EP1938036B1 - Tube bundle heat exchanger and method for removing dissolved substances from a polymer solution by means of degassing in a tube bundle heat exchanger - Google Patents

Tube bundle heat exchanger and method for removing dissolved substances from a polymer solution by means of degassing in a tube bundle heat exchanger Download PDF

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Publication number
EP1938036B1
EP1938036B1 EP06794009A EP06794009A EP1938036B1 EP 1938036 B1 EP1938036 B1 EP 1938036B1 EP 06794009 A EP06794009 A EP 06794009A EP 06794009 A EP06794009 A EP 06794009A EP 1938036 B1 EP1938036 B1 EP 1938036B1
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EP
European Patent Office
Prior art keywords
shell
heat exchanger
tube heat
tube
tubes
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EP06794009A
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German (de)
French (fr)
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EP1938036A1 (en
Inventor
Tsung-Chieh Cheng
Gerhard Olbert
Paulus Schmaus
Karl-Heinz Wassmer
Michael Sauer
Rainer Bardon
Bernhard Czauderna
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Ineos Styrolution Ludwigshafen GmbH
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Styrolution GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1607Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with particular pattern of flow of the heat exchange media, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/0265Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits by using guiding means or impingement means inside the header box
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • F28F2009/222Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
    • F28F2009/226Transversal partitions

Definitions

  • the invention relates to a tube bundle heat exchanger for the removal of solutes from a polymer solution by degassing, a continuous process for the removal of solutes from a polymer solution by degassing in a shell and tube heat exchanger and a use.
  • US-A-3 426 841 describes a tube bundle heat exchanger according to the Oberbergriff of claim 1.
  • An essential process step in the preparation of polymers is the removal of solutes from the solution obtained in the polymerization, in particular unreacted monomers, low molecular weight reaction products (oligomers), decomposition products, excipients and solvents to represent the concentrated polymers in a technically utilizable state ,
  • the isolation of the solutes from polymer solutions is often carried out by degassing, the dissolved substances are converted by heat and optionally pressure reduction in the vapor state and separated in this from the liquid polymers.
  • the degassing of polymer solutions is often carried out in Rohrbündel Anlagenübertragem, with a bundle of parallel and vertically arranged tubes which are fixed at their ends in each case in a tube bottom and wherein a heat carrier is passed through the shell space between the tubes, the polymer solution and the Relaxation product of the polymer solution heated.
  • Another common design consists in the alternating arrangement of annular and disc-shaped baffles, which leave open alternately passage cross-sections for the heat transfer medium in the reactor center or on the reactor inner jacket.
  • the solution consists in a shell and tube heat exchanger for the removal of solutes from a polymer solution by degassing, with a bundle of parallel to each other and vertically arranged tubes, which are fixed at both ends in a tube plate, with an installation in each tube, the free Narrowed passage cross-section through the tube and wherein the tubes are flowed through by the polymer solution, as well as with a jacket space around the tubes, which is flowed through by a liquid heat carrier, with baffles in the shell space, which are each arranged in cross-sectional planes of the tube bundle heat transfer and each a deflection for the Release heat carrier, which is characterized in that in the deflection no pipes are arranged and that all internals are identical.
  • the internals which are arranged in the tubes and narrow the free passage cross section of the same, may preferably be fixed by a threaded screw in the tube plate, wherein the welds of the tubes in the tubesheet below the threaded connection for the internals.
  • the internals are preferably screwed into the tubesheet with a Dahlberg finallyl, preferably a hexagonal Allen key.
  • the insert opening for the multi-tooth key is preferably arranged centrally and continuously in the installation. As a result, it can be advantageously used after screwing in the installation and removing the key for the supply of the polymer solution.
  • the invention is not limited with regard to the specific design of the baffles and the deflection areas released from them.
  • the deflection regions which are released from the baffles for the heat carrier, formed within the shell space of the tube bundle heat exchanger.
  • This may preferably be baffles in the form of circular segments, which leave the deflector for the heat transfer medium alternately on the inner shell of Rohrbündel Anlagenübertragers or to baffles, which are formed alternately in ring or disc shape, such that the baffles release in the form of deflection areas , which are arranged centrally in the tube bundle heat exchanger and the disc-shaped baffles release deflection areas, which are arranged on the inner shell of the tube bundle heat exchanger.
  • one or more chambers may be provided on the outer shell of the tube bundle heat exchanger, through which the heat transfer medium circulates through perforations in the outer jacket of the tube bundle heat exchanger and wherein the deflection regions which are released from the baffles for the heat transfer medium are arranged in the chambers the perforations serve to equalize the flow.
  • the heat carrier is preferably in each case via a ring channel or partial ring channel in the mantle space or removed, wherein the annular channel or partial ring channel has openings, preferably such that their free passage area decreases in the flow direction of the heat carrier.
  • the shell-and-tube heat exchanger is preferably designed in such a way that the heat transfer coefficient heat transfer coefficient is between 500 and 2000 W / m 2 / K, preferably 800 to 1200 W / m 2 / K.
  • a liquid heat transfer medium in particular a heat transfer oil, is used.
  • the tube bundle heat exchanger preferably comprises 100 to 10,000, preferably 450 to 3,500 tubes, in particular a length between 1.0 and 6.0 m, preferably between 1.2 and 2.0 m and an inner diameter between 10 and 25 mm, preferably between 13 and 18 mm.
  • the baffles are preferably formed with a thickness between 6 and 30 mm, in particular between 8 and 16 mm.
  • the tube bundle heat exchanger is designed in such a way that the upper tube sheet is substantially thicker compared to the lower tube plate, in particular five times thicker, preferably that the upper tube plate 150 mm thick and the lower tube plate is 30 mm thick.
  • Preference may be provided in the upper tube sheet or shortly below the same vent holes for the heat transfer medium, via which a pipeline leads to a surge tank or a collecting container.
  • an emptying system for the heat transfer medium can be provided via the lower tube plate or via a bore in the wall of the tube bundle heat exchanger.
  • the baffles are preferably made sealingly to the wall of the Rohrbündeiebenübertragers.
  • baffles may be advantageous not to equidistantly arrange the baffles, but to specifically adjust the distance of the baffles to each other the degassing process in the tubes, in such a way that the heat transfer coefficients in the pipe sections are higher, where this is necessary for procedural reasons.
  • a compensator for the thermal expansion in the shell of the shell and tube heat exchanger is provided.
  • the tube bundle heat exchanger can be formed two or more zonig, such that two or more separate circuits are provided for the heat carrier to achieve a different temperature and thus different Entgasungsstadien.
  • the invention also provides a continuous process for the removal of solutes from a polymer solution by degassing in a shell and tube heat exchanger as described above, wherein the polymer solution is passed from top to bottom through the tubes of Rohrbündel Anlagenübertragers and the heat transfer medium in the cross countercurrent or in the cross-direct current to the polymer solution.
  • the procedure with direct conduction of polymer solution and heat carrier, respectively from top to bottom through the apparatus is particularly suitable when overheating is desired already in the inlet region of the polymer solution in the apparatus, for example in the degassing of polystyrene.
  • the invention also relates to the use of the above-described Rohrbündel Anlagenübertragers for degassing of polystyrene or ABS.
  • tube bundle heat exchanger R has a bundle of tubes 1 through which a polymer solution 4 is passed from top to bottom.
  • the tubes 1 are attached sealingly at their two ends in a tube plate 2.
  • internals 3 are provided, which narrow the passage cross-section for the liquid polymer solution 4. All fittings 3 are identical.
  • baffles 7 are arranged, which are formed in a circle segment and the alternately on the inner wall of the Rohrbündel Anlagenübertragers R deflection 8 for the heat transfer medium 6 release.
  • FIG. 2 shows a further preferred embodiment of a Rohrbündel Anlagenübertragers invention, with radial flow guidance of the heat carrier 6. This is effected by the geometry of the baffles 7, which are formed alternately in ring or disc shape.
  • the lowermost deflection plate is annular, the disc-shaped and the uppermost deflecting plate 7, which is arranged above it, again has a ring shape.
  • FIG. 3 a tube bundle heat exchanger according to the prior art with cross-countercurrent flow of the heat carrier 6 by circular segment deflecting 7.
  • the apparatus is fully drilled.
  • the deflection 8 prevails in the deflection 8 before an undefined flow, in the worst case, a pure longitudinal flow of the heat carrier outside of the tubes and thus significantly lower heat transfer coefficients over a pure Queranströmung the tubes.
  • internals 3 different geometry are required to compensate, with a correspondingly high effort in the design and installation.
  • FIG. 3A The cross-sectional view in FIG. 3A illustrates that the apparatus is fully drilled.
  • FIG. 4 is a further embodiment of an apparatus according to the prior art, shown with radial flow guidance of the heat carrier 6, which is effected by deflecting plates 7 which are formed alternately in ring or disc shape. As illustrated in the figure, it comes in the deflection 8 to recirculation zones and areas of longitudinal flow for the heat carrier 7 according to deteriorated heat transfer, which is compensated for example by an adapted, different design of the fixtures 3, with a correspondingly high design and installation effort.
  • FIG. 4A The cross-sectional view in FIG. 4A illustrates that the apparatus is fully drilled.
  • the area between the two dashed lines corresponds to the overlapping area of the baffles by a pure cross-flow of the tubes is guaranteed safe.
  • FIG. 5 shows a preferred embodiment with chambers 9, which are arranged on the outer jacket of the tube bundle heat exchanger R.
  • the deflection regions 8 are in the chambers 9.
  • the arrangement of the chambers 9 on the outer jacket of the tube bundle heat exchanger R is in the cross-sectional views in the FIGS. 5A and 5B especially clear.
  • FIG. 6 shows another variant of in FIG. 5 shown apparatus, but with DC control of polymer solution 4 and heat transfer. 6
  • FIG. 7 shows a further variant of the in the Figures 5 and 6 apparatus shown, however, the multi-zone, exemplified two-tone, that is with two circuits for the heat transfer medium 6, is equipped.
  • FIG. 8 shows another variant of in FIG. 2 shown Radialstromapparates, but with DC control of polymer solution 4 and heat transfer. 6
  • FIGS. 9A to 9B preferred constructive designs for hoods are shown, which limit the tube bundle heat exchanger R at both ends: accordingly Figure 9A a central displacer is provided in FIG. 9B variant shown, the hood is plate-shaped or in the in FIG. 9C illustrated variant in a pipe shape.
  • FIG. 10 A further preferred embodiment of the tube bundle heat exchanger R limiting hood areas is in FIG. 10 illustrated: In the hoods dummy bodies are provided in the poorly flowed hood areas.
  • Figure 11A schematically shows the configuration of openings 12 in the annular channels 11, which are rectangular in the illustrated variant, with decreasing size of the openings in the flow direction.
  • FIG. 11B Another variant of openings 12 in the annular channels 11 is in FIG. 11B shown.
  • the openings 12 are circular.
  • a double-jacket test tube with an outer diameter of 17.8 mm and a wall thickness of 1.5 mm were by varying the heat transfer Umlaufmenge (Marlotherm® heat transfer oil), the operating conditions of good heat transfer, corresponding to a transverse inflow of the tubes with the heat carrier, that is one Heat transfer coefficient of about 1000 W / m 2 / K and compared for a longitudinal flow, with a poor heat transfer coefficient, of about 200 W / m 2 / K, readjusted.
  • the jacketed test tube had an installation length of 300 mm.
  • the temperature of the Marlotherm® thermal oil was 300 ° C when entering the jacket and the inlet temperature of the polystyrene solution from which the residual monomers styrene and ethylbenzene should be separated by relaxation, 160 ° C.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

