EP2004910B1 - Method and device for the continuous renewal of railway track - Google Patents

Method and device for the continuous renewal of railway track Download PDF

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Publication number
EP2004910B1
EP2004910B1 EP07731226.2A EP07731226A EP2004910B1 EP 2004910 B1 EP2004910 B1 EP 2004910B1 EP 07731226 A EP07731226 A EP 07731226A EP 2004910 B1 EP2004910 B1 EP 2004910B1
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EP
European Patent Office
Prior art keywords
rail
new
rails
aforementioned
old
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EP07731226.2A
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German (de)
French (fr)
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EP2004910A2 (en
Inventor
Thierry Torti
Guillaume Chaine
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Europeenne de Travaux Ferroviaires ETF SA
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Europeenne de Travaux Ferroviaires ETF SA
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/16Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
    • E01B29/17Lengths of rails assembled into strings, e.g. welded together
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/42Undetachably joining or fastening track components in or on the track, e.g. by welding, by gluing; Pre-assembling track components by gluing; Sealing joints with filling components
    • E01B29/44Methods for effecting joining of rails in the track, e.g. taking account of ambient temperature

Definitions

  • the present invention relates to a method and a device for continuous rail rail renewal.
  • the yard works in general on interception with contiguous road circulated; which means that outside the actual hours of operation, the commercial trains run on the renewed track and that during these same hours of intervention, other trains can circulate on the contiguous track.
  • the current technical response is to operate special trains that cross the long new welded rail stored in track at an outdoor temperature or on a storage ream, also at outdoor temperature, with the old long welded rail.
  • the release operation after the rail replacement phase is essential. It requires the use of various small equipment to position on the track to perform the homogenization operations and to bring the rail to its release temperature.
  • the means used to bring the rail to the release temperature are usually gas burners that operators slide on the parts of the rail to release, or more recently hydraulic tensioners, which, once positioned in the center of the release zone , allow to lengthen the long welded rail of the desired length.
  • FR 2 104 489 a method is known for controlling and adjusting the temperature of welded rails during the laying operation by length measurement, however the length measurement is performed once the rails are laid and the heating device is not on a rail transport car.
  • EP 1 433 901 a method of laying or renewing rails is known, but which does not include a heating operation of the rails.
  • the object of the invention is therefore more particularly to eliminate the aforementioned drawbacks.
  • storage and release temperature of the new rail elements will be carried out by means of special wagons equipped with heating means and temperature measuring means.
  • the heating means may consist of pulsed hot air generators and / or hot water generators.
  • the temperature measuring means may be of the contact type (semi-conductive junction or thermocouple probes) or of the radiation type (infrared detection).
  • the combination of two special wagons will be achieved by means of flexible joints and thermally insulating; of course the number of special wagons will be a function of the length of said new rail elements.
  • Rail lengths can be measured via ultrasonic sensors; an ultrasonic transmitter will be located in the vicinity of the anchored portion of the long welded rail, and an ultrasonic receiver will be located in the vicinity of the free part of the long welded rail; the length of the rail is a function of the travel time of the ultrasonic wave.
  • the length of the rail can also be measured by laser interferometry.
  • the upstream part of the aforesaid substitute train T circulates on the old rail, and the downstream part of the aforesaid substitute train T runs on the new rail, storing the new upstream rail elements and the old downstream rail elements.
  • the aforementioned distinct parts may be driven in one direction by a power unit and in the other direction by a so-called reversibility cab system equipped with a radio control that will control the drive unit and the necessary onboard signaling imposed by the legislation to borrow the type of line on which the renewal takes place.
  • the type of path taken to arrive in the construction zone may be of the "high-speed” or “classic” type.
  • the WB and WC wagons will be equipped on-board signaling system “TVM430"; in the 2 nd case, they will have to be equipped with the systems imposed by the regulation for the classic lines such as "RSDAAT”, “RST”, “KVB”, “IV” and recorder of events of conduits.
  • Storage cars WS 1 , WS n-1 , WS n will be described in detail below; they essentially comprise a thermal enclosure E 1 , E n-1 , E n , for storing the new rail elements, and heating means C n-1 , C n , to raise their temperature to reach the so-called release temperature.
  • the aforementioned storage cars WS 1 , WS n-1 , WS n are connected by connection means L n-1 , L n , L n + 1 , flexible and thermally insulating;
  • the connecting means L n-1 is located between the storage car WS n-1 and the storage car WS n ;
  • the connecting means L n is located between the storage wagon WS n and the wagon WA dismantling of bolts and storage of old small equipment;
  • the connecting means L n + 1 is located between the wagon WA dismantling lagoon and old small equipment storage and the wagon WB energy generator, rail welding, removal of the old rail and installation of the new rail.
  • the wagon disassembly wagon and old small material storage wagon basically comprises three work stations, respectively P 1 , P 2 , P 3 .
  • the workstations P 1 , P 2 located on the side of the storage wagon WS n , correspond to the operation of disassembling the bolts of the fasteners that hold the old rail; operators may have electrical equipment suspended from the frame of wagon WA.
  • the workstation P 3 located downstream of the posts P 1 , P 2 , corresponds to the operation of collecting all the old equipment, previously released from the old rail by the operators of the positions P 1 , P 2 ; this user equipment is then stored in appropriate bins ST, located on the upper part of the wagon WA, by means of handling means, such as a treadmill TR.
  • the wagon WB energy generator, rail welding, old rail removal and new rail installation, is the main element of the T substitution train.
  • It consists essentially of a central beam of sufficient length allowing upstream to circulate on the old rails and downstream on the new rails.
  • the wagon WB is driven by BM 1 upstream motor bogies, and BM 2 downstream motor bogies.
  • the wagon WB comprises a plurality of hydraulic cylinders V 1 , V 2 , V 3 , V 4 , V 5 , V 6 , V 7 , equipped with clamp and for gripping the old and new rails so as to position them precisely.
  • the control of this plurality of jacks is performed by the station P 4 , located upstream of the wagon WB.
  • the cylinders V 1 , V 2 , V 3 make it possible to lift the long old welded rail by removing it from its housing on the sleepers and to disengage it in the direction of the outer edge of the sleepers. that is to say on the flanks of the track; as for the cylinders V 4 , V 5 , V 6, V 7 , they make it possible to position the new welded rail on the sleepers, in order to put it in the empty housing of the sleepers, from their initial position defined by the aforementioned wagons WS 1 , WS n-1 , WS n .
  • the topological downstream arrangement of said plurality of jacks is as follows: V 4 , V 1 , V 5 , V 2 , V 6 , V 7 , V 3 .
  • a second station P 5 corresponds to the operations of collecting worn soles.
  • a welding station of the new rail elements is located upstream of the wagon WB; it allows to connect the new rail elements with a stop relative to the welding time; this connection eliminates any welding on the track and allows the installation of the new welded rail without discontinuity, that is to say without temporary splicing.
  • the wagon WB comprises various components, such as an alternator, hydraulic pumps and the electronic control and control equipment, and a control station located downstream of the wagon WB, allowing this car to be driven when it is being transported to the replacement site.
  • the wagon WC for installing new small equipment and mounting of lag bolts essentially comprises three work stations, respectively P 6 , P 7 , P 8 .
  • the workstation P 6 located on the side of the wagon WB corresponds to the operation of setting up the new small equipment taken from unrepresented storage bins.
  • the work stations P 7 , P 8 located downstream of the station P 6 , correspond to the mounting operation of lag bolts fasteners that maintain the new rail; operators may have electrical equipment suspended from the chassis of the WC wagon.
  • the workstations P 6 , P 7 and P 8 can be distributed over several wagons WC n .
  • the wagons WD 1 , WD 2 , WD 3 , old rail collection allow to remount said old rails from their position on the side of the track to the storage position on the storage cars WE 1 , WE n .
  • They include an access ramp facilitating the handling of the old rail.
  • wagon WS n storage and release temperature of new rail elements includes a particular thermal enclosure allowing to store the new rail elements, and heating means C n , to raise their temperature so to reach the so-called release temperature.
  • An operator P n can access the thermal enclosure En by means of removable insulating panels located in the upper part of said thermal enclosure E n .
  • the aforesaid storage wagon WS is equipped with means for storing, heating and controlling this temperature; moreover, this supposes that the aforesaid wagons WS may be associated with each other by connecting means, depending on the length of the new welded rail while respecting the objectives defined above.
  • the rail elements are arranged parallel to each other and rest on idle rollers mounted on mechanical bearings, inside a thermal enclosure.
  • This thermal enclosure of length close to that of the storage car, consists of a plurality of compartments; each compartment is accessible via at least one removable insulating panel located in the upper part of said compartment.
  • Each compartment is secured to the tray of the storage car and comprises along the main axis of the storage car a bridge allowing the operator to move on all of said compartments and to access each of them for opening at least one panel located on either side of said gateway.
  • the fixed and movable walls constituting each of said compartment can be made of multilayer composite material.
  • three new rails can be arranged on either side of the main axis of the storage car.
  • an additional compartment will be made in the vicinity of the bridge for housing a standard rail whose function will be described later.
  • a second new welded long rail storage stage may also be added on wagon WS n .
  • the heating means essentially consist of a forced-air fuel oil boiler, integral with the storage car, to provide the calories necessary for the temperature rise of the new rails stored in the thermal enclosure.
  • These heating means are arranged in the vicinity of one end of the storage car.
  • the hot air is adequately distributed in the thermal enclosure by means of pipes and calibrated nozzles distributed throughout the thermal enclosure.
  • temperature measurement sensors located in the vicinity of the rails, associated with regulation means, allow from a set temperature to maintain at a constant value the temperature of said rails; this temperature will be the so-called release temperature.
  • a conformation of said enclosure allows the vicinity of the main axis to house a standard rail R 0 , whose function will be described later.
  • a first variant of the method described above is to spray the hot water rail through pipes and injectors arranged above the rails.
  • a second variant of the previously described method consists of heating the base of the rail by means of electric heating resistors.
  • connection means are arranged between the storage cars.
  • L n-1 connecting means are located between two storage wagons, respectively WS n-1 and Ws n , partially represented.
  • These connecting means consist essentially of a flexible thermal enclosure, made of a synthetic material with high thermal resistance, integral in a thermally sealed manner, enclosures E n-1 , En, respectively associated wagon WS storage n- 1 , WS n .
  • the precise knowledge of the temperature of the new rail is a determining factor in the process of replacing old rails with new rails and in particular when balancing the new rail at a so-called release temperature.
  • the elongation of the new rail corresponding to a rise in temperature to reach the release temperature can be measured by known means having taken care to provide an anchor point for one end of the rail to be considered the point of origin of the measurement of the length of the rail.
  • the real time measurement of the length of the rail during its elongation can be carried out either by a measurement of the propagation time of an ultrasonic signal, either by laser interferometry measurement.
  • the anchor point will be made of a thermally insulating material so as to avoid a loss of calories thus creating a cold spot near the end of the corresponding rail.
  • the standard rail located outside the heating means, has a given length and its temperature is determined by sensors located in the mushroom and the pad at different distances; under these conditions, the measured temperature is that of the outside temperature.
  • the length comparison between the length of the standard rail at the outside temperature and the length of the new welded rail at the storage ambient temperature i.e., the length difference after heating and the difference in length before heating measured at the internal temperature of the new rail between the length of the standard rail and the measured length of the new rail, gives a precise indication of the expansion rate and therefore the elongation of the rail, and therefore the temperature called release.
  • the standard rail located inside the heating means, has a given length and its temperature is determined by sensors located in the mushroom and the pad on different distances; under these conditions, the measured temperature is that of the storage ambient temperature.
  • the measurement of the so-called release temperature of the new rail is carried out by analogy from the measurement of temperature performed inside the standard rail located inside the heating means.
  • the length of the new rail is controlled by comparison with the theoretical law of expansion of the steel from the initial conditions, namely the initial length of the rail and its initial internal storage temperature.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Description

