EP1860233B1 - Wire section of a machine for producing and/or treating a sheet of fibrous material - Google Patents
Wire section of a machine for producing and/or treating a sheet of fibrous material Download PDFInfo
- Publication number
- EP1860233B1 EP1860233B1 EP20070103562 EP07103562A EP1860233B1 EP 1860233 B1 EP1860233 B1 EP 1860233B1 EP 20070103562 EP20070103562 EP 20070103562 EP 07103562 A EP07103562 A EP 07103562A EP 1860233 B1 EP1860233 B1 EP 1860233B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- roll shell
- wire
- wire section
- strips
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 238000000576 coating method Methods 0.000 claims description 35
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- 239000011248 coating agent Substances 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 23
- 238000007751 thermal spraying Methods 0.000 claims description 13
- 229910045601 alloy Inorganic materials 0.000 claims description 11
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- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910001369 Brass Inorganic materials 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000003082 abrasive agent Substances 0.000 claims description 3
- 239000010951 brass Substances 0.000 claims description 3
- 238000010285 flame spraying Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000005488 sandblasting Methods 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 description 16
- 229910052574 oxide ceramic Inorganic materials 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 101150013999 CRBN gene Proteins 0.000 description 1
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- 102100040287 GTP cyclohydrolase 1 feedback regulatory protein Human genes 0.000 description 1
- 101710185324 GTP cyclohydrolase 1 feedback regulatory protein Proteins 0.000 description 1
- 229910010037 TiAlN Inorganic materials 0.000 description 1
- 229910010060 TiBN Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 101150016677 ohgt gene Proteins 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/10—Suction rolls, e.g. couch rolls
- D21F3/105—Covers thereof
Definitions
- the invention relates to a wire section of a machine for producing and / or treating a fibrous web, in particular paper or board web comprising at least one roller, in particular Formierwalze or Siebsaugwalze, and at least one guided over a partial circumferential region of the roller, said roller having a roll shell Having a plurality of radial openings and wherein the roll shell is wrapped with a composite of upright in the radius direction of the roll shell of the roll upright bands support structure.
- Such a wire section is for example from the German patent application DE 32 10 320 A1 known.
- the support structure is formed of straight, at least approximately in the circumferential direction of the roll shell of the roller and upstanding in the radius direction of the roll shell of the roll standing first bands formed by in the circumferential direction of the roll shell of the roll corrugated and also in the radius direction of the roll shell of the roll upright second bands connected to each other.
- a support structure in the form of a honeycomb structure with a plurality of honeycombs in this case, this honeycomb structure forms a honeycomb honeycomb cover in such a way that cable connections exist between the honeycombs belonging to a honeycomb group, the boundaries between adjacent honeycomb groups being free from such honeycomb connections. In this case, a significant reduction in the noise generated during operation of the wire section is achieved in a favorable manner.
- the disclosed wire section has the serious disadvantage that it can not be operated for most types of graphic paper, since otherwise clear marks in the fibrous web are visible. Furthermore, it has a higher than average wear both on the honeycomb structure and on the guided sieve.
- the roller was provided in the past with a Schrumpfsiebbezug.
- the Schrumpfsiebbezug favoring the equalization of water outflow from the fibrous web in the roller of the wire section with additional avoidance of hole shadow marks in the fibrous web.
- Such a roller for a wire section is, for example, in the German Offenlegungsschrift DE-OS 21 48 361 described.
- a shrink screen cover on a roll also presents a number of disadvantages. These disadvantages include, for example, frequent roll changes required as a result of shrink screen wear (typically every three at nine months), unplanned shutdowns due to shrinkage screen damage, and restrictions on the use of certain detergents. For example, alkalis damage the polyester material of the shrink-wrap cover. Moreover, in most cases a high pressure spray tube is needed. Since the roller is provided with a stocking, the use of a scraper is not possible.
- rollers have been described, for example in the international application WO 99/32713 A1 or in the German Offenlegungsschrift DE 100 26 542 A1 on which a regular basic drill pattern is applied.
- This basic drilling pattern also referred to as a first group or primary pattern, usually consists of holes drilled through the roll shell, which are countersunk on the outside of the roll are. If necessary, the primary pattern can also be overlaid by other patterns, such as a secondary pattern.
- a roller which provides a plurality of drainage openings. Between these, a plurality of supporting bodies are arranged, which at least temporarily carry a wire and which each have a sieve contacting bearing surface, as well as a surrounding the support surface and executed to the roll axis carrying flank. At least the wings are coated.
- the strips are provided with a thermal spray coating at least in their outermost radial region in which they at least intermittently contact the screen, the radii facing the screen 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm, and that the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably from 0.75 to 1.5 mm.
- the first object according to the invention is completely solved in this way.
- the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably 0.75 to 1.5 mm. This thickness range is cost-effective and reliable to produce and meets the requirements in practice more than necessary.
- the roller at least in its outermost radial region with a thermal spray coating provides a significant reduction in wear on all the agents involved, such as the roller itself and the sieve passed over them.
- the attachment of said radii on the sieve facing outermost radial region of the roller continues to affect the reduction of wear, since on the one hand, the possible wear surfaces are formed on the roller cheaper and on the other hand, the sieve no longer over sharp, the wear-promoting surfaces the roller is guided.
- the invention has an extremely positive effect, especially at high wire tensions, for example ⁇ 5 kN / m, preferably ⁇ 6 kN / m, in particular ⁇ 8 kN / m, since here the contact pressure of the wire on the belts of the roller is particularly high, thus theoretically also the Siebverschl employ increases.
- the inventive design of the wire section in particular the roller, creates the best conditions for the production of both non-sensitive paper types and sensitive paper types while avoiding markings in the fibrous web.
- higher machine speeds can also be achieved and improved runnability is achieved, among other things due to fewer roll changes and reduced downtimes over time.
- the roll shell of the roll is provided with straight, at least approximately in the circumferential direction of the roll shell of the roll extending and upright in the radius direction of the roll shell of the roll first bands, which is corrugated by in the circumferential direction of the roll shell of the roll and also in the radius direction of the roll shell of the roll upright second belts are connected to each other, or that the roll shell of the roll is provided with shaped, at least approximately in the circumferential direction of the roll shell of the roll extending and upstanding in the radius direction of the roll shell of the roll first bands.
- the support structure thus consists of a honeycomb structure with a plurality of honeycombs.
- the first embodiment is for example from the already mentioned German Offenlegungsschrift DE 32 10 320 A1 known, whereas the second Embodiment, for example, from the European patent application EP 0 462 434 A1 is known.
- the thermal spray coating preferably consists of a coating material applied by thermal spraying, which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys.
- a coating hardness of the thermal spray coating in the range of 3,000 to 15,000 N / mm 2 , preferably from 5,000 to 10,000 N / mm 2 , can be produced.
- the oxide-ceramic materials may preferably be Cr 2 O 3 , TiO 3 , Al 2 O 3 or mixtures thereof, the carbide-based materials WC / Co, WC / Co / Cr, or Cr 3 C 2 / NiCr and the self-fluxing alloys NiCrBSi. Their use excellently favors the generation of edge fillets with the above radii.
- adjacent honeycombs are connected to one another by way of at least one opening, wherein the respective one Opening is arranged in the outermost radial region.
- the opening is preferably open towards the outer radial area, whereby a recess is formed in the band.
- This embodiment is particularly suitable for label-sensitive paper grades, since thus no regular marking structure in the fibrous web is visible.
- the structure must be designed so that, despite broken strips still enough guide surface for the sieve is available, so that the sieve is still safely performed without excessive wear.
- the individual honeycomb can be designed so that as possible no continuous guide surface between two adjacent honeycomb remains. It makes sense that the recesses are designed and arranged so that adjacent honeycombs have partially deviating arrangements and dimensions of these recesses. In particular, the visual impression of a regularity of the openings should be avoided.
