EP1875084B1 - Directional control valve and control system provided therewith - Google Patents

Directional control valve and control system provided therewith Download PDF

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Publication number
EP1875084B1
EP1875084B1 EP06722721A EP06722721A EP1875084B1 EP 1875084 B1 EP1875084 B1 EP 1875084B1 EP 06722721 A EP06722721 A EP 06722721A EP 06722721 A EP06722721 A EP 06722721A EP 1875084 B1 EP1875084 B1 EP 1875084B1
Authority
EP
European Patent Office
Prior art keywords
valve
control
pressure
chamber
directional control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06722721A
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German (de)
French (fr)
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EP1875084A1 (en
Inventor
Heinrich Lödige
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Bosch Rexroth AG
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Bosch Rexroth AG
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Publication of EP1875084A1 publication Critical patent/EP1875084A1/en
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Publication of EP1875084B1 publication Critical patent/EP1875084B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • F15B11/05Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed specially adapted to maintain constant speed, e.g. pressure-compensated, load-responsive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/003Systems with load-holding valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/024Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/01Locking-valves or other detent i.e. load-holding devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/021Valves for interconnecting the fluid chambers of an actuator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/0401Valve members; Fluid interconnections therefor
    • F15B13/0402Valve members; Fluid interconnections therefor for linearly sliding valves, e.g. spool valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/0416Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor with means or adapted for load sensing
    • F15B13/0417Load sensing elements; Internal fluid connections therefor; Anti-saturation or pressure-compensation valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/042Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
    • F15B13/043Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves
    • F15B13/0433Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves the pilot valves being pressure control valves

Definitions

  • the invention relates to a directional control valve with two guided in a slide bore coaxially arranged valve spools according to the preamble of patent claim 1 and an executed with such a directional control valve LS control arrangement.
  • directional valves are often required with four slide positions, in addition to a neutral position in which a pressure port and two working ports are shut off and a floating position in which the two working ports are connected to a tank connection two more working positions must be taken from the directional control valve, in which one working connection with the pressure connection and the other working connection with the return connection and in the other positions according to the former working connection with the tank connection and the further working connection is connected to the pressure connection.
  • Such conventional directional control valves are designed with a main slide, the control functions being placed in the path of this slide. This has some disadvantages, since, for example, to reach the floating position a working position must be completely overrun. The required large spool stroke leads to a relatively long slide and thus to a correspondingly long valve body.
  • directional valves with two valve slides are known from the prior art, which are accommodated in a common valve housing bore.
  • the EP 1 500 825 A2 discloses a solution in which the two valve spools are spaced from each other by a central spring, wherein the maximum distance between the two valve spools is limited by a tie rod or the like.
  • a directional control valve with two coaxial valve slides is disclosed, in which the two valve spools are arranged directly without interposed spring.
  • the operation is also by means of electromagnets.
  • Fig. 12 shows a Embodiment in which the actuation is performed hydraulically, to the rear control surfaces of the two valve spools is assigned in each case a drive piston which is designed with two control surfaces whose surfaces are designed with the ratio 1: 2.
  • the smaller area is correspondingly charged with twice the control pressure.
  • the shifting takes place in which the control pressure acting on one of the control surfaces is lowered or lowered.
  • a disadvantage of this solution is that the drive pistons firmly connected to the valve slide are comparatively complicated and that only half the control pressure is available for the axial displacement of the valve slide in the working positions, so that correspondingly the resolution is low.
  • the invention has for its object to provide a directional control valve and a LS-control arrangement designed therewith, which is designed to be simple and compact and allows exact displacement of the valve spool in predetermined working positions.
  • the directional valve is formed with two coaxially arranged valve spools, which are directly, ie, without the interposition of a spring or a tie rod or the like in abutment with each other.
  • the adjacent end faces of the valve slide can be acted upon with the same control pressure as rear control surfaces, the effective area, however, is smaller than that of the end faces.
  • the two valve spools be moved apart in accordance to very quickly and accurately take a predetermined slide position, for example, a floating position.
  • a predetermined slide position for example, a floating position.
  • this surface difference is formed by flasks that dip into the rear end portions of the valve spool and which are supported on the housing. These flasks limited with the respective valve spool a piston chamber which is acted upon by the control pressure.
  • the end portions of the valve spools are radially recessed and each dive into a cap, with the spigot faces forming the control surfaces of reduced cross-section.
  • the bias of the two valve spool in its basic position for example, via two each received in a spring chamber centering springs, which engage in each case at a rear end portion of the valve spool.
  • the spring chamber accommodating the centering spring is subjected to tank pressure.
  • everyone from the valve spool and Kolbchen limited piston chamber is preferably connected via at least one shell breakthrough with a control pressure leading control chamber of the valve bore and acted upon by a shift with tank pressure.
  • the structure of the directional control valve is particularly simple when this shell breakthrough connects the piston chamber with the spring chamber after the displacement of the valve spool.
  • two tank chambers carrying the tank or return pressure are arranged on the outside in the valve bore, so that two pressure chambers connected to a pressure connection and two working chambers connected to one working connection and a central central control chamber acted upon by the control pressure and optionally further control chambers are arranged between the tank chambers.
  • the central control chamber is connected in the basic position via an inverse shuttle valve with the piston chambers of the valve spool, so that in the central control chamber always the lower of the control pressures is applied.
  • the hydraulic control of the directional control valve is preferably carried out by two proportionally acting pressure reducing valves, via which the control surfaces of the two valve spool can be acted upon by the control pressure and connect the control surfaces in their basic position with tank pressure and thus relieve.
  • the LS control arrangement is preferably carried out with an individual pressure compensator and at least one work connection assigned a blocking block.
  • Fig. 1 shows a circuit diagram of a valve disc of a LS mobile control block, via which hydraulic consumers of a tractor can be controlled.
  • the valve disc 1 has two working ports A, B, which lead for example to the two pressure chambers of a hydraulic cylinder, a pressure port P, two drain or tank ports R1 and R2, a LS port LS, a control pressure port P x and a tax return port R x .
  • the basic structure of such LS control arrangements in applications in mobile hydraulics is essentially the same, they include a proportionally adjustable directional control valve 2, which contains a speed part and a direction part for adjusting the pressure medium volume flow to or from the consumer.
  • the directional control valve 2 with two valve spools 4, 6 executed in a common valve bore Coaxially with each other are received and are biased via a Zentrierfederanssen with a right centering spring 8 and a left centering spring 10 in the illustrated basic position in which the two valve spool 4, 6 abut each other frontally.
  • the output port A of the pressure reducing valves 12, 14 is connected to the control side of the respective associated valve spool 4 and 6 respectively.
  • the speed part of the directional control valve 2 is formed in each case by an orifices 16, 18 formed by control edges of the valve spool 4, 6, to which an individual pressure compensator 20 is connected upstream. This is acted upon in the sense of an enlargement of the opening cross section by the force of a pressure compensator spring 22 and the load pressure of the associated consumer, which rests on an LS channel 26 at the effective in the opening direction control surface of the pressure compensator 20.
  • the load pressure of the consumers controlled via the other valve disks of the LS mobile pressure is applied via the control connection Y W to the input of a shuttle valve 24 and compared with the load pressure of the consumer connected to the valve disk, the largest load pressure is then tapped at the LS connection.
  • the larger of the load pressures at the working ports A, B is tapped via another shuttle valve 28, at the output of the LS channel 26 is connected.
  • the pressure compensator 20 is acted upon by the pressure in the pressure medium flow path between the pressure compensator 20 and the directional control valve 2.
  • the pressure compensator 20 holds in its control position the pressure drop above the set metering orifice 16, independent of load pressure, constant.
  • the highest load pressure of all controlled by the mobile control block consumer is led to a pump governor of a variable or bypass pressure compensator of a constant pump, whereby the pump pressure in a pump line is adjusted so that it always by a predetermined ⁇ p above this maximum load pressure lies.
  • the two valve slides 4, 6 can be moved out of the illustrated basic position against the force of the centering springs 8, 10 to the outside.
  • the mutually facing end faces of the valve slide 4, 6 project into a common central pressure chamber 30, which is acted upon by the output pressure of the pressure reducing valves 12 or 14.
  • these pressure reducing valves 12, 14 are set to different control pressures, the smaller of these control pressures is tapped via an inverse shuttle valve 32 and forwarded to the central control pressure chamber 30 connected to the output of this inverse shuttle valve 32. If both pressure reducing valves 12, 14 are set to the same control pressure, this control pressure is also present in the central control pressure chamber 30.
  • a respective blocking block 34, 36 is provided, the structure of which Fig. 2 is explained in more detail.
  • Such blocking blocks 34, 36 allow a flow of pressure fluid to the associated working port A, B to.
  • the locking block 34, 36 can be unlocked by means of a poppet piston. When pulling loads this lock block 34, 36 then acts as Pressure compensator, which makes it possible to perform a load pressure-independent pressure medium control with the over the directional control valve open drain orifice 38, 40.
  • Fig. 2 shows a concrete embodiment of the valve disc 1 of a mobile control block.
  • This valve disk 1 is traversed in the transverse direction by a valve bore 42, in which the two valve spools 4, 6 are guided axially displaceably.
  • the two valve slides are biased by the centering springs 8, 10 in an abutment position in which the end faces 44, 46 of the valve slide 4, 6 abut each other.
  • the centering springs 8, 10 are supported on the valve bore 42 axially final spring caps 48, 50, each defining a spring chamber in which always the tank or return pressure is applied, which is above the in Fig. 2 adjacent to the spring chamber, only shown in cross section channel is tapped.
  • each piston chamber 52 and 54 is formed, wherein the piston chamber of the valve spool 6 is indicated only by dashed lines.
  • the piston chambers 52, 54 each have a piston 56, 58 is inserted, the are supported with a protruding from the valve spool 4, 6 end portion at the bottom of the spring cap 48 and 50 respectively.
  • the flasks 56, 58 close the two piston chambers 52, 54 in the axial direction pressure medium-tight.
  • the bottom surfaces of each piston chamber 52, 54 each form a control surface 60, 62 whose effective area is less than the cross-sectional area of the end face 44, 46 of the respective valve slide 4 and 6.
  • control surfaces 60, 62 designed with lower effective surfaces can also be formed in kinematic reversal, in which the end sections of the valve spools 4, 6 are recessed in the form of pegs and dipped into caps, so that in each case by a cap and an end portion is formed by the control surface 60, 62 limited space, which can be acted upon by channels in valve spool 4, 6 with the control pressure or tank pressure.
  • valve bore are in the illustration according to the Figures 2 and 3 from outside to inside two outer tank chambers 72, 74, two working chambers 76, 78, two inlet chambers 80, 82, two control pressure chambers 84, 86, two inside thereof arranged control chambers 88, 90 and the central central control chamber 92 is formed.
  • the two tank chambers 72, 74 are not shown channels with the spring chambers and the two return ports R1, R2 ( Fig. 1 ) of the valve disc 1 is connected.
  • the two inside arranged working chambers 76, 78 lead via a flow channel 94 to the working port A. or via a return channel 96 to the working port B.
  • the two inlet chambers 80, 82 are connected to one another via an inlet channel 98 into which the output of the individual pressure compensator 20 opens, the input via a pressure compensator input chamber 100 to the pressure port P ( Fig. 1 ) of the valve disc 1 is connected.
  • a compression chamber spring 22 receiving spring chamber 102 of the pressure compensator 20 is connected via the LS channel 26 to the output of the shuttle valve 24 and further guided to the output of the further shuttle valve 28, the two inputs via an approximately U-shaped connecting channel 104 with the working chamber 76 and 78 are connected.
  • the input terminals P of the two pressure reducing valves 12, 14 are connected to the control pressure port P X and the tank ports T with control return port R X.
  • the two output ports A are guided via pilot control channels 106, 108 to the inputs of the inverse shuttle valve 32, the output of which is connected to the central control chamber 92.
  • Fig. 3 As in particular the enlarged view of the two valve spool 4, 6 according to Fig. 3 can be removed, are at these from the outside to the inside tank control edges 110, 112, inlet control edges 114, 116, control edges 118, 120 and further control edges 158, 159 formed, which are each formed by peripheral edges of a piston collar. Like next Fig. 3 can be removed, open the shell bores 64, 68 in the pilot channel 106 and 108, the two other shell bores 66, 70 are covered in the basic position.
  • the two blocking blocks 34, 36 are according to Fig. 2 used in the flow channel 94 and the return channel 96.
  • You have a running with a pilot opening closing body 122 and 124, each of a Closing spring 126, 128 is biased against a valve seat 130, 132.
  • a pilot valve body 134, 136 is received and biased against another pilot valve seat.
  • Each pilot valve body 134, 136 can be lifted off its pilot valve seat by means of a poppet piston 138, 140 by applying a control pressure to its piston surface 142, 144.
  • the piston surface 142, 144 limits a pressure chamber, which is connected via control channel sections 146, 148 with the two control chambers 88, 90, which are connected via the further control edges 158, 159 with the central control chamber 92.
  • a spring chamber 150, 152 of the blocking block 34, 36 is connected to the pilot channel 106, 108 via a short channel section.
  • the spring chamber 150, 152 is further connected to the working port A, B.
  • the pressure medium flows through the individual pressure compensator 20 and is in the inlet channel 98 at.
  • the two pressure reducing valves 12, 14 are de-energized, so that the two pilot control channels 106, 108 are relieved to the return port R X out. Accordingly, the two piston surfaces 142, 144 of the poppet 138, 140 are relieved to the return port R X out.
  • the two slides 4, 6 take due to the bias of the centering springs 8, 10 their illustrated center position in which the control edges 112, 114 and 116, 118 shut off the pressure fluid connection of the working ports A, B to the pressure port P and to the return ports R1 and R2.
  • the two working chambers 76, 78 and thus the flow channel 94 and the return channel 96 are respectively formed in the valve slide 4 and 6 connecting bores 154, 156 (dashed in the Figures 2 and 3 ) With the tank chambers 72, 74 and thus connected to the return ports R1 and R2 and thus also depressurized.
  • the load pressure signal which is tapped via the connecting channel 104 and arranged therein another shuttle valve 28 is then corresponding to this valve disc 1 also at tank pressure level.
  • the two locking blocks 34, 36 are locked because the two valve bodies 122, 124 are pressed by the respective load pressure and the closing springs 126, 128 against the associated valve seats 130, 132.
  • the pressure reducing valve 12 is energized.
  • the control pressure which adjusts in proportion to the energization of the pressure reducing valve, is guided via the outlet port A of the pressure reducing valve 12, the pilot passage 108 and the jacket bores 70 and, after an axial displacement of the valve slide 68, into the left piston chamber 54.
  • the right piston chamber 52 is - as in the neutral position - still relieved via the no-load pressure reducing valve 14 to return R X out. Accordingly, the tank pressure is also present in the right pilot control channel 106.
  • the set via the pressure reducing valve 12 control pressure is applied to the left input of the inverse shuttle valve 32, while at its right input via the pilot passage 106, the tank pressure is applied - the inverse shuttle valve 32 is thus opened to the tank pressure, so that it acts in the central control chamber 92 ,
  • the two valve spools 4, 6 are by the pressure on the control surface 62 as shown in FIG Fig. 4 shifted to the right, with the piston 58 is further supported on the spring cap 50.
  • the stroke of the valve slide 4, 6 is determined by the diameter of the piston 58, the surface of the control surface 62, the force of the centering spring 8 and the size of the pressure reducing valve 12th set control pressure. Due to the axial displacement to the right, the connection from the inlet chamber 82 to the working chamber 78 is opened via the inlet control edge 116 so that the pressure medium can flow from the outlet of the pressure compensator 20 into the inlet channel 94.
  • the now acting as a check valve body 124 is lifted from its valve seat 132 and released the pressure medium flow to the working port A.
  • the piston surface 144 of the poppet 140 is acted upon by the central control chamber 92 and the inverse shuttle valve 32 with tank pressure.
  • the connection of the control chamber 88 is shut off with the pressure-relieved central control chamber 92 and via the control edge 118 opens a connection with the input control pressure of the pressure reducing valve 12, 14 leading control pressure chamber 84, so that the piston surface 42 of the poppet 138 with the high input control pressure of the pressure reducing valve 12 is acted upon.
  • the poppet 138 is characterized according to Fig.
  • valve body 122 follows the pilot valve body 134 and the pressure medium can flow from the consumer via the working port B, the return channel 96 and the controlled by the tank control edge 110 connection between the working chamber 76 and the tank chamber 72 to the return port R2.
  • both pressure reducing valves 12, 14 are energized, so that at their outputs A, the same output control pressure is set.
  • This output control pressure of the two pressure reducing valves 12, 14 is then via the pilot control channels 106, 108 also at the two inputs of the inverse exchange valve 32 and on the control surfaces 60, 62 of the piston chambers 52, 54 (see Fig. 2 ) at. Since the same output control pressure is present at both inputs of the inverse shuttle valve 32, the central control chamber 92 is also subjected to this pressure.
  • Fig. 5 can be removed, open the two casing bores 64, 66 of the valve slide 4 and 68, 70 of the valve spool 6, the connection between the spring chamber of the centering spring 8 and 10 with the respective piston chamber 52, 54 (the latter not shown in FIG Fig. 5 ), so that the control surfaces 60, 62 (see Fig. 2 ) are no longer acted upon as previously by the control pressure set via the pressure reducing valves 12, 14, but by the tank pressure applied in the spring chambers. Since the two end faces 44, 46 are substantially larger than the control surfaces 60, 62 and these are depressurized, the pressure reducing valves 12, 14 can be set to a much lower output pressure to the valve spool 4, 6 for a long time against the force of the centering springs. 8 To keep 10 in their floating position.
  • the LS control arrangement can be formed with only one locking block 34, wherein the channel guide substantially corresponds to the above-described embodiment, with the exception that now the connecting channel 104, via which the load pressure is tapped no longer leads to the working chamber 78 but to a chamber 160 which in the illustrated basic position on the slightly longer than in the previously described embodiments executed connecting bore 156 with the left tank chamber 74 is connected.
  • the connection to the control chamber 90 is then opened via an additional control edge 162, via which the load pressure at the working connection A is then signaled into the connection channel 104.
  • valve spool 4 which serve in the use of blocking blocks for controlling the impact pressure, are used in this embodiment for tapping off the load pressure.
  • the two valve spools 4, 6 are no longer identical.
  • shut-off valves and the individual pressure compensator can be omitted.
  • a directional control valve and a LS control arrangement wherein the directional control valve is designed with two coaxially arranged valve slides whose adjacent end faces are larger than rearward control surfaces and are directly engageable with each other.

