouth container is closely attached to the first plate.
- This heat exchanger is low in cost because there is no need to connect the refrigerant pipe to each end portion of the passages.
- a heat exchanger according to a tenth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, further including a second plate attached to end portions of the plurality of heat transfer tubes and a third plate having a plurality of depressed portions formed therein for interconnecting the end portions of the appropriate adjacent heat transfer tubes.
- the third plate is closely attached to the second plate. Consequently, the work to interconnect the end portions of the heat transfer tubes with U-shaped tubes becomes unnecessary, and therefore the cost is low.
- the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream.
- each plate fin is divided, heat transfer on the plate fin surface is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- the dividing process of the plate fins is simplified, and also a function to suppress heat transfer on the plate fin surface is ensured.
- the processing cost is reduced and also heat exchange performance improves.
- the distance of the passages through which the refrigerant flows is optimized, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- the flow rate of the refrigerant flowing through the heat transfer tubes is accelerated and the flow of the refrigerant becomes a turbulent flow.
- the amount of heat exchange between the refrigerant and the heat transfer tubes increases, and heat exchange performance improves.
- the heat exchanger according to the eighth aspect of the present invention uses CO2 whose ozone destruction coefficient is low and thus does not lead to the destruction in the air environment.
- the heat exchanger according to the ninth aspect of the present invention is low in cost because there is no need to connect the refrigerant pipe to each end portion of the passages.
- the heat exchanger according to the tenth aspect of the present invention is low in cost because the work to interconnect the end portions of the heat transfer tubes with U-shaped tubes becomes unnecessary.
- Figure 1 is a refrigeration circuit of an air conditioner that uses CO2 refrigerant.
- An air conditioner 1 includes a refrigeration circuit in which a compressor 2, a four way valve 3, an outdoor heat exchanger 4, an expansion valve 5, and an indoor heat exchanger 6 are interconnected via a refrigerant pipe.
- the solid line arrow and the broken line arrow indicate the flow direction of the refrigerant, and the air conditioner 1 can switch between heating operation and cooling operation by switching the flow direction of the refrigerant by the four way valve 3.
- the outdoor heat exchanger 4 functions as a gas cooler, and the indoor heat exchanger 6 functions as an evaporator.
- the outdoor heat exchanger 4 functions as an evaporator, and the indoor heat exchanger 6 functions as a gas cooler.
- the outdoor heat exchanger 4 and the indoor heat exchanger 6 both include plate fins 11 (see Figure 3 ) and heat transfer tubes 12 (see Figure 3 ). The refrigerant in the heat transfer tubes 12 exchanges heat with the airflow through the plate fms 11.
- a point A is the suction side of the compressor 2 during heating operation
- a point B is the discharge side of the compressor 2 during heating operation
- a point C is the refrigerant outlet side of the indoor heat exchanger 6 during heating operation
- a point D is the refrigerant inlet side of the outdoor heat exchanger 4 during heating operation.
- Figure 2(a) is a pressure-enthalpy diagram for CO2 refrigerant.
- the vertical axis represents pressure P and the horizontal axis represents enthalpy H.
- a line Tk is the isotherm that passes through a critical point K
- a line Tx is the isotherm of temperature Tx.
- Tx is greater than Tk (Tx > Tk), and the CO2 refrigerant will not become liquefied or enter a two-phase state on the right side of the isotherm Tk.
- the region in which the pressure is equal to or greater than critical pressure Pk on the right side of the isotherm Tk is called a supercritical state.
- the air conditioner 1 that uses the heat exchanger of the present embodiment is operated in a refrigeration cycle that includes the supercritical state.
- Points A, B, C, and D in Figure 2(a) represent the states of the refrigerant corresponding to the points A, B, C, and D in Figure 1 .
- Figure 2(b) is a temperature-entropy diagram for CO2 refrigerant.
- the vertical axis represents temperature T and the horizontal axis represents entropy S.
- Points A, B, C, and D in Figure 2(b) represent the states of the refrigerant corresponding to the points A, B, C, and D in Figure 1 .
- the temperature of the refrigerant drops from the point B on the discharge side of the compressor 2 to the point C on the refrigerant outlet side of the indoor heat exchanger 6. Accordingly, the temperature distribution on the surface of the indoor heat exchanger 6 is such that the temperature on the upstream side of the refrigerant flow is higher and the temperature on the downstream side thereof is lower.
- the difference in temperature between the air and the indoor heat exchanger 6 becomes more stabilized when the airflow passes from the downstream side of the refrigerant to the upstream side of the refrigerant, and the amount of heat exchange between the air and the indoor heat exchanger 6 increases.
- FIG 3 is a perspective view to show the structure of the indoor heat exchanger according to the embodiment of the present invention.
- the indoor heat exchanger 6 is a cross fin-type heat exchanger.
- the plate fins 11 are thin and flat plates made of aluminum, and each plate fin 11 has a plurality of the through-holes 11 a formed therein.
- Each heat transfer tube 12 includes a straight tube 12a to be inserted through the through-holes 11a in the plate fins 11, and U-shaped tubes 12b and 12c that interconnect the end portions of the adjacent the straight tubes 12a.
- each heat transfer tube 12 in the present embodiment are integrally formed, and the U-shaped tube 12c is connected to the end portion of the straight tube 12a by welding or the like after the straight tube 12a is inserted into the through-holes 11 a in the plate fins 11.
