EP1964621B1 - Device and method for manufacturing profiles - Google Patents
Device and method for manufacturing profiles Download PDFInfo
- Publication number
- EP1964621B1 EP1964621B1 EP08003057A EP08003057A EP1964621B1 EP 1964621 B1 EP1964621 B1 EP 1964621B1 EP 08003057 A EP08003057 A EP 08003057A EP 08003057 A EP08003057 A EP 08003057A EP 1964621 B1 EP1964621 B1 EP 1964621B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal strip
- sheet metal
- protective film
- roll
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000002184 metal Substances 0.000 claims abstract description 82
- 238000005520 cutting process Methods 0.000 claims abstract description 63
- 230000001681 protective effect Effects 0.000 claims description 69
- 238000004080 punching Methods 0.000 claims description 39
- 230000035515 penetration Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 238000006748 scratching Methods 0.000 description 3
- 230000002393 scratching effect Effects 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
- B26D3/085—On sheet material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
- B21D5/086—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining closed hollow profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
Definitions
- the invention relates to a method for producing profiles by roll forming a surface-treated, covered with protective sheet metal strip, wherein the arranged on the metal strip protective film is at least partially cut. Furthermore, the invention also relates to a profiling with arranged in a line pairs of rollers for the production of profiles from surface-treated, covered with protective sheet metal strip by roll forming.
- these methods may comprise a step in which the protective film can be cut and removed in peripheral regions or in regions in the longitudinal extent of the metal strip, for example where the metal strip is to be welded. This is usually done in that prior to the first pair of rollers for forming the metal strip cutting wheels are arranged with which the protective film is cut. The cut film strip is pulled off and wound up using further rollers.
- a roller tool for cutting a film applied to a workpiece comprises a rotatably mounted cutting roller with a centrally rotating cutting blade.
- the roller tool is used for example in CNC punching machines and placed on the related to the film workpiece until the cutting blade has penetrated the film at one point. Subsequently, the roller tool is displaced relative to the workpiece along the desired foil cutting contour. The cutting blade rolls on the workpiece and cuts through the film. This cutting takes so long time to complete.
- the method is characterized in that now also the step for cutting individual areas of the protective film is integrated into the process, so it can be carried out automatically, and no more manual cutting steps are required. This allows a faster and cheaper manufacturing process.
- the cutting of the protective film is carried out on the flat sheet-metal strip, so that no cuts on curved profile parts or edges must be performed. As a result, a higher accuracy of the position of the cuts is achieved.
- a variant provides that the protective film is cut over its entire thickness. This happens, for example, in that the cutting lines protrude exactly in film thickness. In this way, the protective film is cut without scratching the surface of the sheet. Also, then a very simple removal of the cut film areas is possible.
- Yet another variant of the method provides that the formed sheet metal strip is welded into a closed profile strand. Since the welding device can be integrated into the working line, thus a cheap and fast production of the desired profiles is possible.
- the profile strand is cut to length by punching into individual profiles. Punching produces a smooth cut with a clean surface at the profile ends. There are no or little waste products, such as sawdust, the separation of the profiles is very accurate and clean. In addition, the cutting is done very quickly by punching.
- the protective film is removed in the at least partially cut out areas. In these areas, further work steps can then be carried out while the rest of the profile surface remains protected, for example, for transport.
- further elements can be applied in the foil-free regions. It is thus possible, for example, to apply stickers or imprints to the film-free areas or to mount further components.
- the profiles can be brought into a salable form, the surfaces that do not need to be processed are protected to the end user by the protective film.
- the invention also relates to a profiling with arranged in a line pairs of rollers for producing profiles from surface-treated, covered with protective sheet metal strip by roll forming.
- the profiling system is characterized in that in the line of profiling before the pairs of rollers substantially perpendicular to the surface of the metal strip movable and at least partially Intersecting cutting lines are arranged transversely to the transport direction of the metal strip.
- the Profilierstrom has the advantage that the cutting of the protective film takes place before forming the metal strip to the profile.
- the cutting is thus still on the flat sheet metal strip, whereby the cuts can be attached to any position, including at those positions that have a radius in the later profile or lie on one edge. Good positioning of the cuts is possible with good accuracy.
- At least one punching station is arranged in front of the roller pairs of the profiling system and the cutting lines are integrated into at least one punching tool of the at least one punching station.