La présente invention concerne un procédé et un dispositif pour le renouvellement de rail ferroviaire en continu.The present invention relates to a method and a device for continuous rail rail renewal.

Elle convient tout particulièrement au renouvellement des voies de chemin de fer, notamment à la prise en compte des écarts de température entre les rails anciens et les rails neufs lors de la substitution des rails anciens par des rails neufs, et à la mise en équilibre à une température donnée appelée température de libération des rails neufs.It is particularly suitable for the renewal of railway tracks, in particular for taking into account the temperature differences between old rails and new rails when replacing old rails with new rails, and for balancing at a given temperature called release temperature of the new rails.

D'une façon générale, on sait qu'un chantier de renouvellement de voie ferrée se réalise avec des équipements lourds tels des trains dits de "travaux" pouvant aller jusqu'à 750 mètres de longueur, des engins autonomes, des locotracteurs, ainsi qu'un effectif important en charge d'opérations complexes.In general, we know that a railroad renewal site is realized with heavy equipment such trains called "works" up to 750 meters in length, autonomous machines, locomotives, and a large workforce in charge of complex operations.

Par ailleurs, les contraintes d'exploitation des voies ferrées imposent de ne pas perturber durablement le trafic ferroviaire, de s'adapter au mieux au trafic saisonnier et de profiter des conditions climatiques saisonnières locales.In addition, railway operating constraints make it imperative not to disrupt rail traffic in the long term, to adapt to seasonal traffic as much as possible and to take advantage of local seasonal weather conditions.

D'une manière plus précise, le chantier travaille en général sur interception avec voie contiguë circulée ; ce qui signifie qu'en dehors des heures effectives d'intervention, les trains commerciaux roulent sur la voie renouvelée et que durant ces mêmes heures d'intervention, d'autres trains peuvent circuler sur la voie contiguë.In a more precise way, the yard works in general on interception with contiguous road circulated; which means that outside the actual hours of operation, the commercial trains run on the renewed track and that during these same hours of intervention, other trains can circulate on the contiguous track.

On sait par ailleurs que l'organisation de tels chantiers doit pouvoir évoluer afin d'intégrer de nouvelles réglementations, concernant l'environnement et la sécurité notamment ; elle doit pouvoir répondre à de nouvelles exigences en matière de productivité ; elle doit prendre en compte enfin de nouvelles données techniques, par exemple concernant les vitesses de ralentissement plus élevées, le renouvellement partiel de matériaux, etc.It is also known that the organization of such projects must be able to evolve in order to integrate new regulations, particularly concerning the environment and safety; it must be able to respond to new demands on productivity; Finally, it must take into account new technical data, for example concerning higher slowing speeds, partial renewal of materials, etc.

