EP1985377B1 - Painted plastic material part and method for painting such a part - Google Patents

Painted plastic material part and method for painting such a part Download PDF

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Publication number
EP1985377B1
EP1985377B1 EP08153959A EP08153959A EP1985377B1 EP 1985377 B1 EP1985377 B1 EP 1985377B1 EP 08153959 A EP08153959 A EP 08153959A EP 08153959 A EP08153959 A EP 08153959A EP 1985377 B1 EP1985377 B1 EP 1985377B1
Authority
EP
European Patent Office
Prior art keywords
layer
lacquer
primer
coat
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08153959A
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German (de)
French (fr)
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EP1985377A1 (en
Inventor
Patrick Scholz
François Troussey
Holger Burkhardt
Denis Houlon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plastic Omnium Composites SA
Original Assignee
Inoplast SA
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Publication date
Application filed by Inoplast SA filed Critical Inoplast SA
Publication of EP1985377A1 publication Critical patent/EP1985377A1/en
Application granted granted Critical
Publication of EP1985377B1 publication Critical patent/EP1985377B1/en
Not-in-force legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/005Repairing damaged coatings

Definitions

  • the present invention relates to the painting of plastic parts.
  • plastic parts reinforced with fibers for example in SMC, BMC, AMC material coated or not with IMC, respectively acronyms for the English expressions "Sheet Molding Compound”, “ Bulk Molding Compound “,” Advanced Molding Compound “and” InMold Coating ".
  • This primer has the function of regularizing the surface of the part which generally comprises surface porosities, in the form of holes whose general dimensions vary from a few microns up to the millimeter.
  • the primer allows on the one hand to fill these porosities and on the other hand, to create a layer of adhesion for the next layer, for example a layer of paint.
  • This layer of paint is, for example, composed of one or more layers comprising a base and a varnish.
  • the document DE10156477 teaches application of a primer layer to a plastic part, a coating of defect lacquer, a layer of adhesion primer, and a final coat of paint.
  • the invention aims to reduce the rate of parts to resume.
  • lacquer in the sense of the skilled person, that is to say in the sense of a chemical composition intended initially to be used as a topcoat, with or without pigments, these pigments being intended to form a visible outer shade of the room.
  • a lacquer has a high gloss unlike a primer that is generally dull.
  • a primer generally has a low surface tension and forms a ductile layer.
  • a lacquer has a higher surface tension and forms a film.
  • a primer generally forms a porous layer while a lacquer forms a substantially watertight film.
  • primary will be understood to mean a chemical composition intended in particular to form a layer of porosity filling, of adhesion for the next layer and which does not form a visible outer layer of the part.
  • the gloss, surface tension and sealing properties of the lacquer make it possible to detect microporosity filling defects.
  • filling one will understand the capacity of a layer to fill a microporosity, but also its capacity to cover it without necessarily filling it. Indeed, it is surprising to see that the shiny and taut appearance of the lacquer layer discriminates between areas without defects and areas with defects. Thus, the defect areas have a different brightness and tension than the areas without defects, which reveals the microporosity imperfectly filled by the primer layer.
  • Lacquer revealing any microporosity imperfectly filled by the primer, it can detect a lack of filling microporosities before the application of the paint layer. It is then possible to remedy the nonconformity of the part. The rate of non-compliant parts is then reduced by detecting them before the application of the paint layer.
  • the method according to the invention also makes it possible to reduce the cost generated by the use of paint, in particular by the use of colored pigments, on parts which, in the state of the art, it would have detected non-compliant only after application of the paint.
  • Another advantage of the process according to the invention is that the application of the revealatory lacquer makes it possible to fill in some of the microporosities imperfectly filled by the primer.
  • the lacquer has microporosity filling properties, which makes it unnecessary, in some cases, repair microporosity imperfectly filled by the primer.
  • Such a method is also advantageous because the coating layer has good adhesion properties so that the paint layer can be applied directly to the coating layer of revelation without the need to apply a layer of paint.
  • intermediate primer which would be essential for the adhesion of the paint layer.
  • the paint layer has an excellent tension. It will be understood by "stretched" the ability of the paint to spread over the layer of revelation lacquer so as to form a homogeneous surface.
  • the paint layer gives the final appearance of the piece, including its color and / or gloss.
  • the layer of revelation lacquer has a quadruple function. Firstly, the revelation lacquer layer makes it possible to detect the microporosities imperfectly filled by the primer layer. Then, the layer of revelation lacquer, by its microporosity filling properties allows, in some cases, to avoid a recovery of the room. In addition, the coating layer of revelation, because of its adhesion properties, forms a satisfactory adhesion layer so that one directly applies the paint layer on the lacquer layer. Finally, thanks to its high surface tension, the revelation lacquer layer allows a better tension of the paint layer than the tension allowed by the primer layer.
  • the area comprising the defect is repaired, for example by filling this offending zone.
  • Another advantage of such a method is that it makes it possible to carry out two applications of the primer and the revealing lacquer in the same manufacturing facility, the primer and the revelation lacquer being able to be the same at the first time. and the second applications.
  • the revelation lacquer layer is coated with the layer of paint by coating the revelation lacquer layer with either a layer of an appearance lacquer or a base appearance layer and then a coating layer of varnish.
  • an "appearance lacquer layer” will be understood to mean a layer intended to be seen by an observer of the room. On a body part, such a layer of appearance lacquer is usually called “your body”.
  • the layers of basic appearance and varnish also form a so-called "tone box” layer but generally give the painted part a final appearance aesthetically more advantageous than that conferred by the appearance of the lacquer, especially in terms of color, gloss and depth.
  • the primer layer is coated with the defect-clearing lacquer layer after a step of desolvating the primer layer and prior to curing the primer layer.
  • solvent step will be understood to mean a step during which solvent evaporation is carried out and, possibly, partial hardening of the primer layer.
  • This desolvation step is then sufficient to allow the application of the defect coating layer to the uncured primer layer.
  • the so-called "wet wet” defect lacquer layer is then applied, which refers to the fact that the non-fully cured primer layer is directly coated with the developer lacquer layer. .
  • This embodiment makes it possible to avoid completely hardening the primer layer before applying the revelation lacquer layer. It also makes it possible to simultaneously harden the layers of primer and revealing lacquer during a single step of cooking the piece to be painted.
  • the uncoated primer layer and the developer lacquer layer are simultaneously cured at a first curing temperature and the workpiece is heated to a second temperature to cure the paint layer, the second temperature being generally greater than the first temperature.
  • the primer is cured and then the lacquer layer is cured and then the paint layer is cured.
  • the brightness of the hardened coating layer is between 50 and 90 gloss units, or even between 50 and 70 gloss units and preferably between 55 and 65 gloss units.
  • Such gloss is advantageous for revealing microporosity filling defects.
  • too low gloss will not easily discriminate areas of defects and areas with no defects.
  • too high gloss will reveal other surface irregularities that will not easily discriminate microporosity filling defects.
  • the revealatory lacquer is of the polyurethane type.
  • Such a lacquer is easy to implement and cheap.
  • the compound (A) is, for example, chosen from the group comprising polyols, polyamines, ureas, polyamides, polyesterols, polyetherols, their salts or their mixtures.
  • the compound (A) comprises trialkyls and / or triamines.
  • Such compounds (A) generally make it possible to obtain a thermosetting polyurethane lacquer.
  • the compound (B) is chosen from aliphatic polyisocyanates so that the polyurethane lacquer is a copolymer of one or more aliphatic polyisocyanates.
  • Additives (C) include, for example, glycols, aminoalcohols, aromatic amines or even carboxylic acids.
  • the thickness of the coating layer of revelation is between 15 and 35 microns, or even 15 and 30 microns and preferably between 20 and 30 microns.
  • the layer of revelation lacquer allowing the direct application of the paint layer on itself, it is possible to use a smaller amount of primer so that a thickness of the bilayer primer and lacquer revelation according to the invention is substantially equal to a thickness of a primer layer applied according to a method of the state of the art.
  • the paint layer gives the final appearance of the piece, including its color and / or gloss.
  • the part comprises a plastic material reinforced with fibers, for example SMC, BMC, AMC coated or not with IMC.
  • a molded sheet generally has a high rigidity but also a rough surface comprising many microporosities.
  • the coating layer of revelation is therefore particularly suitable and advantageous in the case of the detection of microporosity filling defects of such a part.
  • the painted part 10 is made of a plastic material M reinforced with fibers, for example SMC coated with IMC. This material may in particular be obtained by crosslinking a thermosetting resin filled with glass fibers, for example a resin comprising an unsaturated polyester.
  • Part 10 is, for example, an automobile bodywork part such as a hood, a front grille, a roof or a bumper.
  • the part 10 comprises a porosity 12 present on a surface 14 of the part 10.
  • the average overall size of the porosity varies from a few microns to a millimeter. In the example shown on the Figures 1 to 6 porosity 12 has an average overall size of about 50 microns.
  • the part 10 comprises a layer 16 of a primer coating the surface 14 of the part 10.
  • the part also comprises a layer 18 of a defect-revealing lacquer coating the primer layer 16.
  • the part 10 also comprises a layer of paint 19 coating the layer of lacquer 18 of revelation.
  • the primer used is of the polyurethane type.
  • the primer is applied to the surface 14 in the form of a composition comprising a base, a hardener and a diluent.
  • This composition comprises about 10 mass units of the hardener, 10 to 20 mass units of the diluent per 100 mass units of the base.
  • the base comprises a resin, fillers, pigments of the additives and solvents respectively in proportions varying between 30 and 35%, 25 and 30%, 10 and 15%, 2 and 5%, 25 and 30%.
  • the hardener is, for example, an aliphatic polyisocyanate.
  • the lacquer used is of the polyurethane type.
  • the lacquer is applied to the primed surface in the form of a composition comprising a base, a hardener and a diluent.
  • This composition comprises about 22 hardener mass units, 16 mass units of the diluent per 100 mass units of the base.
  • the base comprises a resin, fillers, pigments, additives and solvents respectively in proportions varying between 45 and 50%, 0 and 5%, 25 and 30%, 2 and 5%, 20 and 25%.
  • the hardener is, for example, a mixture of one or more aliphatic polyisocyanates so that once cured, the lacquer forms a copolymer of one or more aliphatic polyisocyanates.
  • the primer and lacquer have beige and gray-white satin shades respectively.
  • the surface 14 of the primer layer 16 is coated as shown in FIG. figure 4 .
  • the hardening of the primer layer 16 is caused, for example, by heating the workpiece.
  • microporosity 12 is neither filled with the primer nor covered by the primer 16 coating the surface 14.
  • the microporosity 12 contains no solvent, the solvents of the composition intended to form the primer being evaporated during the curing of the primer layer 16 under the effect of temperature.
  • the primer layer 16 After having coated the surface 14 of the primer layer 16, the primer layer 16 is coated with the lacquer layer 18, as shown in FIGS. figures 3 and 5 .
  • the lacquer layer 18 covers the microporosity 12, while on the figure 5 the lacquer layer 18 does not cover the microporosity 12.
  • This layer of lacquer 18 is applied so that the thickness of this layer 18 is between 15 and 35 microns.
  • the thickness may also be between 15 and 30 microns and preferably between 20 and 30 microns.
  • the primer 16 and lacquer 18 are applied using automated painting means, such as a robotic arm equipped with a paint sprayer.
  • the part is heated so as to cause the hardening of the lacquer layer 18.
  • the lacquer layer 18 is inspected.
  • the detection is carried out with the human eye. It is also possible to use automated detection means such as, for example, an automaton sweeping the lacquer layer 18 of the part 10.
  • This automaton is, in particular, provided with means for measuring the gloss of the lacquered surface, for example a glossmeter.
  • the brightness measured on the hardened lacquer layer 18 is then between 50 and 90 gloss units.
  • This gloss may optionally be between 50 and 70 gloss units and preferably between 55 and 65 gloss units. In the example, the brightness is measured at an angle of 20 degrees.
  • This detection is made possible by the lacquer layer 18 which makes it possible to discriminate a zone 24 of the lacquer layer 18, located at the right of the imperfectly filled microporosity 12, with respect to another zone 26 of the lacquer layer 18 which does not exhibit no microporosity to his right, as shown on the figure 5 .
  • the reflection of an incident ray 28 on the zone 24 generates a reflected ray 30 of a different nature from that of a reflected ray 32 generated by the reflection of an incident ray 34 on the zone 26.
  • the zone 24 comprising the microporosity 12 is repaired.
  • the layers 16 and 18 are removed using conventional means, for example using a sander.
  • the defect is correctly filled with a conventional composition, for example a coating or a putty E.
  • Areas 24 and 26 are then coated with a second primer layer 36.
  • this second primer layer 36 is coated with a second layer of revelation lacquer 38 to ensure that the microporosity has been removed. correctly filled with the coating E.
  • the lacquer layer 38 is coated with the paint layer 19 giving the part 10 its final appearance, in particular its final color.
  • This paint layer 19 comprises, in the example described, a lacquer appearance.
  • the lacquer layer 38 is coated with a base appearance layer, followed by a lacquer coating layer. This bilayer then forms the layer of paint 19.
  • thermosetting paint In the case of a thermosetting paint, the part is then heated to harden the paint.
  • the primer layer 16 is coated with the defect-proofing lacquer layer 18 after a step of desolvating the primer layer 16 and prior to the hardening of the primer layer 16.
  • the solvents of the primer layer 16 are evaporated during the stage of desolvation. In this step, it causes only a partial hardening of the primer layer 16, unlike the previous embodiment where it cures the entire primer layer.
  • the primer coat 16 is coated with the lacquer layer 18.
  • the uncoated primer layer 16 and the developer coating layer 18 are simultaneously cured at a first cure temperature T 1 .
  • the piece 10 After application of the paint layer 19 to coat the layer of revelation lacquer 18, the piece 10 is heated to a second temperature T 2 to harden the paint layer 19. This second temperature T 2 is then generally greater than the first temperature T 1 .
  • this second embodiment also applies to the second layers of primer and lacquer in the case of detecting a possible defect, after the application of the first layers of primer and lacquer, and where the area containing the defect must be repaired.
  • the method according to the invention makes it possible to detect defects in the cases where the manufacturing method of the part generates a large number of porosities.
  • the method according to the invention is particularly relevant in the case where the part is manufactured at low temperature and low pressure.
  • the surface 14 of the plastic part 10 may have undergone various prior chemical or physicochemical surface treatments prior to the application of the primer layer 16.
  • the invention may also be applied to a BMC-type part of the English wording "Bulk Molding Compound” or any other type of plastic part, reinforced or not by fibers.
  • the lacquer layer 18 can penetrate the microporosity 12 and thus fill it.
  • primer used may not be thermosetting. This type of non-thermosetting primer will be used, in particular, for preparing thermoplastic material parts.