- the punching station or the punching tool holds the flat sheet-metal strip in a precisely defined position. Since the cutting lines are integrated into the punching tool, they are moved with the punching tool while the sheet metal strip is fixed. This allows a very accurate cutting of the protective film, both in terms of position and in terms of the depth of the cuts.
- the penetration depth of the cutting lines corresponds exactly to the thickness of the protective film arranged on the sheet metal strip.
- a variant provides that the penetration depth of the cutting lines is adjustable. Thus, the cutting of different protective films with different thickness is possible.
- Fig. 1 shows a cross section through the flat sheet metal strip 1 perpendicular to the longitudinal extension with the protective film 2 mounted thereon before cutting the protective film 2 and the punching of recesses 3 in the metal strip 1.
- the sheet metal strip 1 is produced by splitting a Vorbandmaterials, at the same time the protective film 2 on the sheet metal strip 1 is applied to prevent the subsequent profiling of the sheet metal strip 1 scratching the surface.
- a protective film 2 a plastic film is preferably used, for example a polyethylene film.
- FIG. 2 is a plan view of the covered with the protective film 2 sheet metal strip 1 after cutting the protective film 2 and after punching recesses 3, 3.1, 3.2, 3.3 shown in the sheet metal strip 1.
- the FIG. 2 shows only a section of the sheet metal strip 1 in the longitudinal direction of the sheet metal strip 1, wherein the connection point between two profiles 6 is shown.
- the dashed area 5 represents the dividing line, along which the sheet metal strip 1 is separated after forming into profile strand 14 into individual profiles 6.
- the cutting of the profile strand 14 into individual profiles 6 is preferably carried out by a punching process.
- the punching blades engage in the recesses 3.
- the recesses 3.1 serve to receive fastening means for fastening further components to the profile 6.
- the protective film 2 attached to the sheet-metal strip 1 is at least partially cut through along the sections 4.1, 4.2 or areas 16.1, 16.2, so that the protective film 2 lying in these areas 16.1, 16.2 can easily be peeled off. In these areas 16.1, 16.2 2 further elements can be attached after peeling off the protective film. Thus, it is conceivable, for example, to stick stickers in the areas 16.1, 16.2 or to fasten further components thereto.
- Fig. 3 shows a finished profile 6 after forming with end caps mounted therein 7.
- the end caps 7 are mounted in the areas 4.1, in which the recesses 3.1, 3.2, 3.3 were provided and after the protective film 2 was peeled off in this area 4.1. Also in the area 16.2 the protective film was peeled off, where, for example, stickers can be applied. On the remaining surface of the profile 6 protective film 2 is still arranged, so that this surface can not be damaged during transport. This protective film can then be removed from the end user.
- Fig. 4 shows a profiling system 8 for producing profiles 6 according to the invention.
- the sheet metal strip 1, which is covered by the protective film 2, is provided as a coil 9 and fed to the profiling plant 8.
- the individual processing stations are arranged in a line one behind the other.
- the sheet-metal strip 1 with the protective film 2 arranged thereon is first guided into a stamping station 10. It can also be arranged in succession punching stations.
- the punching station 10 at least one punch 11 and cutting lines 12 are arranged.
- cutting lines 12 the blades or blades are referred to, with which the protective films 2 is cut. These blades or blades may have any shape and form, for example, a closed shape, so that they correspond exactly to the foil contour to be removed.
- the cutting lines 12 may be integrated into the punching tool 11.
- roller pairs 13 are arranged for forming the flat sheet metal strip 1 in a profile strand 14.
- a welding station (not shown) may be arranged, with which the bent sheet-metal strip is welded into a closed profile strand 14.
- a separation station 15 In the line of Profilierstrom 8 is behind the pairs of rollers 13 and the welding system, a separation station 15. In this separation station 15 of the profile strand 14 is cut to the desired profile 6. This can be done for example by punching.
- sheet metal strip 1 is unwound and fed to the punching station 10.
- the sheet-metal strip 1 may for example consist of ground, rust-resistant CrNi material, so that optical, static and corrosive requirements, also for outdoor use, are met.
- punching tools 11 recesses 3, 3.1, 3.2, 3.3 are punched into the sheet metal strip 1.
- the cutting lines 12 are moved. With the cutting lines 12 sections 4.1, 4.2 are introduced into the protective film 2.
- the cutting lines 12 are moved perpendicular to the surface of the metal strip 1 from above on the sheet metal strip 1.
- the cutting lines 12 are at least partially transverse to the transport direction of the metal strip 1 arranged.
