EP1929068A4 - Process for producing metal foams having uniform cell structure - Google Patents

Process for producing metal foams having uniform cell structure

Info

Publication number
EP1929068A4
EP1929068A4 EP06790575A EP06790575A EP1929068A4 EP 1929068 A4 EP1929068 A4 EP 1929068A4 EP 06790575 A EP06790575 A EP 06790575A EP 06790575 A EP06790575 A EP 06790575A EP 1929068 A4 EP1929068 A4 EP 1929068A4
Authority
EP
European Patent Office
Prior art keywords
cell structure
producing metal
uniform cell
metal foams
foams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06790575A
Other languages
German (de)
French (fr)
Other versions
EP1929068A1 (en
Inventor
Vladimir Paserin
Jun Shu
Victor Ettel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vale Canada Ltd
Original Assignee
Vale Canada Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vale Canada Ltd filed Critical Vale Canada Ltd
Publication of EP1929068A1 publication Critical patent/EP1929068A1/en
Publication of EP1929068A4 publication Critical patent/EP1929068A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/70—Carriers or collectors characterised by shape or form
    • H01M4/80—Porous plates, e.g. sintered carriers
    • H01M4/808—Foamed, spongy materials
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/11—Making porous workpieces or articles
    • B22F3/1121—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
    • B22F3/1137—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers by coating porous removable preforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/56—After-treatment of articles, e.g. for altering the shape
    • B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
    • B29C44/5654—Subdividing foamed articles to obtain particular surface properties, e.g. on multiple modules
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/08—Alloys with open or closed pores
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04—Coating on selected surface areas, e.g. using masks
    • C23C14/046—Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14—Metallic material, boron or silicon
    • C23C14/20—Metallic material, boron or silicon on organic substrates
    • C23C14/205—Metallic material, boron or silicon on organic substrates by cathodic sputtering
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/04—Coating on selected surface areas, e.g. using masks
    • C23C16/045—Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4418—Methods for making free-standing articles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601—Process or apparatus
    • C23C18/1633—Process of electroless plating
    • C23C18/1635—Composition of the substrate
    • C23C18/1644—Composition of the substrate porous substrates
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31—Coating with metals
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00—Electroforming
    • C25D1/08—Perforated or foraminous objects, e.g. sieves
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54—Electroplating of non-metallic surfaces
    • C25D5/56—Electroplating of non-metallic surfaces of plastics
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/66—Selection of materials
    • H01M4/665—Composites
    • H01M4/667—Composites in the form of layers, e.g. coatings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
EP06790575A 2005-09-07 2006-08-25 Process for producing metal foams having uniform cell structure Withdrawn EP1929068A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US71494305P 2005-09-07 2005-09-07
PCT/CA2006/001394 WO2007028234A1 (en) 2005-09-07 2006-08-25 Process for producing metal foams having uniform cell structure

Publications (2)

Publication Number Publication Date
EP1929068A1 EP1929068A1 (en) 2008-06-11
EP1929068A4 true EP1929068A4 (en) 2012-10-03

Family

ID=37835331

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06790575A Withdrawn EP1929068A4 (en) 2005-09-07 2006-08-25 Process for producing metal foams having uniform cell structure

Country Status (9)

