EP1937944A1 - Hydraulic directional valve - Google Patents

Hydraulic directional valve

Info

Publication number
EP1937944A1
EP1937944A1 EP06793340A EP06793340A EP1937944A1 EP 1937944 A1 EP1937944 A1 EP 1937944A1 EP 06793340 A EP06793340 A EP 06793340A EP 06793340 A EP06793340 A EP 06793340A EP 1937944 A1 EP1937944 A1 EP 1937944A1
Authority
EP
European Patent Office
Prior art keywords
armature
pole core
electromagnetic actuator
actuator
outflow channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06793340A
Other languages
German (de)
French (fr)
Inventor
Jens Hoppe
Andreas Röhr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHO Holding GmbH and Co KG
Original Assignee
Schaeffler KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaeffler KG filed Critical Schaeffler KG
Publication of EP1937944A1 publication Critical patent/EP1937944A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F7/1607Armatures entering the winding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L2001/0475Hollow camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • F01L2001/3443Solenoid driven oil control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • F01L2001/34433Location oil control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34436Features or method for avoiding malfunction due to foreign matters in oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34436Features or method for avoiding malfunction due to foreign matters in oil
    • F01L2001/34443Cleaning control of oil control valves

Definitions

  • the invention relates to an electromagnetic actuator of a hydraulic directional control valve with an armature which is arranged axially displaceably within an armature space and a pole core, which is arranged in a receptacle and limits the armature space in a direction of movement of the armature.
  • Such directional control valves are used in internal combustion engines, for example for the control of hydraulic Nockenwellenverstellem.
  • the directional control valves consist of an electromagnetic actuator and a valve section.
  • the valve section represents the hydraulic section of the directional control valve, wherein at least one inlet connection, at least one working connection and a tank connection are formed on the latter.
  • the electromagnetic actuating unit By means of the electromagnetic actuating unit, certain connections of the valve section can be hydraulically connected to one another and thus the pressure medium flows can be directed.
  • Such directional control valves may be integrally formed, wherein the electromagnetic actuator is fixedly connected to the valve portion.
  • the directional control valve is positioned in a receptacle formed, for example, on a cylinder head or a cylinder head cover, and connected via pressure medium lines to the pressure chambers of the camshaft adjuster.
  • the electromagnetic setting unit and the valve portion are designed as separate components, wherein the valve portion is arranged radially within an inner rotor of the camshaft adjuster. It is conceivable, for example, to arrange the valve section within a receptacle which is connected to the inner rotor, a camshaft or a drive. extension of the camshaft is formed.
  • the valve portion is arranged coaxially with the camshaft and the inner rotor in this case and rotates together with these about the common axis of rotation.
  • the electromagnetic friendshipin- unit In the axial direction to the valve portion, the electromagnetic friendshipin- unit is arranged, which is fixedly fixed, for example, to a chain case or the like.
  • the electromagnetic actuator controls the axial position of a push rod, which in turn controls the axial position of a control piston of the valve portion.
  • a directional control valve for controlling a camshaft adjuster, this is normally designed as a 4/3 or 4/2 proportional directional control valve.
  • a proportional valve is known for example from DE 102 1 1 467 A1.
  • the electromagnetic actuator in this case consists of a magnetic yoke (pole core), a coil, a housing, an armature and a connecting element, which receives an electrical plug connection, which serves to supply power to the coil.
  • the coil and the pole core are arranged coaxially with each other within the housing of the electromagnetic actuator.
  • an armature space is formed, which is bounded in the radial direction by the Umsphtzung of the coil and in the axial direction at one end of the housing and the other end of the received in the armature space pole core.
  • an axially displaceable armature is arranged, on which a push rod is fixed, which engages through an opening of the pole core and is supported in this opening in the radial direction.
  • the armature, the housing and the pole core form a flux path for the magnetic flux lines, which are caused by energizing the coil.
  • the valve section consists of a valve housing and a control piston arranged axially displaceable therein.
  • the valve housing is designed as a central screw, which is arranged within an inner rotor of a camshaft adjuster and rotatably connected to a camshaft.
  • On the inner rotor is rotatably mounted to this outer rotor angeord- net, which is in the illustrated embodiment by means of a chain drive in drive connection with a crankshaft.
  • a plurality of pressure medium connections are formed, which serve as inlet, outlet connection and working connections.
  • the working connections communicate with counteracting pressure chambers formed within the camshaft adjuster.
  • a control piston is arranged axially displaceable, wherein the outer diameter of the control piston is adapted to the inner diameter of the valve housing.
  • annular grooves are formed, via which adjacent pressure medium connections can be connected to each other.
  • the armature By energizing the coil, the armature is urged in the direction of the pole core, wherein this movement is transmitted by means of an anchor rod attached to the control piston. This is now moved in the axial direction against a spring supported on the valve housing, whereby the pressure medium flow is controlled from the inlet port to one of the working ports and from the other working port to the drain port.
  • the pressure chambers of the camshaft adjuster pressure medium to be supplied or discharged therefrom, whereby the phase angle of the camshaft can be varied to form a crankshaft.
  • the armature space to supply a small amount of lubricant. This is achieved by allowing low leakage of engine oil into the actuator.
  • the low circulation of lubricant in the actuator results in deposits, such as aged engine oil, or debris settling on the tread of the armature or oil sludge accumulating within the actuator. This leads to a deteriorated response of the actuator, higher hysteresis and lower dynamics and can lead to the terminals of the armature and thus the failure of the actuator and thus the camshaft adjuster.
  • the invention is therefore based on the object to avoid these disadvantages and thus to provide an electromagnetic actuator, which permanently has a high response and high dynamics with low hysteresis, the life increases and costs and production costs are reduced or at least not increased should.
  • the object is achieved in that at least one outflow channel is provided which communicates with both the armature space and with the exterior of the setting unit.
  • a push rod is connected, which extends through an opening in the pole core and is radially supported by this.
  • An armature space of the setting unit is at least partially surrounded in the radial direction and in the axial direction by a coil, which can be energized via a connecting element.
  • a coil which can be energized via a connecting element.
  • an axially displaceable armature is arranged, which is mounted on a the outer contour of the armature adapted guide surface.
  • the axial position of the armature within the armature space can be adjusted by energizing the coil targeted.
  • the guide surface may be formed, for example, by an armature guide sleeve which is at least partially supported by a reversion of the coil, or by the reversion itself.
  • the armature space is bounded by a pole core.
  • the pole core is arranged in a receptacle which can be formed, for example, by the armature guide sleeve, the encapsulation of the coil or in a housing which at least partially surrounds the actuating unit.
  • the pole core for example, by means of a press fit in the recording rotatably and fixedly secured.
  • the actuator is secured by means formed on the housing retaining tabs on a surrounding structure, such as a chain case, wherein the Retaining tabs are arranged and designed such that the actuating unit can be mounted only in one orientation to the surrounding structure.
  • the movement of the armature is transmitted by means of a plunger rod connected to this on a control piston of an axially arranged actuator unit valve section.
  • the push rod passes through an opening formed on the pole core, in which the push rod is radially supported and axially guided.
  • it is provided to supply the armature space with a small amount of lubricant, in the form of engine oil, during operation of the internal combustion engine.
  • it is proposed to form an outflow at the setting unit, via which the engine oil in the armature space can be led out of the setting unit. As a result, a flushing effect occurs within the armature space.
  • the drainage channel opens at a geodetically lowest point in the anchor space.
  • the mouth of the drainage channel is provided in the armature space at a point at which the engine oil in the control unit collects due to gravity, the actuator is emptied functionally reliable in the most critical phases, the operating pauses of the internal combustion engine. In these phases of operation, the engine oil is not continuously circulated because the armature does not move. Deposition effects are preferably carried out in these phases. The complete, autonomous emptying of the actuator eliminates this risk.
  • the outflow channel opens into a chain box.
  • the actuator passes through a flange portion of a chain box.
  • the drainage channel also extends through the opening of the flange portion of the chain box and opens into the interior thereof.
  • the drainage channel is formed as a drain hole in the pole core.
  • it can be provided to form the drainage channel between the pole core and a wall of the receptacle of the pole core.
  • the outflow channel is formed as an axial groove on an outer circumferential surface of the pole core or on an inner circumferential surface of a wall of the receptacle.
  • the pole core can be fastened non-positively within a receiving opening of a housing, wherein the drainage channel is formed as an annular channel between the pole core and the receptacle and a recess on an inner circumferential surface of the receiving opening, a recess on the outer lateral surface of the PoI- core or a housing opening with the Outside the actuator communicates.
  • the proposed embodiments represent cost-effective or cost-neutral solutions to be implemented, which do not or hardly increase the production cost.
  • the drainage channel may be taken into account by minor modifications to the production tool.
  • the setting unit controls a directional valve designed as a central valve, wherein the directional control valve is arranged radially inside an inner rotor of a device for variably setting the control times of an internal combustion engine.
