EP1896248B1 - Produktverdichtungsverfahren und vorrichtung zur umsetzung desselben - Google Patents
Produktverdichtungsverfahren und vorrichtung zur umsetzung desselben Download PDFInfo
- Publication number
- EP1896248B1 EP1896248B1 EP06778692A EP06778692A EP1896248B1 EP 1896248 B1 EP1896248 B1 EP 1896248B1 EP 06778692 A EP06778692 A EP 06778692A EP 06778692 A EP06778692 A EP 06778692A EP 1896248 B1 EP1896248 B1 EP 1896248B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vibration generator
- products
- frequency
- energy
- vibration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/022—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space whereby the material is subjected to vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/005—Control arrangements
Definitions
- the invention relates to a product compaction method and a device for implementing the method.
- the dough is poured into a mold resting on a vibrating table.
- the mold is closed at its upper part by an pressing mass which rests on the dough.
- the vibrating table rests on the ground via elastic elements.
- the vertical vibrations are generated by two systems with synchronous rotation unbalanced trees and in phase opposition at a fixed speed throughout the period of vibrotassage.
- the unbalanced shafts are rotated by an electric motor powered by a frequency converter.
- the packing of the dough brings about a variation in the elasticity of the dough and thus a variation in the vibratory behavior of the pressing mass and that of the whole machine.
- Apparent density is one of the criteria that defines the quality of an anode. It is known that for a given configuration of the machine and for a given quality of the dough corresponds a rotational speed of the unbalanced shafts which give the best results in terms of apparent density of the produced anodes.
- the document DE 44 34 687 allows, by the method it describes, the control of the evolution of the own movements of the first mass system with respect to the movements of the oscillating mass, by acting on several parameters in order to adjust the impact phase angle, according to the preamble of claim 1.
- the implementation of this method requires a compaction device equipped with a displacement sensor for measuring the displacement of the oscillating mass and / or an acceleration sensor at the strip level. impact.
- a compaction device equipped with a displacement sensor for measuring the displacement of the oscillating mass and / or an acceleration sensor at the strip level. impact.
- it can be expected to measure the energy of unbalance motors .
- the document DE 196 11 068 relates to a control member equipping a compaction device for concrete blocks, in particular for storing information relating to or derived from the compaction pulses in order to assess the quality of said compaction.
- the present invention aims to remedy these disadvantages by proposing a method of compaction of products by vibrotassage, the frequency of the vibrations transmitted to the products is regulated in such a way as to obtain optimum packing of the products.
- Another object of the invention is to propose a device for implementing the method.
- the invention relates to a method of compaction of products, such as in particular a paste for the formation of anode, via a compaction device having at least one mold, intended to receive the products, an urgent form suitable for compressing the products contained in the mold, and a vibration generator capable of transmitting the vibrations to the products, in which process the products contained in the mold are squeezed by subjecting them to vibrations.
- the frequency of the vibration generator is adjusted to ensure the best possible transmission of the compaction energy to said products, and in which it is carried out by iteration, and for each said iteration, the energy consumed by the vibration generator for a short time for a fixed vibration frequency, and changes the frequency of the vibration generator, increasing or reducing it, so that the energy consumed by the vibration generator during the moment which follows the change of the frequency of the vibration generator is greater than that measured during the previous moment.
- the invention relates to a method of compaction of products, in particular vibrotassage, using a vibration system with unbalanced shafts.
- the figure 2 illustrates, with three curves, the apparent density of products obtained by a vibrotassage process, as a function of the speed of rotation of the unbalanced shafts of compaction devices.
- each curve corresponds to a different configuration of the compaction device or to a different pasta quality. Whatever the quality of the pulp used or whatever the compaction device used, it can be seen that each curve passes through a maximum, that is to say an optimum apparent density, which corresponds to a speed rotation of unbalanced shafts and therefore at a given vibration frequency.
- the invention is based on the assumption that the apparent density, on the same compaction device, from the same quality of dough is all the better that the energy absorbed by the products during the vibrotassage phase is big. Therefore, finding the frequency of vibration that causes the greatest energy consumption during the vibro-massage phase is equivalent to finding the vibration frequency that will give the best apparent density of the products.
- the invention therefore firstly relates to a method of compaction of products 2, such as in particular a paste for the formation of anodes, by means of a compaction device 1, based on these characteristics.
