EP1945337B1 - Eddy chamber - Google Patents
Eddy chamber Download PDFInfo
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- EP1945337B1 EP1945337B1 EP06774748A EP06774748A EP1945337B1 EP 1945337 B1 EP1945337 B1 EP 1945337B1 EP 06774748 A EP06774748 A EP 06774748A EP 06774748 A EP06774748 A EP 06774748A EP 1945337 B1 EP1945337 B1 EP 1945337B1
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- European Patent Office
- Prior art keywords
- section
- cross
- eddy chamber
- longitudinal axis
- wave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/232—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles
- B01F23/2323—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids using flow-mixing means for introducing the gases, e.g. baffles by circulating the flow in guiding constructions or conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/237—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids characterised by the physical or chemical properties of gases or vapours introduced in the liquid media
- B01F23/2376—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids characterised by the physical or chemical properties of gases or vapours introduced in the liquid media characterised by the gas being introduced
- B01F23/23761—Aerating, i.e. introducing oxygen containing gas in liquids
- B01F23/237613—Ozone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4338—Mixers with a succession of converging-diverging cross-sections, i.e. undulating cross-section
Definitions
- the invention relates to a vortex chamber for generating turbulence in a flowing medium, with an inlet opening, an outlet opening and at least two constrictions in its cross section, wherein in the region of the constrictions, the inner profile of the vortex chamber has the shape of wave crests in section parallel to its longitudinal axis ,
- the invention further relates to a device for enriching a liquid medium with a gaseous medium, in particular for supplying oxygen in the water treatment, comprising an injector for the gas supply, a vortex chamber upstream of the injector with at least one constriction in its cross section and a vortex chamber downstream of the injector with at least one constriction in its cross section, wherein in the region of the constriction, the inner profile of the downstream vortex chamber has the shape of a wave crest parallel to its longitudinal axis in section
- Such devices are preferably used in wastewater technology for the purification of water and drinking water treatment.
- the water is supplied via an injector ozone, which should oxidize with pollutants contained in the water, solid components, suspended particles, etc.
- such a device is generally suitable for adding a gas to a liquid to thereby effect a desired reaction in the liquid medium.
- the DE 43 14 507 C1 discloses an injector or mixer for flotation devices, such as fiber suspensions, consisting of two mutually facing injector plates. These have repeated elevations in the direction of flow, causing constrictions of the flow cross-section. In one embodiment, the bumps towards the outlet end are getting smaller, while the distance between adjacent bumps is correspondingly larger. It has been found that such an arrangement does not provide optimal mixing results and in particular the pressure drop between inlet and outlet remains relatively large.
- the DE 34 22 339 A1 discloses a method for mixing fluids in which a ribbon-shaped flat jet is expelled from a slot die and combined with a second flat jet.
- mixing tube changes the diameter of the flow cross section through gradual constrictions and extensions at fixed distances in the axial direction. Similar to the injector of the previous document, the non-optimal mixing and the pressure drop are disadvantageous.
- the EP-A-0256965 discloses a method and apparatus for hydrodynamic mixing.
- the US 6,673,248 B2 discloses a method for purifying water by eliminating bacteria contained therein by supplying ozone into an injector. Downstream of the injector is a tubular mixing chamber, the cross-section of which is greatly reduced locally by baffles arranged normal to the direction of flow. These baffles are said to cause turbulence, which increase the mixing of the water flowing through the pipe with the ozone. In addition, it is provided to arrange an arcuate obstacle behind the central opening of one of the baffles. A view through the pipe along the pipe axis is denied due to the baffles and obstacles.
- these objectives are achieved with a swirl chamber of the type mentioned above in that, in the direction of the outlet opening, the inclinations to the longitudinal axis in the turning points at the flanks facing at the inlet opening become larger at least two wave crests.
- the negative pressure subsequently caused by a nozzle and thus by an increased flow velocity in the injector causes the suction and entrainment of the gaseous medium.
- the ozone reaches the molecules to be oxidized uniformly in the water.
- the profile according to the invention is responsible, can be generated by the in a single vortex chamber different sized and strong vortex.
- the entire inner profile along the longitudinal axis is corrugated, whereby the principle of the invention is extended to the entire vortex chamber.
- the principle of the invention is extended to the entire vortex chamber.
- At least two wave crests are provided, wherein in the direction of the outlet opening, the inclinations in their inflection points at the flanks of the wave crests facing the outlet opening become smaller relative to the longitudinal axis. As a result, the respective expansion in the direction of the exit is reduced or delayed, whereby already excited vortex of a certain size after the respective wave crests can be maintained longer.
- the cross section in the region of at least one wave crest is less than 40% of the maximum cross section of the vortex chamber. This constriction allows a comprehensive and spatially homogeneous formation of vertebrae in the flowing medium.
- FIG. 1 schematically the structure of a device according to the invention
- Fig. 2 the upstream vortex chamber in section parallel to its longitudinal axis
- Fig. 3 the injector in section parallel to its longitudinal axis
- Fig. 4 the vortex chamber downstream of the injector in section parallel to its longitudinal axis.
- Fig. 1 shows the purely schematic structure of a device 1 according to the invention for the enrichment of a liquid with a gaseous medium, consisting of a pump 5, which pumps the liquid into a first vortex chamber 2 via a supply line.
- a gaseous medium consisting of a pump 5, which pumps the liquid into a first vortex chamber 2 via a supply line.
- downstream injector 3 opens a supply line 6 from an ozone generator or an ozone reservoir 7.
- the negative pressure generated in the injector 3 provides for the suction or introduction of the gas into the liquid.
- the second vortex chamber 4 connected downstream of the injector 3 the best possible mixing of gas and liquid is achieved by generating turbulences.
- the drain line 8 is indicated.
- Fig. 2 shows the injector 3 upstream first vortex chamber 2 in detail.
- the vortex chamber 2 is tubular with an inlet 9 and an outlet 15, preferably with a circular cross-section, but the inner profile of the tube deviates greatly from the cylindrical shape.
- With z is the longitudinal axis of the vortex chamber and indicated by the arrow the flow direction of the medium.
- the Essential is a constriction 12 of the inner cross section, which causes extensive turbulence in the liquid flowing through. How out Fig. 2 it can be seen that the inner profile defining the respective cross section along the vortex chamber is undulating. The inner profile in the region of the constriction 12 is also similar to a hill and is not dissimilar to a bell curve.
- the illustrated preferred embodiment of the vortex chamber 2 shows a wave-shaped profile consisting of two wave crests 10, 12. The respective counterpart in the upper half of the section is symmetrical training a mirrored about the longitudinal axis representation of the wave crest.
- a wave trough 11 is provided with a local maximum in the pipe cross section, wherein the cross section at this bulge is preferably smaller than the inlet cross section of the swirl chamber, preferably between 55% and 80%, in the illustrated embodiment about 65% of the input cross section ,
- the cross section is preferably less than about 25%, more preferably less than 10% of the input cross section.
- the cross section even accounts for less than 5% of the input cross section, such as about 2.5% in the illustrated embodiment.
- the size of the cross-sectional area also depends on the particular medium, since the Vortex formation is strongly influenced by its viscosity. The information relates to the cross-sectional area and not to the radius or diameter.
- the change in the cross-section along the entire vortex chamber is not abrupt, but continuous.
- the course of the surface A to the longitudinal axis z has an inclination of preferably between 35 ° and 55 °, more preferably - as also shown - 45 °.
- Seen in the flow direction before the constriction 12 constriction 10 provides a larger compared to the constriction 12 flow area, preferably a 7 times to 13 times as large. This is preferably less than about 50%, more preferably less than about 30%, of the input cross section, about 25% in the preferred embodiment. Also, the corrugation forming the constriction 10 is flatter, thus with smaller slopes in its inflection points with respect to the longitudinal axis z, so that the distance of the inflection point 10b from the inlet opening 9 is greater than the distance between the inflection points 12a and 12b.
- the slope of the surface A relative to the longitudinal axis z is preferably less than 35 °, preferably approximately 20 °.
- the initial slope in the entrance area is preferably between 35 and 55 °. In the illustrated embodiment, it is about 45 °
- the constriction 12 is located in the region of the center of the vortex chamber 2, while the constriction 10 directly follows the inlet region and thus, viewed from the inlet 9, lies in the first third of the vortex chamber.
- the inner profile of the vortex chamber can be approximately described by a radius of curvature r10, r11, r12, as in FIG Fig. 2 indicated.
