EP1923650A1 - Flat pipe, especially for a heat exchanger - Google Patents

Flat pipe, especially for a heat exchanger Download PDF

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Publication number
EP1923650A1
EP1923650A1 EP07022257A EP07022257A EP1923650A1 EP 1923650 A1 EP1923650 A1 EP 1923650A1 EP 07022257 A EP07022257 A EP 07022257A EP 07022257 A EP07022257 A EP 07022257A EP 1923650 A1 EP1923650 A1 EP 1923650A1
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EP
European Patent Office
Prior art keywords
flat tube
metal strip
chambers
tube according
sheet metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07022257A
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German (de)
French (fr)
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EP1923650B1 (en
Inventor
Christopher Dipl.-Ing. Walter
Michael Dipl.-Ing. Kohl
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Mahle Behr GmbH and Co KG
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Behr GmbH and Co KG
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Publication of EP1923650A1 publication Critical patent/EP1923650A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/151Making tubes with multiple passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • F28D1/0391Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits a single plate being bent to form one or more conduits

Definitions

  • the invention relates to a flat tube, in particular for a heat exchanger, according to the preamble of claim 1.
  • heat exchangers From the construction of heat exchangers, it is known to use, in particular made of aluminum flat tubes with multiple chambers, which can be produced in various ways. Are known extrusion methods and methods in which a metal strip or sheet metal strip is folded into a flat tube.
  • US 4,633,056 A describes a flat tube for a heat exchanger in which a z-shaped fold of a sheet metal strip forms a partition between two adjacent separate chambers of the exchanger tube.
  • the ends of the z-shaped folded sheet metal strip are turned over and abut to the enclosure of the chambers again in the region of the z-shaped fold. In this abutment area, the end areas are soldered or welded by electron beam. This means a considerable effort in the production of flat tubes.
  • the plating is arranged only on one of two opposite sides of the sheet metal strip.
  • the plating is arranged on a strip-shaped partial area in the longitudinal direction, at least on one side of the sheet-metal strip.
  • a width of the partial area is not substantially more than approximately half of a width of the sheet-metal strip.
  • an inner surface of the chambers has substantially no solder plating.
  • solder plating can cause contamination of the fluid or have unfavorable properties on the corrosion resistance of the flat tube. This is especially true for very thin flat tube walls, as they are used for the purpose of saving material and weight especially in heat exchangers for motor vehicles.
  • an outer surface of the flat tube is largely plated with the solder material.
  • the outer surface can thus be soldered in a simple manner with ribbed plates or similar elements or in its end regions with a bottom plate of the heat exchanger.
  • the sheet metal strip has a coating with a corrosion-inhibiting material that is different from the solder material.
  • a corrosion-inhibiting material may, for. B. be a coating based on zinc.
  • such a corrosion-inhibiting coating can also be applied to the solder plating, which however often means a reduction in the effectiveness of the protective coating. Therefore, the protective coating is particularly advantageously applied in areas in which there is no solder plating, in particular in the region of the inner surfaces of the chambers of the flat tube.
  • a width of the flat tube is determined essentially by the z-shaped fold and between about 0.5 mm and about 10 mm, particularly preferably between about 0.8 mm and about 4 mm, is.
  • the thickness of the sheet metal strip is preferably between about 0.1 mm and about 2 mm, and more preferably between about 0.15 mm and about 0.6 mm.
  • a depth of the flat tube in the depth direction is advantageously between about 6 mm and about 100 mm, more preferably between about 10 mm and about 50 mm.
  • a diameter of one of the chambers in the depth direction is advantageously between about 3 mm and about 50 mm, and more preferably between about 5 mm and about 25 mm.
  • Such dimensions are common in particular in the construction of heat exchangers of motor vehicles.
  • the flat tube has an even number of chambers.
  • the number of chambers is exactly two. In an alternative embodiment, the number of chambers is exactly four.
  • Fig. 1 shows a first embodiment of a flat tube according to the invention, which is made of a sheet metal strip 1 based on an aluminum alloy.
  • the sheet metal strip 1 has a substantially rectangular cross section. A longitudinal direction of the sheet metal strip or of the flat tube runs perpendicular to the plane of the drawing according to FIG. 1.
  • the metal strip 1 is completely coated on each of its opposite sides with a Lotplatttechnik 2, 3.
  • a z-shaped fold 4 is first made in the middle region of the sheet metal strip 1.
  • the height of the fold 4 essentially determines the width of the finished flat tube.
  • left-side and right-side end portions 5, 6 of the sheet metal strip 1 are folded by 90 °, wherein the lengths of the end portions 5, 6 are not greater than the height of the z-shaped fold 4.
  • the areas of the metal strip left and right of the fold 4 to Training two closed chambers 7, 8 of the flat tube turned over by 180 °.
  • the angled end portions 5, 6 with their outer surfaces touch the partition wall 4 on its opposite sides.
  • the prefolded flat tube (see lower illustration in FIG. 1) is subsequently brought into a soldering furnace, wherein by melting the solder plating, the end regions 5, 6 are each firmly soldered to the dividing wall 4. As a result, the chambers 7, 8 sealed tight and pressure-resistant.
  • the height of the bent end region 5, 6 is in each case approximately smaller than the height of the dividing wall 4.
  • the width of the flat tube is not determined by the end regions, which is advantageous in the light of the dimensional tolerances of the width of the metal strip.
  • the inner surfaces of the chambers are coated with solder plating.
  • solder plating this can lead to disadvantages and, in addition to higher costs, may also result in reduced corrosion resistance.
  • the application of an additional corrosion protection layer on an existing Lotplatt ist is often insufficient. In the interests of optimum corrosion protection, critical areas of the sheet should therefore be assignable directly to the protective layer.
  • the inner surfaces of the chambers 7, 8 are not provided with solder plating, but solder plating is present only in the narrow range of connection of the end portions 5, 6 with the partition wall 4.
  • solder plating 2 is applied only on one side of the sheet metal strip 1.
  • the solder plating 2 extends only from one lateral end to slightly above the middle of the sheet metal strip 1 (see upper illustration in FIG. 2).
  • the z-shaped fold 4 is still provided with solder plating on one side and also has one of the two ends 6 on one side Lotplatt ist.
  • the other bent end 5 of the sheet-metal strip 1 has no Lotplatt réelle and is soldered in the finished bent state with the one-sided Lotplatt réelle the fold 4.
  • a flat tube with two chambers 7, 8 are folded, in which the inside of the chambers 7, 8 is no Lotplatt réelle present and outside a Lotplatt réelle only on a chamber 8 is present.
  • a corrosion protection layer is not shown explicitly in any of the embodiments shown. It may be particularly expedient depending on the requirements of the places where the sheet metal strip 1 is not occupied by Lotplatttechnik.
  • solder plating can be applied on both opposite sides of the metal strip 1 as in the embodiment of FIG respective Lotplatt réelle on one side only to about the middle of the sheet metal strip 1 extends.
  • the metal strip is plated with solder only at one side at each point, the opposite side not being plated with solder at this point (see top illustration in FIG. 3).
  • a flat tube is provided which has solder plating on its entire outer surface and wherein the entire inner surface of the chambers 7, 8 is free of solder plating.
  • FIG. 4 A preferred embodiment of the embodiment of FIG. 3 is shown in Fig. 4.
  • the connection of the end portions 5, 6 to avoid the partition 4 is provided in the central region of the sheet metal strip 1 on either side of a Lotplatt ist.
  • solder plating area 1 a of the metal strip 1 corresponds in its width as the Z-shaped fold 4 (see middle view in Fig. 4).
  • the solder plating which serves to solder the end regions 5, 6 to the central fold region 4 is present in each case on the end regions 5, 6.
  • a "double" solder plating in the contact area as in the embodiment of FIG. 3 is thus avoided.
  • Fig. 5 shows a schematic sectional view of a heat exchanger with flat tubes according to one of the embodiments described above.
  • the flat tubes each have two in the depth direction of the heat exchanger arranged one behind the other chambers 7, 8 and between two adjacent flat tubes respectively rib members 9 are provided.
  • the rib element 9 serves to increase the contact surface with the fluid flowing past in the depth direction on the flat tubes, which absorbs heat from the fluid guided in the flat tubes or emits into this.
  • the rib elements 9 are suitably soldered to the surface of the flat tubes 7.
  • the solder plating provided on the outer surfaces of the flat tubes is used in a preferred manner.
  • Fig. 6 shows an embodiment of a flat tube according to the invention, in which four separate chambers are arranged in the depth direction one behind the other.
  • the sheet metal strip 1 which is shown in the illustration of FIG. 6 without Lotplatt ist, provided with a total of three Z-shaped folds 4a, 4b, 4c, which alternate in their folding direction.
  • the lateral end portions 5, 6 of the sheet metal strip 1 are angled and on each side of a sufficiently long projection of the sheet metal strip is folded. In each case, the end regions 5, 6 abut the outer folds 4a, 4c and are soldered to them.
  • two chambers 7a, 8a of the four chambers of the flat tube have a double wall.
  • the entire metal strip 1 may have a corresponding Lotplatt réelle or even a selectively provided only in the areas in question Lotplatt réelle.
  • FIG. 7 shows a schematic representation of a heat exchanger with the four-chamber flat tubes according to FIG. 6.
  • flat tubes according to the invention preferably have one even number of chambers, whereby the folding of the metal strip is simplified, and in particular can be dispensed with bead-like folds for the production of partitions.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The pipe has a metal strip (1) extending in a longitudinal direction, where the pipe is formed around a longitudinal direction by bending the metal strip. Two chambers (7, 8) are arranged one behind the other in a depth direction, and a separation wall is provided between the chambers. The wall is formed as a z-shaped folding (4) by bending the metal strip, and an end area (5, 6) of the strip is bordered at the separation wall. The metal strip partially has a plate (2, 3) made of solder material and has an anti corrosive material coating.

