EP1962754B1 - Non-tisse et procede de production - Google Patents

Non-tisse et procede de production Download PDF

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Publication number
EP1962754B1
EP1962754B1 EP20050815805 EP05815805A EP1962754B1 EP 1962754 B1 EP1962754 B1 EP 1962754B1 EP 20050815805 EP20050815805 EP 20050815805 EP 05815805 A EP05815805 A EP 05815805A EP 1962754 B1 EP1962754 B1 EP 1962754B1
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EP
European Patent Office
Prior art keywords
protuberances
nonwoven material
fibres
holes
height
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP20050815805
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German (de)
English (en)
Other versions
EP1962754A4 (fr
EP1962754A1 (fr
Inventor
Hannu Ahoniemi
Daniel Burman
Mikael Strandqvist
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Essity Hygiene and Health AB
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SCA Hygiene Products AB
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Publication of EP1962754A1 publication Critical patent/EP1962754A1/fr
Publication of EP1962754A4 publication Critical patent/EP1962754A4/fr
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Publication of EP1962754B1 publication Critical patent/EP1962754B1/fr
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D04H1/495Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D04H5/03Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15934Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven
    • A61F2013/15983Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven by hydroentangled technique
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/608Including strand or fiber material which is of specific structural definition

Definitions

  • the present invention relates to nonwoven material for use as an absorbent wiping material and a method for producing nonwoven material.
  • Absorbent nonwoven material is often used as a wiping material. It can be used to wipe up spillages and leakages in industrial, catering, office, hospital and domestic environments. There is often a desire to provide such materials with an image or decoration, for example a logotype.
  • One common method of making images or decorations on nonwoven materials is to emboss images, the fibres are compressed by an embossing stamp.
  • thermal embossing means that a number of fibres are caused to melt and are damaged, which reduces the softness of the surface, and this in turn impairs the strength characteristics of the material.
  • the embossed image will also be situated beneath the base level of the nonwoven material, which leads to the image being less readily visible.
  • Images or decorations in nonwoven material can also be produced by hydroentangling. This can be done, for example, by means of hydroentangling against an image transfer surface.
  • a substrate web of fibres is laid on the image transfer surface, the substrate web is hydroentangled, that is to say it is sprayed with jets of liquid.
  • the image transfer surface can be in the form of a wire gauze or a plate that exhibits depressions and/or projections.
  • the nonwoven material receives its image or decoration against the wire gauze or the plate by being formed respectively against depressions and projections with the help of jets of liquid, and the nonwoven material receives an image or a decoration on both sides.
  • a method of this kind is described in WO 02/04729 .
  • a nonwoven material produced in accordance with this method exhibits certain shortcomings with regard to liquid distribution and absorption, wiping on uneven surfaces and wiping of materials of different characters. Moreover, the resulting image is not so clear.
  • WO 03/083197 Another method for hydroentangling is described in WO 03/083197 , where a nonwoven material with protuberances is produced.
  • a plastic gauze is used as the carrier device for a web of fibres when it is hydroentangled.
  • a clear image is not obtained in the material, and it exhibits shortcomings with regard to liquid distribution and absorption, wiping of materials with different characters and wiping on uneven surfaces.
  • the intention of the invention is to solve the above problems and to make available improved wiping materials made of nonwoven material.
  • the object of the present invention is to make available a strong nonwoven material that possesses good absorption characteristics and wiping characteristics, and in addition has clear images in the form of decorative surface structures or decorations.
  • nonwoven material intended for use as an absorbent wiping material produced by the hydroentangling of a substrate web comprising at least one layer of fibres selected from amongst synthetic fibres, regenerated fibres and natural fibres, wherein the nonwoven material has a base level with protuberances on one side.
  • the protuberances form at least a first and a second surface structure respectively in the form of first and second protuberances from the base level, wherein the first protuberances have a height h 1 from the base level and the second protuberances have a height h 2 from the base level, where h 2 is higher than h 1 , and each of the second protuberances occupies an area of the surface of the base level at least 4 times greater than each of the first protuberances.
  • a method for producing a nonwoven material by hydroentangling a substrate web of fibres selected from amongst synthetic fibres, regenerated fibres and natural fibres.
  • the method involves the steps of transferring the substrate web, which comprises natural fibres having a length of less than 10 mm, to a surface-shaped carrier device containing holes which form at least a first and a second pattern in the form of first and second holes respectively, wherein the second holes are at least 4 times larger than the first holes, and of hydroentangling the substrate web on the carrier device by means of jets of liquid under high pressure, so that the fibres of the substrate web penetrate down into the holes.
  • FIG. 1 An embodiment of a nonwoven material in accordance with the invention is shown in Figure 1 .
  • the present invention thus relates to a nonwoven material 1 for use as an absorbent wiping material, produced by hydroentangling of a substrate web comprising at least one layer of fibres selected from amongst synthetic fibres, regenerated fibres and natural fibres, wherein the nonwoven material 1 has a base level h 0 with protuberances 2, 3 on one side, wherein the protuberances 2, 3 constitute at least one first and one second surface structure respectively in the form of first and second protuberances 2, 3 from the base level h 0 , wherein the first protuberances 2 have a height h 1 from the base level h 0 and the second protuberances 3 have a height h 2 from the base level h 0 , where h 2 is higher than h 1 , and each of the second protuberances 3 occupies an area of the surface of the base level at least 4 times greater than each of the first protuberances
  • hydroentangling or “spunlacing” are used here to denote that fibres are tangled together by means of very fine jets of liquid under high pressure. Several rows of jets of liquid are directed at the fibre web or the substrate web, which is supported by a wire gauze or a drum. The entangled web is then dried. A nonwoven material with a well-integrated composition is obtained as a result.