  • FIG. 1 shows a camshaft adjuster mounted on a camshaft with a central valve designed as a directional control valve in longitudinal section
  • FIG. 2a shows a first embodiment of an actuating unit according to the invention in longitudinal section
  • FIG. 2b shows a plan view of the setting unit according to the invention from FIG. 2a along the arrow IIB
  • FIG. 3a shows a further embodiment of an actuating unit according to the invention in longitudinal section
  • FIG. 3b shows a plan view of the setting unit according to the invention from FIG. 3a along the arrow HIB
  • FIG. 4 a shows a further embodiment of an actuating unit according to the invention in longitudinal section
  • FIG. 4b shows a plan view of the setting unit according to the invention from FIG. 4a along the arrow IVB
  • FIG. 5a shows a further embodiment of an actuating unit according to the invention in longitudinal section
  • FIG. 5b shows a plan view of the setting unit according to the invention from FIG. 5a along the arrow VB,
  • FIG. 6a shows a further embodiment of an actuating unit according to the invention in longitudinal section
  • Figure 6b is a plan view of the actuator according to the invention from Figure 6a along the arrow VIB.
  • FIG. 1 shows a camshaft adjuster 1, which is arranged on a drive-side end of a camshaft 2.
  • the camshaft adjuster 1 consists of an inner rotor 3, an outer rotor 4 and two side covers 5.
  • the inner rotor 3 is rotatably connected to the camshaft 2 and arranged coaxially with the outer rotor 4.
  • the side covers 5 limit the camshaft adjuster 1 in the axial direction.
  • recesses 6 are provided which are limited by the outer rotor 4, the inner rotor 3 and the side covers 5 pressure-tight.
  • wings 7 are arranged, each wing 7 engages in one of the recesses 6 and divides them into two oppositely acting pressure chambers.
  • the outer rotor 4 is in driving connection with a crankshaft, not shown.
  • a hydraulic adjusting device formed by the pressure chambers and the wings 7, the torque transmitted to the outer rotor 4 of the crankshaft is transmitted to the inner rotor 3 and thus the camshaft 2.
  • pressure medium supply or removal to or from individual Pressure chambers can be adjusted or maintained a phase angle between the outer rotor 4 and the inner rotor 3 within a certain angular range.
  • the phase angle of the camshaft 2 relative to the crankshaft is variably adjustable within a certain range.
  • the design of such camshaft adjuster 1 and its operation are well known to the skilled person and described for example in DE 103 55 502 A1.
  • a hydraulic directional valve 9 For controlling the phase position of the camshaft 2 relative to the crankshaft, a hydraulic directional valve 9 is provided, which consists of an electromagnetic actuator 10 and a valve portion 1 1.
  • the directional control valve 9 is formed as a central valve, wherein the valve portion 11 is disposed radially within the inner rotor 3 and coaxially thereto and can either rotate about the common axis of rotation with this or stand still.
  • the valve portion 1 1 is composed of a valve housing 12 and a control piston 13, wherein the valve portion 1 1 is disposed within the hollow camshaft 2.
  • the essentially hollow-cylindrical valve housing 12 has two working ports A, B, an inlet connection P and two outlet connections T.
  • the control piston 13 is received axially displaceable.
  • each of the working ports A, B can be connected to either the inlet port P or the drain port T.
  • the working ports A, B are connected via pressure medium lines 14 with the pressure chambers in hydraulic communication.
  • By suitable positioning of the control piston 13 within the valve housing 12 can selectively pressure chambers of the camshaft adjuster 1 is supplied to pressure medium and discharged therefrom and thus the phase angle of the camshaft 2 are adjusted relative to the crankshaft.
  • electromagnetic actuator 10 is arranged in the axial direction of the camshaft 2 and the valve portion 1 1.
  • the actuator 10 passes through a Flanschab- cut 15b of a chain case 15 with this is screwed on retaining tabs 16 stationary and rotationally fixed.
  • a plurality of retaining tabs 16 are provided, which are arranged such that the adjusting unit 10 can be mounted only in a defined orientation to the chain case 15.
  • the outer diameter of the adjusting unit 10 encompassing housing 26 is adapted to the inner diameter of the opening of the flange portion 15b, wherein at the sealing point between the components, a first sealing element 15a is arranged.
  • the electromagnetic actuating unit 10 has a coil body 20 and a connecting element 21 formed integrally therewith.
  • the bobbin 20 carries a coil 22 consisting of several turns of a suitable wire and is at least partially surrounded by a reversion 23 of non-magnetizable material.
  • a magnetic yoke 24 is arranged, which has a disc-like and a sleeve-like portion 24a, 24b in the illustrated embodiment.
  • the sleeve-like portion 24b engages in a cavity radially within the encapsulation 23 of the coil 22, wherein the outer diameter of the inner diameter of the encapsulation 23 is adapted.
  • the plate-like section 24a abuts the encapsulation 23 in the axial direction and thus determines the axial position of the magnetic yoke 24.
  • Radially within the sleeve-like portion 24b and the encapsulation 23 is a cup-shaped armature guide sleeve 25 is arranged, the open end of the camshaft 2 faces and extending in the axial direction on the Spulen- body 20 and the encapsulation 23 addition.
  • the open end of the armature guide sleeve 25 extends annularly outward.
  • the bobbin 20 is further arranged in a cup-shaped housing 26, in the bottom of a receiving opening 27 is provided.
  • the open end of the armature guide sleeve 25 extends in the radial direction between the bottom of the housing 26 and the encapsulation 23, wherein a second sealing element 28 is provided which seals a sealing point between the armature guide sleeve 25 and the housing 26.
  • the receiving opening 27 is part of a receptacle 27 a in which a pole core 29 is received.
  • the pole core 29 is secured by means of a press fit with the receiving opening 27 on the housing 26 and projects into the armature guide sleeve 25 in the axial direction.
  • the armature guide sleeve 25 and the pole core 29 define an armature space 30, in which an axially displaceable armature 18 is arranged.
  • the push rod 17 connected to the armature 18 extends through an opening 32 formed on the pole core 29, one end of the push rod 17 abutting against the control piston 13 in the mounted state of the control unit 10.
  • a sliding sleeve 33 may be provided to minimize friction losses at this point.
  • a control unit regulates the energization of the actuating unit 10, as a result of which a magnetic field within the actuating unit 10 is generated.
  • the pole core 29, the housing 26, the magnetic yoke 24 and the armature 18 serve as a flow path, which is completed by an air gap between the armature 18 and the pole core 29.
  • a force acts in the direction of the pole core 29 on the armature 18, which depends on the height of the Energization of the coil 22 is.
  • Both in the pole core 29 and in the armature 18 axially extending holes 34a, 34b are formed.
  • a pressure equalization between the spaces in front of and behind the armature 18 can take place during a displacement of the armature 18 in the armature space 30.
  • About the leakage holes 34b in the pole core 29 of the armature space 30 is supplied pressurized with leakage oil.
  • the armature guide sleeve 25 is at the geodetically lowest point, ie at the point where the lubricant collects due to gravity Outflow channel 35 formed in the form of an axial groove 35a.
  • the axial groove 35a may be formed on an outer circumferential surface of the pole core 29, which in turn is provided at the geodetically lowest point of the armature guide sleeve 25.
  • the axial groove 35 a connects the armature space 30 with the exterior of the setting unit 10.
  • either the Anker Operationss- sleeve 25 or the armature 18 is provided with axially extending indentations or bulges, so that behind the armature 18 existing engine oil can reach the axial groove 35a.
  • aged engine oil, oil sludge and foreign matter leak out of the actuator 10, whereby the response and the dynamics of the actuator 10 can be kept permanently high level, hysteresis minimized and the reliability can be increased.
  • the armature 18 or the armature guide sleeve 25 is advantageously provided with a sliding layer which provides a runflat property of the armature 18 in the armature guide sleeve 25 to prevent wear at this point.
  • FIGS. 3 a and 3 b show a further embodiment of an adjusting unit 10 according to the invention, which is designed similarly to the setting unit 10 illustrated in FIGS. 2 a and 2 b.
  • a part of the guide surface of the armature 18 is formed by the pole core 29.
  • the drainage channel 35 is designed in the form of a drain hole 35b formed on the pole core 29, which opens into the chain case 15 on the one hand, at the geodetically lowest point of the armature space 30, in these and the other end.
  • part of the guide surface of the armature 18 is again formed by an axially extending section of the pole core 29.
  • the inner diameter of the portion of the armature guide sleeve 25, which rests against the bottom of the housing 26, is made slightly larger than the outer diameter of the pole core 29.
  • a drain channel 35 formed as an annular channel 35c is formed, which via an annular opening with the interior of the Anchor guide sleeve 25, in particular at a geodetically deepest Position of the armature space 30, communicates.
  • the diameter of the annular channel 35c rises steadily along its axial extent, starting from the annular opening, up to a maximum value.
  • the annular channel 35c can communicate with the exterior of the actuating unit 10.
  • the annular channel 35c can communicate with the exterior of the actuating unit 10 via a recess 36 on the outer circumferential surface of the pole core 29.
  • the recess 36 is again arranged at the geodetically lowest point of the annular channel 35c.
  • FIGS. 5a and 5b show an alternative embodiment to that shown in FIGS. 4a and 4b, in which the annular channel 35c communicates with the exterior of the actuator 10 via a housing opening 37 formed in the bottom of the housing 26.
  • the housing opening 37 is again formed at the geodetically lowest point of the annular channel 35c.
  • FIGs 6a and 6b show a further embodiment of an actuating unit 10 according to the invention in which between the pole core 29 and the armature guide sleeve 25 in turn an annular channel 35c is formed, via which the pressure medium is fed to a housing opening 37.
  • the housing opening 37 is formed in this case on the cylindrical portion of the housing 26, wherein between the bottom of the housing 26 and the encapsulation 23, a radially extending channel 38 is formed which communicates with both the annular channel 35c and with the housing opening 37.
  • the channel 38 opens at the geodätisch lowest point of the annular channel 35c in this and the housing opening 37 is disposed below this mouth region.
  • an outflow channel 35 is provided, which opens at the geodetically lowest point in the armature space 30 and connects it to the exterior of the actuating unit 10, preferably with the interior of a chain box 15.
  • the danger deposits, such as aged engine oil or debris within the armature guide sleeve 25 is eliminated and thus the reliability of the actuator 10 is ensured.