La réponse technique actuelle consiste à exploiter des trains spéciaux qui croisent le long rail soudé neuf stocké en voie à température extérieure ou sur une rame de stockage, également à température extérieure, avec le long rail soudé ancien. Dans ce cas, l'opération de libération après la phase de remplacement du rail est indispensable. Elle nécessite l'emploi de petits matériels divers à positionner sur la voie pour effectuer les opérations d'homogénéisation et pour porter le rail à sa température de libération. Les moyens utilisés pour amener le rail à la température de libération sont habituellement des brûleurs à gaz que des opérateurs font coulisser sur les parties du rail à libérer, ou plus récemment des tendeurs hydrauliques, qui, une fois positionnés au centre de la zone de libération, permettent d'allonger le long rail soudé de la longueur souhaitée. L'état de l'art actuel concernant le regroupement du chantier de substitution du long rail soudé et l'opération de libération se trouve sur un train qui à partir du long rail soudé neuf situé au centre de la voie, substitue le long rail soudé ancien en portant le long rail soudé neuf à la température de libération. En fait ce train substitue le long rail soudé ancien et chauffe en même temps le long rail soudé neuf par l'intermédiaire de tunnels de chauffages munis de fours à induction. En amont de ce train, le rail neuf est à la température extérieure, puis il est porté à sa température de libération et est reposé sur la voie. L'inconvénient majeur d'une telle méthode est la préparation du long rail soudé neuf en voie, c'est-à-dire sa soudure au centre de la voie de manière à obtenir durant la totalité de cette phase de chantier un long rail soudé continu. De plus, la chauffe instantanée par induction en continu pose deux problèmes majeurs : d'une part, le contrôle de la température de libération à coeur dans le champignon et le patin du long rail soudé neuf ne peut être réalisé aisément, par conséquent la température de libération n'est connue que par la prise d'informations sur la peau du rail ; d'autre part, le chauffage ponctuel dans des tunnels de chauffage ne semble pas garantir une continuité et une homogénéité thermique acceptables dans le rail sur la totalité de la longueur de ces tunnels. De plus, les arrêts de l'ensemble du train peuvent gêner la bonne propagation de la chaleur dans le rail qui dans ce cas peut avoir une température de libération totalement imprécise. Même avec plusieurs systèmes ponctuels de chauffe, la gestion des arrêts reste un problème.The current technical response is to operate special trains that cross the long new welded rail stored in track at an outdoor temperature or on a storage ream, also at outdoor temperature, with the old long welded rail. In this case, the release operation after the rail replacement phase is essential. It requires the use of various small equipment to position on the track to perform the homogenization operations and to bring the rail to its release temperature. The means used to bring the rail to the release temperature are usually gas burners that operators slide on the parts of the rail to release, or more recently hydraulic tensioners, which, once positioned in the center of the release zone , allow to lengthen the long welded rail of the desired length. The current state of the art concerning the grouping of the replacement site of the long welded rail and the liberation operation is on a train which, starting from the new welded rail located at the center of the track, substitutes the long welded rail formerly wearing the new long welded rail at the release temperature. In fact this train replaces the old welded rail and at the same time heats the new welded rail by means of heating tunnels equipped with induction furnaces. Upstream of this train, the new rail is at the outside temperature, then it is brought to its release temperature and is rested on the track. The major disadvantage of such a method is the preparation of the new welded rail in track, that is to say its welding in the center of the way so as to obtain during the whole of this phase of construction site a long welded rail continued. In addition, instant induction heating by induction poses two major problems: on the one hand, the control the liberation temperature at heart in the mushroom and the pad of the new welded rail can not be achieved easily, therefore the release temperature is known only by taking information on the skin of the rail; on the other hand, punctual heating in heating tunnels does not seem to guarantee acceptable continuity and thermal homogeneity in the rail over the entire length of these tunnels. In addition, the stops of the entire train can interfere with the good propagation of heat in the rail which in this case can have a completely inaccurate release temperature. Even with several specific heating systems, stop management remains a problem.

De FR 2 104 489 on connaît un procédé pour le contrôle et le réglage de la température de rails soudés pendant l'opération de pose par mesure de longueur, cependant la mesure de longueur est effectué une fois les rails posés et le dispositif de chauffage ne se trouve pas sur un wagon de transport de rails.Of FR 2 104 489 a method is known for controlling and adjusting the temperature of welded rails during the laying operation by length measurement, however the length measurement is performed once the rails are laid and the heating device is not on a rail transport car.

De EP 1 433 901 on connaît un procédé de pose ou de renouvellement de rails mais qui ne comporte pas d'opération de chauffage des rails.Of EP 1 433 901 a method of laying or renewing rails is known, but which does not include a heating operation of the rails.

L'invention a donc plus particulièrement pour but de supprimer les inconvénients sus mentionnés.The object of the invention is therefore more particularly to eliminate the aforementioned drawbacks.

Elle propose donc un procédé de renouvellement de rail ferroviaire en continu en effectuant la substitution des longs rails soudés anciens par des longs rails soudés neufs et la libération des longs rails soudés neufs, lequel procédé comprend :

  • le stockage et la mise en température dite de libération d'éléments de rails neufs, et
  • après stabilisation desdits éléments de rails neufs à température dite de libération :
  • le contrôle de l'allongement des susdits longs rails neufs, à température dite de libération,
  • la désolidarisation entre les susdits longs rails anciens et les traverses en voie,
  • la dépose des susdits longs rails anciens et la pose des susdits longs rails neufs, à température dite de libération,
  • la solidarisation aux traverses des susdits longs rails neufs, à température dite de libération,
  • la réalisation de longs rails neufs par soudure des susdits éléments de rails neufs, à température dite de libération,
  • le stockage des susdits longs rails anciens.
It therefore proposes a continuous rail rail renewal process by substituting the old welded long rails with new welded long rails and releasing the new welded long rails, which process comprises:
  • the storage and the so-called release temperature of new rail elements, and
  • after stabilization of said new rail elements at so-called release temperature:
  • controlling the elongation of the aforementioned new long rails at a so-called release temperature,
  • the separation between the aforementioned long old rails and the rails on track,
  • the removal of the aforesaid long old rails and the installation of the aforesaid new long rails, at so-called release temperature,
  • the fastening to the crosspieces of the aforementioned new long rails, at so-called release temperature,
  • the production of new long rails by welding the aforementioned new rail elements, at so-called release temperature,
  • the storage of the aforementioned long old rails.

Avantageusement, le stockage et la mise en température de libération des éléments de rails neufs seront effectués au moyen de wagons spéciaux équipés de moyens de chauffage et de moyens de mesure de température.Advantageously, storage and release temperature of the new rail elements will be carried out by means of special wagons equipped with heating means and temperature measuring means.

Les moyens de chauffage pourront être constitués de générateurs à air chaud pulsé et/ou de générateurs d'eau chaude.The heating means may consist of pulsed hot air generators and / or hot water generators.

Les moyens de mesure de température pourront être de type à contact (sondes à jonction semi-conductrice ou thermocouple) ou de type à rayonnement (détection infrarouge).The temperature measuring means may be of the contact type (semi-conductive junction or thermocouple probes) or of the radiation type (infrared detection).

Avantageusement, l'association de deux wagons spéciaux sera réalisée par l'intermédiaire de joints souples et isolants thermiquement ; bien entendu le nombre de wagons spéciaux sera fonction de la longueur desdits éléments de rails neufs.Advantageously, the combination of two special wagons will be achieved by means of flexible joints and thermally insulating; of course the number of special wagons will be a function of the length of said new rail elements.

Avantageusement, le contrôle de l'allongement des susdits longs rails neufs pourra être effectué de diverses manières, à savoir :

  • par comparaison avec un rail étalon situé à l'extérieur des susdits moyens de chauffage à air chaud pulsé,
  • par comparaison avec un rail étalon situé à l'intérieur des susdits moyens de chauffage à air chaud pulsé,
  • par comparaison avec la loi théorique de dilatation de l'acier.
Advantageously, the control of the elongation of the aforementioned new long rails may be carried out in various ways, namely:
  • in comparison with a standard rail located outside the aforesaid hot air heating means,
  • in comparison with a standard rail located inside the aforesaid hot air heating means,
  • by comparison with the theoretical law of expansion of steel.

Les longueurs de rail pourront être mesurées par l'intermédiaire de capteurs à ultrasons ; un émetteur à ultrasons sera situé au voisinage de la partie ancrée du long rail soudé, et un récepteur à ultrasons sera situé au voisinage de la partie libre du long rail soudé ; la longueur du rail est fonction du temps de parcours de l'onde ultrasonique.Rail lengths can be measured via ultrasonic sensors; an ultrasonic transmitter will be located in the vicinity of the anchored portion of the long welded rail, and an ultrasonic receiver will be located in the vicinity of the free part of the long welded rail; the length of the rail is a function of the travel time of the ultrasonic wave.

La mesure de la longueur du rail pourra également être effectuée par interférométrie laser.The length of the rail can also be measured by laser interferometry.