  • Also proposed in accordance with the present invention is a method, which can be seen in hydroentangling stage 108 in Figure 3 , for producing a nonwoven material 111 by hydroentangling a substrate web 101 of fibres selected from amongst synthetic fibres, regenerated fibres and natural fibres, wherein it includes the following steps:
  • the proportion of natural fibres having a length of less than 10 mm used in the method is preferably at least 5% by weight.
  • substrate web denotes a pre-formed fibre web that is capable of being produced by one or other conventional means. Fibres are laid down onto a forming wire gauze. Continuous filaments are laid down, for example, by the meltblown or spunlaid technique, and staple fibres and pulp fibres can be wet-laid or dry-laid.
  • carrier device is used here to denote the device which supports the substrate web when it is hydroentangled, and this serves the purpose at the same time of imparting an image/structure to the nonwoven material.
  • the carrier device should be made of a material that is sufficiently hard for hydroentangling, that is to say it should be inflexible during the hydroentangling stage. Plate or nickel plate are suitable materials.
  • surface-shaped denotes that the carrier device exhibits a plane and uniform surface, for example in the form of a sheet material.
  • This can consist of a sheet of plate with holes of different sizes.
  • the sheet has a uniform and plane surface, which we define as "surface-shaped”. Holes are arranged on this surface-shaped carrier device.
  • the sheet of plate can be formed as a drum, although it has no separate projections or depressions, but the sheet of plate is "surface-shaped" or two-dimensional with holes.
  • the forming wire gauze 102 is caused to advance together with the continuous filaments to a wet-laying stage, where a slurry consisting of a mixture of natural fibres 105 and staple fibres 106 is wet-laid onto, and partially into, the layer 104 of continuous filaments in the substrate web, and any surplus liquid is drained off by the forming wire gauze 102.
  • the substrate web can then be bonded together in such a way that it holds together in a satisfactory fashion for further processing. Bonding can be effected by pre-hydroentangling, as illustrated by way of example in stage 107 in Figure 3 .
  • the forming wire gauze 102 conveys the substrate web 101 to the hydroentangling stage 108, where the substrate web 101
  • the hydroentangling stage for the surface structure can take place alternatively on a wire gauze loop.
  • the drum or the loop is covered with a suitable surface-shaped material containing holes in accordance with the invention and constitutes a carrier device.
  • the number of nozzles per drum is around 1 to 3, although a larger number of nozzles can also be present.
  • Bonding can take place in a pre-hydroentangling stage 107, which precedes the hydroentangling 108 on the carrier device 109 in accordance with the invention.
  • Pre-hydroentangling intended for bonding of the substrate web can take place on one or both sides of the substrate web. In the case of hydroentangling on both sides, for example, two drums positioned one after the other can be used, where one side of the substrate web is pre-hydroentangled on the first drum, and the second side is pre-hydroentangled on the second drum.
  • pre-bonding of the substrate web for example in the form of pre-hydroentangling, may be necessary.
  • the substrate web must hold together sufficiently well to enable it to be moved to the hydroentangling stage on the carrier device when the substrate web is to be given its surface structure.
  • the filaments 103 are produced from extruded molten plastic that is laid down directly onto the forming wire gauze 102.
  • the filaments 103 can be cooled with air 112 to enable them to solidify before they come into contact in order to form a non-bonded layer 104.
  • the natural fibres 105 and the staple fibres 106 are suspended in a conventional way, either together or individually, and are then mixed and wet-laid onto the layer 104 on the substrate web.
  • the mixture is pumped out from a flow box 113 for wet-laying. Surplus liquid is sucked out through the forming wire gauze 102.
  • the method of producing the substrate web is shown here for illustrative purposes only, and it is not restrictive.
  • the stage at which continuous filaments 103 are laid down is not necessary in this case.
  • the method in accordance with the invention relates essentially to the hydroentanglement stage of a substrate web.
  • the carrier device can be manufactured from a metal plate or a sheet of sufficient hardness to enable it to function as a support in conjunction with hydroentangling.
  • the plate or the sheet must exhibit a plane and uniform surface, and it must contain the holes that are intended to impart the surface structure. It is preferable for the carrier device to be formed as a cylinder.
  • a nonwoven material in accordance with the invention is obtained by the new method.
  • a nonwoven material of this kind has protuberances of different heights, and these protuberances occupy different areas of the surface of the base level of the nonwoven material. This results in a nonwoven material with a good liquid distribution, absorption capacity and good comfort during use, advantages that are described in greater detail below.
  • the hydroentangling of the fibres causes the quantity of fibres to vary between protuberances with a different height and surface extent in the base level and the material in the rest of the nonwoven material.
  • the expression "rest of the nonwoven material” is used to denote those parts that lie between the protuberances in the extent of the plane of the nonwoven material.
  • the variation of the fibres depends both on the pressure in the jets of liquid and on the composition of the fibres in the material. Different fibres are caused to move with greater or lesser ease by the act of spraying liquid against the substrate web on the carrier device. Short fibres are able to move more easily, for example. This results in a nonwoven material with a good capacity to absorb different materials. Hydroentangling also results in the creation of a strong nonwoven material.