- the cutting lines 12 are exactly so far that they correspond exactly to the thickness of the arranged on the sheet metal strip 1 protective film 2.
- the penetration depth of the cutting lines 12 is adjustable. In the punching operation, the sheet metal strip 1 is held in the punching station 10 in a precisely defined position.
- the cutting lines 12 are moved in the same operation as the punching tools 11, so that the sheet metal strip 1 is in the precisely defined punching position, it is possible to precisely define the penetration depth of the cutting lines 12 into the protective film 2. Thus, a very accurate cutting of the protective film 2 can take place. However, it can also be provided that no punching station is provided in the profiling system. The fixation of the metal strip 1 for cutting through the protective film 2 is then realized by other means. After performing the cutting and punching operation, the sheet metal strip 1 is supplied with the protective film 2 arranged thereon to the roller pairs 13 for profiling. The cut-out film areas 16.1, 16.2 are still on the sheet-metal strip 1.
- the profiling station 8 comprises a plurality of roller pairs 13, with which the flat sheet-metal strip 1 with the protective film 2 arranged thereon is formed into a profile strand 14.
- pairs of rollers 13 cutting rollers can also be arranged, with which the protective film is cut in edge regions along the transport direction of the metal strip 1 and then withdrawn and wound up using other roles. In these areas can then be applied after forming a weld.
- a welding station (not shown) is arranged behind the pairs of rollers 13, in which the formed sheet metal strip 1 is welded into a closed profile strand 14.
- the closed profile strand 14 is cut to 6 profiles in the separation station.
- this cutting is done by punching, as this creates a clean cut surface and punching can be performed quickly.
- the profiles 6 can then be further processed. So can the in Fig. 3 shown end caps 7 are attached to the ends of the profiles 6.
- the protective film 2 is peeled off in the precut areas 16.1 and the end caps are attached to the recesses 3.1, 3.2, 3.3.
- stickers are still attached.
- the protective film 2 is peeled off in the precut area 16.2 and the sticker is applied to the surface of the profile 6.
- the protective film 2 is further arranged, so that the profiles 6 are protected against scratches or other damage to the surface during transport. The end user can then remove the protective film 2 completely.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Metal Extraction Processes (AREA)
- Heat Treatment Of Steel (AREA)
- Metal Rolling (AREA)
- Milling Processes (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Ropes Or Cables (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Punching Or Piercing (AREA)
- Forging (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Profilen durch Rollformen eines oberflächenendbehandelten, mit Schutzfolie bezogenen Blechbands, wobei die auf dem Blechband angeordnete Schutzfolie zumindest bereichsweise eingeschnitten wird. Ferner betrifft die Erfindung auch eine Profilieranlage mit in einer Linie angeordneten Rollenpaaren zur Herstellung von Profilen aus oberflächenendbehandeltem, mit Schutzfolie bezogenem Blechband durch Rollformen.The invention relates to a method for producing profiles by roll forming a surface-treated, covered with protective sheet metal strip, wherein the arranged on the metal strip protective film is at least partially cut. Furthermore, the invention also relates to a profiling with arranged in a line pairs of rollers for the production of profiles from surface-treated, covered with protective sheet metal strip by roll forming.
Verfahren zum Herstellen von Profilen durch Rollformen von Blechbändern sowie Profilieranlagen zur Durchführung solcher Verfahren sind bereits seit langem bekannt. Die als Ausgangsmaterial eingesetzten Blechbänder sind dabei üblicherweise mit Schutzfolien bezogen, um bei den nachfolgenden Verarbeitungsschritten ein Verkratzen der Oberfläche des Blechbands zu vermeiden. Üblicherweise werden diese Schutzfolien erst vom Endverbraucher abgezogen, um auch während des Transports zum Endverbraucher noch einen Schutz der Oberfläche der Profile zu gewährleisten.Processes for producing profiles by roll forming of metal strips and profiling systems for carrying out such processes have been known for a long time. The metal strips used as starting material are usually covered with protective films in order to avoid scratching the surface of the metal strip in the subsequent processing steps. Usually, these protective films are only deducted by the end user to ensure even during transport to the end user nor a protection of the surface of the profiles.
