EP1851118A1

EP1851118A1 - Method and plant for packaging liquid products in a flexible bag

Info

Publication number: EP1851118A1
Application number: EP06709493A
Authority: EP
Inventors: Thierry Minaud; Franck Trotignon; Michel Capelle; Didier Pontcharraud; Cendrine Lallement
Original assignee: Smurfit Kappa Bag in Box SA
Current assignee: Smurfit Kappa Bag in Box SA
Priority date: 2005-02-11
Filing date: 2006-02-09
Publication date: 2007-11-07
Also published as: WO2006085031A8; EP1851113A1; WO2006085031A1; EP1851113B1; WO2006085034A1

Abstract

The invention relates to a method for packaging a liquid or non-liquid, foodstuff or non-foodstuff, sterile or non-sterile product in a flexible bag, characterised in that a continuous strip (1) is produced of flexible bags (2) in at least two rows (1A, 1B, 1C, 1D) by superimposing and welding of at least two films (3, 4) of a suitable synthetic material, by successive stamping and welding operations at regular intervals, a plug (6) is previously fitted to one (3) of said films (3, 4) for filling and the subsequent housing of a stopper (12) and the strip (1) of flexible bags (2) produced thus is packaged in a suitable sealed transport box (8). The invention further relates to a plant and a plug/tap unit for carrying out said method.

Description

METHOD AND INSTALLATION OF SOFT PACKAGING OF LIQUID PRODUCTS

The invention relates to a method of packaging: in a flexible bag of liquid or non - liquid product, food or other, aseptic or not.

Various solutions have been adopted to date for flexible pouch packaging liquid product, or semi-liquid, or other, whether it is food or not or subject to sterilization constraints.

It is common to design these soft bags, also called "skins", by superposition and soldering monolayer or multilayer films. These skins are at this time connected to each other through a pre-cut line, this so as to form a band. This facilitates the feeding of the unit intended to ensure their filling at the manufacturer of the product which they must contain. During their design these soft pouches are equipped, each with a dispensing tap. In particular, before assembling the films by welding, it is punched in one of them, with regular space, an opening for the engagement and the welding of a bung in which is partially, the body of this tap of distribution.

US Pat. No. 3,868,891, which describes a device for the continuous manufacture of flexible bags equipped with a bung, which are packaged in a box in a box, is thus known. The manufacturing process makes it possible to continuously produce a strip of flexible bags from two plastic films, or more in the case of multi-layer bags, joined edge to edge so as to constitute a single hose, welded and stamped at regular intervals. , in particular to incorporate a plug provided to receive a shutter. Thus, on the filling unit of the bottles, a first operation is to take the valve of the plug through which is then injected the product in the further. In a next operation, the valve is reengaged in the bung for a complete bonding.

It is understood that such a solution, as described in documents US 4,676 V285 and US 4,283,901, requires, during the design of the valve, to pre-endiquethe it in the bung that one then weld or that one will have previously welded on one of the walls of the addition. During the filling operation, the valve must first be withdrawn and replaced a second time in the bung, ensuring complete bleeding. Not only, one multiplies uselessly these operations of assembly and disassembly of the tap, but, moreover, one will notice that during the successive phases of partial fitting of the tap, its withdrawal, then its total oneiquetage in the bung, particles can to detach from the body of this tap or this bung, particles which one finds, then, in the contents of the addition.

Document FR 2 814 968 discloses the design of a strip in which each flexible bag is filled, not by the orifice intended to receive the tap, but by another orifice solely dedicated to filling. This design requires the addition of a sealing operation after filling. In addition, it complicates the handling of the off because of the need to clear access to the second port for its filling and sealing.