  • the image transfer surface has exhibited depressions and/or projections of the kind disclosed in WO 02/04729 , for example.
  • An image transfer surface of this kind can be regarded as three-dimensional.
  • a carrier device which transfers surface structures to the nonwoven material is used with the invention.
  • the carrier device can be a plate, for example a nickel plate.
  • the carrier device can be extended as a web or can form a drum.
  • the carrier device in accordance with the invention is regarded as being surface-shaped or two-dimensional in the sense that it does not have any projections or depressions. It has a plane and uniform surface.
  • a plate it consists of a sheet of plate with holes of different sizes.
  • the sheet of plate can be formed as a drum, although it does not possess any separate projections or depressions.
  • WO 03/083197 Described in WO 03/083197 , as previously mentioned, is a method for hydroentangling on a plastic gauze which contains holes. In conjunction with this, protuberances with the same height and size are produced in the nonwoven material.
  • protuberances are produced where second protuberances occupy an area of the base level at least 4 times larger than in the case of the first protuberances, where the protuberances have different heights.
  • Protuberances of this kind in a nonwoven material are not produced in WO 03/083197 .
  • pre-hydroentangling Before hydroentangling takes place, in which the surface structure is produced, pre-hydroentangling can be performed as described above. In conjunction with this, pre-hydroentangling is able to cause bonding together of the substrate web, which can take place on both sides of the substrate web.
  • the pressure exerted by the water jets is so high that the fibres are caused to be displaced on the carrier device, and they will penetrate down into the holes.
  • the ability to penetrate down into the holes depends in part on the physical size of the holes. A larger hole will permit the fibres to penetrate further down into the holes. This results in protuberances with different heights h 1 and h 2 on the nonwoven material.
  • Dewatering takes place in conjunction with the forming of the protuberances, and the water is drained away through the same holes in which the protuberances are formed. This results in the fibres moving easily on the carrier device and being displaced towards the holes and down into the holes.
  • the fibres on the carrier device that are present in association with the fibres that are drawn down into the holes will accompany them, and this will lead to the other side of the resulting nonwoven material exhibiting an essentially smooth surface.
  • the use of hydroentangling of the nonwoven material to impart surface structures produces a softer and more textile-like material with good strength characteristics.
  • the tangling together of the fibres in the hydroentangling process provides a good mechanical bond between the fibres, and good strength of the nonwoven material is achieved in this way.
  • the fibres are not damaged in conjunction with bonding together, as occurs in the case of thermal embossing, for example.
  • a soft and textile-like material is of great importance for absorbent wiping materials that will be used for wiping up.
  • the material will be soft and smooth, that is to say comfortable to hold during use.
  • a textile-like wiping material is also more attractive to look at, and a product which gives the impression of very high quality and strength is obtained.
  • At least two surface structures in the form of two protuberances 2, 3 are contained in nonwoven material, one background structure and one principal structure.
  • the protuberances in the structures exhibit different heights h 1 and h 2 .
  • the background structure has a lower height h 1 , since it is not the predominant surface structure.
  • the different heights of the surface structures mean that the base level of the nonwoven material will not always come into direct contact with the object to be wiped. This can be the skin of a user, the surface of a base to be wiped, etc. Particles of different sizes can be picked up by the absorbent wiping material. Slightly larger particles, which might otherwise have "slipped" away from a flat nonwoven material, will be capable of being picked up in a protuberance.
  • the fact that the protuberances have different heights means that particles of different sizes are picked up by protuberances of different heights. A better "carrying capacity" is achieved.
  • the protuberances will also make it easier to wipe places that are not readily accessible, such as corners or angles.
  • the protuberances are able to extend slightly further inwards than would otherwise have been possible with a flat nonwoven material. It is also easier to wipe uneven surfaces that are slightly rough, because the protuberances are able to reach down into the areas of roughness. Since the nonwoven material will have a number of different levels above the base level of the nonwoven material, the highest protuberances with a height h 2 will be able to reach further down into the areas of roughness in the ground, whereas the lower protuberances with a height h 1 will not reach as far down. Improved wiping up will be achieved as a result.
  • the quantity of fibres will vary between protuberances of different heights and extents and the material in the base level. This in turn leads to different pore sizes in different areas of the nonwoven material.
  • the pore volume distribution obtained on the side with a surface structure is thus broader than on a side without a surface structure and protuberances or with only a single surface structure. Larger pores have the ability, for example, to contribute to the better absorption of highly viscous substances and a better retaining ability in the material.
  • the second protuberances occupy an area of the surface of the base level of the nonwoven material at least 4 times greater than the first protuberances.
  • the protuberances with the height h 2 that is to say with the highest height, occupy the greatest area.
  • the fourfold difference in size accordingly gives rise to protuberances that are larger in terms of both their height and their extent.
  • the difference in size leads to the following effects, among other things.
  • the protuberances exhibit an excellent absorption capacity, in particular for highly viscous substances, and the nonwoven material will possess good wiping-up characteristics.
  • the larger areas of the protuberances also lead to significant differences in the appearance of the different surface structures.
  • the material obtained in accordance with the invention is also soft, at the same time as it is smooth and flexible, due to the fact that the nonwoven material is hydroentangled.
  • one of the purposes of the surface structures is to be decorative, for example.
  • the protuberances in the surface structures can have any desired form.
  • the protuberances can be circular, elliptical, triangular, square, etc. These can also be combined to form an image.