- Figure 4 is a configuration view of passages of the indoor heat exchanger according to the embodiment of the present invention.
- the solid lines in Figure 4 represent the U-shaped tubes 12b on the front side of the figure, and the broken lines represent the U-shaped tubes 12c on the opposite side.
- the refrigerant flows separately into the six heat transfer tubes 12 in the row 72 and flows out from the six heat transfer tubes 12 in the row 61 through six passages 81 to 86. In this way, because the refrigerant circulates separately through the plurality of passages 81 to 86, the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process, and the amount of heat exchanged with the airflow increases.
- Each plate fin 11 is divided between the row 61 and the row 62. Each plate fin 11 is also divided between the following rows: the row 63 and the row 64; the row 65 and the row 66; the row 67 and the row 68; the row 69 and the row 70; and the row 71 and the row 72. Thereby, the heat on the surface of the plate fins 11 is prevented from transferring over divided portions 13. Thus, the surface temperature on the plate fins 11 is maintained high and the amount of heat exchanged with the airflow increases.
- the direction in which the straight tubes 12a of the heat transfer tubes 12 extend is the depth of the indoor heat exchanger 6.
- the depth is the shortest dimension among the height, width, and depth.
- the tube outer diameter of the heat transfer tubes 12 is equal to or less than 4 mm such that the flow of the refrigerant in the heat transfer tubes 12 becomes turbulent flow.
- FIG. 5 is a longitudinal cross sectional view of an indoor unit that uses the indoor heat exchanger according to the embodiment of the present invention.
- An indoor unit 101 has the indoor heat exchanger 6 mounted in a casing 102.
- a fan 103 is arranged above the indoor heat exchanger 6, and an air discharge port 102a is provided above the fan 103.
- An air suction inlet 102b is provided below the indoor heat exchanger 6.
- the indoor heat exchanger 6 has a first header 14 attached on the upstream side of the airflow for dividing and guiding the refrigerant to each inlet of the passages 81 to 86.
- the indoor heat exchanger 6 has a second header 15 attached on the downstream side of the airflow for guiding the refrigerant that flows out from each outlet of the passages 81 to 86 to the refrigerant pipe.
- the indoor unit 101 can provide comfortable heating.
- the indoor heat exchanger 6 is a heat exchanger that allows supercritical CO2 refrigerant to radiate heat to the air, and includes the plurality of plate fins 11 and the plurality of heat transfer tubes 12.
- Each plate fin 11 has the plurality of through-holes 11a on the planar surface arranged substantially parallel to the airflow.
- the heat transfer tubes 12 are inserted into the through-holes 11 a in the plate fins 11.
- Four or more rows 61 to 72 of the heat transfer tubes 12 arranged in the direction crossing the airflow are formed in the upstream-to-downstream direction of the airflow.
- Each plate fin 11 is divided between at least one pair of adjacent rows 61 and 62.
- the refrigerant flows from the heat transfer tubes 12 in the row 72 on the downstream side of the airflow to the heat transfer tubes 12 in the row 61 on the upstream side of the airflow.
- the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream.
- each plate fin 11 is divided, heat transfer on the surface of the plate fins 11 is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- This indoor heat exchanger 6 has the plurality of passages 81 to 86 formed for allowing the refrigerant to flow from the heat transfer tubes 12 in the row 72 on the downstream side of the airflow to the heat transfer tubes 12 in the row 61 on the upstream side of the airflow.
- the heat transfer tubes extend in one of the height, width, and depth directions of the indoor heat exchanger 6 whichever is the shortest dimension.
- the distance of the straight tubes 12a of the heat transfer tubes 12 is shortened, a decrease in temperature of the refrigerant is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process.
- the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- the tube outer diameter of the heat transfer tubes 12 is equal to or less than 4 mm.
- the flow rate of the refrigerant flowing through the heat transfer tubes 12 is accelerated and the flow of the refrigerant becomes a turbulent flow.
- the amount of heat exchange between the refrigerant and the heat transfer tubes 12 increases, and heat exchange performance improves.
- FIG 6 is a perspective view of an indoor heat exchanger according to a first alternative embodiment of the embodiment of the present invention.
- Plates 31 and 32 are attached to the end portions, i.e., inlet and outlet, of the plurality of passages 81 to 86 (see Figure 4 ), and the plates 31 and 32 are more rigid than the plate fins 11.
- An inlet side header 91 includes a connecting tube 91a connected to the refrigerant pipe, and a wide-mouth container 91b that covers the inlets of the plurality of passages 81 to 86. The inlet side header 91 is closely bonded to the plate 31.
- An outlet side header 92 includes a connecting tube 92a connected to the refrigerant pipe, and a wide-mouth container 92b that covers the outlets of the plurality of passages 81 to 86.
- the outlet side header 92 is closely bonded to the plate 32.
- a plate 33 is attached to the end portions of the heat transfer tubes 12 as a whole and is more rigid than the plate fins 11.
- the plate 33 has a plate 93 closely bonded thereto.
- Figure 7(a) is a rear view of the first alternative embodiment
- Figure 7(b) is a cross sectional view taken along line D-D of Figure 7(a)
- Figure 7(c) is a cross sectional view taken along line E-E of Figure 7(a) .
- the plate 93 in the figure has a plurality of depressed portions 93a each interconnecting the end portions of the heat transfer tubes 12.
- the depressed portions 93a correspond to the U-shaped tubes 12c of the embodiment shown in Figure 3 .