Description

Die Erfindung betrifft ein Flachrohr, insbesondere für einen Wärmetauscher, nach dem Oberbegriff des Anspruchs 1.The invention relates to a flat tube, in particular for a heat exchanger, according to the preamble of claim 1.

Aus dem Bau von Wärmetauschern ist es bekannt, insbesondere aus Aluminium bestehende Flachrohre mit mehreren Kammern zu verwenden, die auf verschiedene Weise herstellbar sind. Bekannt sind Extrusionsverfahren und Verfahren, bei denen ein Blechstreifen oder Blechband zu einem Flachrohr gefaltet wird.From the construction of heat exchangers, it is known to use, in particular made of aluminum flat tubes with multiple chambers, which can be produced in various ways. Are known extrusion methods and methods in which a metal strip or sheet metal strip is folded into a flat tube.

US 4,633,056 A beschreibt ein Flachrohr für einen Wärmetauscher, bei dem eine z-förmige Faltung eines Blechstreifens eine Trennwand zwischen zwei benachbarten getrennten Kammern des Tauscherrohres ausbildet. Die Enden des z-förmig gefalteten Blechstreifens werden umgeschlagen und stoßen zur Umschließung der Kammern wieder im Bereich der z-förmigen Faltung an. In diesem Anstoßbereich werden die Endbereiche verlötet oder mittels Elektronenstrahl verschweißt. Dies bedeutet einen erheblichen Aufwand bei der Herstellung der Flachrohre. US 4,633,056 A describes a flat tube for a heat exchanger in which a z-shaped fold of a sheet metal strip forms a partition between two adjacent separate chambers of the exchanger tube. The ends of the z-shaped folded sheet metal strip are turned over and abut to the enclosure of the chambers again in the region of the z-shaped fold. In this abutment area, the end areas are soldered or welded by electron beam. This means a considerable effort in the production of flat tubes.