Abstract

The valve has two slides (4, 5) which are spring-loaded towards the center of a bore (42). The slides share a common control system which allows pressure to be applied simultaneously to their front surfaces (44, 46) and to their rear surfaces (60, 62), which are smaller in area. An independent claim is included for LS-control systems for hydraulic fluid which contain the valve.

Description

Die Erfindung betrifft ein Wegeventil mit zwei in einer Schieberbohrung geführten koaxial zueinander angeordneten Ventilschiebern gemäß dem Oberbegriff des Patentanspruchs 1 und eine mit einem derartigen Wegeventil ausgeführte LS-Steueranordnung.The invention relates to a directional control valve with two guided in a slide bore coaxially arranged valve spools according to the preamble of patent claim 1 and an executed with such a directional control valve LS control arrangement.

Insbesondere in der Mobilhydraulik werden häufig Wegeventile mit vier Schieberstellungen benötigt, wobei neben einer Neutralstellung, in der ein Druckanschluss und zwei Arbeitsanschlüsse abgesperrt sind und einer Schwimmstellung, in der die beiden Arbeitsanschlüsse mit einem Tankanschluss verbunden sind noch zwei weitere Arbeitspositionen vom Wegeventil eingenommen werden müssen, bei denen einmal ein Arbeitsanschluss mit dem Druckanschluss und der andere Arbeitsanschluss mit dem Rücklaufanschluss und in den anderen Positionen entsprechend der erstgenannte Arbeitsanschluss mit dem Tankanschluss und der weitere Arbeitsanschluss mit dem Druckanschluss verbunden ist.Especially in mobile hydraulics directional valves are often required with four slide positions, in addition to a neutral position in which a pressure port and two working ports are shut off and a floating position in which the two working ports are connected to a tank connection two more working positions must be taken from the directional control valve, in which one working connection with the pressure connection and the other working connection with the return connection and in the other positions according to the former working connection with the tank connection and the further working connection is connected to the pressure connection.

Derartige herkömmliche Wegeventile werden mit einem Hauptschieber ausgeführt, wobei die Steuerfunktionen in den Weg dieses Schiebers gelegt werden. Dies hat einige Nachteile, da beispielsweise zum Erreichen der Schwimmstellung eine Arbeitsstellung vollständig überfahren werden muss. Der dafür erforderliche große Schieberhub führt zu einem relativ langem Schieber und damit zu einem entsprechend langem Ventilgehäuse.Such conventional directional control valves are designed with a main slide, the control functions being placed in the path of this slide. This has some disadvantages, since, for example, to reach the floating position a working position must be completely overrun. The required large spool stroke leads to a relatively long slide and thus to a correspondingly long valve body.

Bei einer elektrohydraulischen Betätigung wird die häufig für eine längere Zeit eingestellte Schwimmstellung in der Endposition des Schiebers angesteuert. Dies erfordert, dass der Ventilschieber mit einem ständigen hohem Steuerdruck beaufschlagt ist, so dass entsprechend auch ein hoher elektrischer Eingangsstrom gehalten werden muss. Des Weiteren wird die Auflösung für den Schieberhub in seinen Arbeitsstellungen gemindert, da ein Teil des Steuerdruckbereichs für die Schwimmstellung benötigt wird.In an electro-hydraulic actuation, the frequently set for a longer time floating position is driven in the end position of the slider. This requires that the valve spool with a constant high Control pressure is applied, so that accordingly a high electrical input current must be maintained. Furthermore, the resolution for the spool stroke is reduced in its working positions, since a part of the control pressure range is required for the floating position.