Es ist ferner bekannt, dass diese Verfahren einen Schritt umfassen können, in dem die Schutzfolie in Randbereichen bzw. in Bereichen in Längserstreckung des Blechbands beispielsweise dort, wo das Blechband verschweißt werden soll, durchgeschnitten und entfernt werden kann. Dies erfolgt üblicherweise dadurch, dass vor dem ersten Rollenpaar zur Umformung des Blechbandes Schneidräder angeordnet sind, mit denen die Schutzfolie eingeschnitten wird. Über weitere Rollen wird der abgeschnittene Folienstreifen abgezogen und aufgewickelt.It is also known that these methods may comprise a step in which the protective film can be cut and removed in peripheral regions or in regions in the longitudinal extent of the metal strip, for example where the metal strip is to be welded. This is usually done in that prior to the first pair of rollers for forming the metal strip cutting wheels are arranged with which the protective film is cut. The cut film strip is pulled off and wound up using further rollers.
Es kann aber auch erforderlich sein, die Schutzfolie in anderen Bereichen des Profils zu entfernen, beispielsweise um weitere Bauteile oder Aufkleber anzubringen. Das Ausschneiden einzelner Bereiche der Schutzfolie, das auch Schnitte quer zur Transportrichtung des Bandes erfordert, erfolgt üblicherweise manuell mit Hilfe von Schablonen nach dem Umformen des Blechbandes. Dieses Ausschneiden ist daher relativ aufwändig und zeitintensiv, auch kann die Genauigkeit darunter leiden.But it may also be necessary to remove the protective film in other areas of the profile, for example, to attach more components or stickers. The cutting out of individual areas of the protective film, which also requires cuts transversely to the transport direction of the tape, is usually carried out manually with the aid of templates after the forming of the sheet metal strip. This cutting is therefore relatively complex and time-consuming, and the accuracy may suffer.
Aus der
Es ist daher die Aufgabe der vorliegenden Erfindung, ein Verfahren zum Herstellen von Profilen durch Rollformen eines oberflächenendbehandelten, mit einer Schutzfolie bezogenen Blechbands zu ermöglichen, das einen Schritt umfasst, in dem die auf dem Blechband angeordnete Schutzfolie zumindest bereichsweise eingeschnitten wird, wobei dieses Verfahren einfach und kostengünstig sein soll und eine gute Genauigkeit der Position der ausgeschnittenen Bereiche ermöglicht.It is therefore the object of the present invention to provide a method for producing profiles by roll forming a surface-treated, covered with a protective sheet metal strip, comprising a step in which the arranged on the sheet metal strip is at least partially cut, this method is simple and cost-effective and allows a good accuracy of the position of the cut-out areas.
Hierzu ist erfindungsgemäß vorgesehen, dass das Verfahren die folgenden Schritte in der angegebenen Reihenfolge umfasst:
- Zumindest teilweises Einschneiden der auf dem Blechband angeordneten Schutzfolie in vorgegebenen Bereichen, wobei das Einschneiden der Schutzfolie mit Schneidlinien erfolgt, die zum Einschneiden im Wesentlichen senkrecht auf die Oberfläche des Blechbands bewegt werden und zumindest teilweise quer zur Transportrichtung des Blechbands verlaufen;
- Rollformen des Blechbands zu einem Profilstrang.
- At least partially cutting the arranged on the sheet metal protective film in predetermined areas, wherein the cutting of the protective film is carried out with cutting lines which are moved to cut substantially perpendicular to the surface of the metal strip and extend at least partially transverse to the transport direction of the metal strip;
- Roll forming the sheet metal strip into a profile strand.
Das Verfahren zeichnet sich dadurch aus, dass nun auch der Schritt zum Ausschneiden einzelner Bereiche der Schutzfolie in das Verfahren integriert ist, also automatisiert durchgeführt werden kann, und keine manuellen Ausschneideschritte mehr erforderlich sind. Dadurch wird ein schnelleres und kostengünstigeres Herstellungsverfahren ermöglicht. Zudem wird das Einschneiden der Schutzfolie auf dem flachen Blechband durchgeführt, so dass keine Schnitte auf gebogenen Profilteilen bzw. Kanten durchgeführt werden müssen. Hierdurch wird eine höhere Genauigkeit der Position der Schnitte erreicht.The method is characterized in that now also the step for cutting individual areas of the protective film is integrated into the process, so it can be carried out automatically, and no more manual cutting steps are required. This allows a faster and cheaper manufacturing process. In addition, the cutting of the protective film is carried out on the flat sheet-metal strip, so that no cuts on curved profile parts or edges must be performed. As a result, a higher accuracy of the position of the cuts is achieved.
