EP2021147A1 - Procédé de traitement par électro-érosion d'un matériau électriquement non conducteur - Google Patents
Procédé de traitement par électro-érosion d'un matériau électriquement non conducteurInfo
- Publication number
- EP2021147A1 EP2021147A1 EP07728100A EP07728100A EP2021147A1 EP 2021147 A1 EP2021147 A1 EP 2021147A1 EP 07728100 A EP07728100 A EP 07728100A EP 07728100 A EP07728100 A EP 07728100A EP 2021147 A1 EP2021147 A1 EP 2021147A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pilot hole
- electrically
- spark
- electrically conductive
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000012811 non-conductive material Substances 0.000 title claims abstract description 21
- 239000000126 substance Substances 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 13
- 230000003628 erosive effect Effects 0.000 claims description 12
- 239000012720 thermal barrier coating Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 238000009760 electrical discharge machining Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 description 16
- 239000010410 layer Substances 0.000 description 16
- 238000003754 machining Methods 0.000 description 13
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 229910000601 superalloy Inorganic materials 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005566 electron beam evaporation Methods 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 2
- YPFNIPKMNMDDDB-UHFFFAOYSA-K 2-[2-[bis(carboxylatomethyl)amino]ethyl-(2-hydroxyethyl)amino]acetate;iron(3+) Chemical compound [Fe+3].OCCN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O YPFNIPKMNMDDDB-UHFFFAOYSA-K 0.000 description 1
- 241000191291 Abies alba Species 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/10—Working turbine blades or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/14—Making holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
- B23K26/382—Removing material by boring or cutting by boring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
- B23K2103/52—Ceramics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/10—Manufacture by removing material
- F05B2230/102—Manufacture by removing material by spark erosion methods
Definitions
- the invention relates to a method for spark erosive machining of an electrically non-conductive material.
- Spark erosion machining processes for electrically non-conductive materials are known in the art. They are used among other things to create in structures that blend with a kera ⁇ coating are provided holes. For example, in turbine blades, which have a ceramic thermal barrier coating on a metallic base body, cooling air holes are created by spark erosion.
- a disadvantage is considered that in the known method, the processing speed is limited, since the deposition process of the conductive layer is slow. A speedy processing is therefore not possible. In addition, due to the small thickness of the newly formed layer in the ⁇ m range, it can easily lead to interruptions of the lines if they are damaged, which completely stops the process.
- the object of the present invention is to provide a method which enables a fast and reliable spark-erosive machining of an electrically non-conductive material.
- a pilot hole in the electrically non-conductive material for example, with a laser is created, introduced into the pilot hole an electrically conductive substance and connected as Assis ⁇ tenzelektrode, and by spark erosion Bear ⁇ processing by means of a working electrode an end bore ent ⁇ long the pilot hole is made, wherein the diameter of the end bore is at least partially larger than the diameter of the pilot hole.
- the invention is therefore based on the consideration not to provide the assis ⁇ tenzelektrode as a surface coating on the surface to be ⁇ working, but to provide within a pilot hole. In this way, a secure electrical contact between the working electrode and the assistant electrode during the entirewidsvor ⁇ transition is possible, whereby a deposition of electrical conductive material from the dielectric on the non-conductive material is at least substantially unnecessary.
- the spark erosive machining can comparatively he follow ⁇ .
- auxiliary electrode As electrically conductive materials for the auxiliary electrode may be used, inter alia, mere graphite, or organic compounds such as poly ⁇ . These substances are easy to BEITEN verar ⁇ and bring them into the appropriate shape. In addition, they burn during spark erosion without leaving a residue on the component.
- metals can be used as an electrically conductive substance. These have a high electrical conductivity.
- the pilot hole does not completely with the electrically lei ⁇ Tenden substance to be filled. It is also possible to apply the substance in the form of a coating to the inner wall of the pilot hole. It is also possible to introduce the substance in the form of a wire or pin in the pre ⁇ bore. It is advantageous that in all cases only a small amount of conductive substance is needed, which must be removed later in the spark erosive processing with.
- inventive method is particularly well suited for the processing of ceramic materials. There is a rapid removal of the ceramic material, which is not possible with other methods known in the art. This is especially true Dimensions on ceramics of fully or partially stabilized zirconium, which are used in many cases as a coating for components. They fulfill in this case the function of a thermal barrier coating and can be processed by means of the inventive method quickly and accurately spark erosive.
- coated components of a turbine can be machined spark ⁇ erosive, it being possible to introduce cooling air holes in blades and vanes and thereby form the diffuser portion of the bore by a suitable guiding the working electrode.
- FIG. 1 shows an arrangement for carrying out the method for EDM machining of electrically non-conductive materials according to the present invention in a schematic representation before the start of processing
- FIG. 2 shows the arrangement of FIG. 1 during processing
- FIG. 3 shows a gas turbine
- Figure 4 shows a turbine blade
- Figure 5 is a combustion chamber.
