EP1840494A2 - Heat exchanger profile - Google Patents
Heat exchanger profile Download PDFInfo
- Publication number
- EP1840494A2 EP1840494A2 EP07005994A EP07005994A EP1840494A2 EP 1840494 A2 EP1840494 A2 EP 1840494A2 EP 07005994 A EP07005994 A EP 07005994A EP 07005994 A EP07005994 A EP 07005994A EP 1840494 A2 EP1840494 A2 EP 1840494A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- flat tubes
- web
- heat exchanger
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
- B21C23/085—Making tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
- F28F9/182—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
- F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
Definitions
- the invention relates to a heat exchanger profile made of aluminum or an aluminum alloy, in particular for a CO 2 evaporator, and to an evaporator with such a heat exchanger profile.
- evaporators are widely used in air conditioning systems of motor vehicles.
- An air conditioning system generally has a compressor, a condenser, an expansion device and an evaporator, wherein these components are usually arranged successively and connected to each other via a fluid-conducting tubes to a circuit.
- refrigerants such as R134a had proven successful.
- these refrigerants are harmful to the environment because of their CFC components and should be replaced by less problematic refrigerants.
- An alternative fluid for the refrigerant circuit of an automotive air conditioning system is, for example, carbon dioxide (CO 2 ).
- CO 2 carbon dioxide
- a known flat tube evaporator according to DE 10 2005 004 284 A1 comprises a collecting box, which is divided in the longitudinal direction at least into two chambers and in the bottom of which the ends of the individual flat tubes are inserted. Slats are arranged between the individual flat tubes so that a good heat exchange can take place between the refrigerant flowing through the evaporator and a fluid flowing on the outside of the evaporator.
- the disadvantage of such an arrangement is that each flat tube individually inserted into a designated opening in the bottom of the header tank, positioned and connected to the collection box.
- the document DE 101 50 213 A1 discloses such an extruded composite profile of aluminum or an aluminum alloy.
- This composite profile has two juxtaposed flat tubes, which are connected to one another in the longitudinal direction of the composite profile on their narrow sides via webs. In this bridge can be made for better heat exchange punching.
- this web is removed at the end. This regional separation of the web at the ends of the composite profile must be very precise.
- the object of the invention is to provide an improved heat exchanger profile available, which can be produced in a simple manner and meets the high requirements of a CO 2 evaporator.
- This object is achieved by a heat exchanger profile with the features of claim 1.
- This heat exchanger profile made of aluminum or a Aluminum alloy is, like the known integrally extruded composite profile, produced with at least two flat tubes, which are connected to one another at their narrow sides via a web. These two flat tubes may have the same or different outer and inner geometries, preferably flat tubes are used with the same height.
- the flat tubes are connected to one another in the longitudinal direction of the composite profile via a relatively thick web. This web is preferably provided with a small width.
- the wall thickness of the web is reduced by a one-sided or two-sided narrowing, for example a notch. The wall thickness is thus less than the wall thickness of the web at this point of constriction and it is also less than the wall thickness of the adjacent flat tube.
- a composite profile can be easily produced by extrusion and cut to the intended length of the evaporator profiles.
- Such a composite profile may have flat tubes with one or more continuous channels, wherein preferably the channels are formed by perpendicular to the broad sides of the flat tubes arranged channel walls.
- the size and number of channels for belonging to a composite profile flat tubes can be chosen the same or different.
- the heat exchanger profile according to the invention can be used in an advantageous and simple manner for high-pressure air conditioning systems, in particular for a CO 2 evaporator.
- the web is partially removed at the two ends of a composite profile, so that a groove is formed which is sufficiently large that the ends of the flat tubes can be inserted into openings provided the collector profile.
- This means that the web is removed in a length which corresponds at least to the insertion depth of the flat tubes in the collector profile.
- the separation of the web or a part of the web is simple but exactly possible because the constrictions of the web represent breaking points for the separation process and thus no It must be ensured that the separating tool between the web and the flat tube engages in order to possibly damage the side wall of the flat tube.
- the side wall of the flat tube remains unaffected and there is no chip at the radius of this side wall.
- the flat tubes retain their geometry and can be inserted directly into the openings of the collector profile.
- the composite profile is provided on its outer surfaces with a solder and / or flux coating, preferably on the broad sides of the flat tubes, in order to achieve a good connection with the arranged between the flat tubes fins during brazing.
- a brazed joint between the collector profile and the flat tubes can also be achieved, brazing preferably being carried out between the flat tubes and lamellas and between the flat tubes and the collector profile in one production step.
- a CO 2 evaporators with the inventive heat exchanger profiles is easy to manufacture so.
- the simultaneous installation of two flat tubes and the simple but precise processing of the ends of the composite profiles saves production time.
- a known extruded composite profile 1 is shown.
- the composite profile is preferably made of aluminum or aluminum alloy.