  • This may be a logotype, for example, some kind of information for the user that may be of assistance in relation to the method of use, for instance, or simply a decorative image, for example flowers, hearts, leaves, feathers, etc.
  • a more refined product is obtained with two different surface structures. On the one hand, a distinct image is obtained in the form of the principal structure.
  • the background structure provides a more complete image of a product, with a textile-like appearance that imparts a better feel than a smooth material. This gives the impression of increased absorption and strength.
  • FIG. 4 An embodiment of a plate that is used in accordance with the invention is shown here in Figure 4 to illustrate how the holes are distributed over a plate.
  • the holes are indicated as black, and the plate itself is white in the Figure.
  • Illustrated here are the smaller holes 42, which constitute the first holes 42 which form the first pattern, and the larger holes 43, which constitute the second holes 43 and form the second pattern.
  • the second pattern thus constitutes of the circular holes 43, which are grouped in a regular pattern, although this is not essential for the invention.
  • An irregular pattern can also be possible.
  • the first pattern is the background pattern, which consists of the small holes 42, which can also be a regular or an irregular pattern.
  • the protuberances that are formed against the smaller holes 42 will constitute a background structure in the nonwoven material in accordance with the present invention, while the protuberances that are formed against the larger holes 43 will constitute a principal structure.
  • the carrier device contains holes 42, 43 which form patterns, whereas the nonwoven material contains protuberances 2, 3 which form surface structures.
  • the patterns and the surface structures correspond to one another in the sense that the pattern that is present on the carrier device creates the surface structure on the nonwoven material.
  • the first and the second pattern respectively will provide the first and the second surface structure of the nonwoven material.
  • the second side of the nonwoven material is preferably essentially smooth.
  • the smooth side can be regarded as a bottom level B in the nonwoven material in relation to the base level h 0 and the protuberances 2, 3 on the first side.
  • the essentially smooth side of the nonwoven material can be used for wiping if this is more appropriate, for example when wiping up a liquid with low viscosity.
  • each of the second protuberances occupies an area of the surface of the base level at least 4 times greater than each of the first protuberances. This is achieved by the method in accordance with the present invention, wherein the second holes are at least 4 times larger than the first holes.
  • a certain difference in size between the holes in the carrier device is required in order for a difference in height to be capable of being achieved in the protuberances in the nonwoven material. On the basis of the at least fourfold difference in size, this gives the difference in height that is sought in accordance with the present invention.
  • the resulting nonwoven material exhibits advantageous absorption characteristics thanks to the pore volume distribution and the protuberances of different sizes, and the surface structures will be particularly clearly visible thanks to the difference in sizes.
  • the geometrical design of the holes can govern the differences in height to a certain extent. For example, a narrow and elongated hole will be lower than a symmetrical hole if these occupy the same area.
  • each of the second protuberances can occupy an area of the surface of the base level at least 8 times greater than each of the first protuberances in the nonwoven material in accordance with the present invention, and it is more preferable still for the second protuberances to occupy an area of the surface of the base level at least 12 times greater than each of the first protuberances.
  • the second holes in the method can be at least 8 times larger than the first holes, and it is more preferable still for the second holes to be at least 12 times larger than the first holes. This leads to good absorption in the second surface structure, which is particularly clearly visible with this difference in size.
  • the greatest difference in size is in the order of 50 times, although even 80 times larger may be possible, with regard to both the hole size and the area of the protuberances.
  • the height h 1 of the nonwoven material in accordance with the invention is preferably at least 200 ⁇ m, and the height h 2 is preferably at least 300 ⁇ m.
  • the difference between h 1 and h 2 is at least 100 ⁇ m, and it is more preferable still for the difference between h 1 and h 2 to be at least 200 ⁇ m. Thanks to these heights and the difference in height, the contact and the wiping capacity are very good on uneven surfaces and in areas that are not readily accessible, in addition to which good liquid distribution and absorption are obtained. Highly distinct surface structures and particularly distinct differences are also obtained between the background structure and the principal structure.
  • the first protuberances preferably occupy an area of the surface of the base level of at least about 0.25 mm 2 .
  • a size of 0.25 mm 2 is required in order to be able to provide a background structure. The largest size is about 1.00 mm 2 .
  • Each of the second protuberances also occupies an area of the surface of the base level preferably of at least about 1.00 mm 2 , which is four times 0.25, and the size of 1.00 mm 2 is required in order to be able to produce the desired effects.
  • the second protuberances can have sizes of about 4-16 mm 2 . They can also be as large as 20 mm 2 .
  • the second protuberances will in turn occupy a larger area in order for the same effects to be capable of being achieved, that is to say at least 4 times larger than the area of the background pattern.
  • the second holes in the carrier device preferably exhibit a size of at least about 1.00 mm 2
  • the first holes preferably exhibit a size of at least about 0.25 mm 2 .
  • the desired heights in the protuberances in the nonwoven material in accordance with the invention are achieved at these orders of size. Additional hole sizes correspond to the sizes of the protuberances referred to above.
  • the nonwoven material in accordance with the present invention can have additional protuberances 24, Figure 2 , with at least an additional height h 2 1 from the base level h 0 , wherein the height h 2 1 of the additional protuberance 24 is higher than h 2 and occupies a larger area of the surface of the base level than the protuberances 23 with the height h 2 .
  • An embodiment of this kind is illustrated in Figure 2 , for example.
  • the nonwoven material has first protuberances 22 with a height h 1 and second protuberances 23 with a height h 2 .