Ainsi, le procédé selon l'invention permettra :

  • de porter le long rail soudé neuf à la température de libération et de le maintenir à cette température sur une rame prévue à cet effet, laquelle rame roule sur le long rail soudé ancien,
  • de déterminer ladite température de libération au moyen d'une mesure précise de l'allongement du long rail soudé neuf et de la comparer avec la longueur de référence d'un rail étalon,
  • de maintenir le long rail soudé neuf à la température de libération durant la désolidarisation et la dépose du long rail soudé ancien et ce jusqu'à la solidarisation du long rail soudé neuf en lieu et place du précédent long rail soudé ancien,
et ainsi, de permettre le renouvellement de rail ferroviaire par une substitution en continu du long rail soudé ancien par un long rail soudé neuf, et ce en supprimant toute opération de libération postérieurement à cette opération de substitution.Thus, the method according to the invention will allow:
  • to bring the new long welded rail to the release temperature and to maintain it at this temperature on a train provided for this purpose, which train rolls on the long old welded rail,
  • determining said release temperature by accurately measuring the elongation of the new welded rail and comparing it with the reference length of a standard rail,
  • to maintain the new welded rail at the release temperature during the separation and removal of the old long welded rail until the joining of the new welded rail in place of the previous old long welded rail,
and thus, to allow rail rail renewal by continuous substitution of the old long welded rail by a new long welded rail, and this by eliminating any release operation subsequent to this substitution operation.

Bien entendu, l'invention concerne également un appareillage pour la mise en oeuvre du procédé précédemment décrit et dont un exemple de réalisation sera décrit ci-après, à titre d'exemple non limitatif, avec référence aux dessins annexés dans lesquels :

  • la figure 1 est une représentation schématique d'un train de substitution de long rail soudé ancien par un long rail soudé neuf,
  • la figure 2 est une représentation schématique longitudinale d'un wagon de stockage et de mise en température de libération d'éléments de rails neufs,
  • la figure 3 est une représentation schématique transversale d'un wagon de stockage et de mise en température, et
  • la figure 4 est une représentation schématique longitudinale des moyens de liaison entre deux wagons de stockage et de mise en température.
Of course, the invention also relates to an apparatus for implementing the method described above and an exemplary embodiment of which will be described below, by way of nonlimiting example, with reference to the appended drawings in which:
  • the figure 1 is a schematic representation of a long welded long rail replacement train by a new welded rail,
  • the figure 2 is a schematic longitudinal representation of a storage and release heating car of new rail elements,
  • the figure 3 is a schematic cross-sectional representation of a storage and heating car, and
  • the figure 4 is a longitudinal schematic representation of the connection means between two storage and heating cars.

Dans l'exemple représenté sur la figure 1, le train de substitution T comprend d'amont en aval :

  • une première unité motrice UM1 située en amont du train de substitution T,
  • un premier wagon de stockage WS1 de rails neufs, représenté partiellement, tracté par l'unité motrice UM1,
  • un n-lème wagon de stockage WSn-1 de rails neufs, représenté partiellement,
  • un nème wagon de stockage WSn de rails neufs,
  • un wagon WA de démontage de tire-fonds et de stockage de petit matériel ancien,
  • un wagon WB générateur d'énergie, de soudure de rail, de dépose du rail ancien et de pose du rail neuf,
  • un où éventuellement plusieurs wagons WC de mise en place de petit matériel neuf et de montage de tire-fonds,
  • un ensemble de wagons WD1, WD2, WD3 de ramassage du rail ancien,
  • un premier wagon de stockage WE1 de rails anciens, représenté partiellement,
  • un nème wagon de stockage WEn de rails anciens, représenté partiellement, et
  • une seconde unité motrice UM2 située en aval du train de substitution T.
In the example shown on the figure 1 , the substitute train T comprises from upstream to downstream:
  • a first motor unit UM 1 located upstream of the substitution train T,
  • a first storage car WS 1 of new rails, partially shown, towed by the power unit UM 1 ,
  • a nl th WS n-1 storage car of new rails, partially shown,
  • a nth storage car WS n of new rails,
  • a wagon for dismounting lag bolts and for storing old material,
  • a WB power generator, rail solder, old rail removal and new rail installation,
  • one where possibly several wagons WC of establishment of small new equipment and mounting of bolts,
  • a set of wagons WD 1 , WD 2 , WD 3 old rail pickup,
  • a first storage car WE 1 old rails, partially shown,
  • a nd storage wagon WE n of old rails, represented partially, and
  • a second motor unit UM 2 located downstream of the substitution train T.

Ainsi, selon cette configuration, la partie amont du susdit train de substitution T circule sur le rail ancien, et la partie aval du susdit train de substitution T circule sur le rail nouveau, en stockant les éléments de rails neufs en amont et les éléments de rails anciens en aval.Thus, according to this configuration, the upstream part of the aforesaid substitute train T circulates on the old rail, and the downstream part of the aforesaid substitute train T runs on the new rail, storing the new upstream rail elements and the old downstream rail elements.

Afin de réguler les rendements sur l'ensemble du train en s'affranchissant des arrêts dus à la coupe du long rail soudé ancien pour son stockage, une configuration « travail » en deux parties du train de substitution peut être envisagée :

  • la 1ère partie constituée de l'unité motrice UM1, et des wagons WSn, WA, WB,
  • la 2nde partie constituée des wagons WCn, WDn, WEn et de l'unité motrice UM2.
In order to regulate the yields on the entire train by avoiding the stops due to the cutting of the old welded rail for storage, a "work" configuration in two parts of the replacement train can be considered:
  • 1 st part consisting of the drive unit CU 1, and WS n cars, WA, WB,
  • the 2 nd part consisting of WC wagons n, n WD, WE n, and the drive unit 2 UM.

Avantageusement, les susdites parties distinctes pourront être pilotées dans un sens par une unité motrice et dans l'autre sens par un système de cabine dite de réversibilité équipée d'une radio commande qui contrôlera l'unité motrice et la signalisation embarquée nécessaire imposée par la législation pour emprunter le type de ligne sur lequel s'effectue le renouvellement.Advantageously, the aforementioned distinct parts may be driven in one direction by a power unit and in the other direction by a so-called reversibility cab system equipped with a radio control that will control the drive unit and the necessary onboard signaling imposed by the legislation to borrow the type of line on which the renewal takes place.

Par ailleurs, le type de voie empruntée pour arriver en zone de chantier pourra être de type « à grande vitesse » ou de type « classique ». Dans le 1er cas, les wagons WB et WC devront être équipés du système de signalisation embarqué "TVM430" ; dans le 2nd cas, ils devront être équipés des systèmes imposés par la réglementation pour les lignes classiques tels que "RSDAAT", "RST", "KVB", "IV" et enregistreur d'évènements de conduites.Furthermore, the type of path taken to arrive in the construction zone may be of the "high-speed" or "classic" type. In 1 case, the WB and WC wagons will be equipped on-board signaling system "TVM430"; in the 2 nd case, they will have to be equipped with the systems imposed by the regulation for the classic lines such as "RSDAAT", "RST", "KVB", "IV" and recorder of events of conduits.

Les wagons de stockage WS1, WSn-1, WSn, seront décrits ci-après d'une manière détaillée ; ils comportent essentiellement une enceinte thermique E1, En-1, En, permettant de stocker les éléments de rails neufs, et des moyens de chauffage Cn-1, Cn, permettant d'élever leur température afin d'atteindre la température dite de libération.Storage cars WS 1 , WS n-1 , WS n will be described in detail below; they essentially comprise a thermal enclosure E 1 , E n-1 , E n , for storing the new rail elements, and heating means C n-1 , C n , to raise their temperature to reach the so-called release temperature.

La détermination de la température des rails neufs sera décrite ci-après d'une manière détaillée ; cette détermination de la températures est basée notamment sur la mesure précise de la longueur du rail, ce qui nécessite que celui-ci soit solidaire à son extrémité amont d'un point d'ancrage PA, situé en amont du susdit wagon de stockage WS1, et puisse se dilater librement en reposant sur des galets fous montés sur roulements mécaniques.The determination of the temperature of the new rails will be described hereinafter in detail; this determination of the temperatures is based in particular on the precise measurement of the length of the rail, which requires that it is integral at its upstream end of an anchor point PA, located upstream of the aforesaid storage car WS 1 , and can expand freely by resting on idle rollers mounted on mechanical bearings.