- This integrally extruded composite profile 1 consists of two flat tubes 2, 3, in this case with the same external and internal geometry.
- the flat tubes 2, 3 are arranged side by side and connected to one another at its narrow side via a web 4.
- Such a composite profile 1 is obtained by extrusion, wherein the extruded from the extruder strand is fed to a separator, where the extruded profile is divided into desired lengths of the composite profile 1.
- the web 4 is to be removed in regions at the end of the respective composite profile 1 so that a groove 7 is formed between the flat tubes 2 and 3 at the end.
- Fig. 1 the desired separation seam 5 is shown for such a groove 7 in dashed line.
- the separation is achieved with a punching or cutting tool.
- a cutting tool directly meets this separation seam 5 and the separation cut is made precisely. A slight deviation from the intended separation seam 5 leads to rework or rejects. If, in fact, the separation cut is made to the left of the separation seam 5, the wall of the flat profile 2 is weakened and the applicable pressure for this profile 2 is reduced, so that it may no longer be usable for a CO 2 evaporator. If the actual operating pressure in the evaporator exceeds this value, the profile may burst.
- the separation cut is made to the right of the intended separation seam 5, then a remainder of the web remains at the radius of the profiled section 2 or 3, which must be removed so that the end face 8 or 9 of the flat tube 2 or 3 into the appropriate opening on the collector profile can be introduced.
- a burr usually remains at the radius of the flat profile 2 or 3. This burr must be removed because a CO 2 evaporator is a sensitive system that is very sensitive to contamination. Chips can damage the compressor or clog valves or nozzles. The post-processing to remove the burrs can lead to bending of the narrow side of the flat tubes.
- This is preferably made of aluminum or an aluminum alloy and consists of the flat tubes 12, 13, in this case, the same outer and inner geometry, namely four channels, which are formed by three channel walls 16.
- the flat tubes 12, 13 are arranged side by side and connected to one another at their narrow side via a web 14.
- the web 14 has at the junction with the flat tubes 12 and 13, ie immediately adjacent to these flat tubes 12, 13 a constriction 15.
- the constriction 15 is generated by a notch on both sides.
- the thickness w1 of the constriction 15 is less than the thickness w3 of the web 14, and the thickness w1 of the constriction 15 is less than the thickness w2 of the constriction 15
- the constriction 15 thus represents a so-called predetermined breaking point and it is possible to selectively separate the web 14 in the region of constriction 15 of the flat profile 12 and on the other side in the region of constriction 15 from the flat profile 13.
- the constriction 15 allows a chipless detachment of the web 14, ie a separation that requires no post-processing.
- the provision of the constrictions 15 has the advantage that the width b of the web 14 can be selected to be very small.
- This web 14 serves as an assembly aid, namely for the introduction of two flat tubes 12, 13 simultaneously in the collector profile 20, but otherwise does not contribute to the operation of the CO 2 - evaporator.
- the width b of the web 14 can be chosen so small that the width b of the wall thickness of the partition wall 24 of the collector 20 corresponds.
- the web 14 has approximately the cross section of a wire. The choice of such a small width b of the web 4 is not possible with composite profiles 1 according to the prior art, since there must be sufficient space between the flat tubes 2, 3 for the application of the cutting tool.
- the detachment of the web 14 can take place over the entire extent of the composite profile 10, for example, to separate a flat tube from the composite profile, for example, to share a composite profile with four flat tubes in two composite profiles with two flat tubes.
- the web 14 can also be separated out in regions, preferably at the ends of the composite profile 10 and there in a length which corresponds at least to the insertion depth t of the flat tubes 12, 13 in the collector tube 20.
- FIG. 4 shows a connection of the composite profile 10 with a collector profile 20.
- the collector profile 20 is divided into two chambers 22, 23 by a partition wall 24.
- the end 18 of the flat tube 12 of the composite profile 10 is inserted into the chamber 22 at an insertion depth t.
- the flat tube 13 is inserted with its end 19 into the chamber 23. Therefore Furthermore, it is visible that the web 14 connecting the flat tubes 12, 13 is taken out at the end, so that a groove 17 is created, which has made it possible to mount the composite profile 10 on the collecting profile 20.
- the vaporizer further includes fins, not shown in FIG. 4, which are arranged above and below the composite profile 10, ie, of the flat tubes 12, 13, and are connected to the flat tubes 12, 13 via a brazed joint.
- the composite profile 10 is preferably provided during manufacture with a solder and flux coating.
- the connection between the composite profile 10 and the collector profile 20 is achieved via a brazed joint, wherein the good positioning of the composite profile 10 in the collector profile 20 ensures optimal soldering.