  • a third protuberance 24 with a height h 2 1 that is higher than h 2 which constitutes a part of the second surface structure, that is to say it constitutes a part of the principal structure.
  • Illustrated in Figure 5 is a plate with the ability to produce a nonwoven material having three protuberances with the heights h 1 , h 2 and h 2 1 .
  • a background pattern with smaller holes 52 is shown here.
  • the larger holes constitute circular holes 53, which constitute a part of the principal pattern, which in this case is a floral pattern.
  • the principal pattern also includes additional holes 54, in this case heart-shaped holes, of a size that is larger than the size of the holes 53. These constitute a part of the principal pattern.
  • protuberances with the height h 1 formed against the small holes 52 protuberances with a height h 2 formed against the holes 53, and protuberances with a height h 2 1 formed against the holes 54.
  • a nonwoven material containing protuberances with the additional height h 2 is produced in accordance with the method, where the carrier device has additional holes which are larger than the holes in the second patterns.
  • the nonwoven material 1 in accordance with the invention can also have additional protuberances 25 having at least an additional height h 1 1 from the base level h 0 , in conjunction with which the height h 1 1 of the additional protuberance 25 is lower than h 1 and occupies a smaller area of the surface of the base level than the protuberances 22 with the height h 1 .
  • the protuberances 25 can also been seen in Figure 2 .
  • a nonwoven material of this kind comprising additional protuberances with the height h 1 1 is produced in accordance with the method, in which the carrier device has additional holes that are smaller than the holes in the first patterns. Different sizes of the holes give different heights of the protuberances. The larger the hole, the higher the resulting protuberance.
  • Protuberances with heights between h 1 and h 2 can also occur, of course.
  • Additional surface structures can also be formed by protuberances with a different height and which occupy a different area of the surface of the base level than the protuberances with the heights h 1 and h 2 . More heights offer the opportunity to wipe up additional particle sizes when wiping up materials, and an even broader pore size distribution can be achieved, which is beneficial for the absorption capacity and the ability to retain highly viscous substances in the protuberances. More advanced surface structures can be created in addition. This also contributes additionally to imparting a more textile-like appearance, which is very positive in products of this type.
  • the carrier device 109 can also have additional holes which are smaller than the holes in the first patterns.
  • the nonwoven material obtained in this case comprises additional protuberances with a height h 1 1 that are lower than the protuberances with a height h 1 .
  • Nonwoven material in accordance with the invention can comprise synthetic fibres, which are selected from amongst polyolefin, polyester and polyamide fibres and mixtures thereof.
  • the polyolefins for example, are polyethylene or polypropylene.
  • An example of a polyester is polyactide.
  • the fibres can be produced from homopolymers or copolymers or mixtures thereof.
  • the material for the synthetic fibres can also be selected from amongst mono-, bi-, multi-components and mixtures thereof.
  • the fibres can also include regenerated fibres, which can be selected from amongst regenerated cellulose fibres such as rayon, viscous and lyocell.
  • the synthetic fibres are selected from amongst staple fibres, continuous filaments and mixtures thereof. Hydroentangling of fibres can be performed with both staple fibres and continuous filaments. An advantage associated with shorter fibres is that it is easier to create the desired surface structures. Continuous filaments require larger holes in the carrier device in order to be able to form protuberances.
  • meltblown or spunlaid fibres are preferably selected from amongst the continuous filaments, and the most preferred are spunlaid fibres. They should preferably possess a coarseness of 1-3 dtex.
  • the cross section of the fibres can be circular or trilobal, for example. Other cross sections are also conceivable.
  • the substrate web should preferably not be thermally bonded.
  • the filaments will then be capable of being displaced more readily on the carrier device and of being laid down and penetrating down into the holes in the carrier device in conjunction with the entangling process.
  • the method will still function if the filaments are thermally bonded.
  • Non-bonded filaments on the substrate web are achieved by cooling the fibres in conjunction with laying down to form a substrate web, so that they solidify before they come into contact with one another.
  • the staple fibres preferably have a length of at least 3 mm. Fibres with lengths of less than 3 mm are difficult to hydroentangle. They should preferably have a length not exceeding 60 mm, or not exceeding 50 mm. More preferable still, the staple fibres should have a length not exceeding 25 mm.
  • the staple fibres preferably possess a coarseness of 1-3 dtex. If thin fibres are used, the length of the fibres should be quite short. Otherwise, the risk is present that the fibres will become tangled together in clumps.
  • the cross section of the fibres may be circular, trilobal, star-shaped, hollow, etc.
  • the fibres can include micro fibres in the form of split fibres that are split at the hydroentangling stage, both continuous filaments and staple fibres, which possess a coarseness of less than 1 dtex. Such fine fibres give a smooth and soft product.
  • Nonwoven material in accordance with the invention can include natural fibres, which are selected from amongst cellulose fibres, pulp fibres, cotton fibres, ultimate flax fibres and mixtures thereof.
  • the nonwoven material contains pulp fibres.
  • the method in accordance with the invention preferably also includes pulp fibres in conjunction with hydroentangling. This is beneficial for the absorption capacity of the resulting nonwoven material, since pulp fibres possess a very good absorption capacity.
  • the pulp fibres will be present in a higher proportion in the protuberances than in the rest of the nonwoven material. This is because these fibres are more mobile and exhibit the ability to participate in the entangling when the fibres are sprayed with water jets.