Abstract

The invention relates to an electromagnetic actuating unit (10) of a hydraulic directional valve (9) having an armature (18) which is arranged such that it can be axially displaced within an armature space (30) and having a pole core (29) which is arranged in a receptacle (27a) and delimits the armature space (30) in a movement direction of the armature (18). Means are proposed for avoiding deposits on a guide face of the armature (18), as a result of which the dynamics and the response behaviour of the actuating unit (10) are increased and hysteresis effects and the risk of a functional disruption of the actuating unit are minimized.

Description

Bezeichnung der Erfindung Name of the invention
Hydraulisches WegeventilHydraulic directional valve
Beschreibungdescription
Gebiet der ErfindungField of the invention
Die Erfindung betrifft eine elektromagnetische Stelleinheit eines hydraulischen Wegeventils mit einem Anker, der innerhalb eines Ankerraums axial verschiebbar angeordnet ist und einem Polkern, der in einer Aufnahme angeordnet ist und den Ankerraum in einer Bewegungsrichtung des Ankers begrenzt.The invention relates to an electromagnetic actuator of a hydraulic directional control valve with an armature which is arranged axially displaceably within an armature space and a pole core, which is arranged in a receptacle and limits the armature space in a direction of movement of the armature.
Derartige Wegeventile werden in Brennkraftmaschinen beispielsweise zur An- Steuerung von hydraulischen Nockenwellenverstellem verwendet. Die Wegeventile bestehen aus einer elektromagnetischen Stelleinheit und einem Ventilabschnitt. Der Ventilabschnitt stellt den hydraulischen Abschnitt des Wegeventils dar, wobei an diesem zumindest ein Zulaufanschluss, mindestens ein Ar- beitsanschluss und ein Tankanschluss ausgebildet sind. Mittels der elektro- magnetischen Stelleinheit können bestimmte Anschlüsse des Ventilabschnitts hydraulisch miteinander verbunden und somit die Druckmittelströme gelenkt werden.Such directional control valves are used in internal combustion engines, for example for the control of hydraulic Nockenwellenverstellem. The directional control valves consist of an electromagnetic actuator and a valve section. The valve section represents the hydraulic section of the directional control valve, wherein at least one inlet connection, at least one working connection and a tank connection are formed on the latter. By means of the electromagnetic actuating unit, certain connections of the valve section can be hydraulically connected to one another and thus the pressure medium flows can be directed.
Derartige Wegeventile können einteilig ausgebildet sein, wobei die elektromagnetische Stelleinheit ortsfest mit dem Ventilabschnitt verbunden ist. In diesen Fällen ist das Wegeventil in einer, beispielsweise an einem Zylinderkopf oder einem Zylinderkopfdeckel ausgebildeten, Aufnahme positioniert und über Druckmittelleitungen mit den Druckkammern des Nockenwellenverstellers verbunden. In einer weiteren Ausführungsform sind die elektromagnetische Stelleinheit und der Ventilabschnitt als separate Bauteile ausgeführt, wobei der Ventilabschnitt radial innerhalb eines Innenrotors des Nockenwellenverstellers angeordnet ist. Dabei ist es beispielsweise denkbar, den Ventilabschnitt innerhalb einer Aufnahme anzuordnen, die an dem Innenrotor, einer Nockenwelle oder einer Ver- längerung der Nockenwelle ausgebildet ist. Der Ventilabschnitt ist in diesem Fall koaxial zu der Nockenwelle und dem Innenrotor angeordnet und rotiert gemeinsam mit diesen um die gemeinsame Rotationsachse.Such directional control valves may be integrally formed, wherein the electromagnetic actuator is fixedly connected to the valve portion. In these cases, the directional control valve is positioned in a receptacle formed, for example, on a cylinder head or a cylinder head cover, and connected via pressure medium lines to the pressure chambers of the camshaft adjuster. In a further embodiment, the electromagnetic setting unit and the valve portion are designed as separate components, wherein the valve portion is arranged radially within an inner rotor of the camshaft adjuster. It is conceivable, for example, to arrange the valve section within a receptacle which is connected to the inner rotor, a camshaft or a drive. extension of the camshaft is formed. The valve portion is arranged coaxially with the camshaft and the inner rotor in this case and rotates together with these about the common axis of rotation.
In axialer Richtung zu dem Ventilabschnitt ist die elektromagnetische Stellein- heit angeordnet, wobei diese ortsfest beispielsweise an einem Kettenkasten oder ähnlichem befestigt ist. Die elektromagnetische Stelleinheit kontrolliert die axiale Position einer Stößelstange, die wiederum die axiale Position eines Steuerkolbens des Ventilabschnitts kontrolliert.In the axial direction to the valve portion, the electromagnetic Stellein- unit is arranged, which is fixedly fixed, for example, to a chain case or the like. The electromagnetic actuator controls the axial position of a push rod, which in turn controls the axial position of a control piston of the valve portion.
Für den Einsatz eines Wegeventils zur Steuerung eines Nockenwellenvers- tellers ist dieses im Normalfall als 4/3- oder 4/2-Proportionalwegeventil ausgebildet. Ein derartiges Proportionalventil ist beispielsweise aus der DE 102 1 1 467 A1 bekannt. Die elektromagnetische Stelleinheit besteht in diesem Fall aus einem Magnetjoch (Polkern), einer Spule, einem Gehäuse, einem Anker und einem Anschlusselement, welches eine elektrische Steckverbindung aufnimmt, die zur Stromversorgung der Spule dient.For the use of a directional control valve for controlling a camshaft adjuster, this is normally designed as a 4/3 or 4/2 proportional directional control valve. Such a proportional valve is known for example from DE 102 1 1 467 A1. The electromagnetic actuator in this case consists of a magnetic yoke (pole core), a coil, a housing, an armature and a connecting element, which receives an electrical plug connection, which serves to supply power to the coil.
Die Spule und der Polkern sind innerhalb des Gehäuses der elektromagnetischen Stelleinheit koaxial zueinander angeordnet. Innerhalb der Spule ist ein Ankerraum ausgebildet, der in radialer Richtung von der Umsphtzung der Spule und in axialer Richtung einenends von dem Gehäuse und anderenends von dem in dem Ankerraum aufgenommenen Polkern begrenzt wird. Innerhalb des Ankerraums ist ein in axialer Richtung verschiebbarer Anker angeordnet, an dem eine Stößelstange befestigt ist, die durch eine Öffnung des Polkerns greift und in dieser Öffnung in radialer Richtung unterstützt wird. Der Anker, das Gehäuse und der Polkern bilden einen Flusspfad für die magnetischen Flusslinien, welche durch Bestromen der Spule hervorgerufen werden.The coil and the pole core are arranged coaxially with each other within the housing of the electromagnetic actuator. Within the coil, an armature space is formed, which is bounded in the radial direction by the Umsphtzung of the coil and in the axial direction at one end of the housing and the other end of the received in the armature space pole core. Within the armature space an axially displaceable armature is arranged, on which a push rod is fixed, which engages through an opening of the pole core and is supported in this opening in the radial direction. The armature, the housing and the pole core form a flux path for the magnetic flux lines, which are caused by energizing the coil.
Der Ventilabschnitt besteht aus einem Ventilgehäuse und einem darin axial verschiebbar angeordneten Steuerkolben. Das Ventilgehäuse ist als Zentralschraube ausgeführt, welche innerhalb eines Innenrotors eines Nockenwellen- verstellers angeordnet ist und diesen drehfest mit einer Nockenwelle verbindet. Auf dem Innenrotor ist ein drehbar zu diesem gelagerter Außenrotor angeord- net, der in der dargestellten Ausführungsform mittels eines Kettentriebes in Antriebsverbindung mit einer Kurbelwelle steht.The valve section consists of a valve housing and a control piston arranged axially displaceable therein. The valve housing is designed as a central screw, which is arranged within an inner rotor of a camshaft adjuster and rotatably connected to a camshaft. On the inner rotor is rotatably mounted to this outer rotor angeord- net, which is in the illustrated embodiment by means of a chain drive in drive connection with a crankshaft.
An der Außenmantelfläche des Ventilgehäuses sind mehrere Druckmittelanschlüsse ausgebildet, die als Zu-, Ablaufanschluss und Arbeitsanschlüsse die- nen. Die Arbeitsanschlüsse kommunizieren mit innerhalb des Nockenwellen- verstellers ausgebildeten, gegeneinander wirkenden Druckkammern. Im Inneren des Ventilgehäuses ist ein Steuerkolben axial verschiebbar angeordnet, wobei der Außendurchmesser des Steuerkolbens dem Innendurchmesser des Ventilgehäuses angepasst ist. An der Außenmantelfläche des Steuer- kolbens sind Ringnuten ausgebildet, über welche benachbarte Druckmittelanschlüsse miteinander verbunden werden können.On the outer lateral surface of the valve housing, a plurality of pressure medium connections are formed, which serve as inlet, outlet connection and working connections. The working connections communicate with counteracting pressure chambers formed within the camshaft adjuster. In the interior of the valve housing, a control piston is arranged axially displaceable, wherein the outer diameter of the control piston is adapted to the inner diameter of the valve housing. On the outer circumferential surface of the control piston annular grooves are formed, via which adjacent pressure medium connections can be connected to each other.
Durch Bestromen der Spule wird der Anker in Richtung des Polkerns gedrängt, wobei diese Bewegung mittels einer am Anker angebrachten Stößelstange auf den Steuerkolben übertragen wird. Dieser wird nun gegen eine sich am Ventilgehäuse abstützende Feder in axialer Richtung bewegt, wodurch der Druckmittelstrom von dem Zulaufanschluss zu einem der Arbeitsanschlüsse und von dem anderen Arbeitsanschluss zum Ablaufanschluss gesteuert wird. Dadurch wird den Druckkammern des Nockenwellenverstellers Druckmittel zu- bzw. aus diesen abgeführt, wodurch die Phasenlage der Nockenwelle zu einer Kurbelwelle variiert werden kann.By energizing the coil, the armature is urged in the direction of the pole core, wherein this movement is transmitted by means of an anchor rod attached to the control piston. This is now moved in the axial direction against a spring supported on the valve housing, whereby the pressure medium flow is controlled from the inlet port to one of the working ports and from the other working port to the drain port. As a result, the pressure chambers of the camshaft adjuster pressure medium to be supplied or discharged therefrom, whereby the phase angle of the camshaft can be varied to form a crankshaft.