Zur Beseitigung zumindest einiger dieser Nachteile sind aus dem Stand der Technik Wegeventile mit zwei Ventilschiebern bekannt, die in einer gemeinsamen Ventilgehäusebohrung aufgenommen sind. Die EP 1 500 825 A2 der Anmelderin offenbart beispielsweise eine Lösung, bei der die beiden Ventilschieber über eine Zentralfeder voneinander beabstandet sind, wobei der maximale Abstand zwischen den beiden Ventilschiebern durch eine Zugstange oder dergleichen begrenzt ist.To eliminate at least some of these disadvantages, directional valves with two valve slides are known from the prior art, which are accommodated in a common valve housing bore. The EP 1 500 825 A2 For example, the applicant discloses a solution in which the two valve spools are spaced from each other by a central spring, wherein the maximum distance between the two valve spools is limited by a tie rod or the like.

Ähnliche Lösungen sind in der EP 0 114 470 B1 und der EP 0 573 191 B1 offenbart, bei denen das Wegeventil ebenfalls mit zwei koaxial zueinander angeordneten Ventilschiebern ausgeführt ist, zwischen denen eine Feder vorgesehen ist.Similar solutions are in the EP 0 114 470 B1 and the EP 0 573 191 B1 discloses, in which the directional control valve is also designed with two coaxially arranged valve spools, between which a spring is provided.

Derartige Lösungen sind vergleichsweise aufwendig, da die Feder in geeigneter Weise aufgenommen werden muss. Nachteilig bei den in der EP 0 114 470 B1 und der EP 0 573 191 B1 gezeigten Lösungen ist des Weiteren, dass die Verstellung der Ventilschieber mittels Elektromagneten und davon betätigter Stößel erfolgt, so dass der vorrichtungstechnische Aufwand weiter erhöht ist.Such solutions are relatively expensive, since the spring must be taken in a suitable manner. A disadvantage of the in the EP 0 114 470 B1 and the EP 0 573 191 B1 shown solutions is further that the adjustment of the valve slide by means of electromagnets and operated therefrom plunger, so that the device-technical effort is further increased.

In der WO 02/075162 A1 ist in Fig. 10 ein Wegeventil mit zwei koaxialen ventilschiebern offenbart, bei denen die beiden Ventilschieber unmittelbar ohne dazwischen geschaltete Feder angeordnet sind. Die Betätigung erfolgt jedoch auch mittels Elektromagneten. Fig. 12 zeigt ein Ausführungsbeispiel, bei dem die Betätigung hydraulisch erfolgt, dazu ist den rückwärtigen Steuerflächen der beiden Ventilschieber jeweils ein Antriebskolben zugeordnet, der mit zwei Steuerflächen ausgeführt ist, deren Flächen mit dem Verhältnis 1:2 ausgeführt sind. In der Grundposition wird die kleinere Fläche entsprechend mit dem doppelten Steuerdruck beaufschlagt. Das Verschieben erfolgt, in dem der auf eine der Steuerflächen lastende Steuerdruck abgesenkt oder erniedrigt ist. Nachteilig bei dieser Lösung ist, dass die mit dem Ventilschieber fest verbundenen Antriebskolben vergleichsweise aufwendig ausgebildet sind und dass für die Axialverschiebung der Ventilschieber in die Arbeitspositionen nur der halbe Steuerdruck zur Verfügung steht, so dass entsprechend die Auflösung gering ist.In the WO 02/075162 A1 In Fig. 10, a directional control valve with two coaxial valve slides is disclosed, in which the two valve spools are arranged directly without interposed spring. However, the operation is also by means of electromagnets. Fig. 12 shows a Embodiment in which the actuation is performed hydraulically, to the rear control surfaces of the two valve spools is assigned in each case a drive piston which is designed with two control surfaces whose surfaces are designed with the ratio 1: 2. In the basic position, the smaller area is correspondingly charged with twice the control pressure. The shifting takes place in which the control pressure acting on one of the control surfaces is lowered or lowered. A disadvantage of this solution is that the drive pistons firmly connected to the valve slide are comparatively complicated and that only half the control pressure is available for the axial displacement of the valve slide in the working positions, so that correspondingly the resolution is low.

Dem gegenüber liegt der Erfindung die Aufgabe zugrunde, ein Wegeventil sowie eine damit ausgeführte LS-Steueranordnung zu schaffen, die einfach und kompakt ausgeführt ist und eine exakte Verschiebung der Ventilschieber in vorbestimmte Arbeitspositionen ermöglicht.On the other hand, the invention has for its object to provide a directional control valve and a LS-control arrangement designed therewith, which is designed to be simple and compact and allows exact displacement of the valve spool in predetermined working positions.

Diese Aufgabe wird hinsichtlich des Wegeventils durch die Merkmale des Patentanspruchs 1 und hinsichtlich der LS-Steueranordnung durch die Merkmale des Patentanspruchs 9 gelöst.This object is achieved with regard to the directional control valve by the features of patent claim 1 and with respect to the LS control arrangement by the features of claim 9.

Erfindungsgemäß ist das Wegeventil mit zwei koaxial zueinander angeordneten Ventilschiebern ausgebildet, die direkt, d. h., ohne Zwischenschaltung einer Feder oder einer Zugstange oder dergleichen miteinander in Anlage bringbar sind. Die benachbarten Stirnflächen der Ventilschieber lassen sich mit dem gleichen Steuerdruck wie rückwärtige Steuerflächen beaufschlagen, deren Wirkfläche jedoch kleiner als diejenige der Stirnflächen ist. Durch Anlegen dieses Steuerdrucks können die beiden Ventilschieber entsprechend auseinander gefahren werden, um sehr schnell und exakt eine vorbestimmte Schieberstellung, beispielsweise eine Schwimmstellung einzunehmen. Dementsprechend sind bei der erfindungsgemäßen Lösung weder direkt am Ventilschieber angreifende elektrische Komponenten (beispielsweise Stößel eines Elektromagnets) zur Verschiebung erforderlich, noch muss zwischen den beiden Ventilschiebern ein Bauelement vorgesehen werden, um den Hub zu begrenzen. Die Verstellung in die vorbestimmte Schieberposition erfolgt aufgrund der Flächendifferenz, wobei die Stirnflächen und die Steuerflächen mit dem gleichen Steuerdruck beaufschlagt sind, so dass die Kanalführung gegenüber den herkömmlichen Lösungen wesentlich vereinfacht ist.According to the directional valve is formed with two coaxially arranged valve spools, which are directly, ie, without the interposition of a spring or a tie rod or the like in abutment with each other. The adjacent end faces of the valve slide can be acted upon with the same control pressure as rear control surfaces, the effective area, however, is smaller than that of the end faces. By applying this control pressure, the two valve spools be moved apart in accordance to very quickly and accurately take a predetermined slide position, for example, a floating position. Accordingly, in the solution according to the invention neither directly on the valve spool engaging electrical components (such as plunger of an electromagnet) required for the shift, nor must a component be provided between the two valve spools to limit the stroke. The adjustment in the predetermined slide position is due to the area difference, wherein the end faces and the control surfaces are acted upon by the same control pressure, so that the channel guide over the conventional solutions is substantially simplified.

Bei einem Ausführungsbeispiel wird diese Flächendifferenz durch Kölbchen ausgebildet, die in die rückwärtigen Endabschnitte der Ventilschieber eintauchen und die sich am Gehäuse abstützen. Diese Kölbchen begrenzten mit dem jeweiligen Ventilschieber einen Kolbenraum, der mit dem Steuerdruck beaufschlagt ist.In one embodiment, this surface difference is formed by flasks that dip into the rear end portions of the valve spool and which are supported on the housing. These flasks limited with the respective valve spool a piston chamber which is acted upon by the control pressure.

Bei einem alternativen Ausführungsbeispiel werden in kinematischer Umkehr zur Bildung der Flächendifferenz die Endabschnitte der Ventilschieber radial zurückgesetzt und tauchen jeweils in eine Kappe ein, wobei die Zapfenstirnflächen die Steuerflächen mit verringertem Querschnitt bilden. Eine derartige Konstruktion ist per se aus der DE 3732445 A1 (Fig. 5) bekannt.In an alternative embodiment, in kinematic reversal to form the area difference, the end portions of the valve spools are radially recessed and each dive into a cap, with the spigot faces forming the control surfaces of reduced cross-section. Such a construction is per se from the DE 3732445 A1 ( Fig. 5 ) known.

Die Vorspannung der beiden Ventilschieber in ihre Grundposition erfolgt beispielsweise über zwei jeweils in einem Federraum aufgenommene Zentrierfedern, die jeweils an einem rückwärtigen Endabschnitt der Ventilschieber angreifen. Der die Zentrierfeder aufnehmende Federraum ist tankdruckbeaufschlagt. Jeder vom Ventilschieber und Kölbchen begrenzte Kolbenraum ist vorzugsweise über zumindest einen Manteldurchbruch mit einem den Steuerdruck führenden Steuerraum der Ventilbohrung verbunden und nach einer Verschiebung mit Tankdruck beaufschlagbar.The bias of the two valve spool in its basic position, for example, via two each received in a spring chamber centering springs, which engage in each case at a rear end portion of the valve spool. The spring chamber accommodating the centering spring is subjected to tank pressure. Everyone from the valve spool and Kolbchen limited piston chamber is preferably connected via at least one shell breakthrough with a control pressure leading control chamber of the valve bore and acted upon by a shift with tank pressure.

Der Aufbau des Wegeventils ist besonders einfach, wenn dieser Manteldurchbruch nach der Verschiebung der Ventilschieber den Kolbenraum mit dem Federraum verbindet.The structure of the directional control valve is particularly simple when this shell breakthrough connects the piston chamber with the spring chamber after the displacement of the valve spool.

Erfindungsgemäß wird es bevorzugt, wenn in der Ventilbohrung zwei den Tank- oder Rücklaufdruck führende Tankkammern außenliegend angeordnet sind, so dass zwei mit einem Druckanschluss verbundene Druckkammern, sowie zwei mit jeweils einem Arbeitsanschluss verbundene Arbeitskammern und eine zentrale, mit dem Steuerdruck beaufschlagte Zentralsteuerkammer sowie ggf. weitere Steuerkammern zwischen den Tankkammern angeordnet sind.According to the invention, it is preferred if two tank chambers carrying the tank or return pressure are arranged on the outside in the valve bore, so that two pressure chambers connected to a pressure connection and two working chambers connected to one working connection and a central central control chamber acted upon by the control pressure and optionally further control chambers are arranged between the tank chambers.

Der Zentralsteuerraum ist in der Grundposition über ein inverses Wechselventil mit den Kolbenräumen der Ventilschieber verbunden, so dass im Zentralsteuerraum stets der niedrigere der Steuerdrücke anliegt.The central control chamber is connected in the basic position via an inverse shuttle valve with the piston chambers of the valve spool, so that in the central control chamber always the lower of the control pressures is applied.

