EP2024684B1 - Turbine à gaz avec composants de machine blindé - Google Patents
Turbine à gaz avec composants de machine blindé Download PDFInfo
- Publication number
- EP2024684B1 EP2024684B1 EP07728485A EP07728485A EP2024684B1 EP 2024684 B1 EP2024684 B1 EP 2024684B1 EP 07728485 A EP07728485 A EP 07728485A EP 07728485 A EP07728485 A EP 07728485A EP 2024684 B1 EP2024684 B1 EP 2024684B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- armor
- gas turbine
- components
- machine
- segments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000002485 combustion reaction Methods 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 5
- 238000005253 cladding Methods 0.000 claims 10
- 238000005492 weld surfacing Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 7
- 238000007747 plating Methods 0.000 abstract 6
- 230000007704 transition Effects 0.000 description 8
- 238000001816 cooling Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 238000005336 cracking Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000006735 deficit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000000306 recurrent effect Effects 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/005—Combined with pressure or heat exchangers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/002—Wall structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M2900/00—Special features of, or arrangements for combustion chambers
- F23M2900/05001—Preventing corrosion by using special lining materials or other techniques
Definitions
- the invention relates to a gas turbine with a number of machine components provided with a basic body made of a base material, which is provided in a portion of its surface with an armor made of a coating material with a greater hardness compared to the base material.
- Turbines in particular gas turbines, are used in many areas to drive generators or work machines.
- the energy content of a fuel is used to generate a rotational movement of a turbine shaft.
- the fuel is burned in a combustion chamber, compressed air being supplied by an air compressor.
- the working medium produced in the combustion chamber by the combustion of the fuel, under high pressure and at high temperature, is guided via a turbine unit arranged downstream of the combustion chamber, where it relaxes to perform work.
- a number of rotor blades which are usually combined into blade groups or blade rows, are arranged thereon and drive the turbine shaft via a momentum transfer from the working medium.
- a turbine of this type comprises a plurality of components or machine components which are positioned in the turbine in accordance with predetermined dimensions, shapes and / or tolerances. In many cases, it may be desirable to contact the neighboring machine components or components minimize each other, so as to keep wear of the affected components particularly low. Nevertheless, during operation of the turbine, for example as a result of thermal expansion or as a result of operating vibrations or the like, there may always be undesirable contact between such components, so that some wear of such components occurs. For example, as such machine components in the region of the combustion chamber of the gas turbine usually a so-called flame tube, a mixing housing and an inner housing adjacent to each other.
- the machine components can be manufactured in what is referred to as an armored version, the areas particularly affected by the expected wear or expected contacts with neighboring components being coated with a protective coating, also referred to as armor ,
- a protective coating also referred to as armor
- Such an armor can be formed from an application material which has a greater mechanical hardness compared to the base material of the respective component, so that a contact-related wear can already be reduced by such a suitable choice of material.
- a segmented armor applied to a squeal ring of a gas turbine for example, in the document GB 2061 397 A a segmented armor applied to a squeal ring of a gas turbine.
- the invention is therefore based on the object to provide a gas turbine with a number of machine components of the type mentioned above, which is also particularly suitable for use in a thermally comparatively highly loaded area of a working machine.
- the invention is based on the consideration that the machine component should be provided with a suitable armor for a fundamental usability while maintaining wear-resistant working conditions.
- the lateral extent of the armor should be kept particularly low.
- individual zones of the armor should be executed decoupled from one another, in order thus to allow sufficient resilience to thermal deformation and the like. For this, the armor should be executed segment by segment.
- each other positioned components or machine components should be armored in this way be executed, wherein the armored portion of the surface of a first machine component adjacent to the armored portion of the surface of a second machine component is arranged.
- the application material of the first machine component has a different hardness than the application material of the second machine component.
- the armor segments may be applied by suitable techniques on the body of the machine component.
- the armor segments are applied by build-up welding on the base body, so that a particularly intimate connection to the body and thus a high stability of the machine component is achieved overall.
- the armor segments may be applied to an outer surface of the body so that the resulting contour has substantially a plurality of bulges provided by the armor segments on the surface of the rail component.
- the armor segments are advantageously introduced or embedded respectively in associated recesses in the body.
- an overall surface of the machine component that is virtually flat overall is advantageously achievable overall, with the outer surface of the armor segments in particular and the outer surface of the webs of the base body extending between the armor segments forming a continuous surface.
- machine components of the type mentioned are used in a gas turbine, in particular as a flame tube of a combustion chamber, as a mixing housing of a burner and / or as an inner housing of a combustion chamber.
- the advantages achieved by the invention are in particular that by the segmented design of the armor of the machine component even with only small tolerance ranges attaching the armor on the body is made possible in the first place, especially with regard to the segmented execution of the armor distortion of the body can be largely avoided due to the high operating temperatures during build-up welding.
