EP1993754B1 - Device and method for widening metal elements - Google Patents

Device and method for widening metal elements Download PDF

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Publication number
EP1993754B1
EP1993754B1 EP07711713A EP07711713A EP1993754B1 EP 1993754 B1 EP1993754 B1 EP 1993754B1 EP 07711713 A EP07711713 A EP 07711713A EP 07711713 A EP07711713 A EP 07711713A EP 1993754 B1 EP1993754 B1 EP 1993754B1
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EP
European Patent Office
Prior art keywords
clamping
metal element
accordance
elements
region
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP07711713A
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German (de)
French (fr)
Other versions
EP1993754B9 (en
EP1993754A1 (en
Inventor
Heiner Willerscheid
Mario Gasperini
Bernd Spissinger
Kilian Krettenauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Protektorwerk Florenz Maisch GmbH and Co KG
Original Assignee
Protektorwerk Florenz Maisch GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Protektorwerk Florenz Maisch GmbH and Co KG filed Critical Protektorwerk Florenz Maisch GmbH and Co KG
Priority to PL07711713T priority Critical patent/PL1993754T3/en
Priority to SI200730107T priority patent/SI1993754T1/en
Publication of EP1993754A1 publication Critical patent/EP1993754A1/en
Publication of EP1993754B1 publication Critical patent/EP1993754B1/en
Application granted granted Critical
Publication of EP1993754B9 publication Critical patent/EP1993754B9/en
Priority to CY20091101334T priority patent/CY1109688T1/en
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/18Expanded metal making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4935Heat exchanger or boiler making
    • Y10T29/49373Tube joint and tube plate structure

Definitions

  • the present invention relates to an apparatus and a method for expanding elongated, moving in the longitudinal direction, at least partially flat metal elements.
  • flat metal elements as described in the German patent application 102 59 307.8 described are widened.
  • the flat metal elements described in this prepublished German patent application are used, for example, for the production of profile elements, in particular of upright or plaster profiles.
  • the metal elements have incisions in their central region which are shaped in such a way that when the metal elements are pulled apart between the incisions, metal regions present are folded over so that the metal element is ultimately widened.
  • the pattern required for the folding process can be of various kinds. A variety of such different patterns are in the German patent application 102 59 307.8 described and in particular in the Fig. 1-22 represented this application.
  • the metal elements are at least in the region of the pattern formed flat. In other areas, for example, in the area of the longitudinal sides of the metal elements, the metal elements may also differ from the flat shape. In particular, thickenings, projections or bent regions can be formed on the longitudinal sides. For example, the metal elements may already be preformed as U-shaped or C-shaped profiles.
  • attack elements in the form of deep shapes are formed on the longitudinal sides of a metal element in a pre-processing step, which are engaged behind by corresponding holding elements in a later step when the metal element is pulled apart.
  • the device or the method should be used in continuous operation.
  • this object is achieved by a device having the features of claim 1.
  • the method according to the invention comprises the features of claim 17.
  • the opposing clamping portions thus form between them an expansion area for the metal element, in which the distance between the opposing clamping portions increases. In the widening area, the widening of the metal element takes place Increasing the lateral distance between the opposing clamping portions, which each pull apart the opposite longitudinal sides of the metal element.
  • the device according to the invention is very robust due to its simple structure and thus suitable for high throughput. Furthermore, it is achieved by the clamping sections that the widening of the moving metal element can take place in continuous operation, so that the required throughput is ensured. In principle, however, it is also possible for the widening to occur in intermittent operation, for example also in a follow-on composite tool. For the purposes of the present application, it is thus not absolutely necessary for the metal element to move forward simultaneously with the widening. For example, the forward movement of the metal element in the intermittent operation comprises repetitive stoppage phases in which the expansion can take place.
  • the widening during a standstill phase during intermittent operation is therefore also to be understood as widening during the forward movement, since the individual standstill phases also represent parts of the entire forward movement of the metal element.
  • the forward movement in this case comprises the feeding, the stoppage phase during which the metal element is widened, and the removal of the metal element.
  • the longitudinal sides of the metal element need not have folds or other attack elements, in the example, pulling elements for pulling apart the Intervene metal element.
  • the longitudinal sides of the metal element By clamping in accordance with the invention the longitudinal sides of the metal element, the longitudinal sides can be made completely smooth, whereby the possible applications of the expanded metal elements are very wide and expensive and associated with additional costs pretreatments of the metal element can be omitted for generating attack points.
  • the clamping portions may be formed so that already a free longitudinal strip of 0.5 to 5mm (for example, about 1, 1.5, 2 or 3mm) on both longitudinal sides of the metal element is sufficient to clamp each of these in the clamping portions and the metal element apart to draw.
  • the clamping portions each comprise a contact area and a clamping area, wherein the longitudinal sides of the metal element between the contact area and the clamping area can be clamped.
  • the clamping area can advantageously be formed by an eccentric.
  • the formation of the clamping area by an eccentric makes the entire device very robust and easy at the same time, since the eccentric can be mounted on a bearing portion of the clamping portion, that automatically increases the clamping force generated by the eccentric in the movement apart of the clamping portions. The higher the force acting on the metal element when moving apart, the more firmly the metal element is clamped in the clamping section.
  • the clamping area can be prestressed by spring bias against the contact area. It can be used any suitable type of springs, such as coil springs, gas springs or other springs. Also, a hydraulic, pneumatic, electrical, magnetic or other mechanical bias of the clamping area against the investment area and another suitable preload are conceivable in principle. Such a bias is also useful in conjunction with an eccentric design of the clamping area when the eccentric by the bias, for example, when detecting the metal element does not yet develop the full clamping force. Due to the bias of the eccentric can be automatically brought so far in the clamping position that ultimately the holding of the metal element is achieved solely due to the clamping force.
  • the clamping portions each comprise a plurality of clamping elements.
  • the course of the expansion of the metal element can be adjusted in a simple manner.
  • a control section in particular in the form of a slotted guide, is provided, with which the clamping elements are automatically brought from a release position into a clamping position when moving the metal element.
  • a further control section may be provided with which the clamping elements are automatically brought back from the clamping position to the release position after expansion of the metal element during further movement of the metal element. After release of the metal element, the clamping elements can remain in their release position or brought back into the clamping position, but without clamped metal element. Only just before the clamping elements come into contact again with the metal element, it must be ensured that the clamping elements are in the release position. It can be reached again by appropriate control sections.
  • control sections designed to move the clamping elements into the clamping position can be designed to be movable so that different positions of the clamping elements, which are generated, for example, by different thicknesses of the metal element or by differential penetration of the metal elements into the clamping elements, can be compensated.
  • the control sections may be mounted, for example, hydraulically or movable against a spring force.
  • the carrier unit is in each case designed as a revolving carrier unit, in particular as an endless, circulating carrier unit.
  • the design of the carrier unit as a peripheral carrier unit ensures that a metal element of any length can be widened with the device according to the invention.
  • At least two circumferential support units are arranged on each longitudinal side of the metal element, wherein each longitudinal side of the metal element is clamped in each case between at least two support units.
  • each longitudinal side of the metal element is clamped, for example, between a carrier unit arranged above and below the metal element.
  • the clamping sections can thus preferably be formed integrally with the carrier unit. In principle, however, a separate design of the clamping sections is possible.
  • At least one circumferential carrier unit is arranged on each longitudinal side of the metal element, wherein each longitudinal side of the metal element in each case in the provided on the rotating carrier units clamping portions is trapped.
  • the longitudinal sides of the metal element are thus not clamped between two different carrier units, but each longitudinal side is clamped in each case in clamping sections, which are arranged, for example, laterally of the metal elements along the longitudinal sides running on carrier units.
  • the carrier units are designed as caterpillar conveyors.
  • This can for example be designed as a caterpillar track.
  • a training as a band, as a belt or other suitable in particular for clamping peripheral carrier unit is conceivable.
  • an inlet region for the metal element in which the opposing clamping sections have a constant distance from each other substantially, wherein adjoining the inlet region an expansion region, in which the distance between the opposing clamping portions increases. Due to the constant spacing of the clamping sections in the inlet region, it is ensured that the metal element can first be securely gripped by the clamping sections without any other forces, in particular in the lateral expansion direction, acting on the metal element. Only after the metal element has been securely gripped by the clamping sections after passing through the lead-in area does the widening of the metal element take place by increasing the lateral distance between the opposite clamping sections, which pull apart the opposite longitudinal sides of the metal element. Preferably, the distance of the opposing clamping portions in the expansion region increases substantially continuously, so that a continuous stress of the metal element is ensured, which leads to a uniform expansion of the metal element.
  • the carrier units are designed as mutually inclined, rotating disks, tires or wheels.
  • the clamping sections can in each case in the outer edge region of the rotating discs; Tire or wheels are formed.
  • the abutment portions of the clamping portions may be formed by the peripheral surfaces of the rotating disks, tires or wheels.
  • the expansion of the metal element by the angular position of the rotating disks, tires or wheels by the metal element is clamped in the region of the inclined edge portions of the support units by the clamping portions, is pulled apart by the diverging peripheral surfaces of the rotating support units and of the Clamping sections is released again before the maximum distance between the mutually inclined rotating carrier units is exceeded.
  • Fig. 1 shows a section of a flat metal element 1, which is provided along its longitudinal axis 2 with a plurality of U-shaped, intersecting cuts 3.
  • the in Fig. 1 shown section is significantly shortened compared to the actual length of the metal element 1 is formed.
  • the metal element 1 forms a long metal strip, which may for example have a length of several 100 m.
  • the metal element 1 is already in the German patent application 102 59 307.8 which is explicitly referred to.
  • the cuts 3 are arranged so that the in Fig. 1 Halves 4, 5 of the metal element 1 shown above or below the sections 3 can be pulled apart perpendicularly to the longitudinal axis 2, so that a resulting metal element with an increased width is produced.
  • a corresponding folding process is in the Fig. 3 to 5 shown in detail.
  • Other possible patterns are in Fig. 2 shown by way of example.
  • widened metal elements can be used, for example, for the production of profiles, as used, for example, as edge protection (US Pat. Fig. 6 ) or as stand profiles for drywall ( Fig. 7 ), eg in the form of U and C profiles.
  • Fig. 8 schematically shows an elongated, flat metal element 11, which moves according to an arrow 12 along its longitudinal axis 14.
  • the metal element 11 is cut according to Fig. 1 or Fig. 2 or provided with any other suitable pattern, which is included in Fig. 8 as well as not shown in the further figures for reasons of clarity. In the upper area of the Fig. 8 the metal element 11 has its original width, as it exists before the expansion.
  • illustrated device 13 for expanding the metal element 11 comprises two substantially identically formed, arranged symmetrically to the longitudinal axis 14 of the metal element 11 crawler 15.
  • Each crawler conveyor 15 comprises a plurality of conveyor members 16, for example, via a in the Fig. 8 not shown chain are connected together.
  • the caterpillar conveyors 15 are designed as endless crawler conveyors and are guided according to arrows 17 rotatable about guide rollers 18. Depending on the design, two or more deflection rollers can be provided.
  • the guide rollers 18 may be driven or only rotate freely about their respective axes.
  • clamping elements 19 are arranged, which move together with the conveyor members 16 in the direction of arrow 17.
  • the caterpillar conveyors 15 thus form carrier units for the clamping elements 19, while in each case the clamping elements 19 provided on a caterpillar conveyor form a clamping section of this crawler conveyor.
  • the two caterpillar conveyors 15 are arranged so that an inlet region 20 and an adjoining widening region 21 are formed.
  • clamping elements 19, which are opposite each other and face the longitudinal axis 14 of the metal element 11, have the same distance from one another, which corresponds approximately to the width of the metal element 11, which has not yet expanded.
  • the distance of opposing clamping elements 19 increases continuously, as it out Fig. 8 can be seen.
  • the inlet region 20 is not absolutely necessary, so that, for example, the middle Deflection rollers 18 can be omitted in each case and the widening region 21 extends over the entire length of the caterpillar conveyors 15.
  • metal element 11 shown is arranged in the inlet region 20 between the two caterpillar conveyor 15, that the two longitudinal sides 22, 23 of the metal element 11 engage in the clamping elements 19 and are held by these.
  • the metal element 11 is widened by the apart clamping elements 19 according to arrows 24 in a direction substantially perpendicular to the longitudinal axis 14 until it has the desired width at the outlet end of the widening region 21.
  • the metal element can be rolled or pressed flat, for example in a rolling process, whereby it reaches its final width and the folding points generated in the metal element during widening are equalized. In principle, this can also be done by any other suitable pressing method (for example in a lifting press).
  • Both the retention of the longitudinal sides 22, 23 of the metal element at the beginning of the inlet region 20 as well as the release of the widened metal element at the end of the Aüfweit Symposiums 21 is effected by unillustrated control sections, which cause an automatic closing or opening of the clamping elements 19.
  • corresponding control sections may be provided, spend the eventual closed clamping elements 19 in the release position, so that the metal element in the inlet region 20 safely penetrate into the clamping elements 19 and can be detected by them.
  • the corresponding control sections can be formed by sliding guides, which are provided before and at the beginning of the inlet region 20 or at the end of the widening region 21 and with the Clamping elements 19 cooperate in a corresponding manner. In principle, the control could also take place, for example, by limit switches or in another suitable manner. If the inlet area 20 is omitted, then the input-side control sections can be provided correspondingly at the entrance of the widening area 21.
  • the caterpillar conveyors 15 form support units for the clamping elements 19 and cause by their in Fig. 8 form shown in the expansion region 21 a movement apart of the clamping elements 19, which in turn leads to a widening of the metal element 11.
  • Fig. 9 is a special embodiment of the clamping elements 19 shown in more detail.
  • a clamping element 19 after Fig. 9 is in Fig. 10 shown again in detail.
  • the clamping member 19 comprises a base member 25 which is fixed to the outside of the conveying member 16, as it is made Fig. 9 can be seen.
  • the base member 25 has a U-shaped structure, wherein the inside of the in the FIGS. 9 and 10 shown below leg forms a contact area 26 for the metal element 11.
  • the clamping element 19 comprises an eccentric 27 which is rotatable on the in the FIGS. 9 and 10 Leg shown above of the U-shaped base member 25 is mounted about an axis 28.
  • the eccentric forms a clamping region 29 for the metal element 11, which is clamped between the abutment region 26 and the clamping region 29, as can be seen in particular Fig. 10 can be clearly seen by two arrows 30, 31.
  • the eccentric 27 is so eccentrically mounted rotatably about the axis 28 that after a rotation of the eccentric to Fig. 10 counterclockwise lifted the clamping action, however, is amplified in a clockwise rotation.
  • the clamping effect is thus increased due to the existing friction in the nip, so that the metal element 11 is clamped automatically solid at the tensile load occurring in the expansion region 21.
  • the clamping element 19 can also comprise several, in particular juxtaposed eccentric 27, which can be mounted for example on the same axis.
  • a control pin 33 is provided at the top of the eccentric 27, for example, in a threaded bore 34 (see Fig. 10 ) is screwed.
  • the control pin 33 can, for example, with the above-described link guide cooperate so that at the beginning of the lead-in area 20 located in its non-clamping release position eccentric 27 is automatically transferred to the clamping position, after one of the longitudinal sides 22, 23 of the metal element 11 in the clamping region of Clamping elements 19 retracted.
  • the eccentric 27 can be transferred from its clamping position into the release position by a further slide guide at the outlet of the widening region 21 by corresponding contact of the slide guide with the control pin 33, so that the clamped metal element 11 is released again.
  • the expansion device according to the invention is very simple and robust and can in particular expand at high speed moving metal elements from a first width to an enlarged second width.
  • FIGS. 11 and 12 a modified embodiment of the invention is described. Already described elements are numbered with the same reference numerals, which already in the description of the first embodiment according to the Fig. 8 to 10 were used.
  • FIGS. 11 and 12 are each arranged on both longitudinal sides 22, 23 of the metal element 11, two superposed crawlers 35, 36, of which in Fig. 11 only the upper tracked conveyor 35 can be seen in each case.
  • the caterpillar conveyors 35, 36 in turn have a multiplicity of conveying members 16, which are connected to one another, for example, by means of a conveyor chain (not shown).
  • the conveyor members 16 are guided around horizontally arranged guide rollers 37, which are either driven to rotate freely.
  • the flat metal element 11 is arranged with its longitudinal sides 22, 23 respectively between the both sides arranged upper and lower track conveyors 35, 36 which are arranged so close to each other that the longitudinal sides 22, 23 of the metal element 11 between the upper and lower track conveyors 35, 36th are trapped.
  • the outer sides of the conveying members 16 directly form clamping sections 38 for the metal element 11.
  • arranged on both sides of the metal element 11 caterpillar conveyors 35, 36 are arranged obliquely with respect to the longitudinal axis 14, so that in turn an expansion region 21 is formed.
  • the distance between respectively opposing clamping sections 38 increases continuously in the direction of movement of the metal element 11 represented by the arrow 12.
  • the embodiment according to the FIGS. 13 and 14 differs from the embodiments described so far in particular in that the carrier units are not formed by caterpillar conveyors, but by two mutually symmetrically inclined discs 39, 40.
  • the discs 39, 40 are rotatable about mutually inclined axes of rotation 41, 42 and have in the in Fig. 13 shown at the top of a minimum and at the bottom of a maximum distance from each other.
  • the outer edge regions of the discs 39, 40 are formed as clamping portions 43, 44, wherein the peripheral surfaces of the discs 39, 40 contact areas 45, 46 for the sheet metal element 11 form.
  • the metal element 11 rests with its longitudinal sides 22, 23 on the contact areas 45, 46 of the discs 39, 40 and is guided around the discs 39, 40 according to arrows 47, 48.
  • the metal element 11 is thereby pressed against the abutment regions 45, 46 via clamping elements 49, 50 provided on the edge regions of the rotating disks 39, 40, and thereby clamped between the clamping elements 49, 50 and the abutment regions 45, 46.
  • the clamping elements 49, 50 can be automatically adjusted via slide guides from their release position to the clamping position and back.
  • Corresponding slide guides for example, in the field in the FIGS. 13 and 14 be provided above and below the initial and final contact points between the metal element 11 and the rotating disks 39, 40.
  • FIGS. 15 and 16 show in a detailed view schematically a special embodiment of the clamping elements 49, 50th
  • the clamping element 49 (as well as clamping element 50, which is not further explained below) has a base part 51, which is fastened to the outside of the rotating disk 39.
  • a displaceably and pivotally mounted clamping lever 52 is provided, which in Fig. 15 in the clamping position and in Fig. 16 is in the release position.
  • the clamping lever 52 is thereby at its end facing away from the disc 39 according to an arrow 54 in Fig. 15 pushed upward, that its opposite end is pivoted downward according to an arrow 53, whereby the described clamping effect is achieved.
  • the loading of the clamping lever 52 at its end facing away from the disc 39 can be done for example via a gas spring 55.
  • the clamping lever 52 is further slidably mounted according to two arrows 56, 57, wherein the displacement can be done for example by a slotted guide, which engages in a provided on the upper side of the clamping lever 52 groove 76.
  • a displacement of the clamping lever 52 in the release position according to Fig. 16 can also be shifted by a corresponding slide guide down the gas spring 55, so that the clamping lever 52 is freely displaceable.
  • FIGS. 17 and 18 A concrete embodiment of the clamping member 49 is in the FIGS. 17 and 18 again shown in detail. From these figures it can be seen that the clamping lever 52 is tiltable, for example via an intermediate lever 58 which is pivotable about an axis 59. Upon pivoting of the intermediate lever 58 by the gas pressure spring 55 about the axis 59 upwards, the clamping lever 52 is also pivoted upwards via a bolt 60 provided on the intermediate lever 58.
  • the intermediate lever 58 is pivoted downwardly against the gas pressure spring 55 via a link guide engaging at its free end 61, the clamping lever 52 is released for horizontal displacement, which can be controlled via a sliding guide engaging in the groove 76.
  • Fig. 19 shows a modification of the device according to the FIGS. 13 and 14 in which the metal element 11 according to arrows 63, 64 on one side of the slanted discs 39, 40 and on the opposite side in the substantially same direction of movement again expires.
  • the discs 39, 40 are tilted in this case against each other, that on the in Fig. 19 left side shown the distance between the discs 39, 40 is minimal and on the outlet side shown on the right maximum to achieve the desired expansion.
  • Fig. 20 shows a section of a flat metal element 65 which is provided with a plurality of mutually offset alternately offset parallel cuts 66.
  • the longitudinal sides 67, 68 of the metal element 65 forming the edge regions can be clamped and the metal element 65 can be pulled apart so that the in Fig. 21 shown, stretched metal element 65 'is generated.
  • expanded metal can thus be produced with expanded, for example diamond-shaped, stitches 69, but the longitudinal sides 67, 68 are straight Outside edges, ie form a closed structure. Due to the straight outer edges, the stability of a correspondingly produced according to the invention expanded metal element 65 'compared to conventional expanded metal is significantly improved.
  • This in Fig. 21 shown metal element 65 ' for example, for the production of profiles, such as to 6 and 7 or used for other purposes as a replacement for normal expanded metal.
  • Fig. 22 shows a caterpillar conveyor 70, which moves from the crawler 14 after Fig. 8 only differs in that no inlet region 20 is provided, but the metal element 11 enters directly into the expansion region 21.
  • Fig. 23 shows highly schematized, three trained as gate guides control sections 71, 72, 73, by which the clamping elements 19 of the invention can be automatically switched between the release position and the clamping position.
  • Fig. 23 instead of the clamping elements 19, only their control pins 33 are indicated, which interact with the control sections 71, 72, 73.
  • the control pins 33 At the in Fig. 23 Upper inlet, the control pins 33 by the control portion 71 radially outward (in Fig. 23 to the left), whereby the clamping elements 19 are automatically brought into their release position, so that the metal element 11 entering the widening region 21 can enter between the abutment regions 26 and the clamping regions 29 of the clamping elements 19.
  • the control pins 33 run against the radially inner control surface of the second control section 72, whereby they are tilted radially inwardly.
  • the clamping elements 19 are thus automatically moved to the clamping position in which they pinch the longitudinal sides of the metal element 11.
  • the second control section 72 is mounted movable along a double arrow 74 against a bias voltage.
  • the clamping elements 19 After the clamping elements 19 have been brought into their clamping position defined by the second control section 72, the metal element 11 is pulled apart during the passage of the expansion area 21.
  • the control pins 33 run against the radially outer control surface of the third control section 73, by which they again tilted radially outward, so that the clamping elements 19 are transferred to their release position and the metal element 11 of the clamping elements 19 automatically is released.
  • the clamping elements 19 may be either in its release position or in the clamping position.
  • Fig. 24 shows a further embodiment of a clamping element 19 'according to the invention, which extends from the clamping element 19 after Fig. 10 essentially only differs in that the eccentric 27 'on its outer surface only partially has a circular shape through which the clamping region 29 is formed. Furthermore, in contrast to the clamping element 19, the U-shaped base element 25 is in each case connected via an intermediate element 75 to the conveyor element 16 (see FIG Fig. 9 ), which in particular may be formed integrally with the base element 25.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Clamps And Clips (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Coating With Molten Metal (AREA)
  • Advancing Webs (AREA)
  • Press Drives And Press Lines (AREA)
  • Lining And Supports For Tunnels (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Tyre Moulding (AREA)
  • Heat Treatment Of Articles (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Description

Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zum Aufweiten von lang gestreckten, sich in Längsrichtung bewegenden, zumindest bereichsweise flächigen Metallelementen. Insbesondere sollen mit der erfindungsgemäßen Vorrichtung sowie dem Verfahren flächige Metallelemente, wie sie in der deutschen Patentanmeldung 102 59 307.8 beschrieben sind, aufgeweitet werden.The present invention relates to an apparatus and a method for expanding elongated, moving in the longitudinal direction, at least partially flat metal elements. In particular, with the device according to the invention and the method flat metal elements, as described in the German patent application 102 59 307.8 described are widened.

Die in dieser vorveröffentlichten deutschen Patentanmeldung beschriebenen flächigen Metallelemente werden beispielsweise zum Herstellen von Profilelementen, insbesondere von Ständer- oder Putzprofilen verwendet. Die Metallelemente besitzen dabei in ihrem mittleren Bereich Einschnitte, die so geformt sind, dass beim Auseinanderziehen der Metallelemente zwischen den Einschnitten vorhandene Metallbereiche umgeklappt werden, so dass letztlich eine Verbreiterung des Metallelements erfolgt. Durch dieses Faltverfahren können somit breitere Metallelemente mit reduziertem Materialverbrauch hergestellt werden. Die für den Faltvorgang erforderlichen Schnittmuster können unterschiedlichster Art sein. Eine Vielzahl solcher unterschiedlicher Schnittmuster sind in der deutschen Patentanmeldung 102 59 307.8 beschrieben und insbesondere in den Fig. 1-22 dieser Anmeldung dargestellt. Zum besseren Verständnis der vorliegenden Anmeldung wird der Offenbarungsgehalt der deutschen Patentanmeldung 102 59 307.8 , insbesondere betreffend die konkret beschriebenen und dargestellten Schnittmuster, ausdrücklich zum Inhalt der vorliegenden Anmeldung mit aufgenommen. Im Sinne der vorliegenden Erfindung sind die Metallelemente zumindest im Bereich der Schnittmuster flächig ausgebildet. In anderen Bereichen, beispielsweise auch im Bereich der Längsseiten der Metallelemente, können die Metallelemente auch von der flächigen Form abweichen. Insbesondere können an den Längsseiten Verdickungen, Ansätze oder umgebogene Bereiche ausgebildet sein. So können die Metallelemente z.B. bereits als U- oder C-förmige Profile vorgeformt sein.The flat metal elements described in this prepublished German patent application are used, for example, for the production of profile elements, in particular of upright or plaster profiles. In this case, the metal elements have incisions in their central region which are shaped in such a way that when the metal elements are pulled apart between the incisions, metal regions present are folded over so that the metal element is ultimately widened. By this folding process thus wider metal elements can be produced with reduced material consumption. The pattern required for the folding process can be of various kinds. A variety of such different patterns are in the German patent application 102 59 307.8 described and in particular in the Fig. 1-22 represented this application. For a better understanding of the present application, the disclosure of the German patent application 102 59 307.8 , in particular with regard to the specifically described and illustrated patterns, explicitly included in the content of the present application. For the purposes of the present invention, the metal elements are at least in the region of the pattern formed flat. In other areas, for example, in the area of the longitudinal sides of the metal elements, the metal elements may also differ from the flat shape. In particular, thickenings, projections or bent regions can be formed on the longitudinal sides. For example, the metal elements may already be preformed as U-shaped or C-shaped profiles.