Die hydraulische Ansteuerung des Wegeventils erfolgt vorzugsweise durch zwei proportional wirkende Druckreduzierventile, über die die Steuerflächen der beiden Ventilschieber mit dem Steuerdruck beaufschlagbar sind und die in ihrer Grundstellung die Steuerflächen mit Tankdruck verbinden und somit entlasten.The hydraulic control of the directional control valve is preferably carried out by two proportionally acting pressure reducing valves, via which the control surfaces of the two valve spool can be acted upon by the control pressure and connect the control surfaces in their basic position with tank pressure and thus relieve.

Die LS-Steueranordnung wird vorzugsweise mit einer Individualdruckwaage ausgeführt und zumindest einem Arbeitsanschluss ein Sperrblock zugeordnet.The LS control arrangement is preferably carried out with an individual pressure compensator and at least one work connection assigned a blocking block.

Sonstige vorteilhafte Weiterbildungen der Erfindung sind Gegenstand weiterer Unteransprüche.Other advantageous developments of the invention are the subject of further subclaims.

Im folgenden werden bevorzugte Ausführungsbeispiele der Erfindung anhand schematischer Zeichnungen näher erläutert. Es zeigen:

  • Fig. 1 ein Schaltschema einer erfindungsgemäßen LS-Steueranordnung;
  • Fig. 2 eine konkrete Ausführung der LS-Steueranordnung gemäß Fig. 1 in Neutralstellung;
  • Fig. 3 eine vergrößerte Darstellung der Ventilschieber des Wegeventils aus Fig. 2;
  • Fig. 4 die Ausführung gemäß Fig. 2 in einer Arbeitsstellung;
  • Fig. 5 die Ausführung gemäß Fig. 2 in einer Schwimmstellung und
  • Fig. 6 ein weiteres konkretes Ausführungsbeispiel einer erfindungsgemäßen LS-Steueranordnung.
In the following preferred embodiments of the invention will be explained in more detail with reference to schematic drawings. Show it:
  • Fig. 1 a circuit diagram of an LS control arrangement according to the invention;
  • Fig. 2 a concrete embodiment of the LS control arrangement according to Fig. 1 in neutral position;
  • Fig. 3 an enlarged view of the valve spool of the directional valve Fig. 2 ;
  • Fig. 4 the execution according to Fig. 2 in a working position;
  • Fig. 5 the execution according to Fig. 2 in a floating position and
  • Fig. 6 a further concrete embodiment of an LS control arrangement according to the invention.

Fig. 1 zeigt ein Schaltschema einer Ventilscheibe eines LS-Mobilsteuerblocks, über den hydraulische Verbraucher eines Traktors ansteuerbar sind. Die Ventilscheibe 1 hat zwei Arbeitsanschlüsse A, B, die beispielsweise zu den beiden Druckkammern eines Hydraulikzylinders führen, einen Druckanschluss P, zwei Ablauf- oder Tankanschlüsse R1 und R2, einen LS-Anschluss LS, einen Steuerdruckanschluss Px sowie einen Steuerrücklaufanschluss Rx. Der Grundaufbau derartiger LS-Steueranordnungen bei Anwendungen in der Mobilhydraulik ist im Wesentlichen gleich, sie enthalten ein proportional verstellbares Wegeventil 2, das einen Geschwindigkeitsteil und einen Richtungsteil zur Einstellung des Druckmittelvolumenstroms zum bzw. vom Verbraucher enthält. Bei dem dargestellten Ausführungsbeispiel ist das Wegeventil 2 mit zwei Ventilschiebern 4, 6 ausgeführt, die in einer gemeinsamen Ventilbohrung koaxial zueinander aufgenommen sind und über eine Zentrierfederanordnung mit einer rechten Zentrierfeder 8 und einer linken Zentrierfeder 10 in die dargestellte Grundposition vorgespannt sind, in der die beiden Ventilschieber 4, 6 stirnseitig aneinander anliegen. Die Betätigung der Ventilschieberanordnung erfolgt über zwei elektrisch betätigbare Druckreduzierventile 12, 14, deren Eingangsanschluss P mit dem Steuerdruckanschluss PX, an dem ein relativ hoher Eingangssteuerdruck anliegt und deren Tankanschluss T mit dem Steuerrücklaufanschluss RX verbunden ist. Der Ausgangsanschluss A der Druckreduzierventile 12, 14 ist mit der Steuerseite des jeweils zugeordneten Ventilschiebers 4 bzw. 6 verbunden. Fig. 1 shows a circuit diagram of a valve disc of a LS mobile control block, via which hydraulic consumers of a tractor can be controlled. The valve disc 1 has two working ports A, B, which lead for example to the two pressure chambers of a hydraulic cylinder, a pressure port P, two drain or tank ports R1 and R2, a LS port LS, a control pressure port P x and a tax return port R x . The basic structure of such LS control arrangements in applications in mobile hydraulics is essentially the same, they include a proportionally adjustable directional control valve 2, which contains a speed part and a direction part for adjusting the pressure medium volume flow to or from the consumer. In the illustrated embodiment, the directional control valve 2 with two valve spools 4, 6 executed in a common valve bore Coaxially with each other are received and are biased via a Zentrierfederanordnung with a right centering spring 8 and a left centering spring 10 in the illustrated basic position in which the two valve spool 4, 6 abut each other frontally. The actuation of the valve slide assembly via two electrically actuated pressure reducing valves 12, 14, whose input port P to the control pressure port P X , at which a relatively high input control pressure is applied and the tank port T is connected to the control return port R X. The output port A of the pressure reducing valves 12, 14 is connected to the control side of the respective associated valve spool 4 and 6 respectively.

Der Geschwindigkeitsteil des Wegeventils 2 wird jeweils durch eine durch Steuerkanten der Ventilschieber 4, 6 gebildete Zumessblenden 16, 18 gebildet, denen eine Individualdruckwaage 20 vorgeschaltet ist. Diese ist im Sinne einer Vergrößerung des Öffnungsquerschnitts durch die Kraft einer Druckwaagenfeder 22 und dem Lastdruck des zugeordneten Verbrauchers beaufschlagt, der über einen LS-Kanal 26 an der in Öffnungsrichtung wirksamen Steuerfläche der Druckwaage 20 anliegt. Der Lastdruck der über die anderen Ventilscheiben des LS-Mobildrucks angesteuerten Verbraucher wird über den Steueranschluss YW an den Eingang eines Wechselventils 24 angelegt und mit dem Lastdruck des an die Ventilscheibe angeschlossenen Verbrauchers verglichen, der größte Lastdruck wird dann am LS-Anschluss abgegriffen. Bei dem dargestellten Ausführungsbeispiel wird der größere der Lastdrücke an den Arbeitsanschlüssen A, B über ein weiteres Wechselventil 28 abgegriffen, an dessen Ausgang der LS-Kanal 26 angeschlossen ist. In Schließrichtung ist die Druckwaage 20 von dem Druck im Druckmittelströmungspfad zwischen der Druckwaage 20 und dem Wegeventil 2 beaufschlagt. Die Druckwaage 20 hält in ihrer Regelposition den Druckabfall über der eingestellten Zumessblende 16 lastdruckunabhängig konstant. Wie bei derartigen LS-Steueranordnungen üblich, wird der höchste Lastdruck aller vom Mobilsteuerblock angesteuerten Verbraucher zu einem Pumpenregler einer Verstellpumpe oder zur Bypassdruckwaage einer Konstantpumpe geführt, wodurch der Pumpendruck in einer Pumpenleitung so eingestellt wird, dass er stets um ein vorbestimmtes Δp oberhalb dieses maximalen Lastdrucks liegt.The speed part of the directional control valve 2 is formed in each case by an orifices 16, 18 formed by control edges of the valve spool 4, 6, to which an individual pressure compensator 20 is connected upstream. This is acted upon in the sense of an enlargement of the opening cross section by the force of a pressure compensator spring 22 and the load pressure of the associated consumer, which rests on an LS channel 26 at the effective in the opening direction control surface of the pressure compensator 20. The load pressure of the consumers controlled via the other valve disks of the LS mobile pressure is applied via the control connection Y W to the input of a shuttle valve 24 and compared with the load pressure of the consumer connected to the valve disk, the largest load pressure is then tapped at the LS connection. In the illustrated embodiment, the larger of the load pressures at the working ports A, B is tapped via another shuttle valve 28, at the output of the LS channel 26 is connected. In the closing direction, the pressure compensator 20 is acted upon by the pressure in the pressure medium flow path between the pressure compensator 20 and the directional control valve 2. The pressure compensator 20 holds in its control position the pressure drop above the set metering orifice 16, independent of load pressure, constant. As usual with such LS control arrangements, the highest load pressure of all controlled by the mobile control block consumer is led to a pump governor of a variable or bypass pressure compensator of a constant pump, whereby the pump pressure in a pump line is adjusted so that it always by a predetermined Δp above this maximum load pressure lies.

Zum Einstellen einer Schwimmstellung können die beiden Ventilschieber 4, 6 aus der dargestellten Grundposition gegen die Kraft der Zentrierfedern 8, 10 nach außen bewegt werden. Dazu ragen die aufeinander zuweisenden Stirnflächen der Ventilschieber 4, 6 in eine gemeinsame Zentraldruckkammer 30, die mit dem Ausgangsdruck der Druckreduzierventile 12 oder 14 beaufschlagbar ist. Für den Fall, dass diese Druckreduzierventile 12, 14 auf unterschiedliche Steuerdrücke eingestellt sind, wird über ein inverses Wechselventil 32 der kleinere dieser Steuerdrücke abgegriffen und zu der an den Ausgang dieses inversen Wechselventils 32 angeschlossenen Zentralsteuerdruckkammer 30 weitergeleitet. Wenn beide Druckreduzierventile 12, 14 auf den gleichen Steuerdruck eingestellt sind, liegt dieser Steuerdruck auch in der Zentralsteuerdruckkammer 30 an.To set a floating position, the two valve slides 4, 6 can be moved out of the illustrated basic position against the force of the centering springs 8, 10 to the outside. For this purpose, the mutually facing end faces of the valve slide 4, 6 project into a common central pressure chamber 30, which is acted upon by the output pressure of the pressure reducing valves 12 or 14. In the event that these pressure reducing valves 12, 14 are set to different control pressures, the smaller of these control pressures is tapped via an inverse shuttle valve 32 and forwarded to the central control pressure chamber 30 connected to the output of this inverse shuttle valve 32. If both pressure reducing valves 12, 14 are set to the same control pressure, this control pressure is also present in the central control pressure chamber 30.