Um ein leichtgängiges axiales Verschieben des Ankers während des Betriebs zu gewährleisten, ist vorgesehen dem Ankerraum eine geringe Menge Schmiermittel zuzuführen. Dies wird dadurch erreicht, dass eine geringe Leckage von Motoröl in das Innere der Stelleinheit zugelassen wird. Während der Lebensdauer der Stelleinheit führt die geringe Zirkulation von Schmiermittel in der Stelleinheit dazu, dass sich Ablagerungen, beispielsweise gealtertes Motoröl, oder Fremdkörper an der Lauffläche des Ankers absetzen oder sich Ölschlamm innerhalb der Stelleinheit ansammelt. Dies führt zu einem verschlechterten Ansprechverhalten der Stelleinheit, höheren Hystereseeffekten und geringerer Dynamik und kann bis zum Klemmen des Ankers und damit zum Ausfall der Stelleinheit und damit des Nockenwellenverstellers führen. Zusammenfassung der ErfindungIn order to ensure a smooth axial displacement of the armature during operation, it is provided the armature space to supply a small amount of lubricant. This is achieved by allowing low leakage of engine oil into the actuator. During the life of the actuator, the low circulation of lubricant in the actuator results in deposits, such as aged engine oil, or debris settling on the tread of the armature or oil sludge accumulating within the actuator. This leads to a deteriorated response of the actuator, higher hysteresis and lower dynamics and can lead to the terminals of the armature and thus the failure of the actuator and thus the camshaft adjuster. Summary of the invention
Der Erfindung liegt daher die Aufgabe zugrunde diese geschilderten Nachteile zu vermeiden und somit eine elektromagnetische Stelleinheit zu schaffen, die dauerhaft ein hohes Ansprechverhalten und eine hohe Dynamik bei geringen Hystereseffekten aufweist, wobei die Lebensdauer erhöht und die Kosten und der Herstellungsaufwand verringert oder zumindest nicht erhöht werden sollen.The invention is therefore based on the object to avoid these disadvantages and thus to provide an electromagnetic actuator, which permanently has a high response and high dynamics with low hysteresis, the life increases and costs and production costs are reduced or at least not increased should.
Erfindungsgemäß wird die Aufgabe dadurch gelöst, dass zumindest ein Abflusskanal vorgesehen ist, der sowohl mit dem Ankerraum als auch mit dem Äußeren der Stelleinheit kommuniziert.According to the invention, the object is achieved in that at least one outflow channel is provided which communicates with both the armature space and with the exterior of the setting unit.
Des Weiteren kann vorgesehen sein, dass mit dem Anker eine Stößelstange verbunden ist, die sich durch eine Öffnung im Polkern erstreckt und von dieser radial abgestützt wird.Furthermore, it can be provided that with the armature, a push rod is connected, which extends through an opening in the pole core and is radially supported by this.
Ein Ankerraum der Stelleinheit wird in radialer Richtung und in axialer Richtung zumindest teilweise von einer Spule umgeben, die über ein Anschlusselement bestromt werden kann. Innerhalb des Ankerraums ist ein in axialer Richtung verschiebbarer Anker angeordnet, der auf einer der Außenkontur des Ankers angepassten Führungsfläche gelagert ist. Die axiale Position des Ankers innerhalb des Ankerraums kann durch Bestromen der Spule gezielt eingestellt werden. Die Führungsfläche kann beispielsweise von einer Ankerführungshülse, die zumindest teilweise von einer Umsphtzung der Spule abgestützt ist, oder von der Umsphtzung selbst gebildet werden. In einer axialen Richtung des Ankers, vorzugsweise in einer dem Ventilabschnitt zugewandten Richtung, wird der Ankerraum durch einen Polkern begrenzt. Der Polkern ist in einer Aufnahme angeordnet, die beispielsweise durch die Ankerführungshülse, die Umsprit- zung der Spule oder in einem Gehäuse, das die Stelleinheit zumindest teilweise umfasst, ausgebildet sein kann. Der Polkern kann beispielsweise mittels einer Presspassung in der Aufnahme dreh- und ortsfest befestigt sein. Die Stelleinheit ist mittels an dem Gehäuse ausgebildeten Haltelaschen an einer Umgebungskonstruktion, beispielsweise einem Kettenkasten, befestigt, wobei die Haltelaschen derart angeordnet und ausgebildet sind, dass die Stelleinheit nur in einer Orientierung an der Umgebungskonstruktion angebracht werden kann.An armature space of the setting unit is at least partially surrounded in the radial direction and in the axial direction by a coil, which can be energized via a connecting element. Within the armature space an axially displaceable armature is arranged, which is mounted on a the outer contour of the armature adapted guide surface. The axial position of the armature within the armature space can be adjusted by energizing the coil targeted. The guide surface may be formed, for example, by an armature guide sleeve which is at least partially supported by a reversion of the coil, or by the reversion itself. In an axial direction of the armature, preferably in a direction facing the valve portion, the armature space is bounded by a pole core. The pole core is arranged in a receptacle which can be formed, for example, by the armature guide sleeve, the encapsulation of the coil or in a housing which at least partially surrounds the actuating unit. The pole core, for example, by means of a press fit in the recording rotatably and fixedly secured. The actuator is secured by means formed on the housing retaining tabs on a surrounding structure, such as a chain case, wherein the Retaining tabs are arranged and designed such that the actuating unit can be mounted only in one orientation to the surrounding structure.
Die Bewegung des Ankers wird mittels einer mit diesem verbundenen Stößel- Stange auf einen Steuerkolben eines axial zur Stelleinheit angeordneten Ventilabschnitts übertragen. Dabei durchgreift die Stößelstange eine an dem Polkern ausgebildete Öffnung, in der die Stößelstange radial abgestützt und axial geführt wird. Um ein hohe Ansprechdynamik und geringe Hystereseeffekte zu erreichen, ist vorgesehen, dem Ankerraum während des Betriebs der Brennkraftmaschine eine geringe Menge an Schmiermittel, in Form von Motoröl, zuzuführen. Erfindungsgemäß wird vorgeschlagen, an der Stelleinheit einen Abfluss auszubilden, über den das Motoröl im Ankerraum aus der Stelleinheit herausgeleitet werden kann. Dadurch tritt eine Spülwirkung innerhalb des Ankerraums ein. Diese verhindert, dass sich an der Führungsfläche oder dem Anker Ablagerungen, beispielsweise gealtertes Motoröl oder Fremdkörper, ablagern. Des Weiteren werden Fremdkörper, beispielsweise Urschmutz der Brennkraftmaschine oder Abrieb, aus der Stelleinheit ausgeschwemmt und ein Ansammeln von Öl- schlamm innerhalb der Stelleinheit verhindert. Dadurch erfolgt die Bewegung des Ankers im Ankerraum gegen einen geringeren Widerstand und es besteht nicht die Gefahr eines Verklemmens des Ankers. Das Ansprechverhalten und die Dynamik der Bewegung des Ankers bleiben dauerhaft hoch und Hystereseeffekte und die Gefahr von Ausfällen werden deutlich reduziert.The movement of the armature is transmitted by means of a plunger rod connected to this on a control piston of an axially arranged actuator unit valve section. In this case, the push rod passes through an opening formed on the pole core, in which the push rod is radially supported and axially guided. In order to achieve a high response dynamics and low hysteresis effects, it is provided to supply the armature space with a small amount of lubricant, in the form of engine oil, during operation of the internal combustion engine. According to the invention, it is proposed to form an outflow at the setting unit, via which the engine oil in the armature space can be led out of the setting unit. As a result, a flushing effect occurs within the armature space. This prevents deposits on the guide surface or the armature, for example aged engine oil or foreign bodies, from depositing. Furthermore, foreign matter, for example, original dirt of the internal combustion engine or abrasion, flushed out of the actuator and prevents accumulation of oil sludge within the actuator. As a result, the movement of the armature in the armature space against a lower resistance and there is no risk of jamming of the armature. The response and dynamics of the armature movement remain permanently high and hysteresis effects and the risk of failures are significantly reduced.
In einer Konkretisierung der Erfindung ist vorgesehen, dass der Abflusskanal an einer geodätisch tiefsten Stelle in den Ankerraum mündet. Dadurch, dass die Mündung des Abflusskanals in den Ankerraum an einer Stelle vorgesehen ist, an der sich das in der Stelleinheit befindliche Motoröl auf Grund der Gravitation sammelt, wird die Stelleinheit in den besonders kritischen Phasen, den Betriebspausen der Brennkraftmaschine, funktionssicher entleert. In diesen Betriebsphasen wird das Motoröl, da der Anker keine Bewegungen ausführt, nicht ständig umgewälzt. Ablagerungseffekte erfolgen vorzugsweise in diesen Phasen. Durch die vollständige, selbständige Entleerung der Stelleinheit wird diese Gefahr beseitigt.In a concretization of the invention it is provided that the drainage channel opens at a geodetically lowest point in the anchor space. Characterized in that the mouth of the drainage channel is provided in the armature space at a point at which the engine oil in the control unit collects due to gravity, the actuator is emptied functionally reliable in the most critical phases, the operating pauses of the internal combustion engine. In these phases of operation, the engine oil is not continuously circulated because the armature does not move. Deposition effects are preferably carried out in these phases. The complete, autonomous emptying of the actuator eliminates this risk.
In einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der Ab- flusskanal in einen Kettenkasten mündet.In an advantageous development of the invention, it is provided that the outflow channel opens into a chain box.
Im Falle von kettengetriebenen Nockenwellenverstellern durchgreift die Stelleinheit einen Flanschabschnitt eines Ketten kastens. Um zu vermeiden, dass das aus der Stelleinheit abgeführte Motoröl in den Motorraum eines Fahrzeugs gelangt, muss sichergestellt sein, dass dieses ohne Leckage in das Kurbelge- häuse der Brennkraftmaschine zurückgeführt wird. Eine kostengünstige Lösung wird dadurch erreicht, dass sich der Abflusskanal ebenfalls durch die Öffnung des Flanschabschnitts des Kettenkastens erstreckt und in dessen Inneres mündet.In the case of chain-driven camshaft adjusters the actuator passes through a flange portion of a chain box. In order to prevent the engine oil discharged from the setting unit from getting into the engine compartment of a vehicle, it must be ensured that it is returned without leakage to the crankcase of the internal combustion engine. An inexpensive solution is achieved in that the drainage channel also extends through the opening of the flange portion of the chain box and opens into the interior thereof.