- the radius of curvature r10 of the first wave crest 10 and that of the first protrusion are more than twice as large as the radius of curvature r12 of the wave crest 12.
- the inner surface A of the vortex chamber 2 so that curved surface in the 3-dimesional, which limits the inner profile or the vortex chamber lining, has no discontinuities, cracks, kinks and edges and is therefore in the mathematical sense, a continuously differentiable Function.
- small grooves or nubs may be provided in the profile, for example for inducing the smallest vortex, but this does not change the global profile of the wave profile.
- the inflowing medium in the entrance area 9 is reduced in its speed by about 7% and accumulated in the area of the first constriction 10.
- the subsequent cross-sectional widening in the area of the bulge 12 dilates the media molecules or the molecular complex and expands interspaces between molecules and molecular complexes.
- the speed of the media flow falls substantially proportional to the cross-sectional enlargement. Due to the change in cross section between the two constrictions 10 and 12, strong swirls are produced. As already mentioned, these cause a loosening of the molecular complex, in particular between solids and solutes. In part, a mechanical separation of substances is also observed.
- the medium thus prepared provides the best conditions for an optimal partial pressure in the subsequent injector.
- the speed of the media flow from the inlet 9 to the outlet 15 of the vortex chamber depends on the inlet cross section, the viscosity of the medium, the flow pressure generated on the input side and the required gas quantity (thus also on the negative pressure in the injector).
- Re ⁇ Lv / ⁇
- the cross section in the input region 16 of the injector 3 is substantially equalized to the outlet cross section of the first vortex chamber 2.
- the medium is conveyed to the nozzle 18 at the predetermined pressure via a preferably conically narrowing channel 17.
- the size of the nozzle 18 depends on the one hand on the pressure or the speed of the liquid and on the other hand on the vacuum to be achieved in the immediate region of the nozzle opening.
- the gas to be provided with the medium is the basis for the dimensioning of the nozzle cross-section.
- the nozzle is preferably movable in the horizontal direction, for example by screwing.
- the cross-section must be optimized, since the exit velocity from the nozzle is decisive for the size of the resulting vacuum.
- a vacuum of about -0.4 to -0.6 bar should be achieved.
- the screw-in depth of the nozzle in relation to the point 19, which is defined as the edge to the gas supply 6, is also responsible for the size of the vacuum.
- an adaptation to the respective medium can take place. Via the gas supply 6, the ozone-air mixture is sucked in and connected in the sequence with the medium. Immediately after, the oxidation begins.
- region 20 e.g. conical, the injector cross section, followed by a region 21 of constant cross section.
- the injector outlet is designated 22.
- Fig. 4 shows a preferred embodiment of the injector in the flow direction subsequent second vortex chamber 4.
- the vortex chamber 4 is equipped with an inner profile which defines at least one local cross-sectional constriction and has rounded shapes.
- the inner profile of the vortex chamber also shows waviness in the section parallel to the tube axis.
- the preferred embodiment comprises three wave crests 25, 27, 30 and three wave troughs 24, 26, 29 in the wave-shaped profile Fig. 4
- the longitudinal axis z of the inner profile is inclined slightly upwards to the horizontal, as a result of which the mixture moves slightly upward against the force of gravity.
- the inhomogeneities caused by the lowering of particles can be counteracted by this measure, since these are swirled again at the corrugated profile immediately.
- the wave crests become increasingly asymmetrical with respect to their flanks in the flow direction, ie in other words that the slopes in the two turning points of the wave crest differ.
- the pitch of those turning points 25a, 27a, 30a located on the side of the peaks 25, 27, 30 facing the inlet increases in the direction of flow, while the pitch in the turning points 25b, 27b, 30b of those flanks leading to the outlet turn away, lose weight.
- the former may include an almost vertical angle with the tube axis.
- the cross section is preferably circular, but deviations thereof also fall under the inventive principle, for example elliptical or with rounded in the corner areas polygonal cross sections.
- inventive principle for example elliptical or with rounded in the corner areas polygonal cross sections.
- slight deviations from an axisymmetric inner contour of the vortex chamber can occur.
- two wave crests not exactly one above the other, but slightly offset from each other.
- an inner profile according to which the wave crests continue at least in a partial area helically along the vortex chamber.
- the inlet region 23 of the vortex chamber 4 has a smaller cross section than the outlet 22 of the injector 3. This is followed by a widening in cross section up to a local maximum 24 in the flow cross section followed by a local constriction 25.
- this vortex chamber has three local constrictions 25, 27 and 30, between each of which three extensions or bulges 24, 26 and 29 with locally seen maximum cross-section.
- the corresponding inflection points in the curvature that is to say where the second derivative of the surface course becomes zero, are respectively designated 25a, 25b, 27a, 27b, and 30a, 30b.
- the cross sections in the constrictions 25, 27 and 30 are approximately the same and are preferably about 20% to 40%, more preferably about 30% of the maximum cross section in one of the bulges.
- the cross sections in the bulges are also about the same size.
- the inlet cross section is preferably about 15% to 30% of the maximum pipe cross section.
- a region 28 is provided with a substantially constant cross-section. From the outlet-side constriction 30 to the outlet 31, the cross-section widens slightly again.
- the inner profile of the vortex chamber tube 4 is also rounded and in mathematical sense, the inner surface A is a continuously differentiable function.
- a weak or flat trained maximum could be provided.
- the feature according to the invention that namely in the direction of the outlet opening 15, 31 towards the inclinations to the longitudinal axis z in the turning points 12a, 25a, 27a, 30a to the inlet opening 9, 23 facing flanks of at least two wave crests 10, 12, 25, 27, 30th grow larger, does not exclude such training. It is not necessary for all wave crests to satisfy this condition, but at least two, which need not be immediately adjacent - it could e.g. just a weak maximum between them.
- Initial slope in the entrance area is - seen in each case to the pipe axis z - about 35 °.
- Gradients in the inflection point 25a preferably between 25 ° and 45 °, more preferably about 36 °; in the inflection point 25b, preferably between 30 ° and 50 °, particularly preferably about 40 °; at the point of inflection 27a, preferably between 55 ° and 70 °, more preferably about 65 °; at the point of inflection 27b preferably between 10 ° and 20 °, more preferably about 15 °; at the point of inflection 28b, preferably between 15 ° and 35 °, more preferably about 27 °; at the point of inflection 30a, preferably between 80 ° and 90 °, more preferably about 90 °; at the point of inflection 30b, preferably between 5 ° and 20 °, more preferably about 11 °
- the vortex chamber has the task of reducing the oxidation distance in order to reduce the technical design of the plant.
- the transition injector 3 and at the entrance vortex chamber 4 there is a sudden cross-sectional restriction, with an enormous stagnation arises, which leads to a significant design shortening with appropriate design.
- the gas-laden medium experiences a re-whirling, so that there is another shortened oxidation time frame.
- the medium is accelerated, further vortexed and swirled back again. Shaping over this area provides a 50% increase in gas transfer to the medium over the prior art.
- the walls of the vortex chamber provide a flow-favoring oxidation of the media due to the listed shaping.
- the invention is not limited to the embodiment shown. It has been found that even a single constriction in the respective vortex chamber with the design according to the invention as a wave crest is sufficient to substantially increase the efficiency of such a device with regard to oxygen enrichment. In addition, much smaller input-side pumping power is required. Namely, by the continuous cross-sectional constriction or expansion, the entire medium is hardly hindered in its flow through the vortex chamber, although long-range turbulence of any magnitude can be induced. With the number of constrictions and the special design of the respective inflection points, the efficiency of the device according to the invention can be further optimized, but these represent preferred embodiments.