Es ist jedoch problematisch, die Aufweitung solcher lang gestreckten, zumindest bereichsweise flächigen Metallelemente mit wirtschaftlich vertretbarem Aufwand durchzuführen und damit eine wirtschaftlich sinnvolle Herstellung der Profilelemente zu erreichen. Da die Kosten solcher Profilelemente hauptsächlich durch die Materialkosten bestimmt sind, ist eine Verbreiterung des Metallelements bei reduziertem Materialbedarf zwar grundsätzlich erwünscht, die durch die Materialersparnis erzielten Gewinne dürfen jedoch nicht durch erhöhte Kosten bei der Produktion der Profilelemente wieder aufgebraucht werden. Eine wirtschaftlich lohnende Herstellung ist dabei umso schwieriger, da entsprechende Profilelemente einen Massenartikel darstellen, von dem jährlich tausende von Kilometern herstellt werden und der mit sehr hoher Geschwindigkeit gefertigt wird (beispielsweise 100 bis 150 m/min). Eine Vorrichtung zum Aufweiten entsprechender flächiger Metallelemente muss daher in der Lage sein, einen dementsprechend hohen Durchsatz bei gleichzeitiger hoher Zuverlässigkeit zu gewährleisten.However, it is problematic to carry out the expansion of such elongated, at least partially flat metal elements with economically justifiable effort and thus to achieve an economically viable production of the profile elements. Since the cost of such profile elements are mainly determined by the cost of materials, a broadening of the metal element with reduced material requirements is indeed desirable, but the gains achieved by the material savings must not be used up by increased costs in the production of the profile elements. An economically worthwhile production is all the more difficult, since corresponding profile elements represent a mass-produced article of which thousands of kilometers are produced annually and which is manufactured at very high speed (for example 100 to 150 m / min). A device for expanding corresponding flat metal elements must therefore be able to ensure a correspondingly high throughput while maintaining high reliability.

Aus der US-A-2 191 433 sind eine Vorrichtung mit den Merkmalen des Oberbegriffs des Anspruchs 1 sowie ein Verfahren mit den Merkmalen des Oberbegriffs des Anspruchs 17 bekannt. Um ein Auseinanderziehen des Metallelements zu ermöglichen, müssen in einem Vorbearbeitungsschritt in die Längsseiten des Metallelements V-förmige Nuten eingeprägt werden, die als Angriffselemente für entsprechend komplementär ausgebildete Halteabschnitte verwendet werden.From the US-A-2 191 433 are known a device having the features of the preamble of claim 1 and a method having the features of the preamble of claim 17. In order to enable a pulling apart of the metal element, V-shaped grooves must be impressed in a Vorbearbeitungsschritt in the longitudinal sides of the metal element, which are used as attack elements for corresponding complementary trained holding sections.

In der US-A-698 448 werden in ähnlicher Weise in einem Vorbearbeitungsschritt an den Längsseiten eines Metallelements Angriffselemente in Form von tiefen Ausprägungen ausgebildet, die in einem späteren Verfahrensschritt beim Auseinanderziehen des Metallelements von entsprechenden Halteelementen hintergriffen werden.In the US-A-698,448 In a similar manner, attack elements in the form of deep shapes are formed on the longitudinal sides of a metal element in a pre-processing step, which are engaged behind by corresponding holding elements in a later step when the metal element is pulled apart.

In der DE-A-41 43 035 sind eine Vorrichtung und ein Verfahren beschrieben, die explizit zur Verarbeitung von sehr dünnem, folienartigem Material verwendet werden. Zum Herstellen von Profilelementen ist dieses Material nicht geeignet.In the DE-A-41 43 035 For example, an apparatus and method are described that are explicitly used to process very thin sheet-like material. This material is not suitable for producing profile elements.

Es ist daher eine Aufgabe der Erfindung eine Vorrichtung sowie ein Verfahren zum Aufweiten von lang gestreckten, sich in Längsrichtung bewegenden, zumindest bereichsweise flächigen, zum Bilden von Profilelementen geeignten Metallelementen anzugeben, die einen großen Durchsatz bei gleichzeitig einfachem und zuverlässigem Aufbau gewährleisten. Insbesondere sollen die Vorrichtung bzw. das Verfahren im kontinuierlichen Betrieb einsetzbar sein.It is therefore an object of the invention to provide an apparatus and a method for expanding elongate, longitudinally moving, at least partially planar, suitable for forming profile elements metal elements that ensure a high throughput while maintaining a simple and reliable structure. In particular, the device or the method should be used in continuous operation.

Erfindungsgemäß wird diese Aufgabe gelöst durch eine Vorrichtung mit den Merkmalen des Anspruchs 1. Das erfindungsgemäße Verfahren umfasst die Merkmale des Anspruchs 17.According to the invention, this object is achieved by a device having the features of claim 1. The method according to the invention comprises the features of claim 17.

Die einander gegenüberliegenden Klemmabschnitte bilden zwischen sich somit einen Aufweitbereich für das Metallelement aus, in dem der Abstand zwischen den einander gegenüberliegenden Klemmabschnitten zunimmt. In dem Aufweitbereich erfolgt die Aufweitung des Metallelements durch Vergrößern des seitlichen Abstands zwischen den einander gegenüberliegenden Klemmabschnitten, welche jeweils die gegenüberliegenden Längsseiten des Metallelements auseinander ziehen.The opposing clamping portions thus form between them an expansion area for the metal element, in which the distance between the opposing clamping portions increases. In the widening area, the widening of the metal element takes place Increasing the lateral distance between the opposing clamping portions, which each pull apart the opposite longitudinal sides of the metal element.

Die erfindungsgemäße Vorrichtung ist aufgrund ihres einfachen Aufbaus sehr robust ausgebildet und dadurch auch für einen hohen Durchsatz geeignet. Weiterhin wird durch die Klemmabschnitte erreicht, dass die Aufweitung des sich bewegenden Metallelements im kontinuierlichen Betrieb erfolgen kann, so dass der erforderliche Durchsatz gewährleistet ist. Grundsätzlich ist es jedoch auch möglich, dass die Aufweitung im intermittierenden Betrieb, beispielsweise auch in einem Folgeverbundwerkzeug, erfolgt. Im Sinne der vorliegenden Anmeldung ist es somit nicht unbedingt erforderlich, dass sich das Metallelement gleichzeitig mit der Aufweitung vorwärts bewegt. Beispielsweise umfasst die Vorwärtsbewegung des Metallelements beim intermittierenden Betrieb sich wiederholende Stillstandsphasen, in denen die Aufweitung erfolgen kann. Im Sinne der vorliegenden Anmeldung ist somit auch die Aufweitung während einer Stillstandsphase im intermittierenden Betrieb als Aufweitung während der Vorwärtsbewegung zu verstehen, da auch die einzelnen Stillstandsphasen Teile der gesamten Vorwärtsbewegung des Metallelements darstellen. Bei einer entsprechend kurzen Länge des Metallelements kann dieses auch gleichzeitig über seine gesamte Länge, d.h. in Platinenfertigung, aufgeweitet werden. Die Vorwärtsbewegung umfasst in diesem Fall das Zuführen, die Stillstandsphase, während der das Metallelement aufgeweitet wird, sowie das Abführen des Metallelements.The device according to the invention is very robust due to its simple structure and thus suitable for high throughput. Furthermore, it is achieved by the clamping sections that the widening of the moving metal element can take place in continuous operation, so that the required throughput is ensured. In principle, however, it is also possible for the widening to occur in intermittent operation, for example also in a follow-on composite tool. For the purposes of the present application, it is thus not absolutely necessary for the metal element to move forward simultaneously with the widening. For example, the forward movement of the metal element in the intermittent operation comprises repetitive stoppage phases in which the expansion can take place. For the purposes of the present application, the widening during a standstill phase during intermittent operation is therefore also to be understood as widening during the forward movement, since the individual standstill phases also represent parts of the entire forward movement of the metal element. With a correspondingly short length of the metal element, this can also be applied simultaneously over its entire length, i. in board production, to be expanded. The forward movement in this case comprises the feeding, the stoppage phase during which the metal element is widened, and the removal of the metal element.

Durch die Verwendung von Klemmabschnitte ist eine Vorbearbeitung der Längsseiten des Metallelements nicht erforderlich. Die Längsseiten des Metallelements brauchen keine Falze oder sonstige Angriffselemente aufweisen, in die beispielsweise Zugelemente zum Auseinanderziehen des Metallelements eingreifen. Durch das erfindungsgemäße Einklemmen der Längsseiten des Metallelements können die Längsseiten vollkommen glatt ausgebildet sein, wodurch die Einsatzmöglichkeiten der aufgeweiteten Metallelemente sehr breit sind und aufwändige und mit Zusatzkosten verbundene Vorbehandlungen des Metallelements zum Erzeugen von Angriffpunkten entfallen können. Die Klemmabschnitte können dabei so ausgebildet sein, dass bereits ein freier Längsstreifen von 0,5 bis 5mm (beispielsweise etwa 1, 1,5, 2 oder 3mm) an beiden Längsseiten des Metallelements ausreicht, um diese jeweils in die Klemmabschnitte einzuklemmen und das Metallelement auseinander zu ziehen.Through the use of clamping sections, a pre-processing of the longitudinal sides of the metal element is not required. The longitudinal sides of the metal element need not have folds or other attack elements, in the example, pulling elements for pulling apart the Intervene metal element. By clamping in accordance with the invention the longitudinal sides of the metal element, the longitudinal sides can be made completely smooth, whereby the possible applications of the expanded metal elements are very wide and expensive and associated with additional costs pretreatments of the metal element can be omitted for generating attack points. The clamping portions may be formed so that already a free longitudinal strip of 0.5 to 5mm (for example, about 1, 1.5, 2 or 3mm) on both longitudinal sides of the metal element is sufficient to clamp each of these in the clamping portions and the metal element apart to draw.

Nach der Erfindung umfassen die Klemmabschnitte jeweils einen Anlagebereich und einen Klemmbereich, wobei die Längsseiten des Metallelements zwischen dem Anlagebereich und dem Klemmbereich einklemmbar sind. Der Klemmbereich kann dabei vorteilhaft durch einen Exzenter gebildet sein. Auch die Ausbildung des Klemmbereichs durch einen Exzenter macht die gesamte Vorrichtung sehr robust und gleichzeitig einfach, da der Exzenter so an einem Lagerabschnitt des Klemmabschnitts gelagert sein kann, dass sich die durch den Exzenter erzeugte Klemmkraft bei der Auseinanderbewegung der Klemmabschnitte automatisch erhöht. Je höher somit die auf das Metallelement einwirkende Kraft beim Auseinanderbewegen ist, desto fester wird das Metallelement in dem Klemmabschnitt eingeklemmt.According to the invention, the clamping portions each comprise a contact area and a clamping area, wherein the longitudinal sides of the metal element between the contact area and the clamping area can be clamped. The clamping area can advantageously be formed by an eccentric. The formation of the clamping area by an eccentric makes the entire device very robust and easy at the same time, since the eccentric can be mounted on a bearing portion of the clamping portion, that automatically increases the clamping force generated by the eccentric in the movement apart of the clamping portions. The higher the force acting on the metal element when moving apart, the more firmly the metal element is clamped in the clamping section.

Grundsätzlich ist es auch möglich, dass der Klemmbereich durch Federvorspannung gegen den Anlagebereich vorspannbar ist. Es können dabei jede mögliche geeignete Art von Federn, beispielsweise Schraubenfedern, Gasdruckfedern oder sonstige Federn verwendet werden. Auch eine hydraulische, pneumatische, elektrische, magnetische oder sonstige mechanische Vorspannung des Klemmbereichs gegen den Anlagebereich sowie eine sonstige geeignet Vorspannungsart sind grundsätzlich denkbar. Eine solche Vorspannung ist auch in Verbindung mit einer exzentrischen Ausbildung des Klemmbereichs sinnvoll, wenn der Exzenter durch die Vorspannung beispielsweise beim Erfassen des Metallelements noch nicht die vollständige Klemmkraft entfaltet. Durch die Vorspannung kann der Exzenter automatisch soweit in die Klemmposition gebracht werden, dass letztlich das Halten des Metallelements ausschließlich aufgrund der Klemmkraft erreicht wird.In principle, it is also possible that the clamping area can be prestressed by spring bias against the contact area. It can be used any suitable type of springs, such as coil springs, gas springs or other springs. Also, a hydraulic, pneumatic, electrical, magnetic or other mechanical bias of the clamping area against the investment area and another suitable preload are conceivable in principle. Such a bias is also useful in conjunction with an eccentric design of the clamping area when the eccentric by the bias, for example, when detecting the metal element does not yet develop the full clamping force. Due to the bias of the eccentric can be automatically brought so far in the clamping position that ultimately the holding of the metal element is achieved solely due to the clamping force.

Nach einer weiteren bevorzugten Ausführungsform der Erfindung umfassen die Klemmabschnitte jeweils eine Vielzahl von Klemmelementen. Durch die Aufteilung der Klemmabschnitte in eine Vielzahl von Klemmelementen kann in einfacher Weise der Verlauf der Aufweitung des Metallelements eingestellt werden.According to a further preferred embodiment of the invention, the clamping portions each comprise a plurality of clamping elements. By dividing the clamping portions in a plurality of clamping elements, the course of the expansion of the metal element can be adjusted in a simple manner.

