EP1949982A2 - Roller device and method for rolling in connector bridges in profiles - Google Patents
Roller device and method for rolling in connector bridges in profiles Download PDFInfo
- Publication number
- EP1949982A2 EP1949982A2 EP08008894A EP08008894A EP1949982A2 EP 1949982 A2 EP1949982 A2 EP 1949982A2 EP 08008894 A EP08008894 A EP 08008894A EP 08008894 A EP08008894 A EP 08008894A EP 1949982 A2 EP1949982 A2 EP 1949982A2
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- European Patent Office
- Prior art keywords
- rolling
- group
- groups
- disks
- passage opening
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005096 rolling process Methods 0.000 title claims abstract description 165
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000005259 measurement Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 230000006978 adaptation Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
- B21D47/04—Making rigid structural elements or units, e.g. honeycomb structures composite sheet metal profiles
Definitions
- the invention relates to a rolling device for rolling of connecting webs in profiles, with a passage opening for the profiles and on both sides of the passage opening opposite groups of rotating rolling disks or Einrollefficiencyn. Furthermore, the invention relates to a method for rolling of connecting webs in profiles by means of opposing roll groups with rolling or Einrollefficiencyn.
- FIG. 1 schematically shows such a procedure in which a profile 10 of a first profile part 11 and a second profile part 12 is formed.
- the parts 11 and 12 may be aluminum profiles.
- the profile 10 thus formed which can be several meters long, then passes through the rolling apparatus, in which pairs of rollers 2 and 3 with disc-shaped rollers 4, 5 and 6, 7 on opposite sides of the profile on the Nutenr S act and plastically deform, so that the webs are rolled into the grooves and thereby secured.
- a plurality of roller pairs are provided in succession in the direction of passage, which effect the deformation correspondingly in several steps.
- the rollers of each roller pair lie on a common shaft.
- the waves are indicated only with their central longitudinal axes 8 and 9.
- At least one of the rollers of each pair of rollers along the common shaft is adjustable in order to adjust the distance a between the rollers can.
- Rollers 65 to 68 support the profile 10 as it passes through the mill.
- Such rolling devices have proven successful, but the releasable attachment of the adjustable rolling disks on the shafts is structurally complex. Further, other than the illustrated profile form may require more than one pass through the rolling apparatus. It is known to measure the force exerted by the rolling discs on the profiles, whereby only the total force of the pair of rollers is measurable.
- the invention has for its object to provide an improved rolling device. Furthermore, the curl method of the type mentioned is to be improved.
- the object is achieved with a rolling device of the type mentioned, in which at least one of the groups two rolling disks of the group are rotatably supported by means of separate axes or shafts.
- each rolling disk can be permanently rigid or insoluble on its axis or Shaft be attached and the distance adjustment of the rolling disks is done by adjusting the axes or shafts to each other.
- This allows a simpler adjustment and a mechanically stable arrangement of the rolling disks and thus ensuring the parallelism of the rolling disks of the group.
- the given by the separate axes or waves decoupling of the geometric axes of rotation of the two discs allows settings in which the axes or shafts of the two discs are not coaxial. This in turn allows the rolling of profiles in one pass even with profile shapes that previously required more than one pass through the rolling device.
- each group of rolling disks has two disks and thus a pair of rollers. This allows profiles to be rolled up with two bars.
- the groups could also include additional roll disks for other profile shapes with more lands.
- the one axis or shaft of each group is slidable in its longitudinal direction to adjust the roll plate spacing.
- both axes or shafts of a group are displaceable together in their longitudinal direction in order to adjust the rolling disks together. This allows easy adaptation of the device to profile shapes, in which the webs are arranged offset to one another.
- at least one axis or shaft of a group transversely to its longitudinal direction is adjustable so that this leads to the enlargement or reduction of the passage opening of the device for the profile. This allows profiles to be rolled up in one operation, in which the rolling rollers do not have to engage in the same rolling plane.
- one rolling disk of a group is driven on each one Shaft mounted and another roll disc of the group or the pair is attached to a rotating axis.
- rolling disks of a group can be drive-connected via an insertable driver element, in particular via a shaft connecting the shaft and axle, if the adjustment possibilities in the transverse direction to the axles or shafts are not required.