Par ailleurs, de manière à maintenir constante la température des éléments de rails neufs, les susdits wagons de stockage WS1, WSn-1, WSn, sont reliés par des moyens de liaisons Ln-1, Ln, Ln+1, souples et thermiquement isolants ; le moyen de liaison Ln-1 est situé entre le wagon de stockage WSn-1 et le wagon de stockage WSn ; le moyen de liaison Ln est situé entre le wagon de stockage WSn et le wagon WA de démontage de tire-fonds et de stockage de petit matériel ancien ; le moyen de liaison Ln+1 est situé entre le wagon WA de démontage de tire-fonds et de stockage de petit matériel ancien et le wagon WB générateur d'énergie, de soudure de rail, de dépose du rail ancien et de pose du rail neuf.Moreover, in order to keep the temperature of the new rail elements constant, the aforementioned storage cars WS 1 , WS n-1 , WS n are connected by connection means L n-1 , L n , L n + 1 , flexible and thermally insulating; the connecting means L n-1 is located between the storage car WS n-1 and the storage car WS n ; the connecting means L n is located between the storage wagon WS n and the wagon WA dismantling of bolts and storage of old small equipment; the connecting means L n + 1 is located between the wagon WA dismantling lagoon and old small equipment storage and the wagon WB energy generator, rail welding, removal of the old rail and installation of the new rail.

Le wagon WA de démontage de tire-fonds et de stockage de petit matériel ancien comprend essentiellement trois postes de travail, respectivement P1, P2, P3.The wagon disassembly wagon and old small material storage wagon basically comprises three work stations, respectively P 1 , P 2 , P 3 .

Les postes de travail P1, P2, situés du côté du wagon de stockage WSn, correspondent à l'opération de démontage des tire-fonds des attaches qui maintiennent le rail ancien ; les opérateurs peuvent disposer d'équipements électriques suspendus au châssis du wagon WA.The workstations P 1 , P 2 , located on the side of the storage wagon WS n , correspond to the operation of disassembling the bolts of the fasteners that hold the old rail; operators may have electrical equipment suspended from the frame of wagon WA.

Le poste de travail P3, situé en aval des postes P1, P2, correspond à l'opération de ramassage de tout le petit matériel ancien, préalablement libéré du rail ancien par les opérateurs des postes P1, P2 ; ce matériel usager est ensuite stocké dans des bacs adéquats ST, situés sur la partie supérieure du wagon WA, moyennant des moyens de manutention, tel un tapis roulant TR.The workstation P 3 , located downstream of the posts P 1 , P 2 , corresponds to the operation of collecting all the old equipment, previously released from the old rail by the operators of the positions P 1 , P 2 ; this user equipment is then stored in appropriate bins ST, located on the upper part of the wagon WA, by means of handling means, such as a treadmill TR.

Le wagon WB générateur d'énergie, de soudure de rail, de dépose du rail ancien et de pose du rail neuf, constitue l'élément principal du train de substitution T.The wagon WB energy generator, rail welding, old rail removal and new rail installation, is the main element of the T substitution train.

Il est essentiellement constitué d'une poutre centrale d'une longueur suffisante permettant en amont de circuler sur les rails anciens et en aval, sur les rails neufs.It consists essentially of a central beam of sufficient length allowing upstream to circulate on the old rails and downstream on the new rails.

Ainsi, le wagon WB est entraîné par des bogies moteurs en amont BM1, et des bogies moteurs en aval BM2.Thus, the wagon WB is driven by BM 1 upstream motor bogies, and BM 2 downstream motor bogies.

Par ailleurs, le wagon WB comprend une pluralité de vérins hydrauliques V1, V2, V3, V4, V5, V6, V7, équipés de pince et permettant la préhension des rails anciens et neufs de manière à les positionner précisément.Furthermore, the wagon WB comprises a plurality of hydraulic cylinders V 1 , V 2 , V 3 , V 4 , V 5 , V 6 , V 7 , equipped with clamp and for gripping the old and new rails so as to position them precisely.

Le contrôle de cette pluralité de vérins est effectué par le poste P4, situé en amont du wagon WB.The control of this plurality of jacks is performed by the station P 4 , located upstream of the wagon WB.

Ainsi, d'amont en aval, les vérins V1, V2, V3, permettent de soulever le long rail soudé ancien en l'ôtant de son logement sur les traverses et de le dégager en direction du bord extérieur des traverses, c'est-à-dire sur les flancs de la voie ; quant aux vérins V4, V5, V6, V7, ils permettent de positionner le long rail soudé neuf sur les traverses, afin de le poser dans le logement vide des traverses, à partir de leur position initiale définie par les susdits wagons de stockage WS1, WSn-1, WSn.Thus, from upstream to downstream, the cylinders V 1 , V 2 , V 3 make it possible to lift the long old welded rail by removing it from its housing on the sleepers and to disengage it in the direction of the outer edge of the sleepers. that is to say on the flanks of the track; as for the cylinders V 4 , V 5 , V 6, V 7 , they make it possible to position the new welded rail on the sleepers, in order to put it in the empty housing of the sleepers, from their initial position defined by the aforementioned wagons WS 1 , WS n-1 , WS n .

A noter que durant l'opération de manutention du long rail soudé neuf, celui-ci est maintenu à sa température dite de libération.Note that during the handling operation of the new welded rail, it is maintained at its so-called release temperature.

La disposition topologique, d'amont en aval, de ladite pluralité de vérins est la suivante : V4, V1, V5, V2, V6, V7, V3.The topological downstream arrangement of said plurality of jacks is as follows: V 4 , V 1 , V 5 , V 2 , V 6 , V 7 , V 3 .

Par ailleurs, un second poste P5 correspond aux opérations de ramassage des semelles usagées.In addition, a second station P 5 corresponds to the operations of collecting worn soles.

Un poste de soudure des éléments de rails neufs, non représenté est situé en amont du wagon WB ; il permet de raccorder les éléments de rails neufs moyennant un arrêt relatif au temps de soudure ; ce raccordement permet de s'affranchir de toute soudure sur la voie et permet la pose du long rail soudé neuf sans discontinuité, c'est-à-dire sans éclissage temporaire.A welding station of the new rail elements, not shown is located upstream of the wagon WB; it allows to connect the new rail elements with a stop relative to the welding time; this connection eliminates any welding on the track and allows the installation of the new welded rail without discontinuity, that is to say without temporary splicing.

Bien entendu, le wagon WB comprend différents organes, tels un alternateur, des pompes hydrauliques et les équipements électroniques de commande et de contrôle, ainsi qu'un poste de commande situé en aval du wagon WB, permettant la conduite de ce wagon lors de son acheminement sur le chantier de substitution.Of course, the wagon WB comprises various components, such as an alternator, hydraulic pumps and the electronic control and control equipment, and a control station located downstream of the wagon WB, allowing this car to be driven when it is being transported to the replacement site.

Le wagon WC de mise en place de petit matériel neuf et de montage de tire-fonds comprend essentiellement trois postes de travail, respectivement P6, P7, P8.The wagon WC for installing new small equipment and mounting of lag bolts essentially comprises three work stations, respectively P 6 , P 7 , P 8 .

Le poste de travail P6, situé du côté du wagon WB correspond à l'opération de mise en place du petit matériel neuf prélevé dans des bacs de stockage non représentés.The workstation P 6 , located on the side of the wagon WB corresponds to the operation of setting up the new small equipment taken from unrepresented storage bins.

Les postes de travail P7, P8, situés en aval du poste P6, correspondent à l'opération de montage des tire-fonds des attaches qui maintiennent le rail neuf ; les opérateurs peuvent disposer d'équipements électriques suspendus au châssis du wagon WC. Afin d'obtenir des rendements importants et surtout de solidariser le long rail soudé neuf à sa température de libération aux traverses le plus rapidement possible, et sans chute de productivité, les postes de travail P6, P7 et P8 peuvent être répartis sur plusieurs wagons WCn.The work stations P 7 , P 8 , located downstream of the station P 6 , correspond to the mounting operation of lag bolts fasteners that maintain the new rail; operators may have electrical equipment suspended from the chassis of the WC wagon. In order to obtain high yields and especially to secure the new welded rail to its release temperature to the sleepers as quickly as possible, and without a drop in productivity, the workstations P 6 , P 7 and P 8 can be distributed over several wagons WC n .