Abstract

The process for painting a part (10) of fiber-reinforced plastic material e.g. sheet molding compound, comprises coating a surface (14) of the part with a primer coat (16), coating the primer coat with a lacquer coat (18) for revealing defect, inspecting the lacquer coat for detecting any defects, and coating the lacquer coat with a paint coat (19) providing a final finish to the part if any defect is not detected. If any defect is detected, then the process further comprises repairing an area comprising the defect, and coating the defect area by a second primer coat. The process for painting a part (10) of fiber-reinforced plastic material e.g. sheet molding compound, comprises coating a surface (14) of the part with a primer coat (16), coating the primer coat with a lacquer coat (18) for revealing defect, inspecting the lacquer coat for detecting any defects, and coating the lacquer coat with a paint coat (19) providing a final finish to the part if any defect is not detected. If any defect is detected, then the process further comprises repairing an area comprising the defect, coating the defect area by a second primer coat and then coating the second primer coat of a second lacquer coat, and coating the second lacquer coat for revealing defect with the paint providing a finish to the part. The lacquer coat is either coated with a lacquer finish coat or a base coat and then with a varnish finish. The primer coat is coated with the lacquer coat after a desolvatation step of the primer coat and before hardening the primer coat. The primer coat and the lacquer coat are simultaneously hardened at a first hardening temperature (T 1). The part is heated at a second temperature (T 2) to harden the paint coat, where T 2is greater than T 1. The hardened lacquer coat has a luster of 55-65 units of brightness, and a thickness of 20-30 mm. An independent claim is included for a painted plastic part.