- the simple design of the rolling device despite extensive utilization of Verstell concentrateen when arranged on one side of the flow-through roller groups, the other adjustment of the roll disks or their axes and waves have as the roll groups on the opposite side of the flow opening.
- the force which the rolling disks exert on the profile can be measured separately for the rolling disks of a pair of rolling disks.
- the groups of rolling disks are pivotable about the passage opening. This allows the adaptation of the rolling or rolling device to the feed position of the profiles, which are supplied due to their irregular shape in the resting on a transport element feed with non-vertical Nutenr skilledn. Instead of a rotation of the profiles, the groups of the rolling disks are thus preferably rotated, so that the rolling disk position adapts to the position of the Nutenr selected in space.
- the invention is further based on the object to improve a method for rolling heat-insulating webs in metal profiles.
- the axis of rotation of a rolling disk of a group, or a pair is adjusted in the longitudinal direction of the axis of rotation and in the transverse direction to the axis of rotation in the direction of action or against the direction of action of the rolling disk for adaptation to the profile.
- FIG. 1 shows the already explained at the outset with reference to this figure procedure in the formation of thermally insulated metal profiles according to the prior art. Reference is made to the above explanations.
- FIG. 2 shows in a likewise schematic representation of a rolling of the webs 13 and 14 in the parts 11 and 12 of the metal profile 10 with a device or with the method according to the invention.
- Same reference numerals as in FIG. 1 again denote the same elements, which also applies to the other figures.
- FIG. 2 and the following figures only one group 2 with rolling disks or pulleys 4,5 and another group 3 with the rolling disks 6 and 7 is shown. These two groups of rolling disks lie on both sides of the passage opening 25 (FIG. FIG. 7 ) of the device through which the profile 10 passes through the device.
- the rolling device has a plurality of such groups on both sides of the passage opening or of the profile 10, which are arranged along the passage opening in the direction of passage, so that the profile is applied on both sides several times by rolling disks during the pass to achieve the rolling of the webs in several stages ,
- the corresponding slightly converging setting of the opposing roll groups is known to the expert or the operator of rolling devices of this type and will not be further discussed and addressed, but also applies to the roll groups according to the present invention.
- the further groups of rolling disks are behind the plane of the paper of the drawing and are therefore not apparent.
- the drawings thus each show the inlet for the profile in the flow opening with the first group of rollers on both sides.
- At least one of the pairs of rollers has separate axes or shafts. In this and the other figures, this is illustrated for both groups or for both pairs of rollers and it is preferred that all groups of the rolling device are designed in this way.
- FIG. 2 shows now that the rolling disk 4, which is the upper roll of the roller pair or group 2, has its own axis or shaft 18, by means of which the rolling disk 4 is rotatably mounted (bearing 57).
- the other rolling disk 5 of the pair of rollers 2 has its own axis or shaft 19, by means of which it is rotatably mounted (bearing 52). Due to the separate shafts / axes, the bearings of the two rolling disks 4 and 5 of the group 2 and the roller pair 2 are independent of each other.
- FIG. 2 are the bearings for the shaft or axle 18 and 19 only indicated.
- FIG. 5 is an example of the bearing of the shafts or axles explained in more detail.
- one rolling disc 6 is rotatably supported by the shaft or shaft 20 in the rolling device (bearing 57) and the other rolling disc 7 is rotatably supported by its axis or shaft 21 ( Bearing 52).
- This storage by means of separate axles or shafts of course allows the per se known setting of the distance a between the rolling disks.
- either the axis or shaft 18 in the direction of its longitudinal central axis is adjustable in the rolling device, as indicated by the arrow A.
- the storage unit 28 (FIG. FIG. 7 ) for the shaft or axle in the longitudinal direction adjustable.
- the rolling disk 4 always remains firmly connected to its associated shaft or shaft 18, so that the setting of the distance a can be solved structurally easier than in the prior art, in which the rolling disk slidably disposed on its drive shaft and be detachable and fastened must to adjust the distance a.
- the rolling disk 5 can be adjusted to adjust the distance a by adjusting its axis or shaft 19. The above also applies to the adjustment of the distance a in the pair of rolling disks 6, 7 or group 3.