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Abstract
Description
Die Erfindung bezieht sich auf eine Wirbelkammer zum Erzeugen von Turbulenzen in einem durchfließenden Medium, mit einer Eintrittsöffnung, einer Austrittsöffnung und mindestens zwei Verengungen in ihrem Querschnitt, wobei im Bereich der Verengungen das Innenprofil der Wirbelkammer im Schnitt parallel zu ihrer Längsachse die Form von Wellenbergen aufweist.The invention relates to a vortex chamber for generating turbulence in a flowing medium, with an inlet opening, an outlet opening and at least two constrictions in its cross section, wherein in the region of the constrictions, the inner profile of the vortex chamber has the shape of wave crests in section parallel to its longitudinal axis ,
Die Erfindung betrifft weiters eine Vorrichtung zur Anreicherung eines flüssigen Mediums mit einem gasförmigen Medium, insbesondere zur Zufuhr von Sauerstoff bei der Wasseraufbereitung, umfassend einen Injektor für die Gaszufuhr, eine dem Injektor vorgeschaltete Wirbelkammer mit mindestens einer Verengung in ihrem Querschnitt und eine dem Injektor nachgeschaltete Wirbelkammer mit mindestens einer Verengung in ihrem Querschnitt, wobei im Bereich der Verengung das Innenprofil der nachgeschalteten Wirbelkammer im Schnitt parallel zu ihrer Längsachse die Form eines Wellenberges aufweistThe invention further relates to a device for enriching a liquid medium with a gaseous medium, in particular for supplying oxygen in the water treatment, comprising an injector for the gas supply, a vortex chamber upstream of the injector with at least one constriction in its cross section and a vortex chamber downstream of the injector with at least one constriction in its cross section, wherein in the region of the constriction, the inner profile of the downstream vortex chamber has the shape of a wave crest parallel to its longitudinal axis in section
Derartige Vorrichtungen werden bevorzugt in der Abwassertechnik zur Reinigung von Wasser und zur Trinkwasseraufbereitung eingesetzt. Dabei wird dem Wasser über einen Injektor Ozon zugeführt, das mit im Wasser enthaltenen Schadstoffen, festen Bestandteilen, Schwebepartikel, etc. oxidieren soll. Jedoch eignet sich eine derartige Vorrichtung ganz allgemein dazu, eine Flüssigkeit mit einem Gas zu versetzen, um dadurch eine gewünschte Reaktion im flüssigen Medium zu bewirken.Such devices are preferably used in wastewater technology for the purification of water and drinking water treatment. In this case, the water is supplied via an injector ozone, which should oxidize with pollutants contained in the water, solid components, suspended particles, etc. However, such a device is generally suitable for adding a gas to a liquid to thereby effect a desired reaction in the liquid medium.
Die
Die
Die
Die
Mit einer derartigen Vorrichtung bleibt jedoch die Vermischung des Wassers mit dem Ozon unzulänglich. Zum einen liegt dies daran, dass die Prallbleche lediglich Hindernisse darstellen und zu einer räumlichen Verlängerung des Strömungsweges bis zum Auslass der Mischkammer führen. Turbulenzen werden nur lokal begrenzt und auf eine bestimmte Größe beschränkt hervorgerufen. Eine umfassende und gleichmäßige Verteilung von Ozon im Wasser und insbesondere, was auch ganz wichtig ist, der direkte Kontakt mit den zu oxidierenden Bestandteilen (feste Bestandteile, Schwebepartikel, etc.), wird kaum hergestellt.With such a device, however, the mixing of the water with the ozone remains inadequate. On the one hand, this is due to the fact that the baffles only represent obstacles and lead to a spatial extension of the flow path to the outlet of the mixing chamber. Turbulence is caused only locally and limited to a certain size. A comprehensive and even distribution of ozone in the water and, more importantly, the direct contact with the constituents to be oxidized (solid constituents, suspended particles, etc.) is hardly produced.
Die Analyse bestehender Vorrichtungen zur Ozonanreicherung von Flüssigkeiten hat ergeben, dass der Übergang des Gases in die Flüssigkeit lediglich einen Wirkungsgrad von ca. 15% erreicht. Mit anderen Worten ausgedrückt bedeutet dies, dass vom zur Verfügung gestellten Gas nur 15% an die zu oxidierenden Stoffen in die Flüssigkeit gelangen, sodass das Ergebnis nach einem einzigen Oxidationsvorgang alles andere als zufriedenstellend ist und die Zufuhr von Ozon in mehreren aufeinanderfolgenden Kaskaden erfolgen muss. Die erforderliche Anlagengröße bzw. die Anzahl der Anlagenkomponenten sind enorm und führen zu hohen Betriebskosten.The analysis of existing devices for ozone enrichment of liquids has shown that the transition of the gas into the liquid only reaches an efficiency of about 15%. In other words, this means that of the gas provided, only 15% of the substances to be oxidized enter the liquid, so that the result after a single oxidation process is far from satisfactory and ozone must be supplied in several consecutive cascades. The required system size or the number of system components are enormous and lead to high operating costs.
Ein weiterer Nachteil im Stand der Technik, einschließlich der in der
Es besteht somit der Bedarf an einer Vorrichtung zur Anreicherung von Flüssigkeiten mit Gasen, bei denen bereits in einem einzigen Verfahrensschritt die Oxidation der zu behandelnden Stoffe in der Flüssigkeit zufriedenstellend abläuft. Mit einem höheren Wirkungsgrad können auch teure Anlagenkomponenten eingespart werden. Gleichzeitig soll die Vorrichtung mit einem kleineren Druckgradienten zwischen Ein- und Auslass betreibbar sein und somit kleine Pumpleistungen ermöglichen.There is thus a need for a device for the enrichment of liquids with gases, in which the oxidation of the substances to be treated in the liquid proceeds satisfactorily in a single process step. With a higher degree of efficiency, expensive system components can also be saved. At the same time, the device should be operable with a smaller pressure gradient between inlet and outlet and thus allow small pumping capacities.
Erfindungsgemäß werden diese Ziele mit einer Wirbelkammer der eingangs genannten Art dadurch erreicht, dass in Richtung zur Austrittsöffnung hin die Neigungen zur Längsachse in den Wendepunkten an den zur Eintrittsöffnung gewandten Flanken zumindest zweier Wellenberge größer werden.According to the invention, these objectives are achieved with a swirl chamber of the type mentioned above in that, in the direction of the outlet opening, the inclinations to the longitudinal axis in the turning points at the flanks facing at the inlet opening become larger at least two wave crests.
Durch diese Maßnahme werden im Medium Wirbel induziert, ohne dass der Fluss durch die Wirbelkammer wesentlich gebremst bzw. beeinträchtigt wird. Durch die erfindungsgemäße Ausgestaltung der Verengung werden räumlich gleichmäßig verteilte Wirbel, eine Dehnung der Molekülstruktur, eine Erweiterung von Zwischenräumen im Medium und eine mechanische Stofftrennung verstärkt erzielt. Durch das Zusammenspiel dieser Effekte gelangt der Sauerstoff auch tatsächlich direkt an die zu oxidierenden Bestandteile des flüssigen Mediums. Der Wirkungsgrad, der an der tatsächlich erfolgten Oxidation gemessen wird, erreicht mit der erfindungsgemäßen Maßnahme bis zu 70% und in besonderen Ausgestaltungen sogar darüber.By this measure, vortices are induced in the medium, without the flow being significantly slowed or impaired by the vortex chamber. The inventive design of the constriction spatially evenly distributed vortices, an elongation of the molecular structure, an expansion of spaces in the medium and a mechanical separation of substances are increasingly achieved. Due to the interaction of these effects, the oxygen actually reaches the components of the liquid medium that are to be oxidized. The efficiency, which is measured on the actual oxidation, achieved with the inventive measure up to 70% and in particular embodiments, even more.
So wird erst durch die erfindungsgemäße Maßnahme eine optimale Durchmischung erreicht, weil durch die unterschiedlich starken Steigungen Wirbel unterschiedlicher Größenordnung und Stärke erzeugt werden, sodass eine Durchmischung sowohl in makroskopischer als auch mikroskopischer Dimension gewährleistet wird. Dass sich die Neigungen in Richtung zur Austrittsöffnung hin vergrößern hat den positiven Einfluss, dass der Druckabfall entlang der Wirbelkammer gering gehalten werden kann. Zu diesen Vorteilen kommt der synergetische Effekt, der dadurch zustande kommt, dass in Strömungsrichtung, also der Richtung des Druckabfalls, die Steigungen größer werden, sodass an diesen Stellen noch immer effiziente Wirbelbildung gewährleistet ist.Thus, optimal mixing is only achieved by the measure according to the invention, because eddies of different sizes and thickness are produced by the different degrees of rise, so that a thorough mixing is ensured both in macroscopic and microscopic dimension. The fact that the inclinations increase in the direction of the outlet opening has the positive influence that the pressure drop along the vortex chamber can be kept low. These advantages are complemented by the synergistic effect that results from the fact that in the flow direction, ie the direction of the pressure drop, the slopes become larger, so that efficient vortex formation is still ensured at these points.