The invention proposes a tube bundle heat exchanger (R) for removing dissolved substances from a polymer solution (4) by means of degassing, having a bundle of tubes (1) which are arranged parallel to one another and vertically and are fastened at both ends in each case in a tube base (2), having a fixture (3) in each tube (1) which narrows the free passage cross section through the tube (1), wherein the tubes (1) are traversed by the polymer solution (4), and having a casing space (5) around the tubes (1) which is traversed by a liquid heat carrier (6), having deflecting plates (7) in the casing space (5) which are each arranged in cross-sectional planes of the tube bundle heat exchanger (R) and in each case form a deflecting region (8) for the heat carrier (6), which tube bundle heat exchanger (R) is characterized in that no tubes (1) are arranged in the deflecting regions (8), and in that all the fixtures (3) are of identical design.

Description

Die Erfindung betrifft einen Rohrbündelwärmeübertrager zur Entfernung von gelösten Stoffen aus einer Polymerlösung durch Entgasung, ein kontinuierliches Verfahren zur Entfernung von gelösten Stoffen aus einer Polymerlösung durch Entgasung in einem Rohrbündelwärmeübertrager sowie eine Verwendung. US-A- 3 426 841 beschreibt einen Rohrbündelwärmeübetrager gemäβ dem Oberbergriff des Anspruchs 1.The invention relates to a tube bundle heat exchanger for the removal of solutes from a polymer solution by degassing, a continuous process for the removal of solutes from a polymer solution by degassing in a shell and tube heat exchanger and a use. US-A-3 426 841 describes a tube bundle heat exchanger according to the Oberbergriff of claim 1.

Ein wesentlicher Verfahrensschritt in der Herstellung von Polymeren liegt in der Entfernung von gelösten Stoffen aus der bei der Polymerisation erhaltenen Lösung, insbesondere von nicht umgesetzten Monomeren, niedermolekularen Reaktionsprodukten (Oligomeren), Zersetzungsprodukten, Hilfsstoffen sowie Lösungsmitteln, um die aufkonzentrierten Polymeren in technisch verwertbarem Zustand darzustellen.An essential process step in the preparation of polymers is the removal of solutes from the solution obtained in the polymerization, in particular unreacted monomers, low molecular weight reaction products (oligomers), decomposition products, excipients and solvents to represent the concentrated polymers in a technically utilizable state ,

Die Isolierung der gelösten Stoffe aus Polymerlösungen erfolgt häufig durch Entgasung, wobei die gelösten Stoffe durch Wärmezufuhr und gegebenenfalls Druckabsenkung in den Dampfzustand übergeführt und in diesem von den flüssigen Polymeren abgetrennt werden.The isolation of the solutes from polymer solutions is often carried out by degassing, the dissolved substances are converted by heat and optionally pressure reduction in the vapor state and separated in this from the liquid polymers.

Apparativ wird die Entgasung von Polymerlösungen oft in Rohrbündelwärmeübertragem durchgeführt, mit einem Bündel von parallel zueinander und vertikal angeordneten Rohren, die an ihren Enden jeweils in einem Rohrboden befestigt sind und wobei durch den Mantelraum zwischen den Rohren ein Wärmeträger geleitet wird, der die Polymerlösung sowie das Entspannungsprodukt der Polymerlösung erhitzt.Apparatively, the degassing of polymer solutions is often carried out in Rohrbündelwärmeübertragem, with a bundle of parallel and vertically arranged tubes which are fixed at their ends in each case in a tube bottom and wherein a heat carrier is passed through the shell space between the tubes, the polymer solution and the Relaxation product of the polymer solution heated.