In sum, through a first inventive step, it has been found that by the partial installation of the tap, normally having the function of avoiding the contamination of the contents of the cheese, the risks are increased. debris deposition in the latter. Between the filling unit and the manufacturing unit of these flexible bags, these, made in strips, are packaged in boxes of large capacity, through which these flexible bags can be, for aseptic applications, treated by irradiation. , being contained in a sealed packaging, these bottles, can not be contaminated, whether their bung is closed or not by the premounting of a dispensing tap. However, precisely, the very presence of this dispensing valve increases the size of a further. Also, a transport case of a given volume can only contain a limited number of pockets. Moreover, this dispensing valve, although designed to avoid the presence of sharp edges, has none the less raised areas which, during handling without great care or during transport, can injure such a flexible pouch . In this connection, it should be noted that in case of detection of a defective item on a filling line, this generates a total stoppage of the installation and an obvious loss of production.

To return to irradiation treatment, its cost depends on the volume of a crate, more than its content. In sum, if the packaging of a given volume is likely to contain a larger number of outrages, the cost of decontamination reduced to a further becomes less. To this it should be noted that the valve, however, undergoes the same decontamination treatment as the flexible bag that it equips, must necessarily be reprocessed, in the filling phase, before complete splicing on the bung. It can therefore be considered that it undergoes, unnecessarily, a double decontamination treatment.

On the other hand, if at the level of the design unit of these flexible bags, one usually manages a width of lé sufficient for the design of several rows juxtaposed of outrés, out of production, these rows are separated by cutting to form unitary flexible pouch strips which alone are likely to be processed by the filler unit. However, this poses the problem of packaging in wide boxes of these strips having only one row of outrages. In fact, it is customary to fold in these boxes several of these bands which, during transport and because of the slippery nature of the materials composing the flexible bags, tend to spill over the edges of the container or to intertwine , which poses the problem of loading them in the filling unit.

Such strips, comprising a single row of outres, are therefore not stable, are difficult to store in the state in a package directly at the output of the production line. Moreover, their inconvenient use downstream often disrupts production.

Furthermore, depending on the nature or the destination of the product, or even the end customer, it may be necessary to fill on a filling unit of the bottles that stand out through their faucet. It is understood that the solution described above allows a change of faucet only by replacing the band of flexible bags feeding the filling unit. Also, such a change imposes multiple manipulations. Moreover, a box, containing a limited number of outrages because of the premounted tap, requires the operator to intervene with a certain frequency to ensure the refilling of the filling unit by a new band of flexible bags.

The presence of pre-assembled valves, or protuberances in general with respect to the surface of the well before filling, only amplifies the difficulty of storage in a package. In an attempt to overcome the drawbacks of the previously described solution, units have already been designed which are capable of both designing the flexible bags and filling them in the process. One of these solutions, in particular described in documents US-A-3 894 381, EP-A-0297814, EP-A-0312393 and WO-A-91 07320, consists of designing, from one or more films of suitable material, a tube that a first welding unit divides, with regular spaces, through a first transverse weld line, the second transverse weld line, delimiting the volume of the addition, n 'being realized only after filling the latter.

In EP-A-0297814, it is further described the establishment of a tap on each further.

In the end, this known solution makes it possible to carry out on the same site and continuously, the packaging itself and the packaging therein of the product, in particular liquid, food or not. So if one can consider, at first sight, that it answers the problem posed, it has been found that it was not without drawbacks.

Thus, there is first of all the problem of the holding of the first transversal weld at the time of filling the cheese. Indeed, the high production rates that can hold a filling unit are hardly compatible with the constraints of welding of plastic films.

In addition, the filling operation can pollute the area of the second transverse weld, by splash or other, making this weld, again, less reliable.

Once again, it should be remembered that the slightest failure on a filling unit immediately results in the shutdown of the installation with, very often, serious consequences on the production costs, in particular. particularly when treating food products, even aseptic.

In this context of manufacturing and filling of flexible bags on the same production site, there is the problem of the responsibility of the manufacture of these flexible bags, on the one hand, and that of the filling operation, on the other hand . But if a manufacturer of a product, for example food, has on his production site all the skills directly related to this product, it is difficult for him to join the qualifications of a specialist experienced in the manufacture of such packaging. than soft pouches of synthetic material.