Erfindungsgemäß werden obige Ziele mit einer Vorrichtung der eingangs genannten Art dadurch erreicht, dass im Bereich der Verengung das Innenprofil der vorgeschalteten Wirbelkammer im Schnitt parallel zu ihrer Längsachse die Form eines Wellenberges aufweist, und dass in mindestens einer Wirbelkammer mindestens zwei Wellenberge vorgesehen sind, wobei in Richtung zur Austrittsöffnung der Wirbelkammer hin die Neigungen zur Längsachse in den Wendepunkten an den zur Eintrittsöffnung gewandten Flanken zumindest zweier Wellenberge größer werden.According to the above objects are achieved with a device of the type mentioned in that in the region of the constriction, the inner profile of the upstream vortex chamber in section parallel to its longitudinal axis in the form of a wave crest, and that at least two wave crests are provided in at least one vortex chamber, wherein in Direction to the outlet opening of the vortex chamber towards the inclinations to the longitudinal axis in the turning points at the side facing the inlet flanks of at least two wave crests are larger.
Durch diese Maßnahme einer dem Injektor vorgeschalteten Wirbelkammer erfährt die Flüssigkeit bereits vor dem unmittelbaren Kontakt mit dem Ozon erhöhte Turbulenzen, wodurch das Molekulargefüge in der Flüssigkeit stark verändert wird. Die auf die Verengung in der Wirbelkammer folgende Erweiterung des Querschnitts führt zu einer Dehnung des Molekühlkomplexes und einer Erweiterung von Zwischenräumen. Die Geschwindigkeit des Medienstromes fällt proportional zur Querschnittsvergrößerung. Durch die Querschnittsveränderung entstehen insbesondere starke, nach innen gedrehte Wirbel, die eine Auflockerung der Moleküle bewirken. Die zum Teil nur über Wasserstoffbrücken und Van der Waals Kräfte wechselwirkenden Teilchen werden somit gelockert und es kommt teilweise zu einer mechanischen Stofftrennung. Ein derart in der vorgeschalteten Wirbelkammer aufbereitetes Medium bietet im nachfolgenden Injektor einen optimal Partialdruck für die Aufnahme des Ozons.By this measure, a vortex chamber upstream of the injector, the liquid experiences increased turbulence even before the direct contact with the ozone, whereby the molecular structure in the liquid is greatly changed. The extension of the cross-section following the constriction in the vortex chamber results in stretching of the molecular complex and expansion of interstices. The speed of the media flow is proportional to the cross-sectional enlargement. Due to the change in cross section in particular strong, inwardly rotated vortices cause a loosening of the molecules. Particles that interact only through hydrogen bonds and van der Waals forces are thus loosened and some mechanical separation of substances occurs. Such prepared in the upstream vortex chamber medium provides in the subsequent injector an optimal partial pressure for the uptake of ozone.
Der anschließend durch eine Düse und damit verbunden durch eine erhöhte Strömungsgeschwindigkeit im Injektor hervorgerufene Unterdruck bewirkt das Ansaugen und die Mitnahme des gasförmigen Mediums. In der anschließenden zweiten Wirbelkammer gelangt das Ozon gleichmäßig an die zu oxidierenden Moleküle im Wasser. Dafür ist das erfindungsgemäße Profil verantwortlich, durch das in einer einzigen Wirbelkammer unterschiedlich große und starke Wirbel erzeugt werden können.The negative pressure subsequently caused by a nozzle and thus by an increased flow velocity in the injector causes the suction and entrainment of the gaseous medium. In the subsequent second vortex chamber, the ozone reaches the molecules to be oxidized uniformly in the water. For this purpose, the profile according to the invention is responsible, can be generated by the in a single vortex chamber different sized and strong vortex.
In einer Ausgestaltung ist das gesamte Innenprofil entlang der Längsachse gewellt ist, wodurch das erfindungsgemäße Prinzip auf die gesamte Wirbelkammer ausgedehnt wird. Durch mehrere Wellenberge mit dazwischen liegenden Tälern kann eine optimale, umfassende und entlang der gesamten Wirbelkammer aufrechterhaltene Wirbelbildung erzeugt werden.In one embodiment, the entire inner profile along the longitudinal axis is corrugated, whereby the principle of the invention is extended to the entire vortex chamber. By means of several peaks with intervening valleys, an optimal, comprehensive vortex formation maintained along the entire vortex chamber can be created.
In einer besonderen Ausführungsform betragen zumindest bei einem Wellenberg die Neigungen in seinen Wendepunkten in Bezug auf die Längsachse zwischen 25° und 55°. Durch diese Maßnahme kann in Zusammenspiel mit dem Durchflußquerschnitt ein optimales Verhältnis zwischen Wirbelbildung zur Abbremsung des Mediums erzielt werden.In a particular embodiment, at least in a wave crest the inclinations in its inflection points with respect to the longitudinal axis between 25 ° and 55 °. By this measure, in conjunction with the flow area, an optimal ratio between vortex formation to decelerate the medium can be achieved.
In einer weiteren Ausführungsform sind mindestens zwei Wellenberge vorgesehen, wobei in Richtung zur Austrittsöffnung hin die Neigungen in deren Wendepunkten an den zur Austrittsöffnung gewandten Flanken der Wellenberge zur Längsachse kleiner werden. Dadurch wird die jeweilige Expansion in Richtung Ausstritt hin verringert bzw. verzögert, wodurch bereits angeregt Wirbel bestimmter Größe nach den jeweiligen Wellenbergen länger aufrecht erhalten werden können.In a further embodiment, at least two wave crests are provided, wherein in the direction of the outlet opening, the inclinations in their inflection points at the flanks of the wave crests facing the outlet opening become smaller relative to the longitudinal axis. As a result, the respective expansion in the direction of the exit is reduced or delayed, whereby already excited vortex of a certain size after the respective wave crests can be maintained longer.
In einer Ausführungsform ist der Querschnitt im Bereich zumindest eines Wellenberges weniger als 40% des maximalen Querschnitts der Wirbelkammer. Diese Einschnürung ermöglich eine umfassende und räumlich homogene Ausbildung von Wirbeln im durchfließenden Medium.In one embodiment, the cross section in the region of at least one wave crest is less than 40% of the maximum cross section of the vortex chamber. This constriction allows a comprehensive and spatially homogeneous formation of vertebrae in the flowing medium.