Bekannte Rohrbündelwärmeübertrager zur Entgasung von Polymerlösungen können häufig strenge Qualitätsanforderungen bezüglich zulässiger Restgehalte an gelösten Stoffen in der entgasten Polymerlösung nicht erfüllen.Known tube bundle heat exchangers for degassing of polymer solutions can often not meet strict quality requirements regarding permissible residual contents of dissolved substances in the degassed polymer solution.

Um einen möglichst einheitlichen Wärmeübergangskoeffizient im Apparat vom Wärmeträger durch die Rohrwand in die flüssige Polymerlösung zu gewährleisten, wird eine Queranströmung der Rohre angestrebt, indem die Strömungsrichtung des Wärmeträgers im Mantelraum durch den Einbau von Umlenkblechen gesteuert wird.In order to ensure the most uniform heat transfer coefficient in the apparatus from the heat transfer medium through the pipe wall in the liquid polymer solution, a Queranströmung the tubes is sought by the flow direction of the heat carrier in the shell space is controlled by the installation of baffles.

Diese können beispielsweise in Form von Kreissegmenten ausgebildet sein, die alternierend an den einander gegenüberliegenden Rohrinnenwänden Durchtrittsquerschnitte freilassen.These may be formed, for example, in the form of circular segments, which leave open alternately at the opposite inner pipe walls passage cross-sections.

Eine weitere gebräuchliche Bauart besteht in der alternierenden Anordnung von ringförmigen und scheibenförmigen Umlenkblechen, die abwechselnd Durchtrittsquerschnitte für den Wärmeträger in der Reaktormitte bzw. am Reaktorinnenmantel freilassen.Another common design consists in the alternating arrangement of annular and disc-shaped baffles, which leave open alternately passage cross-sections for the heat transfer medium in the reactor center or on the reactor inner jacket.

Während die im Bereich der Umlenkbleche angeordneten Rohre vom Wärmeträger quer angeströmt werden, liegt für die Rohre in den von Umlenkblechen freien Umlenkbereichen eine überwiegende Längsanströmung durch den Wärmeträger vor. Entsprechend ist der Wärmeübergang in den Rohren mit Längsanströmung schlechter und in der Folge die Produktqualität in den einzelnen Rohren über den Reaktorquerschnitt ungleich.While the tubes arranged in the region of the baffles are flowed transversely by the heat carrier, there is a predominant longitudinal flow through the heat carrier for the tubes in the deflection regions which are free of baffle plates. Accordingly, the heat transfer in the tubes with longitudinal flow is worse and consequently the product quality in the individual tubes over the reactor cross-section unequal.

Es ist bekannt, in den einzelnen Rohren Einbauten vorzusehen, die den freien Durchtrittsquerschnitt verengen, um einen Druckabfall aufzubauen sowie einen verbesserten Wärmeübergang vom Wärmeträger auf die zu entgasende Polymerlösung zu bewirken.It is known to provide internals in the individual tubes, which narrow the free passage cross-section in order to build up a pressure drop and to effect an improved heat transfer from the heat transfer medium to the polymer solution to be degassed.

Aufgrund der oben beschriebenen ungleichen Wärmeübertragung infolge der unterschiedlichen Anströmung der Rohre durch den Wärmeträger sind zur Kompensierung dieses Effektes insbesondere ungleiche Einbauten über den Reaktorquerschnitt erforderlich. Dies erfordert einen erhöhten Aufwand in der Fertigung und insbesondere in der Montage der Einbauten.Due to the above-described uneven heat transfer due to the different flow of the tubes through the heat carrier in particular unequal internals over the reactor cross section are required to compensate for this effect. This requires an increased effort in the production and in particular in the assembly of the internals.

Es war demgegenüber Aufgabe der Erfindung, ein verbessertes Verfahren zur Entgasung einer flüssigen Polymerlösung in einem Rohrbündeiwärmeübertrager zur Verfügung zu stellen, das niedrigere Restgehalte an gelösten Stoffen bei gleichzeitig einfacherer konstruktiver Ausgestaltung und Montage des Apparates gewährleistet.It was accordingly an object of the invention to provide an improved process for degassing a liquid polymer solution in a Rohrbündeiwärmeübertrager available, which ensures lower residual contents of solutes at the same time simpler design and installation of the apparatus.

Die Lösung besteht in einem Rohrbündelwärmeübertrager zur Entfernung von gelösten Stoffen aus einer Polymerlösung durch Entgasung, mit einem Bündel-von parallel zueinander und vertikal angeordneten Rohren, die an beiden Enden jeweils in einem Rohrboden befestigt sind, mit einem Einbau in jedem Rohr, der den freien Durchtrittsquerschnitt durch das Rohr verengt und wobei die Rohre von der Polymerlösung durchströmt werden, sowie mit einem Mantelraum um die Rohre, der von einem flüssigen Wärmeträger durchströmt wird, mit Umlenkblechen im Mantelraum, die jeweils in Querschnittsebenen des Rohrbündelwärmeübertrages angeordnet sind und jeweils einen Umlenkbereich für den Wärmeträger freilassen, der dadurch gekennzeichnet ist, dass in den Umlenkbereichen keine Rohre angeordnet sind und dass alle Einbauten baugleich sind.The solution consists in a shell and tube heat exchanger for the removal of solutes from a polymer solution by degassing, with a bundle of parallel to each other and vertically arranged tubes, which are fixed at both ends in a tube plate, with an installation in each tube, the free Narrowed passage cross-section through the tube and wherein the tubes are flowed through by the polymer solution, as well as with a jacket space around the tubes, which is flowed through by a liquid heat carrier, with baffles in the shell space, which are each arranged in cross-sectional planes of the tube bundle heat transfer and each a deflection for the Release heat carrier, which is characterized in that in the deflection no pipes are arranged and that all internals are identical.

Druch den Einbau wird ein starker Druckabfall von einem Eingangsdruck von bis zu 50 bar absolut auf ein möglichst niedriges Vakuum, häufig im Bereich zwischen 4 und 200 mbar, insbesondere zwischen 4 und 30 mbar, bewirkt.By installing a strong pressure drop from an inlet pressure of up to 50 bar absolute on a very low vacuum, often in the range between 4 and 200 mbar, in particular between 4 and 30 mbar, causes.

Die Einbauten, die in den Rohren angeordnet sind und den freien Durchtrittsquerschnitt derselben verengen, können bevorzugt durch eine Gewindeverschraubung im Rohrboden fixiert sein, wobei die Schweißstellen der Rohre im Rohrboden unterhalb der Gewindeverschraubung für die Einbauten liegen. Dadurch können die Einbauten zwecks Reinigung des Apparates einfach ein- und ausgebaut werden.The internals, which are arranged in the tubes and narrow the free passage cross section of the same, may preferably be fixed by a threaded screw in the tube plate, wherein the welds of the tubes in the tubesheet below the threaded connection for the internals. As a result, the internals for cleaning the apparatus can be easily installed and removed.

Die Einbauten werden bevorzugt in den Rohrboden mit einem Vielzahnschlüssel, bevorzugt einem Sechskant-Imbussschlüssel eingedreht. Die Einsatzöffnung für den Vielzahnschlüssel ist bevorzugt zentral und durchgehend im Einbau angeordnet. Dadurch kann sie vorteilhaft nach dem Eindrehen des Einbaus und Entfernen des Schlüssels für die Zuführung der Polymerlösung genutzt werden.The internals are preferably screwed into the tubesheet with a Vielzahnschlüssel, preferably a hexagonal Allen key. The insert opening for the multi-tooth key is preferably arranged centrally and continuously in the installation. As a result, it can be advantageously used after screwing in the installation and removing the key for the supply of the polymer solution.