- the plurality of depressed portions 93a are formed by drawing the plate 93, and therefore it is economical.
- This indoor heat exchanger 6 further includes the plates 31 and 32 attached to the end portions of the plurality of passages 81 to 86; the connecting tubes 91a and 92a connected to the refrigerant pipe through which the refrigerant circulates; and the wide-mouth containers 91 b and 92b.
- the wide-mouth containers 91 b and 92b collect the refrigerant that flows out from each end portion of the plurality of passages 81 to 86 to the connecting tubes 91a and 92a, or guide the refrigerant that flows out from the connecting tubes 91a and 92a to each end portion of the plurality of passages 81 to 86.
- the wide-mouth containers 91 b and 92b are closely attached to the plates 31 and 32. Consequently, there is no need to connect the refrigerant pipe to each end portion of the passages 81 to 86, and therefore the cost is low.
- This indoor heat exchanger 6 further includes the plate 33 attached to the end portions of the plurality of the heat transfer tubes 12; and the plate 93 having the plurality of depressed portions 93a formed therein for interconnecting the end portions of the heat transfer tubes 12.
- the plate 93 is closely attached to the plate 33. Consequently, the work to interconnect the end portions of the heat transfer tubes 12 with U-shaped tubes becomes unnecessary, and therefore the cost is low.
- Figure 8 is a configuration view of the indoor heat exchanger in Figure 4 with the passages being modified. Similar to Figure 4 , the solid lines in Figure 4 represent the U-shaped tubes 12b on the front side of the figure, and the broken lines represent the U-shaped tubes 12c on the opposite side.
- the refrigerant that flowed into the heat transfer tubes 12 in the row 72 of passages 87 to 89 flows to the respective adjacent heat transfer tubes 12 in the same row 72; then flows to the heat transfer tubes 12 in the row 71 disposed further upstream of the airflow by one row; subsequently flows to the respective adjacent heat transfer tubes 12 in the same row 71; then further flows to the heat transfer tubes 12 in next row 70 disposed further upstream of the airflow by one row.
- the refrigerant flows to the heat transfer tubes 12 in the row 61 on the most upstream side of the airflow while changing the direction of the flow.
- Figure 9 is a configuration view of the indoor heat exchanger in Figure 4 with the pitch of the heat transfer tubes and the plate fins being modified
- Figure 10 is a configuration view of the indoor heat exchanger in Figure 8 with the pitch of the heat transfer tubes and the plate fins being modified.
- the heat transfer tubes 12 are arranged at the same pitch therebetween in the vertical direction.
- a plate fin 21 is partially divided by slits 23 in the substantially middle of the pitch and also between all adjacent rows 61 to 72.
- the slits 23 are formed by a single perforation per plate fin 11, and therefore the processing cost is reduced.
- the present invention has a good heat exchange performance, and is useful for a heat exchanger of an air conditioner that uses CO2 refrigerant.
Abstract
Description
- The present invention relates to a heat exchanger of an air conditioner that uses CO2 refrigerant.
- Conventionally, an air conditioner that uses CO2 refrigerant ensures the comfort of heating by raising the discharge air temperature during heating operation close to the compressor discharge temperature. Further, in order to improve heat exchange performance between CO2 refrigerant and airflow, structural improvements to promote heat exchange have been made in a heat exchanger (gas cooler) that includes fins and heat transfer tubes. As one of the structural improvements, a method is employed which accelerates the refrigerant flow rate by making the cross section of heat transfer tubes on the downstream side of the refrigerant flow during heating operation smaller than the cross section of other heat transfer tubes, and thereby activates heat transfer from the refrigerant by the effect of turbulent flow (for example, see Patent Document 1).
<Patent Document 1>JP-A Publication No. H10-176867 - However, with the method described in the cited
document 1, because only two or three rows of heat transfer tubes of the heat exchanger to exchange heat with the airflow are formed in the flow direction of the airflow, it is not possible to achieve maximum heat exchange efficiency between the heat transfer tubes and the airflow in a critical state where the refrigerant temperature greatly varies. - An object of the present invention is to provide a heat exchanger with improved heat exchange performance.
- A heat exchanger according to a first aspect of the present invention is a heat exchanger that allows supercritical refrigerant to radiate heat to the air, including a plurality of plate fins and a plurality of heat transfer tubes. Each plate fin has a plurality of through-holes on the planar surface arranged substantially parallel to airflow. The heat transfer tubes are inserted into the through-holes in the plate fins. Four or more rows of heat transfer tubes arranged in the direction crossing the airflow are formed in the upstream-to-downstream direction of the airflow. Each plate fin is divided between at least one pair of adjacent rows. The refrigerant flows from the heat transfer tubes in the row on the downstream side of the airflow to the heat transfer tubes in the row on the upstream side of the airflow.
- In this heat exchanger, the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream. In addition, because each plate fin is divided, heat transfer on the plate fin surface is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- A heat exchanger according to a second aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is divided between all adjacent rows.
- In this heat exchanger, because the number of divided sections on each plate fin is increased, heat transfer on the plate fin surface is further suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- A heat exchanger according to a third aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is divided from one end to the other end.
- In this heat exchanger, because the length of division of each plate fin is extended, heat transfer on the plate fin surface is further suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- A heat exchanger according to a fourth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein each plate fin is partially divided from one end to the other end.
- In this heat exchanger, the dividing process of the plate fins is simplified, and also a function to suppress heat transfer on the plate fin surface is ensured. Thus, the processing cost is reduced and also heat exchange performance improves.