- FIG. 3 again the schematically simplified representation according to the FIG. 2 wherein a profile 10 is machined with a different shape.
- the web 14 has a bend and the groove of the upper Profile part 12, which receives the web, is not vertically above the corresponding groove of the lower profile part 11, but is offset in contrast.
- a separate force measurement for the individual rolling disks of the group can be provided, with which the force is measured, which exerts the respective rolling disc on the profile.
- any commercially available sensors, such as piezoelectric sensors, can be used with the appropriate evaluation electronics.
- FIG. 4 shows a further preferred embodiment for producing a further profile shape, in which the web 13 is offset relative to the web 14 down.
- both rolling disks 4 and 5 of the group or of the pair 2 together, adjusted by adjusting their axis or shaft, according to arrow C, so that the in FIG. 4
- the position shown results in which these rolling disks of group 2, as seen in the figure, come to lie below the corresponding rolling disks 6 and 7 of group 3.
- This adjustment of both rolling disks 4 and 5 can be accomplished simpler and more precisely by the corresponding adjustment of the respective axles 18 and 19 or their brackets than the adjustment of two rolling disks on a common axis, which is structurally complex and has problems with the coplanar position of the rolling disks can result.
- a preferred embodiment of the bearing units for corresponding adjustment of the axes / shafts is in FIG. 7 shown.
- FIG. 5 and 6 show an embodiment of the adjustment according to FIG. 3 , in which thus the one rolling disk in the transverse direction to the enlargement or reduction of the passage opening for the profile is adjustable.
- FIG. 5 shows according to an embodiment of the storage and support of the pair of rollers 6 and 7 of FIG. 3 in more detail, in which case in the drawing upper roller 6 in the transverse direction B to the longitudinal direction (arrow A) of the axis 20 of the roller disc is displaceable, wherein the displacement to the passage opening towards or away from, so that the passage opening by the displacement in the direction of B reduced or enlarged.
- the FIG. 5 shows a displacement in which the passage opening 25 ( FIG. 7 ) has been reduced.
- both rolls are arranged on a common slide 50, which is arranged on a main support 40 of the rolling device, comprising a machine frame 1 (FIG. FIG. 7 ) having.
- a holder 51 is fixed, which rotatably supports the shaft 21 of the rolling disk 7 via bearings 52.
- the shaft 21 is driven by a drive 54, not shown, as is generally known in the rolling devices.
- This drive for example, an electric motor, not shown, moves with the carriage 50 or has drive means which allow the drive of the displaceable shaft 21 from the fixed motor.
- a slide guide 53 and a further slide 55 is further arranged, which, driven by a drive, not shown, or manually adjustable, can perform a movement in the direction of arrow B, to effect the adjustment in the transverse direction.
- On the carriage 55 is a holder. 56, which supports the axis 20 of the rolling disk 6 via the bearings 57.
- the rolling disk 6 has an axis 20 which is separate from the shaft 21 of the rolling disk 7 of the group or of the roller pair 3.
- FIG. 6 shows the group 3 of FIG. 5 in another position of the carriage 55, in which the shaft 21 and the axis 20 of the roller pair 6, 7 are aligned and thus the two rollers protrude equally far into the passage opening 25 or limit same.
- an insertable or removable driver element 58 which forms a drive connection between the driven shaft 21 and the revolving axle 20, which thus also assumes the function of a shaft.
- This driver element 58 and the corresponding recesses 59 and 60 in the shaft 21 and the axle 20 are formed with (not shown) positive driver parts, eg with gears which transmit the driving force from the shaft 21 to the axis 20 via the driver 58.
- FIG. 7 shows the described carriage 50 on the main support 40, which is arranged on the machine frame 1 of the rolling device.
- a drive 71 which will not be explained in detail here, the entire carriage 50 can be used to increase or decrease the passage opening 25 in the transverse direction to the longitudinal axes the shafts 21 and the axes 20 are moved, so also in the direction of arrow B.
- the carriage 50 can be a common carriage for all groups of rollers 3 along the passage opening or several carriages can be provided.