Die Erfindung ist nicht eingeschränkt bezüglich der konkreten Ausgestaltung der Umlenkbleche und der hiervon freigelassenen Umlenkbereiche. Bevorzugt sind die Umlenkbereiche, die von den Umlenkblechen für den Wärmeträger freigelassen werden, innerhalb des Mantelraumes des Rohrbündelwärmetauschers ausgebildet. Dabei kann es sich bevorzugt um Umlenkbleche in der Form von Kreissegmenten handeln, die alternierend am Innenmantel des Rohrbündelwärmeübertragers Umlenkbereiche für den Wärmeträger freilassen oder auch um Umlenkbleche, die alternierend in Ring- bzw. Scheibenform ausgebildet sind, dergestalt, dass die Umlenkbleche in Ringform Umlenkbereiche freilassen, die zentral im Rohrbündelwärmeübertrager angeordnet sind und die scheibenförmigen Umlenkbleche Umlenkbereiche freilassen, die am Innenmantel des Rohrbündelwärmeübertragers angeordnet sind.The invention is not limited with regard to the specific design of the baffles and the deflection areas released from them. Preferably, the deflection regions, which are released from the baffles for the heat carrier, formed within the shell space of the tube bundle heat exchanger. This may preferably be baffles in the form of circular segments, which leave the deflector for the heat transfer medium alternately on the inner shell of Rohrbündelwärmeübertragers or to baffles, which are formed alternately in ring or disc shape, such that the baffles release in the form of deflection areas , which are arranged centrally in the tube bundle heat exchanger and the disc-shaped baffles release deflection areas, which are arranged on the inner shell of the tube bundle heat exchanger.

In einer weiteren konstruktiven Variante können am Außenmantel des Rohrbündelwärmeübertragers eine oder mehrere Kammern vorgesehen sein, durch die der Wärmeträger über Perforationen im Außenmantel des Rohrbündelwärmeübertragers zirkuliert und wobei die Umlenkbereiche, die von den Umlenkblechen für den Wärmeträger freigelassen werden, in den Kammern angeordnet sind, wobei die Perforationen zur Vergleichmäßigung der Strömung dienen.In a further constructive variant, one or more chambers may be provided on the outer shell of the tube bundle heat exchanger, through which the heat transfer medium circulates through perforations in the outer jacket of the tube bundle heat exchanger and wherein the deflection regions which are released from the baffles for the heat transfer medium are arranged in the chambers the perforations serve to equalize the flow.

Der Wärmeträger wird bevorzugt jeweils über einen Ringkanal oder Teilringkanal in den Mantelraum zu- bzw. abgeführt, wobei der Ringkanal oder Teilringkanal Öffnungen aufweist, bevorzugt dergestalt, dass ihre freie Durchtrittsfläche in Strömungsrichtung des Wärmeträgers abnimmt.The heat carrier is preferably in each case via a ring channel or partial ring channel in the mantle space or removed, wherein the annular channel or partial ring channel has openings, preferably such that their free passage area decreases in the flow direction of the heat carrier.

Der Rohrbündelwärmeübertrager wird bevorzugt in der Weise ausgelegt, dass der wärmeträgerseitige Wärmeübergangskoeffizient zwischen 500 und 2.000 W/m2/K, bevorzugt 800 bis 1.200 W/m2/K, beträgt.The shell-and-tube heat exchanger is preferably designed in such a way that the heat transfer coefficient heat transfer coefficient is between 500 and 2000 W / m 2 / K, preferably 800 to 1200 W / m 2 / K.

Bevorzugt wird ein flüssiger Wärmeträger, insbesondere ein Wärmeträgeröl, eingesetzt.Preferably, a liquid heat transfer medium, in particular a heat transfer oil, is used.

Der Rohrbündelwärmeübertrager umfasst bevorzugt 100 bis 10.000, bevorzugt 450 bis 3.500 Rohre, die insbesondere eine Länge zwischen 1,0 und 6,0 m, bevorzugt zwischen 1,2 und 2,0 m und einen Innendurchmesser zwischen 10 und 25 mm, bevorzugt zwischen 13 und 18 mm, aufweisen. Die Umlenkbleche sind bevorzugt mit einer Dicke zwischen 6 und 30 mm, insbesondere zwischen 8 und 16 mm ausgebildet.The tube bundle heat exchanger preferably comprises 100 to 10,000, preferably 450 to 3,500 tubes, in particular a length between 1.0 and 6.0 m, preferably between 1.2 and 2.0 m and an inner diameter between 10 and 25 mm, preferably between 13 and 18 mm. The baffles are preferably formed with a thickness between 6 and 30 mm, in particular between 8 and 16 mm.

Bevorzugt ist der Rohrbündelwärmeübertrager in der Weise ausgestaltet, dass der obere Rohrboden gegenüber dem unteren Rohrboden wesentlich dicker ist, insbesondere um das fünffache dicker, bevorzugt dass der obere Rohrboden 150 mm dick und der untere Rohrboden 30 mm dick ist.Preferably, the tube bundle heat exchanger is designed in such a way that the upper tube sheet is substantially thicker compared to the lower tube plate, in particular five times thicker, preferably that the upper tube plate 150 mm thick and the lower tube plate is 30 mm thick.

Bevorzugt können im oberen Rohrboden oder kurz unterhalb desselben Entlüftungsbohrungen für den Wärmeträger vorgesehen sein, über die eine Rohrleitung zu einem Ausgleichsgefäß oder einem Sammelbehälter führt.Preference may be provided in the upper tube sheet or shortly below the same vent holes for the heat transfer medium, via which a pipeline leads to a surge tank or a collecting container.

Vorteilhaft kann ein Entleerungssystem für den Wärmeträger über den unteren Rohrboden oder über eine Bohrung in der Wand des Rohrbündelwärmeübertragers vorgesehen sein.Advantageously, an emptying system for the heat transfer medium can be provided via the lower tube plate or via a bore in the wall of the tube bundle heat exchanger.

Es ist vorteilhaft, die Rohre in den Umlenkblechen nicht anzuwalzen, jedoch in der Fertigung darauf zu achten, dass die Spalte zwischen den Rohren und den Umlenkblechen so klein sind, wie es fertigungstechnisch möglich ist, insbesondere im Bereich zwischen 0,1 bis 0,4 mm, bevorzugt im Bereich zwischen 0,14 und 0,25 mm.It is advantageous not to roll the tubes in the baffles, but to make sure during manufacture that the gaps between the tubes and the baffles are as small as it is possible in terms of manufacturing technology, in particular in the range between 0.1 to 0.4 mm, preferably in the range between 0.14 and 0.25 mm.

Die Umlenkbleche sind bevorzugt zur Wand des Rohrbündeiwärmeübertragers dichtend ausgeführt.The baffles are preferably made sealingly to the wall of the Rohrbündeiwärmeübertragers.

Es kann vorteilhaft sein, die Umlenkbleche nicht äquidistant anzuordnen, sondern den Abstand der Umlenkbleche zueinander dem Entgasungsprozess in den Rohren speziell anzupassen, in der Weise, dass die Wärmeübergangskoeffizienten in den Rohrbereichen höher sind, wo dies aus verfahrenstechnischen Gründen geboten ist.It may be advantageous not to equidistantly arrange the baffles, but to specifically adjust the distance of the baffles to each other the degassing process in the tubes, in such a way that the heat transfer coefficients in the pipe sections are higher, where this is necessary for procedural reasons.