Im Druckmittelströmungspfad zwischen dem Wegeventil und dem zugeordneten Arbeitsanschlüssen A, B ist jeweils ein Sperrblock 34, 36 vorgesehen, deren Aufbau anhand Fig. 2 näher erläutert ist. Derartige Sperrblöcke 34, 36 lassen eine Druckmittelströmung zum zugeordneten Arbeitsanschluss A, B zu. Um eine Druckmittelrückströmung vom Verbraucher zu ermöglichen, kann der Sperrblock 34, 36 mittels eines Aufstoßkolbens entriegelt werden. Bei ziehenden Lasten wirkt dieser Sperrblock 34, 36 dann als Druckwaage, die es ermöglicht mit der über das Wegeventil aufgesteuerten Ablaufmessblende 38, 40 eine lastdruckunabhängige Druckmittelsteuerung durchzuführen. Über das weitere Wechselventil 28 wird im Falle einer ziehenden Last der dann größere Druck auf der Ablaufseite abgegriffen und in den LS-Kanal 26 gemeldet, so dass eine hinreichende Druckmittelversorgung auch im Falle einer ziehenden Last gewährleistet ist und Kavitationen verhindert werden können. Weitere Einzelheiten hierzu können der DE 103 21 914 A1 der Anmelderin entnommen werden.In the pressure medium flow path between the directional control valve and the associated working ports A, B is a respective blocking block 34, 36 is provided, the structure of which Fig. 2 is explained in more detail. Such blocking blocks 34, 36 allow a flow of pressure fluid to the associated working port A, B to. In order to allow a pressure medium backflow from the consumer, the locking block 34, 36 can be unlocked by means of a poppet piston. When pulling loads this lock block 34, 36 then acts as Pressure compensator, which makes it possible to perform a load pressure-independent pressure medium control with the over the directional control valve open drain orifice 38, 40. About the additional shuttle valve 28, the greater pressure on the discharge side is then tapped and reported in the LS channel 26 in the case of a towing load, so that a sufficient pressure medium supply is ensured even in the case of a towing load and cavitations can be prevented. Further details can be the DE 103 21 914 A1 taken from the applicant.

Der Verlauf der in Fig. 1 dargestellten Steuer- und Druckmittelkanäle wird anhand des konkreten Ausführungsbeispiels in Fig. 2 erläutert.The course of in Fig. 1 shown control and pressure medium channels is based on the specific embodiment in Fig. 2 explained.

Fig. 2 zeigt eine konkrete Ausführungsform der Ventilscheibe 1 eines Mobilsteuerblocks. Diese Ventilscheibe 1 wird in Querrichtung von einer Ventilbohrung 42 durchsetzt, in der die beiden Ventilschieber 4, 6 axial verschiebbar geführt sind. Die beiden Ventilschieber werden über die Zentrierfedern 8, 10 in eine Anlageposition vorgespannt, in der die Stirnflächen 44, 46 der Ventilschieber 4, 6 aneinander anliegen. Die Zentrierfedern 8, 10 sind an die Ventilbohrung 42 axial abschließenden Federkappen 48, 50 abgestützt, die jeweils einen Federraum begrenzen, in dem stets der Tank- oder Rücklaufdruck anliegt, der über den in Fig. 2 an den Federraum angrenzenden, nur im Querschnitt dargestellten Kanal abgegriffen wird. Fig. 2 shows a concrete embodiment of the valve disc 1 of a mobile control block. This valve disk 1 is traversed in the transverse direction by a valve bore 42, in which the two valve spools 4, 6 are guided axially displaceably. The two valve slides are biased by the centering springs 8, 10 in an abutment position in which the end faces 44, 46 of the valve slide 4, 6 abut each other. The centering springs 8, 10 are supported on the valve bore 42 axially final spring caps 48, 50, each defining a spring chamber in which always the tank or return pressure is applied, which is above the in Fig. 2 adjacent to the spring chamber, only shown in cross section channel is tapped.

In jedem in den Federraum eintauchenden Endabschnitt der Ventilschieber 4, 6 ist ein Kolbenraum 52 bzw. 54 ausgebildet, wobei der Kolbenraum des Ventilschiebers 6 lediglich gestrichelt angedeutet ist. In die Kolbenräume 52, 54 ist jeweils ein Kölbchen 56, 58 eingesetzt, die mit einem aus dem Ventilschieber 4, 6 hervorstehenden Endabschnitt an dem Boden der Federkappe 48 bzw. 50 abgestützt sind. Die Kölbchen 56, 58 schließen die beiden Kolbenräume 52, 54 in Axialrichtung druckmitteldicht ab. Die Bodenflächen jedes Kolbenraums 52, 54 bilden jeweils eine Steuerfläche 60, 62 deren Wirkfläche geringer ist als die Querschnittsfläche der Stirnfläche 44, 46 des jeweiligen Ventilschiebers 4 bzw. 6. In die beiden Kolbenräume 52, 54 münden jeweils axial beabstandete Mantelbohrungen 64, 66 bzw. 68, 70 ein, auf deren Funktion noch im Folgenden eingegangen wird. Anstelle dieser Mantelbohrungen 64, 66; 67, 70 könnte jeweils auch ein Langloch vorgesehen werden. Sie sollen von den Kölbchen 56, 58 nicht überdeckt werden.In each plunging into the spring chamber end portion of the valve slide 4, 6, a piston chamber 52 and 54 is formed, wherein the piston chamber of the valve spool 6 is indicated only by dashed lines. In the piston chambers 52, 54 each have a piston 56, 58 is inserted, the are supported with a protruding from the valve spool 4, 6 end portion at the bottom of the spring cap 48 and 50 respectively. The flasks 56, 58 close the two piston chambers 52, 54 in the axial direction pressure medium-tight. The bottom surfaces of each piston chamber 52, 54 each form a control surface 60, 62 whose effective area is less than the cross-sectional area of the end face 44, 46 of the respective valve slide 4 and 6. In the two piston chambers 52, 54 open respectively axially spaced shell bores 64, 66 and 68, 70, the function of which will be discussed below. Instead of these jacket bores 64, 66; 67, 70, a slot could be provided in each case. They should not be covered by the flasks 56, 58.

Anstelle durch die Kölbchen 56, 58 können die mit geringerer Wirkflächen ausgeführten Steuerflächen 60, 62 in kinematischer Umkehr auch gebildet werden, in dem die Endabschnitte der Ventilschieber 4, 6 zapfenförmig zurückgestuft und in Kappen eintauchen, so dass durch jeweils eine Kappe und einen Endabschnitt ein von der Steuerfläche 60, 62 begrenzter Raum gebildet ist, der über Kanäle in Ventilschieber 4, 6 mit dem Steuerdruck oder mit Tankdruck beaufschlagbar ist.Instead of the flasks 56, 58, the control surfaces 60, 62 designed with lower effective surfaces can also be formed in kinematic reversal, in which the end sections of the valve spools 4, 6 are recessed in the form of pegs and dipped into caps, so that in each case by a cap and an end portion is formed by the control surface 60, 62 limited space, which can be acted upon by channels in valve spool 4, 6 with the control pressure or tank pressure.

In der Ventilbohrung sind in der Darstellung gemäß den Figuren 2 und 3 von außen nach innen zwei außenliegende Tankkammern 72, 74, zwei Arbeitskammern 76, 78, zwei Zulaufkammern 80, 82, zwei Steuerdruckkammern 84, 86, zwei innen davon angeordnete Steuerkammern 88, 90 und die mittige Zentralsteuerkammer 92 ausgebildet. Die beiden Tankkammern 72, 74 sind über nicht dargestellte Kanäle mit den Federräumen und den beiden Rücklaufanschlüssen R1, R2 (Fig. 1) der Ventilscheibe 1 verbunden. Die beiden innen davon angeordneten Arbeitskammern 76, 78 führen über einen Vorlaufkanal 94 zum Arbeitsanschluss A bzw. über einen Rücklaufkanal 96 zum Arbeitsanschluss B. Die beiden Zulaufkammern 80, 82 sind über einen Zulaufkanal 98 miteinander verbunden, in den der Ausgang der Individualdruckwaage 20 einmündet, deren Eingang über eine Druckwaageneingangskammer 100 mit dem Druckanschluss P (Fig. 1) der Ventilscheibe 1 verbunden ist. Ein die Druckwaagenfeder 22 aufnehmender Federraum 102 der Druckwaage 20 ist über den LS-Kanal 26 an den Ausgang des Wechselventils 24 angeschlossen und weiter zum Ausgang des weiteren Wechselventils 28 geführt, dessen beiden Eingänge über einen etwa U-förmigen Verbindungskanal 104 mit der Arbeitskammer 76 bzw. 78 verbunden sind.In the valve bore are in the illustration according to the Figures 2 and 3 from outside to inside two outer tank chambers 72, 74, two working chambers 76, 78, two inlet chambers 80, 82, two control pressure chambers 84, 86, two inside thereof arranged control chambers 88, 90 and the central central control chamber 92 is formed. The two tank chambers 72, 74 are not shown channels with the spring chambers and the two return ports R1, R2 ( Fig. 1 ) of the valve disc 1 is connected. The two inside arranged working chambers 76, 78 lead via a flow channel 94 to the working port A. or via a return channel 96 to the working port B. The two inlet chambers 80, 82 are connected to one another via an inlet channel 98 into which the output of the individual pressure compensator 20 opens, the input via a pressure compensator input chamber 100 to the pressure port P ( Fig. 1 ) of the valve disc 1 is connected. A compression chamber spring 22 receiving spring chamber 102 of the pressure compensator 20 is connected via the LS channel 26 to the output of the shuttle valve 24 and further guided to the output of the further shuttle valve 28, the two inputs via an approximately U-shaped connecting channel 104 with the working chamber 76 and 78 are connected.

Wie in Fig. 2 angedeutet, sind die Eingangsanschlüsse P der beiden Druckreduzierventile 12, 14 mit dem Steuerdruckanschluss PX und deren Tankanschlüsse T mit Steuerrücklaufanschluss RX verbunden. Die beiden Ausgangsanschlüsse A sind über Vorsteuerkanäle 106, 108 zu den Eingängen des inversen Wechselventils 32 geführt, dessen Ausgang mit der Zentralsteuerkammer 92 verbunden ist.As in Fig. 2 indicated, the input terminals P of the two pressure reducing valves 12, 14 are connected to the control pressure port P X and the tank ports T with control return port R X. The two output ports A are guided via pilot control channels 106, 108 to the inputs of the inverse shuttle valve 32, the output of which is connected to the central control chamber 92.

Wie insbesondere der vergrößerten Darstellung der beiden Ventilschieber 4, 6 gemäß Fig. 3 entnehmbar ist, sind an diesen von außen nach innen Tanksteuerkanten 110, 112, Zulaufsteuerkanten 114, 116, Steuerkanten 118, 120 sowie weitere Steuerkanten 158, 159 ausgebildet, die jeweils von Umfangskanten eines Kolbenbundes gebildet sind. Wie weiter Fig. 3 entnehmbar ist, münden die Mantelbohrungen 64, 68 in den Vorsteuerkanal 106 bzw. 108 ein, die beiden anderen Mantelbohrungen 66, 70 sind in der Grundposition überdeckt.As in particular the enlarged view of the two valve spool 4, 6 according to Fig. 3 can be removed, are at these from the outside to the inside tank control edges 110, 112, inlet control edges 114, 116, control edges 118, 120 and further control edges 158, 159 formed, which are each formed by peripheral edges of a piston collar. Like next Fig. 3 can be removed, open the shell bores 64, 68 in the pilot channel 106 and 108, the two other shell bores 66, 70 are covered in the basic position.