- roller pair 2 On the left side of the FIG. 7 is on the other side of the passage opening 25 arranged roller pair 2 with the rolling rollers 4 and 5 can be seen.
- the joint height adjustment of the rolling disks of the groups 2 is according to FIG. 4 realized, for example, that at the main support 40 of the machine frame 1 of the device slide guides 34 are provided on which a, based on the position in the figure, vertically adjustable slide 32 is arranged with its guide 33.
- a lower bracket 30 On this carriage 32 a lower bracket 30 is provided in the figure, which in turn via bearings, in particular in the same manner as in the Figures 5 and 6 shown, the shaft 19 of the rolling disk 5 rotatably supports.
- the rolling disk 5 or its shaft 19 can be driven via a further, not shown, drive 35, for example an electric motor.
- the top plate 4 of the roller pair 2 in the figure is, in particular, the same way as in FIGS Figures 5 and 6 shown held rotatably in a holder 28 by means of bearings. It is to the explanations to the Figures 5 and 6 directed.
- the upper roll plate 4 may be non-driven with the rotating axis 18 or may be via a driver 58, as he described on the basis of Figures 5 and 6 has been described, also be driven by the drive 35 via the shaft 19 and the driver.
- the holder 28 is adjustable on the carriage 32 via a further vertical slide guide 36 and 37 in its vertical position. In order to the distance a between the rolling discs 4 and 5 can be adjusted.
- FIG. 8 shows a further preferred embodiment in which the arrangement of groups 2, 3 of rolling disks, and in particular also the horizontal guide rollers 65 to 68, of the rolling device can be rotated around the passage opening 25 around.
- FIG. 8 shows a rotational position relative to the horizontal bearing of the rolls of FIG. 7 .
- the groups 2, 3 and the guide rollers are arranged on a common, for example substantially annular, carrier 70, which is rotatably arranged in the machine frame 1.
- the main support 40 is rotatably arranged on the machine frame 1 by means of the carrier 70.
- the position of the rolling rollers and the guide rollers can be adapted to profiles which are supplied to the rolling device with non-vertical position of the rolling side walls to be rolled. This may in particular be the case with profiles, which rest on the feed on a, in particular horizontal, transport surface and there, because of the profile shape, the oblique position of the Nutenodorr.
- the preferred rotatable arrangement of the groups and guide rollers then allows the direct introduction of the profiles into the passage opening of the rolling device without manipulation of the position of the profile.
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Abstract
Description
Die Erfindung betrifft eine Walzvorrichtung zum Einrollen von Verbindungsstegen in Profile, mit einer Durchlauföffnung für die Profile und einander beidseits der Durchlauföffnung gegenüberliegenden Gruppen von drehbaren Walzscheiben bzw. Einrollscheiben. Ferner betrifft die Erfindung ein Verfahren zum Einrollen von Verbindungsstegen in Profile mittels einander gegenüberliegenden Walzengruppen mit Walz- bzw. Einrollscheiben.The invention relates to a rolling device for rolling of connecting webs in profiles, with a passage opening for the profiles and on both sides of the passage opening opposite groups of rotating rolling disks or Einrollscheiben. Furthermore, the invention relates to a method for rolling of connecting webs in profiles by means of opposing roll groups with rolling or Einrollscheiben.
Es ist bekannt, metallene Profile, z.B. für Fenster, Türen und Fassaden, aus Metallprofilteilen zu bilden, die über Stege aus einem Material verbunden sind, welches schlechter wärmeleitend ist, als das Metall der Profile. Insbesondere kommen Stege aus Kunststoff zum Einsatz. Bei einem bekannten Vorgehen werden die Stege zunächst beidseits in Nuten der Profilteile eingeführt. Danach erfolgt eine definitive Befestigung der Stege an den Profilen in einer Walzvorrichtung, in welcher Seitenwände der Nuten durch Walzen plastisch verformt werden, so dass die Stege in den Nuten festgehalten sind.
Der Erfindung liegt die Aufgabe zu Grunde eine verbesserte Walzvorrichtung zu schaffen. Ferner soll das Einrollverfahren der eingangs genannten Art verbessert werden.The invention has for its object to provide an improved rolling device. Furthermore, the curl method of the type mentioned is to be improved.