Nach einer weiteren vorteilhaften Ausführungsform der Erfindung ist ein Steuerabschnitt, insbesondere in Form einer Kulissenführung, vorgesehen, mit dem die Klemmelemente beim Bewegen des Metallelements automatisch von einer Freigabestellung in eine Klemmstellung gebracht werden. In ähnlicher Weise kann ein weiterer Steuerabschnitt vorgesehen sein, mit dem die Klemmelemente nach Aufweiten des Metallelements beim weiteren Bewegen des Metallelements automatisch von der Klemmstellung wieder in die Freigabestellung gebracht werden. Nach Freigabe des Metallelements können die Klemmelemente in ihrer Freigabestellung verbleiben oder wieder in die Klemmstellung, jedoch ohne eingeklemmtes Metallelement, gebracht werden. Lediglich kurz bevor die Klemmelemente wieder mit dem Metallelement in Berührung kommen, muss sichergestellt sein, dass sich die Klemmelemente in der Freigabestellung befinden. Sie kann wieder durch entsprechende Steuerabschnitte erreicht werden.According to a further advantageous embodiment of the invention, a control section, in particular in the form of a slotted guide, is provided, with which the clamping elements are automatically brought from a release position into a clamping position when moving the metal element. In a similar manner, a further control section may be provided with which the clamping elements are automatically brought back from the clamping position to the release position after expansion of the metal element during further movement of the metal element. After release of the metal element, the clamping elements can remain in their release position or brought back into the clamping position, but without clamped metal element. Only just before the clamping elements come into contact again with the metal element, it must be ensured that the clamping elements are in the release position. It can be reached again by appropriate control sections.

Insbesondere die zum Bewegen der Klemmelemente in die Klemmstellung ausgebildeten Steuerabschnitte können so bewegbar ausgebildet sein, dass unterschiedliche Stellungen der Klemmelemente, die beispielsweise durch unterschiedliche Dicken des Metallelements oder durch ein unterschiedlich weites Eindringen der Metallelemente in die Klemmelemente erzeugt werden, ausgeglichen werden können. Dabei können die Steuerabschnitte beispielsweise hydraulisch oder gegen eine Federkraft bewegbar gelagert sein.In particular, the control sections designed to move the clamping elements into the clamping position can be designed to be movable so that different positions of the clamping elements, which are generated, for example, by different thicknesses of the metal element or by differential penetration of the metal elements into the clamping elements, can be compensated. The control sections may be mounted, for example, hydraulically or movable against a spring force.

Bevorzugt ist die Trägereinheit jeweils als umlaufende Trägereinheit, insbesondere als endlose, umlaufende Trägereinheit ausgebildet. Durch die Ausbildung der Trägereinheit als umlaufende Trägereinheit ist gewährleistet, dass ein Metallelement beliebiger Länge mit der erfindungsgemäßen Vorrichtung aufgeweitet werden kann.Preferably, the carrier unit is in each case designed as a revolving carrier unit, in particular as an endless, circulating carrier unit. The design of the carrier unit as a peripheral carrier unit ensures that a metal element of any length can be widened with the device according to the invention.

Nach einer weiteren vorteilhaften Ausführungsform der Erfindung sind an jeder Längsseite des Metallelements zumindest zwei umlaufende Trägereinheiten angeordnet, wobei jede Längsseite des Metallelements jeweils zwischen zumindest zwei Trägereinheiten eingeklemmt ist. Bei horizontal angeordnetem Metallelement kann somit jede Längsseite des Metallelements beispielsweise zwischen einer oberhalb und einer unterhalb des Metallelements angeordneten Trägereinheit eingeklemmt werden. Die Klemmabschnitte können in diesem Fall somit bevorzugt integral mit der Trägereinheit ausgebildet sein. Grundsätzlich ist jedoch auch eine separate Ausbildung der Klemmabschnitte möglich.According to a further advantageous embodiment of the invention, at least two circumferential support units are arranged on each longitudinal side of the metal element, wherein each longitudinal side of the metal element is clamped in each case between at least two support units. In the case of a horizontally arranged metal element, it is thus possible for each longitudinal side of the metal element to be clamped, for example, between a carrier unit arranged above and below the metal element. In this case, the clamping sections can thus preferably be formed integrally with the carrier unit. In principle, however, a separate design of the clamping sections is possible.

Nach einer weiteren bevorzugten Ausführungsform der Erfindung ist an jeder Längsseite des Metallelements zumindest eine umlaufende Trägereinheit angeordnet, wobei jede Längsseite des Metallelements jeweils in den an den umlaufenden Trägereinheiten vorgesehenen Klemmabschnitten eingeklemmt ist. In diesem Fall werden die Längsseiten des Metallelements somit nicht zwischen zwei unterschiedlichen Trägereinheiten eingeklemmt, sondern jede Längsseite wird jeweils in Klemmabschnitten eingeklemmt, die beispielsweise seitlich der Metallelemente entlang dessen Längsseiten verlaufend an Trägereinheiten angeordnet sind.According to a further preferred embodiment of the invention, at least one circumferential carrier unit is arranged on each longitudinal side of the metal element, wherein each longitudinal side of the metal element in each case in the provided on the rotating carrier units clamping portions is trapped. In this case, the longitudinal sides of the metal element are thus not clamped between two different carrier units, but each longitudinal side is clamped in each case in clamping sections, which are arranged, for example, laterally of the metal elements along the longitudinal sides running on carrier units.

Bevorzugt sind die Trägereinheiten als Raupenförderer ausgebildet. Dieser kann beispielsweise als Raupenkette ausgebildet sein. Grundsätzlich ist auch eine Ausbildung als Band, als Riemen oder als sonstige insbesondere zum Klemmen geeignete umlaufende Trägereinheit denkbar.Preferably, the carrier units are designed as caterpillar conveyors. This can for example be designed as a caterpillar track. Basically, a training as a band, as a belt or other suitable in particular for clamping peripheral carrier unit is conceivable.

Nach einer weiteren vorteilhaften Ausführungsform ist ein Einlaufbereich für das Metallelement vorgesehen, in dem die einander gegenüberliegenden Klemmabschnitte im Wesentlichen einen konstanten Abstand zueinander besitzen, wobei sich an den Einlaufbereich ein Aufweitbereich anschließt, in dem der Abstand zwischen den einander gegenüberliegenden Klemmabschnitten zunimmt. Durch den konstanten Abstand der Klemmabschnitte im Einlaufbereich ist gewährleistet, dass das Metallelement zunächst sicher von den Klemmabschnitten erfasst werden kann, ohne dass sonstige Kräfte, insbesondere in seitlicher Aufweitrichtung, auf das Metallelement einwirken. Erst nachdem das Metallelement nach Durchlaufen des Einlaufbereichs von den Klemmabschnitten sicher erfasst ist, erfolgt im Aufweitbereich die Aufweitung des Metallelements durch Vergrößern des seitlichen Abstands zwischen den einander gegenüberliegenden Klemmabschnitten, welche jeweils die gegenüberliegenden Längsseiten des Metallelements auseinander ziehen. Bevorzugt nimmt der Abstand der einander gegenüberliegenden Klemmabschnitte im Aufweitbereich im Wesentlichen kontinuierlich zu, so dass eine kontinuierliche Beanspruchung des Metallelements gewährleistet ist, die zu einer gleichmäßigen Aufweitung des Metallelements führt.According to a further advantageous embodiment, an inlet region for the metal element is provided, in which the opposing clamping sections have a constant distance from each other substantially, wherein adjoining the inlet region an expansion region, in which the distance between the opposing clamping portions increases. Due to the constant spacing of the clamping sections in the inlet region, it is ensured that the metal element can first be securely gripped by the clamping sections without any other forces, in particular in the lateral expansion direction, acting on the metal element. Only after the metal element has been securely gripped by the clamping sections after passing through the lead-in area does the widening of the metal element take place by increasing the lateral distance between the opposite clamping sections, which pull apart the opposite longitudinal sides of the metal element. Preferably, the distance of the opposing clamping portions in the expansion region increases substantially continuously, so that a continuous stress of the metal element is ensured, which leads to a uniform expansion of the metal element.

Nach einer weiteren bevorzugten Ausführungsform der Erfindung sind die Trägereinheiten als gegeneinander geneigte, rotierende Scheiben, Reifen oder Räder ausgebildet. Die Klemmabschnitte können dabei jeweils im äußeren Randbereich der rotierenden Scheiben; Reifen oder Räder ausgebildet sein. Insbesondere können bei dieser Ausführungsform die Anlagebereiche der Klemmabschnitte durch die Umfangsflächen der rotierenden Scheiben, Reifen oder Räder gebildet werden.According to a further preferred embodiment of the invention, the carrier units are designed as mutually inclined, rotating disks, tires or wheels. The clamping sections can in each case in the outer edge region of the rotating discs; Tire or wheels are formed. In particular, in this embodiment, the abutment portions of the clamping portions may be formed by the peripheral surfaces of the rotating disks, tires or wheels.

Bei dieser Ausführungsform erfolgt die Aufweitung des Metallelements durch die Winkelstellung der rotierenden Scheiben, Reifen oder Räder, indem das Metallelement im Bereich der einander zugeneigten Randbereiche der Trägereinheiten durch die Klemmabschnitte festgeklemmt wird, durch die auseinander laufenden Umfangsflächen der rotierenden Trägereinheiten auseinander gezogen wird und von den Klemmabschnitten wieder freigegeben wird, bevor der maximale Abstand zwischen den gegeneinander geneigten rotierenden Trägereinheiten überschritten wird.In this embodiment, the expansion of the metal element by the angular position of the rotating disks, tires or wheels by the metal element is clamped in the region of the inclined edge portions of the support units by the clamping portions, is pulled apart by the diverging peripheral surfaces of the rotating support units and of the Clamping sections is released again before the maximum distance between the mutually inclined rotating carrier units is exceeded.

Weitere vorteilhafte Ausführungsformen der Erfindung sind in den Unteransprüchen angegeben.Further advantageous embodiments of the invention are specified in the subclaims.

Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen näher beschrieben; in diesen zeigen:

Fig. 1
einen Teil eines flächigen Metallelements mit Schnittmuster,
Fig. 2
weitere zum Aufweiten von Metallelementen geeignete Schnittmuster,
Fig. 3 bis 5
drei unterschiedliche Zustände beim Aufweiten eines Metallelements mit dem Schnittmuster nach Fig. 1,
Fig. 6
ein mit einer erfindungsgemäßen Vorrichtung hergestelltes Kantenschutzprofil,
Fig. 7
mit einer erfindungsgemäßen Vorrichtung hergestellte U- oder C-förmige Ständerprofile,
Fig. 8
eine Draufsicht auf eine erste Ausführungsform einer erfindungsgemäßen Vorrichtung,
Fig. 9
eine Detailansicht der Vorrichtung nach Fig. 8 von vorne gesehen,
Fig. 10
eine Detailansicht aus Fig. 9,
Fig. 11
eine Draufsicht auf eine zweite Ausführungsform nach der Erfindung,
Fig. 12
eine Seitenansicht der Vorrichtung nach Fig. 11,
Fig. 13
eine Vorderansicht einer weiteren erfindungsgemäß ausgebildeten Vorrichtung,
Fig. 14
eine Seitenansicht der Vorrichtung nach Fig. 13,
Fig. 15
ein Klemmelement aus der Vorrichtung nach Fig. 13,
Fig. 16
das Klemmelement nach Fig. 15 in der Freigabestellung,
Fig. 17
eine weitere detaillierte Darstellung eines Klemmelements,
Fig. 18
eine Schnittdarstellung durch das Klemmelement nach Fig. 17,
Fig. 19
eine Abwandlung der in den Fig. 13 und 14 gezeigten Ausführungsform der Erfindung
Fig. 20
einen Teil eines weiteren flächigen Metallelements mit Schnittmuster,
Fig. 21
das Metallelement nach Fig. 20 nach dem Aufweiten,
Fig. 22
eine weitere erfindungsgemäße Vorrichtung,
Fig. 23
eine schematisch Detailansicht einer erfindungsgemäßen Vorrichtung und
Fig. 24
eine weitere Ausführungsform eines erfindungsgemäß ausgebildeten Klemmelements.
The invention will be described in more detail below by means of embodiments with reference to the drawings; in these show:
Fig. 1
a part of a sheet metal element with pattern,
Fig. 2
further cutting patterns suitable for expanding metal elements,
Fig. 3 to 5
three different states when expanding a metal element with the pattern after Fig. 1 .
Fig. 6
an edge protection profile produced with a device according to the invention,
Fig. 7
U or C-shaped upright profiles produced with a device according to the invention,
Fig. 8
a top view of a first embodiment of a device according to the invention,
Fig. 9
a detailed view of the device according to Fig. 8 seen from the front,
Fig. 10
a detailed view Fig. 9 .
Fig. 11
a plan view of a second embodiment of the invention,
Fig. 12
a side view of the device according to Fig. 11 .
Fig. 13
a front view of another device according to the invention,
Fig. 14
a side view of the device according to Fig. 13 .
Fig. 15
a clamping element from the device according to Fig. 13 .
Fig. 16
the clamping element after Fig. 15 in the release position,
Fig. 17
a further detailed representation of a clamping element,
Fig. 18
a sectional view through the clamping element after Fig. 17 .
Fig. 19
a modification of the in the FIGS. 13 and 14 shown embodiment of the invention
Fig. 20
a part of another sheet metal element with pattern,
Fig. 21
the metal element after Fig. 20 after widening,
Fig. 22
another device according to the invention,
Fig. 23
a schematic detail view of a device according to the invention and
Fig. 24
a further embodiment of an inventively designed clamping member.