Im folgenden wird die Erfindung anhand der Zeichnung näher erläutert. Dabei zeigt
Wesentlich ist eine Verengung 12 des inneren Querschnitts, die in der durchströmenden Flüssigkeit weiträumige Turbulenzen bewirkt. Wie aus
Mit 10b, 12a und 12b sind die Wendepunkte des Kurvenverlaufs dargestellt. Im weiteren wird auch dieser Ausdruck beibehalten, obwohl es sich eigentlich um ringförmige (Wende-)Linen handelt, die den Übergang von positiver zu negativer Krümmung der das Innere auskleidenden Fläche A anzeigen. Die Wellenberge müssen bezüglich Ihrer Flanken nicht symmetrisch ausgebildet sein. So können die Steigungen in den Wendepunkten 10b, 12a, 12b unterschiedlich groß sein. Wichtig ist und dies unterscheidet die vorliegende Erfindung vom Stand der Technik, dass der innere Querschnitt der Wirbelkammer kontinuierlich abnehmend im Bereich des Wellenberges sein Minimum annimmt und sich anschließend in kontinuierlicher Weise wieder weitet.10b, 12a and 12b show the turning points of the curve. Furthermore, this expression is retained even though it is actually annular (turning) lines indicating the transition from positive to negative curvature of the interior lining surface A. The wave crests need not be symmetrical with respect to their flanks. Thus, the slopes in the
Bei der Verengung 12 beträgt der Querschnitt vorzugsweise weniger als etwa 25%, besonders bevorzugt weniger als 10% des Eingangsquerschnitts. Je nach Ausbildung der übrigen Bereiche der Wirbelkammer kann es vorteilhaft sein, dass der Querschnitt sogar weniger als 5% des Eingangsquerschnitts ausmacht, wie z.B. etwa 2,5% in der dargestellten Ausführung. Insbesondere hängt die Größe der Querschnittsfläche auch vom jeweiligen Medium ab, da die Wirbelbildung stark von dessen Viskosität beeinflusst wird. Die Angaben beziehen sich jeweils auf die Querschnittsfläche und nicht auf den Radius bzw. den Durchmesser.In the
Wie aus der Darstellung ersichtlich, erfolgt die Änderung des Querschnitts entlang der gesamten Wirbelkammer nicht abrupt, sondern kontinuierlich. Im Bereich der Wendepunkte 12a, 12b weist der Verlauf der Fläche A zur Längsachse z eine Neigung von vorzugsweise zwischen 35° und 55°, besonders bevorzugt- wie auch dargestellt - 45° auf.As can be seen from the illustration, the change in the cross-section along the entire vortex chamber is not abrupt, but continuous. In the region of the
Die in Strömungsrichtung gesehen vor der Verengung 12 liegende Verengung 10 gewährt einen im Vergleich zur Verengung 12 größeren Durchflussquerschnitt, vorzugsweise einen 7mal bis 13mal so großen. Dieser beträgt vorzugsweise weniger als etwa 50% besonders bevorzugt weniger als etwa 30% des Eingangsquerschnitts, etwa 25% in der bevorzugten Ausführungsform. Auch ist der die Verengung 10 bildende Wellenberg flacher ausgestaltet, somit mit geringeren Steigungen in seinen Wendepunkten in Bezug auf die Längsachse z, sodass auch der Abstand des Wendepunktes 10b von der Eintrittsöffnung 9 größer ist als der Abstand zwischen den Wendepunkten 12a und 12b. Im Bereich des Wendepunktes 10b (zur Eintrittsöffnung hin ist kein Wendepunkt ausgebildet) beträgt die Steigung der Fläche A zur Längsachse z vorzugsweise weniger als 35°, vorzugsweise etwa 20°. Die Anfangssteigung im Eingangsbereich beträgt vorzugsweise zwischen 35 und 55°. Im dargestellten Ausführungsbeispiel sind es etwa 45°Seen in the flow direction before the
In der bevorzugten Ausführungsform befindet sich die Verengung 12 im Bereich der Mitte der Wirbelkammer 2, während die Verengung 10 unmittelbar an den Eintrittsbereich folgt und somit vom Eintritt 9 aus gesehen im ersten Drittel der Wirbelkammer liegt.In the preferred embodiment, the
Im unmittelbaren Bereich der Verengungen bzw. Ausbuchtungen kann das innere Profil der Wirbelkammer annähernd durch einen Krümmungsradius r10, r11, r12 beschrieben werden, wie in der
Die Innenfläche A der Wirbelkammer 2, also jene gekrümmte Fläche im 3-dimesionalen, die das innere Profil begrenzt bzw. die Wirbelkammer auskleidet, weist keine Unstetigkeiten, Sprünge, Knicke und Kanten auf und ist somit im mathematischen Sinne eine stetig differenzierbare Funktion. Selbstverständlich können im Profil kleine Rillen oder Noppen vorgesehen sein, z.B. zum Induzieren kleinster Wirbel, jedoch ändert dies nichts am globalen Verlauf des Wellenprofils.The inner surface A of the
Die oben beschriebene erfindungsgemäße Ausgestaltung einer den Querschnitt der Wirbelkammer minimierenden Verengung führt zu den erwünschten, oben erwähnten Turbulenzen, ohne dabei den Mediumfluss wesentlich zu bremsen, wodurch der Druckunterschied zwischen dem Bereich vor der Verengung und dem Bereich hinter der Verengung minimiert wird.The above described inventive configuration of a constriction minimizing the cross section of the vortex chamber results in the desired turbulences mentioned above without substantially slowing down the medium flow, thereby minimizing the pressure differential between the area before the constriction and the area behind the constriction.
In Strömungsrichtung anschließend an die Verengung 12 folgt ein sich erweiternder Bereich, der in einen Bereich 14 mit im wesentlichen konstantem Querschnitt von vorzugsweise zwischen 35% und 55%, gezeigt etwa 45% des Eingangsquerschnitts übergeht, bis zum Austritt 15 erneut eine Erweiterung 14 im Querschnitt erfolgt.In the flow direction subsequent to the
Im Eingangsbereich 9 wird das hereinströmende Medium je nach Viskosität in seiner Geschwindigkeit um etwa 7% herabgesetzt und im Bereich der ersten Verengung 10 gestaut. Durch die darauffolgende Querschnittserweiterung im Bereich der Ausbuchtung 12 werden die Medienmoleküle bzw. der Molekülkomplex gedehnt und Zwischenräume zwischen Molekülen und Molekülkomplexen werden erweitert. Die Geschwindigkeit des Medienstromes fällt dabei im wesentlichen jeweils proportional zur Querschnittsvergrößerung. Durch die Querschnittsveränderung zwischen den beiden Verengungen 10 und 12 entstehen starke nach innen gedrehte Wirbel. Wie bereits eingangs erwähnt, bewirken diese, dass es zu einer Auflockerung des Molekühlkomplexes kommt, insbesondere zwischen Feststoffen und gelösten Stoffen. Teilweise wird auch eine mechanische Stofftrennung beobachtet. Im Bereich vor und bei der Ausbuchtung kommt es zu einer verstärkten Wandreibung und zu Kleinwirbeln, die im Bereich der Verengung 12 bzw. bereits davor entstehen. Aufgrund der im Medium enthaltenen Partikelkonzentration, die infolge der Turbulenzen räumlich stark variiert, kann als Folge von Gewichtsverlagerungen im Medienstrom eine Drehung des Mediums um die Fließachse hervorgerufen werden, wie auch in Versuchen gezeigt werden konnte. Durch den Drall und die im Bereich nach der Verengung 12 entstehende Expansion wird die Medienstruktur so verändert, dass im Bereich mit konstantem Querschnitt und der anschließenden Erweiterung eine mechanische Trennung der zu oxidierenden Stoffe bis zu 60% erreicht werden kann. Im Bereich zwischen Verengung 12 und Austritt 15 erfolgt gleichzeitig eine Rückkoppelung der Wirbel an den Wandbereichen der Wirbelkammer, die zu einem nicht unwesentlichen Beitrag die mechanische Trennung fördern.Depending on the viscosity, the inflowing medium in the
Das so vorbereitete Medium erbringt die besten Vorraussetzungen für einen optimalen Partialdruck im nachfolgenden Injektor.The medium thus prepared provides the best conditions for an optimal partial pressure in the subsequent injector.
Die Geschwindigkeit des Medienstromes vom Einlass 9 bis zum Auslass 15 der Wirbelkammer hängt jeweils vom Eintrittsquerschnitt, der Medienviskosität, des eingangsseitig erzeugten Fließdruckes und der erforderlichen Gasmenge (somit auch vom Unterdruck im Injektor) ab. Die exakte Dimensionierung der Wirbelkammer hängt u.a. auch von den in der sog. Reynoldszahl Re enthaltenen Größen ab, nämlich der Dichte p, der Strömungsgeschwindigkeit v, der Zähigkeit η und dem Rohrdurchmesser L (Re=ρLv/η). Bei Rohrströmungen findet dabei der Umschlag von laminar zu turbulent bei einer Reynoldszahl von etwa 2300 statt, jedoch muss im vorliegenden Fall die immer die Gesamtkonstruktion berücksichtigt werden, um zu einer bevorzugten Ausführungsform der Erfindung zu gelangen.The speed of the media flow from the
Im folgenden wird nun eine bevorzugte Ausführungsform des Injektors anhand der
Im Anschluss an die Düse erfolgt im Bereich 20 wiederum eine Erweiterung, z.B. konisch, des Injektorquerschnitts, gefolgt von einem Bereich 21 konstanten Querschnitts. Der Injektoraustritt ist mit 22 bezeichnet.Following the nozzle, an extension is again made in
Am Übergang vom Injektor 3 zur Wirbelkammer 4 ist eine abrupte Querschnittseinschränkung vorgesehen, wobei ein enormer Stauwirbel entsteht, welcher zu einer enormen effektiven Streckenverkürzung führt.At the transition from the
Wie die Wirbelkammer 2 zeigt auch das innere Profil der Wirbelkammer im Schnitt parallel zur Rohrachse Wellenförmigkeit auf. Die bevorzugte Ausführungsform umfasst im wellenförmigen Profil drei Wellenberge 25, 27, 30 und drei Wellentäler 24, 26, 29. Wie aus
Durch diese Ausgestaltung der Wirbelkammer, insbesondere der verschiedenartige Ausgestaltung der Wellenberge, werden Wirbel verschiedener Größenordnung induziert. Die abgerundeten Konturen des inneren Profils zusammen mit der Tatsache, dass durchgehend ein Durchflussquerschnitt im Bereich um die Rohrachse entlang der gesamten Wirbelkammer gegeben ist, also man mit dem Auge durch das Rohr durchschauen könnte, wirkt sich bezüglich des Druckabfalls zwischen Einlass und Auslass sehr vorteilhaft aus, da das Medium nicht gestoppt bzw. wesentlich gebremst wird, wie dies im Stand der Technik durch Prallwände mit einer abrupten Querschnittsverengung der Fall ist, sondern über den Rand her lediglich zu einer umfassenden Wirbelbildung angeregt wird.As a result of this configuration of the vortex chamber, in particular the different design of the wave crests, vortices of various sizes are induced. The rounded contours of the inner profile together with the fact that there is a continuous flow area in the area around the tube axis along the entire vortex chamber, so you could see through the tube with the eye, has a very beneficial effect on the pressure drop between the inlet and outlet because the medium is not stopped or substantially braked, as is the case in the prior art by baffles with an abrupt cross-sectional constriction, but is excited over the edge only to a comprehensive vortex formation.