- the segmented design of the armor also avoids cracking when applying the armor, which could occur with continuous welding of the armor.
- a subsequent bending of the component is made possible without the order material would be too stressed.
- deformations and joint welds are comparatively easy to carry out during assembly and in operation, without any critical effects on the component to be feared.
- the surface of the machine component can be homogenized in retrospect, with a possible supernatant after the deposition welding can also be subsequently removed. In this case, compliance with externally predetermined dimensions can be ensured in particular with adapted component geometry.
- the segmented application of the armor also reduces the load on the component during manufacture, assembly and operation.
- the gas turbine 1 has a compressor 2 for combustion air, a combustion chamber 4 and a turbine 6 for driving the compressor 2 and a generator, not shown, or a working machine.
- the turbine 6 and the compressor 2 are arranged on a common, also called turbine rotor turbine shaft 8, with which the generator or the working machine is connected, and which is rotatably mounted about its central axis 9.
- the combustion chamber 4 is equipped with a number of burners 10 for the combustion of a liquid or gaseous fuel. It is also provided on its inner wall with heat shield elements not shown.
- the turbine 6 has a number of rotatable blades 12 connected to the turbine shaft 8.
- the blades 12 are arranged in a ring on the turbine shaft 8 and thus form a number of blade rows.
- the turbine 6 comprises a number of fixed vanes 14, which are also annular in shape to form Guide vanes are attached to an inner housing 16 of the turbine 6.
- the blades 12 serve to drive the turbine shaft 8 by momentum transfer from a turbine 6 flowing through the working medium M.
- the vanes 14, however, serve to guide the flow of the working medium M between two seen in the flow direction of the working medium M consecutive blade rows or blade rings.
- a successive pair of a ring of vanes 14 or a row of vanes and a ring of vanes 12 or a blade row is also referred to as a turbine stage.
- Each vane 14 has a platform 18, which is arranged to fix the respective vane 14 on the inner housing 16 of the turbine 6 as a wall element.
- the platform 18 is a thermally comparatively heavily loaded component that forms the outer boundary of a hot gas channel for the working medium M flowing through the turbine 6.
- Each blade 12 is attached to the turbine shaft 8 in an analogous manner via a platform 20, also referred to as a blade root.
- each guide ring 21 on the inner housing 16 of the turbine 6 is arranged.
- the inner surface of each guide ring 21 is also exposed to the hot, the turbine 6 flowing through the working medium M and spaced in the radial direction from the outer end 22 of the opposed blades 12 a blade row through a gap 24.
- each of the combustion chamber 4 is in its inflow, to which a number of unspecified supply lines for media, such as fuel and combustion air are connected, equipped in its interior with a so-called flame tube 30, within which the combustion of the fuel takes place.
- a so-called flame tube 30 is connected on the output side to a mixing housing 34 of the combustion chamber. 4
- the flame tube 30, the transition piece 34 and the inner housing 36 are connected to each other in the manner of nested tubes together, so that a reliable media flow guidance of the flame tube 30 is ensured in the inner housing 36 of the combustion chamber 4.
- the respectively nested tube ends are positioned as possible contact-free from each other while maintaining the predetermined dimensions and tolerances, so that wear due to in contact with each other components and rubbing components is avoided as possible.
- a recurrent contact of these components with each other can not be avoided, so that residual wear is to be expected in every case.
- regular inspection and replacement of these components is required as part of maintenance and inspection work.
- each of the engine components flame tube 30, transition piece 34 and inner housing 36 is constructed from a base made of base material 40, which in each case in the FIG. 3 to 6 shown portion of its surface with an armor 42 is provided from a job material.
- the application material is chosen such that it has a greater hardness compared to the base material, so that an increased resistance to mechanical and thermal stress is given.
- the application material is applied to the base body 40 in each case by build-up welding.
- the armor 42 comprises a plurality of armor segments 44, wherein the dimensioning with regard to the dimensioning of the actual machine component and the materials used is chosen such that the laterally limited extent the respective armor segments 44 too great impairment of the base body 40 by different thermal Expansion behavior and the like is avoided.
- the armor segments 44 are each introduced into associated recesses in the base body 40.
- the recesses may have been introduced by suitable machining methods, such as by milling, turning or grinding.
- the dimensioning can in principle be made such that the armor segments 44 are applied to a flat surface of the base body 40 and correspondingly their thickness corresponding recesses arise between them.
- the preparation can also, as in the FIG. 3 6, such that the outer surface of the armor segments 44 engage with the outer surface of the webs 46 of the armor 44 extending between the outer armor segments 44
- Base body 40 form a continuous and thus planar surface.