In einer Konkretisierung der Erfindung ist vorgesehen, den Abflusskanal als Abflussbohrung im Polkern auszubilden. Alternativ kann vorgesehen sein, den Abflusskanal zwischen dem Polkern und einer Wandung der Aufnahme des Polkerns auszubilden. Dabei kann vorgesehen sein, dass der Abflusskanal als Axialnut an einer Außenmantelfläche des Polkerns oder an einer Innenmantel- fläche einer Wandung der Aufnahme ausgebildet ist. Alternativ kann der Polkern kraftschlüssig innerhalb einer Aufnahmeöffnung eines Gehäuses befestigt sein, wobei der Abflusskanal als Ringkanal zwischen dem Polkern und der Aufnahme ausgebildet ist und über eine Aussparung an einer Innenmantelfläche der Aufnahmeöffnung, eine Aussparung an der Außenmantelfläche des PoI- kerns oder eine Gehäuseöffnung mit dem Äußeren der Stelleinheit kommuniziert.In a concretization of the invention is provided to form the drainage channel as a drain hole in the pole core. Alternatively it can be provided to form the drainage channel between the pole core and a wall of the receptacle of the pole core. It can be provided that the outflow channel is formed as an axial groove on an outer circumferential surface of the pole core or on an inner circumferential surface of a wall of the receptacle. Alternatively, the pole core can be fastened non-positively within a receiving opening of a housing, wherein the drainage channel is formed as an annular channel between the pole core and the receptacle and a recess on an inner circumferential surface of the receiving opening, a recess on the outer lateral surface of the PoI- core or a housing opening with the Outside the actuator communicates.
Die vorgeschlagenen Ausführungsformen stellen kostengünstig bzw. kostenneutral zu realisierende Lösungen dar, welche den Herstellungsaufwand nicht oder kaum erhöhen. Während der Herstellung der Komponenten kann der Ab- flusskanal durch geringfügige Modifikationen am Herstellungswerkzeug berücksichtigt werden. Des Weiteren kann vorgesehen sein, dass die Stelleinheit ein als Zentralventil ausgebildetes Wegeventil steuert, wobei das Wegeventil radial innerhalb eines Innenrotors einer Vorrichtung zur variablen Einstellung der Steuerzeiten einer Brennkraftmaschine angeordnet ist.The proposed embodiments represent cost-effective or cost-neutral solutions to be implemented, which do not or hardly increase the production cost. During the manufacture of the components, the drainage channel may be taken into account by minor modifications to the production tool. Furthermore, it can be provided that the setting unit controls a directional valve designed as a central valve, wherein the directional control valve is arranged radially inside an inner rotor of a device for variably setting the control times of an internal combustion engine.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Weitere Merkmale der Erfindung ergeben sich aus der nachfolgenden Beschreibung und aus den Zeichnungen, in denen Ausführungsbeispiele der Er- findung vereinfacht dargestellt sind. Es zeigenFurther features of the invention will become apparent from the following description and from the drawings, in which embodiments of the invention are shown in simplified form. Show it
Figur 1 einen auf einer Nockenwelle montierten Nockenwellenversteller mit einem als Zentralventil ausgeführten Wegeventil im Längsschnitt,1 shows a camshaft adjuster mounted on a camshaft with a central valve designed as a directional control valve in longitudinal section,
Figur 2a eine erste Ausführungsform einer erfindungsgemäßen Stelleinheit im Längsschnitt,2a shows a first embodiment of an actuating unit according to the invention in longitudinal section,
Figur 2b einen Draufsicht auf die erfindungsgemäße Stelleinheit aus Figur 2a entlang des Pfeils IIB,FIG. 2b shows a plan view of the setting unit according to the invention from FIG. 2a along the arrow IIB,
Figur 3a eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit im Längsschnitt,3a shows a further embodiment of an actuating unit according to the invention in longitudinal section,
Figur 3b einen Draufsicht auf die erfindungsgemäße Stelleinheit aus Figur 3a entlang des Pfeils HIB,FIG. 3b shows a plan view of the setting unit according to the invention from FIG. 3a along the arrow HIB,
Figur 4a eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit im Längsschnitt,FIG. 4 a shows a further embodiment of an actuating unit according to the invention in longitudinal section,
Figur 4b einen Draufsicht auf die erfindungsgemäße Stelleinheit aus Figur 4a entlang des Pfeils IVB, Figur 5a eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit im Längsschnitt,4b shows a plan view of the setting unit according to the invention from FIG. 4a along the arrow IVB, FIG. 5a shows a further embodiment of an actuating unit according to the invention in longitudinal section,
Figur 5b einen Draufsicht auf die erfindungsgemäße Stelleinheit aus Figur 5a entlang des Pfeils VB,FIG. 5b shows a plan view of the setting unit according to the invention from FIG. 5a along the arrow VB,
Figur 6a eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit im Längsschnitt,FIG. 6a shows a further embodiment of an actuating unit according to the invention in longitudinal section,
Figur 6b einen Draufsicht auf die erfindungsgemäße Stelleinheit aus Figur 6a entlang des Pfeils VIB.Figure 6b is a plan view of the actuator according to the invention from Figure 6a along the arrow VIB.
Ausführliche Beschreibung der ZeichnungDetailed description of the drawing
In Figur 1 ist ein Nockenwellenversteller 1 dargestellt, der an einem antriebssei- tigen Ende einer Nockenwelle 2 angeordnet ist. Der Nockenwellenversteller 1 besteht aus einem Innenrotor 3, einem Außenrotor 4 und zwei Seitendeckeln 5. Der Innenrotor 3 ist drehfest mit der Nockenwelle 2 verbunden und koaxial zum Außenrotor 4 angeordnet. Die Seitendeckel 5 begrenzen den Nockenwellenversteller 1 in axialer Richtung. An einer Innenmantelfläche des Außenrotors 4 sind Ausnehmungen 6 vorgesehen, die von dem Außenrotor 4, dem Innenrotor 3 und den Seitendeckeln 5 druckdicht begrenzt werden. An einer Außenmantelfläche des Innenrotors 3 sind Flügel 7 angeordnet, wobei jeder Flügel 7 in eine der Ausnehmungen 6 eingreift und diese in zwei gegeneinander wirkende Druckkammern teilt.FIG. 1 shows a camshaft adjuster 1, which is arranged on a drive-side end of a camshaft 2. The camshaft adjuster 1 consists of an inner rotor 3, an outer rotor 4 and two side covers 5. The inner rotor 3 is rotatably connected to the camshaft 2 and arranged coaxially with the outer rotor 4. The side covers 5 limit the camshaft adjuster 1 in the axial direction. On an inner circumferential surface of the outer rotor 4 recesses 6 are provided which are limited by the outer rotor 4, the inner rotor 3 and the side covers 5 pressure-tight. On an outer circumferential surface of the inner rotor 3 wings 7 are arranged, each wing 7 engages in one of the recesses 6 and divides them into two oppositely acting pressure chambers.
Über ein an einer Außenmantelfläche des Außenrotors 4 ausgebildetes Kettenrad 8 steht der Außenrotor 4 in Antriebsverbindung mit einer nicht dargestellten Kurbelwelle. Über eine durch die Druckkammern und den Flügel 7 gebildete hydraulische Stellvorrichtung wird das auf den Außenrotor 4 übertragene Drehmoment der Kurbelwelle auf den Innenrotor 3 und somit die Nockenwelle 2 übertragen. Durch Druckmittelzufuhr bzw. -abfuhr zu bzw. von einzelnen Druckkammern kann eine Phasenlage zwischen dem Außenrotor 4 und dem Innenrotor 3 innerhalb eines gewissen Winkelbereichs eingestellt bzw. gehalten werden. Dadurch ist die Phasenlage der Nockenwelle 2 relativ zur Kurbelwelle in einem gewissen Rahmen variabel einstellbar. Die Ausbildung derartiger Nockenwellenversteller 1 und deren Funktionsweise sind dem Fachmann hinlänglich bekannt und beispielsweise in der DE 103 55 502 A1 beschrieben.A formed on an outer circumferential surface of the outer rotor 4 sprocket 8, the outer rotor 4 is in driving connection with a crankshaft, not shown. Via a hydraulic adjusting device formed by the pressure chambers and the wings 7, the torque transmitted to the outer rotor 4 of the crankshaft is transmitted to the inner rotor 3 and thus the camshaft 2. By pressure medium supply or removal to or from individual Pressure chambers can be adjusted or maintained a phase angle between the outer rotor 4 and the inner rotor 3 within a certain angular range. As a result, the phase angle of the camshaft 2 relative to the crankshaft is variably adjustable within a certain range. The design of such camshaft adjuster 1 and its operation are well known to the skilled person and described for example in DE 103 55 502 A1.
Zur Steuerung der Phasenlage der Nockenwelle 2 relativ zur Kurbelwelle ist ein hydraulisches Wegeventil 9 vorgesehen, welches aus einer elektromagnetischen Stelleinheit 10 und einem Ventilabschnitt 1 1 besteht. Das Wegeventil 9 ist als Zentralventil ausgebildet, wobei der Ventilabschnitt 11 radial innerhalb des Innenrotors 3 und koaxial zu diesem angeordnet ist und entweder um die gemeinsame Rotationsachse mit diesem rotieren oder stillstehen kann.For controlling the phase position of the camshaft 2 relative to the crankshaft, a hydraulic directional valve 9 is provided, which consists of an electromagnetic actuator 10 and a valve portion 1 1. The directional control valve 9 is formed as a central valve, wherein the valve portion 11 is disposed radially within the inner rotor 3 and coaxially thereto and can either rotate about the common axis of rotation with this or stand still.
Der Ventilabschnitt 1 1 setzt sich aus einem Ventilgehäuse 12 und einem Steuerkolben 13 zusammen, wobei der Ventilabschnitt 1 1 innerhalb der hohl ausgebildeten Nockenwelle 2 angeordnet ist. Das im Wesentlichen hohlzylindrisch ausgeführte Ventilgehäuse 12 weist zwei Arbeitsanschlüsse A, B, einen Zulauf- anschluss P und zwei Ablaufanschlüsse T auf. Innerhalb des Ventilgehäuses 12 ist axial verschiebbar der Steuerkolben 13 aufgenommen. Durch geeignetes Positionieren des Steuerkolbens 13 relativ zum Ventilgehäuse 12 kann jeder der Arbeitsanschlüsse A, B entweder mit dem Zulaufanschluss P oder dem Ablaufanschluss T verbunden werden. Die Arbeitsanschlüsse A, B stehen über Druckmittelleitungen 14 mit den Druckkammern in hydraulischer Verbindung. Durch geeignetes Positionieren des Steuerkolbens 13 innerhalb des Ventilgehäuses 12 kann selektiv einzelnen Druckkammern des Nockenwellenverstellers 1 Druckmittel zugeführt bzw. aus diesem abgeführt werden und somit die Phasenlage der Nockenwelle 2 relativ zur Kurbelwelle eingestellt werden.The valve portion 1 1 is composed of a valve housing 12 and a control piston 13, wherein the valve portion 1 1 is disposed within the hollow camshaft 2. The essentially hollow-cylindrical valve housing 12 has two working ports A, B, an inlet connection P and two outlet connections T. Within the valve housing 12, the control piston 13 is received axially displaceable. By properly positioning the control piston 13 relative to the valve housing 12, each of the working ports A, B can be connected to either the inlet port P or the drain port T. The working ports A, B are connected via pressure medium lines 14 with the pressure chambers in hydraulic communication. By suitable positioning of the control piston 13 within the valve housing 12 can selectively pressure chambers of the camshaft adjuster 1 is supplied to pressure medium and discharged therefrom and thus the phase angle of the camshaft 2 are adjusted relative to the crankshaft.