Zweckmäßigerweise kann vorgesehen werden, dass in einem Arbeitsschritt mit dem Einschneiden der Schutzfolie Aussparungen in das flache Blechband gestanzt werden. Beim Stanzen wird das Blechband durch das Stanzwerkzeug in einer definierten Position fixiert. Da das Einschneiden der Schutzfolie im gleichen Arbeitsschritt wie das Stanzen erfolgt, ist daher auch ein sehr genaues Einschneiden bis zu einer genau definierten Einschneidtiefe möglich.Appropriately, it can be provided that in one step with the cutting of the protective film recesses are punched in the flat sheet metal strip. When punching the sheet metal strip is fixed by the punch in a defined position. Since the cutting of the protective film in the same step as the punching Therefore, a very accurate cutting up to a well-defined incision depth is possible.
Eine Variante sieht vor, dass die Schutzfolie über ihre gesamte Dicke eingeschnitten wird. Dies geschieht beispielsweise dadurch, dass die Schneidlinien genau in Foliendicke vorstehen. Auf diese Weise wird die Schutzfolie durchgeschnitten, ohne die Oberfläche des Blechs zu zerkratzen. Auch ist dann ein sehr einfaches Abziehen der ausgeschnittenen Folienbereiche möglich.A variant provides that the protective film is cut over its entire thickness. This happens, for example, in that the cutting lines protrude exactly in film thickness. In this way, the protective film is cut without scratching the surface of the sheet. Also, then a very simple removal of the cut film areas is possible.
Noch eine weitere Verfahrensvariante sieht vor, dass das umgeformte Blechband zu einem geschlossenen Profilstrang verschweißt wird. Da auch die Schweißvorrichtung in die Arbeitslinie integriert werden kann, wird somit eine günstige und schnelle Herstellung der gewünschten Profile ermöglicht.Yet another variant of the method provides that the formed sheet metal strip is welded into a closed profile strand. Since the welding device can be integrated into the working line, thus a cheap and fast production of the desired profiles is possible.
Besonders bevorzugt ist vorgesehen, dass der Profilstrang durch Stanzen in einzelne Profile abgelängt wird. Durch das Stanzen wird ein glatter Schnitt mit einer sauberen Oberfläche an den Profilenden erzeugt. Es fallen keine bzw. wenig Abfallprodukte, wie beispielsweise Sägespäne an, die Trennung der Profile ist sehr exakt und sauber. Zudem erfolgt das Ablängen durch Stanzen sehr schnell.It is particularly preferred that the profile strand is cut to length by punching into individual profiles. Punching produces a smooth cut with a clean surface at the profile ends. There are no or little waste products, such as sawdust, the separation of the profiles is very accurate and clean. In addition, the cutting is done very quickly by punching.
Zweckmäßigerweise kann vorgesehen werden, dass die Schutzfolie in den zumindest teilweise ausgeschnittenen Bereichen entfernt wird. In diesen Bereichen können dann weitere Arbeitsschritte durchgeführt werden, während die restliche Profiloberfläche weiterhin geschützt bleibt, beispielsweise für einen Transport.Appropriately, it can be provided that the protective film is removed in the at least partially cut out areas. In these areas, further work steps can then be carried out while the rest of the profile surface remains protected, for example, for transport.
Bevorzugterweise können in den folienfreien Bereichen weitere Elemente angebracht werden. So ist es beispielsweise möglich, Aufkleber oder Aufdrucke auf die folienfreien Bereichen aufzubringen oder weitere Bauteile zu montieren. Somit können die Profile in eine verkaufsfertige Form gebracht werden, wobei die Oberflächen, die nicht bearbeitet werden müssen, bis zum Endverbraucher durch die Schutzfolie geschützt sind.Preferably, further elements can be applied in the foil-free regions. It is thus possible, for example, to apply stickers or imprints to the film-free areas or to mount further components. Thus, the profiles can be brought into a salable form, the surfaces that do not need to be processed are protected to the end user by the protective film.
Darüber hinaus bezieht sich die Erfindung auch auf eine Profilieranlage mit in einer Linie angeordneten Rollenpaaren zum Herstellen von Profilen aus oberflächenendbehandeltem, mit Schutzfolie bezogenem Blechband durch Rollformen. Die Profilieranlage zeichnet sich dadurch aus, dass in der Linie der Profilieranlage vor den Rollenpaaren im Wesentlichen senkrecht auf die Oberfläche des Blechbands bewegbare und zumindest teilweise quer zur Transportrichtung des Blechsbands schneidende Schneidlinien angeordnet sind.In addition, the invention also relates to a profiling with arranged in a line pairs of rollers for producing profiles from surface-treated, covered with protective sheet metal strip by roll forming. The profiling system is characterized in that in the line of profiling before the pairs of rollers substantially perpendicular to the surface of the metal strip movable and at least partially Intersecting cutting lines are arranged transversely to the transport direction of the metal strip.