- Such an evaporator is used in particular for a motor vehicle air conditioning system, wherein the cross-sectional shape of the collector profile 20 is independent of the use of the heat exchanger profiles according to the invention, as far as the openings 21 in the collector profile 20 adjacent to each other and the cross sections of the openings 21 and the cross sections of the flat tubes 12, 13 to each other are coordinated.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
Die Erfindung betrifft ein Wärmetauscherprofil aus Aluminium oder einer Aluminiumlegierung, insbesondere für einen CO2-Verdampfer, sowie einen Verdampfer mit einem solchen Wärmetauscherprofil. Derartige Verdampfer finden breite Anwendung bei Klimaanlagen von Kraftfahrzeugen.The invention relates to a heat exchanger profile made of aluminum or an aluminum alloy, in particular for a CO 2 evaporator, and to an evaporator with such a heat exchanger profile. Such evaporators are widely used in air conditioning systems of motor vehicles.
Eine Klimaanlage besitzt im Allgemeinen einen Verdichter, einen Verflüssiger, eine Expansionsvorrichtung und einen Verdampfer, wobei diese Bestandteile üblicherweise nacheinander angeordnet und über fluidleitende Rohre zu einem Kreislauf miteinander verbunden sind. Bei bisherigen Kraftfahrzeugklimatisierungsanlagen hatten sich Kältemittel, wie R134a, bewährt. Diese Kältemittel sind wegen ihrer FCKW-Bestandteile jedoch umweltschädlich und sollen durch weniger problematische Kältemittel ersetzt werden. Ein alternatives Fluid für den Kältemittelkreislauf einer Kraftfahrzeugklimaanlage ist beispielsweise Kohlendioxid (CO2). Dieses Kohlendioxid stellt an eine Klimatisierungsanlage jedoch höhere Anforderungen, da ein höherer Betriebsdruck erforderlich ist und damit die einzelnen Bestandteile der Anlage auf höhere Berstdrücke ausgelegt werden müssen.An air conditioning system generally has a compressor, a condenser, an expansion device and an evaporator, wherein these components are usually arranged successively and connected to each other via a fluid-conducting tubes to a circuit. In previous motor vehicle air conditioning systems, refrigerants such as R134a had proven successful. However, these refrigerants are harmful to the environment because of their CFC components and should be replaced by less problematic refrigerants. An alternative fluid for the refrigerant circuit of an automotive air conditioning system is, for example, carbon dioxide (CO 2 ). However, this carbon dioxide places higher demands on an air conditioning system, since a higher operating pressure is required and thus the individual components of the system must be designed for higher bursting pressures.
Ein bekannter Flachrohrverdampfer gemäß
Ein geringerer Zeitaufwand bei der Montage des Verdampfers wird bei der Verwendung von Verbundprofilen erzielt. Das Dokument
Aufgabe der Erfindung ist es, ein verbessertes Wärmetauscherprofil zur Verfügung zu stellen, das auf einfache Weise hergestellt werden kann und den hohen Anforderungen eines CO2-Verdampfers genügt.The object of the invention is to provide an improved heat exchanger profile available, which can be produced in a simple manner and meets the high requirements of a CO 2 evaporator.
Diese Aufgabe wird durch ein Wärmetauscherprofil mit den Merkmalen des Anspruchs 1 gelöst. Dieses Wärmetauscherprofil aus Aluminium oder einer Aluminiumlegierung wird, wie das bekannte einstückig stranggepresste Verbundprofil, mit mindestens zwei Flachrohren, die an ihren Schmalseiten über einen Steg miteinander verbunden sind, hergestellt. Diese zwei Flachrohre können gleiche oder unterschiedliche Außen- und Innengeometrien aufweisen, vorzugsweise werden Flachrohre mit gleicher Höhe verwendet. Die Flachrohre sind in Längsrichtung des Verbundprofils über einen verhältnismäßig dicken Steg miteinander verbunden. Dieser Steg wird vorzugsweise mit geringer Breite vorgesehen. An der Verbindungsstelle zwischen Steg und Flachrohr ist die Wanddicke des Steges durch eine einseitig oder beidseitige Einengung, beispielsweise eine Kerbe, reduziert. Die Wanddicke ist an dieser Stelle der Einengung damit geringer als die Wanddicke des Steges und sie ist auch geringer als die Wanddicke des benachbarten Flachrohres.This object is achieved by a heat exchanger profile with the features of
Ein Verbundprofil lässt sich auf einfache Weise durch Strangpressen herstellen und auf die vorgesehene Länge der Verdampferprofile ablängen. Ein solches Verbundprofil kann Flachrohre mit einem oder mehreren durchlaufenden Kanälen aufweisen, wobei vorzugsweise die Kanäle durch senkrecht zu den Breitseiten der Flachrohre anordnete Kanalwände gebildet werden. Die Größe und Anzahl der Kanäle für die zu einem Verbundprofil gehörenden Flachrohre kann gleich oder unterschiedlich gewählt werden.A composite profile can be easily produced by extrusion and cut to the intended length of the evaporator profiles. Such a composite profile may have flat tubes with one or more continuous channels, wherein preferably the channels are formed by perpendicular to the broad sides of the flat tubes arranged channel walls. The size and number of channels for belonging to a composite profile flat tubes can be chosen the same or different.