Die noch näher zu erläuternde elektromagnetische Stelleinheit 10 ist in axialer Richtung zur Nockenwelle 2 und dem Ventilabschnitt 1 1 angeordnet. In der dargestellten Ausführungsform durchgreift die Stelleinheit 10 einen Flanschab- schnitt 15b eines Kettenkasten 15 mit dem diese über Haltelaschen 16 orts- und drehfest verschraubt ist. Dabei sind mehrere Haltelaschen 16 vorgesehen, die derart angeordnet sind, dass die Stelleinheit 10 nur in einer definierten Orientierung zum Kettenkasten 15 montiert werden kann. Der Außendurchmesser eines die Stelleinheit 10 umgreifenden Gehäuses 26 ist dem Innendurchmesser der Öffnung des Flanschabschnitts 15b angepasst, wobei an der Dichtstelle zwischen den Bauteilen ein erstes Dichtelement 15a angeordnet ist. Mittels einer Stößelstange 17 kann die axiale Bewegung eines Ankers 18 auf den Steuerkolben 13 übertragen und dieser somit gegen die Kraft eines Federelements 19 in axialer Richtung verschoben werden. Dadurch können die hydraulischen Verbindungen zwischen den Arbeitsanschlüssen A, B, dem Zulauf- anschluss P und den Ablaufanschlüssen T gezielt gesteuert und somit Einfluss auf die Phasenlage der Nockenwelle 2 relativ zur Kurbelwelle genommen wer- den.The still to be explained in more detail electromagnetic actuator 10 is arranged in the axial direction of the camshaft 2 and the valve portion 1 1. In the illustrated embodiment, the actuator 10 passes through a Flanschab- cut 15b of a chain case 15 with this is screwed on retaining tabs 16 stationary and rotationally fixed. In this case, a plurality of retaining tabs 16 are provided, which are arranged such that the adjusting unit 10 can be mounted only in a defined orientation to the chain case 15. The outer diameter of the adjusting unit 10 encompassing housing 26 is adapted to the inner diameter of the opening of the flange portion 15b, wherein at the sealing point between the components, a first sealing element 15a is arranged. By means of a push rod 17, the axial movement of an armature 18 can be transmitted to the control piston 13 and this are thus displaced in the axial direction against the force of a spring element 19. As a result, the hydraulic connections between the working ports A, B, the inlet port P and the outlet ports T can be controlled in a targeted manner and thus influenced the phase position of the camshaft 2 relative to the crankshaft.
Anhand von Figur 2a wird im Folgenden der Aufbau der elektromagnetischen Stelleinheit 10 und deren Funktionsweise erläutert.Based on Figure 2a, the structure of the electromagnetic actuator 10 and its operation is explained below.
Die elektromagnetische Stelleinheit 10 weist einen Spulenkörper 20 und ein einteilig mit diesem ausgebildetes Anschlusselement 21 auf. Der Spulenkörper 20 trägt eine aus mehreren Windungen eines geeigneten Drahtes bestehende Spule 22 und ist zumindest teilweise von einer Umsphtzung 23 aus nichtmag- netisierbarem Material umgeben. An der nockenwellenabgewandten Seite des Spulenkörpers 20 ist ein Magnetjoch 24 angeordnet, das in der dargestellten Ausführungsform einen scheibenartigen und einen hülsenartigen Abschnitt 24a, 24b aufweist. Der hülsenartige Abschnitt 24b greift in einen Hohlraum radial innerhalb der Umspritzung 23 der Spule 22 ein, wobei dessen Außendurchmesser dem Innendurchmesser der Umspritzung 23 angepasst ist. Der schei- benartige Abschnitt 24a legt sich in axialer Richtung an die Umspritzung 23 an und bestimmt somit die axiale Position des Magnetjochs 24. Alternativ ist es auch denkbar, den hülsenartigen Abschnitt 24b bei der Herstellung der Umspritzung 23 in diese zu integrieren. Radial innerhalb des hülsenartigen Abschnitts 24b und der Umspritzung 23 ist eine topfförmige Ankerführungshülse 25 angeordnet, deren offenes Ende der Nockenwelle 2 zugewandt ist und die sich in axialer Richtung über den Spulen- körper 20 und die Umspritzung 23 hinaus erstreckt. Das offene Ende der Ankerführungshülse 25 erstreckt sich ringförmig nach außen.The electromagnetic actuating unit 10 has a coil body 20 and a connecting element 21 formed integrally therewith. The bobbin 20 carries a coil 22 consisting of several turns of a suitable wire and is at least partially surrounded by a reversion 23 of non-magnetizable material. On the camshaft side facing away from the bobbin 20, a magnetic yoke 24 is arranged, which has a disc-like and a sleeve-like portion 24a, 24b in the illustrated embodiment. The sleeve-like portion 24b engages in a cavity radially within the encapsulation 23 of the coil 22, wherein the outer diameter of the inner diameter of the encapsulation 23 is adapted. The plate-like section 24a abuts the encapsulation 23 in the axial direction and thus determines the axial position of the magnetic yoke 24. Alternatively, it is also conceivable to integrate the sleeve-like section 24b in the production of the encapsulation 23. Radially within the sleeve-like portion 24b and the encapsulation 23 is a cup-shaped armature guide sleeve 25 is arranged, the open end of the camshaft 2 faces and extending in the axial direction on the Spulen- body 20 and the encapsulation 23 addition. The open end of the armature guide sleeve 25 extends annularly outward.
Der Spulenkörper 20 ist weiterhin in einem topfförmigen Gehäuse 26 angeordnet, in dessen Boden eine Aufnahmeöffnung 27 vorgesehen ist. Das offene Ende der Ankerführungshülse 25 erstreckt sich in radialer Richtung zwischen dem Boden des Gehäuses 26 und der Umspritzung 23, wobei ein zweites Dichtelement 28 vorgesehen ist, der eine Dichtstelle zwischen der Ankerführungshülse 25 und dem Gehäuse 26 abdichtet.The bobbin 20 is further arranged in a cup-shaped housing 26, in the bottom of a receiving opening 27 is provided. The open end of the armature guide sleeve 25 extends in the radial direction between the bottom of the housing 26 and the encapsulation 23, wherein a second sealing element 28 is provided which seals a sealing point between the armature guide sleeve 25 and the housing 26.
Die Aufnahmeöffnung 27 ist teil einer Aufnahme 27a in der ein Polkern 29 aufgenommen ist. In der dargestellten Ausführungsform ist der Polkern 29 mittels einer Presspassung mit der Aufnahmeöffnung 27 am Gehäuse 26 befestigt und ragt in axialer Richtung in die Ankerführungshülse 25 hinein.The receiving opening 27 is part of a receptacle 27 a in which a pole core 29 is received. In the illustrated embodiment, the pole core 29 is secured by means of a press fit with the receiving opening 27 on the housing 26 and projects into the armature guide sleeve 25 in the axial direction.
Die Ankerführungshülse 25 und der Polkern 29 begrenzen einen Ankerraum 30, in dem ein axial verschiebbarer Anker 18 angeordnet ist. Die mit dem Anker 18 verbundene Stößelstange 17 erstreckt sich durch eine am Polkern 29 ausgebildete Öffnung 32, wobei ein Ende der Stößelstange 17 im montierten Zustand der Stelleinheit 10 an dem Steuerkolben 13 anliegt. Innerhalb der Öffnung 32 kann, wie in der Figur 2a dargestellt, eine Gleithülse 33 vorgesehen sein, um Reibungsverluste an dieser Stelle zu minimieren.The armature guide sleeve 25 and the pole core 29 define an armature space 30, in which an axially displaceable armature 18 is arranged. The push rod 17 connected to the armature 18 extends through an opening 32 formed on the pole core 29, one end of the push rod 17 abutting against the control piston 13 in the mounted state of the control unit 10. Within the opening 32, as shown in Figure 2a, a sliding sleeve 33 may be provided to minimize friction losses at this point.
Während des Betriebs der Brennkraftmaschine regelt ein Steuergerät die Bestromung der Stelleinheit 10, wodurch ein Magnetfeld innerhalb der Stellein- heit 10 generiert wird. Der Polkern 29, das Gehäuse 26, das Magnetjoch 24 und der Anker 18 dienen dabei als Flusspfad, der durch einen Luftspalt zwischen dem Anker 18 und dem Polkern 29 komplettiert wird. Dabei wirkt eine Kraft in Richtung des Polkerns 29 auf den Anker 18, die abhängig von der Höhe der Bestromung der Spule 22 ist. Durch Ausbalancieren der magnetischen Kraft, die auf den Anker 18 wirkt, und der Federkraft, die auf den Steuerkolben 13 wirkt, kann der Anker 18 und damit der Steuerkolben 13 in jeder beliebigen Stellung zwischen zwei Extremstellungen positioniert werden.During operation of the internal combustion engine, a control unit regulates the energization of the actuating unit 10, as a result of which a magnetic field within the actuating unit 10 is generated. The pole core 29, the housing 26, the magnetic yoke 24 and the armature 18 serve as a flow path, which is completed by an air gap between the armature 18 and the pole core 29. In this case, a force acts in the direction of the pole core 29 on the armature 18, which depends on the height of the Energization of the coil 22 is. By balancing the magnetic force acting on the armature 18, and the spring force acting on the control piston 13, the armature 18 and thus the control piston 13 can be positioned in any position between two extreme positions.
Sowohl in dem Polkern 29 als auch in dem Anker 18 sind axial verlaufende Bohrungen 34a, 34b ausgebildet. Mittels der Druckausgleichsbohrungen 34a im Anker 18 kann während einer Verschiebung des Ankers 18 im Ankerraum 30 ein Druckausgleich zwischen den Räumen vor und hinter dem Anker 18 statt- finden. Über die Leckagebohrungen 34b im Polkern 29 wird der Ankerraum 30 drucklos mit Leckageöl versorgt. Durch diese Zufuhr von Schmiermittel in den Ankerraum 30 wird die Reibung zwischen dem Anker 18 und der Ankerführungshülse 25 verringert und somit die Ansprechzeit und die Hysterese der Stelleinheit 10 minimiert.Both in the pole core 29 and in the armature 18 axially extending holes 34a, 34b are formed. By means of the pressure compensation bores 34a in the armature 18, a pressure equalization between the spaces in front of and behind the armature 18 can take place during a displacement of the armature 18 in the armature space 30. About the leakage holes 34b in the pole core 29 of the armature space 30 is supplied pressurized with leakage oil. By this supply of lubricant in the armature space 30, the friction between the armature 18 and the armature guide sleeve 25 is reduced and thus minimizes the response time and the hysteresis of the actuator 10.
Wird das Schmiermittel im Ankerraum 30 nicht ständig ausgetauscht, so besteht die Gefahr, dass sich an den Ankerlagerflächen im Schmiermittel enthaltene Ablagerungen absetzen, bzw. dass sich Ölschlamm in der Stelleinheit 10 ansammelt. Diese Fremdkörper können dazu führen, dass das Ansprechverhal- ten der Stelleinheit 10 verschlechtert wird, bis zu einem Klemmen des Ankers 18 in der Ankerführungshülse 25 und damit zu einem Funktionsausfall des Wegeventils 9.If the lubricant in the armature space 30 is not constantly exchanged, there is a risk that deposits deposited on the armature bearing surfaces in the lubricant will settle, or that oil sludge accumulates in the setting unit 10. These foreign bodies can cause the response of the actuator 10 is deteriorated, to a terminal of the armature 18 in the armature guide sleeve 25 and thus to a malfunction of the directional control valve. 9