- adjacent second bands without adjacent recess have a spacing ⁇ 40 mm, preferably ⁇ 30 mm, in the circumferential direction of the roll mantle of the roll.
- the arranged on the roll shell strips are preferably made of steel, preferably a stainless steel, made of aluminum, an alloy, in particular brass, or a plastic, in particular a CFK or GFRP. These materials provide the advantage of a substantial insensitivity to other, used in the wire section and accumulating materials with sufficient mechanical strength for the conventional operation of the wire section.
- adjacent honeycomb in the circumferential direction of the roll shell of the roll are preferably offset from one another in the axial direction of the roll shell of the roll.
- the second object is achieved according to the invention in that the strips mounted on the roll shell having a plurality of radial openings are provided with a thermal spray coating by thermal spraying at least in their outermost radial region in which they at least temporarily come into contact with the sieve.
- the radii facing the sieve ⁇ 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm, and that the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably from 0.75 to 1 , 5 mm.
- a high-speed flame spraying or an atmospheric plasma method is used for thermal spraying, since both coating methods best meet the requirements placed on them.
- other coating methods can find their use, wherein the coating method used is largely determined by the coating material used.
- a coating material is preferably used for thermal spraying, which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys. Their use excellently favors the generation of edge fillets with the above radii.
- the strips are ideally at least post-treated prior to thermal spraying, in particular by breaking and / or deburring sharp edges and / or brushing and / or sandblasting. This provides optimum preparation due to the removal of sharp edges, burrs and the like for the subsequent coating of the at least outermost radial regions of the roll.
- the bands can be provided with the corresponding recesses, for example by means of a laser before the production of the support structure.
- the strips are treated by brushing, in particular by brushing with nylon brushes containing abrasives, such that they are at least in their outermost radial area in which they are at least temporarily come into contact with the screen, a radius ⁇ 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm, obtained.
- the strips are provided with a coating prior to their attachment to the roll shell of the roll in such a way that they have a radius ⁇ at least in their outermost radial region in which they at least intermittently contact the wire 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm.
- the roller of the wire section according to the invention of a machine for the production and / or treatment of a fibrous web, in particular paper or board web, is also outstandingly suitable for use in a conversion of a wire section.
- the Siebschrumpfbezug a previously used roller can be removed and the emerging bands are formed according to the invention.
- the recesses in the bands can be introduced, for example by means of a laser or by grinding in the support structure.
- the support structure can be provided with a thermal spray coating at least in its outermost radial region, in which they at least temporarily contact the screen, the radii facing the screen ⁇ 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm.
- FIG. 1 shows a fragmentary development of the wings of a first embodiment of a roller shell 3 having a roller 2 of a non-illustrated, the expert but well-known wire section.
- the roll 2 is, for example, a forming roll or wire suction roll of a machine for producing a fibrous web and serves for the production and / or treatment of the fibrous web, such as a paper or board web.
- the wire section 1 further comprises at least one screen 4, not shown, which is guided over a partial circumferential area of the roller 2.
- the sieve 4 can be a fine and multi-layer plastic sieve, for example of the SSB type with a sieve thickness ⁇ 0.6 mm.
- the titer (Yarn count, yarn size) of a screen thread can have a value in the range of 50 to 120 dtex, preferably from 60 to 90 dtex.
- the roll shell 3 of the roll 2 has a multiplicity of radial openings 5 and is enveloped by a support structure 6 composed of ribbons 7 standing upright in the direction of the radius Z (arrow) of the roll shell 3 of the roll 2.
- FIG. 1 In the execution of FIG. 1 is the roll shell 3 of the roll 2 with straight, at least approximately in the circumferential direction Y (arrow) of the roll shell 3 of the roller 2 and extending in the direction of the radius Z (arrow) of the roll shell 3 of the roll 2 upright first bands 7.1 provided.
- the radial openings 5 are shown for clarity only in a selection.
- the first bands 7.1 are connected to one another by circumferential corrugations Y (arrow) of the roll shell 3 of the roll 2 and also in the direction of the radius Z (arrow) of the roll shell 3 of the roll 2 upright second strips 7.2 connected to each other, so that as support structure 6, a honeycomb structure 8 with a variety of honeycomb 9 arises.
- the corrugation of the second bands 7.2 may, for example, have an illustrated trapezoidal basic shape.
- the compounds of the two bands 7.1, 7.2 executed by known point and / or seam welds.
- the roll shell 3 of the roll 2 can also be provided with shaped first ribbons running at least approximately in the circumferential direction Y (arrow) of the roll shell 3 of the roll 2 and upstanding in the radius direction Z of the roll shell 3 of the roll 2, so that the support structure again consists of a honeycomb structure with a multiplicity of honeycombs due to the formation of the first bands, at least on the upper side.
- This type of support structure is, as already stated, for example, from the European patent application EP 0 462 434 A1 known.
- FIG. 2 shows a sectional view of the roller 2 according to the section line AA of FIG. 1 ,
- the arranged and cut on the roll shell 3 second belt 7.2 is at least in its outermost radial region 10, in which it at least temporarily comes into contact with the illustrated sieve 4, provided with a thermal spray coating 11, the sieve 4 facing radii R ⁇ 0th , 05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm.
- the cut second band 7.2 is given by way of example for the other bands 7.1, 7.2, all of which have the respective radius R ⁇ 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm, made of steel, preferably not one consist of an alloy, in particular brass, or a plastic, in particular a CFK or GRP, and a sheet thickness B ⁇ 2 mm, preferably ⁇ 1.5 mm, in particular ⁇ 1.0 mm, have.
- the thermal spray coating 11 consists of a coating material 12 which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys.
- the oxide-ceramic materials may preferably be Cr 2 O 3 , TiO 3 , Al 2 O 3 or mixtures thereof, the carbide-based materials WC / Co, WC / Co / Cr, or Cr 3 C 2 / NiCr and the self-fluxing alloys NiCrBSi.
- the thermal spray coating 11 has a coating thickness D in the range of 0.5 to 2 mm, preferably 0.75 to 1.5 mm, and a coating hardness HU 1.0 in the range of 3,000 to 15,000 N / mm 2 , preferably from 5,000 to 10,000 N / mm 2 , up.
- the thermal spray coating 11 may in principle be smaller, equal or, as in the FIG. 2 shown to be greater than the cross section of the second band 7.2. Depending on the design, this results in a shelter, a tie or a supernatant Ü shown.
- FIG. 3 shows a partial development of the wings of a second embodiment of a roller shell 3 having roller 2 of a non-illustrated, the expert but known wire section 1.
- the wire section 1 comprises in a known manner at least one screen 4, not shown, which is guided over a partial circumferential area of the roller 2 is.
- roller 2 similar to that in the FIG. 1 Roller 2 is constructed, will refer to their description at this point.
- Roller 2 shown are all connected in the circumferential direction Y (arrow) of the roll shell 3 of the roll 2 adjacent honeycomb 9 of the present roller 2 via at least one opening 13, wherein the respective opening 13 is disposed in the second band 7.2 in the outermost radial region 10.
- some openings 13 are shown.
- adjacent honeycombs 9 are connected to one another via at least one opening 14, wherein the respective opening 14 in the first belt 7.1 is again arranged in the outermost radial region 10.
- Some openings 14 are in turn only shown in a selection.
- FIG. 4 shows a sectional view of the roller 2 according to the section line BB of FIG. 3 ,
- the opening 13 is opened directed towards the outer radial region 10, whereby a recess 15 is formed in the second band 7.2. Furthermore, in the circumferential direction Y (arrow) of the roll mantle 3 of the roll 2, adjacent second tapes 7.2 without an adjacent recess have a spacing L ⁇ 40 mm, preferably ⁇ 30 mm (cf. FIG. 3 ).
- the opening 14 mounted in the first band 7.1 can also be provided with a recess, as shown in FIG. 4 is shown as a recess 15 for the attached in the second band 7.2 opening 13.