Die Profilieranlage hat entsprechend den Vorteil, dass das Einschneiden der Schutzfolie vor dem Umformen des Blechbands zum Profil erfolgt. Das Einschneiden erfolgt also noch am flachen Blechband, wodurch die Schnitte an beliebiger Position angebracht werden können, also auch an solchen Positionen, die im späteren Profil einen Radius aufweisen oder auf einer Kante liegen. Es ist eine gute Positionierung der Schnitte mit guter Genauigkeit möglich.The Profilieranlage has the advantage that the cutting of the protective film takes place before forming the metal strip to the profile. The cutting is thus still on the flat sheet metal strip, whereby the cuts can be attached to any position, including at those positions that have a radius in the later profile or lie on one edge. Good positioning of the cuts is possible with good accuracy.
In einer bevorzugten Ausführungsform ist vorgesehen, dass vor den Rollenpaaren der Profilieranlage mindestens eine Stanzstation angeordnet ist und die Schneidlinien in mindestens ein Stanzwerkzeug der mindestens einen Stanzstation integriert sind. Durch die Stanzstation bzw. das Stanzwerkzeug wird das flache Blechband in einer genau definierten Position gehalten. Da die Schneidlinien in das Stanzwerkzeug integriert sind, werden sie mit dem Stanzwerkzeug bewegt, während das Blechband fixiert ist. Dadurch ist ein sehr genaues Einschneiden der Schutzfolie möglich, sowohl hinsichtlich der Position als auch hinsichtlich der Tiefe der Schnitte.In a preferred embodiment it is provided that at least one punching station is arranged in front of the roller pairs of the profiling system and the cutting lines are integrated into at least one punching tool of the at least one punching station. The punching station or the punching tool holds the flat sheet-metal strip in a precisely defined position. Since the cutting lines are integrated into the punching tool, they are moved with the punching tool while the sheet metal strip is fixed. This allows a very accurate cutting of the protective film, both in terms of position and in terms of the depth of the cuts.
In einer besonders bevorzugten Ausbildung kann vorgesehen werden, dass die Eindringtiefe der Schneidlinien genau der Dicke der auf dem Blechband angeordneten Schutzfolie entspricht. Somit wird also die Schutzfolie entlang der Schnittlinien vollständig durchgeschnitten, ohne dass dabei die Oberfläche des Blechs zerkratzt wird. Es ist dann ein leichtes Abziehen der ausgeschnittenen Folienbereiche möglich.In a particularly preferred embodiment it can be provided that the penetration depth of the cutting lines corresponds exactly to the thickness of the protective film arranged on the sheet metal strip. Thus, therefore, the protective film is completely cut along the cutting lines, without causing the surface of the sheet is scratched. It is then easy removal of the cut film areas possible.
Eine Variante sieht vor, dass die Eindringtiefe der Schneidlinien einstellbar ist. Somit ist das Einschneiden von verschiedenen Schutzfolien mit unterschiedlicher Dicke möglich.A variant provides that the penetration depth of the cutting lines is adjustable. Thus, the cutting of different protective films with different thickness is possible.
Im Folgenden werden Ausführungsformen der Erfindung anhand einer Zeichnung näher erläutert. Es zeigen:
- Fig. 1
- Querschnitt durch ein mit Schutzfolie bezogenes Blechband senkrecht zur Längserstreckung des Blechbands vor dem Bearbeiten des Blechbands,
- Fig. 2
- Draufsicht auf das Blechband nach dem Stanzen und Einschneiden der Schutzfolie vor dem Umformen zum Profil,
- Fig. 3
- Perspektivische Darstellung eines fertigen Profils und
- Fig. 4
- Profilieranlage zur Herstellung eines erfindungsgemäßen Profils.
- Fig. 1
- Cross-section through a sheet-metal strip covered with protective film perpendicular to the longitudinal extent of the metal strip before the processing of the sheet-metal strip,
- Fig. 2
- Top view of the sheet metal strip after punching and cutting the protective film before forming the profile,
- Fig. 3
- Perspective view of a finished profile and
- Fig. 4
- Profiling system for producing a profile according to the invention.