Um einen ständigen Abfluss des Schmiermittels aus der Stelleinheit 10 zu ge- währleisten, ist in der in den Figuren 2a und 2b dargestellten Ausführungsform an der geodätisch tiefsten Stelle, d. h. an der Stelle an der sich das Schmiermittel aufgrund der Gravitation sammelt, der Ankerführungshülse 25 ein Abflusskanal 35 in Form einer Axialnut 35a ausgebildet. Alternativ kann die Axialnut 35a an einer Außenmantelfläche des Polkerns 29 ausgebildet sein, wobei diese wiederum am geodätisch tiefsten Punkt der Ankerführungshülse 25 vorgesehen ist. Die Axialnut 35a verbindet den Ankerraum 30 mit dem Äußeren der Stelleinheit 10. In die Stelleinheit 10 eintretendes Schmiermittel sammelt sich, vor allem während der Betriebspausen der Brennkraftmaschine, an der Stelle, an der die Axialnut 35a in den Ankerraum 30 mündet, wodurch dieses in den Kettenkasten 15 zurückgeführt werden kann. Vorteilhafterweise ist entweder die Ankerführungs- hülse 25 oder der Anker 18 mit axial verlaufenden Ein- bzw. Ausbuchtungen versehen, so dass hinter dem Anker 18 vorhandenes Motoröl zur Axialnut 35a gelangen kann. Dadurch können gealtertes Motoröl, Ölschlamm und Fremdkörper aus der Stelleinheit 10 austreten, wodurch das Ansprechverhalten und die Dynamik der Stelleinheit 10 dauerhaft auf hohem Niveau gehalten werden kön- nen, Hystereseeffekte minimiert und die Funktionssicherheit erhöht werden.In order to ensure a constant drainage of the lubricant from the setting unit 10, in the embodiment shown in FIGS. 2a and 2b the armature guide sleeve 25 is at the geodetically lowest point, ie at the point where the lubricant collects due to gravity Outflow channel 35 formed in the form of an axial groove 35a. Alternatively, the axial groove 35a may be formed on an outer circumferential surface of the pole core 29, which in turn is provided at the geodetically lowest point of the armature guide sleeve 25. The axial groove 35 a connects the armature space 30 with the exterior of the setting unit 10. In the actuator 10 entering lubricant collects, especially during the breaks of the internal combustion engine, at the point where the axial groove 35a opens into the armature space 30, whereby this can be returned to the chain case 15. Advantageously, either the Ankerführungs- sleeve 25 or the armature 18 is provided with axially extending indentations or bulges, so that behind the armature 18 existing engine oil can reach the axial groove 35a. As a result, aged engine oil, oil sludge and foreign matter leak out of the actuator 10, whereby the response and the dynamics of the actuator 10 can be kept permanently high level, hysteresis minimized and the reliability can be increased.
Da das Schmiermittel während der Betriebspausen der Brennkraftmaschine vollständig aus der Stelleinheit 10 ablaufen kann, ist vorteilhafterweise der Anker 18 oder die Ankerführungshülse 25 mit einer Gleitschicht versehen die eine Notlaufeigenschaft des Ankers 18 in der Ankerführungshülse 25 bereitstellt um Verschleiß an dieser Stelle vorzubeugen.Since the lubricant can completely run out of the actuator 10 during the pauses of the internal combustion engine, the armature 18 or the armature guide sleeve 25 is advantageously provided with a sliding layer which provides a runflat property of the armature 18 in the armature guide sleeve 25 to prevent wear at this point.
Die Figuren 3a und 3b zeigen eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit 10, die ähnlich zu der in den Figuren 2a und 2b darge- stellten Stelleinheit 10 ausgebildet ist. Im Unterschied dazu ist in dieser Ausführungsform ein Teil der Führungsfläche des Ankers 18 durch den Polkern 29 ausgebildet. Der Abflusskanal 35 ist in Form einer am Polkern 29 ausgebildeten Abflussbohrung 35b ausgeführt, die einerseits an der geodätisch tiefsten Stelle des Ankerraums 30 in diesen und anderenends in den Kettenkasten 15 mündet.FIGS. 3 a and 3 b show a further embodiment of an adjusting unit 10 according to the invention, which is designed similarly to the setting unit 10 illustrated in FIGS. 2 a and 2 b. In contrast, in this embodiment, a part of the guide surface of the armature 18 is formed by the pole core 29. The drainage channel 35 is designed in the form of a drain hole 35b formed on the pole core 29, which opens into the chain case 15 on the one hand, at the geodetically lowest point of the armature space 30, in these and the other end.
In einer weiteren erfindungsgemäßen Ausführungsform, die in den Figuren 4a und 4b dargestellt ist, wird wiederum ein Teil der Führungsfläche des Ankers 18 durch einen sich axial erstreckenden Abschnitt des Polkerns 29 gebildet. Der Innendurchmesser des Abschnitts der Ankerführungshülse 25, der an dem Bo- den des Gehäuses 26 anliegt, ist geringfügig größer ausgeführt als der Außendurchmesser des Polkerns 29. Dadurch wird ein als Ringkanal 35c ausgebildeter Abflusskanal 35 ausgebildet, der über eine ringförmige Öffnung mit dem Inneren der Ankerführungshülse 25, insbesondere an einer geodätisch tiefsten Stelle des Ankerraums 30, kommuniziert. Der Durchmesser des Ringkanals 35c steigt entlang dessen axialer Erstreckung, ausgehend von der ringförmigen Öffnung, stetig bis zu einem Maximalwert an. Über eine Aussparung 36 an der Innenmantelfläche der Aufnahmeöffnung 27 des Gehäuses 26, kann der Ring- kanal 35c mit dem Äußeren der Stelleinheit 10 kommunizieren. Alternativ kann der Ringkanal 35c über eine Aussparung 36 an der Außenmantelfläche des Polkerns 29 mit dem Äußeren der Stelleinheit 10 kommunizieren. In beiden Fällen ist die Aussparung 36 wiederum am geodätisch tiefsten Punkt des Ringkanals 35c angeordnet.In a further embodiment according to the invention, which is illustrated in FIGS. 4 a and 4 b, part of the guide surface of the armature 18 is again formed by an axially extending section of the pole core 29. The inner diameter of the portion of the armature guide sleeve 25, which rests against the bottom of the housing 26, is made slightly larger than the outer diameter of the pole core 29. As a result, a drain channel 35 formed as an annular channel 35c is formed, which via an annular opening with the interior of the Anchor guide sleeve 25, in particular at a geodetically deepest Position of the armature space 30, communicates. The diameter of the annular channel 35c rises steadily along its axial extent, starting from the annular opening, up to a maximum value. Via a recess 36 on the inner lateral surface of the receiving opening 27 of the housing 26, the annular channel 35c can communicate with the exterior of the actuating unit 10. Alternatively, the annular channel 35c can communicate with the exterior of the actuating unit 10 via a recess 36 on the outer circumferential surface of the pole core 29. In both cases, the recess 36 is again arranged at the geodetically lowest point of the annular channel 35c.
Die Figuren 5a und 5b zeigen eine, zu der in den Figuren 4a und 4b dargestellte, alternative Ausführungsform, in der der Ringkanal 35c über eine Gehäuseöffnung 37, die in dem Boden des Gehäuses 26 ausgebildet ist, mit dem Äußeren der Stelleinheit 10 kommuniziert. Die Gehäuseöffnung 37 ist wiederum am geodätisch tiefsten Punkt des Ringkanals 35c ausgebildet.FIGS. 5a and 5b show an alternative embodiment to that shown in FIGS. 4a and 4b, in which the annular channel 35c communicates with the exterior of the actuator 10 via a housing opening 37 formed in the bottom of the housing 26. The housing opening 37 is again formed at the geodetically lowest point of the annular channel 35c.
Die Figuren 6a und 6b zeigen eine weitere Ausführungsform einer erfindungsgemäßen Stelleinheit 10 in der zwischen dem Polkern 29 und der Ankerführungshülse 25 wiederum ein Ringkanal 35c ausgebildet ist, über den das Druck- mittel zu einer Gehäuseöffnung 37 geleitet wird. Die Gehäuseöffnung 37 ist in diesem Fall an dem zylindrischen Abschnitt des Gehäuses 26 ausgebildet, wobei zwischen dem Boden des Gehäuses 26 und der Umspritzung 23 ein radial verlaufender Kanal 38 ausgebildet ist, der sowohl mit dem Ringkanal 35c als auch mit der Gehäuseöffnung 37 kommuniziert. Der Kanal 38 mündet am geo- dätisch tiefsten Punkt des Ringkanals 35c in diesen und die Gehäuseöffnung 37 ist unterhalb dieses Mündungsbereichs angeordnet.Figures 6a and 6b show a further embodiment of an actuating unit 10 according to the invention in which between the pole core 29 and the armature guide sleeve 25 in turn an annular channel 35c is formed, via which the pressure medium is fed to a housing opening 37. The housing opening 37 is formed in this case on the cylindrical portion of the housing 26, wherein between the bottom of the housing 26 and the encapsulation 23, a radially extending channel 38 is formed which communicates with both the annular channel 35c and with the housing opening 37. The channel 38 opens at the geodätisch lowest point of the annular channel 35c in this and the housing opening 37 is disposed below this mouth region.
Alle Ausführungsformen haben gemeinsam, dass ein Abflusskanal 35 vorgesehen ist, der am geodätisch tiefsten Punkt in den Ankerraum 30 mündet und diesen mit dem Äußeren der Stelleinheit 10, vorzugsweise mit dem Inneren eines Kettenkastens 15, verbindet. In den Ankerraum 30 eintretende Schmiermittel gelangt nun kontinuierlich, vor allem auch während der Betriebspausen der Brennkraftmaschine, zurück in den Kettenkasten 15 wodurch die Gefahr von Ablagerungen, beispielsweise von gealtertem Motoröl oder Fremdkörpern, innerhalb der Ankerführungshülse 25 beseitigt wird und somit die Funktionssicherheit der Stelleinheit 10 gewährleistet ist. All embodiments have in common that an outflow channel 35 is provided, which opens at the geodetically lowest point in the armature space 30 and connects it to the exterior of the actuating unit 10, preferably with the interior of a chain box 15. In the armature space 30 entering lubricant now passes continuously, especially during the breaks of the internal combustion engine, back into the chain case 15 whereby the danger deposits, such as aged engine oil or debris within the armature guide sleeve 25 is eliminated and thus the reliability of the actuator 10 is ensured.
Bezugszeichenreference numeral
1 Nockenwellenversteller1 camshaft adjuster
2 Nockenwelle2 camshaft
3 Innenrotor3 inner rotor
4 Außenrotor4 outer rotor
5 Seitendeckel5 side covers
6 Ausnehmung6 recess
7 Flügel7 wings
8 Kettenrad8 sprocket
9 Wegeventil9 way valve
10 Stelleinheit10 setting unit
11 Ventilabschnitt11 valve section
12 Ventilgehäuse12 valve housing
13 Steuerkolben13 control piston
14 Druckmittelleitung14 pressure medium line
15 Ketten kästen15 chains boxes
15a erstes Dichtelement15a first sealing element
15b Flanschabschnitt15b flange section
16 Haltelasche16 holding tab
17 Stößelstange17 pushrod
18 Anker18 anchors
19 Federelement19 spring element
20 Spulenkörper20 bobbins
21 Anschlusselement21 connection element
22 Spule22 coil
23 Umspritzung23 encapsulation
24 Magnetjoch24 magnetic yoke
24a scheibenartiger Abschnitt24a disc-like section
24b hülsenartiger Abschnitt24b sleeve-like section
25 Ankerführungshülse25 anchor guide sleeve
26 Gehäuse26 housing
27 Aufnahmeöffnung 27a Aufnahme27 receiving opening 27a recording
28 zweites Dichtelement28 second sealing element
29 Polkern29 polkernels
30 Ankerraum 32 Öffnung30 Anchor space 32 opening
33 Gleithülse33 sliding sleeve
34a Druckausgleichsbohrung34a Pressure compensation hole
34b Leckagebohrung34b leakage hole
35 Abflusskanal 35a Axialnut35 outflow channel 35a axial groove
35b Abflussbohrung35b drainage hole
35c Ringkanal35c ring channel
36 Aussparung36 recess
37 Gehäuseöffnung 38 Kanal37 housing opening 38 channel
A ArbeitsanschlussA work connection
B ArbeitsanschlussB work connection
P ZulaufanschlussP inlet connection
T Ablaufanschluss T drain connection