Die beiden Sperrblöcke 34, 36 sind gemäß Fig. 2 in den Vorlaufkanal 94 bzw. den Rücklaufkanal 96 eingesetzt. Sie haben einen mit einer Vorsteueröffnung ausgeführten Schließkörper 122 bzw. 124, der jeweils von einer Schließfeder 126, 128 gegen einen Ventilsitz 130, 132 vorgespannt ist. In jedem Ventilkörper 122, 124 ist ein Vorsteuerventilkörper 134, 136 aufgenommen und gegen einen weiteren Vorsteuerventilsitz vorgespannt. Jeder Vorsteuerventilkörper 134, 136 lässt sich mittels eines Aufstoßkolbens 138, 140 von seinem Vorsteuerventilsitz abheben, indem an seine Kolbenfläche 142, 144 ein Steuerdruck angelegt ist. Dazu begrenzt die Kolbenfläche 142, 144 einen Druckraum, der über Steuerkanalabschnitte 146, 148 mit den beiden Steuerkammern 88, 90 verbunden ist, die über die weiteren Steuerkanten 158, 159 mit der Zentralsteuerkammer 92 verbunden sind. Ein Federraum 150, 152 des Sperrblocks 34, 36 ist über einen kurzen Kanalabschnitt mit dem Vorsteuerkanal 106, 108 verbunden. Der Federraum 150, 152 ist des Weiteren mit dem Arbeitsanschluss A, B verbunden.The two blocking blocks 34, 36 are according to Fig. 2 used in the flow channel 94 and the return channel 96. You have a running with a pilot opening closing body 122 and 124, each of a Closing spring 126, 128 is biased against a valve seat 130, 132. In each valve body 122, 124, a pilot valve body 134, 136 is received and biased against another pilot valve seat. Each pilot valve body 134, 136 can be lifted off its pilot valve seat by means of a poppet piston 138, 140 by applying a control pressure to its piston surface 142, 144. For this purpose, the piston surface 142, 144 limits a pressure chamber, which is connected via control channel sections 146, 148 with the two control chambers 88, 90, which are connected via the further control edges 158, 159 with the central control chamber 92. A spring chamber 150, 152 of the blocking block 34, 36 is connected to the pilot channel 106, 108 via a short channel section. The spring chamber 150, 152 is further connected to the working port A, B.

In der in den Figuren 1 bis 3 dargestellten Grundposition (Neutralstellung) des Wegeventils 2 strömt das Druckmittel über die Individualdruckwaage 20 zu und steht im Zulaufkanal 98 an. Die beiden Druckreduzierventile 12, 14 sind unbestromt, so dass die beiden Vorsteuerkanäle 106, 108 zum Rücklaufanschluss RX hin entlastet sind. Entsprechend sind auch die beiden Kolbenflächen 142, 144 der Aufstoßkolben 138, 140 zum Rücklaufanschluss RX hin entlastet. Die beiden Schieber 4, 6 nehmen aufgrund der Vorspannung der Zentrierfedern 8, 10 ihre dargestellte Mittelposition ein, in der die Steuerkanten 112, 114 und 116, 118 die Druckmittelverbindung der Arbeitsanschlüsse A, B zum Druckanschluss P und zu den Rücklaufanschlüssen R1 und R2 absperren. Die beiden Arbeitskammern 76, 78 und damit der Vorlaufkanal 94 und der Rücklaufkanal 96 sind jeweils über im Ventilschieber 4 bzw. 6 ausgebildete Verbindungsbohrungen 154, 156 (gestrichelt in den Figuren 2 und 3) mit den Tankkammern 72, 74 und damit mit den Rücklaufanschlüssen R1 und R2 verbunden und somit ebenfalls druckentlastet. Das Lastdrucksignal, das über den Verbindungskanal 104 und das darin angeordnete weitere Wechselventil 28 abgegriffen wird, ist dann entsprechend für diese Ventilscheibe 1 ebenfalls auf Tankdruckniveau. Die beiden Sperrblöcke 34, 36 sind gesperrt, da die beiden Ventilkörper 122, 124 durch den jeweiligen Lastdruck und die Schließfedern 126, 128 gegen die zugeordneten Ventilsitze 130, 132 gedrückt sind.In the in the FIGS. 1 to 3 shown basic position (neutral position) of the directional control valve 2, the pressure medium flows through the individual pressure compensator 20 and is in the inlet channel 98 at. The two pressure reducing valves 12, 14 are de-energized, so that the two pilot control channels 106, 108 are relieved to the return port R X out. Accordingly, the two piston surfaces 142, 144 of the poppet 138, 140 are relieved to the return port R X out. The two slides 4, 6 take due to the bias of the centering springs 8, 10 their illustrated center position in which the control edges 112, 114 and 116, 118 shut off the pressure fluid connection of the working ports A, B to the pressure port P and to the return ports R1 and R2. The two working chambers 76, 78 and thus the flow channel 94 and the return channel 96 are respectively formed in the valve slide 4 and 6 connecting bores 154, 156 (dashed in the Figures 2 and 3 ) With the tank chambers 72, 74 and thus connected to the return ports R1 and R2 and thus also depressurized. The load pressure signal, which is tapped via the connecting channel 104 and arranged therein another shuttle valve 28 is then corresponding to this valve disc 1 also at tank pressure level. The two locking blocks 34, 36 are locked because the two valve bodies 122, 124 are pressed by the respective load pressure and the closing springs 126, 128 against the associated valve seats 130, 132.

Soll nun beispielsweise das Druckmittel über den Arbeitsanschluss A zum Verbraucher und von diesem über den Arbeitsanschluss B zurückströmen, so wird das Druckreduzierventil 12 bestromt. Der Steuerdruck, der sich proportional zur Bestromung des Druckreduzierventils einstellt, wird über den Ausgangsanschluss A des Druckreduzierventils 12, den Vorsteuerkanal 108 und die Mantelbohrungen 70 und - nach einer Axialverschiebung der Ventilschieber - 68 in den linken Kolbenraum 54 geführt. Der rechte Kolbenraum 52 ist - wie in der Neutralstellung - noch über das unbestromte Druckreduzierventil 14 zum Rücklauf RX hin entlastet. Entsprechend liegt auch im rechten Vorsteuerkanal 106 der Tankdruck an. Der über das Druckreduzierventil 12 eingestellte Steuerdruck liegt auch am linken Eingang des inversen Wechselventil 32 an, während an dessen rechten Eingang über den Vorsteuerkanal 106 der Tankdruck anliegt - das inverse Wechselventil 32 ist somit zum Tankdruck hin geöffnet, so dass dieser in der Zentralsteuerkammer 92 wirkt.If, for example, the pressure medium now flows back via the working port A to the consumer and from this via the working port B, the pressure reducing valve 12 is energized. The control pressure, which adjusts in proportion to the energization of the pressure reducing valve, is guided via the outlet port A of the pressure reducing valve 12, the pilot passage 108 and the jacket bores 70 and, after an axial displacement of the valve slide 68, into the left piston chamber 54. The right piston chamber 52 is - as in the neutral position - still relieved via the no-load pressure reducing valve 14 to return R X out. Accordingly, the tank pressure is also present in the right pilot control channel 106. The set via the pressure reducing valve 12 control pressure is applied to the left input of the inverse shuttle valve 32, while at its right input via the pilot passage 106, the tank pressure is applied - the inverse shuttle valve 32 is thus opened to the tank pressure, so that it acts in the central control chamber 92 ,

Die beiden Ventilschieber 4, 6 werden durch den Druck auf die Steuerfläche 62 gemäß der Darstellung in Fig. 4 nach rechts verschoben, wobei sich das Kölbchen 58 weiter an der Federkappe 50 abstützt. Der Hub der Ventilschieber 4, 6 wird bestimmt durch den Durchmesser des Kölbchens 58, die Fläche der Steuerfläche 62, die Kraft der Zentrierfeder 8 und die Größe des vom Druckreduzierventil 12 eingestellten Steuerdrucks. Durch die Axialverschiebung nach rechts wird über die Zulaufsteuerkante 116 die Verbindung von der Zulaufkammer 82 zur Arbeitskammer 78 aufgesteuert, so dass das Druckmittel vom Ausgang der Druckwaage 20 in den Vorlaufkanal 94 einströmen kann. Der nun als Rückschlagventil wirkende Ventilkörper 124 wird von seinem Ventilsitz 132 abgehoben und der Druckmittelvolumenstrom zum Arbeitsanschluss A freigegeben. Die Kolbenfläche 144 des Aufstoßkolbens 140 ist dabei über die Zentralsteuerkammer 92 und das inverse Wechselventil 32 mit Tankdruck beaufschlagt. Über die weitere Steuerkante 158 des Ventilschiebers 4 wird die Verbindung der Steuerkammer 88 mit der druckentlasteten Zentralsteuerkammer 92 abgesperrt und über die Steuerkante 118 eine Verbindung mit der den Eingangssteuerdruck des Druckreduzierventils 12, 14 führenden Steuerdruckkammer 84 aufgesteuert, so dass die Kolbenfläche 42 des Aufstoßkolbens 138 mit dem hohen Eingangssteuerdruck des Druckreduzierventils 12 beaufschlagt ist. Der Aufstoßkolben 138 wird dadurch gemäß Fig. 4 nach rechts verschoben und hebt den Vorsteuerventilkörper 134 gegen die Kraft seiner Ventilfeder vom Vorsteuersitz ab, so dass der Druck im Federraum 150, der zuvor dem Lastdruck des Verbrauchers entsprach, abgebaut wird. Sobald dieser Druck im Federraum 150 soweit abgesunken ist, dass ein Kräftegleichgewicht vorliegt zwischen dem Druck im Federraum, der auf die federraumseitige Stirnfläche des Ventilkörpers 122 wirkt und dem Lastdruck, der auf die Differenzfläche wirkt, die aus dem Kolbendurchmesser des Ventilkörpers 122 und dem Durchmesser des Ventilsitzes 130 gebildet ist, folgt der Ventilkörper 122 dem Vorsteuerventilkörper 134 und das Druckmittel kann vom Verbraucher über den Arbeitsanschluss B, den Rücklaufkanal 96 und die durch die Tanksteuerkante 110 aufgesteuerte Verbindung zwischen der Arbeitskammer 76 und der Tankkammer 72 zum Rücklaufanschluss R2 abströmen. Der Druck, der an der Tanksteuerkante 110 und damit im Rücklaufkanal 96 anliegt, wirkt auf den Aufstoßkolben 138 zurück, so dass dieser zusammen mit dem Ventilkörper 130 des Sperrblocks 34 wie eine Ablaufdruckwaage wirkt, die den Ablaufdruck an der Tanksteuerkante 110 des Ventilschiebers 4 konstant hält, und damit bei ziehenden Lasten eine lastdruckunabhängige Ablaufsteuerung ermöglicht. Die beiden Mantelbohrungen 64, 66 öffnen sich während der Axialverschiebung des Ventilschiebers 4 hin zum Federraum der Zentrierfeder 8, in dem ebenfalls Tankdruck anliegt.The two valve spools 4, 6 are by the pressure on the control surface 62 as shown in FIG Fig. 4 shifted to the right, with the piston 58 is further supported on the spring cap 50. The stroke of the valve slide 4, 6 is determined by the diameter of the piston 58, the surface of the control surface 62, the force of the centering spring 8 and the size of the pressure reducing valve 12th set control pressure. Due to the axial displacement to the right, the connection from the inlet chamber 82 to the working chamber 78 is opened via the inlet control edge 116 so that the pressure medium can flow from the outlet of the pressure compensator 20 into the inlet channel 94. The now acting as a check valve body 124 is lifted from its valve seat 132 and released the pressure medium flow to the working port A. The piston surface 144 of the poppet 140 is acted upon by the central control chamber 92 and the inverse shuttle valve 32 with tank pressure. About the further control edge 158 of the valve spool 4, the connection of the control chamber 88 is shut off with the pressure-relieved central control chamber 92 and via the control edge 118 opens a connection with the input control pressure of the pressure reducing valve 12, 14 leading control pressure chamber 84, so that the piston surface 42 of the poppet 138 with the high input control pressure of the pressure reducing valve 12 is acted upon. The poppet 138 is characterized according to Fig. 4 shifted to the right and raises the pilot valve body 134 against the force of its valve spring from the pilot seat, so that the pressure in the spring chamber 150, which previously corresponded to the load pressure of the consumer, is reduced. Once this pressure in the spring chamber 150 has dropped so far that a balance of forces between the pressure in the spring chamber, which acts on the spring-side end face of the valve body 122 and the load pressure acting on the differential surface, from the piston diameter of the valve body 122 and the diameter of the Valve seat 130 is formed, the valve body 122 follows the pilot valve body 134 and the pressure medium can flow from the consumer via the working port B, the return channel 96 and the controlled by the tank control edge 110 connection between the working chamber 76 and the tank chamber 72 to the return port R2. The pressure at the tank control edge 110 and thus rests in the return channel 96, acts on the topping piston 138, so that this acts together with the valve body 130 of the locking block 34 as a discharge pressure compensator, which keeps the discharge pressure at the tank control edge 110 of the valve spool 4 constant, and thus pulling loads one load pressure independent sequence control allows. The two jacket bores 64, 66 open during the axial displacement of the valve slide 4 towards the spring chamber of the centering spring 8, in which also tank pressure is applied.