Das erfindungsgemäße Wärmetauscherprofil kann in vorteilhafter und einfacher Weise für Hochdruckklimatisierungsanlagen, insbesondere für einen CO2 Verdampfer verwendet werden. Dazu wird an den beiden Enden eines Verbundprofils der Steg bereichsweise herausgetrennt, so dass eine Nut entsteht, die ausreichend groß ist, dass die Enden der Flachrohre in vorgesehene Öffnungen des Sammlerprofils eingeführt werden können. Dies bedeutet, dass der Steg in einer Länge entfernt wird, die mindestens der Einstecktiefe der Flachrohre im Sammlerprofil entspricht. Das Heraustrennen des Steges oder eines Teiles des Steges ist einfach aber exakt möglich, da die Einengungen des Steges Sollbruchstellen für den Trennvorgang darstellen und damit kein Trennwerkzeug zwischen Steg und Flachrohr angreifen muss, dass die Seitenwand des Flachrohres eventuell beschädigen könnte. Beim Trennvorgang bleibt die Seitenwand des Flachrohres unbeeinflusst und es verbleibt kein Span am Radius dieser Seitenwand. Dadurch kann auch auf eine dem Trennvorgang eventuell nachfolgende Bearbeitung der Trennstellen verzichtet werden. Die Flachrohre behalten ihre Geometrie und können unmittelbar in die Öffnungen des Sammlerprofils eingeführt werden.The heat exchanger profile according to the invention can be used in an advantageous and simple manner for high-pressure air conditioning systems, in particular for a CO 2 evaporator. For this purpose, the web is partially removed at the two ends of a composite profile, so that a groove is formed which is sufficiently large that the ends of the flat tubes can be inserted into openings provided the collector profile. This means that the web is removed in a length which corresponds at least to the insertion depth of the flat tubes in the collector profile. The separation of the web or a part of the web is simple but exactly possible because the constrictions of the web represent breaking points for the separation process and thus no It must be ensured that the separating tool between the web and the flat tube engages in order to possibly damage the side wall of the flat tube. During the separation process, the side wall of the flat tube remains unaffected and there is no chip at the radius of this side wall. As a result, it is also possible to dispense with any subsequent processing of the separating points which may be necessary for the separating process. The flat tubes retain their geometry and can be inserted directly into the openings of the collector profile.
Bei einer bevorzugten Ausführung ist das Verbundprofil an seinen äußeren Oberflächen mit einer Lot- und/ oder Flussmittelbeschichtung versehen, vorzugsweise an den Breitseiten der Flachrohre, um beim Hartlöten eine gute Verbindung mit den zwischen den Flachrohren angeordneten Lamellen zu erzielen. Des Weiteren kann bei einem Sammlerprofil aus Aluminium oder einer Aluminiumlegierung auch eine Hartlötverbindung zwischen dem Sammlerprofil und den Flachrohren erreicht werden, wobei vorzugsweise das Hartlöten zwischen den Flachrohren und Lamellen sowie zwischen den Flachrohren und dem Sammlerprofil in einem Produktionsschritt vorgenommen wird.In a preferred embodiment, the composite profile is provided on its outer surfaces with a solder and / or flux coating, preferably on the broad sides of the flat tubes, in order to achieve a good connection with the arranged between the flat tubes fins during brazing. Furthermore, in the case of a collector profile made of aluminum or an aluminum alloy, a brazed joint between the collector profile and the flat tubes can also be achieved, brazing preferably being carried out between the flat tubes and lamellas and between the flat tubes and the collector profile in one production step.
Ein CO2-Verdampfer mit den erfindungsgemäßen Wärmetauscherprofilen lässt sich somit einfach herstellen. Durch die gleichzeitige Montage von zwei Flachrohren und durch die einfache aber präzise Bearbeitung der Enden der Verbundprofile wird Produktionszeit eingespart. Andererseits gibt es weniger Ausschuss bei der Vorbereitung der Verbundprofile für die Montage, nämlich beim bestimmungsgemäßen sauberen, nämlich gratlosen Heraustrennen des Steges.A CO 2 evaporators with the inventive heat exchanger profiles is easy to manufacture so. The simultaneous installation of two flat tubes and the simple but precise processing of the ends of the composite profiles saves production time. On the other hand, there is less waste in the preparation of the composite profiles for assembly, namely the intended clean, namely flawless cutting out of the web.