Fig. 1 zeigt einen Ausschnitt aus einem flächigen Metallelement 1, das entlang seiner Längsachse 2 mit einer Vielzahl von U-förmigen, ineinander greifenden Schnitten 3 versehen ist. Der in Fig. 1 dargestellte Ausschnitt ist deutlich verkürzt gegenüber der tatsächlichen Länge des Metallelements 1 ausgebildet. Tatsächlich bildet das Metallelement 1 einen langen Metallstreifen, der beispielsweise eine Länge von mehreren 100 m haben kann. Fig. 1 shows a section of a flat metal element 1, which is provided along its longitudinal axis 2 with a plurality of U-shaped, intersecting cuts 3. The in Fig. 1 shown section is significantly shortened compared to the actual length of the metal element 1 is formed. In fact, the metal element 1 forms a long metal strip, which may for example have a length of several 100 m.

Das Metallelement 1 ist bereits in der deutschen Patentanmeldung 102 59 307.8 beschrieben, auf die explizit Bezug genommen wird.The metal element 1 is already in the German patent application 102 59 307.8 which is explicitly referred to.

Die Schnitte 3 sind so angeordnet, dass die in Fig. 1 oberhalb bzw. unterhalb der Schnitte 3 dargestellten Hälften 4, 5 des Metallelements 1 senkrecht zur Längsachse 2 auseinander gezogen werden können, so dass ein resultierendes Metallelement mit vergrößerter Breite erzeugt wird. Ein entsprechender Faltvorgang ist in den Fig. 3 bis 5 im Einzelnen dargestellt. Weitere mögliche Schnittmuster sind in Fig. 2 beispielhaft gezeigt.The cuts 3 are arranged so that the in Fig. 1 Halves 4, 5 of the metal element 1 shown above or below the sections 3 can be pulled apart perpendicularly to the longitudinal axis 2, so that a resulting metal element with an increased width is produced. A corresponding folding process is in the Fig. 3 to 5 shown in detail. Other possible patterns are in Fig. 2 shown by way of example.

Entsprechend aufgeweitete Metallelemente können beispielsweise zur Herstellung von Profilen verwendet werden, wie sie z.B. als Kantenschutz (Fig. 6) oder als Ständerprofile für Trockenbauwände (Fig. 7), z.B. in Form von U- und C-Profilen, eingesetzt werden.Correspondingly widened metal elements can be used, for example, for the production of profiles, as used, for example, as edge protection (US Pat. Fig. 6 ) or as stand profiles for drywall ( Fig. 7 ), eg in the form of U and C profiles.

Um die an sich bekannten Metallelemente 1 mit hoher Geschwindigkeit wie in den Fig. 3 bis 5 dargestellt aufweiten zu können, wird gemäß der Erfindung beispielsweise eine Vorrichtung nach Fig. 8 verwendet.To the known metal elements 1 at high speed as in Fig. 3 to 5 to expand shown, according to the invention, for example, a device according to Fig. 8 used.

Fig. 8 zeigt schematisch ein lang gestrecktes, flächiges Metallelement 11, das sich gemäß einem Pfeil 12 entlang seiner Längsachse 14 bewegt. Fig. 8 schematically shows an elongated, flat metal element 11, which moves according to an arrow 12 along its longitudinal axis 14.

Das Metallelement 11 ist mit Schnitten gemäß Fig. 1 oder Fig. 2 oder mit sonstigen geeigneten Schnittmustern versehen, die in Fig. 8 sowie in den weiteren Figuren jedoch aus Übersichtlichkeitsgründen nicht dargestellt sind. Im oberen Bereich der Fig. 8 besitzt das Metallelement 11 seine ursprüngliche Breite, wie sie vor dem Aufweiten vorhanden ist.The metal element 11 is cut according to Fig. 1 or Fig. 2 or provided with any other suitable pattern, which is included in Fig. 8 as well as not shown in the further figures for reasons of clarity. In the upper area of the Fig. 8 the metal element 11 has its original width, as it exists before the expansion.

Die in Fig. 8 dargestellte Vorrichtung 13 zum Aufweiten des Metallelements 11 umfasst zwei im Wesentlichen identisch ausgebildete, symmetrisch zur Längsachse 14 des Metallelements 11 angeordnete Raupenförderer 15. Jeder Raupenförderer 15 umfasst eine Vielzahl von Fördergliedern 16, die beispielsweise über eine in der Fig. 8 nicht dargestellte Kette miteinander verbunden sind.In the Fig. 8 illustrated device 13 for expanding the metal element 11 comprises two substantially identically formed, arranged symmetrically to the longitudinal axis 14 of the metal element 11 crawler 15. Each crawler conveyor 15 comprises a plurality of conveyor members 16, for example, via a in the Fig. 8 not shown chain are connected together.

Die Raupenförderer 15 sind als endlose Raupenförderer ausgebildet und sind gemäß Pfeilen 17 drehbar um Umlenkwalzen 18 geführt. Je nach Ausbildung können dabei zwei oder mehr Umlenkwalzen vorgesehen sein.The caterpillar conveyors 15 are designed as endless crawler conveyors and are guided according to arrows 17 rotatable about guide rollers 18. Depending on the design, two or more deflection rollers can be provided.

Grundsätzlich können die Umlenkwalzen 18 angetrieben sein oder lediglich frei um ihre jeweiligen Achsen rotieren.Basically, the guide rollers 18 may be driven or only rotate freely about their respective axes.

Jeweils an den nach außen zeigenden Seiten der Förderglieder 16 sind Klemmelemente 19 angeordnet, die sich zusammen mit den Fördergliedern 16 in Pfeilrichtung 17 bewegen. Die Raupenförderer 15 bilden somit Trägereinheiten für die Klemmelemente 19, während jeweils die an einem Raupenförderer vorgesehenen Klemmelemente 19 einen Klemmabschnitt dieses Raupenförderers bilden.In each case on the outwardly facing sides of the conveyor members 16 clamping elements 19 are arranged, which move together with the conveyor members 16 in the direction of arrow 17. The caterpillar conveyors 15 thus form carrier units for the clamping elements 19, while in each case the clamping elements 19 provided on a caterpillar conveyor form a clamping section of this crawler conveyor.

Die beiden Raupenförderer 15 sind so angeordnet, dass ein Einlaufbereich 20 sowie ein sich daran anschließender Aufweitbereich 21 gebildet wird. Im Einlaufbereich 20 besitzen jeweils einander gegenüberliegende, zur Längsachse 14 des Metallelements 11 hin zeigende Klemmelemente 19 den gleichen Abstand zueinander, der ungefähr der Breite des noch nicht aufgeweiteten Metallelements 11 entspricht. Im Aufweitbereich 21 vergrößert sich der Abstand einander gegenüberliegender Klemmelemente 19 kontinuierlich, wie es aus Fig. 8 zu erkennen ist. Der Einlaufbereich 20 ist dabei nicht unbedingt erforderlich, so dass beispielsweise die mittleren Umlenkwalzen 18 jeweils entfallen können und sich der Aufweitbereich 21 über die gesamte Länge der Raupenförderer 15 erstreckt.The two caterpillar conveyors 15 are arranged so that an inlet region 20 and an adjoining widening region 21 are formed. In the inlet region 20, clamping elements 19, which are opposite each other and face the longitudinal axis 14 of the metal element 11, have the same distance from one another, which corresponds approximately to the width of the metal element 11, which has not yet expanded. In Aufweitbereich 21, the distance of opposing clamping elements 19 increases continuously, as it out Fig. 8 can be seen. The inlet region 20 is not absolutely necessary, so that, for example, the middle Deflection rollers 18 can be omitted in each case and the widening region 21 extends over the entire length of the caterpillar conveyors 15.

Das in Fig. 8 dargestellte Metallelement 11 ist so im Einlaufbereich 20 zwischen den beiden Raupenförderem 15 angeordnet, dass die beiden Längsseiten 22, 23 des Metallelements 11 in die Klemmelemente 19 eingreifen und von diesen gehalten werden.This in Fig. 8 metal element 11 shown is arranged in the inlet region 20 between the two caterpillar conveyor 15, that the two longitudinal sides 22, 23 of the metal element 11 engage in the clamping elements 19 and are held by these.

Im Aufweitbereich 21 wird das Metallelement 11 durch die sich auseinander bewegenden Klemmelemente 19 gemäß Pfeilen 24 in einer Richtung im Wesentlichen senkrecht zur Längsachse 14 aufgeweitet, bis es am Austrittsende des Aufweitbereichs 21 die gewünschte Breite besitzt. Nach erfolgter Aufweitung kann das Metallelement beispielsweise in einem Walzvorgang flachgewalzt oder -gedrückt werden, wodurch es seine endgültige Breite erlangt und die im Metallelement beim Aufweiten erzeugten Faltstellen egalisiert werden. Grundsätzlich kann dies auch durch ein sonstiges geeignetes Pressverfahren (z.B. in einer Hubpresse) erfolgen.In the expansion area 21, the metal element 11 is widened by the apart clamping elements 19 according to arrows 24 in a direction substantially perpendicular to the longitudinal axis 14 until it has the desired width at the outlet end of the widening region 21. After widening, the metal element can be rolled or pressed flat, for example in a rolling process, whereby it reaches its final width and the folding points generated in the metal element during widening are equalized. In principle, this can also be done by any other suitable pressing method (for example in a lifting press).

Sowohl das Festhalten der Längsseiten 22, 23 des Metallelements am Beginn des Einlaufsbereichs 20 als auch das Freigeben des verbreiterten Metallelements am Ende des Aüfweitbereichs 21 wird durch nicht dargestellte Steuerabschnitte bewirkt, welche ein automatisches Schließen bzw. Öffnen der Klemmelemente 19 verursachen. Auch vor Beginn des Einlaufbereichs 20 können entsprechende Steuerabschnitte vorgesehen sein, die eventuell geschlossene Klemmelemente 19 in die Freigabestellung verbringen, damit das Metallelement im Einlaufbereich 20 sicher in die Klemmelemente 19 eindringen und von diesen erfasst werden kann. Beispielsweise können die entsprechenden Steuerabschnitte durch Kulissenführungen gebildet werden, die vor und am Anfang des Einlaufbereichs 20 bzw. am Ende des Aufweitbereichs 21 vorgesehen sind und mit den Klemmelementen 19 in entsprechender Weise zusammenwirken. Grundsätzlich könnte die Steuerung beispielsweise auch durch Endschalter oder auf andere geeignete Weise erfolgen. Entfällt der Einlaufbereich 20, so können die eingangsseitigen Steuerabschnitte entsprechend am Eingang des Aufweitbereichs 21 vorgesehen sein.Both the retention of the longitudinal sides 22, 23 of the metal element at the beginning of the inlet region 20 as well as the release of the widened metal element at the end of the Aüfweitbereichs 21 is effected by unillustrated control sections, which cause an automatic closing or opening of the clamping elements 19. Also prior to the start of the inlet region 20 corresponding control sections may be provided, spend the eventual closed clamping elements 19 in the release position, so that the metal element in the inlet region 20 safely penetrate into the clamping elements 19 and can be detected by them. For example, the corresponding control sections can be formed by sliding guides, which are provided before and at the beginning of the inlet region 20 or at the end of the widening region 21 and with the Clamping elements 19 cooperate in a corresponding manner. In principle, the control could also take place, for example, by limit switches or in another suitable manner. If the inlet area 20 is omitted, then the input-side control sections can be provided correspondingly at the entrance of the widening area 21.

Die Raupenförderer 15 bilden Trägereinheiten für die Klemmelemente 19 und bewirken durch ihre in Fig. 8 dargestellte Form im Aufweitbereich 21 eine Auseinanderbewegung der Klemmelemente 19, die wiederum zu einer Aufweitung des Metallelements 11 führt. Eventuell vorhandene Förderketten bzw. Förderbänder, mit denen die einzelnen Förderglieder miteinander verbunden sind, verlaufen bevorzugt im Bereich ober- und/oder unterhalb der Klemmelemente 19 (senkrecht bezogen auf die Oberfläche des Metallelements 11). Auf diese Weise wird vermieden, dass in den gekrümmten Abschnitten der Raupenförderer 15 das Metallelement 11 in Längsrichtung gedehnt wird.The caterpillar conveyors 15 form support units for the clamping elements 19 and cause by their in Fig. 8 form shown in the expansion region 21 a movement apart of the clamping elements 19, which in turn leads to a widening of the metal element 11. Any existing conveyor chains or conveyor belts, with which the individual conveyor members are connected to each other, preferably extend in the area above and / or below the clamping elements 19 (perpendicular to the surface of the metal element 11). In this way it is avoided that in the curved portions of the caterpillar conveyor 15, the metal element 11 is stretched in the longitudinal direction.

In Fig. 9 ist eine spezielle Ausführung der Klemmelemente 19 näher dargestellt. Ein Klemmelement 19 nach Fig. 9 ist in Fig. 10 nochmals im Detail gezeigt.In Fig. 9 is a special embodiment of the clamping elements 19 shown in more detail. A clamping element 19 after Fig. 9 is in Fig. 10 shown again in detail.

Das Klemmelement 19 umfasst ein Basiselement 25, das an der Außenseite des Förderglieds 16 befestigt ist, wie es aus Fig. 9 zu erkennen ist. Das Basiselement 25 besitzt einen U-förmigen Aufbau, wobei die Innenseite des in den Fig. 9 und 10 unten dargestellten Schenkels einen Anlagebereich 26 für das Metallelement 11 bildet.The clamping member 19 comprises a base member 25 which is fixed to the outside of the conveying member 16, as it is made Fig. 9 can be seen. The base member 25 has a U-shaped structure, wherein the inside of the in the FIGS. 9 and 10 shown below leg forms a contact area 26 for the metal element 11.