Es ist die Aufgabe der Erfindung, ein Flachrohr für einen Wärmetauscher anzugeben, das mechanisch stabil ist und zugleich einfach und kostengünstig herstellbar.It is the object of the invention to provide a flat tube for a heat exchanger, which is mechanically stable and at the same time simple and inexpensive to produce.

Diese Aufgabe wird für ein eingangs genanntes Flachrohr erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst. Durch die Plattierung des Blechstreifens mit einem Lotmaterial ist die Verlötung der anstoßenden Enden zu den geschlossenen Kammern des Flachrohres erheblich vereinfacht. Der Blechstreifen muss lediglich zum Flachrohr gebogen werden und kann dann als ganzes, ggf. sogar vormontiert zu einem Wärmetauscher, in einem Lötofen verlötet werden, da die Lötplattierung sich bereits auf dem Wandungsmaterial des Flachrohrs befindet.This object is achieved according to the invention for an initially mentioned flat tube with the characterizing features of claim 1. By plating the sheet metal strip with a solder material, the soldering of the abutting ends to the closed chambers of the flat tube is considerably simplified. The sheet metal strip only has to be bent to form a flat tube and can then be soldered as a whole, possibly even preassembled, to a heat exchanger in a soldering furnace, since the solder cladding is already on the wall material of the flat tube.

In einer besonders bevorzugten Ausführungsform ist die Plattierung nur auf einer von zwei gegenüberliegenden Seiten des Blechstreifens angeordnet. Alternativ oder ergänzend ist die Plattierung auf einem in der Längsrichtung streifenförmigen Teilbereich zumindest auf einer Seite des Blechstreifens angeordnet. Insgesamt kann hierdurch je nach Anforderungen sichergestellt werden, dass zum einen nur wenig Lotplattierung verwendet wird und zum anderen die Innenwände der Kammern weitgehend von Lotplattierung freigehalten werden. Besonders bevorzugt beträgt dabei eine Breite des Teilbereichs nicht wesentlich mehr als etwa die Hälfte einer Breite des Blechstreifens. Hierdurch kann ein Flachrohr mit zwei Kammern vorgesehen werden, bei dem die Innenwände der Kammern weitgehend lotfrei sind und eine Lotplattierung nur auf etwas mehr als der Hälfte einer einzigen Seite des Blechstreifens vorliegt. Grundsätzlich ist es im Sinne der Erfindung auch möglich, nur kleine Teilbereiche mit Lot zu plattieren, die im Wesentlichen den späteren Lötstellen entsprechen. Ein solcher partieller Auftrag ist jedoch in der Herstellung aufwendig.In a particularly preferred embodiment, the plating is arranged only on one of two opposite sides of the sheet metal strip. Alternatively or additionally, the plating is arranged on a strip-shaped partial area in the longitudinal direction, at least on one side of the sheet-metal strip. Overall, this can be ensured depending on the requirements that on the one hand only little solder plating is used and on the other hand, the inner walls of the chambers are largely kept free of Lotplattierung. Particularly preferably, a width of the partial area is not substantially more than approximately half of a width of the sheet-metal strip. In this way, a flat tube with two chambers can be provided, in which the inner walls of the chambers are largely free of solder and a Lotplattierung is present only on slightly more than half of a single side of the metal strip. In principle, it is also possible within the meaning of the invention to plate only small partial areas with solder, which substantially correspond to the later solder joints. However, such a partial order is expensive to manufacture.

Allgemein bevorzugt weist eine innere Oberfläche der Kammern weitgehend keine Lotplattierung auf. Eine solche Lotplattierung kann je nach in den Rohren geführtem Fluid eine Kontamination des Fluids bewirken oder ungünstige Eigenschaften auf die Korrosionsfestigkeit des Flachrohrs haben. Dies gilt insbesondere bei sehr dünnen Flachrohrwänden, wie sie zum Zweck der Einsparung von Material und Gewicht insbesondere bei Wärmetauschern für Kraftfahrzeuge Verwendung finden.Generally, preferably, an inner surface of the chambers has substantially no solder plating. Depending on the fluid carried in the pipes, such solder plating can cause contamination of the fluid or have unfavorable properties on the corrosion resistance of the flat tube. This is especially true for very thin flat tube walls, as they are used for the purpose of saving material and weight especially in heat exchangers for motor vehicles.

Zudem ist es allgemein vorteilhaft vorgesehen, dass eine äußere Oberfläche des Flachrohrs weitgehend mit dem Lotmaterial plattiert ist. Die äußere Oberfläche kann somit auf einfache Weise mit Rippenblechen oder ähnlichen Elementen verlötet werden oder auch in seinen Endbereichen mit einem Bodenblech des Wärmetauschers.In addition, it is generally advantageously provided that an outer surface of the flat tube is largely plated with the solder material. The outer surface can thus be soldered in a simple manner with ribbed plates or similar elements or in its end regions with a bottom plate of the heat exchanger.