  • Pulp fibres are irregular, flat, twisted and wavy, and they become pliable when wet. These characteristics mean that they can be easily mixed into and entangled with a web of continuous filaments and/or staple fibres.
  • Pulp fibres and regenerated fibres also possess a low wet module, with the result that they are easier to bend in the wet condition. This is of benefit for hydroentangling.
  • the resulting nonwoven material will thus contain a higher proportion of pulp fibres in the protuberances, with the highest proportion being present in the protuberances with the highest height and the largest area extent in the base level.
  • rapid absorption will occur when the protuberances first come into contact with a liquid that is to be wiped up.
  • pulp fibres are more opaque than synthetic fibres, for example, the proportionate increase in the protuberances will also result in the protuberances being much more clearly visible and in the production of a distinct image on the nonwoven material.
  • the proportionate increase in pulp fibres in the protuberances also leads to a rapid and increased absorption capacity in the protuberances.
  • the total density of the fibres may be lower in the protuberances. This is attributable to the fact that the hydroentangling process has not displaced sufficient fibres into the holes in the carrier device to compensate for the expansion that has taken place, with the result that the density is lower in the protuberances.
  • the expression "expansion” is used here to denote that the fibres have been able to expand into the holes in the plate and, in so doing, into the protuberance in the material.
  • Different fibres are displaced with different ease in conjunction with hydroentangling. Pulp fibres, for example, are displaced very easily, whereas longer fibres or continuous filaments may find it more difficult to be displaced into the holes.
  • the resulting nonwoven material will then have wider pores in the protuberances, which is advantageous for the absorption of highly viscous liquids.
  • Nonwoven material can also include other ingredients in the form of polymers, additives, etc.
  • Preferred weights per unit area for the nonwoven material in accordance with the invention are at least 30 g/cm 3 , or preferably 60 g/cm 3 .
  • the weight per unit area preferably does not exceed 120 g/cm 3 , or more preferable still 100 g/cm 3 .
  • a relatively high weight per unit area is required in order to be able to create a distinct surface structure.
  • the most preferable weight per unit area is ca. 80 g/cm 3 .
  • a preferred nonwoven material can contain 5-95% by weight of fluff pulp and 95-5% by weight of synthetic fibres.
  • the synthetic fibres are preferably selected from amongst polypropylene fibres, polyethylene fibres, polyamide fibres and polyester fibres, where the polyester fibres may be polyethylene terephthalate fibres.
  • the synthetic fibres can also be combined with 5-95% by weight of viscose fibres.
  • one embodiment can contain 20-80% by weight of fluff pulp or viscose fibres and 80-20% by weight of synthetic fibres.
  • the nonwoven material contains ca. 40% by weight of polyethylene terephthalate fibres having a coarseness of 1.5-2.3 dtex and a length of 15-20 mm, and ca. 60% by weight of fluff pulp.
  • the invention also includes nonwoven material containing fibres in several layers. These may be layers containing a number of different fibres or the same sort of fibres. A plurality of such layers may also be used to form a laminate.
  • the substrate web comprises several layers, or that several layers of substrate webs are transferred to the carrier device for hydroentangling.
  • the hydroentangling method that is used, with the drum as the base for producing the image or decoration, it is advantageous for the pulp fibres or regenerated fibres that they are hydroentangled down into the carrier material and, in so doing, form the desired three-dimensional surface structures. The fact that these fibres bend more easily can be attributed to their low wet module.
  • the carrier material is the first layer, on top of which the next layer is laid.
  • the invention also relates to an absorbent wiping material that includes at least one nonwoven material in accordance with the invention, as described above.
  • the nonwoven material can be combined with a similar nonwoven material or a different nonwoven material in accordance with the invention, but also, for example, with a different fibre composition or a different surface structure.
  • the surface structures can be so arranged as to face away from one another, towards one another, or a smooth side can be so arranged as to face towards a side with a surface structure.
  • the absorbent wiping material can include a suitable tissue material that is combined with the nonwoven material.
  • a substrate web is produced in the conventional way.
  • the substrate web is then hydroentangled, wherein it is transferred to the carrier device in the form of a plate that is cylindrical in shape.
  • the substrate web is hydroentangled with jets of water.
  • a number of different plates are used in production. Data for the background patterns of these plates are shown in Table 1.
  • the area of individual holes in the background pattern has been measured. Here the area has been measured for the largest holes.
  • the different holes can form part of an image, for example a flower.
  • One example of a part of an image is illustrated below for a principal pattern in Figure 5 . If the background pattern contains a group of protuberances with different areas, which together constitute part of an image, for example a flower, these protuberances together constitute part of an image of a first surface structure that has been produced on a group of holes in a first pattern. The area of part of an image has also been measured.
  • Table 3 shows the size relationship between holes in the principal pattern and the background pattern, that is to say between the second pattern and the first pattern. The size relationships are shown in respect of individual holes/individual holes.
  • the nonwoven materials A, B, C and D produced on plates 1, 2, 3 and 4 are a nonwoven material comprising two layers.
  • the first layer contains 100% by weight of polyethylene terephthalate and has a weight per unit area of 25 g/m 2 .
  • the fibre coarseness is 1.7 dtex, and the fibre length is 38 mm.
  • the second layer contains 72% by weight of lyocell fibres and 28% by weight of polyethylene terephthalate. These fibres also have a coarseness of 1.7 dtex and a length of 38 mm.