- the recess 15 may in principle have any polygonal contour, such as a semicircle shown, a circle segment, a triangle, a quadrangle or the like.
- the arranged on the roll shell 3 and cut second band 7.2 is again at least in its outermost radial region 10, in which it at least temporarily comes into contact with the illustrated sieve 4, provided with a thermal spray coating 11, the sieve 4 facing radii R ⁇ 0.05 mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm.
- FIGS. 1 to 4 illustrated embodiments of the roller 2 can of course be combined with each other, so that ultimately a roller 2 can arise with all possible performance characteristics.
- FIGS. 1 to 4 illustrated embodiments of the roller 2 can be prepared using the method according to the invention.
- a coating material which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys are used here.
- the bands 7.1, 7.2 are at least aftertreated before the thermal spraying, in particular by breaking and / or deburring sharp edges and / or brushing and / or sandblasting.
- the belts 7.1, 7.2 are aftertreated in such a way that they have a radius R ⁇ 0.05, at least in their outermost radial region 10, in which they contact the screen 4 at least temporarily mm, preferably ⁇ 0.1 mm, in particular ⁇ 0.3 mm.
- the bands 7.1, 7.2 before their attachment to the roll shell 3 of the roll 2 are provided with a coating such that they at least in its outermost radial region 10, in which they contact at least temporarily with the wire 4, a radius R ⁇ 0.05 mm, preferably ⁇ 0.1 mm, especially ⁇ 0.3 mm.
- FIG. 5 shows an exemplary application of the roller 2 in a wire section 1 according to the invention of a machine for producing a fibrous web.
- Such a wire section 1 is for example from the German patent application DE 101 06 731 A1 known. It has at least one essentially vertical twin-wire section S, in whose initial region SA a forming roller 16 and / or in the deflection region SU and / or end region SE a screen suction roller 17 is arranged. At least one of the two rollers 16, 17 is designed as a roller 2 described above.
- twin-wire section S of the wire section 1 can also extend obliquely upwards or downwards at an angle to the horizontal, or it can also run horizontally or approximately horizontally.
- FIG. 5 So represents only an exemplary course of Doppelsiebsize S.
- the roll 2 of the wire section 1 according to the invention of a machine for producing and / or treating a fibrous web, in particular paper or board web, is, as already stated, also excellent for use in a conversion of a wire section.
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- Paper (AREA)
Description
Die Erfindung betrifft eine Siebpartie einer Maschine zur Herstellung und/oder Behandlung einer Faserstoffbahn, insbesondere Papier- oder Kartonbahn, die wenigstens eine Walze, insbesondere Formierwalze oder Siebsaugwalze, und wenigstens ein über einen Teilumfangsbereich der Walze geführtes Sieb umfasst, wobei die Walze einen Walzenmantel mit einer Vielzahl von radialen Öffnungen aufweist und wobei der Walzenmantel mit einer aus in Radiusrichtung des Walzenmantels der Walze hochkant stehenden Bändern zusammengesetzten Stützkonstruktion umhüllt ist.The invention relates to a wire section of a machine for producing and / or treating a fibrous web, in particular paper or board web comprising at least one roller, in particular Formierwalze or Siebsaugwalze, and at least one guided over a partial circumferential region of the roller, said roller having a roll shell Having a plurality of radial openings and wherein the roll shell is wrapped with a composite of upright in the radius direction of the roll shell of the roll upright bands support structure.
Eine derartige Siebpartie ist beispielsweise aus der deutschen Offenlegungsschrift
Die offenbarte Siebpartie weist jedoch den gravierenden Nachteil auf, dass sie für die meisten graphischen Papiersorten nicht betrieben werden kann, da ansonsten deutliche Markierungen in der Faserstoffbahn sichtbar werden. Weiterhin weist sie einen überdurchschnittlich hohen Verschleiß sowohl an der Wabenstruktur als auch am geführten Sieb auf.However, the disclosed wire section has the serious disadvantage that it can not be operated for most types of graphic paper, since otherwise clear marks in the fibrous web are visible. Furthermore, it has a higher than average wear both on the honeycomb structure and on the guided sieve.
Um diese Nachteile der offenbarten Siebpartie weitestgehend zu vermeiden, wurde in der Vergangenheit die Walze mit einem Schrumpfsiebbezug versehen. Zudem begünstig der Schrumpfsiebbezug die Vergleichmäßigung des Wasserausflusses von der Faserstoffbahn in die Walze der Siebpartie bei zusätzlicher Vermeidung von Lochschattenmarkierungen in der Faserstoffbahn.In order to avoid these disadvantages of the disclosed wire section as far as possible, the roller was provided in the past with a Schrumpfsiebbezug. In addition, the Schrumpfsiebbezug favoring the equalization of water outflow from the fibrous web in the roller of the wire section with additional avoidance of hole shadow marks in the fibrous web.
Eine derartige Walze für eine Siebpartie ist beispielsweise in der deutschen Offenlegungsschrift
Trotz einer Vielzahl von Vorzügen bringt die Verwendung eines Schrumpfsiebbezugs auf einer Walze auch eine Reihe von Nachteilen mit sich. Zu diesen Nachteilen zählen beispielsweise der infolge des Schrumpfsiebverschleißes erforderliche häufige Walzenwechsel (in der Regel alle drei bei neun Monate), ungeplante Stillstände infolge von Schrumpfsiebschäden und Einschränkungen bezüglich des Einsatzes bestimmter Reinigungsmittel. So beschädigen zum Beispiel Laugen das Polyestermaterial des Schrumpfsiebbezuges. Überdies wird in den meisten Fällen ein Hochdruck-Spritzrohr benötigt. Da die Walze mit einem Strumpf versehen ist, ist die Verwendung eines Schabers nicht möglich.Despite a variety of benefits, the use of a shrink screen cover on a roll also presents a number of disadvantages. These disadvantages include, for example, frequent roll changes required as a result of shrink screen wear (typically every three at nine months), unplanned shutdowns due to shrinkage screen damage, and restrictions on the use of certain detergents. For example, alkalis damage the polyester material of the shrink-wrap cover. Moreover, in most cases a high pressure spray tube is needed. Since the roller is provided with a stocking, the use of a scraper is not possible.
In jüngster Vergangenheit wurden Walzen beschrieben, beispielsweise in der internationalen Anmeldung
Der gravierende Nachteil einer Verwendung einer solchen Walze mit mindestens einem Muster besteht jedoch darin, dass ein erhöhter Verschleiß sowohl an der Walze als auch am Sieb infolge einer Reduzierung der Tragflächen in Erscheinung tritt. Verstärkt wird dieser Verschleiß insbesondere durch scharfe Kanten am Umfang der Tragflächen oder durch erhabene Noppen im Bereich der Tragflächen. Es ist zwar schon versucht worden, vorhandene Grate und dergleichen durch konventionelles Bürsten zu beseitigen, das Problem des erhöhten Siebverschleißes konnte jedoch nicht zufrieden stellend behoben werden.However, the serious drawback of using such a roller having at least one pattern is that increased wear occurs on both the roller and the screen due to reduction of the wings. This wear is reinforced in particular by sharp edges on the circumference of the wings or by raised nubs in the wings. Although attempts have been made to eliminate existing burrs and the like by conventional brushing, the problem of increased screen wear could not be satisfactorily resolved.
Im Dokument
Es ist also eine erste Aufgabe der Erfindung, eine Siebpartie der eingangs genannten Art derart weiterzubilden, dass ein erweitertes Spektrum an Papiersorten bei erhöhten Maschinengeschwindigkeiten und bei vermindertem Verschleiß an allen beteiligten Mitteln hergestellt werden kann.It is therefore a first object of the invention to develop a wire section of the type mentioned in such a way that an extended range of paper types can be produced at increased machine speeds and reduced wear on all agents involved.