Due to these constraints and the limitations of the technology, this total on-site conditioning solution does not provide complete satisfaction.

It is still known from document WO-0043268, a process for the continuous production and filling of flexible containers such as bottles, a process consisting in the continuous production of bottles, each of them equipped with a partially quenched tap. on a bung, to fill these bottles through the bung after disassembly of the tap, then to mount the latter before bringing the bags to a packaging station and / or storage.

Thus, the bottles are made by unwinding in parallel of two multilayer complex films, in one of these films being punched, at regular intervals, a hole for the reception and welding of a bung on which is preassembled a tap. In a next step, the two films 1 'are welded to one another so as to form the bottles that are separated from each other through successive transverse cuts in a suitable cutting unit. Again, the pre-assembly of the tap on the bung, disassembly and reassembly are operations at risk of introduction of material chips into the flexible bag, besides that to remove the valve it must be perfectly maintained, without this maintenance does not present a risk of alteration of the pouch itself. This solution still poses the problem of the decontamination of the bottles before filling. In the end, we realize that it is hardly suitable for aseptic product packaging. This solution again raises the problem of responsibility for the manufacture of these flexible bags.

In addition, there are also some difficulties in packaging the filled flexible bags in cardboard protective packaging. Thus, the addition, by its filling weight, usually falls by gravity, directly or through a guide funnel in a preformed carton and remained open in its upper part.

However, under the effect of its fall and in contact with the cardboard, it can be altered locally, increasing the risk of leakage.

In any case, the opening in the lower part of the funnel must be defined in a smaller section than that of the packaging box to be certain of the engagement of the dry bag without a hitch through the opening preserved in the level of this carton. However, in the case of flexible bags of small volume, it increases the risk of their blocking in one funnel, their weight is not sufficient to force their passage through the latter whose outlet opening is section lessened. In particular in this case of reduced passage, the friction of the off against the walls of the funnel can also result in wear that can cause leakage or breakage of the further. Furthermore, because of these known risks of tampering with the carton during its cartoning, it is often performed in a stopping position, which can result in a reduction of the rate of the line.

In summary, there is a constant risk of pollution and damage to the bottles before, during and after filling in existing systems.

The present invention aims, in the end, to meet the disadvantages of the state of the art mentioned above.

Thus, this invention relates, in particular, to a flexible bag packaging method of liquid or non-liquid product, food or other, aseptic or not, characterized in that:

- Continuously designing a strip of at least two rows of flexible bags by superposition and welding of at least two films of suitable synthetic material; by successive operations of punching and welding with regular spaces, one of these films is provided beforehand with a plug for filling and subsequently receiving a shutter;

- The said band of flexible pouches thus designed are packaged in a suitable sealed waterproof case.

At the filling site, the method according to the invention provides that:

- A strip of flexible bags is engaged in a cutting unit to individualize these flexible bags;

each of these flexible bags is positioned through its bung under a filling station;

a shutter is mounted permanently on said bung;

and conveying the filled flexible pouch towards a packaging unit. Moreover, according to the invention at the level of a packing unit of a filled flexible bag:

a packaging carton is preformed around a tubular forming mandrel extending an introduction funnel; this forming mandrel also serves as a distribution funnel;

a flexible bag filled in the preformed packaging carton is poured through said funnel and the forming mandrel;

this is removed from the forming mandrel;

- the packing carton is completely closed.

Optionally, before or after this complete closure of the packaging box, it is possible to carry out the equipment of a carrying handle.

Advantageously, after filling of a flexible bag, it is possible to carry out a sealing control operation, in particular by prior compression and weighing.

According to an advantageous embodiment of the invention, during the design of the flexible bags, a strip comprising two or more rows of juxtaposed pockets is packaged by superimposition of at least two films of suitable synthetic material and packaged this band with rows of multiple flexible bags in a waterproof case transport.