Weitere Einzelheiten der Erfindung sind der nachfolgenden Beschreibung eines Ausführungsbeispiels der Erfindung anhand von Zeichnungen zu entnehmen. Es zeigen:
- Fig. 1
- eine perspektivische Ansicht eines stranggepressten Verbundprofils gemäß Stand der Technik,
- Fig. 2
- eine perspektivische Ansicht eines erfindungsgemäßen stranggepressten Wärmetauscherprofils,
- Fig. 3
- eine vergrößerte Querschnittsansicht aus dem erfindungsgemäßen Wärmetauscherprofil gemäß Fig. 2,
- Fig. 4
- einen Ausschnitt eines Verdampfers.
- Fig. 1
- a perspective view of an extruded composite profile according to the prior art,
- Fig. 2
- a perspective view of an extruded heat exchanger profile according to the invention,
- Fig. 3
- an enlarged cross-sectional view of the heat exchanger profile according to the invention shown in FIG. 2,
- Fig. 4
- a section of an evaporator.
In Fig. 1 ist ein bekanntes stranggepresstes Verbundprofil 1 gezeigt. Das Verbundprofil ist vorzugsweise aus Aluminium oder Aluminiumlegierung hergestellt. Dieses einstückig stranggepresste Verbundprofil 1 besteht aus zwei Flachrohren 2, 3, in diesem Fall mit gleicher Außen- und Innengeometrie. Die Flachrohre 2, 3 sind nebeneinander angeordnet und an ihrer einen Schmalseite über einen Steg 4 miteinander verbunden. Ein solches Verbundprofil 1 wird durch Strangpressen erhalten, wobei der aus der Strangpresse austretende Strang einer Trennvorrichtung zugeführt wird, wo der Profilstrang in gewünschte Längen des Verbundprofils 1 geteilt wird. Zum Einführen der Enden der Flachrohre 2, 3 in ein Sammlerprofil ist am Ende des jeweiligen Verbundprofils 1 der Steg 4 bereichsweise herauszutrennen, so dass eine Nut 7 endseitig zwischen den Flachrohre 2 und 3 entsteht. In der Fig. 1 ist die gewünschte Trennungsnaht 5 für eine solche Nut 7 in gestrichelter Linie eingezeichnet. Die Trennung wird mit einem Stanz- oder Schneidwerkzeug erzielt. Wichtig bei diesem Verbundprofil 1 nach dem Stand der Technik ist, dass ein Trennwerkzeug unmittelbar diese Trennungsnaht 5 trifft und der Trennungsschnitt präzise ausgeführt wird. Eine geringfügige Abweichung von der beabsichtigten Trennungsnaht 5 führt zu Nachbearbeitungen oder Ausschussteilen. Wird nämlich der Trennungsschnitt links von der Trennungsnaht 5 durchgeführt, wird die Wandung des Flachprofils 2 geschwächt und damit der anwendbare Druck für dieses Profil 2 verringert, so dass dieses möglicherweise nicht mehr für einen CO2-Verdampfer einsetzbar ist. Übersteigt der tatsächliche Betriebsdruck im Verdampfer nämlich diesen Wert, so kann das Profil bersten. Wird andererseits der Trennungsschnitt rechts von der beabsichtigten Trennungsnaht 5 durchgeführt, so verbleibt ein Rest des Steges am Radius des Fachprofils 2 oder 3, der entfernt werden muss, damit die Stirnseite 8 bzw. 9 des Flachrohres 2 bzw. 3 in die passende Öffnung am Sammlerprofil eingeführt werden kann. Selbst bei einer exakten Ausführung des Trennungsschnittes verbleibt in der Regel ein Grat am Radius des Flachprofils 2 bzw. 3. Dieser Grat muss entfernt werden, da ein CO2-Verdampfer ein sensibles System darstellt, das sehr empfindlich auf Verunreinigungen reagiert. Späne können den Kompressor schädigen oder Ventile bzw. Düsen verstopfen. Die Nachbearbeitung zur Entfernung der Grate kann zu Verbiegungen der Schmalseite der Flachrohre führen.In Fig. 1, a known
Fig. 2 zeigt ein erfindungsgemäßes stranggepresstes Verbundprofil 10. Dieses ist vorzugsweise aus Aluminium oder einer Aluminiumlegierung hergestellt und besteht aus den Flachrohren 12, 13, in diesem Fall gleicher Außen- und Innengeometrie, nämlich aus vier Kanälen, die durch drei Kanalwände 16 gebildet sind. Die Flachrohre 12, 13 sind nebeneinander angeordnet und an ihrer Schmalseite über einen Steg 14 miteinander verbunden. Der Steg 14 besitzt an der Verbindungsstelle zu den Flachrohren 12 und 13, also unmittelbar benachbart zu diesen Flachrohren 12, 13 eine Einengung 15. In Fig. 2 ist die Einengung 15 durch eine beidseitige Kerbe erzeugt. Diese beidseitigen Kerben verlaufen in gleicher Tiefe in Längsrichtung des Verbundprofils 10. Sie werden bereits beim Strangpressen in dieser Weise erzeugt. Wie besser aus Fig. 3 zu ersehen, ist die Dicke w1 der Einengung 15 geringer als die