Country Link
US (1) US20070051636A1 (en)
EP (1) EP1929068A4 (en)
JP (1) JP2009509033A (en)
KR (1) KR20080030095A (en)
CN (1) CN101287859A (en)
CA (1) CA2619013A1 (en)
RU (1) RU2008113164A (en)
TW (1) TW200714446A (en)
WO (1) WO2007028234A1 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007053651A2 (en) * 2005-11-01 2007-05-10 Laird Technologies, Inc. Emi vent panels including electrically-conductive porous substrates and meshes
EP2394319B1 (en) 2009-02-05 2020-02-19 Evt Power, Inc. Multiply-conductive matrix for battery current collectors
US20110262813A1 (en) * 2010-04-21 2011-10-27 Evt Power Inc. Method of producing current collectors for electrochemical devices
KR20140003548A (en) * 2011-02-18 2014-01-09 스미토모덴키고교가부시키가이샤 Three-dimensional porous aluminum mesh for use in collector, collector using said porous aluminum mesh, electrode using said collector, and nonaqueous-electrolyte battery, capacitor, and lithium-ion capacitor using said electrode
CN103572270B (en) * 2013-11-12 2016-04-13 无锡英普林纳米科技有限公司 The preparation method of metal-polymer composite filter screen
CN105509522A (en) * 2014-09-26 2016-04-20 江苏格业新材料科技有限公司 Manufacturing method of sintered copper powder and high-porosity copper foam composited heat pipe
KR102166464B1 (en) * 2016-11-30 2020-10-16 주식회사 엘지화학 Preparation method for metal foam
DE102018203829A1 (en) * 2018-03-14 2019-09-19 Robert Bosch Gmbh Method for producing a porous distributor structure
JP7444590B2 (en) 2019-12-03 2024-03-06 倉敷紡績株式会社 Flexible polyurethane foam sheet and multilayer sheet using the same
TWI825470B (en) * 2021-08-26 2023-12-11 達運精密工業股份有限公司 Method of fabricating metal mask
CN114959347B (en) * 2022-06-20 2023-09-22 上海电力大学 Device for preparing foam nickel composite material
CN117070913B (en) * 2023-10-12 2024-01-26 广州航海学院 Porous metal surface coating device and use method and application thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB979261A (en) * 1961-07-04 1965-01-01 Heberlein & Co Ag Improvements in or relating to the treatment of polyurethane
US4246057A (en) * 1977-02-16 1981-01-20 Uop Inc. Heat transfer surface and method for producing such surface
JPS62243245A (en) * 1986-04-15 1987-10-23 Shin Kobe Electric Mach Co Ltd Plate for alkaline storage battery
JPS6319235A (en) * 1986-07-14 1988-01-27 Sanpuku Kogyo Kk Preparation of foamed sheet
US4957543A (en) * 1989-06-16 1990-09-18 Inco Limited Method of forming nickel foam
JPH09153365A (en) * 1995-11-30 1997-06-10 Sumitomo Electric Ind Ltd Metal porous body, its manufacture, and battery electrode plate using the same
US5738907A (en) * 1995-08-04 1998-04-14 Eltech Systems Corporation Conductive metal porous sheet production
US6309742B1 (en) * 2000-01-28 2001-10-30 Gore Enterprise Holdings, Inc. EMI/RFI shielding gasket

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3475525A (en) * 1966-09-22 1969-10-28 Timothy V Peters Process of reticulating polyurethane foams
US3946039A (en) * 1967-10-30 1976-03-23 Energy Research & Generation, Inc. Reticulated foam structure
BE758991A (en) * 1969-11-18 1971-05-17 Reeves Bros Inc HYDRODYNAMIC CROSS-LINKING PROCESS OF A POLYURETHANE FOAM
ZA717378B (en) * 1970-12-01 1972-07-26 Tenneco Chem Increasing the degree of openness of a foamed polymer
SE361844B (en) * 1972-09-20 1973-11-19 R T Wirstroem
US4244789A (en) * 1979-01-24 1981-01-13 Stauffer Chemical Company Method of metallizing materials
US5723510A (en) * 1996-06-11 1998-03-03 The Furukawa Electric Co., Ltd. Method of manufacturing thermoplastic polyester foam sheet
JPH11176450A (en) * 1997-12-11 1999-07-02 Sumitomo Electric Ind Ltd Metal porous material, manufacture thereof, and battery substrate using the same
JP2002519214A (en) * 1998-06-29 2002-07-02 エルテック・システムズ・コーポレーション Manufacturing method of three-dimensional net-like sheet
KR100466614B1 (en) * 2002-03-08 2005-01-15 삼성전자주식회사 Manufacturing method of open cell hard polyurethane form and vacuum adiabatic panel

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB979261A (en) * 1961-07-04 1965-01-01 Heberlein & Co Ag Improvements in or relating to the treatment of polyurethane
US4246057A (en) * 1977-02-16 1981-01-20 Uop Inc. Heat transfer surface and method for producing such surface
JPS62243245A (en) * 1986-04-15 1987-10-23 Shin Kobe Electric Mach Co Ltd Plate for alkaline storage battery
JPS6319235A (en) * 1986-07-14 1988-01-27 Sanpuku Kogyo Kk Preparation of foamed sheet
US4957543A (en) * 1989-06-16 1990-09-18 Inco Limited Method of forming nickel foam
US5738907A (en) * 1995-08-04 1998-04-14 Eltech Systems Corporation Conductive metal porous sheet production
JPH09153365A (en) * 1995-11-30 1997-06-10 Sumitomo Electric Ind Ltd Metal porous body, its manufacture, and battery electrode plate using the same
US6309742B1 (en) * 2000-01-28 2001-10-30 Gore Enterprise Holdings, Inc. EMI/RFI shielding gasket

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2007028234A1 *

Also Published As

Publication number Publication date
TW200714446A (en) 2007-04-16
CA2619013A1 (en) 2007-03-15
CN101287859A (en) 2008-10-15
WO2007028234A1 (en) 2007-03-15
EP1929068A1 (en) 2008-06-11
RU2008113164A (en) 2009-10-20
KR20080030095A (en) 2008-04-03
JP2009509033A (en) 2009-03-05
US20070051636A1 (en) 2007-03-08

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