Im Schnitt normal zur Längsachse der rohrförmigen Wirbelkammer ist der Querschnitt vorzugsweise kreisförmig, jedoch fallen auch Abweichungen davon unter das erfindungsgemäße Prinzip, beispielsweise ellipsenförmige oder mit in den Eckbereichen abgerundeten vieleckförmigen Querschnitten. Es können selbstverständlich auch leichte Abweichungen von einer achssymmetrischen Innenkontur der Wirbelkammer auftreten. Im Schnitt parallel zur Längsachse lägen in diesem Fall zwei Wellenberge nicht exakt übereinander, sondern leicht gegeneinander versetzt. Ebenfalls denkbar wäre ein Innenprofil, dem zufolge sich die Wellenberge zumindest in einem Teilbereich schraubenförmig entlang der Wirbelkammer fortsetzen. Durch solche Abweichungen von der Kreissymmetrie kann dem Medium zusätzlich ein gezielter Drall verliehen werden.In the section normal to the longitudinal axis of the tubular vortex chamber, the cross section is preferably circular, but deviations thereof also fall under the inventive principle, for example elliptical or with rounded in the corner areas polygonal cross sections. Of course, slight deviations from an axisymmetric inner contour of the vortex chamber can occur. In section parallel to the longitudinal axis lay in this case, two wave crests not exactly one above the other, but slightly offset from each other. Also conceivable would be an inner profile, according to which the wave crests continue at least in a partial area helically along the vortex chamber. By such deviations from the circular symmetry, the medium can additionally be given a targeted twist.
Des weiteren ist aus
Im folgenden soll die bevorzugte Ausführungsform quantitativ näher beschrieben werden, soweit nicht oben bereits angegeben.In the following, the preferred embodiment will be described in more detail quantitatively, unless already stated above.
Der Einlassbereich 23 der Wirbelkammer 4 besitzt einen kleineren Querschnitt als der Ausgang 22 des Injektors 3. Anschließend folgt eine Aufweitung im Querschnitt bis zu einem lokalen Maximum 24 im Durchflussquerschnitt gefolgt von einer lokalen Verengung 25. Insgesamt weist diese Wirbelkammer drei lokale Verengungen 25, 27 und 30 auf, zwischen denen jeweils drei Erweiterungen bzw. Ausbuchtungen 24, 26 und 29 mit lokal gesehen maximalem Querschnitt. Die entsprechenden Wendepunkte in der Krümmung, also dort wo die zweite Ableitung des Flächenverlaufs Null wird, sind jeweils mit 25a, 25b, 27a, 27b, und 30a, 30b bezeichnet.The
Die Querschnitte in den Verengungen 25, 27 und 30 sind in etwa gleich groß und betragen vorzugsweise etwa 20% bis 40%, besonders bevorzugt etwa 30% des maximalen Querschnitts in einer der Ausbuchtungen. Die Querschnitte in den Ausbuchtungen sind ebenfalls etwa gleich groß. Der Eingangsquerschnitt beträgt vorzugsweise etwa 15% bis 30% des maximalen Rohrquerschnitts.The cross sections in the
Zwischen der mittleren Verengung 27 und der folgenden Ausbuchtung 29 ist ein Bereich 28 mit im wesentlichen konstantem Querschnitt vorgesehen. Von der auslasseitigen Verengung 30 bis zum Auslass 31 hin weitet sich der Querschnitt nochmals geringfügig. Das Innenprofil des Wirbelkammerrohres 4 ist ebenfalls abgerundet und in mathematischen Sinne stellt die innere Fläche A eine stetig differenzierbare Funktion dar.Between the
Anstelle des Bereichs 28 mit im wesentlichen konstantem Querschnitt, könnte beispielsweise auch ein schwach bzw. flach ausgebildetes Maximum vorgesehen sein. Das erfindungsgemäße Merkmal, dass nämlich in Richtung zur Austrittsöffnung 15, 31 hin die Neigungen zur Längsachse z in den Wendepunkten 12a, 25a, 27a, 30a an den zur Eintrittsöffnung 9, 23 gewandten Flanken zumindest zweier Wellenberge 10, 12, 25, 27, 30 größer werden, schließt derartige Ausbildungen nicht aus. Es ist nicht notwendig, dass alle Wellenberge diese Bedingung erfüllen, sondern zumindest zwei, wobei diese durchaus nicht unmittelbar benachbart sein müssen - es könnte z.B. eben auch ein schwach ausgeprägtes Maximum zwischen diesen liegen.Instead of the
Anfangssteigung im Eingangsbereich beträgt - jeweils zur Rohrlängsachse z gesehen - etwa 35°. Steigungen im Wendepunkt 25a vorzugsweise zwischen 25° und 45°, besonders bevorzugt etwa 36°; im Wendepunkt 25b vorzugsweise zwischen 30° und 50°, besonders bevorzugt etwa 40°; im Wendepunkt 27a vorzugsweise zwischen 55° und 70°, besonders bevorzugt etwa 65°; im Wendepunkt 27b vorzugsweise zwischen 10° und 20°, besonders bevorzugt etwa 15°; im Wendepunkt 28b vorzugsweise zwischen 15° und 35°, besonders bevorzugt etwa 27°; im Wendepunkt 30a vorzugsweise zwischen 80° und 90°, besonders bevorzugt etwa 90°; im Wendepunkt 30b vorzugsweise zwischen 5° und 20°, besonders bevorzugt etwa 11°Initial slope in the entrance area is - seen in each case to the pipe axis z - about 35 °. Gradients in the
Nach der kurzstreckigen Voroxidation im Injektor 3 zwischen dem Bereich 20 und dem Austritt 22 , wobei es zu einer Druckentlastung des Mediums kommt (notwendige Partialdruckbereiche), wird über den angepassten Austrittsquerschnitt 22 das in Oxidation befindliche Medium der Wirbelkammer zugeführt. Die Wirbelkammer hat die Aufgabe die Oxidationsstrecke zu verkleinern um die technische Ausführung der Anlage zu verkleinern. Am Übergang Injektor 3 und am Eintritt Wirbelkammer 4, kommt es zu einer plötzlichen Querschnittseinschränkung, wobei ein enormer Stauwirbel entsteht, welcher bei entsprechender Ausgestaltung zu einer wesentlichen Streckenverkürzung führt.After the short-length pre-oxidation in the
Im Bereich zwischen Eintritt 23 und erster Verengung 25 erfährt das mit Gas beladene Medium eine Rückwirbelung, so dass es zu einem weiteren verkürzten Oxidationszeitrahmen kommt. Über die Strecke zwischen der ersten Verengung 25 und dem Wirbelkammeraustritt wird das Medium beschleunigt, weiter verwirbelt und wieder rückgewirbelt.
Die Formgebung über diesen Bereich erbringt eine um 50 % gesteigerte Gasübertragung zum Medium gegenüber dem Stand der Technik. Die Wände der Wirbelkammer erbringen durch die aufgeführte Formgebung eine strömungsbegünstigende Oxidation der Mediumsstoffe.In the region between
Shaping over this area provides a 50% increase in gas transfer to the medium over the prior art. The walls of the vortex chamber provide a flow-favoring oxidation of the media due to the listed shaping.