Dicke w3 des Steges 14 und die Dicke w1 der Einengung 15 ist geringer als die Dicke w2 der anliegenden Seitenwandung 11 des Flachrohrs 12. Die Einengung 15 stellt damit eine sogenannte Sollbruchstelle dar und es ist möglich, den Steg 14 gezielt im Bereich der Einengung 15 von dem Flachprofil 12 und auf der anderen Seite im Bereich der Einengung 15 vom Flachprofil 13 abzutrennen. Die Einengung 15 ermöglicht ein spanloses Herauslösen des Steges 14, d.h. ein Abtrennen, das keiner Nachbearbeitung bedarf. Des Weiteren hat das Vorsehen der Einengungen 15 den Vorteil, dass die Breite b des Steges 14 sehr klein gewählt werden kann. Dieser Steg 14 dient als Montagehilfe, nämlich zum Einführen von gleichzeitig zwei Flachrohren 12, 13 in das Sammlerprofil 20, trägt ansonsten jedoch nicht zur Funktionsweise des CO2- Verdampfers bei. Bei dem erfindungsgemäßen Wärmetauscherprofil 10 kann die Breite b des Steges 14 so klein gewählt werden, dass die Breite b der Wanddicke der Trennwand 24 des Sammlers 20 entspricht. In diesem Fall hat der Steg 14 etwa den Querschnitt eines Drahtes. Die Wahl einer so geringen Breite b des Steges 4 ist bei Verbundprofilen 1 nach dem Stand der Technik nicht möglich, da dort zwischen den Flachrohren 2, 3 ausreichend Platz für die Anwendung des Trennwerkzeuges vorhanden sein muß.This is preferably made of aluminum or an aluminum alloy and consists of the
Das Herauslösen des Steges 14 kann über die gesamte Ausdehnung des Verbundprofils 10 erfolgen, beispielsweise um ein Flachrohr vom Verbundprofil abzutrennen, beispielsweise um ein Verbundprofil mit vier Flachrohren in zwei Verbundprofile mit zwei Flachrohren zu teilen. Der Steg 14 kann jedoch auch bereichsweise herausgetrennt werden, vorzugsweise an den Enden des Verbundprofils 10 und dort in einer Länge, die mindestens der Einstecktiefe t der Flachrohre 12, 13 im Sammlerrohr 20 entspricht.The detachment of the
In Fig. 4 ist eine Verbindung des Verbundprofils 10 mit einem Sammlerprofil 20 aufgezeigt. Das Sammlerprofil 20 ist in zwei Kammern 22, 23 durch eine Trennwand 24 aufgeteilt. Das Ende 18 des Flachrohres 12 des Verbundprofils 10 ist in einer Einstecktiefe t in die Kammer 22 eingeführt. Gleichzeitig wird das Flachrohr 13 mit seinem Ende 19 in die Kammer 23 eingeführt. Dafür besitzen die Kammern 22, 23 passende Öffnungen 21. Sichtbar ist des Weiteren, dass der die Flachrohre 12, 13 verbindende Steg 14 endseitig herausgenommen ist, so dass eine Nut 17 entsteht, die die Montage des Verbundprofils 10 am Sammelprofil 20 möglich gemacht hat. Zum Verdampfer gehören des Weiteren in Fig.4 nicht gezeigte Lamellen, die oberhalb und unterhalb vom Verbundprofil 10, d.h. von den Flachrohren 12, 13, angeordnet und mit den Flachrohren 12, 13 über eine Hartlotverbindung verbunden sind. Dazu wird das Verbundprofil 10 vorzugsweise bei der Herstellung mit einer Lot- und Flußmittelbeschichtung versehen. In gleicher Weise wird die Verbindung zwischen dem Verbundprofil 10 und dem Sammlerprofil 20 über eine Hartlotverbindung erzielt, wobei die gute Positionierbarkeit des Verbundprofils 10 im Sammlerprofil 20 eine optimale Verlötung sicherstellt.FIG. 4 shows a connection of the
Ein solcher Verdampfer wird insbesondere für eine Kraftfahrzeugklimaanlage verwendet, wobei die Querschnittsform des Sammlerprofils 20 unabhängig von der Verwendung der erfindungsgemäßen Wärmetauscherprofile ist, soweit die Öffnungen 21 im Sammlerprofil 20 benachbart zueinander angeordnet und die Querschnitte der Öffnungen 21 und die Querschnitte der Flachrohre 12, 13 aufeinander abgestimmt sind.Such an evaporator is used in particular for a motor vehicle air conditioning system, wherein the cross-sectional shape of the
- 11
- Verbundprofil (Stand der Technik)Composite profile (prior art)
- 22
- Flachrohr (Stand der Technik)Flat tube (prior art)
- 33
- Flachrohr (Stand der Technik)Flat tube (prior art)
- 44
- Steg (Stand der Technik)Bridge (prior art)
- 55
- Trennungsnaht (Stand der Technik)Separation seam (prior art)
- 66
- Kanalwand (Stand der Technik)Duct wall (prior art)
- 77
- Nut (Stand der Technik)Groove (prior art)
- 88th
- Stirnseite (Stand der Technik)Front side (prior art)
- 99
- Stirnseite (Stand der Technik)Front side (prior art)
- 1010