Description

La présente invention concerne la peinture de pièces en matière plastique.The present invention relates to the painting of plastic parts.

Elle s'applique, en particulier mais non exclusivement, à des pièces en matière plastique renforcée avec des fibres, par exemple en matériau SMC, BMC, AMC revêtus ou non d'IMC, acronymes respectifs des expressions anglaises « Sheet Moulding Compound », « Bulk Moulding Compound », « Advanced Moulding Compound » et « InMold Coating ».It applies, in particular but not exclusively, to plastic parts reinforced with fibers, for example in SMC, BMC, AMC material coated or not with IMC, respectively acronyms for the English expressions "Sheet Molding Compound", " Bulk Molding Compound "," Advanced Molding Compound "and" InMold Coating ".

Il est connu d'apprêter une surface d'une pièce à peindre en la revêtant d'une ou plusieurs couches d'un apprêt. Cet apprêt a pour fonction de régulariser la surface de la pièce qui comprend généralement des porosités surfaciques, sous forme de trous dont les dimensions générales varient de quelques microns jusqu'au millimètre. L'apprêt permet d'une part de combler ces porosités et d'autre part, de créer une couche d'adhérence pour la couche suivante, par exemple une couche de peinture. Cette couche de peinture est, par exemple, composée d'une ou plusieurs couches comprenant une base et un vernis.It is known to prime a surface of a part to be painted by coating it with one or more layers of a primer. This primer has the function of regularizing the surface of the part which generally comprises surface porosities, in the form of holes whose general dimensions vary from a few microns up to the millimeter. The primer allows on the one hand to fill these porosities and on the other hand, to create a layer of adhesion for the next layer, for example a layer of paint. This layer of paint is, for example, composed of one or more layers comprising a base and a varnish.

Toutefois, une fois les pièces peintes, il arrive que des imperfections apparaissent, ce qui oblige à renvoyer les pièces en reprise.However, once the parts are painted, imperfections may occur, which forces the parts to be returned.

Le document DE10156477 enseigne l'application sur une pièce en matière plastique d'une couche d'apprêt, une couche de laque de révélation de défauts, une couche d'un apprêt d'adhésion et une couche de peinture finale.The document DE10156477 teaches application of a primer layer to a plastic part, a coating of defect lacquer, a layer of adhesion primer, and a final coat of paint.

L'invention a pour but de réduire le taux de pièces à reprendre.The invention aims to reduce the rate of parts to resume.

L'invention a pour objet un procédé pour peindre une pièce en matière plastique, caractérisé en ce que, au cours de ce procédé :

  • on revêt une surface de la pièce d'une couche d'un apprêt ;
  • on revêt la couche d'apprêt d'une couche d'une laque de révélation de défauts ;
  • on inspecte la couche de laque de révélation de défauts pour y détecter d'éventuels défauts révélés ;
  • dans le cas où l'on ne détecte pas d'éventuels défauts, on revêt la couche de laque de révélation de défauts d'une couche de peinture conférant à la pièce son aspect final.
The invention relates to a method for painting a plastic part, characterized in that, during this process:
  • one surface of the part is coated with a layer of a primer;
  • the primer is coated with a layer of a defect lacquer;
  • the defect lacquer layer is inspected for possible revealed defects;
  • in the case where no defects are detected, the coating layer of defect lacquer is coated with a layer of paint giving the piece its final appearance.

On comprendra « laque » au sens de l'homme du métier, c'est-à-dire au sens d'une composition chimique destinée initialement à être utilisée en tant que couche de finition, comprenant ou non des pigments, ces pigments étant destinés à former une teinte extérieure visible de la pièce. Ainsi, généralement, une laque présente une brillance élevée contrairement à un apprêt qui est généralement mat. De plus, un apprêt présente généralement une tension de surface faible et forme une couche ductile. Au contraire, une laque présente une tension de surface plus élevée et forme un film. En outre, un apprêt forme généralement une couche poreuse alors qu'une laque forme un film sensiblement étanche.It will include "lacquer" in the sense of the skilled person, that is to say in the sense of a chemical composition intended initially to be used as a topcoat, with or without pigments, these pigments being intended to form a visible outer shade of the room. Thus, generally, a lacquer has a high gloss unlike a primer that is generally dull. In addition, a primer generally has a low surface tension and forms a ductile layer. On the contrary, a lacquer has a higher surface tension and forms a film. In addition, a primer generally forms a porous layer while a lacquer forms a substantially watertight film.

On comprendra par « apprêt » une composition chimique destinée notamment à former une couche de comblement de porosités, d'adhérence pour la couche suivante et qui ne forme pas une couche extérieure visible de la pièce.The term "primer" will be understood to mean a chemical composition intended in particular to form a layer of porosity filling, of adhesion for the next layer and which does not form a visible outer layer of the part.

Les propriétés de brillance, de tension de surface et d'étanchéité de la laque permettent de détecter les défauts de comblement des microporosités. Par « comblement », on comprendra la capacité d'une couche à combler une microporosité, mais aussi sa capacité à la recouvrir sans nécessairement la combler. En effet, il est surprenant de voir que l'aspect brillant et tendu de la couche de laque crée une discrimination entre des zones sans défauts et des zones avec défauts. Ainsi, les zones avec défauts présentent une brillance et un tendu différents de ceux des zones sans défauts, ce qui permet de révéler les microporosités imparfaitement comblées par la couche d'apprêt.The gloss, surface tension and sealing properties of the lacquer make it possible to detect microporosity filling defects. By "filling", one will understand the capacity of a layer to fill a microporosity, but also its capacity to cover it without necessarily filling it. Indeed, it is surprising to see that the shiny and taut appearance of the lacquer layer discriminates between areas without defects and areas with defects. Thus, the defect areas have a different brightness and tension than the areas without defects, which reveals the microporosity imperfectly filled by the primer layer.

La laque révélant les éventuelles microporosités imparfaitement comblées par l'apprêt, on peut détecter un défaut de comblement des microporosités avant l'application de la couche de peinture. Il est alors possible de remédier à la non conformité de la pièce. On réduit alors le taux de pièces non conformes en les détectant avant l'application de la couche de peinture.Lacquer revealing any microporosity imperfectly filled by the primer, it can detect a lack of filling microporosities before the application of the paint layer. It is then possible to remedy the nonconformity of the part. The rate of non-compliant parts is then reduced by detecting them before the application of the paint layer.

De plus, la peinture étant onéreuse, le procédé selon l'invention permet également de réduire le coût engendré par l'utilisation de peinture, notamment par l'utilisation de pigments colorés, sur des pièces que, dans l'état de la technique, l'on n'aurait détectées non conformes qu'après application de la peinture.Moreover, the painting being expensive, the method according to the invention also makes it possible to reduce the cost generated by the use of paint, in particular by the use of colored pigments, on parts which, in the state of the art, it would have detected non-compliant only after application of the paint.

Un autre avantage du procédé selon l'invention est que l'application de la laque de révélation permet de combler certaines des microporosités imparfaitement comblées par l'apprêt. En effet, la laque présente des propriétés de comblement des microporosités, ce qui rend inutile, dans certains cas, une réparation de la microporosité imparfaitement comblée par la couche d'apprêt.Another advantage of the process according to the invention is that the application of the revelatory lacquer makes it possible to fill in some of the microporosities imperfectly filled by the primer. Indeed, the lacquer has microporosity filling properties, which makes it unnecessary, in some cases, repair microporosity imperfectly filled by the primer.

Un tel procédé est également avantageux car la couche de laque de révélation présente des propriétés d'adhérence satisfaisantes pour que la couche de peinture puisse être appliquée directement sur la couche de laque de révélation sans qu'il ne soit nécessaire d'appliquer une couche d'apprêt intermédiaire qui serait indispensable à l'adhérence de la couche de peinture.Such a method is also advantageous because the coating layer has good adhesion properties so that the paint layer can be applied directly to the coating layer of revelation without the need to apply a layer of paint. intermediate primer which would be essential for the adhesion of the paint layer.