Die Erfindung ist nicht auf die gezeigte Ausführungsform beschränkt. Es hat sich gezeigt, dass bereits eine einzige Verengung in der jeweiligen Wirbelkammer mit der erfindungsgemäßen Ausbildung als Wellenberg ausreicht, um den Wirkungsgrad einer derartigen Vorrichtung betreffend die Sauerstoffanreicherung wesentlich zu erhöhen. Zudem sind wesentlich kleinere eingangsseitige Pumpleistungen erforderlich. Es wird nämlich durch die kontinuierliche Querschnittsverengung bzw. -erweiterung das gesamte Medium in seinem Fluss durch die Wirbelkammer kaum behindert, obwohl weiträumige Turbulenzen jeder Größenordnung induziert werden. Mit der Anzahl der Verengungen sowie der speziellen Ausbildung der jeweiligen Wendepunkte kann die Effizienz der erfindungsgemäßen Vorrichtung weiter optimiert werden, jedoch stellen dies bevorzugte Ausführungsformen dar.The invention is not limited to the embodiment shown. It has been found that even a single constriction in the respective vortex chamber with the design according to the invention as a wave crest is sufficient to substantially increase the efficiency of such a device with regard to oxygen enrichment. In addition, much smaller input-side pumping power is required. Namely, by the continuous cross-sectional constriction or expansion, the entire medium is hardly hindered in its flow through the vortex chamber, although long-range turbulence of any magnitude can be induced. With the number of constrictions and the special design of the respective inflection points, the efficiency of the device according to the invention can be further optimized, but these represent preferred embodiments.
Claims (33)
- An eddy chamber for generating turbulence in the medium flowing through it, with an inlet and an outlet, and with at least two constrictions in its cross section, where, in cross section parallel to its longitudinal axis, the internal profile of the eddy chamber has the form of wave crests (10, 12, 25, 27, 30) in the area of the constrictions, characterized in that the angles to the longitudinal axis (z) at the inflection points (12a, 25a, 27a, 30a) on the inlet (9, 23)-facing flanks of at least two wave crests (10, 12, 25, 27, 30) become larger in the direction toward the outlet (15, 31).
- An eddy chamber according to claim 1, characterized in that the angles to the longitudinal axis (z) at the inflection points (10b, 12b, 25b, 27b, 30b) on the outlet (15, 31)-facing flanks of at least two wave crests (10, 12, 25, 27, 30) become smaller in the direction toward the outlet (15, 31).
- An eddy chamber according to any of claims 1 or 2, characterized in that the internal profile (A) is essentially circular and symmetric to the longitudinal axis (z).
- An eddy chamber according to any of claims 1 to 3, characterized in that the entire internal profile (A) is wavy along the longitudinal axis (z).
- An eddy chamber according to any of claims 1 to 4, characterized in that, for at least one wave crest (12, 25), the angles at its inflection points (12a, 12b, 25a, 25b) to the longitudinal axis (z) are between 25° and 55°.
- An eddy chamber according to any of claims 1 to 5, characterized in that the cross section in the area of at least one wave crest (10, 12, 25, 27, 30) is less than 40% of the maximum cross section of the eddy chamber.
- An eddy chamber according to any of claims 1 to 6, characterized in that two wave crests (10, 12) are provided.
- An eddy chamber according to claim 7, characterized in that a wave trough (11) with a local maximum in its cross section is provided between the two wave crests (10, 12), where the cross section at this outward bulge is preferably smaller than the inlet cross section of the eddy chamber (2), preferably between 55% and 80% of the inlet cross section.
- An eddy chamber according to any of claims 7 to 8, characterized in that the cross section of the wave crest (12) downstream from the wave crest (10) is less than 25%, preferably less than 10%, particularly preferably less than 5%, of the inlet cross section.
- An eddy chamber according to any of claims 7 to 9, characterized in that the angle at the inflection points (12a, 12b) of the wave crest (12) to the longitudinal axis (z) is between 35° and 55°, and preferably 45°.
- An eddy chamber according to any of claims 7 to 10, characterized in that the cross section of the wave crest (10) upstream of the wave crest (12) is less than 50%, preferably less than 30%, of the inlet cross section.
- An eddy chamber according to any of claims 1 to 6, characterized in that three wave crests (25, 27, 30) are provided.
- An eddy chamber according to claim 12, characterized in that the cross sections at the wave crests (25, 27, 30) are approximately of the same size and about 20% to 40%, preferably about 30%, of the maximum cross section in one of the outward bulges (24, 26, 29) situated between the constrictions, where the cross sections in the outward bulges (24, 26, 29) are approximately of the same size.
- An eddy chamber according to any of claims 12 to 13, characterized in that the inlet cross section of the eddy chamber (4) is about 15% to 30% of the maximum tube cross section.
- An eddy chamber according to any of claims 12 to 14, characterized in that the slopes at the inflection point (25a) are between 25° and 45°, preferably about 36°, at inflection point (25b) between 30° and 50°, preferably about 40°, at inflection point (27a) between 55° and 70°, preferably about 65°, at inflection point (27b) between 10° and 20°, preferably about 15°, at inflection point (28b) between 15° and 35°, preferably about 27°, at inflection point (30a) between 80° and 90°, preferably about 90°, and at inflection point (30b) between 5° and 20°, preferably about 11°, with respect to the longitudinal axis (z).
- An eddy chamber according to any of claims 12 to 15, characterized in that an area (28) of essentially constant cross section is provided between the middle wave crest (27) and the downstream outward bulge (29).
- A device for increasing the concentration of a gaseous medium in a liquid medium, especially for supplying oxygen for water treatment, comprising an injector (3) for the gas feed, an eddy chamber (2) upstream of the injector (3), the chamber comprising at least one constriction in its cross section, and an eddy chamber (4) downstream of the injector (3), the chamber comprising at least one constriction in its cross section, where, in cross section parallel to its longitudinal axis (z), the internal profile (A) of the downstream eddy chamber (4) has the form of a wave crest (25, 27, 30) in the area of the constriction, characterized in that in cross section parallel to its longitudinal axis (z), the internal profile (A) of the upstream eddy chamber (2) has the form of a wave crest (10, 12) in the area of the constriction, and in that at least two wave crests (10, 12, 25, 27, 30) are provided in at least one eddy chamber (2, 4), where, in the direction toward the outlet (15, 31) of the eddy chamber (2, 4), the angles to the longitudinal axis (z) at the inflection points (12a, 25a, 27a, 30a) on the inlet (9, 23)-facing flanks of at least two wave crests (10, 12, 25, 27, 30) become larger.
- A device according to claim 17, characterized in that, in the direction toward the outlet (15, 31), the angles to the longitudinal axis (z) at the inflection points (10b, 12b, 25b, 27b, 30b) on the outlet (15, 31)-facing flanks of at least two wave crests (10, 12, 25, 27, 30) become smaller.
- A device according to any of claims 17 to 18, characterized in that the internal profile (A) of at least one eddy chamber (2, 4) is essentially circular and symmetric to its longitudinal axis (z).
- A device according to claim 17 to 19, characterized in that the entire internal profile (A) of at least one eddy chamber (2, 4) is wavy along its longitudinal axis (z).
- A device according to any of claims 17 to 20, characterized in that the longitudinal axis (z) of the eddy chamber (4) downstream from the injector (3) is tilted slightly upward toward the outlet (31).
- A device according to any of claims 17 to 21, characterized in that, at least in the case of one wave crest (12, 25) in at least one eddy chamber (2, 4), the angles at its inflection points (12a, 12b, 25a, 25b) to the longitudinal axis (z) are between 25° and 55°.
- A device according to any of claims 17 to 22, characterized in that, in at least one eddy chamber (2, 4), the cross section in the area of at least one wave crest (10, 12, 25, 27, 30) is less than 40% of the maximum cross section of the eddy chamber.
- A device according to any of claims 17 to 23, characterized in that two wave crests (10, 12) are provided in the upstream eddy chamber (2).
- A device according to claim 24, characterized in that a wave trough (11) with a local maximum in its cross section is provided between the two wave crests (10, 12) of the upstream eddy chamber (2), where the cross section at this outward bulge is preferably smaller than the inlet cross section of the upstream eddy chamber (2), preferably between 55% and 80% of the inlet cross section.
- A device according to any of claims 24 to 25, characterized in that, in the case of the upstream eddy chamber (2), the cross section of the wave crest (12) downstream from the wave crest (10) is less than 25%, preferably less than 10%, particularly preferably less than 5%, of the inlet cross section.