Zur Verbesserung der Lebensdauer des Flachrohres kann vorteilhaft vorgesehen sein, dass der Blechstreifen eine Beschichtung mit einem von dem Lotmaterial verschiedenen, korrosionshemmenden Material aufweist. Ein solches korrosionshemmendes Material kann z. B. eine Beschichtung auf Basis von Zink sein. Grundsätzlich kann eine solche korrosionshemmende Beschichtung auch auf der Lotplattierung aufgebracht sein, was jedoch häufig eine Verringerung der Wirksamkeit der Schutzbeschichtung bedeutet. Besonders vorteilhaft ist daher die Schutzbeschichtung in Bereichen aufgebracht, in denen keine Lotplattierung vorliegt, insbesondere im Bereich der inneren Oberflächen der Kammern des Flachrohrs.In order to improve the service life of the flat tube, it can be advantageously provided that the sheet metal strip has a coating with a corrosion-inhibiting material that is different from the solder material. Such a corrosion-inhibiting material may, for. B. be a coating based on zinc. In principle, such a corrosion-inhibiting coating can also be applied to the solder plating, which however often means a reduction in the effectiveness of the protective coating. Therefore, the protective coating is particularly advantageously applied in areas in which there is no solder plating, in particular in the region of the inner surfaces of the chambers of the flat tube.

Hinsichtlich der Bemaßungen eines bevorzugten Ausführungsbeispiels eines erfindungsgemäßen Flachrohrs ist vorgesehen, dass eine Breite des Flachrohrs im wesentlichen durch die z-förmige Faltung bestimmt ist und zwischen etwa 0,5 mm und etwa 10 mm, besonders bevorzugt zwischen etwa 0,8 mm und etwa 4 mm, beträgt. Die Dicke des Blechstreifens beträgt dabei bevorzugt zwischen etwa 0,1 mm und etwa 2 mm und besonders bevorzugt zwischen etwa 0,15 mm und etwa 0,6 mm. Eine Tiefe des Flachrohrs in der Tiefenrichtung beträgt vorteilhaft zwischen etwa 6 mm und etwa 100 mm, besonders bevorzugt zwischen etwa 10 mm und etwa 50 mm. Ein Durchmesser einer der Kammern in der Tiefenrichtung beträgt vorteilhaft zwischen etwa 3 mm und etwa 50 mm und besonders bevorzugt zwischen etwa 5 mm und etwa 25 mm. Solche Maße sind insbesondere im Bau von Wärmetauschern von Kraftfahrzeugen üblich.With regard to the dimensions of a preferred embodiment of a flat tube according to the invention, it is provided that a width of the flat tube is determined essentially by the z-shaped fold and between about 0.5 mm and about 10 mm, particularly preferably between about 0.8 mm and about 4 mm, is. The thickness of the sheet metal strip is preferably between about 0.1 mm and about 2 mm, and more preferably between about 0.15 mm and about 0.6 mm. A depth of the flat tube in the depth direction is advantageously between about 6 mm and about 100 mm, more preferably between about 10 mm and about 50 mm. A diameter of one of the chambers in the depth direction is advantageously between about 3 mm and about 50 mm, and more preferably between about 5 mm and about 25 mm. Such dimensions are common in particular in the construction of heat exchangers of motor vehicles.

Allgemein vorteilhaft ist es vorgesehen, dass das Flachrohr eine gerade Anzahl von Kammern aufweist. Bei einer solchen Ausbildung lässt sich eine besonders einfache und effektive Verfaltung des Blechstreifens unter Verwendung von z-förmigen Faltungen zur Bereitstellung von Trennwänden zwischen benachbarten Kammern realisieren. Bei einer ersten besonders bevorzugten Ausführungsform beträgt die Anzahl der Kammern dabei genau zwei. Bei einer alternativen Ausführungsform beträgt die Anzahl der Kammern genau vier.Generally, it is provided that the flat tube has an even number of chambers. In such a configuration, a particularly simple and effective Verfaltung the metal strip using z-shaped folds to provide partitions between realize adjacent chambers. In a first particularly preferred embodiment, the number of chambers is exactly two. In an alternative embodiment, the number of chambers is exactly four.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus den nachfolgend beschriebenen Ausführungsbeispielen sowie aus den abhängigen Ansprüchen.Further features and advantages of the invention will become apparent from the embodiments described below and from the dependent claims.

Nachfolgend werden mehrere bevorzugte Ausführungsbeispiele eines erfindungsgemäßen Flachrohrs beschrieben und anhand der anliegenden Zeichnungen näher erläutert.

Fig. 1
zeigt eine schematische Darstellung eines ersten Ausführungsbeispiels eines erfindungsgemäßen Flachrohrs, wobei drei Schritte einer Herstellung gezeigt sind.
Fig. 2
zeigt ein zweites Ausführungsbeispiel eines erfindungsgemäßen Flachrohrs.
Fig. 3
zeigt ein drittes Ausführungsbeispiel eines erfindungsgemäßen Flachrohrs.
Fig. 4
zeigt eine Abwandlung des Flachrohrs aus Fig. 3.
Fig. 5
zeigt eine schematische Schnittdarstellung eines Wärmetauschers mit erfindungsgemäßen Flachrohren.
Fig. 6
zeigt ein weiteres Ausführungsbeispiel eines erfindungsgemäßen Flachrohrs mit vier Kammern.
Fig. 7
zeigt eine schematische Schnittansicht eines Wärmetauschers mit Flachrohren gemäß dem Ausführungsbeispiel aus Fig. 6.
Hereinafter, several preferred embodiments of a flat tube according to the invention will be described and explained in more detail with reference to the accompanying drawings.
Fig. 1
shows a schematic representation of a first embodiment of a flat tube according to the invention, wherein three steps of a production are shown.
Fig. 2
shows a second embodiment of a flat tube according to the invention.
Fig. 3
shows a third embodiment of a flat tube according to the invention.
Fig. 4
shows a modification of the flat tube of Fig. 3rd
Fig. 5
shows a schematic sectional view of a heat exchanger with flat tubes according to the invention.
Fig. 6
shows a further embodiment of a flat tube according to the invention with four chambers.
Fig. 7
shows a schematic sectional view of a heat exchanger with flat tubes according to the embodiment of FIG. 6.