De plus, la tension de surface de la couche de laque de révélation étant élevée, la couche de peinture présente un excellent tendu. On comprendra par « tendu » la capacité de la peinture à s'étaler sur la couche de laque de révélation de façon à former une surface homogène.In addition, the surface tension of the revelation lacquer layer being high, the paint layer has an excellent tension. It will be understood by "stretched" the ability of the paint to spread over the layer of revelation lacquer so as to form a homogeneous surface.

La couche de peinture confère l'aspect final de la pièce, notamment sa couleur et/ou sa brillance.The paint layer gives the final appearance of the piece, including its color and / or gloss.

Ainsi, la couche de laque de révélation présente une quadruple fonction. Tout d'abord, la couche de laque de révélation permet de détecter les microporosités imparfaitement comblées par la couche d'apprêt. Ensuite, la couche de laque de révélation, de par ses propriétés de comblement des microporosités permet, dans certains cas, d'éviter une reprise de la pièce. De plus, la couche de laque de révélation, de par ses propriétés d'adhérence, forme une couche d'adhérence satisfaisante pour que l'on applique directement la couche de peinture sur la couche de laque. Enfin, grâce à sa tension de surface élevée, la couche de laque de révélation permet un meilleur tendu de la couche de peinture que le tendu permis par la couche d'apprêt.Thus, the layer of revelation lacquer has a quadruple function. Firstly, the revelation lacquer layer makes it possible to detect the microporosities imperfectly filled by the primer layer. Then, the layer of revelation lacquer, by its microporosity filling properties allows, in some cases, to avoid a recovery of the room. In addition, the coating layer of revelation, because of its adhesion properties, forms a satisfactory adhesion layer so that one directly applies the paint layer on the lacquer layer. Finally, thanks to its high surface tension, the revelation lacquer layer allows a better tension of the paint layer than the tension allowed by the primer layer.

Selon une caractéristique optionnelle du procédé selon l'invention, dans le cas où l'on détecte un éventuel défaut :

  • on répare une zone comprenant le défaut ;
  • on revêt la zone comprenant le défaut d'une seconde couche d'apprêt, puis on revêt la seconde couche d'apprêt d'une seconde couche de laque de révélation de défauts ;
  • on revêt la seconde couche de laque de révélation de défauts de la couche de peinture conférant à la pièce son aspect final.
According to an optional characteristic of the method according to the invention, in the case where a possible defect is detected:
  • an area including the defect is repaired;
  • coating the defect area with a second primer layer, and coating the second primer layer with a second defect lacquer coating layer;
  • the second layer of defect lacquer is coated with the paint layer giving the piece its final appearance.

Dans le cas où les propriétés de comblement de microporosité de la laque ne permettent pas de combler de manière satisfaisante cette microporosité et où on détecte une microporosité, on répare la zone comprenant le défaut, par exemple par masticage de cette zone incriminée.In the case where the microporosity filling properties of the lacquer do not make it possible satisfactorily to fill this microporosity and where a microporosity is detected, the area comprising the defect is repaired, for example by filling this offending zone.

Puis, on revêt la zone et donc le défaut d'une seconde couche d'apprêt. Cette seconde couche d'apprêt a pour but de combler les microporosités imparfaitement comblées par les premières couches d'apprêt et de laque que l'on aurait pas réparées. On revêt ensuite la deuxième couche d'apprêt par la seconde couche de laque de révélation. Cette seconde couche de laque de révélation permet de s'assurer que toutes les microporosités détectées par l'application de la première couche de laque de révélation ont bien été comblées.Then, the area is covered and thus the defect of a second layer of primer. This second primer is intended to fill the microporosity imperfectly filled by the first layers of primer and lacquer that we would not have repaired. The second coat of primer is then coated with the second coat of revelation lacquer. This second layer of revelation lacquer makes it possible to ensure that all the microporosities detected by the application of the first layer of revelation lacquer have been filled.

Un autre avantage d'un tel procédé est qu'il permet de réaliser deux applications de l'apprêt et de la laque de révélation dans une même installation de fabrication, l'apprêt et la laque de révélation pouvant être les mêmes lors de la première et la seconde applications.Another advantage of such a method is that it makes it possible to carry out two applications of the primer and the reveling lacquer in the same manufacturing facility, the primer and the revelation lacquer being able to be the same at the first time. and the second applications.

Avantageusement, on revêt la couche de laque de révélation de la couche de peinture en revêtant la couche de laque de révélation soit d'une couche d'une laque d'aspect, soit d'une couche d'aspect de base puis d'une couche d'aspect de vernis.Advantageously, the revelation lacquer layer is coated with the layer of paint by coating the revelation lacquer layer with either a layer of an appearance lacquer or a base appearance layer and then a coating layer of varnish.

On comprendra par « couche de laque d'aspect » une couche destinée à être vue par un observateur de la pièce. Sur une pièce de carrosserie, une telle couche de laque d'aspect est habituellement appelée « ton caisse ».An "appearance lacquer layer" will be understood to mean a layer intended to be seen by an observer of the room. On a body part, such a layer of appearance lacquer is usually called "your body".

Les couches d'aspect de base et de vernis forment également une couche dite « ton caisse » mais confèrent généralement à la pièce peinte un aspect final esthétiquement plus avantageux que celui conféré par la laque d'aspect, notamment en termes de couleur, de brillance et de profondeur.The layers of basic appearance and varnish also form a so-called "tone box" layer but generally give the painted part a final appearance aesthetically more advantageous than that conferred by the appearance of the lacquer, especially in terms of color, gloss and depth.

Dans un mode de réalisation du procédé selon l'invention, on revêt la couche d'apprêt de la couche de laque de révélation de défauts après une étape de dessolvatation de la couche d'apprêt et avant le durcissement de la couche d'apprêt.In one embodiment of the process according to the invention, the primer layer is coated with the defect-clearing lacquer layer after a step of desolvating the primer layer and prior to curing the primer layer.

On comprendra par « étape de dessolvatation » une étape durant laquelle on réalise une évaporation du solvant et éventuellement, un durcissement partiel de la couche d'apprêt.The term "desolvation step" will be understood to mean a step during which solvent evaporation is carried out and, possibly, partial hardening of the primer layer.

On comprendra par « durcissement » de la couche d'apprêt le fait de faire réticuler sensiblement complètement la couche d'apprêt.It will be understood by "curing" the primer layer of substantially completely curing the primer layer.

Cette étape de dessolvatation est alors suffisante pour permettre l'application de la couche de laque de révélation de défauts sur la couche d'apprêt non durcie. On applique alors la couche de laque de révélation de défauts en « mouillé sur mouillé » ou « wet wet », cette expression faisant référence au fait que l'on revêt directement la couche d'apprêt non complètement durcie de la couche de laque de révélation.This desolvation step is then sufficient to allow the application of the defect coating layer to the uncured primer layer. The so-called "wet wet" defect lacquer layer is then applied, which refers to the fact that the non-fully cured primer layer is directly coated with the developer lacquer layer. .

Ce mode de réalisation permet d'éviter de durcir complètement la couche d'apprêt avant l'application de la couche de laque de révélation. Il permet également de durcir simultanément les couches d'apprêt et de laque de révélation lors d'une étape unique de cuisson de la pièce à peindre.This embodiment makes it possible to avoid completely hardening the primer layer before applying the revelation lacquer layer. It also makes it possible to simultaneously harden the layers of primer and revealing lacquer during a single step of cooking the piece to be painted.

Avantageusement, on durcit simultanément la couche d'apprêt dessolvatée et la couche de laque de révélation à une première température de durcissement et on chauffe la pièce à une seconde température pour durcir la couche de peinture, la seconde température étant généralement supérieure à la première température.Advantageously, the uncoated primer layer and the developer lacquer layer are simultaneously cured at a first curing temperature and the workpiece is heated to a second temperature to cure the paint layer, the second temperature being generally greater than the first temperature. .