  • Nonwoven materials E and F produced on plates 5 and 6 have a fibre composition of 60% by weight of Vigor Fluff sulphate pulp from Korsnäs, 23% by weight of polyester (PET) with a length of 20 mm and a coarseness of 1.7 dtex, and 17% by weight of polypropylene fibres (PP) with a coarseness of 1.7 dtex.
  • the weight per unit area is 80 g/m 2 .
  • the heights were measured with a contact-free method of measurement.
  • the equipment used is known as MicroProf and is supplied by FRT (Fries Research & Technology).
  • a sensor H1 is used, and a vertical resolution of 3000 ⁇ m was used.
  • the resolution in the vertical sense (z-axis) is 100 nm.
  • the test specimen is positioned horizontally on a measurement table, where it is held in place by negative pressure.
  • the surface is then illuminated with focussed white light.
  • a passive lens with high colour deviation spreads out the white light vertically in different colours with different focal points and, accordingly, at different heights above the test specimen.
  • the optimally reflected light passes via the aforementioned lens and an optical cable into a miniature spectrometer.
  • the miniature spectrometer determines the wavelength (colour) of the reflected light, and the distance between the sensor and the test surface is determined with the help of an internal calibration table.
  • the measurements are performed on an area of 20x20 mm with a resolution of 187 measurement points/cm.
  • the diameter of the light beam (measurement point) under these conditions is 5-6 ⁇ m.
  • Every image that illustrates 20x20 mm of the surface of a material is built up of 139876 measurement points, with 374 measurement rows in the y-axis and 374 measurement points on each measurement row.
  • a section of 0.5 mm in the y-axis for the various patterns was studied, that is to say the profile curve, which illustrates differences in height in the material, reflects an area with a width of 0.5 mm in the y-axis.
  • the two-dimensional optical image in Figure 6 shows an example of how a section is drawn
  • the profile curve in Figure 7 shows the surface profile of the material between the two solid lines 6-6 and 6a-6a.
  • the individual mean values for y, on which the profile curve is based have been smoothed in respect of their mean value.
  • This smoothing of the mean value also contributes to eliminating the sharp, deep troughs that occur in the profile curve. These sharp troughs have their origin in hollow spaces between the fibres in the porous nonwoven material, and these, too, have nothing to do with the actual surface profile. Smoothing of the mean value is performed on five mean values for y in the x-axis.
  • Profile curves have been drawn at three different points on all of the material images in order to determine the height of the protuberances in the background pattern and the principal pattern. The mean value of these three measurements is shown for the respective materials in the accompanying Table. Profile curves have been drawn on distinct background and principal structures, and the height h 2 has been measured here at a maximum height of a lowest protuberance in the profile curve. h 1 has been measured at the maximum height of the protuberance in the background structure. Table 1, background pattern Plate designation Form Area (mm 2 ) Individual holes Area (mm 2 ) Part image 1 Ellipse 0.7 2.8 2 Ellipse 0.3 0.3 3 Ellipse 0.5 0.5 4 Ellipse 0.5 0.5 5 Ellipse 0.4 0.4 6 Circle 0.5 0.5
  • Plate 3 is shown in Figure 4
  • plate 5 is shown in Figure 5 .
  • Table 2 principal pattern Plate designation Form Area(mm 2 ) Individual holes Area(mm 2 ) Part image 1 Flower comprising six elements, circle in the middle 11 46 2 Five sectors of a circle form a flower 4 20 3 Flower comprising six equally large circles 6 36 4 Flower comprising six elements, circle in the middle 7 29 5 Flower comprising four hearts, circle in the middle 10 45 6 Small flower comprising 2 irregular ovals + circle in the middle 14 27 Table 3, Size relationship between principal pattern and background pattern Plate designation Individual/individual 1 16 2 13 3 12 4 14 5 25 6 28 Table 4, Result for nonwoven material Designation, nonwoven material Plate designation on which nonwoven material has been hydroentangled Height h 1 of protuberances in the first surface structure ( ⁇ m above h 0 )* Height h 2 of protuberances in the second surface structure ( ⁇ m above h 0 )* Difference h 2 -h 1 A 1 351 759 408 B 2 299 474 175 C 3 363 6
  • the height h 2 has been measured on the protuberance that has the lowest height on the profile curve.
  • the height h 1 in the background structure is measured on the protuberance that has the highest height on the profile curve.
  • the heights h 1 vary from 230 ⁇ m to 542 ⁇ m, whereas the heights h 2 vary from 435 ⁇ m to 921 ⁇ m.
  • Shown in Figures 6 to 8 are the results of the measurements for one of the nonwoven materials.
  • the nonwoven material has been hydroentangled on a plate with the designation 5, as can be seen in Figure 5 .
  • Shown in Figure 6 is a two-dimensional optical representation of the height measurement for the nonwoven material E, while Figure 8 shows a three-dimensional optical representation of the nonwoven material E viewed at an angle from above.
  • the surface structure can be seen clearly and corresponds to the pattern that is shown on the plate from Figure 5 .
  • a height profile for the same nonwoven material E is shown in Figure 7 .
  • Images and surface structures have previously been hydroentangled in nonwoven material, although no image has been created in which different surface structures with different heights, h 1 and h 2 respectively, have been produced, and in which the protuberances in the surface structures occupy areas of different sizes on the base level of the nonwoven material, where the second protuberances are at least four times larger than the first protuberances.