Les wagons WD1, WD2, WD3, de ramassage de rails anciens permettent de remonter lesdits rails anciens de leur position sur les flancs de la voie à la position de stockage sur les wagons de stockage WE1, WEn.The wagons WD 1 , WD 2 , WD 3 , old rail collection allow to remount said old rails from their position on the side of the track to the storage position on the storage cars WE 1 , WE n .

Ils comportent notamment une rampe d'accès facilitant la manutention du rail ancien.They include an access ramp facilitating the handling of the old rail.

Préalablement au stockage sur lesdits wagons de stockage WE1, WEn, le long rail soudé ancien sera découpé en tronçons.Prior to storage on said storage cars WE 1 , WE n , the old long welded rail will be cut into sections.

Lors des acheminements sur chantier et afin de limiter la longueur du train de substitution, il peut être scindé en deux parties distinctes :

  • la 1ère avec l'unité motrice UM1, et les wagons WSn, WA et WB,
  • la 2nde avec les wagons WCn, WDn, WEn et l'unité motrice UM2.
L'ensemble constitué des wagons WD1, WD2, WD3, WE1, WEn, peut être dissocié du susdit train de substitution T et ainsi entraîné par la seconde unité motrice UM2 en fonction de l'état du stock de rails anciens.When traveling on site and in order to limit the length of the substitute train, it can be split into two distinct parts:
  • the 1 st with the drive unit CU 1, and WS n cars, WA and WB,
  • the 2 nd with toilet wagons n, n WD, WE n, and the drive unit 2 UM.
The assembly consisting of the wagons WD 1 , WD 2 , WD 3 , WE 1 , WE n can be dissociated from the aforesaid substitute train T and thus driven by the second motor unit UM 2 as a function of the state of the rail stock old.

Dans l'exemple représenté sur la figure 2, le wagon WSn de stockage et de mise en température de libération d'éléments de rails neufs comprend notamment une enceinte thermique En permettant de stocker les éléments de rails neufs, et des moyens de chauffage Cn, permettant d'élever leur température afin d'atteindre la température dite de libération.In the example shown on the figure 2 , wagon WS n storage and release temperature of new rail elements includes a particular thermal enclosure allowing to store the new rail elements, and heating means C n , to raise their temperature so to reach the so-called release temperature.

Un opérateur Pn peut accéder à l'enceinte thermique En au moyen de panneaux isolants amovibles situés en partie supérieure de ladite enceinte thermique En.An operator P n can access the thermal enclosure En by means of removable insulating panels located in the upper part of said thermal enclosure E n .

L'objectif recherché par cet appareillage est de permettre :

  • d'effectuer la mise en température des éléments de rails neufs jusqu'à l'obtention de la température dite de libération,
  • de permettre l'allongement sans contrainte des éléments de rails neufs,
  • de contrôler et de maintenir cette température dite de libération indépendamment des conditions climatiques,
  • de maintenir cette température de libération durant la soudure des éléments de rails neufs et jusqu'à la solidarisation dans un premier temps partielle puis totale sur WC2 et WC3 du long rail soudé neuf en lieu et place du précédent long rail soudé ancien.
The objective sought by this apparatus is to allow:
  • to warm up the new rail elements until the so-called release temperature is reached,
  • to allow the unconstrained elongation of the new rail elements,
  • to control and maintain this so-called release temperature regardless of climatic conditions,
  • to maintain this release temperature during the welding of the new rail elements and until joining in a first partial and total time on WC 2 and WC 3 of the new welded rail in place of the previous old long welded rail.

Cela suppose que le susdit wagon WS de stockage soit équipé de moyens de stockage, de mise en température et de contrôle de cette température ; par ailleurs, cela suppose que les susdits wagons WS puissent être associés entre eux par des moyens de liaison, en fonction de la longueur du long rail soudé neuf tout en respectant les objectifs définis précédemment.This supposes that the aforesaid storage wagon WS is equipped with means for storing, heating and controlling this temperature; moreover, this supposes that the aforesaid wagons WS may be associated with each other by connecting means, depending on the length of the new welded rail while respecting the objectives defined above.

Bien entendu, l'ensemble de cet appareillage doit pouvoir emprunter des rayons de courbure proche de 100 mètres.Of course, all of this equipment must be able to borrow radii of curvature close to 100 meters.

Ainsi, les éléments de rails sont disposés parallèlement entre eux et reposent sur des galets à lèvres fous montés sur des roulements mécaniques, à l'intérieur d'une enceinte thermique.Thus, the rail elements are arranged parallel to each other and rest on idle rollers mounted on mechanical bearings, inside a thermal enclosure.

Cette enceinte thermique, de longueur proche de celle du wagon de stockage, est constituée d'une pluralité de compartiments ; chaque compartiment est accessible par l'intermédiaire d'au moins un panneau isolant amovible situé dans la partie supérieure dudit compartiment.This thermal enclosure, of length close to that of the storage car, consists of a plurality of compartments; each compartment is accessible via at least one removable insulating panel located in the upper part of said compartment.

Chaque compartiment est rendu solidaire du plateau du wagon de stockage et comporte selon l'axe principal du wagon de stockage une passerelle permettant à l'opérateur de se déplacer sur l'ensemble desdits compartiments et d'accéder à chacun d'entre eux moyennant l'ouverture d'au moins un panneau situé de part et d'autre de ladite passerelle.Each compartment is secured to the tray of the storage car and comprises along the main axis of the storage car a bridge allowing the operator to move on all of said compartments and to access each of them for opening at least one panel located on either side of said gateway.

L'étanchéité thermique entre les différents compartiments et au voisinage des panneaux de visite est assurée par des joints adéquats.The thermal sealing between the different compartments and in the vicinity of the panels is ensured by adequate joints.

Les parois fixes et mobiles constituant chacun desdits compartiment peuvent être réalisées en matériau composite multicouches.The fixed and movable walls constituting each of said compartment can be made of multilayer composite material.

A titre d'exemple, trois rails neufs peuvent être disposés de part et d'autre de l'axe principal du wagon de stockage.For example, three new rails can be arranged on either side of the main axis of the storage car.

Avantageusement, un compartiment supplémentaire sera réalisé au voisinage de la passerelle permettant de loger un rail étalon dont la fonction sera décrite ultérieurement.Advantageously, an additional compartment will be made in the vicinity of the bridge for housing a standard rail whose function will be described later.

De plus, un deuxième étage de stockage de long rail soudé neuf pourra également être ajouté sur les wagons WSn.In addition, a second new welded long rail storage stage may also be added on wagon WS n .

Les moyens de chauffage sont essentiellement constitués d'une chaudière à fuel à air pulsé, solidaire du wagon de stockage, permettant de fournir les calories nécessaires à l'élévation en température des rails neufs stockés dans l'enceinte thermique.The heating means essentially consist of a forced-air fuel oil boiler, integral with the storage car, to provide the calories necessary for the temperature rise of the new rails stored in the thermal enclosure.

Ces moyens de chauffage sont disposés au voisinage d'une extrémité du wagon de stockage.These heating means are arranged in the vicinity of one end of the storage car.

Ainsi l'air chaud est distribué d'une manière adéquate dans l'enceinte thermique au moyen de conduites et de buses calibrées réparties tout au long de l'enceinte thermique.Thus the hot air is adequately distributed in the thermal enclosure by means of pipes and calibrated nozzles distributed throughout the thermal enclosure.

Par ailleurs des capteurs de mesure de température, situés au voisinage des rails, associés à des moyens de régulation, permettent à partir d'une température de consigne de maintenir à une valeur constante la température desdits rails ; cette température sera la température dite de libération.Moreover, temperature measurement sensors, located in the vicinity of the rails, associated with regulation means, allow from a set temperature to maintain at a constant value the temperature of said rails; this temperature will be the so-called release temperature.