Il est courant d'utiliser, pour le durcissement de la peinture, une seconde température plus élevée que la première température utilisée pour le durcissement des couches d'apprêt et de laque de révélation. La couche de laque de révélation formant, une fois durcie, un film sensiblement imperméable, il est possible de durcir la couche de peinture quelle que soit sa température de durcissement tout en garantissant que la pièce ne comprendra aucun défaut de surface. On notera que la température de durcissement de la peinture reste dans des limites de stabilité thermique du matériau constituant la pièce, de l'apprêt et de la laque.It is common practice to use a second temperature for curing the paint which is higher than the first temperature used for the curing of the primer and developer layers. The coating layer of lacquer forming, once cured, a substantially impermeable film, it is possible to harden the paint layer regardless of its curing temperature while ensuring that the piece will not include any surface defects. It will be noted that the curing temperature of the paint remains within the thermal stability limits of the material constituting the part, the primer and the lacquer.

Selon un autre mode de réalisation, on durcit la couche d'apprêt puis on durcit la couche de laque, puis on durcit la couche de peinture.According to another embodiment, the primer is cured and then the lacquer layer is cured and then the paint layer is cured.

Selon une autre caractéristique optionnelle du procédé selon l'invention, la brillance de la couche de laque de révélation durcie est comprise entre 50 et 90 unités de brillance, voire entre 50 et 70 unités de brillance et préférentiellement entre 55 et 65 unités de brillance.According to another optional feature of the process according to the invention, the brightness of the hardened coating layer is between 50 and 90 gloss units, or even between 50 and 70 gloss units and preferably between 55 and 65 gloss units.

Une telle brillance est avantageuse pour révéler les défauts de comblement des microporosités. Ainsi, une brillance trop faible ne permettra pas de discriminer facilement les zones de défauts et les zones ne comprenant pas de défauts. Au contraire, une brillance trop élevée révélera d'autres irrégularités de surface qui ne permettront pas de discriminer facilement les défauts de comblement des microporosités.Such gloss is advantageous for revealing microporosity filling defects. Thus, too low gloss will not easily discriminate areas of defects and areas with no defects. On the contrary, too high gloss will reveal other surface irregularities that will not easily discriminate microporosity filling defects.

Selon une autre caractéristique optionnelle du procédé selon l'invention, la laque de révélation est du type polyuréthane.According to another optional feature of the process according to the invention, the revelatory lacquer is of the polyurethane type.

Une telle laque est facile à mettre en oeuvre et bon marché.Such a lacquer is easy to implement and cheap.

A titre d'exemple, une laque polyuréthane est obtenue à partir d'un mélange des trois constituants suivants :

  • (A) un composé comprenant au moins deux atomes donneurs d'hydrogène par molécule de ce composé;
  • (B) un composé comprenant au moins deux fonctions isocyanates par molécule de ce composé.
  • (C) des éventuels additifs.
By way of example, a polyurethane lacquer is obtained from a mixture of the following three constituents:
  • (A) a compound comprising at least two hydrogen donor atoms per molecule of this compound;
  • (B) a compound comprising at least two isocyanate functional groups per molecule of this compound.
  • (C) possible additives.

Le composé (A) est, à titre d'exemple, choisi parmi le groupe comprenant les polyols, les polyamines, les urées, les polyamides, les polyesterols, les polyétherols, leurs sels ou leurs mélanges.The compound (A) is, for example, chosen from the group comprising polyols, polyamines, ureas, polyamides, polyesterols, polyetherols, their salts or their mixtures.

De façon avantageuse, le composé (A) comprend des trialcools et/ou des triamines. De tels composés (A) permettent généralement d'obtenir une laque polyuréthane thermodurcissable.Advantageously, the compound (A) comprises trialkyls and / or triamines. Such compounds (A) generally make it possible to obtain a thermosetting polyurethane lacquer.

Avantageusement, le composé (B) est choisi parmi les polyisocyanates aliphatiques de façon que la laque polyuréthane soit un copolymère d'un ou plusieurs polyisocyanates aliphatiques.Advantageously, the compound (B) is chosen from aliphatic polyisocyanates so that the polyurethane lacquer is a copolymer of one or more aliphatic polyisocyanates.

Les additifs (C) comprennent, à titre d'exemple, des glycols, des aminoalcools, des amines aromatiques ou bien encore, des acides carboxyliques.Additives (C) include, for example, glycols, aminoalcohols, aromatic amines or even carboxylic acids.

Selon une autre caractéristique optionnelle du procédé selon l'invention, l'épaisseur de la couche de laque de révélation est comprise entre 15 et 35 micromètres, voire 15 et 30 micromètres et préférentiellement entre 20 et 30 micromètres.According to another optional feature of the process according to the invention, the thickness of the coating layer of revelation is between 15 and 35 microns, or even 15 and 30 microns and preferably between 20 and 30 microns.

Ainsi, grâce à un tel procédé, il est possible de diminuer la quantité d'apprêt utilisée pour chaque pièce. En effet, la couche de laque de révélation permettant l'application directe de la couche de peinture sur elle-même, il est possible d'utiliser une moins grande quantité d'apprêt de façon qu'une épaisseur de la bicouche apprêt et laque de révélation selon l'invention soit sensiblement égale à une épaisseur d'une couche d'apprêt appliquée selon un procédé de l'état de la technique.Thus, thanks to such a method, it is possible to reduce the amount of primer used for each piece. Indeed, the layer of revelation lacquer allowing the direct application of the paint layer on itself, it is possible to use a smaller amount of primer so that a thickness of the bilayer primer and lacquer revelation according to the invention is substantially equal to a thickness of a primer layer applied according to a method of the state of the art.

L'invention a également pour objet une pièce peinte en matière plastique caractérisée en ce qu'elle comprend :

  • une couche d'un apprêt revêtant une surface de la pièce ;
  • une couche d'une laque de révélation de défauts revêtant la couche d'apprêt ;
  • une couche de peinture revêtant la couche de laque de révélation de défauts.
The subject of the invention is also a painted plastic part characterized in that it comprises:
  • a layer of a primer coating a surface of the room;
  • a layer of a defect coating lacquer coating the primer;
  • a layer of paint coating the lacquer coating of defects.

La couche de peinture confère l'aspect final de la pièce, notamment sa couleur et/ou sa brillance.The paint layer gives the final appearance of the piece, including its color and / or gloss.

Avantageusement, la pièce comprend un matériau plastique renforcé avec des fibres, par exemple du SMC, BMC, AMC revêtus ou non d'IMC.Advantageously, the part comprises a plastic material reinforced with fibers, for example SMC, BMC, AMC coated or not with IMC.

Une pièce moulée en feuille présente généralement une grande rigidité mais également une surface rugueuse comprenant de nombreuses microporosités. La couche de laque de révélation est donc particulièrement adaptée et avantageuse dans le cas de la détection de défauts de comblement de microporosités d'une telle pièce.A molded sheet generally has a high rigidity but also a rough surface comprising many microporosities. The coating layer of revelation is therefore particularly suitable and advantageous in the case of the detection of microporosity filling defects of such a part.

L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple non limitatif et faite en se référant aux dessins dans lesquels :

  • la figure 1 est une vue partielle en coupe d'une pièce peinte selon un mode de réalisation de l'invention comprenant une microporosité, cette microporosité étant recouverte par des couches d'apprêt, de laque de révélation et de peinture;
  • la figure 2 est une vue partielle en coupe de la pièce peinte de la figure 1 avant application de la couche de peinture;
  • la figure 3 est une variante de la pièce à peindre de la figure 2 dans laquelle la microporosité est recouverte uniquement par la couche de laque ;
  • la figure 4 est une vue de la pièce apprêtée de la figure 3 non revêtue de la couche de laque;
  • la figure 5 est une vue de la pièce apprêtée de la figure 4 revêtue de la couche de laque et dans laquelle la microporosité n'est pas recouverte par la couche de laque;
  • la figure 6 est une vue de la pièce de la figure 5 après réparation d'un défaut.
The invention will be better understood on reading the description which will follow, given solely by way of nonlimiting example and with reference to the drawings in which:
  • the figure 1 is a partial sectional view of a painted part according to an embodiment of the invention comprising a microporosity, this microporosity being covered by layers of primer, revelation lacquer and paint;
  • the figure 2 is a partial sectional view of the painted piece of the figure 1 before application of the paint layer;
  • the figure 3 is a variant of the piece to paint the figure 2 in which the microporosity is covered only by the lacquer layer;
  • the figure 4 is a view of the primed piece of the figure 3 not coated with the lacquer layer;
  • the figure 5 is a view of the primed piece of the figure 4 coated with the lacquer layer and in which the microporosity is not covered by the lacquer layer;
  • the figure 6 is a view of the room from the figure 5 after repairing a defect.