Weiterhin umfasst das Klemmelement 19 einen Exzenter 27, der drehbar an dem in den Fig. 9 und 10 oben dargestellten Schenkel des U-förmigen Basiselements 25 um eine Achse 28 gelagert ist. Der Exzenter bildet dabei einen Klemmbereich 29 für das Metallelement 11, welches zwischen dem Anlagebereich 26 und dem Klemmbereich 29 eingeklemmt ist, wie es insbesondere aus Fig. 10 durch zwei Pfeile 30, 31 deutlich zu erkennen ist.Furthermore, the clamping element 19 comprises an eccentric 27 which is rotatable on the in the FIGS. 9 and 10 Leg shown above of the U-shaped base member 25 is mounted about an axis 28. The eccentric forms a clamping region 29 for the metal element 11, which is clamped between the abutment region 26 and the clamping region 29, as can be seen in particular Fig. 10 can be clearly seen by two arrows 30, 31.

Der Exzenter 27 ist dabei so außermittig um die Achse 28 drehbar gelagert, dass bei einer Verdrehung des Exzenters nach Fig. 10 gegen den Uhrzeigersinn die Klemmwirkung aufgehoben, bei einer Verdrehung im Uhrzeigersinn hingegen verstärkt wird. Bei einer Zugbeanspruchung des Metallelements 11 in Richtung eines Pfeils 32 wird die Klemmwirkung aufgrund der vorhandenen Reibung im Klemmspalt somit erhöht, so dass das Metallelement 11 bei der im Aufweitbereich 21 auftretenden Zugbelastung automatisch fester eingeklemmt wird. Grundsätzlich kann das Klemmelement 19 auch mehrere, insbesondere nebeneinander angeordnete Exzenter 27 umfassen, die beispielsweise auf der gleichen Achse gelagert sein können.The eccentric 27 is so eccentrically mounted rotatably about the axis 28 that after a rotation of the eccentric to Fig. 10 counterclockwise lifted the clamping action, however, is amplified in a clockwise rotation. In a tensile stress of the metal element 11 in the direction of arrow 32, the clamping effect is thus increased due to the existing friction in the nip, so that the metal element 11 is clamped automatically solid at the tensile load occurring in the expansion region 21. In principle, the clamping element 19 can also comprise several, in particular juxtaposed eccentric 27, which can be mounted for example on the same axis.

Wie aus Fig. 9 zu erkennen ist, ist an der Oberseite des Exzenters 27 ein Steuerzapfen 33 vorgesehen, der beispielsweise in eine Gewindebohrung 34 (siehe Fig. 10) eingeschraubt ist. Der Steuerzapfen 33 kann beispielsweise mit der oben beschriebenen Kulissenführung so zusammenwirken, dass am Anfang des Einlaufbereichs 20 der sich in seiner nicht klemmenden Freigabestellung befindende Exzenter 27 automatisch in die Klemmstellung überführt wird, nachdem eine der Längsseiten 22, 23 des Metallelements 11 in den Klemmbereich des Klemmelements 19 eingefahren ist. In analoger Weise kann durch eine weitere Kulissenführung am Ausgang des Aufweitbereichs 21 durch entsprechenden Kontakt der Kulissenführung mit dem Steuerzapfen 33 der Exzenter 27 von seiner Klemmstellung in die Freigabestellung überführt werden, so dass das eingeklemmte Metallelement 11 wieder freigegeben wird.How out Fig. 9 can be seen, a control pin 33 is provided at the top of the eccentric 27, for example, in a threaded bore 34 (see Fig. 10 ) is screwed. The control pin 33 can, for example, with the above-described link guide cooperate so that at the beginning of the lead-in area 20 located in its non-clamping release position eccentric 27 is automatically transferred to the clamping position, after one of the longitudinal sides 22, 23 of the metal element 11 in the clamping region of Clamping elements 19 retracted. In an analogous manner, the eccentric 27 can be transferred from its clamping position into the release position by a further slide guide at the outlet of the widening region 21 by corresponding contact of the slide guide with the control pin 33, so that the clamped metal element 11 is released again.

Durch die Verwendung einer endlosen Trägereinheit mit automatischen Klemmelementen ist die erfindungsgemäße Aufweitvorrichtung sehr einfach und robust ausgebaut und kann insbesondere sich mit hoher Geschwindigkeit bewegende Metallelemente von einer ersten Breite zu einer vergrößerten zweiten Breite aufweiten.By using an endless support unit with automatic clamping elements, the expansion device according to the invention is very simple and robust and can in particular expand at high speed moving metal elements from a first width to an enlarged second width.

In den Fig. 11 und 12 ist eine abgewandelte Ausführungsform der Erfindung beschrieben. Bereits beschriebene Elemente sind dabei mit den gleichen Bezugszeichen beziffert, die bereits bei der Beschreibung des ersten Ausführungsbeispiels gemäß den Fig. 8 bis 10 verwendet wurden.In the FIGS. 11 and 12 a modified embodiment of the invention is described. Already described elements are numbered with the same reference numerals, which already in the description of the first embodiment according to the Fig. 8 to 10 were used.

Bei der Ausführungsform nach den Fig. 11 und 12 sind jeweils an beiden Längsseiten 22, 23 des Metallelements 11 zwei übereinander angeordnete Raupenförderer 35, 36 angeordnet, von denen in Fig. 11 jeweils nur der obere Raupenförderer 35 zu sehen ist. Die Raupenförderer 35, 36 besitzen wiederum eine Vielzahl von Fördergliedern 16, die miteinander beispielsweise über eine nicht dargestellte Förderkette verbunden sind.In the embodiment of the FIGS. 11 and 12 are each arranged on both longitudinal sides 22, 23 of the metal element 11, two superposed crawlers 35, 36, of which in Fig. 11 only the upper tracked conveyor 35 can be seen in each case. The caterpillar conveyors 35, 36 in turn have a multiplicity of conveying members 16, which are connected to one another, for example, by means of a conveyor chain (not shown).

Die Förderglieder 16 sind um waagrecht angeordnete Umlenkwalzen 37 geführt, welche entweder antreibbar der frei drehbar sind.The conveyor members 16 are guided around horizontally arranged guide rollers 37, which are either driven to rotate freely.

Das flächige Metallelement 11 ist mit seinen Längsseiten 22, 23 jeweils zwischen die beidseits angeordneten oberen und unteren Raupenförderer 35, 36 angeordnet, die so nahe zueinander angeordnet sind, dass die Längsseiten 22, 23 des Metallelements 11 zwischen den oberen und unteren Raupenförderern 35, 36 eingeklemmt sind. Bei dieser Ausführungsform bilden somit die Außenseiten der Förderglieder 16 unmittelbar Klemmabschnitte 38 für das Metallelement 11.The flat metal element 11 is arranged with its longitudinal sides 22, 23 respectively between the both sides arranged upper and lower track conveyors 35, 36 which are arranged so close to each other that the longitudinal sides 22, 23 of the metal element 11 between the upper and lower track conveyors 35, 36th are trapped. In this embodiment, therefore, the outer sides of the conveying members 16 directly form clamping sections 38 for the metal element 11.

Wie insbesondere aus Fig. 11 zu erkennen ist, sind die beidseits des Metallelements 11 angeordneten Raupenförderer 35, 36 bezüglich der Längsachse 14 schräg angeordnet, so dass wiederum ein Aufweitbereich 21 gebildet wird. Innerhalb des Aufweitbereichs 21 vergrößert sich dabei der Abstand jeweils einander gegenüberliegender Klemmabschnitte 38 kontinuierlich in der durch den Pfeil 12 dargestellten Bewegungsrichtung des Metallelements 11.As in particular from Fig. 11 can be seen, arranged on both sides of the metal element 11 caterpillar conveyors 35, 36 are arranged obliquely with respect to the longitudinal axis 14, so that in turn an expansion region 21 is formed. Within the widening region 21, the distance between respectively opposing clamping sections 38 increases continuously in the direction of movement of the metal element 11 represented by the arrow 12.

Wie bei der Ausführungsform nach Fig. 8 bis 10 erfolgt somit im Aufweitbereich 21 ebenfalls eine Aufweitung und Verbreiterung des Metallelements 11, wie es Fig. 11 zu entnehmen ist.As in the embodiment according to Fig. 8 to 10 Thus, widening and widening of the metal element 11 takes place in the widening region 21, as it does Fig. 11 can be seen.

Die Ausführungsform nach den Fig. 13 und 14 unterscheidet sich von den bisher beschriebenen Ausführungsformen insbesondere dadurch, dass die Trägereinheiten nicht durch Raupenförderer, sondern durch zwei zueinander symmetrisch schräg gestellte Scheiben 39, 40 gebildet werden. Die Scheiben 39, 40 sind um entsprechend gegeneinander geneigte Drehachsen 41, 42 verdrehbar und besitzen in der in Fig. 13 gezeigten Darstellung am oberen Bereich einen minimalen und am unteren Bereich einen maximalen Abstand zueinander.The embodiment according to the FIGS. 13 and 14 differs from the embodiments described so far in particular in that the carrier units are not formed by caterpillar conveyors, but by two mutually symmetrically inclined discs 39, 40. The discs 39, 40 are rotatable about mutually inclined axes of rotation 41, 42 and have in the in Fig. 13 shown at the top of a minimum and at the bottom of a maximum distance from each other.

Jeweils die äußeren Randbereiche der Scheiben 39, 40 sind als Klemmabschnitte 43, 44 ausgebildet, wobei die Umfangsflächen der Scheiben 39, 40 Anlagebereiche 45, 46 für das flächige Metallelement 11 bilden.In each case, the outer edge regions of the discs 39, 40 are formed as clamping portions 43, 44, wherein the peripheral surfaces of the discs 39, 40 contact areas 45, 46 for the sheet metal element 11 form.

Das Metallelement 11 liegt mit seinen Längsseiten 22, 23 an den Anlagebereichen 45, 46 der Scheiben 39, 40 auf und wird entsprechend Pfeilen 47, 48 um die Scheiben 39, 40 herumgeführt.The metal element 11 rests with its longitudinal sides 22, 23 on the contact areas 45, 46 of the discs 39, 40 and is guided around the discs 39, 40 according to arrows 47, 48.

Das Metallelement 11 wird dabei über an den Randbereichen der rotierenden Scheiben 39, 40 vorgesehene Klemmelemente 49, 50 gegen die Anlagebereiche 45, 46 gepresst und dadurch zwischen den Klemmelementen 49, 50 und den Anlagebereichen 45, 46 festgeklemmt.The metal element 11 is thereby pressed against the abutment regions 45, 46 via clamping elements 49, 50 provided on the edge regions of the rotating disks 39, 40, and thereby clamped between the clamping elements 49, 50 and the abutment regions 45, 46.

Aufgrund der zueinander geneigten Anordnung der rotierenden Scheiben 39, 40 und des daraus resultierenden, sich erweiternden Abstands von den in Fig. 13 oben dargestellten Kanten der rotierenden Scheiben 39,40 zu deren unteren Kanten wird das eingeklemmte Metallelement 11 beim Rotieren der Scheiben 39, 40 aufgeweitet, wie es Fig. 13 zu entnehmen ist.Due to the mutually inclined arrangement of the rotating discs 39, 40 and the resulting, widening distance from the in Fig. 13 As shown above edges of the rotating discs 39,40 to the lower edges of the clamped metal element 11 is widened during rotation of the discs 39, 40, as it Fig. 13 can be seen.

Ähnlich wie bei den zuvor beschriebenen Ausführungsformen können die Klemmelemente 49, 50 über Kulissenführungen von ihrer Freigabestellung in die Klemmstellung und zurück automatisch verstellt werden. Entsprechende Kulissenführungen können beispielsweise im Bereich der in den Fig. 13 und 14 oben bzw. unten liegenden Anfangs- bzw. Endberührpunkten zwischen dem Metallelement 11 und den rotierenden Scheiben 39, 40 vorgesehen sein.Similar to the embodiments described above, the clamping elements 49, 50 can be automatically adjusted via slide guides from their release position to the clamping position and back. Corresponding slide guides, for example, in the field in the FIGS. 13 and 14 be provided above and below the initial and final contact points between the metal element 11 and the rotating disks 39, 40.

Die Fig. 15 und 16 zeigen in einer Detailansicht schematisch eine spezielle Ausgestaltung der Klemmelemente 49, 50.The FIGS. 15 and 16 show in a detailed view schematically a special embodiment of the clamping elements 49, 50th

Das Klemmelement 49 (sowie das im Folgenden nicht weiter erläuterte Klemmelement 50) besitzt einen Basisteil 51, der an der Außenseite der rotierenden Scheibe 39 befestigt ist. An der radial außen gelegenen Seite des Basisteils 51 ist ein verschiebbar und verschwenkbar gelagerter Klemmhebel 52 vorgesehen, der sich in Fig. 15 in der Klemmstellung und in Fig. 16 in der Freigabestellung befindet.The clamping element 49 (as well as clamping element 50, which is not further explained below) has a base part 51, which is fastened to the outside of the rotating disk 39. On the radially outer side of the base part 51, a displaceably and pivotally mounted clamping lever 52 is provided, which in Fig. 15 in the clamping position and in Fig. 16 is in the release position.