Die Aufgabe wird mit einer Walzvorrichtung der genannten Art gelöst, bei welcher bei mindestens einer der Gruppen zwei Walzscheiben der Gruppe mittels voneinander separaten Achsen oder Wellen drehbar gelagert sind.The object is achieved with a rolling device of the type mentioned, in which at least one of the groups two rolling disks of the group are rotatably supported by means of separate axes or shafts.
Dadurch, dass die Achsen bzw. Wellen der beiden Walzscheiben separate Elemente sind, kann jede Walzscheibe dauernd starr bzw. unlösbar an ihrer Achse oder Welle befestigt sein und die Abstandseinstellung der Walzscheiben erfolgt durch die Verstellung der Achsen oder Wellen zueinander. Dies ermöglicht eine einfachere Verstellung und eine mechanisch stabile Anordnung der Walzscheiben und damit die Sicherstellung der Parallelität der Walzscheiben der Gruppe. Die durch die separaten Achsen bzw. Wellen gegebene Entkoppelung der geometrischen Drehachsen der beiden Walzscheiben ermöglicht Einstellungen, bei welcher die Achsen bzw. Wellen der beiden Walzscheiben nicht koaxial liegen. Dies wiederum ermöglicht das Einrollen von Profilen in einem Durchlauf auch bei Profilformen, die zuvor mehr als einen Durchlauf durch die Walzvorrichtung benötigt haben.Due to the fact that the axes or shafts of the two rolling disks are separate elements, each rolling disk can be permanently rigid or insoluble on its axis or Shaft be attached and the distance adjustment of the rolling disks is done by adjusting the axes or shafts to each other. This allows a simpler adjustment and a mechanically stable arrangement of the rolling disks and thus ensuring the parallelism of the rolling disks of the group. The given by the separate axes or waves decoupling of the geometric axes of rotation of the two discs allows settings in which the axes or shafts of the two discs are not coaxial. This in turn allows the rolling of profiles in one pass even with profile shapes that previously required more than one pass through the rolling device.
Insbesondere weist jeweils jede Gruppe von Walzscheiben zwei Scheiben und somit ein Walzenscheibenpaar auf. Damit lassen sich Profile mit zwei Stegen einrollen. Die Gruppen könnten für andere Profilformen mit mehr Stegen auch zusätzliche Walzenscheiben umfassen.In particular, each group of rolling disks has two disks and thus a pair of rollers. This allows profiles to be rolled up with two bars. The groups could also include additional roll disks for other profile shapes with more lands.
Bei einer Ausführungsform ist die eine Achse oder Welle jeder Gruppe in ihrer Längsrichtung verschiebbar, um den Walzscheibenabstand einzustellen. Bei einer bevorzugten Ausführungsform sind zusätzlich beide Achsen oder Wellen einer Gruppe gemeinsam in ihrer Längsrichtung verschiebbar, um die Walzscheiben gemeinsam zu verstellen. Dies ermöglicht die einfache Anpassung der Vorrichtung an Profilformen, bei welchen die Stege zueinander versetzt angeordnet sind. Bei einer alternativen oder zusätzlichen bevorzugten Ausführung zur Einstellung ist mindestens die eine Achse oder Welle einer Gruppe quer zu ihrer Längsrichtung derart Verstellbar, dass dies zur Vergrösserung oder Verkleinerung der Durchlauföffnung der Vorrichtung für das Profil führt. Damit lassen sich Profile in einem Arbeitsgang einrollen, bei denen die Einrollwalzen nicht in der selben Einrollebene angreifen müssen.In one embodiment, the one axis or shaft of each group is slidable in its longitudinal direction to adjust the roll plate spacing. In a preferred embodiment, in addition, both axes or shafts of a group are displaceable together in their longitudinal direction in order to adjust the rolling disks together. This allows easy adaptation of the device to profile shapes, in which the webs are arranged offset to one another. In an alternative or additional preferred embodiment for adjustment at least one axis or shaft of a group transversely to its longitudinal direction is adjustable so that this leads to the enlargement or reduction of the passage opening of the device for the profile. This allows profiles to be rolled up in one operation, in which the rolling rollers do not have to engage in the same rolling plane.