On a représenté sur la figure 1 une partie d'une pièce peinte en matière plastique et désignée par la référence générale 10.We have shown on the figure 1 a part of a painted plastic part and designated by the general reference 10.

La pièce peinte 10 est réalisée dans un matériau plastique M renforcé avec des fibres, par exemple du SMC revêtu d'IMC. Ce matériau pourra notamment être obtenu par réticulation d'une résine thermodurcissable chargée en fibres de verres, par exemple une résine comprenant un polyester insaturé. La pièce 10 est, par exemple, une pièce de carrosserie automobile comme un capot, une calandre avant, un toit ou un pare-chocs.The painted part 10 is made of a plastic material M reinforced with fibers, for example SMC coated with IMC. This material may in particular be obtained by crosslinking a thermosetting resin filled with glass fibers, for example a resin comprising an unsaturated polyester. Part 10 is, for example, an automobile bodywork part such as a hood, a front grille, a roof or a bumper.

La pièce 10 comprend une porosité 12 présente sur une surface 14 de la pièce 10. La taille générale moyenne de la porosité varie de quelques microns jusqu'au millimètre. Dans l'exemple représenté sur les figures 1 à 6, la porosité 12 présente une taille générale moyenne de l'ordre de 50 microns.The part 10 comprises a porosity 12 present on a surface 14 of the part 10. The average overall size of the porosity varies from a few microns to a millimeter. In the example shown on the Figures 1 to 6 porosity 12 has an average overall size of about 50 microns.

La pièce 10 comprend une couche 16 d'un apprêt revêtant la surface 14 de la pièce 10. La pièce comprend également une couche 18 d'une laque de révélation de défauts revêtant la couche d'apprêt 16.The part 10 comprises a layer 16 of a primer coating the surface 14 of the part 10. The part also comprises a layer 18 of a defect-revealing lacquer coating the primer layer 16.

La pièce 10 comprend également une couche de peinture 19 revêtant la couche de laque 18 de révélation.The part 10 also comprises a layer of paint 19 coating the layer of lacquer 18 of revelation.

A titre d'exemple, l'apprêt utilisé est du type polyuréthane. L'apprêt est appliqué sur la surface 14 sous la forme d'une composition comprenant une base, un durcisseur et un diluant. Cette composition comprend environ 10 unités de masse du durcisseur, 10 à 20 unités de masse du diluant pour 100 unités de masse de la base. La base comprend une résine, des charges, des pigments des additifs et des solvants respectivement dans des proportions variant entre 30 et 35 %, 25 et 30 %, 10 et 15 %, 2 et 5 %, 25 et 30 %. Le durcisseur est, par exemple, un polyisocyanate aliphatique.For example, the primer used is of the polyurethane type. The primer is applied to the surface 14 in the form of a composition comprising a base, a hardener and a diluent. This composition comprises about 10 mass units of the hardener, 10 to 20 mass units of the diluent per 100 mass units of the base. The base comprises a resin, fillers, pigments of the additives and solvents respectively in proportions varying between 30 and 35%, 25 and 30%, 10 and 15%, 2 and 5%, 25 and 30%. The hardener is, for example, an aliphatic polyisocyanate.

Dans le mode de réalisation décrit, la laque utilisée est du type polyuréthane. La laque est appliquée sur la surface apprêtée 20 sous la forme d'une composition comprenant une base, un durcisseur et un diluant. Cette composition comprend environ 22 unités de masse du durcisseur, 16 unités de masse du diluant pour 100 unités de masse de la base. La base comprend une résine, des charges, des pigments, des additifs et des solvants respectivement dans des proportions variant entre 45 et 50 %, 0 et 5 %, 25 et 30 %, 2 et 5 %, 20 et 25 %. Le durcisseur est, par exemple, un mélange d'un ou de plusieurs polyisocyanates aliphatiques de façon qu'une fois durcie, la laque forme un copolymère d'un ou plusieurs polyisocyanates aliphatiques.In the embodiment described, the lacquer used is of the polyurethane type. The lacquer is applied to the primed surface in the form of a composition comprising a base, a hardener and a diluent. This composition comprises about 22 hardener mass units, 16 mass units of the diluent per 100 mass units of the base. The base comprises a resin, fillers, pigments, additives and solvents respectively in proportions varying between 45 and 50%, 0 and 5%, 25 and 30%, 2 and 5%, 20 and 25%. The hardener is, for example, a mixture of one or more aliphatic polyisocyanates so that once cured, the lacquer forms a copolymer of one or more aliphatic polyisocyanates.

Dans l'exemple représenté sur les figures 1, 2 et 3, l'apprêt et la laque présentent respectivement des teintes beige et satinée gris-blanc.In the example shown on the Figures 1, 2 and 3 the primer and lacquer have beige and gray-white satin shades respectively.

Les principaux aspects du procédé pour apprêter la pièce à peindre 10 vont à présents être décrits.The main aspects of the process for preparing the workpiece 10 will now be described.

Tout d'abord, on revêt la surface 14 de la couche d'apprêt 16 comme cela est représenté sur la figure 4. Selon un premier mode de réalisation, on provoque le durcissement de la couche d'apprêt 16, par exemple, en chauffant la pièce.First, the surface 14 of the primer layer 16 is coated as shown in FIG. figure 4 . According to a first embodiment, the hardening of the primer layer 16 is caused, for example, by heating the workpiece.

Sur la figure 4, la microporosité 12 n'est ni comblée par l'apprêt, ni recouverte par la couche d'apprêt 16 revêtant la surface 14. La microporosité 12 ne contient aucun solvant, les solvants de la composition destinée à former l'apprêt s'étant évaporés lors du durcissement de la couche d'apprêt 16 sous l'effet de la température.On the figure 4 the microporosity 12 is neither filled with the primer nor covered by the primer 16 coating the surface 14. The microporosity 12 contains no solvent, the solvents of the composition intended to form the primer being evaporated during the curing of the primer layer 16 under the effect of temperature.

Après avoir revêtu la surface 14 de la couche d'apprêt 16, on revêt la couche d'apprêt 16 de la couche de laque 18, comme cela est représenté sur les figures 3 et 5.After having coated the surface 14 of the primer layer 16, the primer layer 16 is coated with the lacquer layer 18, as shown in FIGS. figures 3 and 5 .

Sur la figure 3, la couche de laque 18 recouvre la microporosité 12, alors que sur la figure 5, la couche de laque 18 ne recouvre pas la microporosité 12.On the figure 3 , the lacquer layer 18 covers the microporosity 12, while on the figure 5 the lacquer layer 18 does not cover the microporosity 12.

On applique cette couche de laque 18 de façon que l'épaisseur de cette couche 18 soit comprise entre 15 et 35 micromètres. L'épaisseur pourra également être comprise entre 15 et 30 micromètres et préférentiellement entre 20 et 30 micromètres. En l'espèce, on applique la couche d'apprêt 16 et de laque 18 à l'aide de moyens automatisés de peinture, comme par exemple un bras robotisé muni d'un pulvérisateur à peinture.This layer of lacquer 18 is applied so that the thickness of this layer 18 is between 15 and 35 microns. The thickness may also be between 15 and 30 microns and preferably between 20 and 30 microns. In this case, the primer 16 and lacquer 18 are applied using automated painting means, such as a robotic arm equipped with a paint sprayer.

Puis, dans ce premier mode de réalisation, on chauffe la pièce de façon à provoquer le durcissement de la couche de laque 18.Then, in this first embodiment, the part is heated so as to cause the hardening of the lacquer layer 18.

Afin de détecter un éventuel défaut de comblement de la microporosité 12, on inspecte la couche de laque 18.In order to detect a possible lack of filling of the microporosity 12, the lacquer layer 18 is inspected.