On filling site, this multi-row band is engaged in a longitudinal and transverse cutting unit to individualize the flexible bags. Thanks to a suitable fairing, this cutting unit ensures the protection of soft bags against any foreign body.

The advantages which flow from the present invention consist, first of all, in that by avoiding to premount the shutter, such as a dispensing tap, on the filling bung, it avoids the introduction into the flexible pouch of debris resulting from successive removal and assembly of this shutter in said bung.

On the other hand, if the plug and the body of the shutter, in particular the tap, were to be designed to allow a premounting in view of a subsequent withdrawal of the shutter, these features are no longer required in the solution according to the invention. . In other words, the height of the bung and the length of the body of the tap may be smaller to allow only a final assembly of one in the other. This results in an obvious gain in material. This also significantly reduces the amount of entrapped oxygen, thus contributing to a better preservation of the packaged products sensitive to oxidation. Moreover, it results in less space for packaging.

In the embodiment of initially designing a strip of several rows of flexible bags, the packaging of such a strip, directly at the output of the production line, in a large-sized sealed transport case is rendered easier, including allowing zig-zag storage, alternating pleats, in the carton, which allows still to have staggered the smallest protuberances that still define the filling bungs.

Indeed, this band whose width can be adapted to that of this fund is unlikely to intermingle during transport. It should also be noted that the packaging of a multi - row band, without dispensing tap, is likely to be automated much more easily than the packaging of a band having only one row of outrages, moreover , pre-equipped with dispensing faucet.

Another advantage of the invention consists in the reduction of waste during the manufacture of the webs. Indeed, the fact of making several rows makes it possible to reduce the overflows of width, compared to traditional production machines producing only in mono.

Moreover, the individualization of the flexible bags, starting from a multi - row band, on the filling site is an operation which is not only very easily managed, but avoids the layout of pre - cut lines like this. has been required in the past.

Moreover, by preforming the packaging carton of a flexible pouch directly around a tubular forming mandrel serving as a funnel for introducing said flexible pouch, it is possible to maximize, for a carton of packaging of a given section, the passage section of the flexible bag through the funnel. This allows, therefore, to respond, advantageously, to the problem of the passage of these flexible bags through the funnel, but also to the risk of burning on contact with the packaging board.

Other objects and advantages of the present invention will become apparent from the following description relating to an exemplary embodiment given by way of indication and not limitation.

The understanding of this description will be facilitated by reference to the accompanying drawings, in which: FIG. 1 is a schematic and perspective representation of a manufacturing line illustrating the method of designing a multi-row strip of fitted flexible bags. a filler plug without a distribution valve;

- Figure 2 illustrates the step of packaging this bung in a suitable packaging box;

- Figure 3 shows, schematically, the installation for filling flexible bags arriving from a multirangeal strip; - Figure 4 illustrates, schematically, the steps of packaging a filled flexible bag in a carton formed around a tubular forming mandrel surmounted by a funnel for introduction of a flexible bag; - Figure 5 illustrates, schematically and in top view, the synchronized transfer of the dispensing valves to the rotary filling machine via a transfer star;

- Figure 6 illustrates, schematically and in top view, the rotary filling machine with two flexible bag supply stations;

- Figure 7 shows schematically and in section a valve during final assembly on a bung, after filling the flexible bag, the valve and this bung being designed according to the invention, not allowing precapsulation;

- Figure 8 is a view similar to Figure 7 illustrating, during assembly, a bung and a valve, so-called standards, for precapsulation.

As is apparent from the figures and drawings attached, the present invention relates to a method of packaging in flexible bags of liquid or non-liquid product, food or other, aseptic or not.

As illustrated in FIG. 1, this method consists of designing a strip 1 of at least two rows IA, IB, IC, ID of flexible bags 2 by superposing and welding at least two films 3, 4 of suitable material. .

