EP2026362A1 - Abgeschirmte Drosselspule - Google Patents
Abgeschirmte Drosselspule Download PDFInfo
- Publication number
- EP2026362A1 EP2026362A1 EP07113971A EP07113971A EP2026362A1 EP 2026362 A1 EP2026362 A1 EP 2026362A1 EP 07113971 A EP07113971 A EP 07113971A EP 07113971 A EP07113971 A EP 07113971A EP 2026362 A1 EP2026362 A1 EP 2026362A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- powder compact
- compact member
- coil
- bottom side
- inductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000843 powder Substances 0.000 claims abstract description 67
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- 238000004804 winding Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 229920001187 thermosetting polymer Polymers 0.000 description 7
- 239000006247 magnetic powder Substances 0.000 description 5
- 239000007769 metal material Substances 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/045—Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F2017/048—Fixed inductances of the signal type with magnetic core with encapsulating core, e.g. made of resin and magnetic powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
Definitions
- FIG. 1 illustrates the structure of a conventional inductor.
- the inductor 90 is comprised of a powder compact member 91, an air coil 92, and two terminals 93 and 94.
- the coil 92 is embedded in the powder compact member 91.
- the two terminals 93 and 94 are respectively connected to the two opposite ends of the coil 92 and extended out of the powder compact member 91.
- the shielded-type inductor is comprised of a first powder compact member, a coil, and a second powder compact member.
- the first powder compact member has a bottom side and a top side.
- the coil comprises a coil body embedded in the bottom side of the first powder compact member in and two metal terminals respectively connected to the two opposite ends of the coil body and extending out of the first powder compact member.
- the second powder compact member is bonded to the bottom side of the first powder compact member and blocking the coil body in the bottom side of the first powder compact member.
- the second powder compact member before bonding the second powder compact member to the first powder compact member, the second powder compact member can be printed or embossed with the product specification and/or company's logo or trade name. By means of controlling the thickness of the second powder compact member, the inductance value of the inductor is fine-adjusted. Further, the second powder compact member can be prepared from a relatively less expensive magnetic metal material to lower the cost without changing the designed electric characteristics.
- the coil body 11 is embedded in the first powder compact member 2 such that the bottom side 111 of the coil body 11 is kept in flush with the bottom side 21 of the first powder compact member 2, and the top side 22 of the first powder compact member 2 is spaced above the top side 112 of the coil body 11 at a distance D1,
- the shielded-type inductor 10 is comprised of a coil 1, a first powder compact member 2, and a second powder compact member 3. Further, the shielded-type inductor 10 is made by mans of the application of a first mold 4 and a second mold 5. As shown in FIGS. 6 and 7 , the first mold 4 is comprised of a female die 41, a bottom die 41, a locating block 43, and a top die 44.
- the female die 41 has a die cavity 411, and two receiving cavities 412 and 413 at two opposite sides relative to the die cavity 411.
- the die cavity 411 is adapted to mold the first powder compact member 2.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coils Or Transformers For Communication (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07113971A EP2026362A1 (de) | 2007-08-07 | 2007-08-07 | Abgeschirmte Drosselspule |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07113971A EP2026362A1 (de) | 2007-08-07 | 2007-08-07 | Abgeschirmte Drosselspule |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2026362A1 true EP2026362A1 (de) | 2009-02-18 |
Family
ID=38649992
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07113971A Withdrawn EP2026362A1 (de) | 2007-08-07 | 2007-08-07 | Abgeschirmte Drosselspule |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2026362A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2551863A1 (de) * | 2010-03-20 | 2013-01-30 | Daido Steel Co.,Ltd. | Reaktor und herstellungsverfahren dafür |
EP2551864A1 (de) * | 2010-03-20 | 2013-01-30 | Daido Steel Co.,Ltd. | Verfahren zur herstellung eines eingekapselten spulenkörpers und eingekapselter spulenkörper |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010016977A1 (en) * | 2000-01-12 | 2001-08-30 | Tdk Corporation | Coil-embedded dust core production process, and coil-embedded dust core |
US6392525B1 (en) * | 1998-12-28 | 2002-05-21 | Matsushita Electric Industrial Co., Ltd. | Magnetic element and method of manufacturing the same |
US20060001517A1 (en) * | 2004-07-02 | 2006-01-05 | Cheng Chang M | High current inductor and the manufacturing method |
US20060186978A1 (en) * | 2003-12-10 | 2006-08-24 | Sumida Corporation | Magnetic element and method of manufacturing magnetic element |
WO2007075061A1 (en) * | 2005-12-28 | 2007-07-05 | Toda Isu Corporation | Surface mount type power inductor |
-
2007
- 2007-08-07 EP EP07113971A patent/EP2026362A1/de not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6392525B1 (en) * | 1998-12-28 | 2002-05-21 | Matsushita Electric Industrial Co., Ltd. | Magnetic element and method of manufacturing the same |
US20010016977A1 (en) * | 2000-01-12 | 2001-08-30 | Tdk Corporation | Coil-embedded dust core production process, and coil-embedded dust core |
US20060186978A1 (en) * | 2003-12-10 | 2006-08-24 | Sumida Corporation | Magnetic element and method of manufacturing magnetic element |
US20060001517A1 (en) * | 2004-07-02 | 2006-01-05 | Cheng Chang M | High current inductor and the manufacturing method |
WO2007075061A1 (en) * | 2005-12-28 | 2007-07-05 | Toda Isu Corporation | Surface mount type power inductor |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2551863A1 (de) * | 2010-03-20 | 2013-01-30 | Daido Steel Co.,Ltd. | Reaktor und herstellungsverfahren dafür |
EP2551864A1 (de) * | 2010-03-20 | 2013-01-30 | Daido Steel Co.,Ltd. | Verfahren zur herstellung eines eingekapselten spulenkörpers und eingekapselter spulenkörper |
EP2551864A4 (de) * | 2010-03-20 | 2014-11-05 | Daido Steel Co Ltd | Verfahren zur herstellung eines eingekapselten spulenkörpers und eingekapselter spulenkörper |
EP2551863A4 (de) * | 2010-03-20 | 2015-01-21 | Daido Steel Co Ltd | Reaktor und herstellungsverfahren dafür |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20080625 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA HR MK RS |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20081205 |