In
In der Stanzstation 10 werden Aussparungen 3, 3.1, 3.2, 3.3 in das Blechband 1 gestanzt und mithilfe der Schneidlinien 12 Schnitte 4.1, 4.2 in die Schutzfolie 2 eingebracht.In the punching
In der Linie der Profilieranlage 8 sind hinter der Stanzstation 10 die Rollenpaare 13 zum Umformen des flachen Blechbands 1 in einen Profilstrang 14 angeordnet. Im Anschluss an die Rollenpaare 13 kann eine Schweißstation (nicht dargestellt) angeordnet sein, mit der das umgebogene Blechband zu einem geschlossenen Profilstrang 14 verschweißt wird.In the line of
In der Linie der Profilieranlage 8 befindet sich hinter den Rollenpaaren 13 bzw. der Schweißanlage eine Abtrennstation 15. In dieser Abtrennstation 15 wird der Profilstrang 14 in die gewünschten Profile 6 abgelängt. Dies kann beispielsweise durch Stanzen erfolgen.In the line of
Im Folgenden wird nun anhand von
Vor den Rollenpaaren 13 können ferner noch Schneidrollen angeordnet sein, mit denen die Schutzfolie in Randbereichen entlang der Transportrichtung des Blechbandes 1 durchgeschnitten wird und anschließend mithilfe weiterer Rollen abgezogen und aufgewickelt wird. In diesen Bereichen kann dann nach dem Umformen eine Schweißnaht angebracht werden. Dazu ist hinter den Rollenpaaren 13 eine Schweißstation (nicht dargestellt) angeordnet, in der das umgeformte Blechband 1 zu einem geschlossenen Profilstrang 14 verschweißt wird.Before the pairs of
Der geschlossene Profilstrang 14 wird in der Abtrennstation 15 zu Profilen 6 abgelängt. Vorzugsweise erfolgt dieses Ablängen durch Stanzen, da dadurch eine saubere Schnittfläche entsteht und das Stanzen schnell durchgeführt werden kann.The
Die Profile 6 können anschließend weiterverarbeitet werden. So können die in
Claims (11)
- Method for manufacturing profiles (6) by roll forming a surface-finished sheet metal strip (1) covered with protective film (2), wherein the protective film (2) disposed on the sheet metal strip (1) is incised at least in some areas, characterised by the following steps in the given order:- incising the protective film (2) disposed on the sheet metal strip (1) at least in part in predetermined areas (16.1, 16.2), wherein the incision of the protective film (2) takes place with cutting lines (12) which are moved substantially perpendicularly onto the surface of the sheet metal strip (1) for incising and extend at least in part transversely to the transport direction of the sheet metal strip (1);- roll forming the sheet metal strip into a profile strand (14).
- Method according to Claim 1, characterised in that recesses (3, 3.1, 3.2, 3.3) are punched into the flat sheet metal strip (1) in one working step with the incision of the protective film (2).
- Method according to either of Claims 1 and 2, characterised in that the protective film (2) is incised over its entire thickness.
- Method according to any one of Claims 1 to 3, characterised in that the formed sheet metal strip (1) is welded into a closed profile strand (14).
- Method according to any one of Claims 1 to 4, characterised in that the profile strand (14) is cut to length by punching into individual profiles (6).
- Method according to any one of Claims 1 to 5, characterised in that the protective film (2) is removed in the areas (16.1, 16.2) which are cut out at least in part.
- Method according to Claim 6, characterised in that further elements (7) are applied in the film-free areas.
- Roll-forming line (8) with roll pairs (13) disposed in a line for manufacturing profiles (6) from surface-finished sheet metal strip (1) covered with protective film (2) by roll forming, characterised in that cutting lines (12), which can move substantially perpendicularly onto the surface of the sheet metal strip (1) and cut at least in part transversely to the transport direction of the sheet metal strip (1), are disposed in the line of the roll-forming line (8) before the roll pairs (13).
- Roll-forming line (8) according to Claim 8, characterised in that at least one punching station (10) is disposed before the roll pairs (13) of the roll-forming line (8), and the cutting lines (12) are integrated into at least one punching tool (11) of the at least one punching station (10).
- Roll-forming line (8) according to Claim 8 or 9, characterised in that the depth of penetration of the cutting lines (12) corresponds exactly to the thickness of the protective film (2) disposed on the sheet metal strip (1).