Fig. 1 zeigt ein erstes Ausführungsbeispiel eines erfindungsgemäßen Flachrohrs, das aus einem Blechstreifen 1 auf Basis einer Aluminiumlegierung hergestellt ist. Der Blechstreifen 1 hat einen im Wesentlichen rechteckigen Querschnitt. Eine Längsrichtung des Blechstreifens bzw. des Flachrohrs verläuft senkrecht zur Zeichnungsebene nach Fig. 1.Fig. 1 shows a first embodiment of a flat tube according to the invention, which is made of a sheet metal strip 1 based on an aluminum alloy. The sheet metal strip 1 has a substantially rectangular cross section. A longitudinal direction of the sheet metal strip or of the flat tube runs perpendicular to the plane of the drawing according to FIG. 1.

Der Blechstreifen 1 ist auf jeder seiner gegenüberliegenden Seiten vollständig mit einer Lotplattierung 2, 3 beschichtet. Zur Herstellung des Flachrohrs aus dem Blechstreifen 1 wird zunächst eine z-förmige Faltung 4 im mittleren Bereich des Blechstreifens 1 vorgenommen. Die Höhe der Faltung 4 bestimmt dabei im Wesentlichen die Breite des fertigen Flachrohrs. Nachfolgend werden linksseitige und rechtsseitige Endbereiche 5, 6 des Blechstreifens 1 um 90° gefaltet, wobei die Längen der Endbereiche 5, 6 nicht größer sind als die Höhe der z-förmigen Faltung 4. Die Bereiche des Blechstreifens links und rechts der Faltung 4 werden zur Ausbildung zweier geschlossener Kammern 7, 8 des Flachrohrs um 180° umgeschlagen. Dabei berühren die abgewinkelten Endbereiche 5, 6 mit ihren Außenflächen jeweils die Trennwand 4 an deren gegenüberliegenden Seiten. Das so vorgefaltete Flachrohr (siehe untere Darstellung in Fig. 1) wird nachfolgend in einen Lötofen verbracht, wobei durch Schmelzen der Lotplattierungen die Endbereiche 5, 6 jeweils mit der Trennwand 4 fest verlötet werden. Hierdurch werden die Kammern 7, 8 dicht und druckfest verschlossen.The metal strip 1 is completely coated on each of its opposite sides with a Lotplattierung 2, 3. To produce the flat tube from the sheet metal strip 1, a z-shaped fold 4 is first made in the middle region of the sheet metal strip 1. The height of the fold 4 essentially determines the width of the finished flat tube. Subsequently, left-side and right-side end portions 5, 6 of the sheet metal strip 1 are folded by 90 °, wherein the lengths of the end portions 5, 6 are not greater than the height of the z-shaped fold 4. The areas of the metal strip left and right of the fold 4 to Training two closed chambers 7, 8 of the flat tube turned over by 180 °. In this case, the angled end portions 5, 6 with their outer surfaces in each case touch the partition wall 4 on its opposite sides. The prefolded flat tube (see lower illustration in FIG. 1) is subsequently brought into a soldering furnace, wherein by melting the solder plating, the end regions 5, 6 are each firmly soldered to the dividing wall 4. As a result, the chambers 7, 8 sealed tight and pressure-resistant.

Die Höhe der umgebogenen Endbereich 5, 6 ist jeweils etwa kleiner als die Höhe der Trennwand 4. Hierdurch wird die Breite des Flachrohrs nicht durch die Endbereiche bestimmt, was im Licht der Maßtoleranzen der Breite des Blechstreifens vorteilhaft ist.The height of the bent end region 5, 6 is in each case approximately smaller than the height of the dividing wall 4. As a result, the width of the flat tube is not determined by the end regions, which is advantageous in the light of the dimensional tolerances of the width of the metal strip.

Bei der Ausführung nach Fig. 1 sind gemäß der beidseitig und vollständig vorliegenden Lotplattierung die Innenflächen der Kammern mit Lotplattierung beschichtet. Dies kann je nach Anwendungen Nachteile mit sich bringen und bedingt neben höheren Kosten ggf. eine verringerte Korrosionsresistenz. Erfahrungen haben gezeigt, dass übliche Lotplattierungen von Aluminium-Flachrohren trotz des Zink-Gehalts der Plattierungen einen Lochfraß oder auch eine Korrosion im Ansatzbereich eines Bodenteils nicht verhindern. Die Aufbringung einer zusätzlichen Korrosionsschutzschicht auf eine bestehende Lotplattierung ist dabei oft unzureichend. Im Interesse eines optimalen Korrosionsschutzes sollten daher kritische Bereiche des Blechs unmittelbar mit der Schutzschicht belegbar sein.In the embodiment according to FIG. 1, according to the double-sided and complete solder plating, the inner surfaces of the chambers are coated with solder plating. Depending on the application, this can lead to disadvantages and, in addition to higher costs, may also result in reduced corrosion resistance. Experience has shown that conventional solder cladding of flat aluminum tubes, despite the zinc content of the cladding not prevent pitting or corrosion in the neck region of a bottom part. The application of an additional corrosion protection layer on an existing Lotplattierung is often insufficient. In the interests of optimum corrosion protection, critical areas of the sheet should therefore be assignable directly to the protective layer.