- a component is to be processed, which has a metallic base body 1 and a Be ⁇ coating 2 provided thereon.
- the coating 2 is formed as a thermal insulation ⁇ layer and consists of a ceramic Material such as fully stabilized zirconium oxide.
- the component may for example be a component of a turbine or Brennkam ⁇ mer and in particular a turbine blade.
- a pilot hole 3 passes through the main body 1 and the coating 2 and is filled with an electrically conductive substance in the form of a metal wire 4.
- the metal wire 4 is electrically connected via the metallic base body 1 to a generator 5 and acts as an assistant electrode.
- the arrangement comprises a working electrode 6, which is also connected to the generator 5.
- the working electrode 5 and the member to be processed are immersed in a ⁇ The lektrikum. 7
- the pilot hole 3 is produced in the coating 2 and in the base body 1, for example with a laser, in a first step.
- the pilot hole 3 can fully enforce the electrically non-conductive material as in the drawings or be executed as a blind hole.
- the metal wire 4 In the pilot hole 3 of the metal wire 4 is introduced, which is in electrically conductive contact with the base body 1.
- the metal wire 4 is turned on as an assistant electrode by the generator 5 being connected to the main body 1.
- the working ⁇ electrode 6 is connected, which is used for the removal. Subsequently, the component is immersed in the dielectric and a voltage is applied to the two electrodes 4, 6.
- the working electrode 6 is moved to the spark erosive machining as indicated by an arrow in the direction of the pilot hole 3, so that there is an electrical contact in the form of sparking between the working electrode 6 and the metal wire 4, wherein during the spark strike the Be ⁇ coating 2 and the metal wire 4 evaporates and thus wear and in the result the end bore 8 is formed.
- the working electrode 6 is controlled freely because to generate load and in this way end bores 8 chen with differing ⁇ geometries, as long as sufficient con- clocking of ensuring to the metal wire 4 remains.
- the end hole 8 has a larger diameter than the pilot hole 3.
- spark erosive machining is not carried out over the entire extent of the pilot hole 3, it may be necessary to remove the remaining electrically conductive substance from the pilot hole 3 after the spark erosive machining.
- This is possible, depending on the type of electrically lei ⁇ Tenden substance in various ways. If it is, for example, graphite or an organic substance han ⁇ delt, the substance can be removed by burning out. Some metals that have a low melting point or boiling point can also be removed by heat treatment. Alternatively, mechanical methods such as the use of compressed air, abrasive liquid jets or laser drilling may be used.
- FIG. 3 shows by way of example a gas turbine 100 in a longitudinal partial section.
- the gas turbine 100 has inside a rotatably mounted about a rotation axis 102 rotor 103 with a shaft 101, which is also referred to as a turbine runner.
- an intake housing 104 a compressor 105, for example, a toroidal combustion chamber 110, in particular annular combustion chamber, with a plurality of coaxially arranged burners 107, a turbine 108 and the exhaust housing 109th
- a compressor 105 for example, a toroidal combustion chamber 110, in particular annular combustion chamber, with a plurality of coaxially arranged burners 107, a turbine 108 and the exhaust housing 109th
- the annular combustion chamber 110 communicates with an annular annular hot gas channel 111, for example. There, for example, form four successive turbine stages 112, the turbine 108th
- Each turbine stage 112 is formed, for example, from two blade rings. As seen in the direction of flow of a working medium 113, in the hot gas channel 111 of a row of guide vanes 115, a series 125 formed of rotor blades 120 follows.
- the guide vanes 130 are fastened to an inner housing 138 of a stator 143, whereas the moving blades 120 of a row 125 are attached to the rotor 103 by means of a turbine disk 133, for example.
- air 105 is sucked in and compressed by the compressor 105 through the intake housing 104.
- the compressed air provided at the turbine-side end of the compressor 105 is supplied to the burners 107 where it is mixed with a fuel.
- the mixture is then burned to form the working fluid 113 in the combustion chamber 110.
- the working medium 113 flows along the hot gas channel 111 past the guide vanes 130 and the rotor blades 120.
- the working medium 113 expands in a pulse-transmitting manner so that the rotor blades 120 drive the rotor 103 and drive the machine coupled to it.
- the components exposed to the hot working medium 113 are subject to thermal loads during operation of the gas turbine 100.
- the guide vanes 130 and rotor blades 120 of the first turbine stage 112, viewed in the flow direction of the working medium 113, are subjected to the greatest thermal stress in addition to the heat shield elements lining the annular combustion chamber 110.
- substrates of the components can have a directional structure, ie they are monocrystalline (SX structure) or have only longitudinal grains (DS structure).