Weiterhin ist es eine zweite Aufgabe der Erfindung, ein Verfahren zur Herstellung einer Walze für die erfindungsgemäße Siebpartie anzugeben. Die erste Aufgabe wird erfindungsgemäß dadurch gelöst, dass die Bänder zumindest in ihrem äußersten radialen Bereich, in welchem sie zumindest zeitweise mit dem Sieb in Kontakt treten, mit einer thermischen Spritzbeschichtung versehen sind, die dem Sieb zugewandte Radien ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist und dass die thermische Spritzbeschichtung eine Beschichtungsdicke im Bereich von 0,5 bis 2 mm, vorzugsweise von 0,75 bis 1,5 mm, aufweist.Furthermore, it is a second object of the invention to provide a method for producing a roller for the wire section according to the invention. The first object is achieved according to the invention in that the strips are provided with a thermal spray coating at least in their outermost radial region in which they at least intermittently contact the screen, the radii facing the screen 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm, and that the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably from 0.75 to 1.5 mm.
Die erfindungsgemäße erste Aufgabe wird auf diese Weise vollkommen gelöst.The first object according to the invention is completely solved in this way.
Nach der Erfindung weist die thermische Spritzbeschichtung eine Beschichtungsdicke im Bereich von 0,5 bis 2 mm, vorzugsweise von 0,75 bis 1,5 mm, auf. Dieser Dickenbereich ist kostenmäßig vertretbar und prozesssicher herzustellen und genügt den Anforderungen in der Praxis mehr als notwendig.According to the invention, the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably 0.75 to 1.5 mm. This thickness range is cost-effective and reliable to produce and meets the requirements in practice more than necessary.
Das Versehen der Walze zumindest in ihrem äußersten radialen Bereich mit einer thermischen Spritzbeschichtung erbringt eine deutliche Verminderung des Verschleißes an allen beteiligten Mitteln, wie beispielsweise der Walze selbst und dem über sie geführten Sieb. Zudem wirkt sich die Anbringung von genannten Radien an dem dem Sieb zugewandten äußersten radialen Bereich der Walze weiterhin auf die Verminderung des Verschleißes aus, da einerseits die möglichen Verschleißflächen an der Walze günstiger ausgebildet sind und andererseits das Sieb nicht mehr über scharfe, den Verschleiß fördernde Flächen der Walze geführt ist. Weiterhin wirkt sich die Erfindung besonders bei hohen Siebspannungen, beispielsweise ≥ 5 kN/m, vorzugsweise ≥ 6 kN/m, insbesondere ≥ 8 kN/m, überaus positiv aus, da hier der Anpressdruck des Siebs auf die Bänder der Walze besonders hoch ist, somit theoretisch auch der Siebverschleiß steigt.The provision of the roller at least in its outermost radial region with a thermal spray coating provides a significant reduction in wear on all the agents involved, such as the roller itself and the sieve passed over them. In addition, the attachment of said radii on the sieve facing outermost radial region of the roller continues to affect the reduction of wear, since on the one hand, the possible wear surfaces are formed on the roller cheaper and on the other hand, the sieve no longer over sharp, the wear-promoting surfaces the roller is guided. Furthermore, the invention has an extremely positive effect, especially at high wire tensions, for example ≥ 5 kN / m, preferably ≥ 6 kN / m, in particular ≥ 8 kN / m, since here the contact pressure of the wire on the belts of the roller is particularly high, thus theoretically also the Siebverschleiß increases.
Die erfindungsgemäße Ausbildung der Siebpartie, insbesondere der Walze, schafft beste Voraussetzungen für die Herstellung sowohl von unempfindlichen Papiersorten als auch von empfindlichen Papiersorten bei Vermeidung von Markierungen in der Faserstoffbahn. Generell lassen sich auch höhere Maschinengeschwindigkeiten fahren und eine verbesserte Runnability, unter anderem bedingt durch weniger Walzenwechsel und zeitlich reduzierte Stillstandszeiten, erreichen.The inventive design of the wire section, in particular the roller, creates the best conditions for the production of both non-sensitive paper types and sensitive paper types while avoiding markings in the fibrous web. In general, higher machine speeds can also be achieved and improved runnability is achieved, among other things due to fewer roll changes and reduced downtimes over time.
In zwei bevorzugten praktischen Ausführungsformen ist vorgesehen, dass der Walzenmantel der Walze mit geraden, zumindest ungefähr in Umfangsrichtung des Walzenmantels der Walze verlaufenden und in Radiusrichtung des Walzenmantels der Walze hochkant stehenden ersten Bändern versehen ist, die durch in Umfangsrichtung des Walzenmantels der Walze gewellte und ebenfalls in Radiusrichtung des Walzenmantels der Walze hochkant stehende zweite Bänder miteinander verbunden sind, oder dass der Walzenmantel der Walze mit geformten, zumindest ungefähr in Umfangsrichtung des Walzenmantels der Walze verlaufenden und in Radiusrichtung des Walzenmantels der Walze hochkant stehenden ersten Bändern versehen ist. Bei beiden Ausführungsformen besteht die Stützkonstruktion somit aus einer Wabenstruktur mit einer Vielzahl von Waben. Die erste Ausführungsform ist beispielsweise aus der bereits genannten deutschen Offenlegungsschrift
Durchgeführte Versuche haben ergeben, dass sich ausschließlich das thermische Spritzen zur Herstellung der Walze mit ihren Radien eignet. Andere Verfahren, wie beispielsweise das Vakuumverfahren, namentlich CVD (Chemical Vapor Deposition) oder PVD (Physical Vapor Deposition) zum Aufbringen von Beschichtungsmaterial, wie beispielsweise TiN, TiBN, TiAlN, CrN, CrBN oder NbN, eignen sich nicht zur genannten Herstellung, da bei ihrer Verwendung keine Kantenverrundungen mit obigen Radien zu erwarten sind.Experiments have shown that only thermal spraying is suitable for producing the roll with its radii. Other methods, such as the vacuum method, namely CVD (Chemical Vapor Deposition) or PVD (Physical Vapor Deposition) for applying coating material, such as TiN, TiBN, TiAlN, CrN, CrBN or NbN, are not suitable for said production, since their use no Kantenverrundungen be expected with the above radii.
Die thermische Spritzbeschichtung besteht bevorzugt aus einem im thermischen Spritzen aufgetragenen Beschichtungsmaterial, welches wenigstens oxidkeramische Werkstoffe, carbidbasierende Werkstoffe oder selbstfließende Legierungen umfasst. Bei Verwendung dieses Beschichtungsmaterials kann eine Beschichtungshärte der thermischen Spritzbeschichtung im Bereich von 3.000 bis 15.000 N/mm2, vorzugsweise von 5.000 bis 10.000 N/mm2, erzeugt werden.The thermal spray coating preferably consists of a coating material applied by thermal spraying, which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys. When using this coating material, a coating hardness of the thermal spray coating in the range of 3,000 to 15,000 N / mm 2 , preferably from 5,000 to 10,000 N / mm 2 , can be produced.
Die oxidkeramischen Werkstoffe können vorzugsweise Cr2O3, TiO3, Al2O3 oder Mischungen davon, die carbidbasierenden Werkstoffe WC/Co, WC/Co/Cr, oder Cr3C2/NiCr und die selbstfließenden Legierungen NiCrBSi sein. Ihre Verwendung begünstigt in vorzüglicher Weise die Erzeugung von Kantenverrundungen mit obigen Radien.The oxide-ceramic materials may preferably be Cr 2 O 3 , TiO 3 , Al 2 O 3 or mixtures thereof, the carbide-based materials WC / Co, WC / Co / Cr, or Cr 3 C 2 / NiCr and the self-fluxing alloys NiCrBSi. Their use excellently favors the generation of edge fillets with the above radii.