It is particularly visible in this FIG. 1 that the structure of the upper film 3 and the structure of the lower film 4 that has just been superimposed for welding can be constituted, in reality, in the form of a multilayer complex starting from several films 3A. , 3B, 4A, 4B unfolding simultaneously from reel rollers 5 located upstream of the production line 7 of this band 1 of flexible bags 2.

In fact, according to the method, before superposition of the ropes 3, 4, the upper one 3 undergoes a regular distance punching operation so as to create at least two rows of openings for the engagement and the welding of a bung 6 on which can be mounted later on the filling line of the flexible bags 2 and permanently, a shutter 12, such as a dispensing valve.

In the case of aseptic applications, it is quite possible to envisage that, instead of an irradiation sterilization operation in an external site, the sterilization of the materials (films, bung closed by a synthetic cover or a flat cap for example) is made on line 1 of flexible pouches 2.

Note that the punching operation of the upper film 3 is performed above suction means for recovering the cut piece and any chips that would be likely to pollute the films 3, 4 before assembly.

It should be noted that, by welding the films 3, 4 one on the other, more particularly by producing longitudinal and transverse weld lines, the flexible pockets 2 of the same row are delimited between them. also compared to those of the row or rows IA, IB, IC, ID of adjacent flexible bags, as visible in Figure 1.

Moreover, to facilitate the cutting of the rows IA, IB, IC, ID relative to each other or a flexible bag 2 with respect to the following at the same row, the width of the weld lines longitudinal and transverse is determined to ensure the sealing of the various flexible bags once individualized, just as between two rows successive or two flexible pouches that follow each other can be made a double weld line spaced.

At the exit of this manufacturing line 7, the band 1 of flexible bags 2 having only one plug 6, is packaged in a sealed transport case 8 adapted, as can be seen in Figure 2. Note that in the case of the 1, the width 9 of this band 1 can be substantially adjusted to that 10 of this box 8, which allows the ordered folding of said strip 1 in the latter, without risk. entanglement during transport.

In particular, this band 1 can be folded in an automated way zigzag in the box 8.

It will be noted in this connection that if it is usual to apply an electrostatic charge on the films 3, 4 before assembling them by welding to design the band 1, this to avoid the imprisonment of air, it is just as usual to discharge again said band 1 of the static electricity remaining at the output of the manufacturing line of the flexible bags. In the context of an advantageous embodiment of the invention, it is envisaged, instead to leave this strip 1 loaded for automatic folding in the transport case 8 so as to maintain the films 3, 4 blocked between they and prevent the formation of folds and the introduction of air into the flexible bags before filling, at least before separating these flexible bags 2 of the band 1 at the filling site.

Figures 3 and 6 illustrate the filling unit 11 of the flexible bags 2 on the production site of the product that they must contain. According to the method, the pockets 2 are separated from each other from the multi-row band 1, this to successively position the bung 6 of each of these flexible bags 2 under a filling station, knowing that once a flexible bag filled from product to conditioner, it is mounted permanently on its bung 6 a shutter, more particularly a dispensing valve 12.

It should be noted that after filling, the flexible bags 2 may undergo a sealing control operation, in particular by prior compression, and then weighed, so that in case of leakage the risk of contamination is as low as possible. This leakage control can be carried out in a different way, in particular by putting the flexible bag in a vacuum chamber.

Under the filling station and outside the filling operation itself, other operations can be performed. Thus, during the presentation of a bung 6 of a flexible bag 2 under the withdrawal head, a preliminary vacuum can be provided by the latter or an auxiliary head, this to suck air contained in a flexible bag 2 before injecting the product to be conditioned. The presence of air has the effect of foaming the product hindering the filling operation.

Likewise, once this is done and before the setting of the shutter defined by the tap, the air, more particularly the oxygen, still contained in the flexible bag 2 can be neutralized by injection of a gas. suitable, such as nitrogen or other.

In this connection, it will be recalled that the solution according to the invention makes it possible to significantly limit the introduction of air trapped in the bung 6 and in the body of the tap 12.