Bei einer bevorzugten Ausführungsform ist jeweils eine Walzscheibe einer Gruppe an einer angetriebenen Welle befestigt und eine andere Walzscheibe der Gruppe bzw. des Paares ist an einer umlaufenden Achse befestigt. Dies ermöglicht die volle Freiheit bei der Verstellung. Insbesondere können dabei Walzscheiben einer Gruppe über ein einsetzbares Mitnehmerelement antriebsverbunden werden, insbesondere über einen Welle und Achse verbindenden Mitnehmerstab, wenn die Verstellmöglichkeiten in Querrichtung zu den Achsen bzw. Wellen nicht benötigt werden. Bevorzugt ist für die einfache Ausgestaltung der Walzvorrichtung trotz weitgehender Ausschöpfung der Verstellfähigkeiten, wenn auf der einen Seite der Durchlauföffnung Walzengruppen angeordnet sind, die andere Verstellmöglichkeiten der Walzenscheiben bzw. deren Achsen und Wellen besitzen als die Walzengruppen auf der gegenüberliegenden Seite der Durchlauföffnung. Bei einer bevorzugten Ausführungsform ist die Kraft, welche die Walzscheiben auf das Profil ausüben für die Walzscheiben eines Walzscheibenpaares separat messbar.In a preferred embodiment, one rolling disk of a group is driven on each one Shaft mounted and another roll disc of the group or the pair is attached to a rotating axis. This allows full freedom in the adjustment. In particular, rolling disks of a group can be drive-connected via an insertable driver element, in particular via a shaft connecting the shaft and axle, if the adjustment possibilities in the transverse direction to the axles or shafts are not required. It is preferred for the simple design of the rolling device despite extensive utilization of Verstellfähigkeiten when arranged on one side of the flow-through roller groups, the other adjustment of the roll disks or their axes and waves have as the roll groups on the opposite side of the flow opening. In a preferred embodiment, the force which the rolling disks exert on the profile can be measured separately for the rolling disks of a pair of rolling disks.
Bei einer besonderen Ausführungsform sind die Gruppen von Walzscheiben um die Durchlauföffnung herum schwenkbar. Dies erlaubt die Anpassung der Walz- bzw. Einrollvorrichtung an die Zuführungslage der Profile, die auf Grund ihrer unregelmässigen Form bei der auf einem Transportelement aufliegenden Zuführung mit nicht vertikal liegenden Nutenrändern zugeführt werden. Anstelle einer Drehung der Profile werden somit bevorzugt die Gruppen der Walzscheiben gedreht, damit sich die Walzscheibenlage an die Lage der Nutenränder im Raum anpasst.In a particular embodiment, the groups of rolling disks are pivotable about the passage opening. This allows the adaptation of the rolling or rolling device to the feed position of the profiles, which are supplied due to their irregular shape in the resting on a transport element feed with non-vertical Nutenrändern. Instead of a rotation of the profiles, the groups of the rolling disks are thus preferably rotated, so that the rolling disk position adapts to the position of the Nutenränder in space.
Der Erfindung liegt weiter die Aufgabe zu Grunde ein Verfahren zum Einrollen von wärmedämmenden Stegen in Metallprofilen zu verbessern.The invention is further based on the object to improve a method for rolling heat-insulating webs in metal profiles.
Dies erfolgt beim Verfahren der eingangs genannten Art wird dabei so vorgegangen, dass die Walzscheiben einer Gruppe bzw. eines Paares, mit ihren Drehachsen entkoppelt sind.This is done in the method of the type mentioned is thereby proceeding so that the rolling disks of a group or a pair, are decoupled with their axes of rotation.
Dadurch ergeben sich neue Einstellungsmöglichkeiten gegenüber den auf einer gemeinsamen Welle angeordneten Walzscheiben derart, dass Profile in einem Durchlauf eingerollt werden können, bei denen bisher mehr als ein Durchlauf benötigt worden ist oder dass Profile mit weniger Durchläufen einrollbar sind.This results in new adjustment options compared to the arranged on a common shaft rolling disks such that profiles can be rolled in one pass, in which more than one pass has been needed or that profiles are rolled with fewer passes.