- a finished machine component thereby creates a component which largely corresponds to an originally provided component in terms of its shape, dimensioning and dimensional stability and in particular has a correspondingly smooth and planar surface.
- a bent cooling air ring 50 can be embodied as an at least partially armored machine component of the type mentioned.
- the cooling air ring 50 is also provided on its surface with armor segments 44, which are incorporated into corresponding recesses of the cooling air ring 50 forming base body 40.
- cooling air channels 52 are additionally provided, which are formed by corresponding holes. Due to the shape of the wells, also referred to as pockets, in which the armor segments 44 are arranged, the desired geometry of the cooling air ring 50 can be maintained. Nevertheless, an almost even surface and a smooth transition to the base body 40 is created even when using the armor segments 44. This ensures increased wear reduction and improved bonding between the materials used.
- FIG. 5 It is shown that as such armored machine components in particular the transition piece 34 and the flame tube 30 of the gas turbine 1 are designed in their overlapping region. Armor 42 of these machine components are provided in each case on the facing surface segments. In such an adjacent arrangement of two such machine armored components is also, as provided for the transition piece 34 and the flame tube 30, by a suitable choice of material for the armor 42 targeted focusing the wear on one of the two machine components, in particular on the easier exchangeable Machine component, enabled. For this purpose, in the present case specifically provided, the application material for the armor 42 of the flame tube 30 of lower hardness than the material for the armor 42 of the transition piece 34th
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Laser Beam Processing (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Claims (5)
- Turbine ( 1 ) à gaz ayant un certain nombre de composants de machine, comprenant un corps ( 40 ) de base en un matériau de base, qui est muni dans une sous-partie de sa surface d'un blindage ( 42 ) en un matériau de dépôt ayant une dureté plus grande que celle du matériau de base, le blindage ( 42 ) étant segmenté et étant formé d'un certain nombre de segments ( 44 ) de blindage, la sous-partie blindée de la surface d'un premier composant de machine étant disposée au voisinage de la sous-partie blindée de la surface d'un deuxième composant de machine, le matériau de dépôt du premier composant de machine ayant une dureté autre que celle du matériau de dépôt du deuxième composant de machine.
- Turbine ( 1 ) à gaz suivant la revendication 1, dans laquelle, pour au moins l'un d'entre eux, les segments ( 44 ) de blindage sont déposés par soudage avec apport sur le corps ( 40 ) de base.
- Turbine ( 1 ) à gaz suivant la revendication 1 ou 2, dans laquelle, pour au moins l'un d'entre eux, les segments ( 44 ) de blindage sont incorporés respectivement dans des cavités associées du corps ( 40 ) de base.
- Turbine ( 1 ) à gaz suivant la revendication 3, dans laquelle, pour au moins l'une d'entre elles, les surfaces extérieures des segments ( 44 ) de blindage et les surfaces extérieures des parties pleines du corps ( 40 ) de base s'étendant entre les segments ( 44 ) de blindage forment une surface continue.
- Turbine à gaz suivant l'une des revendications précédentes, dans laquelle un tube ( 30 ) de flamme d'une chambre de combustion ( 4 ), un carter ( 34 ) de mélange d'une chambre de combustion ( 4 ) et/ou un carter extérieur d'une chambre de combustion sont conformés en composants de machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07728485A EP2024684B1 (fr) | 2006-06-06 | 2007-04-25 | Turbine à gaz avec composants de machine blindé |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06011629A EP1865258A1 (fr) | 2006-06-06 | 2006-06-06 | Composant blindé d'un moteur et turbine à gaz |
PCT/EP2007/054029 WO2007141091A1 (fr) | 2006-06-06 | 2007-04-25 | Composant de machine blindé et turbine à gaz |
EP07728485A EP2024684B1 (fr) | 2006-06-06 | 2007-04-25 | Turbine à gaz avec composants de machine blindé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2024684A1 EP2024684A1 (fr) | 2009-02-18 |
EP2024684B1 true EP2024684B1 (fr) | 2009-12-09 |
Family