En exposant la pièce revêtue de la couche de laque 18 à une lumière, par exemple une lumière artificielle sensiblement blanche, on détecte facilement le défaut de comblement de la microporosité 12.By exposing the part coated with the lacquer layer 18 to a light, for example a substantially white artificial light, it is easy to detect the lack of filling of the microporosity 12.

A titre d'exemple, on réalise la détection à l'oeil humain. On peut également utiliser des moyens automatisés de détection comme par exemple un automate balayant la couche de laque 18 de la pièce 10. Cet automate est, notamment, muni de moyens de mesure de la brillance de la surface laquée, par exemple un brillancemètre. La brillance mesurée sur la couche de laque 18 durcie est alors comprise entre 50 et 90 unités de brillance. Cette brillance peut éventuellement être comprise entre 50 et 70 unités de brillance et préférentiellement entre 55 et 65 unités de brillance. Dans l'exemple, la brillance est mesurée sous un angle de 20 degrés.By way of example, the detection is carried out with the human eye. It is also possible to use automated detection means such as, for example, an automaton sweeping the lacquer layer 18 of the part 10. This automaton is, in particular, provided with means for measuring the gloss of the lacquered surface, for example a glossmeter. The brightness measured on the hardened lacquer layer 18 is then between 50 and 90 gloss units. This gloss may optionally be between 50 and 70 gloss units and preferably between 55 and 65 gloss units. In the example, the brightness is measured at an angle of 20 degrees.

Cette détection est rendue possible par la couche de laque 18 qui permet de discriminer une zone 24 de la couche de laque 18, située au droit de la microporosité 12 imparfaitement comblée, par rapport à une autre zone 26 de la couche de laque 18 ne présentant pas de microporosité à son droit, comme cela est représenté sur la figure 5.This detection is made possible by the lacquer layer 18 which makes it possible to discriminate a zone 24 of the lacquer layer 18, located at the right of the imperfectly filled microporosity 12, with respect to another zone 26 of the lacquer layer 18 which does not exhibit no microporosity to his right, as shown on the figure 5 .

Ainsi, par exemple, la réflexion d'un rayon incident 28 sur la zone 24 engendre un rayon réfléchi 30 de nature différente de celle d'un rayon réfléchi 32 engendré par la réflexion d'un rayon incident 34 sur la zone 26.Thus, for example, the reflection of an incident ray 28 on the zone 24 generates a reflected ray 30 of a different nature from that of a reflected ray 32 generated by the reflection of an incident ray 34 on the zone 26.

Dans le cas représenté à la figure 2, dans lequel la couche d'apprêt 16 recouvre la microporosité 12, on ne détecte pas de défaut de comblement. En effet, tous les rayons incidents 28 sont réfléchis de la même manière par la couche de laque révélation 18.In the case shown in figure 2 , in which the primer layer 16 covers the microporosity 12, no filling defect is detected. Indeed, all the incident rays 28 are reflected in the same way by the revelation lacquer layer 18.

Dans le cas représenté à la figure 3, bien que la couche d'apprêt 16 ne recouvre pas la microporosité 12, on ne détecte pas, non plus, de défaut de comblement. En effet, on utilise dans ce cas, la propriété de comblement de la couche de laque 18. De façon analogue au cas représenté à la figure 2, tous les rayons incidents 28 sont réfléchis de la même manière par la couche de laque révélation 18.In the case shown in figure 3 , although the primer layer 16 does not cover the microporosity 12, it is not detected, either, lack of filling. In fact, in this case, the filling property of the lacquer layer 18 is used. In a similar manner to the case shown in FIG. figure 2 all the incident rays 28 are reflected in the same way by the revelation lacquer layer 18.

Sur la figure 6, après détection du défaut, on répare la zone 24 comprenant la microporosité 12. En l'espèce, on retire les couches 16 et 18 à l'aide de moyens classiques, par exemple à l'aide d'une ponceuse.On the figure 6 after detection of the defect, the zone 24 comprising the microporosity 12 is repaired. In this case, the layers 16 and 18 are removed using conventional means, for example using a sander.

Puis, on comble correctement le défaut avec une composition classique, par exemple un enduit ou un mastic E.Then, the defect is correctly filled with a conventional composition, for example a coating or a putty E.

On revêt alors les zones 24 et 26 d'une seconde couche d'apprêt 36. Puis, on revêt cette seconde couche d'apprêt 36 d'une seconde couche de laque de révélation 38 de façon à s'assurer que la microporosité a été correctement comblée par l'enduit E.Areas 24 and 26 are then coated with a second primer layer 36. Next, this second primer layer 36 is coated with a second layer of revelation lacquer 38 to ensure that the microporosity has been removed. correctly filled with the coating E.

Lorsque l'on inspecte la couche de laque 38 et que l'on ne détecte pas d'éventuel défaut, on revêt la couche de laque 38 de la couche de peinture 19 conférant à la pièce 10 son aspect final, notamment sa couleur finale.When the lacquer layer 38 is inspected and any defect is not detected, the lacquer layer 38 is coated with the paint layer 19 giving the part 10 its final appearance, in particular its final color.

Cette couche de peinture 19 comprend, dans l'exemple décrit, une laque d'aspect.This paint layer 19 comprises, in the example described, a lacquer appearance.

En variante, on revêt la couche de laque 38 d'une couche d'aspect de base, puis d'une couche d'aspect de vernis. Cette bicouche forme alors la couche de peinture 19.Alternatively, the lacquer layer 38 is coated with a base appearance layer, followed by a lacquer coating layer. This bilayer then forms the layer of paint 19.

Dans le cas d'une peinture thermodurcissable, on chauffe alors la pièce pour durcir la peinture.In the case of a thermosetting paint, the part is then heated to harden the paint.

Il doit être noté que dans le cas où l'on ne détecte pas d'éventuels défauts après inspection de la première couche de laque de révélation 18 comme cela est représenté sur les figures 2 et 3, on applique, après durcissement des couches d'apprêt 16 et de laque 18, la couche de peinture 19 conférant à la pièce 10 son aspect final sans effectuer de réparation.It should be noted that in the event that any defects are not detected after inspection of the first layer of revelation lacquer 18 as is shown in FIGS. Figures 2 and 3 , after curing of the primer layers 16 and lacquer 18, the paint layer 19 imparts to the part 10 its final appearance without performing any repair.

Dans un deuxième mode de réalisation, on revêt la couche d'apprêt 16 de la couche de laque de révélation de défauts 18 après une étape de dessolvatation de la couche d'apprêt 16 et avant le durcissement de la couche d'apprêt 16.In a second embodiment, the primer layer 16 is coated with the defect-proofing lacquer layer 18 after a step of desolvating the primer layer 16 and prior to the hardening of the primer layer 16.

Ainsi, après avoir revêtu la pièce 10 de la couche de laque, on évapore les solvants de la couche d'apprêt 16 lors de l'étape de dessolvatation. Lors de cette étape, on ne provoque qu'un durcissement partiel de la couche d'apprêt 16, contrairement au mode de réalisation précédent où l'on durcit entièrement la couche d'apprêt.Thus, after having coated the part 10 with the lacquer layer, the solvents of the primer layer 16 are evaporated during the stage of desolvation. In this step, it causes only a partial hardening of the primer layer 16, unlike the previous embodiment where it cures the entire primer layer.

Puis, on revêt la couche d'apprêt 16 dessolvatée de la couche de laque 18.Then, the primer coat 16 is coated with the lacquer layer 18.

Enfin, on durcit simultanément la couche d'apprêt 16 dessolvatée et la couche de laque de révélation 18 à une première température T1 de durcissement.Finally, the uncoated primer layer 16 and the developer coating layer 18 are simultaneously cured at a first cure temperature T 1 .

Après application de la couche de peinture 19 pour revêtir la couche de laque de révélation 18, on chauffe la pièce 10 à une seconde température T2 pour durcir la couche de peinture 19. Cette seconde température T2 est alors généralement supérieure à la première température T1.After application of the paint layer 19 to coat the layer of revelation lacquer 18, the piece 10 is heated to a second temperature T 2 to harden the paint layer 19. This second temperature T 2 is then generally greater than the first temperature T 1 .