- A heat exchanger according to a fifth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein a plurality of passages are formed through which the refrigerant flows from the heat transfer tubes in the row on the downstream side of the airflow to the heat transfer tubes in the row on the upstream side of the airflow.
- In this heat exchanger, the distance in which the refrigerant moves in the row direction of the heat transfer tubes is shortened, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- A heat exchanger according to a sixth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the heat transfer tubes extend in one of the height, width, and depth directions whichever is the shortest dimension.
- In this heat exchanger, the distance in which the refrigerant moves in the long axis direction of the heat transfer tubes is shortened, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- A heat exchanger according to a seventh aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the tube outer diameter of the heat transfer tubes is equal to or less than 4 mm.
- In this heat exchanger, the flow rate of the refrigerant flowing through the heat transfer tubes is accelerated and the flow of the refrigerant becomes a turbulent flow. Thus, the amount of heat exchange between the refrigerant and the heat transfer tubes increases, and heat exchange performance improves.
- A heat exchanger according to an eighth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, wherein the refrigerant is CO2.
- This heat exchanger uses CO2 whose ozone destruction coefficient is low and thus does not lead to the destruction in the air environment.
- A heat exchanger according to a ninth aspect of the present invention is the heat exchanger according to the fifth aspect of the present invention, further including a first plate attached to end portions of the plurality of passages, a connecting tube connected to a refrigerant pipe through which the refrigerant circulates, and a wide-mouth container. The wide-mouth container collects the refrigerant that flows out from each end portion of the plurality of passages, or guides the refrigerant that flows out from the connecting tube to each end portion of the plurality of passages. The wide-mouth container is closely attached to the first plate.
- This heat exchanger is low in cost because there is no need to connect the refrigerant pipe to each end portion of the passages.
- A heat exchanger according to a tenth aspect of the present invention is the heat exchanger according to the first aspect of the present invention, further including a second plate attached to end portions of the plurality of heat transfer tubes and a third plate having a plurality of depressed portions formed therein for interconnecting the end portions of the appropriate adjacent heat transfer tubes. The third plate is closely attached to the second plate. Consequently, the work to interconnect the end portions of the heat transfer tubes with U-shaped tubes becomes unnecessary, and therefore the cost is low.
- In the heat exchanger according to the first aspect of the present invention, the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream. In addition, because each plate fin is divided, heat transfer on the plate fin surface is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- In the heat exchanger according to the second and third aspects of the present invention, because the number of divided sections on each plate fin is increased, heat transfer on the plate fin surface is further suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- In the heat exchanger according to the fourth aspect of the present invention, the dividing process of the plate fins is simplified, and also a function to suppress heat transfer on the plate fin surface is ensured. Thus, the processing cost is reduced and also heat exchange performance improves.
- In the heat exchanger according to the fifth and sixth aspects of the present invention, the distance of the passages through which the refrigerant flows is optimized, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves.
- In the heat exchanger according to the seventh aspect of the present invention, the flow rate of the refrigerant flowing through the heat transfer tubes is accelerated and the flow of the refrigerant becomes a turbulent flow. Thus, the amount of heat exchange between the refrigerant and the heat transfer tubes increases, and heat exchange performance improves.
- The heat exchanger according to the eighth aspect of the present invention uses CO2 whose ozone destruction coefficient is low and thus does not lead to the destruction in the air environment.
- The heat exchanger according to the ninth aspect of the present invention is low in cost because there is no need to connect the refrigerant pipe to each end portion of the passages.
- The heat exchanger according to the tenth aspect of the present invention is low in cost because the work to interconnect the end portions of the heat transfer tubes with U-shaped tubes becomes unnecessary.
-
-
Figure 1 is a refrigeration circuit of an air conditioner that uses CO2 refrigerant. -
Figure 2(a) is a pressure-enthalpy diagram for CO2 refrigerant, andFigure 2(b) is a temperature-entropy diagram for CO2 refrigerant. -
Figure 3 is a perspective view to show the structure of an indoor heat exchanger according to an embodiment of the present invention. -
Figure 4 is a view to describe passages of the indoor heat exchanger shown in the above Figure. -
Figure 5 is a longitudinal cross sectional view of an indoor unit that uses the indoor heat exchanger according to the embodiment of the present invention. -