Vorteilhaft ist ein Kompensator für die thermische Ausdehnung im Mantel des Rohrbündelwärmeübertragers vorgesehen.Advantageously, a compensator for the thermal expansion in the shell of the shell and tube heat exchanger is provided.

Insbesondere für die Entgasung von Mehrkomponentenprodukten, beispielsweise von ABS-Lösungen, kann der Rohrbündelwärmeübertrager zwei- oder mehrzonig ausgebildet sein, dergestalt, dass zwei oder mehrere voneinander getrennte Kreisläufe für den Wärmeträger vorgesehen sind, um eine unterschiedliche Temperierung und somit unterschiedliche Entgasungsstadien zu erreichen.In particular, for the degassing of multi-component products, such as ABS solutions, the tube bundle heat exchanger can be formed two or more zonig, such that two or more separate circuits are provided for the heat carrier to achieve a different temperature and thus different Entgasungsstadien.

Gegenstand der Erfindung ist auch ein kontinuierliches Verfahren zur Entfernung von gelösten Stoffen aus einer Polymerlösung durch Entgasung in einem wie vorstehend beschriebenen Rohrbündelwärmeübertrager, wobei die Polymerlösung von oben nach unten durch die Rohre des Rohrbündelwärmeübertragers und der Wärmeträger im Kreuzgegenstrom oder im Kreuzgleichstrom zur Polymerlösung geleitet wird.The invention also provides a continuous process for the removal of solutes from a polymer solution by degassing in a shell and tube heat exchanger as described above, wherein the polymer solution is passed from top to bottom through the tubes of Rohrbündelwärmeübertragers and the heat transfer medium in the cross countercurrent or in the cross-direct current to the polymer solution.

Die Verfahrensweise mit Gleichstromführung von Polymerlösung und Wärmeträger, jeweils von oben nach unten durch den Apparat, ist besonders geeignet, wenn eine Überhitzung bereits im Eintrittsbereich der Polymerlösung in den Apparat erwünscht ist, beispielsweise bei der Entgasung von Polystyrol.The procedure with direct conduction of polymer solution and heat carrier, respectively from top to bottom through the apparatus, is particularly suitable when overheating is desired already in the inlet region of the polymer solution in the apparatus, for example in the degassing of polystyrene.

Gegenstand der Erfindung ist auch die Verwendung des oben beschriebenen Rohrbündelwärmeübertragers zur Entgasung von Polystyrol oder ABS.The invention also relates to the use of the above-described Rohrbündelwärmeübertragers for degassing of polystyrene or ABS.

Die Erfindung wird im Folgenden anhand einer Zeichnung und eines Ausführungsbeispiels näher erläutert.The invention will be explained in more detail below with reference to a drawing and an embodiment.

Es zeigen im Einzelnen:

Figur 1
einen Längsschnitt durch eine bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers mit Kreuzgegenstromführung von Polymerlösung und Wärmeträger, mit Darstellung eines Querschnittes in der Ebene B-B in Figur 1A,
Figur 2
einen Längsschnitt durch eine weitere bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers unter Radialstromführung des Wärmeträgers, mit Querschnittsdarstellung in der Ebene E-E in Figur 2A,
Figur 3
einen Längsschnitt durch einen Reaktor mit Kreuzstromführung des Wärmeträgers nach dem Stand der Technik, mit Querschnittsdarstellung in der Ebene A-A in Figur 3A,
Figur 4
eine Längsschnittdarstellung durch einen Rohrbündelwärmeübertrager nach dem Stand der Technik, mit Radialstromführung des Wärmeträgers, mit Querschnittsdarstellung in der Ebene E-E in Figur 4A,
Figur 5
eine Längsschnittdarstellung durch eine weitere bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers, mit Querschnittsdarstellung in der Ebene C-C in Figur 5A und Querschnittsdarstellung in der Ebene D-D in Figur 5B,
Figur 6
einen Längsschnitt durch eine weitere bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers mit Gleichstromführung von Polymerlösung und Wärmeträger,
Figur 7
einen Längsschnitt durch eine weitere bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers, der mehrzonig ausgestaltet ist,
Figur 8
einen Längsschnitt durch eine weitere bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers mit Radialstromführung des Wärmeträgers und Gleichstromführung von Polymerlösung und Wärmeträger,
Figuren 9A bis 9C
bevorzugte Ausführungsformen von Hauben für den Rohrbündelwärmeübertrager,
Figur 10
einen Längsschnitt durch eine bevorzugte Ausführungsform eines erfindungsgemäßen Rohrbündelwärmeübertragers mit Dummy-Körpern in den Hauben des Apparates und
Figuren11A und 11B
bevorzugte Ausführungsformen für die Öffnungen in den Ringkanälen für die Zu- und Abführung des Wärmeträgers.
They show in detail:
FIG. 1
a longitudinal section through a preferred embodiment of a Rohrbündelwärmeübertragers invention with cross-countercurrent flow of polymer solution and heat transfer medium, with representation of a cross section in the plane BB in Figure 1A .
FIG. 2
a longitudinal section through a further preferred embodiment of a Rohrbündelwärmeübertragers invention under radial flow guidance of the heat carrier, with a cross-sectional view in the plane EE in FIG. 2A .
FIG. 3
a longitudinal section through a reactor with cross-flow guidance of the heat carrier according to the prior art, with a cross-sectional view in the plane AA in FIG. 3A .
FIG. 4
a longitudinal sectional view through a tube bundle heat exchanger according to the prior art, with radial flow guidance of the heat carrier, with a cross-sectional view in the plane EE in FIG. 4A .
FIG. 5
a longitudinal sectional view through a further preferred embodiment of a Rohrbündelwärmeübertragers invention, with a cross-sectional view in the plane CC in FIG. 5A and cross-sectional representation in the plane DD in FIG. 5B .
FIG. 6
a longitudinal section through a further preferred embodiment of a Rohrbündelwärmeübertragers invention with DC control of polymer solution and heat transfer medium,
FIG. 7
a longitudinal section through a further preferred embodiment of a Rohrbündelwärmeübertragers invention, which is configured mehrzonig,
FIG. 8
a longitudinal section through a further preferred embodiment of a Rohrbündelwärmeübertragers invention with radial flow of the heat carrier and DC flow of polymer solution and heat transfer,
FIGS. 9A to 9C
preferred embodiments of hoods for the tube bundle heat exchanger,
FIG. 10
a longitudinal section through a preferred embodiment of a Rohrbündelwärmeübertragers invention with dummy bodies in the hoods of the apparatus and
Figures 11A and 11B
preferred embodiments of the openings in the annular channels for the supply and discharge of the heat carrier.

In den Figuren bezeichnen gleiche Bezugszeichen jeweils gleiche oder entsprechende Merkmale.In the figures, like reference numerals designate like or corresponding features.

Der in Figur 1 dargestellte Rohrbündelwärmeübertrager R weist ein Bündel von Rohren 1 auf, durch die von oben nach unten eine Polymerlösung 4 geleitet wird. Die Rohre 1 sind an ihren beiden Enden jeweils in einem Rohrboden 2 dichtend befestigt. In den Rohren 1 sind Einbauten 3 vorgesehen, die den Durchtrittsquerschnitt für die flüssige Polymerlösung 4 verengen. Alle Einbauten 3 sind baugleich.The in FIG. 1 shown tube bundle heat exchanger R has a bundle of tubes 1 through which a polymer solution 4 is passed from top to bottom. The tubes 1 are attached sealingly at their two ends in a tube plate 2. In the tubes 1 internals 3 are provided, which narrow the passage cross-section for the liquid polymer solution 4. All fittings 3 are identical.