Dans l'exemple représenté sur la figure 3, six rails R1, R2, R3, R4, R5, R6, reposent sur des galets à lèvres dans l'enceinte thermique En ; trois conduites d'arrivée d'air chaud, C0, C1, C2, sont disposées respectivement au voisinage du centre de l'enceinte thermique et de part et d'autre de l'axe principal.In the example shown on the figure 3 , six rails R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , rest on lip rollers in the thermal enclosure En; three hot air supply pipes, C 0 , C 1 , C 2 , are respectively disposed in the vicinity of the center of the thermal enclosure and on either side of the main axis.

Par ailleurs une conformation de ladite enceinte permet au voisinage de l'axe principal de loger un rail étalon R0, dont la fonction sera décrite ultérieurement.Furthermore a conformation of said enclosure allows the vicinity of the main axis to house a standard rail R 0 , whose function will be described later.

A noter que cette mise en température des rails neufs doit répondre aux exigences essentielles d'une excellente uniformité dans la masse du rail, sachant que la forme générale du rail est longiligne et que sa section n'est pas uniforme.Note that this warming of the new rails must meet the essential requirements of excellent uniformity in the mass of the rail, knowing that the general shape of the rail is elongated and that its section is not uniform.

Une première variante au procédé précédemment décrit consiste à asperger le rail d'eau chaude par l'intermédiaire de conduites et d'injecteurs disposés au dessus des rails.A first variant of the method described above is to spray the hot water rail through pipes and injectors arranged above the rails.

Une seconde variante au procédé précédemment décrit consiste à chauffer la base du rail par l'intermédiaire de résistances chauffantes électriques.A second variant of the previously described method consists of heating the base of the rail by means of electric heating resistors.

Afin de maintenir une homogénéité thermique sur l'ensemble du long rail soudé neuf, des moyens de liaison sont disposés entre les wagons de stockage.In order to maintain thermal homogeneity over the entire new welded rail, connection means are arranged between the storage cars.

Dans l'exemple représenté sur la figure 4, des moyens de liaison Ln-1 sont situés entre deux wagons de stockage, respectivement WSn-1 et Wsn, représentés partiellement.In the example shown on the figure 4 , L n-1 connecting means are located between two storage wagons, respectively WS n-1 and Ws n , partially represented.

Ces moyens de liaison sont essentiellement constitués d'une enceinte thermique souple, réalisée en un matériau synthétique à forte résistance thermique, solidaire d'une manière thermiquement étanche, des enceintes En-1, En, respectivement associées aux wagons de stockage WSn-1, WSn.These connecting means consist essentially of a flexible thermal enclosure, made of a synthetic material with high thermal resistance, integral in a thermally sealed manner, enclosures E n-1 , En, respectively associated wagon WS storage n- 1 , WS n .

La connaissance précise dé la température du rail neuf est un facteur déterminant dans le processus de substitution des rails anciens par des rails neufs et notamment lors de la mise en équilibre du rail neuf à une température dite de libération.The precise knowledge of the temperature of the new rail is a determining factor in the process of replacing old rails with new rails and in particular when balancing the new rail at a so-called release temperature.

En supposant que la température du rail considéré est uniforme sur toute sa longueur et homogène dans sa section, la relation linéaire simple entre son allongement dû à la dilatation du matériau constituant le rail et l'augmentation de sa température permet de déterminer la longueur finale du rail correspondant à la température dite de libération du rail, à partir des conditions initiales, à savoir la longueur du rail avant élévation de la température et la température initiale du rail correspondante.Assuming that the temperature of the rail considered is uniform over its entire length and homogeneous in its section, the simple linear relation between its elongation due to the expansion of the material constituting the rail and the increase of its temperature makes it possible to determine the final length of the rail. rail corresponding to the so-called release temperature of the rail, from the initial conditions, namely the length of the rail before raising the temperature and the initial temperature of the corresponding rail.

Dans ces conditions, l'allongement du rail neuf correspondant à une élévation de température permettant d'atteindre la température de libération, pourra être mesuré par des moyens connus en ayant pris soin de prévoir un point d'ancrage pour une extrémité du rail qui sera considéré comme le point d'origine de la mesure de la longueur du rail.Under these conditions, the elongation of the new rail corresponding to a rise in temperature to reach the release temperature, can be measured by known means having taken care to provide an anchor point for one end of the rail to be considered the point of origin of the measurement of the length of the rail.

Comme il a été indiqué précédemment, la mesure en temps réel de la longueur du rail lors de son allongement pourra être effectuée soit par une mesure du temps de propagation d'un signal ultrasonique, soit par une mesure d'interférométrie laser.As indicated above, the real time measurement of the length of the rail during its elongation can be carried out either by a measurement of the propagation time of an ultrasonic signal, either by laser interferometry measurement.

Bien entendu, le point d'ancrage sera réalisé dans un matériau isolant thermiquement de manière à éviter une déperdition de calories créant ainsi un point froid au voisinage de l'extrémité du rail correspondante.Of course, the anchor point will be made of a thermally insulating material so as to avoid a loss of calories thus creating a cold spot near the end of the corresponding rail.

Trois processus de contrôle de l'allongement du rail neuf peuvent être envisagés, à savoir :

  • par comparaison avec un rail étalon situé à l'extérieur des moyens de chauffage du rail neuf,
  • par comparaison avec un rail étalon situé à l'intérieur des moyens de chauffage du rail neuf,
  • par comparaison avec la loi théorique de dilatation de l'acier.
Three processes for checking the elongation of the new rail can be envisaged, namely:
  • in comparison with a standard rail located outside the heating means of the new rail,
  • in comparison with a standard rail located inside the heating means of the new rail,
  • by comparison with the theoretical law of expansion of steel.

Selon le premier processus proposé, le rail étalon, situé à l'extérieur des moyens de chauffage, possède une longueur donnée et sa température est déterminée par des capteurs situés dans le champignon et le patin sur des distances différentes ; dans ces conditions, la température mesurée est celle de la température extérieure.According to the first proposed process, the standard rail, located outside the heating means, has a given length and its temperature is determined by sensors located in the mushroom and the pad at different distances; under these conditions, the measured temperature is that of the outside temperature.

Ainsi, la comparaison de longueur entre la longueur du rail étalon à la température extérieure et la longueur du long rail soudé neuf à la température ambiante de stockage, c'est-à-dire l'écart de longueur après chauffage et l'écart de longueur avant chauffage mesuré à la température interne du rail neuf entre la longueur du rail étalon et la longueur mesurée du rail neuf, permet de donner une indication précise du taux de dilatation et donc de l'allongement du rail, et par conséquent de la température dite de libération.Thus, the length comparison between the length of the standard rail at the outside temperature and the length of the new welded rail at the storage ambient temperature, i.e., the length difference after heating and the difference in length before heating measured at the internal temperature of the new rail between the length of the standard rail and the measured length of the new rail, gives a precise indication of the expansion rate and therefore the elongation of the rail, and therefore the temperature called release.

Selon le deuxième processus proposé, le rail étalon, situé à l'intérieur des moyens de chauffage, possède une longueur donnée et sa température est déterminée par des capteurs situés dans le champignon et le patin sur des distances différentes ; dans ces conditions, la température mesurée est celle de la température ambiante de stockage.According to the second proposed process, the standard rail, located inside the heating means, has a given length and its temperature is determined by sensors located in the mushroom and the pad on different distances; under these conditions, the measured temperature is that of the storage ambient temperature.

Dans ces conditions, la mesure de la température dite de libération du rail neuf, est effectuée par analogie à partir de la mesure de température effectuée à l'intérieur du rail étalon situé à l'intérieur des moyens de chauffage.Under these conditions, the measurement of the so-called release temperature of the new rail, is carried out by analogy from the measurement of temperature performed inside the standard rail located inside the heating means.

Selon le troisième processus proposé, la longueur du rail neuf est contrôlée par comparaison avec la loi théorique de dilatation de l'acier à partir des conditions initiales, à savoir la longueur initiale du rail et sa température interne initiale de stockage.According to the third proposed process, the length of the new rail is controlled by comparison with the theoretical law of expansion of the steel from the initial conditions, namely the initial length of the rail and its initial internal storage temperature.