- Verbundprofilcomposite profile
- 1111
- Seitenwandungsidewall
- 1212
- Flachrohrflat tube
- 1313
- Flachrohrflat tube
- 1414
- Stegweb
- 1515
- Einengungconstriction
- 1616
- Kanalwandchannel wall
- 1717
- Nutgroove
- 1818
- Ende von 12End of 12
- 1919
- Ende von 13End of 13
- 2020
- Sammlerprofilcollectors profile
- 2121
- Öffnungopening
- 2222
- Kammerchamber
- 2323
- Kammerchamber
- 2424
- Trennwandpartition wall
- bb
- Breite von 14Width of 14
- tt
- Einstecktiefeinsertion
- w1w1
- Dicke von 15Thickness of 15
- w2w2
- Dicke von 11Thickness of 11
- w3w3
- Dicke von 14Thickness of 14
Claims (10)
dadurch gekennzeichnet, dass
in Längsrichtung des Verbundprofils (10) der Steg (14) jeweils unmittelbar benachbart zur Seitenwand (11) des Flachrohres (12) und des Flachrohres (13) eine Einengung (15) aufweist, wobei die Einengung (15) eine Dicke w1 aufweist, die sowohl geringer als die Dicke w3 des Steges (14) als auch geringer als die Dicke w2 der Seitenwand (11) ist.Heat exchanger profile of aluminum or an aluminum alloy, in particular for high-pressure air conditioning components, consisting of an integrally extruded composite profile (10) having at least two flat tubes (12, 13) of the same or different outer and inner geometry, which are each connected to each other via a web (14),
characterized in that
in the longitudinal direction of the composite profile (10) of the web (14) each immediately adjacent to the side wall (11) of the flat tube (12) and the flat tube (13) has a constriction (15), wherein the constriction (15) has a thickness w1, the both less than the thickness w3 of the web (14) and less than the thickness w2 of the side wall (11).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610014462 DE102006014462A1 (en) | 2006-03-29 | 2006-03-29 | Heat exchange section in Al or Al alloy, especially for high pressure climatization components, consisting of piece extruded composite profile useful for heat exchangers used in climatization tests gives increased heat exchange efficiency |
DE200620005013 DE202006005013U1 (en) | 2006-03-29 | 2006-03-29 | Heat exchanger profile for e.g. a vaporizer used in vehicle air conditioning units comprises a bar with a constriction in the longitudinal direction of a composite profile directly next to the side wall of a flat tube |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1840494A2 true EP1840494A2 (en) | 2007-10-03 |
EP1840494A3 EP1840494A3 (en) | 2011-03-16 |
Family
ID=38228577
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07005994A Withdrawn EP1840494A3 (en) | 2006-03-29 | 2007-03-23 | Heat exchanger profile |
Country Status (1)
Country | Link |
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EP (1) | EP1840494A3 (en) |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012028173A3 (en) * | 2010-08-31 | 2012-05-18 | Luvata Espoo Oy | A method for producing a channel arrangement, a channel arrangement, use of a channel arrangement and a metal profile |
WO2013116178A3 (en) * | 2012-02-02 | 2013-10-24 | Carrier Corporation | Multiple tube bank heat exchanger assembly and fabrication method |
WO2013116177A3 (en) * | 2012-02-02 | 2014-01-03 | Carrier Corporation | Method for fabricating flattened tube finned heat exchanger |
EP2738504A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Tubing element for a heat exchanger means |
EP2738503A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Heat exchanger means |
EP2738505A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Tubing element for a heat exchanger means |
EP2407744A3 (en) * | 2010-07-14 | 2014-07-02 | Erbslöh Aluminium GmbH | Heat exchanger with corrosion protective coating, method for its manufacture and application |
WO2014126634A1 (en) * | 2013-02-13 | 2014-08-21 | Carrier Corporation | Multiple bank flattened tube heat exchanger |
WO2015155611A2 (en) | 2014-03-21 | 2015-10-15 | Carlos Quesada Saborio | Conic spiral coils |
US9285147B1 (en) | 2009-09-14 | 2016-03-15 | Carlos Quesada Saborio | Relocatable refrigeration system with pendulum within separator and accumulator chambers |
US9581380B1 (en) | 2007-07-20 | 2017-02-28 | Carlos Quesada Saborio | Flexible refrigeration platform |
US9733024B2 (en) | 2012-11-30 | 2017-08-15 | Carlos Quesada Saborio | Tubing element with fins for a heat exchanger |