More particularly, it has been illustrated in FIGS.

8, respectively, a bung 6A and a valve 12A not allowing premounting or precapsulation (solution likely to be implemented through the present invention) and a bung 6B to which is fitted a valve 12B allowing precapsulation required in the procedures of the state of the art. In the latter case, both the bung 6B and the body 25B of the valve 12B are of greater height relative to the bung 6A and the body 25A of the valve 12A illustrated in Figure 7. Thus, it is distinctly visible in these figures that at the time of finally mounting the valve on the bung, so after filling the flexible bag 2, there is imprisoned a much larger volume of air in the solution allowing a precapsulation (Figure 8) compared to that of the invention (Figure 7).

The shutter 12 can still undergo a decontamination operation and especially sterilization in the case of aseptic applications, this just before its final assembly on a bung 6 of a flexible bag 2 after filling thereof.

According to FIG. 3, the filling unit 11 is preferably of the type with multiple stations mounted on a rotary table 14 making it possible to subject a flexible bag to a series of operations in masked time for optimization of the production rate. Transfer of the dispensing tap

12 to this rotary table-shaped filling unit 11 is advantageously provided in a synchronized manner by means of a transfer star 24 as illustrated in FIGS. 5 and 6. FIG. 5 also shows that between transfer star 24 and the filling unit 11, an identical profile allows a perfect synchronization and that, therefore, the transfer star 24 makes it possible to supply the dispensing tap 12 at the maximum rate of the filling machine .

In a preferred embodiment, this filling machine, more exactly the means that compose it are controlled by fixed or movable cams distributed around the axis of rotation of the rotary table 14. In addition, the shutter 12 and the bung 6 in themselves define gripper opening control cams designed to grip, as the case may be, said shutter 12 or this plug 6 .

At the outlet of the filling unit 11, the flexible bags 2 are evacuated towards a packing station 13.

In this respect, if this packaging unit 13 can be of linear type, according to a particular design of the invention, it is in the form of a rotary table 15 with multiple stations for the removal of the flexible bags 2 in packages. cardboard or the like.

According to a first embodiment, at this rotary packaging unit 13, the packaging cartons 16 arrive preformed at a cardboard supply station and are then transferred to a substation station. loading, under a funnel 18 for introducing a flexible pouch 2. Thus, during the next step, a flexible pouch 2 is discharged by gravity, passing through the funnel 18, in the carton 16 maintained open in its upper part. This carton 16 is then brought to the next station 22 where it can be directly evacuated, knowing that this station can still ensure a certain finish, for example ensure the closure of the upper part of this carton, equipping it, if necessary , a handle.

Advantageously, the funnel 18 for introducing a flexible bag 2 is extended in its lower part by an introduction tube 17 designed capable of diving into a packaging carton 16, substantially over the entire height of the latter.

In particular, as the case may be, the carton 16, passing from the cardboard supply station to the loading station, is subjected to an upward movement to be engaged on said introduction tube 17, knowing that it is still possible to rather move the latter and the funnel 18 associated with it to obtain the desired result.

The advantage of extending the funnel 18 by such an insertion tube 17 is that during the fall of the flexible bag 2 it does not rub along the walls of the cardboard 16 and does not risk to be injured by the latter, particularly at the junction with the flaps of this carton 16.

According to another preferred embodiment of the invention, at this rotatable packaging unit 13, such a packaging carton 16 is preformed around said introduction tube 17 constituting substantially a forming mandrel. Thus, at this packing unit 13 are conveyed the flexible bags 2 from the filling unit 11. It is also fed with cardboard blanks 19.

As shown diagrammatically in FIG. 4, one of these cutouts 19 is, first of all, folded around the forming mandrel 17 so as to preform the packaging carton 16, which is also closed in its entirety. lower part . Beyond this preforming station, this packaging carton 16, engaged on the forming mandrel 17, is presented under a loading station in filled flexible bags 2. Such a flexible bag 2 falls by gravity into this cardboard box. packaging 16, guided by the introduction funnel 18 and said introduction tube 17.