- SX structure monocrystalline
- DS structure longitudinal grains
- iron-, nickel- or cobalt-based superalloys are used as the material for the components, in particular for the turbine blade 120, 130 and components of the combustion chamber 110.
- Such superalloys are known, for example, from EP 1 204 776 B1, EP 1 306 454, EP 1 319 729 A1, WO 99/67435 or WO 00/44949; These documents are part of the disclosure regarding the chemical composition of the alloys.
- the vane 130 has a guide vane foot (not shown here) facing the inner housing 138 of the turbine 108 and a vane head opposite the vane foot.
- the vane head faces the rotor 103 and fixed to a mounting ring 140 of the stator 143.
- FIG. 4 shows a perspective view of a moving blade 120 or guide blade 130 of a turbomachine that extends along a longitudinal axis 121.
- the turbomachine may be a gas turbine of an aircraft or a power plant for power generation, a steam turbine or a compressor.
- the blade 120, 130 has along the longitudinal axis 121 to each other, a securing region 400, an adjoining blade or vane platform 403 and a blade 406 and a blade tip 415.
- the vane 130 may be pointed on its shovel 415 have a further platform (not Darge ⁇ asserted).
- a blade root 183 is formed, which serves for attachment of the blades 120, 130 to a shaft or a disc (not shown).
- the blade root 183 is designed, for example, as a hammer head. Other designs as Christmas tree or Schwalbenschwanzfuß are possible.
- the blade 120, 130 has a medium which flows past felblatt 406 at the spectacle ⁇ a leading edge 409 and a trailing edge on the 412th
- blades 120, 130 in all regions 400, 403, 406 of the blade 120, 130, for example, massive metallic materials, in particular superalloys, are used.
- superalloys are known, for example, from EP 1 204 776 B1, EP 1 306 454, EP 1 319 729 A1, WO 99/67435 or WO 00/44949; These documents are part of the disclosure regarding the chemical composition of the alloy.
- the blade 120, 130 can be made by a casting process, also by directional solidification, by a forging process, by a milling process or combinations thereof.
- Workpieces with a monocrystalline structure or structures are used as components for machines which are exposed to high mechanical, thermal and / or chemical stresses during operation.
- Such monocrystalline workpieces for example, by directed solidification from the melt.
- These are casting methods in which the liquid metallic alloy solidifies into a monocrystalline structure, ie a single-crystal workpiece, or directionally.
- dendritic crystals are aligned along the heat flow and form either a columnar grain structure (columnar, ie grains that run the entire length of the workpiece and here, in common parlance, referred to as directionally solidified) or a monocrystalline structure, ie the whole Workpiece is made of a single crystal.
- the blades 120, 130 may have coatings against corrosion or oxidation, e.g. M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)).
- M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni)
- X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)).
- Such alloys are known from EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1, which should be part of this disclosure with regard to the chemical composition of the alloy.
- the density is preferably 95% of the theoretical density.
- thermal barrier coating which is preferably the outermost layer, and consists for example of ZrO 2 , Y 2 O 3 -ZrO 2 , ie it is not, partially or completely stabilized by yttria and / or calcium oxide and / or magnesium oxide.
- the thermal barrier coating covers the entire MCrAlX layer. Suitable coating processes, such as electron beam evaporation (EB-PVD), produce stalk-shaped grains in the thermal barrier coating. Other coating methods are conceivable, for example atmospheric plasma spraying (APS), LPPS, VPS or CVD.
- the thermal barrier coating may have porous, micro- or macro-cracked grains for better thermal shock resistance. The thermal barrier coating is therefore preferably more porous than the MCrAlX layer.
- the blade 120, 130 may be hollow or solid. If the blade 120, 130 is to be cooled, it is hollow and may still have film cooling holes 418 (indicated by dashed lines).
- FIG. 5 shows a combustion chamber 110 of the gas turbine 100.
- the combustion chamber 110 is designed, for example, as a so-called annular combustion chamber, in which a multiplicity of in
- the combustion chamber 110 is configured in its entirety as an annular structure, which is positioned around the axis of rotation 102 around.
- the combustion chamber 110 is designed for a comparatively high temperature of the working medium M of about 1000 ° C. to 1600 ° C.
- the combustion chamber wall 153 is provided on its side facing the working medium M facing side with a formed from heat shield elements 155. liner.
- the Heat shield elements 155 are then hollow, for example, and may still have cooling holes (not shown) which open into the combustion chamber space 154.
- Each heat shield element 155 made of an alloy is equipped on the working medium side with a particularly heat-resistant protective layer (MCrAlX layer and / or ceramic coating) or is made of high-temperature-resistant material (solid ceramic blocks).
- M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare earths, or hafnium (Hf).
- MCrAlX means: M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare earths, or hafnium (Hf).
- Such alloys are known from EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1, which should be part of this disclosure with regard to the chemical composition of the alloy.