In der in Fig. 15 dargestellten Klemmstellung drückt das zur Scheibe 39 hin gelegene Ende des Klemmhebels 52 auf das um die Scheibe 39 herumgeführte Metallelement 11 und klemmt dieses zwischen der Scheibe 39 und dem Klemmhebel 52 ein.In the in Fig. 15 Clamping position shown presses the disk 39 towards the end of the clamping lever 52 on the guided around the disc 39 metal element 11 and clamps this between the disc 39 and the clamping lever 52 a.

Der Klemmhebel 52 wird dabei an seinem von der Scheibe 39 abgewandten Ende gemäß einem Pfeil 54 so in Fig. 15 nach oben gedrückt, dass sein gegenüberliegendes Ende gemäß einem Pfeil 53 nach unten verschwenkt wird, wodurch die beschriebene Klemmwirkung erzielt wird. Die Beaufschlagung des Klemmhebels 52 an seinem von der Scheibe 39 abgewandten Ende kann dabei beispielsweise über eine Gasdruckfeder 55 erfolgen.The clamping lever 52 is thereby at its end facing away from the disc 39 according to an arrow 54 in Fig. 15 pushed upward, that its opposite end is pivoted downward according to an arrow 53, whereby the described clamping effect is achieved. The loading of the clamping lever 52 at its end facing away from the disc 39 can be done for example via a gas spring 55.

Der Klemmhebel 52 ist weiterhin gemäß zweier Pfeile 56, 57 verschiebbar gelagert, wobei die Verschiebung beispielsweise durch eine Kulissenführung erfolgen kann, die in eine an der Oberseite des Klemmhebels 52 vorgesehene Nut 76 eingreift. Bei einem Verschieben des Klemmhebels 52 in die Freigabestellung gemäß Fig. 16 kann dabei auch die Gasdruckfeder 55 durch eine entsprechende Kulissenführung nach unten verschoben sein, so dass der Klemmhebel 52 frei verschiebbar ist.The clamping lever 52 is further slidably mounted according to two arrows 56, 57, wherein the displacement can be done for example by a slotted guide, which engages in a provided on the upper side of the clamping lever 52 groove 76. Upon a displacement of the clamping lever 52 in the release position according to Fig. 16 can also be shifted by a corresponding slide guide down the gas spring 55, so that the clamping lever 52 is freely displaceable.

Eine konkrete Ausgestaltung des Klemmelements 49 ist in den Fig. 17 und 18 nochmals im Detail dargestellt. Aus diesen Figuren ist ersichtlich, dass der Klemmhebel 52 beispielsweise über einen Zwischenhebel 58 verkippbar ist, der um eine Achse 59 verschwenkbar ist. Bei einem Verschwenken des Zwischenhebels 58 durch die Gasdruckfeder 55 um die Achse 59 nach oben wird der Klemmhebel 52 über einen am Zwischenhebel 58 vorgesehenen Bolzen 60 ebenfalls nach oben verschwenkt.A concrete embodiment of the clamping member 49 is in the FIGS. 17 and 18 again shown in detail. From these figures it can be seen that the clamping lever 52 is tiltable, for example via an intermediate lever 58 which is pivotable about an axis 59. Upon pivoting of the intermediate lever 58 by the gas pressure spring 55 about the axis 59 upwards, the clamping lever 52 is also pivoted upwards via a bolt 60 provided on the intermediate lever 58.

Wird hingegen der Zwischenhebel 58 über eine an seinem freien Ende 61 angreifende Kulissenführung nach unten gegen die Gasdruckfeder 55 verschwenkt, so wird der Klemmhebel 52 für eine horizontale Verschiebung freigegeben, die über eine in die Nut 76 eingreifende Kulissenführung gesteuert werden kann.If, on the other hand, the intermediate lever 58 is pivoted downwardly against the gas pressure spring 55 via a link guide engaging at its free end 61, the clamping lever 52 is released for horizontal displacement, which can be controlled via a sliding guide engaging in the groove 76.

Fig. 19 zeigt eine Abwandlung der Vorrichtung nach den Fig. 13 und 14, bei der das Metallelement 11 gemäß Pfeilen 63, 64 auf einer Seite der schräg gestellten Scheiben 39, 40 ein- und auf der gegenüber liegenden Seite in der im Wesentlichen gleichen Bewegungsrichtung wieder ausläuft. Die Scheiben 39, 40 sind in diesem Fall so gegeneinander verkippt, dass auf der in Fig. 19 links dargestellten Einlaufseite der Abstand zwischen den Scheiben 39, 40 minimal und auf der rechts dargestellten Auslaufseite maximal ist, um die gewünschte Aufweitung zu erreichen. Fig. 19 shows a modification of the device according to the FIGS. 13 and 14 in which the metal element 11 according to arrows 63, 64 on one side of the slanted discs 39, 40 and on the opposite side in the substantially same direction of movement again expires. The discs 39, 40 are tilted in this case against each other, that on the in Fig. 19 left side shown the distance between the discs 39, 40 is minimal and on the outlet side shown on the right maximum to achieve the desired expansion.

Um ein Abknicken des Metallelements 11 zu verhindern, wird dieses im Ein- und im Auslaufbereich jeweils schlaufenförmig über Umlenkrollen 62 geführt, so dass das Metallelement 11 im Wesentlichen tangential mit den die Anlangebereiche 45, 46 bildenden Umfangsflächen der Scheiben 39, 40 sowohl in Kontakt tritt als auch diese wieder verlässt.In order to prevent kinking of the metal element 11, this is guided in the inlet and in the outlet area in each case in a loop over deflection rollers 62, so that the metal element 11 substantially tangential with the Anlangebereiche 45, 46 forming peripheral surfaces of the discs 39, 40 both comes into contact as this leaves again.

Fig. 20 zeigt einen Ausschnitt aus einem flächigen Metallelement 65, das mit einer Vielzahl von gegeneinander alternierend versetzt angeordneten parallelen Schnitten 66 versehen ist. Mit der erfindungsgemäßen Vorrichtung können die die Randbereiche bildenden Längsseiten 67, 68 des Metallelements 65 eingeklemmt und das Metallelement 65 so auseinander gezogen werden, dass das in Fig. 21 dargestellte, gestreckte Metallelement 65' erzeugt wird. Bei entsprechend enger Anordnung der Klemmelemente kann somit Streckmetall mit aufgeweiteten, beispielsweise rautenförmigen Maschen 69 hergestellt werden, wobei jedoch die Längsseiten 67, 68 gerade Außenkanten, d.h. eine geschlossene Struktur bilden. Durch die geraden Außenkanten wird die Stabilität eines entsprechend erfindungsgemäß hergestellten aufgeweiteten Metallelements 65' gegenüber üblichem Streckmetall deutlich verbessert. Das in Fig. 21 dargestellte Metallelement 65' kann beispielsweise zur Herstellung von Profilen, wie zu den Fig. 6 und 7 beschrieben, oder zu sonstigen Zwecken als Ersatz für normales Streckmetall verwendet werden. Fig. 20 shows a section of a flat metal element 65 which is provided with a plurality of mutually offset alternately offset parallel cuts 66. With the device according to the invention, the longitudinal sides 67, 68 of the metal element 65 forming the edge regions can be clamped and the metal element 65 can be pulled apart so that the in Fig. 21 shown, stretched metal element 65 'is generated. With a correspondingly narrow arrangement of the clamping elements, expanded metal can thus be produced with expanded, for example diamond-shaped, stitches 69, but the longitudinal sides 67, 68 are straight Outside edges, ie form a closed structure. Due to the straight outer edges, the stability of a correspondingly produced according to the invention expanded metal element 65 'compared to conventional expanded metal is significantly improved. This in Fig. 21 shown metal element 65 ', for example, for the production of profiles, such as to 6 and 7 or used for other purposes as a replacement for normal expanded metal.

Fig. 22 zeigt einen Raupenförderer 70, der sich von dem Raupenförderer 14 nach Fig. 8 lediglich dadurch unterscheidet, dass kein Einlaufbereich 20 vorgesehen ist, sondern das Metallelement 11 unmittelbar in den Aufweitbereich 21 einläuft. Fig. 22 shows a caterpillar conveyor 70, which moves from the crawler 14 after Fig. 8 only differs in that no inlet region 20 is provided, but the metal element 11 enters directly into the expansion region 21.

Fig. 23 zeigt stark schematisiert, drei als Kulissenführungen ausgebildete Steuerabschnitte 71, 72, 73, durch die die erfindungsgemäßen Klemmelemente 19 automatisch zwischen der Freigabestellung und der Klemmstellung umgestellt werden können. Dabei sind in Fig. 23 anstelle der Klemmelemente 19 lediglich deren Steuerzapfen 33 angedeutet, die mit den Steuerabschnitten 71, 72, 73 zusammenwirken. Am in Fig. 23 oberen Einlauf werden die Steuerzapfen 33 durch den Steuerabschnitt 71 radial nach außen (in Fig. 23 nach links) verkippt, wodurch die Klemmelemente 19 automatisch in ihrer Freigabestellung gebracht werden, so dass das in den Aufweitbereich 21 einlaufende Metallelement 11 zwischen die Anlagebereiche 26 und die Klemmbereiche 29 der Klemmelemente 19 eintreten kann. Nach Verlassen des Steuerabschnitts 71 laufen die Steuerzapfen 33 gegen die radial innen liegende Steuerfläche des zweiten Steuerabschnitts 72, wodurch sie radial nach innen verkippt werden. Die Klemmelemente 19 werden auf diese Weise automatisch in die Klemmstellung verbracht, in der sie die Längsseiten des Metallelements 11 einklemmen. Um Ungleichheiten in der Dicke des Metallelements 11 sowie Toleranzen in den Klemmelementen 19 auszugleichen, ist der zweite Steuerabschnitt 72 dabei entlang eines Doppelpfeils 74 bewegbar gegen eine Vorspannung gelagert. Fig. 23 shows highly schematized, three trained as gate guides control sections 71, 72, 73, by which the clamping elements 19 of the invention can be automatically switched between the release position and the clamping position. Here are in Fig. 23 instead of the clamping elements 19, only their control pins 33 are indicated, which interact with the control sections 71, 72, 73. At the in Fig. 23 Upper inlet, the control pins 33 by the control portion 71 radially outward (in Fig. 23 to the left), whereby the clamping elements 19 are automatically brought into their release position, so that the metal element 11 entering the widening region 21 can enter between the abutment regions 26 and the clamping regions 29 of the clamping elements 19. After leaving the control section 71, the control pins 33 run against the radially inner control surface of the second control section 72, whereby they are tilted radially inwardly. The clamping elements 19 are thus automatically moved to the clamping position in which they pinch the longitudinal sides of the metal element 11. To inequalities in the thickness of the metal element 11 and tolerances in the To compensate for clamping elements 19, the second control section 72 is mounted movable along a double arrow 74 against a bias voltage.

Nachdem die Klemmelemente 19 durch den zweiten Steuerabschnitt 72 definiert in ihre Klemmstellung verbracht wurden, wird das Metallelement 11 während des Durchlaufens des Aufweitbereichs 21 auseinander gezogen. Am Ende des Aufweitbereichs 21 laufen die Steuerzapfen 33 gegen die radial außen liegende Steuerfläche des dritten Steuerabschnitts 73 an, durch den sie wieder radial nach außen verkippt werde, so dass die Klemmelemente 19 in ihre Freigabestellung überführt werden und das Metallelement 11 von den Klemmelementen 19 automatisch freigegeben wird. Beim Rücklauf zum Anfang des Aufweitbereichs 21 können sich die Klemmelemente 19 entweder in ihrer Freigabestellung oder in der Klemmstellung befinden.After the clamping elements 19 have been brought into their clamping position defined by the second control section 72, the metal element 11 is pulled apart during the passage of the expansion area 21. At the end of the widening region 21, the control pins 33 run against the radially outer control surface of the third control section 73, by which they again tilted radially outward, so that the clamping elements 19 are transferred to their release position and the metal element 11 of the clamping elements 19 automatically is released. When returning to the beginning of Aufweitbereichs 21, the clamping elements 19 may be either in its release position or in the clamping position.