Im Mantelraum 5 zwischen den Rohren 1 sind Umlenkbleche 7 angeordnet, die kreissegmentförmig ausgebildet sind und die alternierend an der Innenwand des Rohrbündelwärmeübertragers R Umlenkbereiche 8 für den Wärmeträger 6 freilassen.In the jacket space 5 between the tubes 1 baffles 7 are arranged, which are formed in a circle segment and the alternately on the inner wall of the Rohrbündelwärmeübertragers R deflection 8 for the heat transfer medium 6 release.

Die Querschnittsdarstellung in Figur 1A verdeutlicht, dass die Umlenkbereiche 8 frei von Rohren 1 sind.The cross-sectional view in Figure 1A illustrates that the deflection areas 8 are free of tubes 1.

Figur 2 zeigt eine weitere bevorzugte Ausführungsvariante eines erfindungsgemäßen Rohrbündelwärmeübertragers, mit Radialstromführung des Wärmeträgers 6. Diese wird durch die Geometrie der Umlenkbleche 7 bewirkt, die alternierend in Ring- bzw. Scheibenform ausgebildet sind. In der Figur ist beispielhaft das unterste Umlenkblech ringförmig, das darüber angeordnete scheibenförmig und das oberste Umlenkblech 7 wiederum ringförmig ausgebildet. FIG. 2 shows a further preferred embodiment of a Rohrbündelwärmeübertragers invention, with radial flow guidance of the heat carrier 6. This is effected by the geometry of the baffles 7, which are formed alternately in ring or disc shape. In the figure, by way of example, the lowermost deflection plate is annular, the disc-shaped and the uppermost deflecting plate 7, which is arranged above it, again has a ring shape.

Wie insbesondere in der Querschnittsdarstellung in Figur 2A verdeutlicht, ist bevorzugt der zentral angeordnete Umlenkbereich 8 frei von Rohren 1.As in particular in the cross-sectional representation in FIG. 2A illustrates, is preferably the centrally arranged deflection 8 free of tubes. 1

Demgegenüber zeigt die Darstellung in Figur 3 einen Rohrbündelwärmeübertrager nach dem Stand der Technik mit Kreuzgegenstromführung des Wärmeträgers 6 durch kreissegmentförmige Umlenkbleche 7. Der Apparat ist voll berohrt. In der Folge herrscht in den Umlenkbereichen 8 eine undefinierte Strömung vor, im ungünstigsten Fall eine reine Längsströmung des Wärmeträgers außen an den Rohren und damit wesentlich geringere Wärmeübergangskoeffizienten gegenüber einer reinen Queranströmung der Rohre. Zur Kompensation sind beispielsweise Einbauten 3 unterschiedlicher Geometrie erforderlich, mit entsprechend hohem Aufwand in der Konstruktion und Montage.In contrast, the illustration in FIG. 3 a tube bundle heat exchanger according to the prior art with cross-countercurrent flow of the heat carrier 6 by circular segment deflecting 7. The apparatus is fully drilled. As a result, prevails in the deflection 8 before an undefined flow, in the worst case, a pure longitudinal flow of the heat carrier outside of the tubes and thus significantly lower heat transfer coefficients over a pure Queranströmung the tubes. For example, internals 3 different geometry are required to compensate, with a correspondingly high effort in the design and installation.

Die Querschnittsdarstellung in Figur 3A verdeutlicht, dass der Apparat voll berohrt ist.The cross-sectional view in FIG. 3A illustrates that the apparatus is fully drilled.

In Figur 4 ist eine weitere Ausführungsform eines Apparates nach dem Stand der Technik, mit Radialstromführung des Wärmeträgers 6 dargestellt, die durch Umlenkscheiben 7 bewirkt wird die alternierend in Ring- bzw. Scheibenform ausgebildet sind. Wie in der Figur verdeutlicht kommt es in den Umlenkbereichen 8 zu Rezirkulationszonen und Bereichen einer Längsströmung für den Wärmeträger 7 entsprechend verschlechtertem Wärmeübergang, der beispielsweise durch eine angepasste, unterschiedliche Ausgestaltung der Einbauten 3, mit entsprechend hohem konstruktiven und Montage-Aufwand kompensiert wird.In FIG. 4 is a further embodiment of an apparatus according to the prior art, shown with radial flow guidance of the heat carrier 6, which is effected by deflecting plates 7 which are formed alternately in ring or disc shape. As illustrated in the figure, it comes in the deflection 8 to recirculation zones and areas of longitudinal flow for the heat carrier 7 according to deteriorated heat transfer, which is compensated for example by an adapted, different design of the fixtures 3, with a correspondingly high design and installation effort.

Die Querschnittsdarstellung in Figur 4A verdeutlicht, dass der Apparat voll berohrt ist. Der Bereich zwischen den beiden gestrichelten Linien entspricht dem überlappenden Bereich der Umlenkbleche indem eine reine Queranströmung der Rohre sicher gewährleistet ist.The cross-sectional view in FIG. 4A illustrates that the apparatus is fully drilled. The area between the two dashed lines corresponds to the overlapping area of the baffles by a pure cross-flow of the tubes is guaranteed safe.

Figur 5 zeigt eine bevorzugte Ausführungsform mit Kammern 9, die am Außemantel des Rohrbündelwärmeübertragers R angeordnet sind. Die Umlenkbereiche 8 liegen in den Kammern 9. Die Anordnung der Kammern 9 am Außenmantel des Rohrbündelwärmeübertragers R ist in den Querschnittsdarstellungen in den Figuren 5A und 5B besonders verdeutlicht. FIG. 5 shows a preferred embodiment with chambers 9, which are arranged on the outer jacket of the tube bundle heat exchanger R. The deflection regions 8 are in the chambers 9. The arrangement of the chambers 9 on the outer jacket of the tube bundle heat exchanger R is in the cross-sectional views in the FIGS. 5A and 5B especially clear.

Figur 6 zeigt eine weitere Variante des in Figur 5 dargestellten Apparates, jedoch mit Gleichstromführung von Polymerlösung 4 und Wärmeträger 6. FIG. 6 shows another variant of in FIG. 5 shown apparatus, but with DC control of polymer solution 4 and heat transfer. 6

Figur 7 zeigt eine weitere Variante des in den Figuren 5 und 6 dargestellten Apparates, der jedoch mehrzonig, beispielhaft zweizonig, das heißt mit zwei Kreisläufen für den Wärmeträger 6, ausgestattet ist. FIG. 7 shows a further variant of the in the Figures 5 and 6 apparatus shown, however, the multi-zone, exemplified two-tone, that is with two circuits for the heat transfer medium 6, is equipped.

Die Figur 8 zeigt eine weitere Variante des in Figur 2 dargestellten Radialstromapparates, jedoch mit Gleichstromführung von Polymerlösung 4 und Wärmeträger 6.The FIG. 8 shows another variant of in FIG. 2 shown Radialstromapparates, but with DC control of polymer solution 4 and heat transfer. 6

In den Figuren 9A bis 9B sind bevorzugte konstruktive Ausgestaltungen für Hauben dargestellt, die den Rohrbündelwärmeübertrager R an beiden Enden begrenzen: Entsprechend Figur 9A ist ein zentraler Verdrängerkörper vorgesehen, der in Figur 9B dargestellten Variante ist die Haube tellerförmig bzw. in der in Figur 9C dargestellten Variante in Pfeifenform.In the FIGS. 9A to 9B preferred constructive designs for hoods are shown, which limit the tube bundle heat exchanger R at both ends: accordingly Figure 9A a central displacer is provided in FIG. 9B variant shown, the hood is plate-shaped or in the in FIG. 9C illustrated variant in a pipe shape.