Zur Einstellung der weiteren Arbeitsstellungen, in denen das Druckmittel über den Arbeitsanschluss B zum Verbraucher und über den Arbeitsanschluss A vom Verbraucher abströmt, wird entsprechend durch Bestromung des Druckreduzierventils 14 eingestellt.To set the other working positions in which the pressure fluid flows through the working port B to the consumer and the working port A from the consumer, is adjusted accordingly by energizing the pressure reducing valve 14.

Zur Einstellung der Schwimmstellung, in der die beiden Arbeitsanschlüsse A, B beide mit dem Rücklaufanschluss R1/R2 verbunden sind und der Druckanschluss P abgesperrt ist, werden beide Druckreduzierventile 12, 14 bestromt, so dass an deren Ausgängen A der gleiche Ausgangssteuerdruck eingestellt wird. Dieser Ausgangssteuerdruck der beiden Druckreduzierventile 12, 14 liegt dann über die Vorsteuerkanäle 106, 108 auch an den beiden Eingängen des inversen Wechelventils 32 sowie an den Steuerflächen 60, 62 der Kolbenräume 52, 54 (siehe Fig. 2) an. Da an beiden Eingängen des inversen Wechselventils 32 der gleiche Ausgangssteuerdruck anliegt, wird auch die Zentralsteuerkammer 92 mit diesem Druck beaufschlagt. Da die an die Zentralsteuerkammer 92 angrenzenden Stirnflächen 44, 46 der Ventilschieber 4, 6 größer sind als die Steuerflächen 60, 62 der Kolbenräume 52, 54 (in Fig. 5 nur 52, 60 dargestellt) werden die beiden Ventilschieber 4, 6 gegen die Kraft der vergleichsweise schwachen Zentrierfedern 8, 10 auseinanderbewegt. Dabei wird über die Steuerkanten 118, 120 die Verbindung der Steuerkammern 88, 90 zu den Steuerdruckkammern 84, 86 aufgesteuert, so dass die Kolbenflächen 142, 144 der beiden Aufstoßkolben 138, 140 mit dem hohen Steuereingangsdruck am Steueranschluss PX beaufschlagt sind. Beide Sperrventile 34, 35 werden - wie vorstehend im Zusammenhang in Fig. 4 - geöffnet und somit die beiden Arbeitsanschlüsse A, B über den Vorlaufkanal 94, den Rücklaufkanal 96, die beiden Arbeitskammern 76, 78, die Tanksteuerkanten 110, 112 und die außenliegenden Tankkammern 72, 74 mit den Rücklaufanschlüssen R1/R2 verbunden. Die Zulaufsteuerkanten 114, 116 sperren die Verbindung zum Zulaufkanal 98 und damit zum Ausgang der Druckwaage 20 ab - die Schwimmstellung ist eingestellt.To set the floating position in which the two working ports A, B are both connected to the return port R1 / R2 and the pressure port P is shut off, both pressure reducing valves 12, 14 are energized, so that at their outputs A, the same output control pressure is set. This output control pressure of the two pressure reducing valves 12, 14 is then via the pilot control channels 106, 108 also at the two inputs of the inverse exchange valve 32 and on the control surfaces 60, 62 of the piston chambers 52, 54 (see Fig. 2 ) at. Since the same output control pressure is present at both inputs of the inverse shuttle valve 32, the central control chamber 92 is also subjected to this pressure. Since the end surfaces 44, 46 of the valve spools 4, 6 adjoining the central control chamber 92 are larger than the control surfaces 60, 62 of the piston chambers 52, 54 (in FIG Fig. 5 only 52, 60 shown), the two valve spool 4, 6 moved apart against the force of the comparatively weak centering springs 8, 10. It is about the Control edges 118, 120, the connection of the control chambers 88, 90 controlled to the control pressure chambers 84, 86, so that the piston surfaces 142, 144 of the two poppet pistons 138, 140 are acted upon by the high control input pressure at the control port P X. Both check valves 34, 35 are - as mentioned above in connection Fig. 4 - Open and thus the two working ports A, B via the flow channel 94, the return channel 96, the two working chambers 76, 78, the tank control edges 110, 112 and the outer tank chambers 72, 74 connected to the return ports R1 / R2. The inlet control edges 114, 116 block the connection to the inlet channel 98 and thus to the output of the pressure compensator 20 - the floating position is set.

Wie des Weiteren Fig. 5 entnehmbar ist, öffnen die beiden Mantelbohrungen 64, 66 des Ventilschiebers 4 und 68, 70 des Ventilschiebers 6 die Verbindung zwischen dem Federraum der Zentrierfeder 8 bzw. 10 mit dem jeweiligen Kolbenraum 52, 54 (letzterer nicht dargestellt in Fig. 5), so dass die Steuerflächen 60, 62 (siehe Fig. 2) nicht mehr wie zuvor von dem über die Druckreduzierventile 12, 14 eingestellten Steuerdruck, sondern von dem in den Federräumen anliegenden Tankdruck beaufschlagt sind. Da die beiden Stirnflächen 44, 46 wesentlich größer als die Steuerflächen 60, 62 sind und diese druckentlastet werden, können die Druckreduzierventile 12, 14 auf einen wesentlich geringeren Ausgangsdruck eingestellt werden, um die Ventilschieber 4, 6 über längere Zeit gegen die Kraft der Zentrierfedern 8, 10 in ihrer Schwimmstellung zu halten.As further Fig. 5 can be removed, open the two casing bores 64, 66 of the valve slide 4 and 68, 70 of the valve spool 6, the connection between the spring chamber of the centering spring 8 and 10 with the respective piston chamber 52, 54 (the latter not shown in FIG Fig. 5 ), so that the control surfaces 60, 62 (see Fig. 2 ) are no longer acted upon as previously by the control pressure set via the pressure reducing valves 12, 14, but by the tank pressure applied in the spring chambers. Since the two end faces 44, 46 are substantially larger than the control surfaces 60, 62 and these are depressurized, the pressure reducing valves 12, 14 can be set to a much lower output pressure to the valve spool 4, 6 for a long time against the force of the centering springs. 8 To keep 10 in their floating position.

Wie dem Ausführungsbeispiel gemäß Fig. 6 entnehmbar, kann die LS-Steueranordnung mit nur einem Sperrblock 34 ausgebildet werden, wobei die Kanalführung im Wesentlichen dem vorbeschriebenen Ausführungsbeispiel entspricht, mit der Ausnahme, dass nunmehr der Verbindungskanal 104, über den der Lastdruck abgegriffen wird nicht mehr zur Arbeitskammer 78 sondern zu einer Kammer 160 führt, die in der dargestellten Grundposition über die etwas länger als bei den vorher beschriebenen Ausführungsbeispielen ausgeführte Verbindungsbohrung 156 mit der linken Tankkammer 74 verbunden ist. Bei der Axialverschiebung des Ventilschiebers 6 nach rechts wird dann über eine Zusatzsteuerkante 162 die Verbindung zur Steuerkammer 90 aufgesteuert, über die dann der Lastdruck am Arbeitsanschluss A in den Verbindungskanal 104 gemeldet wird. Das heißt, die Kammern am Ventilschieber 4, 6, die bei der Verwendung von Sperrblöcken zum Steuern des Aufstoßdruckes dienen, werden bei diesem Ausführungsbeispiel zum Abgriff des Lastdrucks verwendet. Bei dem Ausführungsbeispiel gemäß Fig. 6 sind entsprechend die beiden Ventilschieber 4, 6 nicht mehr identisch ausgebildet.As the embodiment according to Fig. 6 can be removed, the LS control arrangement can be formed with only one locking block 34, wherein the channel guide substantially corresponds to the above-described embodiment, with the exception that now the connecting channel 104, via which the load pressure is tapped no longer leads to the working chamber 78 but to a chamber 160 which in the illustrated basic position on the slightly longer than in the previously described embodiments executed connecting bore 156 with the left tank chamber 74 is connected. During the axial displacement of the valve slide 6 to the right, the connection to the control chamber 90 is then opened via an additional control edge 162, via which the load pressure at the working connection A is then signaled into the connection channel 104. That is, the chambers on the valve spool 4, 6, which serve in the use of blocking blocks for controlling the impact pressure, are used in this embodiment for tapping off the load pressure. In the embodiment according to Fig. 6 Accordingly, the two valve spools 4, 6 are no longer identical.