Fig. 24 zeigt eine weitere Ausführungsform eines erfindungsgemäßen Klemmelements 19', das sich von dem Klemmelement 19 nach Fig. 10 im Wesentlichen nur dadurch unterscheidet, dass der Exzenter 27' an seiner Außenfläche lediglich teilweise eine Kreisform besitzt, durch die der Klemmbereich 29 gebildet wird. Weiterhin ist das U-förmige Basiselement 25 im Gegensatz zum Klemmelement 19 jeweils über ein Zwischenelement 75 an dem Förderglied 16 (siehe Fig. 9) befestigt, das insbesondere einstückig mit dem Basiselement 25 ausgebildet sein kann. Fig. 24 shows a further embodiment of a clamping element 19 'according to the invention, which extends from the clamping element 19 after Fig. 10 essentially only differs in that the eccentric 27 'on its outer surface only partially has a circular shape through which the clamping region 29 is formed. Furthermore, in contrast to the clamping element 19, the U-shaped base element 25 is in each case connected via an intermediate element 75 to the conveyor element 16 (see FIG Fig. 9 ), which in particular may be formed integrally with the base element 25.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
flächiges Metallelementflat metal element
22
Längsachselongitudinal axis
33
Schnitteslice
44
obere Hälfte des Metallelementsupper half of the metal element
55
untere Hälfte des Metallelementslower half of the metal element
1111
flächiges Metallelementflat metal element
1212
Pfeilarrow
1313
Aufweitvorrichtungexpander
1414
Längsachselongitudinal axis
1515
Raupenförderertrack conveyor
1616
Fördergliederconveying members
1717
Pfeilearrows
1818
Umlenkwalzendeflection rollers
1919
Klemmelementeclamping elements
2020
Einlaufbereichintake area
2121
Aufweitbereichexpansion area
2222
Längsseite des MetallelementsLongitudinal side of the metal element
2323
Längsseite des MetallelementsLongitudinal side of the metal element
2424
Pfeilearrows
2525
Basiselementbase element
2626
Anlagebereichplant area
2727
Exzentereccentric
2828
Achseaxis
2929
Klemmbereichclamping range
3030
Pfeilarrow
3131
Pfeilarrow
3232
Pfeilarrow
3333
Steuerzapfencontrol pin
3434
Gewindebohrungthreaded hole
3535
oberer Raupenfördererupper caterpillar conveyor
3636
unterer Raupenfördererlower caterpillar conveyor
3737
Umlenkwalzendeflection rollers
3838
Klemmabschnitteclamping portions
3939
Scheibedisc
4040
Scheibedisc
4141
Drehachseaxis of rotation
4242
Drehachseaxis of rotation
4343
Klemmabschnittclamping section
4444
Klemmabschnittclamping section
4545
Anlagebereichplant area
4646
Anlagebereichplant area
4747
Pfeilarrow
4848
Pfeilarrow
4949
Klemmelementeclamping elements
5050
Klemmelementeclamping elements
5151
Basisteilbase
5252
Klemmhebelclamping lever
5353
Pfeilarrow
5454
Pfeilarrow
5555
GasdruckfederGas spring
5656
Pfeilarrow
5757
Pfeilarrow
5858
Zwischenhebelintermediate lever
5959
Drehachseaxis of rotation
6060
Bolzenbolt
6161
freies Ende des Zwischenhebelsfree end of the intermediate lever
6262
Umlenkrollenguide rollers
6363
Pfeilarrow
6464
Pfeilarrow
6565
Metallelementmetal element
65'65 '
gedehntes Metallelementstretched metal element
6666
Schnitteslice
6767
Längsseiten des MetallelementsLongitudinal sides of the metal element
6868
Längsseiten des MetallelementsLongitudinal sides of the metal element
6969
Maschenmesh
7070
Raupenförderertrack conveyor
7171
Steuerabschnittcontrol section
7272
Steuerabschnittcontrol section
7373
Steuerabschnittcontrol section
7474
Doppelpfeildouble arrow
7575
Zwischenelementintermediate element
7676
Nutgroove

Claims (23)

  1. An apparatus formed for the expansion of elongated metal elements (11, 65) which move in the longitudinal direction and are areal at least regionally, suitable for the forming of sectional elements, such as for example upright or plastering sections, comprising at least two mutually oppositely disposed holding portions (19, 38, 49, 50) of which one is arranged and configured for holding a first longitudinal side (22, 67) of the metal element (11, 65) and the other is arranged and configured for holding a second longitudinal side (23, 68) of the metal element (11, 65) disposed opposite the first longitudinal side (22, 67) of the metal element (11, 65), with the holding portions (19, 38, 43, 44) each being provided at a carrier unit (15, 35, 36, 39, 40) by which the holding portions (19, 38, 43, 44) are automatically moved apart substantially perpendicular to the direction of movement of the metal element (11, 65) during the forward movement of the metal element (11, 65),characterized in that the holding portions are formed as clamping portions (19, 38, 43, 44), clamped holding the smooth longitudinal sides (22, 23, 67, 68) of the metal element (11, 65) takes place, which are formed without engagement elements, wherein the clamping portions (19, 43, 44) each include a contact region (45, 46, 26) and a clamping region (29, 52) and the longitudinal sides (22, 23, 67, 68) of the metal element (11, 65) can be clamped between the contact region (25, 45, 46) and the clamping region (29, 52).
  2. An apparatus in accordance with claim 1, characterized in that the clamping region (29) is formed by an eccentric member (27); and in particular in that the eccentric member (27) is supported at a support section of the clamping portion (19) such that the clamping force generated by the eccentric member (27) increases automatically on the moving apart of the clamping portions (19).
  3. An apparatus in accordance with any one of the claims 1 or 2,
    characterized in that the clamping region can be pre-stressed by spring bias toward the contact region.
  4. An apparatus in accordance with any one of the preceding claims,
    characterized in that the clamping portions each include a plurality of clamping elements (19, 49, 50).
  5. An apparatus in accordance with claim 4, characterized in that a control section (72), in particular in the form of a cam track guide, is provided with which the clamping elements (19, 49, 50) are automatically brought from a release position into a clamping position on the movement of the metal element (11, 65).
  6. An apparatus in accordance with claim 5, characterized in that the control section (72) is moveably provided to compensate for different positions of the clamping elements (19, 49, 50); and in particular in that the control section (72) is movably supported hydraulically or against a spring force
  7. An apparatus in accordance with one of the claims 5 or 6,
    characterized in that the control section (72) is constructed, so that having moved the clamping elements (19, 49, 50) into their clamping position the clamping elements (19, 49, 50) are decoupled from the control section (72), during the moving apart of the clamping portions (19, 38, 49, 50).
  8. An apparatus in accordance with at least one of the claims 4 to 7,
    characterized in that a control section (73), in particular in the form of a cam track guide, is provided with which the clamping elements (19, 49, 50) are automatically brought back from the clamping position into the release position on the further movement of the metal element (11, 65) after the expansion of the metal element (11, 65).
  9. An apparatus in accordance with any one of the preceding claims,
    characterized in that the carrier unit (15, 35, 36) is in each case formed as a circulating carrier unit, in particular as an endless circulating carrier unit.
  10. An apparatus in accordance with claim 9, characterized in that at least two circulating carrier units (35, 36) are arranged at each longitudinal side (22, 23, 67, 68) of the metal element (11, 65); and in that each longitudinal side (22, 23, 67, 68) of the metal element (11, 65) is in each case clamped between at least two carrier units (35, 36).
  11. An apparatus in accordance with claim 9, characterized in that at least one circulating carrier unit (15) is arranged at each longitudinal side (22, 23, 67, 68) of the metal element (11, 65); and in that each longitudinal side (22, 23, 67, 68) of the metal element (11, 65) is respectively clamped in the clamping portions (19) provided at the circulating carrier units (15).
  12. An apparatus in accordance with any one of the preceding claims, characterized in that an expansion region (21) is formed between the mutually oppositely disposed clamping portions (19) in which the spacing between the mutually oppositely disposed clamping portions (19) increases.; and in particular in that the spacing of the mutually oppositely disposed clamping portions (19) increases substantially continuously in the expansion region (21).
  13. An apparatus in accordance with any one of the preceding claims,
    characterized in that a run-in region (20) is provided for the metal element (11, 65) in which the mutually oppositely disposed clamping portions (19) have substantially a constant spacing with respect to one another.
  14. An apparatus in accordance with claim 12 and claim 13,
    characterized in that the expansion region (21) adjoins the run-in region (20).
  15. An apparatus in accordance with any one of the preceding claims,
    characterized in that the support units are made as track conveyors (15, 35, 36).
  16. An apparatus in accordance with any one of the preceding claims,
    characterized in that a downstream pressing or rolling apparatus is provided by which the expanded metal element (11, 65) is pressed or rolled flat, in particular in its areal region.
  17. A method for the expansion of elongated metal elements (11, 65) which move in the longitudinal direction and are areal at least regionally, suitable for the forming of sectional elements, such as for example upright or plastering sections, in particular using an apparatus in accordance with any one of the preceding claims, wherein a first longitudinal side (22) of the metal element (11, 65) is clamped in a holding manner in a first holding portion (19, 38, 49, 50) and a second longitudinal side (23) of the metal element (11, 65) is held in a second holding portion (19, 38, 49, 50) disposed opposite the first holding portion, with the holding portions (19, 38, 43, 44) each being provided at a carrier unit (15, 35, 36, 39, 40) by which the holding portions (19, 38, 43, 44) are automatically moved apart substantially perpendicular to the direction of movement of the metal element (11, 65) during the forward movement of the metal element (11, 65),
    characterized in that the holding portions are formed as clamping portions (19, 38, 49, 50) and that the smooth longitudinal sides (22, 23, 67, 68) of the metal element (11, 65) are clampingly held in the clamping sections (19, 38, 49, 50), without engagement elements being formed in the longitudinal sides (22, 23, 67, 68), with the clamping portions (19, 43, 44) each including a contact region (45, 46, 26) and a clamping region (29, 52) and the longitudinal sides (22, 23, 67, 68) of the metal element (11, 65) being clamped between the contact region (25, 45, 46) and the clamping region (29, 52).
  18. A method in accordance with claim 17, characterized in that the longitudinal sides (22, 23, 67, 68) of the metal element (11, 65) are clamped between the contact region (25, 45, 46) and an eccentric member (27) forming the clamping region (29).
  19. A method in accordance with claim 18, characterized in that the clamping force generated by the eccentric member (27) automatically increases on the moving apart of the clamping portions
  20. A method in accordance with any one of the claims 17 to 19,
    characterized in that the clamping portions each comprise a plurality of clamping elements (19, 49, 50); and in that the clamping elements (19, 49, 50) are automatically brought from a release position into a clamping position by a control section, in particular in the form of a guide track.
  21. A method in accordance with claim 20, characterized in that the control section is moved to compensate for different positions of the clamping elements (19, 49, 50); and in particular in that the control section (72) is moved hydraulically or against a spring force.
  22. An apparatus in accordance with one of the claims 20 or 21, characterized in that after the clamping elements (19, 49, 50) have been brought into their clamping position they are decoupled from the control section (72), during the moving apart of the clamping portions (19, 38, 49, 50).
  23. A method in accordance with any one of the claims 17 to 22, characterized in that the clamping portions each comprise a plurality of clamping elements (19, 49, 50); and in that the clamping elements (19, 49, 50) are again automatically brought from the clamping position into the release position by a control section (73), in particular in the form of a cam track guide, after expansion of the metal element (11, 65) on the further movement of the metal element (11, 65).
EP07711713A 2006-03-08 2007-02-28 Device and method for widening metal elements Active EP1993754B9 (en)

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PL07711713T PL1993754T3 (en) 2006-03-08 2007-02-28 Device and method for widening metal elements
SI200730107T SI1993754T1 (en) 2006-03-08 2007-02-28 Device and method for widening metal elements
CY20091101334T CY1109688T1 (en) 2006-03-08 2009-12-14 DEVICE AND METHOD FOR EXPLOITATION OF METAL ELEMENTS

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DE102006010795A DE102006010795A1 (en) 2006-03-08 2006-03-08 Device for expanding metal elements
PCT/EP2007/001734 WO2007101594A1 (en) 2006-03-08 2007-02-28 Device and method for widening metal elements

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SU1581427A1 (en) 1988-09-19 1990-07-30 Украинский научно-исследовательский институт металлов Method of producing notched and drawn screens from strip
DE4143035A1 (en) * 1991-12-24 1993-07-01 Helmut W Diedrichs Prodn. of stretch grids from thin metal strip - by lateral stretching of slotted, continuously fed strip
US5896635A (en) * 1997-05-27 1999-04-27 Cominco Ltd. Apparatus for forming expanded mesh
JP3474405B2 (en) * 1997-09-25 2003-12-08 松下電器産業株式会社 Equipment for manufacturing plates for lead-acid batteries
RU2187402C1 (en) 2001-04-23 2002-08-20 Южно-Уральский государственный университет Method for making wholly metallic gauze
CN100517819C (en) * 2001-11-21 2009-07-22 株式会社杰士汤浅 Accumulator and producing method thereof
DE10259307A1 (en) 2002-12-18 2004-07-08 Protektorwerk Florenz Maisch Gmbh & Co Kg Flat metal element and profile element

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US20100000284A1 (en) 2010-01-07
ES2330973T3 (en) 2009-12-17
TW200800434A (en) 2008-01-01
UA93396C2 (en) 2011-02-10
DK1993754T3 (en) 2009-12-07
DE502007001545D1 (en) 2009-10-29
AU2007222710B2 (en) 2010-12-02
EP1993754B9 (en) 2009-12-02
EP1993754A1 (en) 2008-11-26
GEP20115267B (en) 2011-08-25
CN101394949B (en) 2012-11-14
CA2644522A1 (en) 2007-09-13
SI1993754T1 (en) 2010-01-29
ZA200807461B (en) 2009-07-29
CA2644522C (en) 2010-12-21
MY148067A (en) 2013-02-28
MX2008011436A (en) 2008-12-09
BRPI0708686A2 (en) 2011-06-07
KR20080098417A (en) 2008-11-07
RU2414318C2 (en) 2011-03-20
ATE442922T1 (en) 2009-10-15
NZ571805A (en) 2011-06-30
US8276249B2 (en) 2012-10-02
RU2008139896A (en) 2010-04-20
CY1109688T1 (en) 2014-08-13
AU2007222710A1 (en) 2007-09-13
IL193932A (en) 2011-12-29
PT1993754E (en) 2009-10-22
WO2007101594A1 (en) 2007-09-13
DE102006010795A1 (en) 2007-09-13
AU2007222710A2 (en) 2008-11-13
HRP20090666T1 (en) 2010-02-28
CN101394949A (en) 2009-03-25
AR059787A1 (en) 2008-04-30
RS51120B (en) 2010-10-31
KR101144765B1 (en) 2012-05-11
TWI346015B (en) 2011-08-01
PL1993754T3 (en) 2010-03-31

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