Figure 6 is a perspective view of an indoor heat exchanger according to a first alternative embodiment of the embodiment shown in the above Figure. -
Figure 7(a) is a rear view of the first alternative embodiment;Figure 7(b) is a cross sectional view taken along line D-D of the first alternative embodiment; andFigure 7(c) is a cross sectional view taken along line E-E of the first alternative embodiment. -
Figure 8 is a configuration view of the indoor heat exchanger inFigure 4 with the passages being modified. -
Figure 9 is a configuration view of the indoor heat exchanger inFigure 4 with the pitch of the heat transfer tubes and plate fins being modified. -
Figure 10 is a configuration view of the indoor heat exchanger inFigure 8 with the pitch of the heat transfer tubes and plate fins being modified. -
- 6
- Heat exchanger
- 11
- Plate fin
- 12
- Heat transfer tube
- 31,32
- Plates (first plates)
- 33
- Plate (second plate)
- 61 to 72
- Rows
- 81 to 86
- Passages
- 91 a, 92a
- Connecting tubes
- 91b, 92b
- Wide-mouth containers
- 93
- Plate (third plate)
- 93a
- Depressed portion
-
Figure 1 is a refrigeration circuit of an air conditioner that uses CO2 refrigerant. Anair conditioner 1 includes a refrigeration circuit in which acompressor 2, a fourway valve 3, anoutdoor heat exchanger 4, anexpansion valve 5, and anindoor heat exchanger 6 are interconnected via a refrigerant pipe. InFigure 1 , the solid line arrow and the broken line arrow indicate the flow direction of the refrigerant, and theair conditioner 1 can switch between heating operation and cooling operation by switching the flow direction of the refrigerant by the fourway valve 3. - During cooling operation, the
outdoor heat exchanger 4 functions as a gas cooler, and theindoor heat exchanger 6 functions as an evaporator. On the other hand, during heating operation, theoutdoor heat exchanger 4 functions as an evaporator, and theindoor heat exchanger 6 functions as a gas cooler. Theoutdoor heat exchanger 4 and theindoor heat exchanger 6 both include plate fins 11 (seeFigure 3 ) and heat transfer tubes 12 (seeFigure 3 ). The refrigerant in theheat transfer tubes 12 exchanges heat with the airflow through theplate fms 11. - In
Figure 1 , a point A is the suction side of thecompressor 2 during heating operation, and a point B is the discharge side of thecompressor 2 during heating operation. A point C is the refrigerant outlet side of theindoor heat exchanger 6 during heating operation, and a point D is the refrigerant inlet side of theoutdoor heat exchanger 4 during heating operation. -
Figure 2(a) is a pressure-enthalpy diagram for CO2 refrigerant. The vertical axis represents pressure P and the horizontal axis represents enthalpy H. A line Tk is the isotherm that passes through a critical point K, and a line Tx is the isotherm of temperature Tx. Tx is greater than Tk (Tx > Tk), and the CO2 refrigerant will not become liquefied or enter a two-phase state on the right side of the isotherm Tk. The region in which the pressure is equal to or greater than critical pressure Pk on the right side of the isotherm Tk is called a supercritical state. Theair conditioner 1 that uses the heat exchanger of the present embodiment is operated in a refrigeration cycle that includes the supercritical state. Points A, B, C, and D inFigure 2(a) represent the states of the refrigerant corresponding to the points A, B, C, and D inFigure 1 . -
Figure 2(b) is a temperature-entropy diagram for CO2 refrigerant. The vertical axis represents temperature T and the horizontal axis represents entropy S. Points A, B, C, and D inFigure 2(b) represent the states of the refrigerant corresponding to the points A, B, C, and D inFigure 1 . The temperature of the refrigerant drops from the point B on the discharge side of thecompressor 2 to the point C on the refrigerant outlet side of theindoor heat exchanger 6. Accordingly, the temperature distribution on the surface of theindoor heat exchanger 6 is such that the temperature on the upstream side of the refrigerant flow is higher and the temperature on the downstream side thereof is lower. Therefore, the difference in temperature between the air and theindoor heat exchanger 6 becomes more stabilized when the airflow passes from the downstream side of the refrigerant to the upstream side of the refrigerant, and the amount of heat exchange between the air and theindoor heat exchanger 6 increases. -
Figure 3 is a perspective view to show the structure of the indoor heat exchanger according to the embodiment of the present invention. Theindoor heat exchanger 6 is a cross fin-type heat exchanger. Theplate fins 11 are thin and flat plates made of aluminum, and eachplate fin 11 has a plurality of the through-holes 11 a formed therein. Eachheat transfer tube 12 includes astraight tube 12a to be inserted through the through-holes 11a in theplate fins 11, andU-shaped tubes straight tubes 12a. Note that thestraight tubes 12a and theU-shaped tube 12b of eachheat transfer tube 12 in the present embodiment are integrally formed, and theU-shaped tube 12c is connected to the end portion of thestraight tube 12a by welding or the like after thestraight tube 12a is inserted into the through-holes 11 a in theplate fins 11. - Twelve rows of
heat transfer tubes 12, i.e.,rows 61 to 72 arranged in the direction crossing the airflow, are arranged in the upstream-to-downstream direction of the airflow. The refrigerant flows from theheat transfer tubes 12 in therow 72 on the downstream side of the airflow to theheat transfer tubes 12 in therow 61 on the upstream side of the airflow. Consequently, the flow of the airflow will be against the flow of the refrigerant, and thus the amount of heat exchange will increase compared with the case where these flows are not against each other. Note that experiments have shown that, in case of a heat exchanger with three or fewer rows of the heat transfer tubes, there is little difference in the effect whether the airflow is against the refrigerant or not. -