Claims

Patentansprüche claims
1. Elektromagnetische Stelleinheit (10) eines hydraulischen Wegeventils (9) mit - einem Anker (18), der innerhalb eines Ankerraums (30) axial verschiebbar angeordnet ist und1. Electromagnetic actuator (10) of a hydraulic directional control valve (9) with - an armature (18) which is arranged axially displaceable within an armature space (30) and
- einem Polkern (29), der in einer Aufnahme (27a) angeordnet ist und den Ankerraum (30) in einer Bewegungsrichtung des Ankers (18) begrenzt, dadurch gekennzeichnet, dass - zumindest ein Abflusskanal (35) vorgesehen ist, der sowohl mit dem Ankerraum (300) als auch mit dem Äußeren der Stelleinheit (10) kommuniziert.- A pole core (29) which is arranged in a receptacle (27 a) and the armature space (30) in a direction of movement of the armature (18) delimited, characterized in that - at least one outflow channel (35) is provided which is connected both to the Anchor space (300) and with the exterior of the actuator (10) communicates.
2. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekenn- zeichnet, dass mit dem Anker (18) eine Stößelstange (17) verbunden ist, die sich durch eine Öffnung (32) im Polkern (29) erstreckt und von dieser radial abgestützt wird.2. Electromagnetic actuator (10) according to claim 1, characterized in that with the armature (18) has a push rod (17) is connected, which extends through an opening (32) in the pole core (29) and radially supported by this becomes.
3. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekenn- zeichnet, dass der Abflusskanal (35) an einer geodätisch tiefsten Stelle in den Ankerraum (30) mündet.3. Electromagnetic actuator (10) according to claim 1, characterized in that the outflow channel (35) opens at a geodetically lowest point in the armature space (30).
4. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekennzeichnet, dass der Abflusskanal (35) in einen Kettenkasten (15) mündet.4. Electromagnetic actuator (10) according to claim 1, characterized in that the outflow channel (35) opens into a chain case (15).
5. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekennzeichnet, dass der Abflusskanal (35) als Abflussbohrung (35b) im Polkern (29) ausgebildet ist.5. Electromagnetic actuator (10) according to claim 1, characterized in that the outflow channel (35) as a drain hole (35b) in the pole core (29) is formed.
6. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekennzeichnet, dass der Abflusskanal (35) zwischen dem Polkern (29) und einer Wandung der Aufnahme (27a) des Polkerns (29) ausgebildet ist. 6. Electromagnetic actuator (10) according to claim 1, characterized in that the outflow channel (35) between the pole core (29) and a wall of the receptacle (27a) of the pole core (29) is formed.
7. Elektromagnetische Stelleinheit (10) nach Anspruch 6, dadurch gekennzeichnet, dass der Abflusskanal (35) als Axialnut (35a) an einer Außenmantelfläche des Polkerns (29) ausgebildet ist.7. Electromagnetic actuator (10) according to claim 6, characterized in that the outflow channel (35) as an axial groove (35a) on an outer circumferential surface of the pole core (29) is formed.
8. Elektromagnetische Stelleinheit (10) nach Anspruch 6, dadurch gekennzeichnet, dass der Abflusskanal (35) als Axialnut (35c) an einer Innenmantelfläche einer Wandung der Aufnahme (27a) ausgebildet ist.8. Electromagnetic actuator (10) according to claim 6, characterized in that the outflow channel (35) as an axial groove (35c) on an inner circumferential surface of a wall of the receptacle (27a) is formed.
9. Elektromagnetische Stelleinheit (10) nach Anspruch 6, dadurch gekennzeichnet, dass der Polkern (29) kraftschlüssig innerhalb einer Aufnahmeöffnung (27) eines Gehäuses (26) befestigt ist, wobei der Abflusskanal (35) als Ringkanal (35c) zwischen dem Polkern (29) und der Aufnahme (27a) ausgebildet ist und über eine Aussparung (36) an einer Innenmantelfläche der Aufnahmeöffnung (27), eine Aussparung (36) an der Außenmantelfläche des Polkerns (29) oder eine Gehäuseöffnung (37) mit dem Äußeren der Stelleinheit (10) kommuniziert.9. Electromagnetic actuator (10) according to claim 6, characterized in that the pole core (29) is positively secured within a receiving opening (27) of a housing (26), wherein the discharge channel (35) as an annular channel (35c) between the pole core ( 29) and the receptacle (27a) is formed and via a recess (36) on an inner circumferential surface of the receiving opening (27), a recess (36) on the outer circumferential surface of the pole core (29) or a housing opening (37) with the exterior of the actuating unit (10) communicates.
10. Elektromagnetische Stelleinheit (10) nach Anspruch 1 , dadurch gekenn- zeichnet, dass die Stelleinheit (10) ein als Zentralventil ausgebildetes Wegeventil steuert, wobei das Wegeventil radial innerhalb eines Innenrotors einer Vorrichtung zur variablen Einstellung der Steuerzeiten einer Brennkraftmaschine angeordnet ist. 10. Electromagnetic actuator (10) according to claim 1, characterized in that the adjusting unit (10) controls a control valve designed as a central valve, wherein the directional control valve is arranged radially within an inner rotor of a device for variably setting the timing of an internal combustion engine.
EP06793340A 2005-10-12 2006-09-07 Hydraulic directional valve Withdrawn EP1937944A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005048732A DE102005048732A1 (en) 2005-10-12 2005-10-12 Hydraulic directional valve
PCT/EP2006/066149 WO2007042361A1 (en) 2005-10-12 2006-09-07 Hydraulic directional valve

Publications (1)

Publication Number Publication Date
EP1937944A1 true EP1937944A1 (en) 2008-07-02

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Application Number Title Priority Date Filing Date
EP06793340A Withdrawn EP1937944A1 (en) 2005-10-12 2006-09-07 Hydraulic directional valve

Country Status (7)

Country Link
US (1) US7959128B2 (en)
EP (1) EP1937944A1 (en)
JP (1) JP2009511837A (en)
KR (1) KR101292388B1 (en)
CN (1) CN101287894B (en)
DE (1) DE102005048732A1 (en)
WO (1) WO2007042361A1 (en)

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CN101287894B (en) 2011-04-13
CN101287894A (en) 2008-10-15
KR20080048530A (en) 2008-06-02
US20080245983A1 (en) 2008-10-09
US7959128B2 (en) 2011-06-14
JP2009511837A (en) 2009-03-19
DE102005048732A1 (en) 2007-04-19
KR101292388B1 (en) 2013-08-01
WO2007042361A1 (en) 2007-04-19

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