Prinzipiell können auch beide Sperrventile und die Individualdruckwaage entfallen.In principle, both shut-off valves and the individual pressure compensator can be omitted.

Offenbart sind ein Wegeventil und eine LS-Steueranordnung, wobei des Wegeventil mit zwei koaxial zueinander angeordneten Ventilschiebern ausgeführt ist, deren benachbarte Stirnflächen größer als rückwärtige Steuerflächen ausgebildet sind und direkt miteinander in Anlage bringbar sind.Disclosed are a directional control valve and a LS control arrangement, wherein the directional control valve is designed with two coaxially arranged valve slides whose adjacent end faces are larger than rearward control surfaces and are directly engageable with each other.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

11
Ventilscheibevalve disc
22
Wegeventilway valve
44
Ventilschiebervalve slide
66
Ventilschiebervalve slide
88th
rechte Zentrierfederright centering spring
1010
linke Zentrierfederleft centering spring
1212
DruckreduzierventilPressure reducing valve
1414
DruckreduzierventilPressure reducing valve
1616
Zumeßblendemetering diaphragm
1818
Zumeßblendemetering diaphragm
2020
IndividualdruckwaageIndividual pressure compensator
2222
DruckwaagenfederCompensator spring
2424
Wechselventilshuttle valve
2626
LS-KanalLS-channel
2828
weiteres Wechselventilanother shuttle valve
3030
ZentraldruckkammerCentral pressure chamber
3232
inverses Wechselventilinverse shuttle valve
3434
Sperrblocklocking block
3636
Sperrblocklocking block
3838
AblaufmessblendeDrain measuring orifice
4040
AblaufmessblendeDrain measuring orifice
4242
Ventilbohrungvalve bore
4444
Stirnflächeface
4646
Stirnflächeface
4848
Federkappespring cap
5050
Federkappespring cap
5252
Kolbenraumpiston chamber
5454
Kolbenraumpiston chamber
5656
Kölbchenflask
5858
Kölbchenflask
6060
Steuerflächecontrol surface
6262
Steuerflächecontrol surface
6464
Mantelbohrungjacket bore
6666
Mantelbohrungjacket bore
6868
Mantelbohrungjacket bore
7070
Mantelbohrungjacket bore
7272
Tankkammertank chamber
7474
Tankkammertank chamber
7676
Arbeitskammerworking chamber
7878
Arbeitskammerworking chamber
8080
Zulaufkammerinlet chamber
8282
Zulaufkammerinlet chamber
8484
SteuerdruckkammerControl pressure chamber
8686
SteuerdruckkammerControl pressure chamber
8888
Steuerkammercontrol chamber
9090
Steuerkammercontrol chamber
9292
ZentralsteuerkammerCentral control chamber
9494
Vorlaufkanalforward channel
9696
RücklaufkanalReturn channel
9898
Zulaufkanalinlet channel
100100
DruckwaageneingangskammerPressure compensator inlet chamber
102102
Federraumspring chamber
104104
Verbindungskanalconnecting channel
106106
Vorsteuerkanalpilot passage
108108
Vorsteuerkanalpilot passage
110110
TanksteuerkanteTank control edge
112112
TanksteuerkanteTank control edge
114114
ZulaufsteuerkanteInlet control edge
116116
ZulaufsteuerkanteInlet control edge
118118
Steuerkantecontrol edge
120120
Steuerkantecontrol edge
122122
Ventilkörpervalve body
124124
Ventilkörpervalve body
126126
Schließfederclosing spring
128128
Schließfederclosing spring
130130
Ventilsitzvalve seat
132132
ventilsitzvalve seat
134134
VorsteuerventilkörperPilot valve body
136136
VorsteuerventilkörperPilot valve body
138138
Aufstoßkolbentopping
140140
Aufstoßkolbentopping
142142
Kolbenflächepiston area
144144
Kolbenflächepiston area
146146
SteuerkanalabschnittControl channel section
148148
SteuerkanalabschnittControl channel section
150150
Federraumspring chamber
152152
Federraumspring chamber
154154
verbindungsbohrungconnection hole
156156
Verbindungsbohrungconnecting bore
158158
weitere Steuerkantefurther control edge
159159
weitere Steuerkantefurther control edge
160160
Kammerchamber
162162
ZusatzsteuerkanteAdditional control edge

Claims (11)

  1. A directional control valve comprising two coaxially disposed valve slides (4, 6) guided in a valve bore (42) which are biased toward each other in a home position via a centering spring arrangement (8, 10) and which can be moved apart for adjusting a particular slide position from the home position in which two adjacent end faces (44, 46) of the valve slides (4, 6) are in contact with or neighboring to each other without interposing elastic supporting elements and which are jointly movable for adjusting further working positions, characterized in that a common control pressure which also acts on rear control surfaces (60, 62) of the valve slides (4, 6) distant from the end faces (44, 46) and designed to have a smaller active area can be applied to the end faces (44, 46).
  2. A directional control valve according to claim 1, wherein for forming the control surfaces (60, 62) a respective end portion of the valve slides (4, 6) is reset radially with respect to a pivot immersing in a cap indirectly or directly supported on the valve housing (48) so that by the cap and the pivot a space is formed which on front is restricted by the control surface (60, 62).
  3. A directional control valve according to claim 1, wherein for forming the control surfaces (60, 62) small pistons (56, 58) are guided in the end portions of the valve slides (4, 6) distant from the end faces (44, 46), each of said small pistons immersing with an end portion in a piston chamber (52, 54) of the valve slides (4, 6) and with other end portion being supported directly or indirectly on the valve housing (48).
  4. A directional control valve according to claim 1, 2 or 3, wherein a centering spring (8) accommodated in a spring chamber acts upon each end portion of the valve slides (1, 2), wherein tank pressure is applied to the spring chamber.
  5. A directional control valve according to any one of the preceding claims, wherein the control pressure and after a displacement tank pressure can be applied to each piston chamber (52, 54) or chamber restricted by the pivot and the cap via at least one shell breakthrough (64, 66; 68, 70) or conduit.
  6. A directional control valve according to claim 5, wherein after displacement the shell breakthrough (64, 66; 68, 70) or conduit connects the piston chamber (52, 54) or chamber to the spring chamber of the allocated centering spring (8, 10).
  7. A directional control valve according to any one of the preceding claims, wherein two working chambers (76, 78) connected to respective working ports (A, B), two supply chambers (80, 82) connected to a pressure port (P), further control chambers (84, 86; 88, 90) as well as an approximately centrally arranged central control chamber (92), to which the control pressure can be applied, are formed in the valve bore (42) between two axially outer tank chambers (72, 74) connected to a tank port (R1, R2).
  8. A directional control valve according to claim 7, wherein the central control chamber (92) is connected to the piston chambers (52, 54) of the valve slides (4, 6) in the particular slide position via an inverse shuttle valve (32).
  9. A directional control valve according to any one of the preceding claims, comprising two pilot valves in the form of pressure reducing valves (12, 14) by which a control pressure can be applied to the control surfaces (60, 62) and which in their home position connect the control surfaces (60, 62) with tank pressure.
  10. An LS control system for supplying a consumer connected to two working ports (A, B) with hydraulic medium, comprising a directional control valve (2) according to any one of the preceding claims to which an individual pressure regulator (20) is allocated.
  11. An LS control system according to claim 10, wherein a stop block (34, 36) is disposed between the directional control valve (2) and at least one of the working ports (A, B).
EP06722721A 2005-04-04 2006-03-30 Directional control valve and control system provided therewith Not-in-force EP1875084B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005015461 2005-04-04
DE102005029821A DE102005029821A1 (en) 2005-04-04 2005-06-27 Valve has two slides which are spring-loaded towards center of bore and share common control system which allows pressure to be applied simultaneously to their front surfaces and to their rear surfaces, which are smaller in area
PCT/DE2006/000570 WO2006105765A1 (en) 2005-04-04 2006-03-30 Directional control valve and control system provided therewith

Publications (2)

Publication Number Publication Date
EP1875084A1 EP1875084A1 (en) 2008-01-09
EP1875084B1 true EP1875084B1 (en) 2009-02-25

Family

ID=36645583

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06722721A Not-in-force EP1875084B1 (en) 2005-04-04 2006-03-30 Directional control valve and control system provided therewith

Country Status (6)

Country Link
EP (1) EP1875084B1 (en)
JP (1) JP2008534887A (en)
AT (1) ATE423913T1 (en)
DE (2) DE102005029821A1 (en)
DK (1) DK1875084T3 (en)
WO (1) WO2006105765A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2911931B1 (en) * 2007-01-29 2017-04-07 Peugeot Citroen Automobiles Sa PROPORTIONAL STEERING HYDRAULIC DISTRIBUTOR AND METHOD OF MOUNTING SUCH A DISTRIBUTOR
WO2008137986A1 (en) * 2007-05-08 2008-11-13 Raytheon Sarcos, Llc Quantum fluid transfer system
DE102007054138A1 (en) * 2007-11-14 2009-05-28 Hydac Filtertechnik Gmbh Hydraulic valve device
DE102008031745A1 (en) 2008-07-04 2010-01-07 Hydac Filtertechnik Gmbh Hydraulic valve device
DE102009052257A1 (en) * 2009-11-06 2011-05-12 Claas Industrietechnik Gmbh valve assembly
CN110356985B (en) * 2019-07-16 2020-12-04 徐州阿马凯液压技术有限公司 Load control type rotary valve

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2817442A1 (en) * 1978-04-21 1979-10-25 Mainz Gmbh Feinmech Werke Hydraulic or pneumatic control valve - has two spring-loaded coaxial slides movable relatively to each other
EP0114470B1 (en) 1982-12-13 1986-08-13 Vickers Incorporated Two-stage hydraulic valves
DE3732445C2 (en) 1987-09-25 1993-12-23 Rexroth Mannesmann Gmbh Pressure control valve
JPH03103685A (en) * 1989-09-13 1991-04-30 Tokimec Inc 4-way 4-position electromagnetic pilot switching valve
GB9211898D0 (en) 1992-06-05 1992-07-15 Vickers Systems Ltd Two-stage hydraulic valves
DE19919014C2 (en) * 1999-04-27 2001-03-01 Danfoss Fluid Power As Nordbor Hydraulic valve with a locking and a floating function
ATE298395T1 (en) 2001-03-21 2005-07-15 Bucher Hydraulics Gmbh WAY VALVE
DE10321914A1 (en) 2003-05-15 2004-12-02 Bosch Rexroth Ag Hydraulic control arrangement
DE10334056A1 (en) 2003-07-25 2005-02-10 Bosch Rexroth Ag way valve

Also Published As

Publication number Publication date
EP1875084A1 (en) 2008-01-09
ATE423913T1 (en) 2009-03-15
WO2006105765A1 (en) 2006-10-12
DK1875084T3 (en) 2009-06-15
DE102005029821A1 (en) 2006-10-05
JP2008534887A (en) 2008-08-28
DE502006002946D1 (en) 2009-04-09

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