In weiteren bevorzugten Ausführungsformen sind in Umfangsrichtung und/oder in Achsrichtung des Walzenmantels der Walze benachbarte Waben mehrheitlich über mindestens eine Öffnung miteinander verbunden, wobei die jeweilige Öffnung im äußersten radialen Bereich angeordnet ist. Die Öffnung ist hierbei bevorzugt zum äußeren radialen Bereich hin gerichtet geöffnet, wodurch eine Ausnehmung in dem Band entsteht. Diese Ausgestaltung eignet sich insbesondere für markungsempfindliche Papiersorten, da somit keine regelmäßige Markierungsstruktur in der Faserstoffbahn sichtbar wird. Die Struktur muss jedoch so gestaltet sein, dass trotz aufgebrochener Bänder noch genügend Führungsfläche für das Sieb zur Verfügung steht, so dass das Sieb noch sicher ohne übermäßigen Verschleiß geführt ist. Dazu können die einzelnen Waben so gestaltet werden, dass möglichst keine durchgehende Führungsfläche zwischen zwei benachbarten Waben bestehen bleibt. Sinnvollerweise sind die Ausnehmungen so gestaltet und angeordnet, dass benachbarte Waben zum Teil abweichende Anordnungen und Dimensionen dieser Ausnehmungen aufweisen. So soll vor allem der optische Eindruck einer Regelmäßigkeit der Öffnungen vermieden werden.In further preferred embodiments, in the circumferential direction and / or in the axial direction of the roll mantle of the roll, adjacent honeycombs are connected to one another by way of at least one opening, wherein the respective one Opening is arranged in the outermost radial region. In this case, the opening is preferably open towards the outer radial area, whereby a recess is formed in the band. This embodiment is particularly suitable for label-sensitive paper grades, since thus no regular marking structure in the fibrous web is visible. However, the structure must be designed so that, despite broken strips still enough guide surface for the sieve is available, so that the sieve is still safely performed without excessive wear. For this purpose, the individual honeycomb can be designed so that as possible no continuous guide surface between two adjacent honeycomb remains. It makes sense that the recesses are designed and arranged so that adjacent honeycombs have partially deviating arrangements and dimensions of these recesses. In particular, the visual impression of a regularity of the openings should be avoided.
Im Hinblick auf eine effiziente Vermeidung von Röhrenbildung und eine Steigerung der Lebensdauer des Siebs weisen in Umfangsrichtung des Walzenmantels der Walze benachbarte zweite Bänder ohne benachbarte Ausnehmung einen Abstand ≤ 40 mm, vorzugsweise ≤ 30 mm auf.With regard to an efficient avoidance of tube formation and an increase in the service life of the screen, adjacent second bands without adjacent recess have a spacing ≦ 40 mm, preferably ≦ 30 mm, in the circumferential direction of the roll mantle of the roll.
Die auf dem Walzenmantel angeordneten Bänder bestehen bevorzugt aus Stahl, vorzugsweise einem nicht rostenden Stahl, aus Aluminium, aus einer Legierung, insbesondere Messing, oder einem Kunststoff, insbesondere einem CFK oder GFK. Diese Materialien erbringen den Vorteil einer weitestgehenden Unempfindlichkeit gegenüber weiteren, in der Siebpartie verwendeten und anfallenden Stoffen bei ausreichender mechanischer Festigkeit für den herkömmlichen Betrieb der Siebpartie.The arranged on the roll shell strips are preferably made of steel, preferably a stainless steel, made of aluminum, an alloy, in particular brass, or a plastic, in particular a CFK or GFRP. These materials provide the advantage of a substantial insensitivity to other, used in the wire section and accumulating materials with sufficient mechanical strength for the conventional operation of the wire section.
Damit eine gute und flächenmäßig ausgeglichene Führung des Siebs gegeben ist, sind in Achsrichtung des Walzenmantels der Walze benachbarte Waben in Umfangsrichtung des Walzenmantels der Walze bevorzugt zueinander versetzt angeordnet.In order for a good and evenly balanced leadership of the screen is given, adjacent honeycomb in the circumferential direction of the roll shell of the roll are preferably offset from one another in the axial direction of the roll shell of the roll.
Die zweite Aufgabe wird erfindungsgemäß dadurch gelöst, dass die auf dem eine Vielzahl von radialen Öffnungen aufweisenden Walzenmantel angebrachten Bänder zumindest in ihrem äußersten radialen Bereich, in welchem sie zumindest zeitweise mit dem Sieb in Kontakt treten, durch thermisches Spritzen mit einer thermischen Spritzbeschichtung versehen werden, die dem Sieb zugewandte Radien ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist und dass die thermische Spritzbeschichtung eine Beschichtungsdicke im Bereich von 0,5 bis 2 mm, vorzugsweise von 0,75 bis 1,5 mm, aufweist.The second object is achieved according to the invention in that the strips mounted on the roll shell having a plurality of radial openings are provided with a thermal spray coating by thermal spraying at least in their outermost radial region in which they at least temporarily come into contact with the sieve. the radii facing the sieve ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm, and that the thermal spray coating has a coating thickness in the range of 0.5 to 2 mm, preferably from 0.75 to 1 , 5 mm.
Die erfindungsgemäße zweite Aufgabe wird auf diese Weise vollkommen gelöst, wobei sich die bereits genannten erfindungsgemäßen Vorteile ergeben.The second object according to the invention is completely solved in this way, resulting in the aforementioned advantages of the invention.
In bevorzugter Ausführungsform wird zum thermischen Spritzen ein Hochgeschwindigkeitsflammspritzen oder ein atmosphärisches Plasmaverfahren eingesetzt, da beide Beschichtungsverfahren die an sie gestellten Anforderungen bestens erfüllen. Selbstverständlich können noch andere weitere Beschichtungsverfahren ihre Verwendung finden, wobei das verwendete Beschichtungsverfahren maßgeblich vom verwendeten Beschichtungsmaterial bestimmt wird.In a preferred embodiment, a high-speed flame spraying or an atmospheric plasma method is used for thermal spraying, since both coating methods best meet the requirements placed on them. Of course, other other coating methods can find their use, wherein the coating method used is largely determined by the coating material used.
Weiterhin wird zum thermischen Spritzen bevorzugt ein Beschichtungsmaterial eingesetzt, welches wenigstens oxidkeramische Werkstoffe, carbidbasierende Werkstoffe oder selbstfließende Legierungen umfasst. Ihre Verwendung begünstigt in vorzüglicher Weise die Erzeugung von Kantenverrundungen mit obigen Radien.Furthermore, a coating material is preferably used for thermal spraying, which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys. Their use excellently favors the generation of edge fillets with the above radii.
Die Bänder werden vor dem thermischen Spritzen in idealer Weise wenigstens nachbehandelt, insbesondere durch Brechen und/oder Entgraten scharfer Kanten und/oder Bürsten und/oder Sandstrahlen. Dadurch wird eine optimale Vorbereitung infolge der Beseitigung scharfer Kanten, Grate und dergleichen für das anschließende Beschichten der zumindest äußersten radialen Bereiche der Walze geschaffen.The strips are ideally at least post-treated prior to thermal spraying, in particular by breaking and / or deburring sharp edges and / or brushing and / or sandblasting. This provides optimum preparation due to the removal of sharp edges, burrs and the like for the subsequent coating of the at least outermost radial regions of the roll.
Auch können die Bänder vor der Fertigung der Stützkonstruktion mit den entsprechenden Ausnehmungen versehen werden, beispielsweise mittels eines Lasers.Also, the bands can be provided with the corresponding recesses, for example by means of a laser before the production of the support structure.
Damit eine bessere Haftung der später aufgebrachten Beschichtung erreicht wird, ist es in erster Ausgestaltung vorteilhaft, wenn die Bänder durch Bürsten, insbesondere durch Bürsten mit Schleifmittel enthaltenen Nylonbürsten, derart nachbehandelt werden, dass sie zumindest in ihrem äußersten radialen Bereich, in welchem sie zumindest zeitweise mit dem Sieb in Kontakt treten, einen Radius ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, erhalten.In order to achieve a better adhesion of the later applied coating, it is advantageous in the first embodiment if the strips are treated by brushing, in particular by brushing with nylon brushes containing abrasives, such that they are at least in their outermost radial area in which they are at least temporarily come into contact with the screen, a radius ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm, obtained.