- the compaction device has at least one mold 3 intended to receive the products 2 and a vibration generator 5 capable of transmitting the vibrations to the products 2.
- the frequency of the vibrations is determined, ensuring an optimum packing according to the energy consumed by the vibration generator 5 during a vibrotassage phase.
- vibrotassage phase is meant a time base shorter than the time necessary to ensure the final compression state of the products.
- the method according to the invention makes it possible to constantly search for and adjust the frequency of vibrations to ensure optimum packing of the products throughout the compaction process.
- a compaction device 1 may be provided, in particular equipped with a pressing form 4, capable of compressing the products 2 contained in the mold 3. The products are then compressed by subjecting them, in addition, to a compression force.
- the mold 3 has a bottom wall and a side wall.
- the vibration generator 5, especially unbalanced can be in the form of a vibrating table 8.
- the vibrating table 8 comprises a plurality of unbalanced shafts driven by motor means, including electrical.
- the vertical vibrations, according to a variant, are generated by two unbalanced shafts, in synchronous rotation and in phase opposition.
- the vibrating table 8 rests on the ground via elastic elements 7, in particular inflatable.
- the frequency of the vibrations ensuring optimum tamping by iteration is determined, and for each iteration, the energy consumed by the vibration generator 5 during a vibrotassage phase and for a fixed vibration frequency is measured.
- the vibration generator can be controlled in such a way that the energy consumed during a vibrocompaction phase is maximum.
- the energy consumed during a vibrotassage phase, at a given fixed frequency may correspond to the energy total, especially electrical, consumed by the vibration generator 5 at a given fixed frequency, removed from the energy consumed by the vibration generator 5 at said given fixed frequency, when the compaction device 1 runs empty, that is, ie without product in the mold 3.
- the measurements of the energy consumed by the generator 5 when the device is running empty may be performed beforehand, in particular during an initialization phase of the device and for example during the first start-up.
- the measurements can be stored in a memory of a logic processing unit for controlling the vibration generator 5.
- the vibration generator 5 is provided with imbalances driven in rotation by motor means. According to this embodiment, it is then possible to control the speed of rotation of the imbalances 6 so as to ensure optimum packing of the products.
- the energy consumed by the vibration generator 5 for a fixed vibration frequency is measured 40, 70 cyclically, over a measurement period Pn, said measurement period being substantially greater than the period of the vibrations.
- the frequency of the vibrations by modifying the setpoint of the excitation motor Spv by an increment Iv in particular of fixed absolute value.
- the value of the increment Iv can be adjusted experimentally between 1 rpm and 5 rpm.
- the measurement period Pn must be significant with respect to the vibration period, in particular the pressing mass and the excitation period. According to one variant, the measurement period Pn is of the order of 0.2 to 0.5 sec.
- the increment, in particular frequency or speed Iv may be variable, determined in correlation with the absolute value of the energy difference Eb - Ea consumed by the vibration generator for two periods Pn -1, Pn of successive measurements.
- the first energy measurement 40 after the establishment of a determined minimum vibration frequency, in particular a minimum rotational speed of the unbalanced shafts.
- the establishment of a determined minimum vibration frequency can be obtained by means of a time delay 30 allowing in particular the establishment of a minimum engine speed.
- the vibration generator 5 can be controlled between a minimum vibration frequency and a maximum vibration frequency, and in particular in the case of an unbalance device between a lower limit speed and an upper limit speed of unbalance rotation.
- the latter can be equipped with an electric motor controlled by a frequency converter. According to the method, the energy consumed by the vibration generator 5 is measured by integrating the instantaneous power measurement supplied by the frequency converter.
- the invention also relates to a compaction device for implementing the compaction process.
- the compaction device 1 has at least one mold 3 for receiving products 2 and a vibration generator 5 capable of transmitting the vibrations to the products.
- the device has means for measuring the energy consumed by the vibration generator 5 as well as a logic processing unit for controlling the vibration frequency of said vibration generator 5, the logic unit of FIG. treatment comprising means for reading the measured consumed energy.
- the compaction device also has an urgent form 4 capable of compressing the products 2 contained in the mold 3.
- the vibration generator 5 may be an unbalanced vibration generator 6 equipped with motor means.