Bei einer verbesserten Ausführungsform gemäß Fig. 2 sind daher die Innenflächen der Kammern 7, 8 nicht mit Lotplattierung versehen, sondern Lotplattierung liegt lediglich in dem eng begrenzten Bereich der Verbindung der Endbereiche 5, 6 mit der Trennwand 4 vor. Dies wird dadurch erreicht, dass die Lotplattierung 2 nur auf einer Seite des Blechstreifens 1 aufgebracht ist. Auf dieser einen Seite reicht die Lotplattierung 2 nur von einem seitlichen Ende bis etwas über die Mitte des Blechstreifens 1 (siehe obere Darstellung in Fig. 2). Hierdurch wird die z-förmige Faltung 4 auf einer Seite noch mit Lotplattierung versehen und zudem hat eines der beiden Enden 6 auf einer Seite Lotplattierung. Das andere umgebogene Ende 5 des Blechstreifens 1 weist keinerlei Lotplattierung auf und wird im fertig gebogenen Zustand mit der einseitigen Lotplattierung der Faltung 4 verlötet. Insgesamt kann somit ein Flachrohr mit zwei Kammern 7, 8 gefaltet werden, bei dem innenseitig der Kammern 7, 8 keine Lotplattierung vorliegt und außenseitig eine Lotplattierung nur auf einer Kammer 8 vorliegt.In an improved embodiment according to FIG. 2, therefore, the inner surfaces of the chambers 7, 8 are not provided with solder plating, but solder plating is present only in the narrow range of connection of the end portions 5, 6 with the partition wall 4. This is achieved in that the solder plating 2 is applied only on one side of the sheet metal strip 1. On this one side, the solder plating 2 extends only from one lateral end to slightly above the middle of the sheet metal strip 1 (see upper illustration in FIG. 2). As a result, the z-shaped fold 4 is still provided with solder plating on one side and also has one of the two ends 6 on one side Lotplattierung. The other bent end 5 of the sheet-metal strip 1 has no Lotplattierung and is soldered in the finished bent state with the one-sided Lotplattierung the fold 4. Overall, thus, a flat tube with two chambers 7, 8 are folded, in which the inside of the chambers 7, 8 is no Lotplattierung present and outside a Lotplattierung only on a chamber 8 is present.

Eine Korrosionsschutzschicht ist in keinem der gezeigten Ausführungsbeispiele explizit dargestellt. Besonders zweckmäßig kann sie je nach Anforderungen an den Stellen vorgesehen werden, an denen der Blechstreifen 1 nicht mit Lotplattierung belegt ist.A corrosion protection layer is not shown explicitly in any of the embodiments shown. It may be particularly expedient depending on the requirements of the places where the sheet metal strip 1 is not occupied by Lotplattierung.

Falls es gewünscht ist, dass Lotplattierung auf der gesamten Außenfläche des Flachrohrs vorliegt, beispielsweise zur besseren Verbindung mit Rippenblechen oder anderen Bauteilen des Wärmetauschers, so kann die Lotplattierung wie im Ausführungsbeispiel gemäß Fig. 3 auf beiden gegenüberliegenden Seiten des Blechstreifens 1 aufgebracht werden, wobei die jeweilige Lotplattierung auf einer Seite nur bis etwa zur Mitte des Blechstreifens 1 reicht. Hierdurch ist der Blechstreifen an jeder Stelle nur auf einer Seite mit Lot plattiert, wobei an dieser Stelle die gegenüberliegende Seite nicht mit Lot plattiert ist (siehe obere Darstellung in Fig. 3). Gemäß der in Fig. 3 dargestellten und zuvor beschriebenen Verfaltung des Blechstreifens wird ein Flachrohr bereitgestellt, das auf seiner gesamten Außenfläche Lotplattierung aufweist und wobei die gesamte Innenfläche der Kammern 7, 8 frei von Lotplattierung ist. Eine bevorzugte Weiterbildung des Ausführungsbeispiels aus Fig. 3 ist in Fig. 4 dargestellt. Um einen Überschuss an Lotplattierung im Bereich der Anbindung der Endbereiche 5, 6 an die Trennwand 4 zu vermeiden wird im mittleren Bereich des Blechstreifens 1 auf keiner der beiden Seiten eine Lotplattierung vorgesehen. Dieser beidseitig nicht mit Lotplattierung belegte Bereich 1 a des Blechstreifens 1 entspricht in seiner Breite etwa der z-förmigen Faltung 4 (siehe mittlere Darstellung in Fig. 4). Die Lotplattierung die einem Verlöten der Endbereiche 5, 6 mit dem zentralen Faltungsbereich 4 dient, liegt jeweils auf den Endbereichen 5, 6 vor. Eine "doppelte" Lotplattierung im Anlagebereich wie im Ausführungsbeispiel gemäß Fig. 3 ist somit vermieden.If it is desired that solder plating be present on the entire outer surface of the flat tube, for example for better connection with fin plates or other components of the heat exchanger, the solder plating can be applied on both opposite sides of the metal strip 1 as in the embodiment of FIG respective Lotplattierung on one side only to about the middle of the sheet metal strip 1 extends. As a result, the metal strip is plated with solder only at one side at each point, the opposite side not being plated with solder at this point (see top illustration in FIG. 3). According to the preforming of the sheet metal strip shown in FIG. 3 and described above, a flat tube is provided which has solder plating on its entire outer surface and wherein the entire inner surface of the chambers 7, 8 is free of solder plating. A preferred embodiment of the embodiment of FIG. 3 is shown in Fig. 4. To get an excess of solder plating in the area the connection of the end portions 5, 6 to avoid the partition 4 is provided in the central region of the sheet metal strip 1 on either side of a Lotplattierung. This on both sides not covered with solder plating area 1 a of the metal strip 1 corresponds in its width as the Z-shaped fold 4 (see middle view in Fig. 4). The solder plating which serves to solder the end regions 5, 6 to the central fold region 4 is present in each case on the end regions 5, 6. A "double" solder plating in the contact area as in the embodiment of FIG. 3 is thus avoided.