On notera que ce deuxième mode de réalisation s'applique également aux secondes couches d'apprêt et de laque dans le cas où l'on détecte un éventuel défaut, après l'application des premières couches d'apprêt et de laque, et où l'on doit réparer la zone comprenant le défaut.It will be noted that this second embodiment also applies to the second layers of primer and lacquer in the case of detecting a possible defect, after the application of the first layers of primer and lacquer, and where the the area containing the defect must be repaired.

Parmi les avantages du procédé selon l'invention, on notera que celui-ci permet de détecter les défauts dans les cas où le procédé de fabrication de la pièce engendre un grand nombre de porosités. Ainsi, le procédé selon l'invention est particulièrement pertinent dans le cas où la pièce est fabriquée à basse température et basse pression.Among the advantages of the method according to the invention, it will be noted that it makes it possible to detect defects in the cases where the manufacturing method of the part generates a large number of porosities. Thus, the method according to the invention is particularly relevant in the case where the part is manufactured at low temperature and low pressure.

L'invention ne se limite pas aux modes de réalisation décrits.The invention is not limited to the embodiments described.

Ainsi, la surface 14 de la pièce 10 en matière plastique pourra avoir subi divers traitements chimiques ou physico-chimiques préalables de surface avant l'application de la couche d'apprêt 16.Thus, the surface 14 of the plastic part 10 may have undergone various prior chemical or physicochemical surface treatments prior to the application of the primer layer 16.

De plus, l'invention pourra également s'appliquer à une pièce de type BMC acronyme de l'expressions anglaise « Bulk Moulding Compound » ou à out autre type de pièce en matière plastique, renforcée ou pas par des fibres.In addition, the invention may also be applied to a BMC-type part of the English wording "Bulk Molding Compound" or any other type of plastic part, reinforced or not by fibers.

En outre, comme dans le cas représenté à la figure 4 où la couche d'apprêt 16 ne recouvre pas la microporosité 12 imparfaitement comblée, la couche de laque 18 peut pénétrer dans la microporosité 12 et ainsi la combler.In addition, as in the case shown in figure 4 where the primer layer 16 does not cover the microporosity 12 imperfectly filled, the lacquer layer 18 can penetrate the microporosity 12 and thus fill it.

On notera également que l'apprêt utilisé pourra ne pas être thermodurcissable. Ce type d'apprêt non thermodurcissable sera utilisé, en particulier, pour apprêter des pièces en matériau thermoplastique.Note also that the primer used may not be thermosetting. This type of non-thermosetting primer will be used, in particular, for preparing thermoplastic material parts.

Enfin, on notera que, conformément au procédé selon l'invention, on pourra revêtir une surface 14 de la pièce 10 déjà traitée ou déjà revêtue d'une couche quelconque, sans pour cela sortir du cadre de l'invention.Finally, it will be noted that, in accordance with the method according to the invention, it is possible to coat a surface 14 of the part 10 already treated or already coated with any layer, without departing from the scope of the invention.

Claims (12)

  1. A method of painting a plastics-material part (10), the method being characterized by:
    · coating a surface (14) of the part in a primer layer (16);
    · directly coating the primer layer (16) in a layer of a fault-revealing lacquer (18);
    · inspecting the layer of fault-revealing lacquer (18) in order to detect any faults therein; and
    · in the event that no faults are detected, directly coating the layer of fault-revealing lacquer (18) in a layer of paint (19) conferring its final appearance to the part (10).
  2. A method according to claim 1, wherein, in the event of detecting a fault, the following steps are performed:
    · repairing a zone (24) including the fault;
    · coating the zone (24) including the fault in a second layer of primer (36) and then directly coating the second layer of primer (36) in a second layer of fault-revealing lacquer (38); and
    · directly coating the second layer of fault-revealing lacquer (38) in the layer of paint (19) conferring its final appearance to the part (10).
  3. A method according to claim 1 or claim 2, in which the layer of fault-revealing lacquer (18, 38) is coated directly with the layer of paint (19) by coating the layer of fault-revealing lacquer (18, 38) either directly with a layer of an appearance lacquer, or directly with an appearance base layer followed by a layer of appearance varnish.
  4. A method according to any one of claims 1 to 3, wherein the primer layer (16, 36) is coated in the layer of fault-revealing lacquer (18, 38) after a step of extracting solvent from the primer layer (16, 36) and before hardening of the primer layer (16, 36).
  5. A method according to claim 4, wherein the solvent-extracted primer layer (16, 36) and the layer of fault-revealing lacquer (18, 38) are hardened simultaneously at a first hardening temperature (T1), and the part (10) is heated to a second temperature (T2) to harden the layer of paint (19), the second temperature (T2) generally being higher than the first temperature (T1).
  6. A method according to any one of claims 1 to 3, wherein the primer layer (16, 36) is hardened, and then the layer of lacquer (18, 38) is hardened, and then the layer of paint (19) is hardened.
  7. A method according to any preceding claim, wherein the gloss of the layer of hardened lacquer (18, 38) lies in the range 50 to 90 gloss units, or in the range 50 to 70 gloss units, and preferably in the range 55 to 65 gloss units.
  8. A method according to any preceding claim, wherein the fault-revealing lacquer is of the polyurethane type.
  9. A method according to claim 8, wherein the polyurethane lacquer is a copolymer of one or more aliphatic polyisocyanates.
  10. A method according to any preceding claim, wherein the thickness of the layer of fault-revealing lacquer lies in the range 15 µm to 35 µm, or in the range 15 µm to 30 µm, and preferably in the range 20 µm to 30 µm.
  11. A painted part (10) of plastics material, the part being characterized in that it includes:
    · a primer layer (16, 36) coating a surface (14) of the part (10);
    · a layer of fault-revealing lacquer (18, 38) directly coating the primer layer (16, 36); and
    · a layer of paint (19) directly coating the layer of fault-revealing lacquer (18, 38).
  12. A part (10) according to claim 11, wherein the part (10) comprises a fiber-reinforced plastics material, e.g. SMC, BMC, or AMC, optionally coated in IMC.
EP08153959A 2007-04-04 2008-04-02 Painted plastic material part and method for painting such a part Not-in-force EP1985377B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0754284A FR2914568B1 (en) 2007-04-04 2007-04-04 PAINTED PIECE OF PLASTIC MATERIAL AND METHOD FOR PAINTING SUCH A PIECE

Publications (2)

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EP1985377A1 EP1985377A1 (en) 2008-10-29
EP1985377B1 true EP1985377B1 (en) 2012-01-04

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Application Number Title Priority Date Filing Date
EP08153959A Not-in-force EP1985377B1 (en) 2007-04-04 2008-04-02 Painted plastic material part and method for painting such a part

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EP (1) EP1985377B1 (en)
AT (1) ATE539822T1 (en)
FR (1) FR2914568B1 (en)

Families Citing this family (3)

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Publication number Priority date Publication date Assignee Title
CN101508226B (en) * 2009-03-30 2012-05-30 芜湖铁画研究会 Production technique of color iron picture
WO2019141823A1 (en) * 2018-01-18 2019-07-25 Basf Coatings Gmbh Process for coating fiber composite panels at low baking temperatures
CN112871608A (en) * 2021-01-05 2021-06-01 中车唐山机车车辆有限公司 Preparation method of carbon fiber composite material coating and carbon fiber composite device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2668083B2 (en) * 1988-09-05 1997-10-27 関西ペイント株式会社 Automotive coating composition
US5721011A (en) * 1995-10-13 1998-02-24 Minnesota Mining And Manufacturing Company Guide coat detect surface defects and method of sanding therewith
DE10156477A1 (en) * 2001-11-16 2003-05-28 Klett & Schuerhoff Graesolin L A primer for painting of plastics parts useful in preparation of plastics automobile components for final paint coating, especially after detection of faults after handling and sorting contains polyester resin

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EP1985377A1 (en) 2008-10-29
ATE539822T1 (en) 2012-01-15
FR2914568A1 (en) 2008-10-10
FR2914568B1 (en) 2009-07-10

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