- the logic processing unit then allows the control of the unbalance speed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Processing Of Solid Wastes (AREA)
- Container Filling Or Packaging Operations (AREA)
- Disintegrating Or Milling (AREA)
- Fish Paste Products (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
Claims (8)
- Verfahren zur Kompaktierung von Produkten (2) mit Hilfe einer Kompaktierungsvorrichtung (1), die wenigstens eine Gießform (3) aufweist, vorgesehen, um die Produkte (2) aufzunehmen, eine Pressform (4), geeignet, um die in der Gießform (3) enthaltenen Produkte (2) einzuvibrieren und zu verdichten, und einen Schwingungserzeuger (5), der geeignet ist, um den Produkten (2) die Vibrationen zu übermitteln, bei welchem Verfahren die in der Gießform (3) enthaltenen Produkte (2) verdichtet werden, indem sie Vibrationen ausgesetzt werden, dadurch gekennzeichnet, dass die Frequenz des Schwingungserzeugers angepasst wird, um eine bestmögliche Übertragung der Kompaktierungsenergie an die besagten Produkten zu sichern, und bei welchem durch Iterationen vorgegangen wird und für jede besagte Iteration die Energie gemessen wird, die von dem Schwingungserzeuger während eines kurzen Zeitraums bei einer konstanten Vibrationsfrequenz verbraucht wird, und die Frequenz des Schwingungsgenerators geändert wird, indem sie erhöht oder reduziert wird, derart, dass die Energie, die von dem Schwingungserzeuger während eines Zeitraums verbraucht wird, der der Änderung der Frequenz des Schwingungsgenerators folgt, größer sei als jene, die während des vorgehenden Zeitraums gemessen wurde.
- Verfahren nach Anspruch 1, bei welchem zyklisch für jede Iteration die Energie gemessen wird (40, 70), die von dem Schwingungserzeuger (5) bei einer konstanten Vibrationsfrequenz während eines Messungszeitraums Pn verbraucht wird, seiend der besagte Messungszeitraum wesentlich größer als die Zeitdauer der Vibrationen.
- Verfahren nach Anspruch 2, bei welchem für aufeinander folgende Iterationen und für jede Iteration wie folgt vorgegangen wird:- die Frequenz der Vibrationen eines Inkrements wird positiv oder negativ geändert (60),- die von dem Schwingungserzeuger während eines bestimmten Messungszeitraums Pn verbrauchte Energie wird gemessen (70),- die während des Messungszeitraums Pn gemessene Energie (Eb) und die während des vorgehenden Messungszeitraums Pn-1 gemessene Energie (Ea) werden verglichen (80), und im Falle eines Rückgangs der gemessenen Energie (Ea > Eb),- wird das Zeichen des Inkrements invertiert (90).
- Verfahren nach Anspruch 3, bei welchem die Inkrementgröße veränderlich ist, bestimmt in Korrelation zu dem absoluten Wert der Differenz der Energie (Eb - Ea), die von dem Schwingungserzeuger während zwei aufeinander folgenden Messungszeiträume (Pn-1, Pn) verbraucht worden ist.
- Verfahren nach einem der Ansprüche 1 bis 4, bei welchem die erste Messung der Energie (40) nach der Einstellung einer bestimmten minimalen Vibrationsfrequenz erfolgt.
- Verfahren nach einem der Ansprüche 1 bis 5, bei welchem der Schwingungserzeuger (5) mit Unwuchten (6) ausgestattet ist, die durch Treibmittel in Drehung angetrieben werden, bei welchem Verfahren die Drehgeschwindigkeit der Unwuchten (6) auf solche Art und Weise gesteuert wird, um ein Verdichten der Produkte zu sichern.
- Verfahren nach Anspruch 6, bei welchem der Schwingungserzeuger (5) mit einem Elektromotor ausgestattet ist, der durch einen Frequenzsvariator gesteuert wird, und bei welchem die von dem Schwingungserzeuger (5) verbrauchte Energie durch Integration der Messung der von dem Frequenzsvariator gelieferten Momentanleistung gemessen wird.