Figure 4 is a configuration view of passages of the indoor heat exchanger according to the embodiment of the present invention. The solid lines inFigure 4 represent theU-shaped tubes 12b on the front side of the figure, and the broken lines represent theU-shaped tubes 12c on the opposite side. The refrigerant flows separately into the sixheat transfer tubes 12 in therow 72 and flows out from the sixheat transfer tubes 12 in therow 61 through sixpassages 81 to 86. In this way, because the refrigerant circulates separately through the plurality ofpassages 81 to 86, the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process, and the amount of heat exchanged with the airflow increases. - Each
plate fin 11 is divided between therow 61 and therow 62. Eachplate fin 11 is also divided between the following rows: therow 63 and therow 64; therow 65 and therow 66; therow 67 and therow 68; therow 69 and therow 70; and therow 71 and therow 72. Thereby, the heat on the surface of theplate fins 11 is prevented from transferring over dividedportions 13. Thus, the surface temperature on theplate fins 11 is maintained high and the amount of heat exchanged with the airflow increases. - In addition, in
Figure 3 , the direction in which thestraight tubes 12a of theheat transfer tubes 12 extend is the depth of theindoor heat exchanger 6. In the present embodiment, the depth is the shortest dimension among the height, width, and depth. Thereby, thepassages 81 to 86 through which the refrigerant flows are shortened, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. - The heat transfer from the refrigerant flowing through the
heat transfer tubes 12 to theheat transfer tubes 12 is more active when the flow of the refrigerant is laminar flow than when it is turbulent flow. Therefore, in the present embodiment, the tube outer diameter of theheat transfer tubes 12 is equal to or less than 4 mm such that the flow of the refrigerant in theheat transfer tubes 12 becomes turbulent flow. -
Figure 5 is a longitudinal cross sectional view of an indoor unit that uses the indoor heat exchanger according to the embodiment of the present invention. Anindoor unit 101 has theindoor heat exchanger 6 mounted in acasing 102. Afan 103 is arranged above theindoor heat exchanger 6, and anair discharge port 102a is provided above thefan 103. Anair suction inlet 102b is provided below theindoor heat exchanger 6. - The
indoor heat exchanger 6 has afirst header 14 attached on the upstream side of the airflow for dividing and guiding the refrigerant to each inlet of thepassages 81 to 86. In addition, theindoor heat exchanger 6 has asecond header 15 attached on the downstream side of the airflow for guiding the refrigerant that flows out from each outlet of thepassages 81 to 86 to the refrigerant pipe. - During heating operation, the refrigerant flows from the upside to the downside of each of the
passages 81 to 86 of theindoor heat exchanger 6, and the airflow flows from the downside to the upside of theindoor heat exchanger 6. Consequently, the temperature of the airflow rises as a result of heat exchange with higher temperature refrigerant as the airflow moves closer to theair discharge port 102a. Thus, theindoor unit 101 can provide comfortable heating. - The
indoor heat exchanger 6 is a heat exchanger that allows supercritical CO2 refrigerant to radiate heat to the air, and includes the plurality ofplate fins 11 and the plurality ofheat transfer tubes 12. Eachplate fin 11 has the plurality of through-holes 11a on the planar surface arranged substantially parallel to the airflow. Theheat transfer tubes 12 are inserted into the through-holes 11 a in theplate fins 11. Four ormore rows 61 to 72 of theheat transfer tubes 12 arranged in the direction crossing the airflow are formed in the upstream-to-downstream direction of the airflow. Eachplate fin 11 is divided between at least one pair ofadjacent rows heat transfer tubes 12 in therow 72 on the downstream side of the airflow to theheat transfer tubes 12 in therow 61 on the upstream side of the airflow. - In this
indoor heat exchanger 6, the airflow exchanges heat with higher temperature refrigerant as the airflow moves downstream. In addition, because eachplate fin 11 is divided, heat transfer on the surface of theplate fins 11 is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves. - In addition, because CO2 whose ozone destruction coefficient is low is used as refrigerant, the destruction in the air environment will not be resulted.
- This
indoor heat exchanger 6 has the plurality ofpassages 81 to 86 formed for allowing the refrigerant to flow from theheat transfer tubes 12 in therow 72 on the downstream side of the airflow to theheat transfer tubes 12 in therow 61 on the upstream side of the airflow. - In this
indoor heat exchanger 6, the distance in which the refrigerant moves in the row direction of theheat transfer tubes 12 is shortened, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves. - In addition, the heat transfer tubes extend in one of the height, width, and depth directions of the
indoor heat exchanger 6 whichever is the shortest dimension. As a result, the distance of thestraight tubes 12a of theheat transfer tubes 12 is shortened, a decrease in temperature of the refrigerant is suppressed, and the difference in temperature between the refrigerant and the air is appropriately maintained throughout the radiation process. Thus, the amount of heat exchanged with the airflow increases, and heat exchange performance improves. - In the