Fig. 5 zeigt eine schematische Schnittansicht eines Wärmetauschers mit Flachrohren nach einem der zuvor beschriebenen Ausführungsbeispiele. Die Flachrohre haben jeweils zwei in Tiefenrichtung des Wärmetauschers hintereinander angeordnete Kammern 7, 8 und zwischen zwei benachbarten Flachrohren sind jeweils Rippenelemente 9 vorgesehen. Das Rippenelement 9 dient einer Vergrößerung der Kontaktfläche mit dem in Tiefenrichtung an den Flachrohren vorbeiströmenden Fluid, das Wärme von dem in den Flachrohren geführten Fluid aufnimmt oder in dieses abgibt. Zur Verbesserung der Wärmeleitung zwischen den Flachrohren 7 und den Rippenelementen 9 sind die Rippenelemente 9 zweckmäßig mit der Oberfläche der Flachrohre 7 verlötet. Hierzu dient auf bevorzugter Weise die an den Außenflächen der Flachrohre vorgesehene Lotplattierung.Fig. 5 shows a schematic sectional view of a heat exchanger with flat tubes according to one of the embodiments described above. The flat tubes each have two in the depth direction of the heat exchanger arranged one behind the other chambers 7, 8 and between two adjacent flat tubes respectively rib members 9 are provided. The rib element 9 serves to increase the contact surface with the fluid flowing past in the depth direction on the flat tubes, which absorbs heat from the fluid guided in the flat tubes or emits into this. To improve the heat conduction between the flat tubes 7 and the rib elements 9, the rib elements 9 are suitably soldered to the surface of the flat tubes 7. For this purpose, the solder plating provided on the outer surfaces of the flat tubes is used in a preferred manner.

Fig. 6 zeigt ein Ausführungsbeispiel eines erfindungsgemäßen Flachrohrs, bei dem vier separate Kammern in Tiefenrichtung hintereinander angeordnet sind. Hierzu wird der Blechstreifen 1, der in der Darstellung nach Fig. 6 ohne Lotplattierung gezeigt ist, mit insgesamt drei z-förmigen Faltungen 4a, 4b, 4c versehen, die in ihrer Faltungsrichtung alternieren. Wie in den zuvor beschriebenen Beispielen werden die seitlichen Endbereiche 5, 6 des Blechstreifens 1 abgewinkelt und auf jeder Seite wird ein ausreichend langer Überstand des Blechstreifens umgelegt. Die Endbereiche 5, 6 stoßen dabei jeweils an die äußeren der Faltungen 4a, 4c an und werden mit diesen verlötet. Konstruktiv bedingt haben zwei Kammern 7a, 8a der insgesamt vier Kammern des Flachrohrs eine doppelte Wandung. Um Druckfestigkeit und die Abdichtung der Kammern untereinander zu gewährleisten, sind diese Wandungen im Bereich ihrer gegenseitigen Anlage zweckmäßig miteinander verlötet. Hierzu kann der gesamte Blechstreifen 1 eine entsprechende Lotplattierung aufweisen oder auch eine nur selektiv in den betreffenden Bereichen vorgesehene Lotplattierung.Fig. 6 shows an embodiment of a flat tube according to the invention, in which four separate chambers are arranged in the depth direction one behind the other. For this purpose, the sheet metal strip 1, which is shown in the illustration of FIG. 6 without Lotplattierung, provided with a total of three Z-shaped folds 4a, 4b, 4c, which alternate in their folding direction. As in the examples described above, the lateral end portions 5, 6 of the sheet metal strip 1 are angled and on each side of a sufficiently long projection of the sheet metal strip is folded. In each case, the end regions 5, 6 abut the outer folds 4a, 4c and are soldered to them. Structurally, two chambers 7a, 8a of the four chambers of the flat tube have a double wall. To ensure compressive strength and the sealing of the chambers with each other, these are Walls in the area of their mutual investment appropriately soldered together. For this purpose, the entire metal strip 1 may have a corresponding Lotplattierung or even a selectively provided only in the areas in question Lotplattierung.

Fig. 7 zeigt eine schematische Darstellung eines Wärmetauschers mit den Vierkammer-Flachrohren gemäß Fig. 6. Wie ein Vergleich der konstruktiven Schemata der Zweikammer-Flachrohre (Fig. 1) und der Vierkammer-Flachrohre nach Fig. 6 zeigt, haben erfindungsgemäße Flachrohre bevorzugt eine gerade Anzahl von Kammern, wodurch die Faltung des Blechstreifens vereinfacht ist und insbesondere auf sickenartige Faltungen zur Herstellung von Trennwänden verzichtet werden kann.FIG. 7 shows a schematic representation of a heat exchanger with the four-chamber flat tubes according to FIG. 6. As a comparison of the constructive diagrams of the two-chamber flat tubes (FIG. 1) and the four-chamber flat tubes according to FIG. 6 shows, flat tubes according to the invention preferably have one even number of chambers, whereby the folding of the metal strip is simplified, and in particular can be dispensed with bead-like folds for the production of partitions.