At the level of a finishing station and by a downward movement, this packing box 16 is disengaged from the forming mandrel 17 in order to close it at the top.

In a preferred but nonlimiting embodiment, the packaging unit 13 is designed in a rotating form comprising a plurality of stations each comprising a funnel 18 which is extended by an insertion tube 17, as well as a certain number of means. like those needed for taking care of a preformed cardboard 16 or a carton blank 19, or even finishing means. As previously, this packaging unit 13, including the means of each station, is controlled by cams. As for the rotary table 15, itself, it is controlled by suitable management means.

The continuous operation of such a rotary table 15 optimizes the rate and productivity. This configuration also makes it possible to easily control the movements by cams, therefore at a minimal cost and without equipment such as jacks or the like, which is expensive in investment and maintenance.

At the finishing station 22, by closing the carton 16 later, it can be equipped with a carrying handle. Similarly, it can receive all the necessary advertising or regulatory labels.

To return to the filling unit 11, the latter is fed with flexible bags 2 through a cutting and separating unit 23 of these flexible bags from a multi-row band 1. More particularly, this unit is streamlined to ensure the protection of the soft bags 2 against any foreign body.

This cutting unit 23 is capable of being equipped with cutting tools, both transverse and longitudinal. Advantageously, in order to carry out this cutting operation, bungs 6 of the flexible bags 2 are used as reference marks 2, necessarily respecting a predefined distance both in the longitudinal and transverse directions at the level of the band 1.

According to another embodiment, at the level of the production line 7 for the design of the flexible bags 2 are provided means for marking said strip by pins recognizable via optical reading means or the like included in said cutting unit 23.

It should be noted that for this cutting operation is working on a reduced strip length, so subjected to low strain voltages. Also with the aid of such marking means that constitute, as the case, the bungs or markings on the strip, it is possible to obtain a very high precision in cutting. In particular, such cutting can be performed at a weld line, which allows to optimize the bandwidths. It will be recalled, in this connection, that in the context of the state of the art, the cutting was usually carried out between two parallel welding lines resulting in increased consumption of films for the same number of flexible bags designed.

As can be seen from the foregoing description, the method according to the invention and the installation which makes it possible to implement it advantageously meet the disadvantages of previously known solutions.

In particular, the packaging unit 13, and the elements that make it up, as well as any preforming stations of upstream cartons, or finishing cartons filled downstream, are designed to be controlled by fixed cams or mobile. This solution is particularly economical, and easy maintenance.

Claims

1. A method of packaging in a flexible bag (2) of liquid or non-liquid product, food or other, aseptic or not, characterized in that: - one continuously designs a band (1) of at least two rows (IA, IB, IC, ID) of flexible bags (2) by superposition and welding of at least two films (3, 4) of suitable synthetic material;

- by successive operations of punching and soldering with regular space, one provides beforehand one (3) of these films

(3, 4) a bung (6) for filling and subsequently receiving a shutter (12);

- Wrapping said band (1) of flexible bags (2) thus designed in a sealed transport case (8) adapted.

2. Method according to claim 1 characterized in that an electrostatic charge is applied to the films (3, 4) before assembling them by welding to design the strip (1) and at the output of the production line (7) this strip (1) is left loaded for automatic folding in the transport box (8) to hold the films (3, 4) locked together and prevent the formation of folds and the introduction of air into the pockets flexible (2) before filling.

3. Method according to claim 1 or 2 characterized in that at the filling site: - a strip (1) of flexible bags (2) is engaged in a cutting unit (23) to individualize these flexible bags (2) ;

each of these flexible bags (2) is positioned through its bung (6) under a filling station;

- a shutter (12) is permanently mounted on said bung (6);

and the filled flexible bag (2) is conveyed towards a packaging unit (13).