In zweiter Ausgestaltung kann es vorteilhaft sein, wenn die Bänder vor ihrer Anbringung auf dem Walzenmantel der Walze derart mit einer Beschichtung versehen werden, dass sie zumindest in ihrem äußersten radialen Bereich, in welchem sie zumindest zeitweise mit dem Sieb in Kontakt treten, einen Radius ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, erhalten.In a second embodiment, it may be advantageous if the strips are provided with a coating prior to their attachment to the roll shell of the roll in such a way that they have a radius ≥ at least in their outermost radial region in which they at least intermittently contact the wire 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm.
Die Walze der erfindungsgemäßen Siebpartie einer Maschine zur Herstellung und/oder Behandlung einer Faserstoffbahn, insbesondere Papier- oder Kartonbahn, eignet sich in hervorragender Weise auch zur Verwendung bei einem Umbau einer Siebpartie. Dabei kann der Siebschrumpfbezug einer bisher eingesetzten Walze entfernt werden und die zum Vorschein kommenden Bänder erfindungsgemäß ausgebildet werden. Die Ausnehmungen in den Bändern können beispielsweise mittels eines Lasers oder durch Schleifen in die Stützkonstruktion eingebracht werden. Ferner kann die Stützkonstruktion zumindest in ihrem äußersten radialen Bereich, in welchem sie zumindest zeitweise mit dem Sieb in Kontakt treten, mit einer thermischen Spritzbeschichtung versehen werden, die dem Sieb zugewandte Radien ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist. Dadurch lassen sich insbesondere die Kosten für die umgebaute Siebpartie und der Zeitbedarf für die Herstellung der Komponenten für die umgebaute Siebpartie deutlich senken.The roller of the wire section according to the invention of a machine for the production and / or treatment of a fibrous web, in particular paper or board web, is also outstandingly suitable for use in a conversion of a wire section. In this case, the Siebschrumpfbezug a previously used roller can be removed and the emerging bands are formed according to the invention. The recesses in the bands can be introduced, for example by means of a laser or by grinding in the support structure. Furthermore, the support structure can be provided with a thermal spray coating at least in its outermost radial region, in which they at least temporarily contact the screen, the radii facing the screen ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm. As a result, in particular the costs for the rebuilt wire section and the time required for the production of the components for the rebuilt wire section can be significantly reduced.
Zudem können Bauteile und Baugruppen, die vor dem Umbau der Siebpartie mit der Walze zusammenwirkten, ohne größere Probleme wieder verwendet werden.In addition, components and assemblies, which interacted with the roller before the conversion of the wire section, can be reused without major problems.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele unter Bezugnahme auf die Zeichnung.Further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the drawings.
Es zeigen
- Figur 1:
- eine ausschnittsweise Abwicklung der Tragflächen einer ersten Ausführungsform einer Walze einer Siebpartie;
- Figur 2:
- eine Schnittdarstellung der Walze gemäß der Schnittlinie A-A der
Figur 1 ; - Figur 3:
- eine ausschnittsweise Abwicklung der Tragflächen einer zweiten Ausführungsform einer Walze einer Siebpartie;
- Figur 4:
- eine Schnittdarstellung der Walze gemäß der Schnittlinie B-B der
Figur 3 ; und - Figur 5:
- eine beispielhafte Anwendung der Walze in einer erfindungsgemäßen Siebpartie einer Maschine zur Herstellung einer Faserstoffbahn.
- FIG. 1:
- a partial development of the wings of a first embodiment of a roller of a wire section;
- FIG. 2:
- a sectional view of the roller according to the section line AA of
FIG. 1 ; - FIG. 3:
- a partial development of the wings of a second embodiment of a roller of a wire section;
- FIG. 4:
- a sectional view of the roller according to the section line BB of
FIG. 3 ; and - FIG. 5:
- an exemplary application of the roller in a wire section of a machine according to the invention for producing a fibrous web.
Die
Die Walze 2 ist beispielsweise eine Formierwalze oder Siebsaugwalze einer Maschine zur Herstellung einer Faserstoffbahn und dient zur Herstellung und/oder Behandlung der Faserstoffbahn, wie beispielsweise einer Papier- oder Kartonbahn. Die Siebpartie 1 umfasst weiterhin wenigstens ein nicht dargestelltes Sieb 4, welches über einen Teilumfangsbereich der Walze 2 geführt ist. Bei dem Sieb 4 kann es sich um ein feines und mehrlagiges Kunststoffsieb handeln, beispielsweise des Typs SSB mit einer Siebdicke ≤ 0,6 mm. Der Titer (Garnfeinheit, Garnstärke) eines Siebfadens kann dabei einen Wert im Bereich von 50 bis 120 dtex, vorzugsweise von 60 bis 90 dtex aufweisen.The
Der Walzenmantel 3 der Walze 2 weist eine Vielzahl von radialen Öffnungen 5 auf und ist mit einer aus in Radiusrichtung Z (Pfeil) des Walzenmantels 3 der Walze 2 hochkant stehenden Bändern 7 zusammengesetzten Stützkonstruktion 6 umhüllt.The
In der Ausführung der
Die ersten Bänder 7.1 sind durch in Umfangsrichtung Y (Pfeil) des Walzenmantels 3 der Walze 2 gewellte und ebenfalls in Radiusrichtung Z (Pfeil) des Walzenmantels 3 der Walze 2 hochkant stehende zweite Bänder 7.2 miteinander verbunden, so dass als Stützkonstruktion 6 eine Wabenstruktur 8 mit einer Vielzahl von Waben 9 entsteht. Die Wellung der zweiten Bänder 7.2 kann beispielsweise eine dargestellte trapezförmige Grundform aufweisen. Weiterhin sind die Verbindungen der beiden Bänder 7.1, 7.2 durch bekannte Punkt- und/oder Nahtschweißungen ausgeführt.The first bands 7.1 are connected to one another by circumferential corrugations Y (arrow) of the
Alternativ, jedoch nicht explizit dargestellt, kann der Walzenmantel 3 der Walze 2 auch mit geformten, zumindest ungefähr in Umfangsrichtung Y (Pfeil) des Walzenmantels 3 der Walze 2 verlaufenden und in Radiusrichtung Z des Walzenmantels 3 der Walze 2 hochkant stehenden ersten Bändern versehen sein, so dass die Stützkonstruktion aufgrund der Formung der ersten Bänder wiederum zumindest oberseitig aus einer Wabenstruktur mit einer Vielzahl von Waben besteht. Diese Art der Stützkonstruktion ist, wie bereits ausgeführt, beispielsweise aus der europäischen Patentanmeldung
Die
Das auf dem Walzenmantel 3 angeordnete und geschnittene zweite Band 7.2 ist zumindest in seinem äußersten radialen Bereich 10, in welchem es zumindest zeitweise mit dem dargestellten Sieb 4 in Kontakt tritt, mit einer thermischen Spritzbeschichtung 11 versehen, die dem Sieb 4 zugewandte Radien R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist. Das geschnittene zweite Band 7.2 ist beispielhaft für die übrigen Bänder 7.1, 7.2 angeführt, die allesamt den jeweiligen Radius R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweisen, aus Stahl, vorzugsweise einem nicht rostenden Stahl, aus Aluminium, aus einer Legierung, insbesondere Messing, oder einem Kunststoff, insbesondere einem CFK oder GFK, bestehen und eine Blechdicke B ≤ 2 mm, vorzugsweise ≤ 1,5 mm, insbesondere ≤ 1,0 mm, aufweisen.The arranged and cut on the