indoor heat exchanger 6, the tube outer diameter of theheat transfer tubes 12 is equal to or less than 4 mm. The flow rate of the refrigerant flowing through theheat transfer tubes 12 is accelerated and the flow of the refrigerant becomes a turbulent flow. Thus, the amount of heat exchange between the refrigerant and theheat transfer tubes 12 increases, and heat exchange performance improves. -
Figure 6 is a perspective view of an indoor heat exchanger according to a first alternative embodiment of the embodiment of the present invention. The same components as those in the embodiment shown inFigure 3 are denoted by the same reference symbols, and the descriptions thereof are omitted.Plates passages 81 to 86 (seeFigure 4 ), and theplates plate fins 11. Aninlet side header 91 includes a connectingtube 91a connected to the refrigerant pipe, and a wide-mouth container 91b that covers the inlets of the plurality ofpassages 81 to 86. Theinlet side header 91 is closely bonded to theplate 31. Anoutlet side header 92 includes a connectingtube 92a connected to the refrigerant pipe, and a wide-mouth container 92b that covers the outlets of the plurality ofpassages 81 to 86. Theoutlet side header 92 is closely bonded to theplate 32. - A
plate 33 is attached to the end portions of theheat transfer tubes 12 as a whole and is more rigid than theplate fins 11. Theplate 33 has aplate 93 closely bonded thereto.Figure 7(a) is a rear view of the first alternative embodiment,Figure 7(b) is a cross sectional view taken along line D-D ofFigure 7(a), and Figure 7(c) is a cross sectional view taken along line E-E ofFigure 7(a) . Theplate 93 in the figure has a plurality ofdepressed portions 93a each interconnecting the end portions of theheat transfer tubes 12. Thedepressed portions 93a correspond to theU-shaped tubes 12c of the embodiment shown inFigure 3 . The plurality ofdepressed portions 93a are formed by drawing theplate 93, and therefore it is economical. - This
indoor heat exchanger 6 further includes theplates passages 81 to 86; the connectingtubes mouth containers mouth containers passages 81 to 86 to the connectingtubes tubes passages 81 to 86. The wide-mouth containers plates passages 81 to 86, and therefore the cost is low. - This
indoor heat exchanger 6 further includes theplate 33 attached to the end portions of the plurality of theheat transfer tubes 12; and theplate 93 having the plurality ofdepressed portions 93a formed therein for interconnecting the end portions of theheat transfer tubes 12. Theplate 93 is closely attached to theplate 33. Consequently, the work to interconnect the end portions of theheat transfer tubes 12 with U-shaped tubes becomes unnecessary, and therefore the cost is low. -
Figure 8 is a configuration view of the indoor heat exchanger inFigure 4 with the passages being modified. Similar toFigure 4 , the solid lines inFigure 4 represent theU-shaped tubes 12b on the front side of the figure, and the broken lines represent theU-shaped tubes 12c on the opposite side. The refrigerant that flowed into theheat transfer tubes 12 in therow 72 ofpassages 87 to 89 flows to the respective adjacentheat transfer tubes 12 in thesame row 72; then flows to theheat transfer tubes 12 in therow 71 disposed further upstream of the airflow by one row; subsequently flows to the respective adjacentheat transfer tubes 12 in thesame row 71; then further flows to theheat transfer tubes 12 innext row 70 disposed further upstream of the airflow by one row. In the same manner, the refrigerant flows to theheat transfer tubes 12 in therow 61 on the most upstream side of the airflow while changing the direction of the flow. - In this way, by employing the three
passages 87 to 89, although the distance of each passage becomes longer, the flow rate of the refrigerant can be accelerated due to the reduced number of passages, and the same heat exchange performance as obtained in the above described embodiment can be obtained. -
Figure 9 is a configuration view of the indoor heat exchanger inFigure 4 with the pitch of the heat transfer tubes and the plate fins being modified, andFigure 10 is a configuration view of the indoor heat exchanger inFigure 8 with the pitch of the heat transfer tubes and the plate fins being modified. InFigures 9 and10 , theheat transfer tubes 12 are arranged at the same pitch therebetween in the vertical direction. Aplate fin 21 is partially divided byslits 23 in the substantially middle of the pitch and also between alladjacent rows 61 to 72. - The
slits 23 are formed by a single perforation perplate fin 11, and therefore the processing cost is reduced. - As described above, the present invention has a good heat exchange performance, and is useful for a heat exchanger of an air conditioner that uses CO2 refrigerant.
Claims (10)
- A heat exchanger (6) that allows supercritical refrigerant to radiate heat to air, comprising:a plurality of plate fins (11) each having a plurality of through-holes (11a) on the planar surface arranged substantially parallel to airflow; anda plurality of heat transfer tubes (12) inserted into the through-holes (11a) in the plate fins (11),whereinfour or more rows (61 to 72) of the heat transfer tubes (12) arranged in the direction crossing the airflow are formed in the upstream-to-downstream direction of the airflow,each of the plate fins (11) is divided between at least one pair of the adjacent rows (61, 62); andthe refrigerant flows from the heat transfer tubes (12) in the row (72) on the downstream side of the airflow to the heat transfer tubes (12) in the row (61) on the upstream side of the airflow.