- a ceramic thermal barrier coating may be present and consists for example of ZrO 2 , Y 2 O 3 -ZrO 2 , ie it is not, partially or completely stabilized by yttria and / or calcium oxide and / or magnesium oxide.
- Electron beam evaporation produces stalk-shaped grains in the thermal barrier coating.
- Other coating methods are conceivable, e.g. atmospheric plasma spraying (APS), LPPS, VPS or CVD.
- the thermal barrier coating may have porous, micro- or macro-cracked grains for better thermal shock resistance.
- Turbine blades 120, 130, heat shield elements 155 may have to be freed of protective layers after use (eg by sandblasting). Thereafter, a Removal of corrosion and / or oxidation layers or products. Optionally, cracks in the turbine blade 120, 130 or the heat shield element 155 are also repaired. This is followed by a re-coating of the turbine blades 120, 130, heat shield elements 155 and a renewed use of the turbine blades 120, 130 or the heat shield elements 155.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07728100A EP2021147A1 (fr) | 2006-05-31 | 2007-04-13 | Procédé de traitement par électro-érosion d'un matériau électriquement non conducteur |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06011252A EP1870189A1 (fr) | 2006-05-31 | 2006-05-31 | Procédé pour usiner par électro-érosion des materiaux électriquement non-conducteur |
EP07728100A EP2021147A1 (fr) | 2006-05-31 | 2007-04-13 | Procédé de traitement par électro-érosion d'un matériau électriquement non conducteur |
PCT/EP2007/053635 WO2007137903A1 (fr) | 2006-05-31 | 2007-04-13 | Procédé de traitement par électro-érosion d'un matériau électriquement non conducteur |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2021147A1 true EP2021147A1 (fr) | 2009-02-11 |
Family
ID=37198896
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011252A Withdrawn EP1870189A1 (fr) | 2006-05-31 | 2006-05-31 | Procédé pour usiner par électro-érosion des materiaux électriquement non-conducteur |
EP07728100A Withdrawn EP2021147A1 (fr) | 2006-05-31 | 2007-04-13 | Procédé de traitement par électro-érosion d'un matériau électriquement non conducteur |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011252A Withdrawn EP1870189A1 (fr) | 2006-05-31 | 2006-05-31 | Procédé pour usiner par électro-érosion des materiaux électriquement non-conducteur |
Country Status (2)
Country | Link |
---|---|
EP (2) | EP1870189A1 (fr) |
WO (1) | WO2007137903A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2105236A1 (fr) * | 2008-03-28 | 2009-09-30 | Siemens Aktiengesellschaft | Procédé d'usinage par électroérosion d'un composant électroconducteur pourvu d'un revêtement non électroconducteur |
JP2010020408A (ja) | 2008-07-08 | 2010-01-28 | Ricoh Co Ltd | ワイヤレスusbデバイス |
EP2345499A1 (fr) * | 2010-01-14 | 2011-07-20 | Siemens Aktiengesellschaft | Traitement par étincelage après revêtement avec des électrodes auxiliaires dans un composant pendant le revêtement |
CN102004052A (zh) * | 2010-12-13 | 2011-04-06 | 天津工程机械研究院 | 一种带有不导电喷涂层试块的加工方法 |
JP6747946B2 (ja) * | 2016-11-25 | 2020-08-26 | 三菱日立パワーシステムズ株式会社 | 放電加工方法及び放電加工装置 |
HUE052127T2 (hu) | 2017-06-27 | 2021-04-28 | Szamitastechnikai Es Automatizalasi Ki | Eljárás kerámia anyagok mikro-szikraforgácsolására |
GB2573168B (en) * | 2018-04-27 | 2022-09-21 | Tek 4 Ltd | Micro machining |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57184638A (en) * | 1981-05-01 | 1982-11-13 | Tanaka Kikinzoku Kogyo Kk | Small hole drilling method |
US4857696A (en) * | 1987-06-12 | 1989-08-15 | Raycon Textron Inc. | Laser/EDM drilling manufacturing cell |
US4818834A (en) * | 1988-03-21 | 1989-04-04 | Raycon Corporation | Process for drilling chamfered holes |
JP3389034B2 (ja) * | 1997-01-13 | 2003-03-24 | 三菱重工業株式会社 | 絶縁性セラミックス皮膜付き被加工物の加工方法 |
-
2006
- 2006-05-31 EP EP06011252A patent/EP1870189A1/fr not_active Withdrawn
-
2007
- 2007-04-13 EP EP07728100A patent/EP2021147A1/fr not_active Withdrawn
- 2007-04-13 WO PCT/EP2007/053635 patent/WO2007137903A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2007137903A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1870189A1 (fr) | 2007-12-26 |
WO2007137903A1 (fr) | 2007-12-06 |
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