- Benutzung des Verfahrens zur Kompaktierung nach einem der Ansprüche 1 bis 7 für die Erhaltung einer Paste für die Herstellung von Anoden.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0506656A FR2887794B1 (fr) | 2005-06-29 | 2005-06-29 | Procede de compaction de produits et dispositif pour la mise en oeuvre du procede |
PCT/FR2006/001498 WO2007003758A1 (fr) | 2005-06-29 | 2006-06-28 | Procede de compaction de produits et dispositif pour la mise en œuvre du procede. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1896248A1 EP1896248A1 (de) | 2008-03-12 |
EP1896248B1 true EP1896248B1 (de) | 2008-11-12 |
Family
ID=35822626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06778692A Not-in-force EP1896248B1 (de) | 2005-06-29 | 2006-06-28 | Produktverdichtungsverfahren und vorrichtung zur umsetzung desselben |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1896248B1 (de) |
CN (1) | CN100584590C (de) |
AT (1) | ATE413964T1 (de) |
CA (1) | CA2612993C (de) |
DE (2) | DE06778692T1 (de) |
FR (1) | FR2887794B1 (de) |
NO (1) | NO20080513L (de) |
WO (1) | WO2007003758A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2947095B1 (fr) * | 2009-06-19 | 2011-07-08 | Ferraz Shawmut | Procede de fabrication d'un fusible |
CN102269315A (zh) * | 2011-05-10 | 2011-12-07 | 江苏德一新型建筑材料科技有限公司 | 振动装置 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4434679A1 (de) * | 1993-09-29 | 1995-03-30 | Hubert Bald | Verdichtungssystem zum Formen und Verdichten von Formstoffen zu Formkörpern in Formkästen |
DE19611068A1 (de) * | 1995-03-25 | 1996-09-26 | Bald Hubert | Kontrolleinrichtung zur Kontrolle der Formstoff-Füllmengen an Formkästen von Betonsteinmaschinen |
NL1008725C2 (nl) * | 1998-03-27 | 1999-10-01 | Mason Europ B V | Werkwijze voor het regelen van een verdichtingsinrichting alsmede een dergelijke verdichtingsinrichting. |
CN1193866C (zh) * | 2000-11-11 | 2005-03-23 | 吉迪布工程局和革新指导处有限责任公司 | 压实粒状材料模制体的压实装置及其方法 |
WO2002038365A1 (de) * | 2000-11-11 | 2002-05-16 | GEDIB Ingenieurbüro und Innovationsberatung GmbH | Verfahren und vorrichtung zum verdichten von kornförmigen stoffen |
DE10101471A1 (de) * | 2001-01-12 | 2002-07-25 | Gkn Sinter Metals Gmbh | Verfahren zur Herstellung eines gesinterten Bauteils mit überlagerten Schwingungen während des Preßvorgangs |
-
2005
- 2005-06-29 FR FR0506656A patent/FR2887794B1/fr not_active Expired - Fee Related
-
2006
- 2006-06-28 CN CN200680023383A patent/CN100584590C/zh not_active Expired - Fee Related
- 2006-06-28 WO PCT/FR2006/001498 patent/WO2007003758A1/fr not_active Application Discontinuation
- 2006-06-28 DE DE06778692T patent/DE06778692T1/de active Pending
- 2006-06-28 CA CA2612993A patent/CA2612993C/fr not_active Expired - Fee Related
- 2006-06-28 AT AT06778692T patent/ATE413964T1/de not_active IP Right Cessation
- 2006-06-28 DE DE602006003662T patent/DE602006003662D1/de active Active
- 2006-06-28 EP EP06778692A patent/EP1896248B1/de not_active Not-in-force
-
2008
- 2008-01-28 NO NO20080513A patent/NO20080513L/no not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
DE602006003662D1 (de) | 2008-12-24 |
CA2612993A1 (fr) | 2007-01-11 |
ATE413964T1 (de) | 2008-11-15 |
FR2887794A1 (fr) | 2007-01-05 |
CN101223026A (zh) | 2008-07-16 |
CA2612993C (fr) | 2011-02-15 |
DE06778692T1 (de) | 2008-09-25 |
NO20080513L (no) | 2008-03-28 |
FR2887794B1 (fr) | 2008-08-08 |
WO2007003758A1 (fr) | 2007-01-11 |
EP1896248A1 (de) | 2008-03-12 |
CN100584590C (zh) | 2010-01-27 |
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