4. Method according to any one of the preceding claims, characterized in that for the packaging of aseptic liquid product, an operation of sterilization, on the one hand, of the flexible bags (2), in particular by irradiation, on the production line of the band (1) of flexible bags (2) and, on the other hand, of the shutters (12) before their assembly definitive on a bung (6) of a flexible bag (2) after filling thereof.

5. Method according to claim 3, characterized in that at a packing unit (13) of a filled flexible pouch (2):

"a preformed carton (16) is taken in charge; it is engaged on an introduction tube (17) extending an insertion funnel (18);

"pouring through said funnel (18) and the introduction tube (17) a flexible bag (2) filled in the preformed packaging carton (16);" it is released from said introduction tube (17). ).

6. Method according to claim 3, characterized in that at a packaging unit (13) of a filled flexible bag (2):

"a carton blank (19) is supported;" a packing carton (16) is preformed around an introducer tube (17) extending an introduction funnel (18);

"pouring through said funnel (18) and the introduction tube (17) a flexible bag (2) filled in the preformed packaging carton (16);

• It disengages it from said introduction tube (17).

7. A method according to claim 5, characterized by the fact that the said packaging carton (16) is completely closed, knowing that before or after this closure, this packing box is equipped with a handful of transport.

8. A method according to claim 5, characterized in that after filling of a flexible bag (2) is carried out a tightness control operation, in particular by prior compression of the bag and weighed.

9. Process according to any one of the preceding claims, characterized in that during the design of the flexible bags (2), at least two ropes (3, 4) of suitable synthetic material are superimposed, a strip (1) having two or more rows (IA, IB, IC,

ID) of flexible pouches (2) juxtaposed and this pack is packaged

(1) with rows of multiple flexible bags in a waterproof case transport (8) width (10) adapted to that (9) of said strip (1).

10. Method according to any one of the preceding claims, characterized in that the strip (1) is provided with a recognizable identification marking via optical reading means or the like by the cutting unit.

(23) for the separation of the flexible bags (2).

11. Installation for the implementation of the method according to any one of the preceding claims, characterized in that it comprises a manufacturing line (7) for the design of a multirange strip (1) (IA, IB, IC, ID) of flexible bags (2) equipped with a plug (6) for filling and receiving a shutter (12).

12. Installation according to claim 10, characterized in that it comprises:

- a cutting unit (23) of a band (1) multirange (IA, IB, IC, ID) of flexible bags (2) for supplying flexible pouches (2) individualized a filling unit (11)

- It comprises a filling head in which are presented said flexible bags (2) through their bung

(6);

- said filling unit (11) further comprising a mounting head of a shutter (12) on the bung (6) of a flexible bag (2) after filling thereof.

13. Installation according to claim 11 or 12 characterized in that it further comprises a packaging unit (13) comprising an introduction tube (17) extending at its upper end by a funnel (18) d introduction of a flexible bag (2).

14. Installation according to claim 13, characterized in that the insertion tube (17) constitutes a forming mandrel around which is designed capable of being preformed a packaging carton (16) before removal in the latter of a filled flexible pouch (2) from the filling unit (11).

15. Installation according to any one of claims 11 to

13, characterized in that the filling unit (11) and / or the packaging unit (13) are in linear form.

16. Installation according to any one of claims 11 to

14, characterized in that the filling unit (11) and / or the packaging unit (13) are in the form of rotating tables (14, 15) with multiple stations or stations.

17. Installation according to claim 16, characterized in that it comprises a transfer star (24) to transfer, in a synchronized manner in view of their final assembly on the bungs (6) of the flexible bags (2), the shutters (12) to the rotary table - shaped filling unit (11) (14).

18. Bung and dispensing tap for flexible bags (2) of liquid or non-liquid product, food or other, aseptic or not, for carrying out the method according to any one of Claims 1 to 10, characterized in that they are designed to allow only a definitive assembly by splicing from one to the other.