Eine weitere bevorzugte Ausgestaltung der den Rohrbündelwärmeübertrager R begrenzenden Haubenräume ist in Figur 10 dargestellt: In den Hauben sind Dummy-Körper in den schlecht durchströmten Haubenbereichen vorgesehen.A further preferred embodiment of the tube bundle heat exchanger R limiting hood areas is in FIG. 10 illustrated: In the hoods dummy bodies are provided in the poorly flowed hood areas.

Figur 11A zeigt schematisch die Ausgestaltung von Öffnungen 12 in den Ringkanälen 11, die in der dargestellten Variante rechteckig sind, mit abnehmender Größe der Öffnungen in Strömungsrichtung. Figure 11A schematically shows the configuration of openings 12 in the annular channels 11, which are rectangular in the illustrated variant, with decreasing size of the openings in the flow direction.

Eine weitere Variante von Öffnungen 12 in den Ringkanälen 11 ist in Figur 11B dargestellt. In dieser Ausführungsform sind die Öffnungen 12 kreisförmig.Another variant of openings 12 in the annular channels 11 is in FIG. 11B shown. In this embodiment, the openings 12 are circular.

Ausführungsbeispielembodiment

In einem Doppelmantelversuchsrohr mit einem Außendurchmesser von 17,8 mm und einer Wandstärke von 1,5 mm wurden durch Variation der Wärmeträger-Umläufmenge (Marlotherm®-Wärmeträgeröl) die Betriebsbedingungen einer guten Wärmeübertragung, entsprechend einer Quereinströmung der Rohre mit dem Wärmeträger, das heißt einem Wärmeübergangskoeffizienten von etwa 1000 W/m2/K und im Vergleich für eine Längsanströmung, mit schlechtem Wärmeübergangskoeffizienten, von etwa 200 W/m2/K, nachgestellt. Im Doppelmantelversuchsrohr war ein Einbau mit 300 mm Länge angeordnet. Die Temperatur des Marlotherm®-Wärmeträgeröls betrug beim Eintritt in den Doppelmantel 300°C und die Eintrittstemperatur der Polystyrol-Lösung aus der die Restmonomere Styrol und Ethylbenzol durch Entspannung abgetrennt werden sollten, 160°C.In a double-jacket test tube with an outer diameter of 17.8 mm and a wall thickness of 1.5 mm were by varying the heat transfer Umlaufmenge (Marlotherm® heat transfer oil), the operating conditions of good heat transfer, corresponding to a transverse inflow of the tubes with the heat carrier, that is one Heat transfer coefficient of about 1000 W / m 2 / K and compared for a longitudinal flow, with a poor heat transfer coefficient, of about 200 W / m 2 / K, readjusted. The jacketed test tube had an installation length of 300 mm. The temperature of the Marlotherm® thermal oil was 300 ° C when entering the jacket and the inlet temperature of the polystyrene solution from which the residual monomers styrene and ethylbenzene should be separated by relaxation, 160 ° C.

Die Versuchsergebnisse sind in der nachfolgenden Tabelle zusammengefasst.The test results are summarized in the table below.

Wie aus der nachstehenden Tabelle zu entnehmen ist, wurden bei einem Wärmeübergangskoeffizienten von 200 W/m2/K, entsprechend einer Längsanströmung des Rohres (Versuch Nr. V1, zum Vergleich) höhere Restkonzentrationen an den Monomeren Styrol und Ethylbenzol im Vergleich zu den Versuchen mit gutem Wärmeübergangskoeffizienten, entsprechend einer Queranströmung oder überwiegenden Queranströmung (Versuche E1 bzw. bzw. E2 nach der Erfindung) erhalten. Versuchs-Nr. Wärmeübergangskoeffizient [W/m2/K] Temperatur am Ort der Entspannung [°C] cStyrol [ppm] cEthylbenzol [ppm] V1 200 203,5 442 499 E1 600 211,3 377 423 E2 1000 213,1 363 407 As can be seen from the table below, were at a heat transfer coefficient of 200 W / m 2 / K, corresponding to a longitudinal flow of the tube (Experiment No. V1, for comparison) higher residual concentrations of the monomers styrene and ethylbenzene in comparison to the experiments with good heat transfer coefficient, according to a cross-flow or predominant cross-flow (experiments E1 or E2 or according to the invention). Experiment no. Heat transfer coefficient [W / m 2 / K] Temperature at the place of relaxation [° C] c styrene [ppm] c ethylbenzene [ppm] V1 200 203.5 442 499 E1 600 211.3 377 423 E2 1000 213.1 363 407

BezugszeichenlisteLIST OF REFERENCE NUMBERS

RR
RohrbündelwärmeübertragerShell and tube heat exchanger
11
RohreTube
22
Rohrbodentube sheet
33
Einbauinstallation
44
Polymerlösungpolymer solution
55
Mantelraum um die RohreMantle space around the pipes
66
Wärmeträgerheat transfer
77
Umlenkblechebaffles
88th
Umlenkbereichdeflection
99
Kammern am AußenmantelChambers on the outer jacket
1010
Perforationen im AußenmantelPerforations in the outer jacket
1111
Ringkanalannular channel
1212
Öffnungen im RingkanalOpenings in the annular channel
S1-S4S1-S4
Spaltecolumn

Claims (23)