Die thermische Spritzbeschichtung 11 besteht aus einem Beschichtungsmaterial 12, welches wenigstens oxidkeramische Werkstoffe, carbidbasierende Werkstoffe oder selbstfließende Legierungen umfasst. Die oxidkeramischen Werkstoffe können vorzugsweise Cr2O3, TiO3, Al2O3 oder Mischungen davon, die carbidbasierenden Werkstoffe WC/Co, WC/Co/Cr, oder Cr3C2/NiCr und die selbstfließenden Legierungen NiCrBSi sein.The
Weiterhin weist die thermische Spritzbeschichtung 11 eine Beschichtungsdicke D im Bereich von 0,5 bis 2 mm, vorzugsweise von 0,75 bis 1,5 mm, und eine Beschichtungshärte HU 1.0 im Bereich von 3.000 bis 15.000 N/mm2, vorzugsweise von 5.000 bis 10.000 N/mm2, auf.Furthermore, the
Die thermische Spritzbeschichtung 11 kann prinzipiell kleiner, gleich oder, wie in der
Die
Da die Walze 2 ähnlich der in der
Im Unterschied zu der in der
Weiterhin sind in vorliegender Ausführungsform in Achsrichtung X (Pfeil) des Walzenmantels 3 der Walze 2 benachbarte Waben 9 mehrheitlich über mindestens eine Öffnung 14 miteinander verbunden, wobei die jeweilige Öffnung 14 im ersten Band 7.1 wiederum im äußersten radialen Bereich 10 angeordnet ist. Einige Öffnungen 14 sind wiederum lediglich auswahlweise dargestellt.Furthermore, in the present embodiment, in the axial direction X (arrow) of the
Die
Die Öffnung 13 ist zum äußeren radialen Bereich 10 hin gerichtet geöffnet, wodurch eine Ausnehmung 15 in dem zweiten Band 7.2 entsteht. Weiterhin weisen in Umfangsrichtung Y (Pfeil) des Walzenmantels 3 der Walze 2 benachbarte zweite Bänder 7.2 ohne benachbarte Ausnehmung einen Abstand L ≤ 40 mm, vorzugsweise ≤ 30 mm auf (vergleiche
Für den Fachmann ist es selbstverständlich, dass auch die in dem ersten Band 7.1 angebrachte Öffnung 14 mit einer Ausnehmung versehen sein kann, wie sie in der
Das auf dem Walzenmantel 3 angeordnete und geschnittene zweite Band 7.2 ist wiederum zumindest in seinem äußersten radialen Bereich 10, in welchem es zumindest zeitweise mit dem dargestellten Sieb 4 in Kontakt tritt, mit einer thermischen Spritzbeschichtung 11 versehen, die dem Sieb 4 zugewandte Radien R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist. Gleiches gilt natürlich auch für das auf dem Walzenmantel 3 angeordnete erste Band 7.1.The arranged on the
Die in den
So können auch in Achsrichtung X (Pfeil) des Walzenmantels 3 der Walze 2 benachbarte Waben 9 in Umfangsrichtung Y (Pfeil) des Walzenmantels 3 der Walze 2 zueinander versetzt angeordnet sein, so wie dies in den
Die in den
So werden die auf dem eine Vielzahl von radialen Öffnungen 5 aufweisenden Walzenmantel 3 angebrachten Bänder 7.1, 7.2 zumindest in ihrem äußersten radialen Bereich 10, in welchem sie zumindest zeitweise mit dem Sieb 4 in Kontakt treten, durch thermisches Spritzen mit einer thermischen Spritzbeschichtung 11 versehen, die dem Sieb 4 zugewandte Radien R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, aufweist.Thus, on the plurality of radial openings 5 having
Zum thermischen Spritzen werden hierbei ein Hochgeschwindigkeitsflammspritzen oder ein atmosphärisches Plasmaverfahren und ein Beschichtungsmaterial, welches wenigstens oxidkeramische Werkstoffe, carbidbasierende Werkstoffe oder selbstfließende Legierungen umfasst, eingesetzt.For thermal spraying, high-speed flame spraying or an atmospheric plasma process and a coating material which comprises at least oxide-ceramic materials, carbide-based materials or self-fluxing alloys are used here.
Die Bänder 7.1, 7.2 werden vor dem thermischen Spritzen wenigstens nachbehandelt, insbesondere durch Brechen und/oder Entgraten scharfer Kanten und/oder Bürsten und/oder Sandstrahlen. Beim Bürsten, insbesondere beim Bürsten mit Schleifmittel enthaltenden Nylonbürsten, werden die Bänder 7.1, 7.2 derart nachbehandelt, dass sie zumindest in ihrem äußersten radialen Bereich 10, in welchem sie zumindest zeitweise mit dem Sieb 4 in Kontakt treten, einen Radius R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, erhalten.The bands 7.1, 7.2 are at least aftertreated before the thermal spraying, in particular by breaking and / or deburring sharp edges and / or brushing and / or sandblasting. During brushing, in particular when brushing with nylon brushes containing abrasives, the belts 7.1, 7.2 are aftertreated in such a way that they have a radius R ≥ 0.05, at least in their outermost
Alternativ oder ergänzend werden die Bänder 7.1, 7.2 vor ihrer Anbringung auf dem Walzenmantel 3 der Walze 2 derart mit einer Beschichtung versehen, dass sie zumindest in ihrem äußersten radialen Bereich 10, in welchem sie zumindest zeitweise mit dem Sieb 4 in Kontakt treten, einen Radius R ≥ 0,05 mm, vorzugsweise ≥ 0,1 mm, insbesondere ≥ 0,3 mm, erhalten.Alternatively or additionally, the bands 7.1, 7.2 before their attachment to the
Die
Eine derartige Siebpartie 1 ist beispielsweise aus der deutschen Offenlegungsschrift
Die Doppelsiebstrecke S der Siebpartie 1 kann selbstverständlich auch unter einem Winkel zur Horizontalen schräg nach oben oder unten verlaufen oder sie kann auch horizontal oder annähernd horizontal verlaufen. Die
Die Walze 2 der erfindungsgemäßen Siebpartie 1 einer Maschine zur Herstellung und/oder Behandlung einer Faserstoffbahn, insbesondere Papier- oder Kartonbahn, eignet sich, wie bereits ausgeführt, in hervorragender Weise auch zur Verwendung bei einem Umbau einer Siebpartie.The
Zusammenfassend ist festzuhalten, dass durch die Erfindung eine verbesserte Siebpartie der eingangs genannten Art geschaffen wird, mittels derer ein erweitertes Spektrum an Papiersorten bei erhöhten Maschinengeschwindigkeiten und bei vermindertem Verschleiß an allen beteiligten Mitteln hergestellt werden kann.In summary, it should be noted that an improved wire section of the type mentioned above is provided by the invention, by means of which an extended range of paper types can be produced at increased machine speeds and reduced wear on all agents involved.
- 11
- SiebpartieWire section
- 22
- Walzeroller
- 33
- Walzenmantelroll shell
- 44
- Siebscree
- 55
- Öffnungopening
- 66
- Stützkonstruktionsupport structure
- 7.17.1
- Erstes BandFirst volume
- 7.27.2
- Zweites BandSecond volume
- 88th
- Wabenstrukturhoneycomb structure
- 99
- Wabehoneycomb
- 1010
- Äußerster radialer BereichExtremely radial area
- 1111
- Thermische SpritzbeschichtungThermal spray coating
- 1212
- Beschichtungsmaterialcoating material
- 1313
- Öffnungopening
- 1414
- Öffnungopening
- 1515
- Ausnehmungrecess
- 1616
- Formierwalzeforming roll
- 1717
- SiebsaugwalzeSuction roll
- AA
- Abstanddistance
- A-AA-A
- Schnittlinieintersection
- BB
- Blechdickesheet thickness
- B-BB-B
- Schnittlinieintersection
- DD
- Beschichtungsdickecoating thickness
- HU 1.0HU 1.0
- Beschichtungshärtecoating hardness
- RR
- Radiusradius
- SS
- Doppelsiebstrecketwin-wire
- S.AS.A.