Bei einer bevorzugten Ausführung wird die Drehachse der einen Walzscheibe einer Gruppe, bzw. eines Paares, in Längsrichtung der Drehachse und in Querrichtung zur Drehachse in Einwirkungsrichtung oder entgegen der Einwirkungsrichtung der Walzscheibe zur Anpassung an das Profil verstellt.In a preferred embodiment, the axis of rotation of a rolling disk of a group, or a pair, is adjusted in the longitudinal direction of the axis of rotation and in the transverse direction to the axis of rotation in the direction of action or against the direction of action of the rolling disk for adaptation to the profile.
Anhand der Figuren werden nachfolgend Ausführungsbeispiele der Erfindung näher erläutert. Dabei zeigt
-
schematisch eine Walzvorrichtung nach Stand der Technik;Figur 1 -
schematisch eine Walzvorrichtung gemäss der Erfindung bei der Bearbeitung des Profils vonFigur 2 ;Figur 1 -
schematisch eine Walzvorrichtung gemäss der Erfindung bei der Bearbeitung eines anderen Profils;Figur 3 -
schematisch eine Walzvorrichtung gemäss der Erfindung bei der Bearbeitung noch eines anderen Profils;Figur 4 -
die Lagerung einer Gruppe bzw. eines Paars von Walzscheiben;Figur 5 -
die Lagerung gemässFigur 6 , bei welcher die Walzscheiben über einen Mitnehmer antriebsverbunden sind;Figur 5 -
eine Gesamtansicht einer Walzvorrichtung; undFigur 7 -
eine Gesamtansicht einer Ausführungsform der Walzvorrichtung.Figur 8
-
FIG. 1 schematically a rolling device according to the prior art; -
FIG. 2 schematically a rolling device according to the invention in the processing of the profile ofFIG. 1 ; -
FIG. 3 schematically a rolling device according to the invention in the processing of another profile; -
FIG. 4 schematically a rolling device according to the invention in the processing of yet another profile; -
FIG. 5 the storage of a group or a pair of rolling disks; -
FIG. 6 storage according toFIG. 5 in which the rolling disks are drive-connected via a driver; -
FIG. 7 an overall view of a rolling device; and -
FIG. 8 an overall view of an embodiment of the rolling device.
Entsprechend zur Gruppe 2 ist auf der gegenüberliegenden Seite des Profils 10 bzw. der Durchlauföffnung in der Vorrichtung das Walzenpaar 3, bzw. die Gruppe 3, vorgesehen, dessen eine Walzscheibe 6 mittels der Welle oder Achse 20 drehbar in der Walzvorrichtung gelagert ist (Lager 57) und dessen andere Walzscheibe 7 drehbar mittels ihrer Achse oder Welle 21 gelagert ist (Lager 52). Diese Lagerung mittels separaten Achsen oder Wellen erlaubt natürlich die an sich bekannte Einstellung des Abstandes a zwischen den Walzscheiben. Dazu ist in der Walzvorrichtung entweder die Achse oder Welle 18 in der Richtung ihrer Längsmittelachse verstellbar, wie dies mit dem Pfeil A angedeutet ist. Oder es ist, wie dies später gezeigt wird, die Lagereinheit 28 (
Die separate Drehlagerung der Walzscheiben einer Gruppe bzw. eines Paares ermöglicht aber in einer bevorzugten Ausführungsform auch die Bearbeitung von Profilen, welche mit Walzscheiben auf derselben Achse oder Welle nicht in einem Durchlauf bearbeitet werden können. So zeigt
Bei der separaten Lagerung der Wellen oder Achsen und insbesondere bei der Ausführung mit Querverstellung gemäss
Die in den
Die
Auf der linken Seite der
Weiter sind Verstelleinrichtungen für die horizontalen Führungsrollen 65-68 ersichtlich, welche hier nicht weiter erläutert werden.Next adjusting devices for the horizontal guide rollers 65-68 can be seen, which will not be further explained here.