EP3428562A1 (en) * | 2017-07-14 | 2019-01-16 | Nissens A/S | Heat exchanger comprising fluid tubes having a first and a second inner wall |
US10247481B2 (en) | 2013-01-28 | 2019-04-02 | Carrier Corporation | Multiple tube bank heat exchange unit with manifold assembly |
US10337799B2 (en) | 2013-11-25 | 2019-07-02 | Carrier Corporation | Dual duty microchannel heat exchanger |
CN114535334A (en) * | 2022-02-11 | 2022-05-27 | 扬州瑞斯乐复合金属材料有限公司 | Extrusion die for duplex micro-channel flat tube |
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DE3131155A1 (en) * | 1981-08-06 | 1983-02-24 | Julius & August Erbslöh GmbH + Co, 5600 Wuppertal | Method for the production of light-alloy extruded sections |
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Cited By (28)
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US9285147B1 (en) | 2009-09-14 | 2016-03-15 | Carlos Quesada Saborio | Relocatable refrigeration system with pendulum within separator and accumulator chambers |
EP2407744A3 (en) * | 2010-07-14 | 2014-07-02 | Erbslöh Aluminium GmbH | Heat exchanger with corrosion protective coating, method for its manufacture and application |
WO2012028173A3 (en) * | 2010-08-31 | 2012-05-18 | Luvata Espoo Oy | A method for producing a channel arrangement, a channel arrangement, use of a channel arrangement and a metal profile |
CN104081147A (en) * | 2012-02-02 | 2014-10-01 | 开利公司 | Multiple tube bank heat exchanger assembly and fabrication method |
WO2013116178A3 (en) * | 2012-02-02 | 2013-10-24 | Carrier Corporation | Multiple tube bank heat exchanger assembly and fabrication method |
WO2013116177A3 (en) * | 2012-02-02 | 2014-01-03 | Carrier Corporation | Method for fabricating flattened tube finned heat exchanger |
CN104081149B (en) * | 2012-02-02 | 2017-05-17 | 开利公司 | Method for fabricating flattened tube finned heat exchanger |
US9901966B2 (en) | 2012-02-02 | 2018-02-27 | Carrier Corporation | Method for fabricating flattened tube finned heat exchanger |
CN104081149A (en) * | 2012-02-02 | 2014-10-01 | 开利公司 | Method for fabricating flattened tube finned heat exchanger |
EP2738503A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Heat exchanger means |
WO2014083551A1 (en) | 2012-11-30 | 2014-06-05 | Quesada S Carlos | Heat exchanger means |
WO2014083552A1 (en) | 2012-11-30 | 2014-06-05 | Quesada S Carlos | Tubing element for a heat exchanger means |
WO2014083553A1 (en) | 2012-11-30 | 2014-06-05 | Quesada S Carlos | Tubing element for a heat exchanger means |
EP2738505A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Tubing element for a heat exchanger means |
US9874408B2 (en) | 2012-11-30 | 2018-01-23 | Carlos Quesada Saborio | Heat exchangers |
EP2738504A1 (en) | 2012-11-30 | 2014-06-04 | Carlos Quesada Saborio | Tubing element for a heat exchanger means |
US9733024B2 (en) | 2012-11-30 | 2017-08-15 | Carlos Quesada Saborio | Tubing element with fins for a heat exchanger |
US10247481B2 (en) | 2013-01-28 | 2019-04-02 | Carrier Corporation | Multiple tube bank heat exchange unit with manifold assembly |
CN104995471A (en) * | 2013-02-13 | 2015-10-21 | 开利公司 | Multiple bank flattened tube heat exchanger |
WO2014126634A1 (en) * | 2013-02-13 | 2014-08-21 | Carrier Corporation | Multiple bank flattened tube heat exchanger |
US10337799B2 (en) | 2013-11-25 | 2019-07-02 | Carrier Corporation | Dual duty microchannel heat exchanger |
WO2015155611A2 (en) | 2014-03-21 | 2015-10-15 | Carlos Quesada Saborio | Conic spiral coils |
US10267565B1 (en) | 2014-03-21 | 2019-04-23 | Carlos Quesada Saborio | Spiral heat exchanger coils |
EP3428562A1 (en) * | 2017-07-14 | 2019-01-16 | Nissens A/S | Heat exchanger comprising fluid tubes having a first and a second inner wall |
WO2019012122A1 (en) * | 2017-07-14 | 2019-01-17 | Nissens A/S | Heat exchanger comprising fluid tubes having a first and a second inner wall |
US11578923B2 (en) | 2017-07-14 | 2023-02-14 | Nissens Cooling Solutions A/S | Heat exchanger comprising fluid tubes having a first and a second inner wall |
CN114535334A (en) * | 2022-02-11 | 2022-05-27 | 扬州瑞斯乐复合金属材料有限公司 | Extrusion die for duplex micro-channel flat tube |
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