ID=37560775
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011629A Withdrawn EP1865258A1 (fr) | 2006-06-06 | 2006-06-06 | Composant blindé d'un moteur et turbine à gaz |
EP07728485A Active EP2024684B1 (fr) | 2006-06-06 | 2007-04-25 | Turbine à gaz avec composants de machine blindé |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011629A Withdrawn EP1865258A1 (fr) | 2006-06-06 | 2006-06-06 | Composant blindé d'un moteur et turbine à gaz |
Country Status (7)
Country | Link |
---|---|
US (1) | US8091366B2 (fr) |
EP (2) | EP1865258A1 (fr) |
CN (1) | CN101473171B (fr) |
AT (1) | ATE451581T1 (fr) |
DE (1) | DE502007002275D1 (fr) |
RU (1) | RU2451241C2 (fr) |
WO (1) | WO2007141091A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2068082A1 (fr) | 2007-12-04 | 2009-06-10 | Siemens Aktiengesellschaft | Composants de machines et turbine à gaz |
EP2899464B1 (fr) * | 2014-01-22 | 2017-01-11 | Siemens Aktiengesellschaft | Turbine à gaz avec une chambre de combustion de type silo |
DE102017207392A1 (de) * | 2017-05-03 | 2018-11-08 | Siemens Aktiengesellschaft | Silobrennkammer und Verfahren zum Umrüsten einer solchen |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3476283A (en) * | 1968-07-05 | 1969-11-04 | Universal Oil Prod Co | Internally insulated and lined pressure vessel |
GB1450894A (en) * | 1972-11-01 | 1976-09-29 | Lucas Industries Ltd | Flame tubes |
JPS55107310U (fr) * | 1979-01-23 | 1980-07-26 | ||
US4289447A (en) * | 1979-10-12 | 1981-09-15 | General Electric Company | Metal-ceramic turbine shroud and method of making the same |
US4688310A (en) * | 1983-12-19 | 1987-08-25 | General Electric Company | Fabricated liner article and method |
FR2572394B1 (fr) * | 1984-10-30 | 1986-12-19 | Snecma | Procede de fabrication d'un anneau de turbine en ceramique integre a un support metallique annulaire |
DE3664374D1 (en) * | 1985-12-02 | 1989-08-17 | Siemens Ag | Heat shield arrangement, especially for the structural components of a gas turbine plant |
US4706453A (en) * | 1986-11-12 | 1987-11-17 | General Motors Corporation | Support and seal assembly |
US5024058A (en) * | 1989-12-08 | 1991-06-18 | Sundstrand Corporation | Hot gas generator |
UA27772C2 (uk) * | 1990-11-29 | 2000-10-16 | Сіменс Аг | Теплозахисний екран на несучій структурі |
DE4238369C2 (de) * | 1992-11-13 | 1996-09-26 | Mtu Muenchen Gmbh | Bauteil aus einem metallischen Grundsubstrat mit keramischer Beschichtung |
RU2088764C1 (ru) * | 1993-12-02 | 1997-08-27 | Яков Петрович Гохштейн | Турбинная лопатка |
US6190124B1 (en) * | 1997-11-26 | 2001-02-20 | United Technologies Corporation | Columnar zirconium oxide abrasive coating for a gas turbine engine seal system |
JP3801452B2 (ja) * | 2001-02-28 | 2006-07-26 | 三菱重工業株式会社 | 耐摩耗性コーティング及びその施工方法 |
US6703137B2 (en) * | 2001-08-02 | 2004-03-09 | Siemens Westinghouse Power Corporation | Segmented thermal barrier coating and method of manufacturing the same |
DE10326541A1 (de) * | 2003-06-12 | 2005-01-05 | Mtu Aero Engines Gmbh | Verfahren zur Schaufelspitzenpanzerung der Laufschaufeln eines Gasturbinentriebwerkes und Vorrichtung zur Durchführung des Verfahrens |
DE102004001722A1 (de) * | 2004-01-13 | 2005-08-04 | Mtu Aero Engines Gmbh | Turbomaschinenschaufel und Verfahren zur Herstellung einer Schaufelspitzenpanzerung an Turbomaschinenschaufeln |
-
2006
- 2006-06-06 EP EP06011629A patent/EP1865258A1/fr not_active Withdrawn
-
2007
- 2007-04-25 CN CN2007800212465A patent/CN101473171B/zh active Active
- 2007-04-25 RU RU2008152379/06A patent/RU2451241C2/ru active
- 2007-04-25 US US12/227,912 patent/US8091366B2/en active Active
- 2007-04-25 WO PCT/EP2007/054029 patent/WO2007141091A1/fr active Application Filing
- 2007-04-25 AT AT07728485T patent/ATE451581T1/de active
- 2007-04-25 DE DE502007002275T patent/DE502007002275D1/de active Active
- 2007-04-25 EP EP07728485A patent/EP2024684B1/fr active Active
Also Published As
Publication number | Publication date |
---|---|
RU2008152379A (ru) | 2010-07-20 |
ATE451581T1 (de) | 2009-12-15 |
US20090180873A1 (en) | 2009-07-16 |
WO2007141091A1 (fr) | 2007-12-13 |
EP2024684A1 (fr) | 2009-02-18 |
CN101473171B (zh) | 2011-04-06 |
CN101473171A (zh) | 2009-07-01 |
RU2451241C2 (ru) | 2012-05-20 |
EP1865258A1 (fr) | 2007-12-12 |
US8091366B2 (en) | 2012-01-10 |
DE502007002275D1 (de) | 2010-01-21 |
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