Claims (14)

Flachrohr, insbesondere für einen Wärmetauscher, umfassend
einen sich in einer Längsrichtung des Flachrohrs erstreckenden Blechstreifen (1), wobei das Flachrohr durch Biegungen des Blechstreifens (1) um die Längsrichtung ausgeformt ist,
wobei das Flachrohr zumindest zwei in einer Tiefenrichtung hintereinander angeordnete Kammern (7, 8) aufweist,
wobei zwischen den Kammern (7, 8) zumindest eine durch im Wesentlichen z-förmige Biegung des Blechstreifens ausgebildete Trennwand (4) vorgesehen ist, und
wobei ein Endbereich (5, 6) des Blechstreifens (1) an die Trennwand (4) angrenzt,
dadurch gekennzeichnet,
dass der Blechstreifen (1) zumindest teilweise eine Plattierung (2, 3) aus einem Lotmaterial aufweist.
Flat tube, in particular for a heat exchanger, comprising
a sheet-metal strip (1) extending in a longitudinal direction of the flat tube, wherein the flat tube is formed by bending the sheet-metal strip (1) about the longitudinal direction,
wherein the flat tube has at least two chambers (7, 8) arranged one behind the other in a depth direction,
wherein between the chambers (7, 8) at least one formed by substantially z-shaped bending of the sheet metal strip partition (4) is provided, and
wherein an end region (5, 6) of the sheet-metal strip (1) adjoins the dividing wall (4),
characterized,
that the sheet metal strip (1) has at least partly a cladding (2, 3) of a solder material.
Flachrohr nach Anspruch 1, dadurch gekennzeichnet, dass die Plattierung (2, 3) nur auf einer von zwei gegenüberliegenden Seiten des Blechstreifens (1) angeordnet ist.Flat tube according to claim 1, characterized in that the plating (2, 3) is arranged only on one of two opposite sides of the sheet metal strip (1). Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Plattierung (2, 3) in einem in der Längsrichtung streifenförmigen Teilbereich zumindest auf einer Seite des Blechstreifens (1) angeordnet ist.Flat tube according to one of the preceding claims, characterized in that the plating (2, 3) is arranged in a strip-shaped in the longitudinal direction portion at least on one side of the sheet-metal strip (1). Flachrohr nach Anspruch 3, dadurch gekennzeichnet, dass eine Breite des Teilbereichs nicht wesentlich mehr als etwa die Hälfte einer Breite des Blechstreifens (1) beträgt.Flat tube according to claim 3, characterized in that a width of the portion is not substantially more than about half a width of the sheet metal strip (1). Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine innere Oberfläche der Kammern (7, 8) weitgehend keine Lotplattierung aufweist.Flat tube according to one of the preceding claims, characterized in that an inner surface of the chambers (7, 8) has substantially no Lotplattierung. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine äußere Oberfläche des Flachrohrs weitgehend mit dem Lotmaterial plattiert ist.Flat tube according to one of the preceding claims, characterized in that an outer surface of the flat tube is largely plated with the solder material. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Blechstreifen (1) eine Beschichtung mit einem von dem Lotmaterial verschiedenen, korrosionshemmenden Material aufweist.Flat tube according to one of the preceding claims, characterized in that the metal strip (1) has a coating with a corrosion-resistant material different from the solder material. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine Breite des Flachrohrs im Wesentlichen durch die z-förmige Faltung (4) bestimmt ist und zwischen etwa 0,5 mm und etwa 10 mm, insbesondere zwischen etwa 0,8 mm und etwa 4 mm, beträgt.Flat tube according to one of the preceding claims, characterized in that a width of the flat tube is determined substantially by the z-shaped fold (4) and between about 0.5 mm and about 10 mm, in particular between about 0.8 mm and about 4 mm, is. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine Dicke des Blechsteitens (1) zwischen etwa 0,1 mm und etwa 2 mm, insbesondere zwischen etwa 0,15 mm und etwa 0,6 mm, beträgt.Flat tube according to one of the preceding claims, characterized in that a thickness of the Blechsteitens (1) between about 0.1 mm and about 2 mm, in particular between about 0.15 mm and about 0.6 mm. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass eine Tiefe des Flachrohrs in der Tiefenrichtung zwischen etwa 6 mm und etwa 100 mm, insbesondere zwischen etwa 10 mm und etwa 50 mm, beträgt.Flat tube according to one of the preceding claims, characterized in that a depth of the flat tube in the depth direction between about 6 mm and about 100 mm, in particular between about 10 mm and about 50 mm. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Durchmesser einer Kammer (7, 8) in der Tiefenrichtung zwischen etwa 3 mm und etwa 50 mm, insbesondere zwischen etwa 5 mm und etwa 25 mm, beträgt.Flat tube according to one of the preceding claims, characterized in that a diameter of a chamber (7, 8) in the depth direction between about 3 mm and about 50 mm, in particular between about 5 mm and about 25 mm. Flachrohr nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Flachrohr eine gerade Anzahl von Kammern (7, 8, 7a, 8a) aufweist.Flat tube according to one of the preceding claims, characterized in that the flat tube has an even number of chambers (7, 8, 7a, 8a). Flachrohr nach Anspruch 12, dadurch gekennzeichnet, dass die Anzahl der Kammern (7, 8) genau zwei ist.Flat tube according to claim 12, characterized in that the number of chambers (7, 8) is exactly two. Flachrohr nach Anspruch 12, dadurch gekennzeichnet, dass die Anzahl der Kammern (7, 7a, 8, 8a) genau vier ist.Flat tube according to claim 12, characterized in that the number of chambers (7, 7a, 8, 8a) is exactly four.
EP20070022257 2006-11-16 2007-11-16 Flat pipe, especially for a heat exchanger Not-in-force EP1923650B1 (en)

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DE19548495A1 (en) * 1995-12-22 1997-06-26 Valeo Klimatech Gmbh & Co Kg Heat exchanger block and method of its manufacture
FR2770634A1 (en) * 1997-11-06 1999-05-07 Valeo Thermique Moteur Sa Twin-channel folded metal tube for heat exchanger
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