- Anfangsbereichinitial region
- S.ES. E
- Endbereichend
- S.US.U
- Umlenkbereichdeflection
- ÜÜ
- ÜberstandGot over
- XX
- Achsrichtung (Pfeil)Axial direction (arrow)
- YY
- Umfangsrichtung (Pfeil)Circumferential direction (arrow)
- ZZ
- Radiusrichtung (Pfeil)Radius direction (arrow)
Claims (17)
- Wire section (1) of a machine for producing and/or treating a fibrous web, in particular a paper or board web, which comprises at least one roll (2), in particular a forming roll or wire suction roll, and at least one wire (4) guided over a partial circumferential region of the roll (2), the roll (2) having a roll shell (3) with a multiplicity of radial openings (5), and the roll shell (3) being encased in a supporting structure (6) assembled from strips (7, 7.1, 7.2) standing on edge in the radial direction (Z) of the roll shell (3) of the roll (2),
characterized in that
the strips (7, 7.1, 7.2), at least in their outermost radial region (10), in which they come at least temporarily into contact with the wire (4), are provided with a thermal sprayed coating (11) which has radii (R) ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm, facing the wire (4), and in that the thermal sprayed coating (11) has a coating thickness (D) in the range from 0.5 to 2 mm, preferably from 0.75 to 1.5 mm. - Wire section (1) according to Claim 1,
characterized in that
the roll shell (3) of the roll (2) is provided with straight first strips (7.1) extending at least approximately in the circumferential direction (Y) of the roll shell (3) of the roll (2) and standing on edge in the radial direction (Z) of the roll shell (3) of the roll (2), which are connected to one another by second strips (7.2) which are corrugated in the circumferential direction (Y) of the roll shell (3) of the roll (2) and likewise stand on edge in the radial direction (Z) of the roll shell (3) of the roll (2), so that the supporting structure (6) consists of a honeycomb structure (8) having a multiplicity of honeycombs (9). - Wire section (1) according to Claim 1,
characterized in that
the roll shell (3) of the roll (2) is provided with shaped first strips (7.1) extending at least approximately in the circumferential direction (Y) of the roll shell (3) of the roll (2) and standing on edge in the radial direction (Z) of the roll shell (3), so that the supporting structure (6) consists, at least on the top side, of a honeycomb structure (8) having a multiplicity of honeycombs (9). - Wire section (1) according to Claim 1, 2 or 3,
characterized in that
the thermal sprayed coating (11) consists of a coating material (12) which comprises at least ceramic oxide materials, carbide-based materials or free-flowing alloys. - Wire section (1) according to one of the preceding claims,
characterized in that
the thermal sprayed coating (11) has a coating hardness (HU 1.0) in the range from 3000 to 15,000 N/mm2, preferably from 5000 to 10,000 N/mm2. - Wire section (1) according to one of Claims 2 to 5,
characterized in that
in the circumferential direction (Y) of the roll shell (3) of the roll (2), adjacent honeycombs (9) are connected to one another via at least one opening (13, 15), the respective opening (13, 15) being arranged in the outermost radial region (10). - Wire section (1) according to one of Claims 2 to 6,
characterized in that
in the axial direction (X) of the roll shell (3) of the roll (2), the majority of adjacent honeycombs (9) are connected to one another via at least one opening (14, 15), the respective opening (14, 15) being arranged in the outermost radial region (10). - Wire section (1) according to Claim 6 or 7,
characterized in that
the opening (13, 14) is open in a direction towards the outer radial region (19), which produces a cut-out (15) in the strip (7.1, 7.2). - Wire section (1) according to Claim 8,
characterized in that
in the circumferential direction (Y) of the roll shell (3) of the roll (2), adjacent second strips (7.2) without an adjacent cut-out have a spacing (L) of ≤ 40 mm, preferably ≤ 30 mm. - Wire section (1) according to one of the preceding claims,
characterized in that
the strips (7, 7.1, 7.2) consist of steel, preferably non-rusting steel, of aluminium, of an alloy, in particular brass, or of plastic, in particular a CRP or GRP. - Wire section (1) according to one of Claims 2 to 10,
characterized in that
in the axial direction (X) of the roll shell (3) of the roll (2), adjacent honeycombs (9) are arranged offset from one another in the circumferential direction (Y) of the roll shell (3) of the roll (2). - Method for producing a roll (2), in particular a forming roll or wire suction roll, for use in a wire section (1) according to Claim 1, the roll (2) having a roll shell (3) with a multiplicity of radial openings (5), and the roll shell (3) being encased in a supporting structure (6) assembled from strips (7, 7.1, 7.2) standing on edge in the radial direction (Z) of the roll shell (3) of the roll (2),
characterized in that
the strips (7, 7.1, 7.2) fitted to the roll shell (3) having a multiplicity of radial openings (5), at least in their outermost radial region (10), in which they come at least temporarily into contact with the wire (4), are provided by thermal spraying with a thermal sprayed coating (11) which has radii (R) ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm, facing the wire (4), and in that the thermal sprayed coating (11) has a coating thickness (D) in the range from 0.5 to 2 mm, preferably from 0.75 to 1.5 mm. - Method according to Claim 12,
characterized in that
high-speed flame spraying or an atmospheric plasma process is used for the thermal spraying. - Method according to Claim 12 or 13,
characterized in that
a coating material (12) which comprises at least ceramic oxide materials, carbide-based materials or free-flowing alloys is used for the thermal spraying. - Method according to Claim 12, 13 or 14,
characterized in that
before the thermal spraying, the strips (7, 7.1, 7.2) are at least re-treated, in particular by bevelling and/or de-burring sharp edges and/or brushing and/or sandblasting. - Method according to Claim 15,
characterized in that
the strips (7, 7.1, 7.2) are re-treated by brushing, in particular by brushing with nylon brushes containing abrasive material, in such a way that, at least in their outermost radial region (10), in which they come at least temporarily into contact with the wire (4), they are given a radius (R) ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm. - Method according to Claim 12, 13 or 14,
characterized in that
before their fitting to the roll shell (3) of the roll (2), the strips (7, 7.1, 7.2) are provided with a coating in such a way that, at least in their outermost radial region (10), in which they come at least temporarily into contact with the wire (4), they are given a radius (R) ≥ 0.05 mm, preferably ≥ 0.1 mm, in particular ≥ 0.3 mm.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610024373 DE102006024373A1 (en) | 2006-05-24 | 2006-05-24 | Wire section of a machine for the production and / or treatment of a fibrous web |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1860233A1 EP1860233A1 (en) | 2007-11-28 |
EP1860233B1 true EP1860233B1 (en) | 2014-01-22 |
Family
ID=38008401
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20070103562 Active EP1860233B1 (en) | 2006-05-24 | 2007-03-06 | Wire section of a machine for producing and/or treating a sheet of fibrous material |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1860233B1 (en) |
DE (1) | DE102006024373A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011077638A1 (en) * | 2011-06-16 | 2012-12-20 | Mwn In Niefern Maschinenfabrik Gmbh | Suction roller for manufacturing fabrics and paper, has PTFE coating portion that is formed on surfaces or walls of holes and outer surface of roll drum |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3210320C2 (en) | 1982-03-20 | 1986-02-06 | J.M. Voith Gmbh, 7920 Heidenheim | Suction roll for paper machines |
DE4018890A1 (en) | 1990-06-13 | 1991-12-19 | Emil Holz | ROLLER FOR PAPER MACHINES |
DE102004050263A1 (en) | 2004-10-14 | 2006-04-27 | Voith Paper Patent Gmbh | Roller for the production and / or treatment of a fibrous web, process for the production of the roll and application of the roll |
-
2006
- 2006-05-24 DE DE200610024373 patent/DE102006024373A1/en not_active Withdrawn
-
2007
- 2007-03-06 EP EP20070103562 patent/EP1860233B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102006024373A1 (en) | 2007-11-29 |
EP1860233A1 (en) | 2007-11-28 |
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