- A device according to any of claims 24 to 26, characterized in that the angle at the inflection points (12a, 12b) of the wave crest (12) to the longitudinal axis (z) is between 35° and 55°, and preferably 45°.
- A device according to any of claims 24 to 27, characterized in that the cross section of the wave crest (10) upstream of the wave crest (12) is less than 50%, preferably less than 30%, of the inlet cross section.
- A device according to any of claims 17 to 28, characterized in that three wave crests (25, 27, 30) are provided in the downstream eddy chamber (4).
- A device according to claim 29, characterized in that the cross sections at the wave crests (25, 27, 30) of the downstream eddy chamber (4) are approximately of the same size and about 20% to 40%, preferably about 30%, of the maximum cross section at one of the outward bulges (24, 26, 29) situated between the constrictions, where the cross sections in the outward bulges (24, 26, 29) are approximately of the same size.
- A device according to any of claims 29 to 30, characterized in that the inlet cross section of the downstream eddy chamber (4) is about 15% to 30% of the maximum tube cross section.
- A device according to any of claims 29 to 31, characterized in that, in the downstream eddy chamber (4), the slopes at the inflection point (25a) are between 25° and 45°, preferably about 36°, at inflection point (25b) between 30° and 50°, preferably about 40°, at inflection point (27a) between 55° and 70°, preferably about 65°, at inflection point (27b) between 10° and 20°, preferably about 15°, at inflection point (28b) between 15° and 35°, preferably about 27°, at inflection point (30a) between 80° and 90°, preferably about 90°, and at inflection point (30b) between 5° and 20°, preferably about 11°, with respect to the longitudinal axis (z).
- A device according to any of claims 29 to 32, characterized in that an area (28) of essentially constant cross section is provided between the middle wave crest (27) of the downstream eddy chamber (4) and the downstream outward bulge (29).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT06774748T ATE424247T1 (en) | 2005-08-24 | 2006-08-23 | VIBRATE CHAMBER |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0139505A AT502016B1 (en) | 2005-08-24 | 2005-08-24 | SWIRL CHAMBER |
PCT/AT2006/000348 WO2007022555A1 (en) | 2005-08-24 | 2006-08-23 | Eddy chamber |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1945337A1 EP1945337A1 (en) | 2008-07-23 |
EP1945337B1 true EP1945337B1 (en) | 2009-03-04 |
Family
ID=37401533
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06774748A Not-in-force EP1945337B1 (en) | 2005-08-24 | 2006-08-23 | Eddy chamber |
Country Status (6)
Country | Link |
---|---|
US (1) | US20090121365A1 (en) |
EP (1) | EP1945337B1 (en) |
CN (1) | CN101267877B (en) |
AT (2) | AT502016B1 (en) |
DE (1) | DE502006003035D1 (en) |
WO (1) | WO2007022555A1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
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US20090234317A1 (en) * | 2008-03-13 | 2009-09-17 | Navarro Lissa M | Flexible, flat pouch with port for mixing and delivering powder-liquid mixture |
RU2422193C2 (en) * | 2009-09-30 | 2011-06-27 | Фисоник Холдинг Лимитед | Device to prepare water-fuel emulsion |
US8485455B2 (en) * | 2010-11-20 | 2013-07-16 | Fisonic Holding Limited | Supersonic nozzle for boiling liquid |
US8453997B2 (en) * | 2010-11-20 | 2013-06-04 | Fisonic Holding Limited | Supersonic nozzle |
AT511466B1 (en) * | 2011-08-03 | 2012-12-15 | Hoerbiger Kompressortech Hold | FLUID MIXER |
CN104040109B (en) * | 2011-11-18 | 2017-01-18 | 哈利伯顿能源服务公司 | autonomous fluid control system having a fluid diode |
WO2014109013A1 (en) * | 2013-01-09 | 2014-07-17 | 株式会社ロータスプロモーション | Coupler for carbonated spring production |
CN103696313B (en) * | 2013-12-19 | 2015-10-28 | 华南理工大学 | The mortar distributor of the even cloth slurry of head box loosen collagen fibre and method |
US10081091B2 (en) * | 2015-06-12 | 2018-09-25 | Postech Academy-Industry Foundation | Nozzle, device, and method for high-speed generation of uniform nanoparticles |
US9968929B2 (en) * | 2015-10-27 | 2018-05-15 | Apex Biotechnology Corp. | Reaction cassette and assay device |
JP7059040B2 (en) * | 2018-02-23 | 2022-04-25 | 株式会社荏原製作所 | Gas solution manufacturing equipment |
CN110170261A (en) * | 2019-06-12 | 2019-08-27 | 怡康博实业(东莞)有限公司 | A kind of two-component liquid agitation square mixing tube |
US11397059B2 (en) * | 2019-09-17 | 2022-07-26 | General Electric Company | Asymmetric flow path topology |
CN110550719A (en) * | 2019-10-08 | 2019-12-10 | 上海亮仓能源科技有限公司 | Aeration head of hydrogen bath machine |
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US2213640A (en) * | 1938-04-20 | 1940-09-03 | Pneumastic Co Inc | Plastic material mixing device |
US4019983A (en) * | 1974-10-10 | 1977-04-26 | Houdaille Industries, Inc. | Disinfection system and method |
FR2353489A1 (en) * | 1976-06-02 | 1977-12-30 | Arantes Rathsam Marius | Purificn. of waste water and sewage - by air diffusion in presence of activated sludge (BR 28.6.77) |
SU1119722A1 (en) * | 1983-03-17 | 1984-10-23 | Проектно-Конструкторский Технологический Институт Министерства Пищевой Промышленности Мсср | Apparatus for dispension mixing and activation of liquid media |
JPS59230627A (en) * | 1983-06-15 | 1984-12-25 | Taisei Corp | Mixing method of fluid |
US4861165A (en) * | 1986-08-20 | 1989-08-29 | Beloit Corporation | Method of and means for hydrodynamic mixing |
WO1994005413A1 (en) * | 1992-08-28 | 1994-03-17 | Turbocom, Inc. | Method and apparatus for mixing fluids |
DE4314507C1 (en) * | 1993-05-03 | 1994-06-23 | Voith Gmbh J M | Flotation facility injector |
MY110990A (en) * | 1993-06-03 | 1999-07-31 | Atomaer Pty Ltd | Multiphase staged passive reactor |
US5516209A (en) * | 1994-11-15 | 1996-05-14 | Flint; Theodore R. | Disposable static mixing device with a reusable housing |
SE0000344D0 (en) * | 2000-02-02 | 2000-02-02 | Sudhir Chowdhury | Disinfection of water |
US6395175B1 (en) * | 2000-04-03 | 2002-05-28 | Battelle Memorial Institute | Method and apparatus for energy efficient self-aeration in chemical, biochemical, and wastewater treatment processes |
DE10019759C2 (en) * | 2000-04-20 | 2003-04-30 | Tracto Technik | Static mixing system |
DE10063485A1 (en) * | 2000-12-20 | 2002-07-04 | Bayer Ag | Static mixer |
US20040251566A1 (en) * | 2003-06-13 | 2004-12-16 | Kozyuk Oleg V. | Device and method for generating microbubbles in a liquid using hydrodynamic cavitation |
US7963690B2 (en) * | 2006-11-28 | 2011-06-21 | Tylerville Technologies Llc | Dispenser with dynamic mixer for two-part compositions |
-
2005
- 2005-08-24 AT AT0139505A patent/AT502016B1/en not_active IP Right Cessation
-
2006
- 2006-08-23 WO PCT/AT2006/000348 patent/WO2007022555A1/en active Application Filing
- 2006-08-23 DE DE502006003035T patent/DE502006003035D1/en active Active
- 2006-08-23 AT AT06774748T patent/ATE424247T1/en active
- 2006-08-23 EP EP06774748A patent/EP1945337B1/en not_active Not-in-force
- 2006-08-23 US US11/990,800 patent/US20090121365A1/en not_active Abandoned
- 2006-08-23 CN CN2006800350189A patent/CN101267877B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2007022555A1 (en) | 2007-03-01 |
CN101267877B (en) | 2011-02-02 |
US20090121365A1 (en) | 2009-05-14 |
EP1945337A1 (en) | 2008-07-23 |
AT502016B1 (en) | 2007-01-15 |
ATE424247T1 (en) | 2009-03-15 |
AT502016A4 (en) | 2007-01-15 |
DE502006003035D1 (en) | 2009-04-16 |
CN101267877A (en) | 2008-09-17 |
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