En conclusion, le procédé selon l'invention permet :

  • de porter le long rail soudé neuf à la température de libération et de le maintenir à cette température sur une rame prévue à cet effet, laquelle rame roule sur le long rail soudé ancien,
  • de déterminer ladite température de libération au moyen d'une mesure précise de l'allongement du long rail soudé neuf,
  • de maintenir le long rail soudé neuf à la température de libération durant la désolidarisation et la dépose du long rail soudé ancien et ce jusqu'à la solidarisation du long rail soudé neuf en lieu et place du précédent long rail soudé ancien,
et de permettre ainsi, le renouvellement de rail ferroviaire par une substitution en continu du long rail soudé ancien par un long rail soudé neuf, et ce en supprimant toute opération de libération postérieurement à cette opération de substitution.In conclusion, the method according to the invention allows:
  • to bring the new long welded rail to the release temperature and to maintain it at this temperature on a train provided for this purpose, which train rolls on the long old welded rail,
  • determining said release temperature by means of a precise measurement of the elongation of the new welded rail,
  • to maintain the new welded rail at the release temperature during the separation and removal of the old long welded rail until the joining of the new welded rail in place of the previous old long welded rail,
and thus to allow the renewal of railway rail by a continuous substitution of the old welded rail by a new long welded rail, and this by eliminating any release operation subsequent to this substitution operation.

Claims (14)

  1. Method for the continuous renewal of railway track by replacing the old long welded rails with new long welded rails and the releasing of new long welded rails, characterised in that it comprises:
    - storing new rail elements and bringing them to the so-called release temperature, and
    - after said new rail elements are stabilised at the so-called release temperature:
    - controlling the lengthening of the aforementioned new long rails, at the so-called release temperature,
    - separating the aforementioned old long rails from the track sleepers,
    - removing the aforementioned old long rails and laying the aforementioned new long rails, at the so-called release temperature,
    - securing the aforementioned new long rails, at the so-called release temperature,
    - making new long rails without any discontinuity by welding the aforementioned new rail elements, at the so-called release temperature,
    - storing the aforementioned old long rails.
  2. Method according to claim 1, characterised in that the storing of new rail elements and the bringing of them to the so-called release temperature, are carried out by means of at least one special car (WS1, WSn) provided with means of heating (Cn) and with means for measuring the temperature.
  3. Method according to claim 2, characterised in that the aforementioned means of heating (Cn) are comprised of at least one pulsed hot air generator.
  4. Method according to claim 2, characterised in that the aforementioned means of heating (Cn) are comprised of at least one hot water generator.
  5. Method according to claim 2, characterised in that the aforementioned means for measuring the temperature are of the contact and/or of the radiation type.
  6. Method according to claim 1, characterised in that the aforementioned controlling of the lengthening is carried out by comparing with a standard rail located outside of the aforementioned means of heating (Cn).
  7. Method according to claim 1, characterised in that the aforementioned controlling of the lengthening is carried out by comparing with a standard rail located inside the aforementioned means of heating (Cn).
  8. Method according to claim 1, characterised in that the aforementioned controlling of the lengthening is carried out by comparing with the theoretical law of expansion of steel.
  9. Equipment for the continuous renewal of railway track by replacing the old long welded rails by new long welded rails and the releasing of new long welded rails, calling upon a train for replacing (T), characterised in that it comprises:
    - a first motive unit (UM1) located upstream of said train for replacing (T),
    - a plurality of special cars for storing new rails (WS1, WSn),
    - a car for the disassembly of coach screws and for storing small old equipment (WA),
    - an energy generating car, for rail welding, for removing the old rail and for laying the new rail (WB),
    - a car for setting up small new equipment and disassembling coach screws (WC),
    - a plurality of cars for picking up old rail (WD1 WD2, WD3),
    - a plurality of cars for storing old rails (WEn), and
    - a second motive unit (UM2) located downstream of said train for replacing, and
    in that each one of said special cars for storing new rails (WS1, WSn) comprises means of heating (Cn) and means for measuring the temperature.
  10. Equipment according to claim 9,
    characterised in that the aforementioned plurality of special cars for storing new rails (WSn) are connected by thermally sealed connecting elements (Ln).
  11. Equipment according to claim 9,
    characterised in that the entire train for replacing (T) is split into two separate portions:
    - the 1st portion comprised of the motive unit (UM1), and of cars (WSn, WA, WB),
    - the 2nd portion comprised of cars (WCn, WDn, WEn) and of the motive unit (UM2).
  12. Equipment according to claim 11, characterised in that the aforementioned separate portions are controlled in one direction by a motive unit and in the other direction by a so-called reversibility cab system provided with a control radio that controls the motive unit and the required on-board signalling imposed by law in order to use the type of line on which the renewal is carried out.
  13. Equipment according to claim 12, characterised in that the cars (WB, WC) are provided with the on-board signalling system indispensable for circulation on high-speed lines of the "Track-to-Train Transmission" type.
  14. Equipment according to claim 12 or 13, characterised in that the cars (WB, WC) are provided with systems imposed by law for the conventional lines such as the "Repetition of Signals", the "Automatic Train Stop Detection", the "Track-to-Train Radio", the "Speed Control by Beacons", and conducting event recorder.
EP07731226.2A 2006-04-04 2007-03-29 Method and device for the continuous renewal of railway track Active EP2004910B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0603073A FR2899249B1 (en) 2006-04-04 2006-04-04 METHOD AND DEVICE FOR CONTINUOUSLY RAIL RAIL RENEWAL
PCT/FR2007/000546 WO2007118977A2 (en) 2006-04-04 2007-03-29 Method and device for the continuous renewal of railway track

Publications (2)

Publication Number Publication Date
EP2004910A2 EP2004910A2 (en) 2008-12-24
EP2004910B1 true EP2004910B1 (en) 2016-12-07

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Application Number Title Priority Date Filing Date
EP07731226.2A Active EP2004910B1 (en) 2006-04-04 2007-03-29 Method and device for the continuous renewal of railway track

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EP (1) EP2004910B1 (en)
CN (1) CN101454509A (en)
FR (1) FR2899249B1 (en)
WO (1) WO2007118977A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2998590B1 (en) * 2012-11-23 2017-11-24 Europeenne De Travaux Ferroviaires (Etf) TRAIN AND METHOD FOR RENEWING HIGH PERFORMANCE RAIL RAILS.
FR3020073B1 (en) * 2015-07-27 2017-01-13 Matisa Materiel Ind Sa METHOD OF RENEWING RAILWAYS AND DEVICE FOR IMPLEMENTING SAID METHOD
FR3066508B1 (en) * 2017-05-22 2021-02-12 Matisa Materiel Ind Sa PROCEDURE FOR LAYING A RAILWAY RAIL, INCLUDING HEATING OF THE RAIL, AND WORK TRAIN FOR IMPLEMENTING THE LAYING PROCEDURE
DE102018010037A1 (en) * 2018-12-19 2020-06-25 Robel Bahnbaumaschinen Gmbh Rail loading train for transporting long welded rails
FR3112353B1 (en) * 2020-07-08 2022-07-15 Matisa Materiel Ind Sa Initial and final long rail break process and associated renewal process

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Publication number Priority date Publication date Assignee Title
AT303788B (en) * 1970-08-28 1972-12-11 Plasser Bahnbaumasch Franz Procedure and equipment for controlling and regulating the temperature of rail tracks
EP0467833B1 (en) * 1990-07-13 1994-03-16 Scheuchzer S.A. Method for the neutralising of railway rails in-situ
FR2847917B1 (en) * 2002-12-03 2006-07-14 Geismar Ancien Ets L METHOD FOR INSTALLING OR RENEWING RAILS OF AN IRONWAY TRACK, AND INSTALLATION FOR IMPLEMENTING SAID METHOD
JP2004188455A (en) * 2002-12-11 2004-07-08 Railway Technical Res Inst Cooling method and water-cooling device for rail welding structure

Non-Patent Citations (1)

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Also Published As

Publication number Publication date
CN101454509A (en) 2009-06-10
FR2899249B1 (en) 2012-10-05
EP2004910A2 (en) 2008-12-24
WO2007118977A3 (en) 2007-12-21
WO2007118977A2 (en) 2007-10-25
FR2899249A1 (en) 2007-10-05

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