- The heat exchanger (6) according to claim 1, wherein
each of the plate fins (11) is divided between all the adjacent rows (61 to 72). - The heat exchanger (6) according to claim 1 or claim 2, wherein
each of the plate fins (11) is divided from one end to the other end in the longitudinal direction of the rows (61 to 72). - The heat exchanger (6) according to claim 1 or claim 2, wherein
each of the plate fins (11) is partially divided from one end to the other end in the longitudinal direction of the rows (61 to 72). - The heat exchanger (6) according to claim 1, wherein
a plurality of passages (81 to 86) are formed through which the refrigerant flows from the heat transfer tubes (12) in the row (72) on the downstream side of the airflow to the heat transfer tubes (12) in the row (61) on the upstream side of the airflow. - The heat exchanger (6) according to claim 1, wherein
the heat transfer tubes (12) extend in one of the height, width, and depth directions whichever is the shortest dimension. - The heat exchanger (6) according to claim 1, wherein
the tube outer diameter of the heat transfer tubes (12) is equal to or less than 4 mm. - The heat exchanger (6) according to claim 1, wherein
the refrigerant is CO2. - The heat exchanger (6) according to claim 5, further comprising
a first plate (31, 32) attached to end portions of the plurality of passages (81 to 86),
a connecting tube (91a, 92a) connected to a refrigerant pipe (7a, 7b) through which the refrigerant circulates, and
a wide-mouth container (91b, 92b) configured to collect the refrigerant that flows out from each end portion of the plurality of passages (81 to 86) or to guide the refrigerant that flows out from the connecting tube (91a, 92a) to each end portion of the plurality of passages (81 to 86),
wherein
the wide-mouth container (91b, 92b) is closely attached to the first plate (31, 32). - The heat exchanger (6) according to claim 1, further comprising
a second plate (33) attached to end portions of the plurality of heat transfer tubes (12), and
a third plate (93) closely attached to the second plate (33) and having a plurality of depressed portions (93a) formed therein for interconnecting end portions of the appropriate adjacent heat transfer tubes (12).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006152488A JP4760542B2 (en) | 2006-05-31 | 2006-05-31 | Heat exchanger |
PCT/JP2007/060968 WO2007139137A1 (en) | 2006-05-31 | 2007-05-30 | Heat exchanger |
Publications (3)
Publication Number | Publication Date |
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EP2031334A1 true EP2031334A1 (en) | 2009-03-04 |
EP2031334A4 EP2031334A4 (en) | 2014-01-15 |
EP2031334B1 EP2031334B1 (en) | 2020-07-08 |
Family
ID=38778655
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP07744382.8A Active EP2031334B1 (en) | 2006-05-31 | 2007-05-30 | Heat exchanger |
Country Status (3)
Country | Link |
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EP (1) | EP2031334B1 (en) |
JP (1) | JP4760542B2 (en) |
WO (1) | WO2007139137A1 (en) |
Cited By (4)
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US20130240177A1 (en) * | 2012-03-13 | 2013-09-19 | Blissfield Manufacturing Company | Nested heat exchanger |
CN103392109A (en) * | 2011-02-23 | 2013-11-13 | 大金工业株式会社 | Heat exchanger for air conditioner |
EP3040671A1 (en) * | 2013-08-28 | 2016-07-06 | Mitsubishi Heavy Industries, Ltd. | Air cooler, cooling device, and nuclear facility |
US10670311B2 (en) | 2015-05-29 | 2020-06-02 | Hitachi-Johnson Controls Air Conditioning, Inc. | Heat exchanger |
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JP2017036900A (en) * | 2015-08-13 | 2017-02-16 | 三菱重工業株式会社 | Radiator and super-critical pressure refrigerating-cycle using the radiator |
US20220049869A1 (en) * | 2018-12-04 | 2022-02-17 | Mitsubishi Electric Corporation | Air-conditioning apparatus |
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JP3540530B2 (en) | 1996-12-13 | 2004-07-07 | 東芝キヤリア株式会社 | Air conditioner |
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-
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- 2007-05-30 EP EP07744382.8A patent/EP2031334B1/en active Active
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JPS6312081U (en) * | 1986-07-11 | 1988-01-26 | ||
JPH10274490A (en) * | 1997-03-28 | 1998-10-13 | Kimura Kohki Co Ltd | Plate fin coil |
US20020023744A1 (en) * | 1999-12-10 | 2002-02-28 | Kwang-Il Kim | Manufacturing method for split heat exchanger having oval tubes in zigzag pattern |
JP2005098672A (en) * | 2003-09-03 | 2005-04-14 | Toyo Radiator Co Ltd | Tubeless heat exchanger |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10048018B2 (en) | 2011-02-23 | 2018-08-14 | Daikin Industries, Ltd. | Heat exchanger for air conditioner |
CN103392109A (en) * | 2011-02-23 | 2013-11-13 | 大金工业株式会社 | Heat exchanger for air conditioner |
EP2674717A1 (en) * | 2011-02-23 | 2013-12-18 | Daikin Industries, Ltd. | Heat exchanger for air conditioner |
EP2674717A4 (en) * | 2011-02-23 | 2014-01-01 | Daikin Ind Ltd | Heat exchanger for air conditioner |
AU2012221582B2 (en) * | 2011-02-23 | 2015-05-14 | Daikin Industries, Ltd. | Heat exchanger for air conditioner |
CN103392109B (en) * | 2011-02-23 | 2015-11-25 | 大金工业株式会社 | Heat exchanger for air conditioner |
US20130240177A1 (en) * | 2012-03-13 | 2013-09-19 | Blissfield Manufacturing Company | Nested heat exchanger |
EP3040671A1 (en) * | 2013-08-28 | 2016-07-06 | Mitsubishi Heavy Industries, Ltd. | Air cooler, cooling device, and nuclear facility |
EP3040671A4 (en) * | 2013-08-28 | 2017-05-03 | Mitsubishi Heavy Industries, Ltd. | Air cooler, cooling device, and nuclear facility |
US10319482B2 (en) | 2013-08-28 | 2019-06-11 | Mitsubishi Heavy Industries, Ltd. | Air cooler, intercooler and nuclear facility |
US11289218B2 (en) | 2013-08-28 | 2022-03-29 | Mitsubishi Heavy Industries, Ltd. | Air cooler, intercooler and nuclear facility |
US11289217B2 (en) | 2013-08-28 | 2022-03-29 | Mitsubishi Heavy Industries, Ltd. | Intercooler for nuclear facility |
US10670311B2 (en) | 2015-05-29 | 2020-06-02 | Hitachi-Johnson Controls Air Conditioning, Inc. | Heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
EP2031334A4 (en) | 2014-01-15 |
JP2007322060A (en) | 2007-12-13 |
EP2031334B1 (en) | 2020-07-08 |
WO2007139137A1 (en) | 2007-12-06 |
JP4760542B2 (en) | 2011-08-31 |
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