  1. A shell-and-tube heat exchanger (R) for removing dissolved materials from a polymer solution (4) by degassing, which comprises a bundle of parallel vertical tubes (1) which are fixed at each end in a tube plate (2), with the polymer solution (4) flowing through the tubes (1), and a space (5) within the shell around the tubes (1) through which a liquid heat transfer medium (6) flows, with deflection plates (7) in the space (5) within the shell which are each arranged in cross-sectional planes of the shell-and-tube heat exchanger (R) and each leave a deflection region (8) for the heat transfer medium (6) free, with no tubes (1) being located in the deflection regions (8); wherein each tube (1) is provided with an internal which constructs the free open cross section through the tube and all internals (3) have an identical construction and also the internals (3) are fixed into the tube plate (2) by means of a threaded connection and the weld points of the tubes (1) are located below the threaded connection for the internals (3) and the internals (3) have an opening which goes right through the middle of the internals (3) and can be used for inserting a polygon key for screwing the internals into the tube plate (2) by means of a polygon key and for introducing the polymer solution (4) after removing the polygon key.
  2. The shell-and-tube heat exchanger (R) according to claim 1, wherein the deflection plates (8) which are left free for the heat transfer medium (6) by the deflection plates (7) are formed within the space (5) within the shell of the shell-and-tube heat exchanger (R).
  3. The shell-and-tube heat exchanger (R) according to claim 2, wherein the deflection plates (6) have the shape of segments of a circle which alternately leave deflection regions (8) free for the heat transfer medium (6) at the interior wall of the shell-and-tube heat exchanger (R).
  4. The shell-and-tube heat exchanger (R) according to claim 2, wherein the deflection plates (7) alternately have an annular shape or a disk shape so that the deflection plates (7) having an annular shape leave deflection regions (8) located centrally in the shell-and-tube heat exchanger (R) free and the disk-shaped deflection plates (7) leave deflection regions (8) located at the interior wall of the shell-and-tube heat exchanger (R) free.
  5. The shell-and-tube heat exchanger (R) according to any of claims 1 to 4, wherein the deflection regions (8) which are left free by the deflection plates (7) in each case take up from 5 to 20%, preferably from 8 to 14%, of the total cross-sectional area of the shell-and-tube heat exchanger (R).
  6. The shell-and-tube heat exchanger (R) according to claim 1 to 3 or 5, wherein the outer wall of the shell-and-tube heat exchanger (R) is provided with one or more chambers (9) through which the heat transfer medium (6) circulates via perforations (10) in the outer wall of the shell-and-tube heat exchanger (R) and the deflection regions (8) which are left free for the heat transfer medium (6) by the deflection plates (7) are located in the chambers (9).
  7. The shell-and-tube heat exchanger (R) according to any of claims 1 to 6, wherein the heat transfer medium (6) is introduced into or discharged from the space (4) within the shell in each case via a ring channel or part ring channel (11), with the ring channel or part ring channel (11) having openings (12) whose free open area decreases in the flow direction of the heat transfer medium (6) .
  8. The shell-and-tube heat exchanger (R) according to any of claims 1 to 7, wherein the heat transfer coefficient on the heat transfer medium side is from 500 to 2000 W/m2/K, preferably from 800 to 1200 W/m2/K.
  9. The shell-and-tube heat exchanger (R) according to any of claims 1 to 8, wherein the heat transfer medium (6) is liquid, preferably a heat transfer oil.
  10. The shell-and-tube heat exchanger (R) according to any of claims 1 to 9, wherein the bundle of parallel vertical tubes (1) comprises from 100 to 10 000 tubes (1), preferably from 450 to 3500 tubes (1).
  11. The shell-and-tube heat exchanger (R) according to any of claims 1 to 10, wherein the tubes (1) have a length of from 1.0 to 6.0 m, preferably from 1.2 to 2.0 m.
  12. The shell-and-tube heat exchanger (R) according to any of claims 1 to 11, wherein the internal diameter of the tubes (1) is from 10 to 25 mm, preferably from 13 to 18 mm.
  13. The shell-and-tube heat exchanger (R) according to any of claims 1 to 12, wherein the thickness of the deflection plates (7) is from 6 to 30 mm, preferably from 8 to 16 mm.
  14. The shell-and-tube heat exchanger (R) according to any of claims 1 to 13, wherein the upper tube plate (2) is significantly thicker than the lower tube plate (2), in particular five times as thick, preferably so that the upper tube plate (2) is 150 mm thick and the lower tube plate (2) is 30 mm thick.
  15. The shell-and-tube heat exchanger (R) according to any of claims 1 to 14, wherein venting holes for the heat transfer medium (6) are provided in the upper tube plate (2) or just below this, with a pipe leading from these holes to an equalization reservoir or a collection vessel.
  16. The shell-and-tube heat exchanger (R) according to any of claims 1 to 15, wherein an emptying system for the heat transfer medium (6) via the lower tube plate (2) or via a hole in the wall of the shell-and-tube heat exchanger (R) is provided.
  17. The shell-and-tube heat exchanger (R) according to any of claims 1 to 16, wherein gaps having a gap width in the range from 0.1 to 0.4 mm, preferably in the range from 0.14 to 0.25 mm, are present between the tubes (1) and the deflection plates (7).
  18. The shell-and-tube heat exchanger (R) according to any of claims 1 to 17, wherein the deflection plates (7) seal against the wall of the shell-and-tube heat exchanger.
  19. The shell-and-tube heat exchanger (R) according to any of claims 1 to 18, wherein a compensator for thermal expansion is provided in the shell of the shell-and-tube heat exchanger.
  20. The shell-and-tube heat exchanger (R) according to any of claims 1 to 19, wherein the shell-and-tube heat exchanger (R) has two or more zones so that two or more separate circuits are provided for the heat transfer medium (6).
  21. The shell-and-tube heat exchanger (R) according to any of claims 1 to 20, wherein the distance between the deflection plates (7) is matched to the degassing process in the tubes.
  22. A continuous process for removing dissolved materials from a polymer solution (4) by degassing in a shell-and-tube heat exchanger (R) according to any of claims 1 to 21, which comprises passing the polymer solution (4) from the top downward through the tubes (1) of the shell-and-tube heat exchanger (R) and conveying the heat transfer medium (6) in cross-countercurrent or in cross-cocurrent to the polymer solution (4).
  23. The use of the shell-and-tube heat exchanger (R) according to any of claims 1 to 21 or of the process according to claim 22 for degassing polystyrene or ABS.
EP06794009A 2005-10-13 2006-10-11 Tube bundle heat exchanger and method for removing dissolved substances from a polymer solution by means of degassing in a tube bundle heat exchanger Active EP1938036B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005049067A DE102005049067A1 (en) 2005-10-13 2005-10-13 Tube bundle heat exchanger and method for removing solutes from a polymer solution by degassing in a shell and tube heat exchanger
PCT/EP2006/067266 WO2007042529A1 (en) 2005-10-13 2006-10-11 Tube bundle heat exchanger and method for removing dissolved substances from a polymer solution by means of degassing in a tube bundle heat exchanger

Publications (2)

Publication Number Publication Date
EP1938036A1 EP1938036A1 (en) 2008-07-02
EP1938036B1 true EP1938036B1 (en) 2012-04-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP06794009A Active EP1938036B1 (en) 2005-10-13 2006-10-11 Tube bundle heat exchanger and method for removing dissolved substances from a polymer solution by means of degassing in a tube bundle heat exchanger

Country Status (6)

Country Link
EP (1) EP1938036B1 (en)
KR (1) KR101412305B1 (en)
AT (1) ATE554359T1 (en)
DE (1) DE102005049067A1 (en)
ES (1) ES2385380T3 (en)
WO (1) WO2007042529A1 (en)

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DE102015102312A1 (en) * 2015-02-18 2016-08-18 HUGO PETERSEN GmbH Tube bundle heat exchanger with sequentially arranged tube bundle components
DE102015102311A1 (en) * 2015-02-18 2016-08-18 HUGO PETERSEN GmbH Shell and tube heat exchanger
CN110100142A (en) * 2016-12-20 2019-08-06 东京滤器株式会社 Heat-exchange device
DE102020002040A1 (en) 2020-04-01 2021-10-07 JULABO GmbH Heat exchange device and method for heating or cooling a fluid

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DE102015102312A1 (en) * 2015-02-18 2016-08-18 HUGO PETERSEN GmbH Tube bundle heat exchanger with sequentially arranged tube bundle components
DE102015102311A1 (en) * 2015-02-18 2016-08-18 HUGO PETERSEN GmbH Shell and tube heat exchanger
DE102015102312A8 (en) * 2015-02-18 2016-10-13 HUGO PETERSEN GmbH Tube bundle heat exchanger with sequentially arranged tube bundle components
DE102015102311A8 (en) * 2015-02-18 2016-12-01 HUGO PETERSEN GmbH Shell and tube heat exchanger
CN110100142A (en) * 2016-12-20 2019-08-06 东京滤器株式会社 Heat-exchange device
DE102020002040A1 (en) 2020-04-01 2021-10-07 JULABO GmbH Heat exchange device and method for heating or cooling a fluid

Also Published As

Publication number Publication date
KR20080065289A (en) 2008-07-11
DE102005049067A1 (en) 2007-04-19
ES2385380T3 (en) 2012-07-24
ATE554359T1 (en) 2012-05-15
EP1938036A1 (en) 2008-07-02
WO2007042529A1 (en) 2007-04-19
KR101412305B1 (en) 2014-06-25

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