Claims (16)
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EP20080008894 EP1949982B1 (en) | 2008-05-14 | 2008-05-14 | Roller device and method for rolling in connector bridges in profiles |
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EP20080008894 EP1949982B1 (en) | 2008-05-14 | 2008-05-14 | Roller device and method for rolling in connector bridges in profiles |
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EP1949982A2 true EP1949982A2 (en) | 2008-07-30 |
EP1949982A3 EP1949982A3 (en) | 2009-03-25 |
EP1949982B1 EP1949982B1 (en) | 2012-07-25 |
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Cited By (5)
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CN105522016A (en) * | 2015-10-20 | 2016-04-27 | 华中科技大学无锡研究院 | Straightening machine and straightening method thereof |
BE1023565B1 (en) * | 2015-11-20 | 2017-05-05 | Aluro Nv | MACHINE AS WELL AS METHOD FOR ASSEMBLING PROFILES |
CN109764039A (en) * | 2019-03-06 | 2019-05-17 | 兰州大学 | A kind of angle and height-adjustable piezoelectricity ripple cantilever beam molding machine |
CN113070409A (en) * | 2021-04-27 | 2021-07-06 | 宣城市宏峰铝业科技有限公司 | Roll device and method for machining AB-surface profile with adjustable distance |
IT202100019100A1 (en) * | 2021-07-20 | 2023-01-20 | Oemme S P A | ROLLING MACHINE FOR THE ASSEMBLY OF THERMAL BREAK PROFILES |
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EP0131603B1 (en) * | 1983-01-25 | 1987-12-23 | Manfred Mühle | Plant for manufacturing thermo-insulated compound profiles for windows, doors and fa ades |
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DE2755669B1 (en) * | 1977-12-14 | 1979-05-23 | Wieland Werke Ag | Process for the production of a thermally insulated composite profile and device for carrying out the process |
DE2923666A1 (en) * | 1979-06-12 | 1980-12-18 | Wieland Werke Ag | Extruded light alloy window frame - has metal side walls removed after insertion of strips of thermal insulation |
EP0082468A1 (en) * | 1981-12-21 | 1983-06-29 | Eberhard Keller | Process, device and insulating bar for the production of a thermally insulated composite profile for windows, doors or the like |
EP0131603B1 (en) * | 1983-01-25 | 1987-12-23 | Manfred Mühle | Plant for manufacturing thermo-insulated compound profiles for windows, doors and fa ades |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105522016A (en) * | 2015-10-20 | 2016-04-27 | 华中科技大学无锡研究院 | Straightening machine and straightening method thereof |
CN105522016B (en) * | 2015-10-20 | 2018-01-26 | 华中科技大学无锡研究院 | A kind of straightener and its aligning method |
BE1023565B1 (en) * | 2015-11-20 | 2017-05-05 | Aluro Nv | MACHINE AS WELL AS METHOD FOR ASSEMBLING PROFILES |
WO2017085684A1 (en) | 2015-11-20 | 2017-05-26 | Aluro Bvba | Machine and method for the assembly of profiles |
CN108367331A (en) * | 2015-11-20 | 2018-08-03 | 阿路容公司 | The machine and method of assembling for profiled piece |
US11701702B2 (en) | 2015-11-20 | 2023-07-18 | Aluro Nv | Machine and method for the assembly of profiles |
CN109764039A (en) * | 2019-03-06 | 2019-05-17 | 兰州大学 | A kind of angle and height-adjustable piezoelectricity ripple cantilever beam molding machine |
CN109764039B (en) * | 2019-03-06 | 2024-05-24 | 兰州大学 | Piezoelectric corrugated cantilever beam forming device with adjustable angle and height |
CN113070409A (en) * | 2021-04-27 | 2021-07-06 | 宣城市宏峰铝业科技有限公司 | Roll device and method for machining AB-surface profile with adjustable distance |
IT202100019100A1 (en) * | 2021-07-20 | 2023-01-20 | Oemme S P A | ROLLING MACHINE FOR THE ASSEMBLY OF THERMAL BREAK PROFILES |
EP4122641A1 (en) * | 2021-07-20 | 2023-01-25 | Oemme S.p.A. | Rolling machine for assembling heat-cut profiles |
Also Published As
Publication number | Publication date |
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EP1949982A3 (en) | 2009-03-25 |
EP1949982B1 (en) | 2012-07-25 |
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