- Roll-forming line (8) according to any one of Claims 8 to 10, characterised in that the depth of penetration of the cutting lines (12) is adjustable.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08003057T PL1964621T3 (en) | 2007-02-21 | 2008-02-19 | Device and method for manufacturing profiles |
SI200830002T SI1964621T1 (en) | 2007-02-21 | 2008-02-19 | Device and method for manufacturing profiles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007008554A DE102007008554A1 (en) | 2007-02-21 | 2007-02-21 | Method for manufacturing profiles, involves rolling surface finished sheet metal strip applied with protection layer, arranged on metal strip, where protection layer is partly cut in predetermined areas |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1964621A1 EP1964621A1 (en) | 2008-09-03 |
EP1964621B1 true EP1964621B1 (en) | 2009-06-10 |
Family
ID=39323741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08003057A Not-in-force EP1964621B1 (en) | 2007-02-21 | 2008-02-19 | Device and method for manufacturing profiles |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP1964621B1 (en) |
AT (1) | ATE433352T1 (en) |
DE (2) | DE102007008554A1 (en) |
DK (1) | DK1964621T3 (en) |
ES (1) | ES2327076T3 (en) |
HR (1) | HRP20090378T1 (en) |
PL (1) | PL1964621T3 (en) |
PT (1) | PT1964621E (en) |
SI (1) | SI1964621T1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012200240A1 (en) * | 2012-01-10 | 2013-07-11 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | A method of producing a peel-off aid on a foil of a foiled sheet |
FR3096906B1 (en) * | 2019-06-06 | 2021-06-11 | Gaztransport Et Technigaz | System for unwinding and folding a metal sheet to make a strake |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5966925A (en) * | 1982-10-09 | 1984-04-16 | Nippon Yakin Kogyo Co Ltd | Roll forming device |
JPS60145220A (en) * | 1983-12-30 | 1985-07-31 | Hashimoto Forming Co Ltd | Manufacture of molding |
FR2728498A1 (en) * | 1994-12-27 | 1996-06-28 | Duo Graphic Equipement | Cutting tool for plastic film formed on surface of metal support |
JPH10290948A (en) * | 1998-05-12 | 1998-11-04 | Soufuku Koki Kk | Integral and continuous production equipment for shape steel having coating films |
DE10055950B4 (en) * | 2000-11-10 | 2004-07-29 | Schuler Held Lasertechnik Gmbh & Co. Kg | Roll forming machine, in particular for the continuous forming of strip-like material |
DE10332435A1 (en) * | 2003-07-16 | 2005-02-10 | Tesa Ag | A method of punching from an at least one side adhesive coated web, which is located on a cover material, into individual diecuts |
DE102006003719A1 (en) * | 2005-07-29 | 2007-02-01 | Pass Stanztechnik Ag | Roller tool for cutting a film applied to a workpiece and cutting device with such a roller tool |
-
2007
- 2007-02-21 DE DE102007008554A patent/DE102007008554A1/en not_active Ceased
-
2008
- 2008-02-19 SI SI200830002T patent/SI1964621T1/en unknown
- 2008-02-19 EP EP08003057A patent/EP1964621B1/en not_active Not-in-force
- 2008-02-19 PL PL08003057T patent/PL1964621T3/en unknown
- 2008-02-19 AT AT08003057T patent/ATE433352T1/en active
- 2008-02-19 PT PT08003057T patent/PT1964621E/en unknown
- 2008-02-19 DE DE502008000030T patent/DE502008000030D1/en active Active
- 2008-02-19 ES ES08003057T patent/ES2327076T3/en active Active
- 2008-02-19 DK DK08003057T patent/DK1964621T3/en active
-
2009
- 2009-07-03 HR HR20090378T patent/HRP20090378T1/en unknown
Also Published As
Publication number | Publication date |
---|---|
ES2327076T3 (en) | 2009-10-23 |
EP1964621A1 (en) | 2008-09-03 |
PT1964621E (en) | 2009-08-06 |
DE102007008554A1 (en) | 2008-08-28 |
SI1964621T1 (en) | 2009-10-31 |
DE502008000030D1 (en) | 2009-07-23 |
PL1964621T3 (en) | 2009-11-30 |
HRP20090378T1 (en) | 2009-12-31 |
DK1964621T3 (en) | 2009-08-03 |
ATE433352T1 (en) | 2009-06-15 |
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