  • the nonwoven material in accordance with the invention is essentially smooth, moreover, on the second side. A strong nonwoven material with very good wiping-up characteristics, a good absorption capacity and distinct patterns is obtained through the present invention.

Claims (16)

  1. Matériau non tissé pour une utilisation en tant que matériau d'essuyage absorbant, produit par hydro-enchevêtrement d'une toile de substrat comprenant au moins une couche de fibres choisies parmi les fibres synthétiques, les fibres régénérées et les fibres naturelles, caractérisé en ce que le matériau non tissé (1) comporte un niveau de base h0 dont une face est garnie de protubérances (2, 3), dans lequel les protubérances (2, 3) sont formées par hydro-enchevêtrement et forment au moins une première et une deuxième structure de surface sous la forme respectivement de premières (2) et deuxièmes (3) protubérances par rapport au niveau de base h0, dans lequel les premières protubérances (2) ont une hauteur h1 par rapport au niveau de base h0, et les deuxièmes protubérances (3) ont une hauteur h2 par rapport au niveau de base h0, h2 étant supérieure à h1, et chacune des deuxièmes protubérances (3) occupe une superficie de la surface du niveau de base au moins 4 fois supérieure à chacune des premières protubérances (2).
  2. Matériau non tissé selon la revendication 1, caractérisé en ce que le deuxième côté du matériau non tissé (1) est lisse.
  3. Matériau non tissé selon la revendication 1 ou 2, caractérisé en ce que chacune des deuxièmes protubérances (3) occupe une superficie de la surface du niveau de base au moins 8 fois supérieure à chacune des premières protubérances (2).
  4. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce que la hauteur h1 est d'au moins 200 µm et la hauteur h2 est d'au moins 300 µm.
  5. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il y a une différence d'au moins 100 µm entre h1 et h2.
  6. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce que le matériau non tissé (1) a des protubérances additionnelles (24) ayant au moins une hauteur additionnelle h2 1 par rapport au niveau de base h0, dans lequel la hauteur h2 1 de la protubérance additionnelle (24) est supérieure à h2 et occupe une plus grande superficie de la surface du niveau de base que les protubérances (23) ayant la hauteur h2.
  7. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce que le matériau non tissé (1) a des protubérances additionnelles (25) ayant au moins une hauteur additionnelle h1 1 par rapport au niveau de base h0, dans lequel la hauteur h1 1 de la protubérance additionnelle (25) est inférieure à h1 et occupe une plus petite superficie de la surface du niveau de base que les protubérances (22) ayant la hauteur h1.
  8. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce que les fibres comprennent des fibres de pâte.
  9. Matériau non tissé selon la revendication 8, caractérisé en ce que la proportion de fibres de pâte est plus élevée dans les protubérances que dans le reste du matériau non tissé, cette proportion étant calculée en relation avec la quantité totale de fibres dans les protubérances et dans le reste du matériau non tissé respectivement.
  10. Matériau non tissé selon l'une quelconque des revendications précédentes, caractérisé en ce que la densité totale des fibres est plus petite dans les protubérances que dans le reste du matériau non tissé.
  11. Procédé de production d'un matériau non tissé (111) par hydro-enchevêtrement d'une toile de substrat (101) en fibres choisies parmi les fibres synthétiques, les fibres régénérées et les fibres naturelles, caractérisé en ce qu'il comprend les étapes suivantes:
    a. transfert de la toile de substrat (101), qui comprend des fibres naturelles ayant une longueur inférieure à 10 mm, sur un dispositif de support texturé (109) comprenant des trous qui forment au moins un premier et un deuxième motif sous forme de premiers et deuxièmes trous respectivement, les deuxièmes trous étant au moins 4 fois plus grands que les premiers trous, ce qui donne un non tissé ayant différentes hauteurs h1 et h2, et
    b. hydro-enchevêtrement de la toile de substrat (101) sur le dispositif de support (109) au moyen de jets de liquide sous haute pression, de façon que les fibres de la toile de substrat (101) pénètrent au fond des trous.
  12. Procédé selon la revendication 11, caractérisé en ce que les deuxièmes trous sont au moins 8 fois plus gros que les premiers trous.
  13. Procédé selon l'une quelconque des revendications 11 et 12, caractérisé en ce que le dispositif de support (109) a des trous supplémentaires qui sont plus gros que les trous dans les deuxièmes motifs.
  14. Procédé selon l'une quelconque des revendications 11 à 13, caractérisé en ce que le dispositif de support (109) a des trous supplémentaires qui sont plus petits que les trous dans les premiers motifs.
  15. Procédé selon l'une quelconque des revendications 11 à 14, caractérisé en ce que les fibres comprennent des fibres de pâte.
  16. Matériau d'essuyage absorbant, caractérisé en ce qu'il comprend au moins un matériau non tissé selon l'une quelconque des revendications 1 à 10.
EP20050815805 2005-12-07 2005-12-07 Non-tisse et procede de production Not-in-force EP1962754B1 (fr)

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ATE515999T1 (de) 2011-07-15
US20080261476A1 (en) 2008-10-23
EP1962754A4 (fr) 2010-06-23
US9850604B2 (en) 2017-12-26
EP1962754A1 (fr) 2008-09-03
US20150250373A1 (en) 2015-09-10
ES2371478T3 (es) 2012-01-03
WO2007067101A1 (fr) 2007-06-14
AU2005338968A1 (en) 2007-06-14
AU2005338968B2 (en) 2012-06-07

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