EP1833664A2 - Expandable chuck, flexible container and process for producing said container by said expandable chuck - Google Patents

Expandable chuck, flexible container and process for producing said container by said expandable chuck

Info

Publication number
EP1833664A2
EP1833664A2 EP05820465A EP05820465A EP1833664A2 EP 1833664 A2 EP1833664 A2 EP 1833664A2 EP 05820465 A EP05820465 A EP 05820465A EP 05820465 A EP05820465 A EP 05820465A EP 1833664 A2 EP1833664 A2 EP 1833664A2
Authority
EP
European Patent Office
Prior art keywords
mandrel
flexible container
lateral wall
longitudinal
sectors
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05820465A
Other languages
German (de)
French (fr)
Inventor
Massimo Paradiso
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guala Pack SpA
Original Assignee
Guala Pack SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guala Pack SpA filed Critical Guala Pack SpA
Priority to EP05820465A priority Critical patent/EP1833664A2/en
Publication of EP1833664A2 publication Critical patent/EP1833664A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00Lids or covers for rigid or semi-rigid containers
    • B65D43/02Removable lids or covers
    • B65D43/0202Removable lids or covers without integral tamper element
    • B65D43/0204Removable lids or covers without integral tamper element secured by snapping over beads or projections
    • B65D43/0212Removable lids or covers without integral tamper element secured by snapping over beads or projections only on the outside, or a part turned to the outside, of the mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49Internally supporting the, e.g. tubular, article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • B29C66/612Making circumferential joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8226Cam mechanisms; Wedges; Eccentric mechanisms
    • B29C66/82261Wedges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/851Bag or container making machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/10Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by form of integral or permanently secured end closure
    • B65D3/12Flanged discs permanently secured, e.g. by adhesives or by heat-sealing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00Closures not otherwise provided for
    • B65D51/18Arrangements of closures with protective outer cap-like covers or of two or more co-operating closures
    • B65D51/20Caps, lids, or covers co-operating with an inner closure arranged to be opened by piercing, cutting, or tearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • B29C65/3604Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
    • B29C65/3644Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0022Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/28Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2251/00Details relating to container closures
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    • B65D2251/0006Upper closure
    • B65D2251/0018Upper closure of the 43-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
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    • B65D2251/0068Lower closure
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
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    • B65D2543/00092Shape of the outer periphery curved circular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00481Contact between the container and the lid on the inside or the outside of the container
    • B65D2543/0049Contact between the container and the lid on the inside or the outside of the container on the inside, or a part turned to the inside of the mouth of the container
    • B65D2543/00527NO contact
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2543/00Lids or covers essentially for box-like containers
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    • B65D2543/00481Contact between the container and the lid on the inside or the outside of the container
    • B65D2543/00537Contact between the container and the lid on the inside or the outside of the container on the outside, or a part turned to the outside of the mouth of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2543/00444Contact between the container and the lid
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
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    • B65D2543/00685Totality
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00712Snapping means on the lid
    • B65D2543/00722Profiles
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00712Snapping means on the lid
    • B65D2543/00787Periphery concerned
    • B65D2543/00796Totality
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00824Means for facilitating removing of the closure
    • B65D2543/00833Integral tabs, tongues, handles or similar
    • B65D2543/00842Integral tabs, tongues, handles or similar outside of the lid

Definitions

  • the present invention relates to an expandable mandrel (or expansion chuck), a flexible container intended to contain products in either solid or liquid form, and a process for making this container by means of the said expandable mandrel (or expansion chuck), according to the precharacterizing clauses of Claims 1, 12 and 17.
  • the present description is provided without restrictive intent with particular reference to a flexible container which is particularly suitable for use in containing food products in powder and granular form, such as ground coffee.
  • Rigid, semi-rigid and flexible containers for containing liquids or solid substances are commonly used in large-scale distribution of food products. These containers are usually made from multi-layer materials.
  • the object of the present invention is to provide a sealed, flexible and reclosable cylindrical container for containing both solid and liquid products.
  • FIG. 1 shows a partially exploded and partially sectional view of a first embodiment of the flexible container according to the present invention
  • FIG. 2 to 9 show schematically the steps of the process for producing the flexible container of the type shown in Figure 4, according to the present invention
  • FIG. 10 shows a perspective view of the expandable mandrel, in the expanded configuration, used in the process shown in Figures 2 to 9, according to the present invention
  • - Figure 11 shows a sectional view taken along the line XII-XII of the expandable mandrel of Figure 13;
  • FIG. 12 shows a front view of the mandrel of Figure 11 in the expanded configuration
  • FIG. 13 shows a front view of the mandrel of Figure 11 in the retracted configuration.
  • the number 1 indicates the whole of a flexible container for containing either solid or liquid products, particularly food products, such as grains or ground coffee.
  • the container 1 comprises a containing part formed by a lateral wall of flexible material 2 creating a first opening 3 and a second opening 4. These openings 3 and 4 are associated, respectively, with reclosable closing means 5 and a base 6.
  • the reclosable closing means 5 comprise:
  • stiffening element 7 which can be associated with the said first opening 3; and - a closing element 8 which can be joined by a positive connection to the said stiffening element 7.
  • stiffening element 7 can stiffen the lateral wall 2 in the proximity of the first opening 3 and creates a passage which allows the exit of the product contained in the container 1.
  • the stiffening element 7 consists of a tubular element (or sleeve or ring) having two opposing ends 7A and 7B and a side 7C of predetermined height "H".
  • the stiffening element 7 consists of an element with a circular cross section.
  • the stiffening element 7 can comprise a lattice having a number of holes, to permit the measured extraction of the product contained in the container 1.
  • This closing element 8 consists of a cap 8 A having a side 8B.
  • both the stiffening element 7 and the cap 8A can be made by a moulding operation and formed from a thermoplastic material such as polyethylene.
  • the first opening 3 of the container 1 is associated with the stiffening element 7 by a heat-sealing operation; in other words, the lateral wall 2 is joined to the side 7C by the application of pressure and heat.
  • the lateral wall 2 can be joined to the stiffening element 7 on the outer wall of the side 7C. This has the advantageous result that the lateral wall 2 conceals the stiffening element 7 (at least partially) from the view of a user.
  • the lateral wall 2 can be joined to the stiffening element 7 on the inner wall of the side 7C.
  • This heat-sealing operation can be carried out with a heating iron of annular shape, or by ultrasound or induction.
  • the base 6 comprises a side 6A on which the lower end of the lateral wall 2 bears.
  • the operation of heat sealing between the (inner or outer) side 6A of the base 6 can be carried out with a heating iron of annular shape, or by ultrasound or by induction, so as to hermetically seal the opening 4 of the container 1.
  • the base 6 can be of substantially discoid shape or can have any shape consisting of curved portions joined together.
  • the base 6 consists of an element with a circular cross section.
  • the use of the base 6 with a circular cross section is only preferred, mainly for aesthetic reasons: there is no reason why a base of elliptical or polygonal shape should not be used as the base.
  • the material from which this base 6 is made is, for example, a thermoplastic material.
  • This thermoplastic material is mouldable and can be, for example, polyethylene.
  • the lateral wall 2 of the container 1 is closed on to itself and heat-sealed along a longitudinal profile 2A seamlessly.
  • the lateral wall 2 consists of a polymer film comprising an inner layer which can be heat-sealed on to the inner or outer sides of the base 6 and of the stiffening element 7, and an outer layer which can be heat-sealed along the longitudinal profile 2A.
  • the lateral wall 2 also comprises an interposed joining film such as an aluminium (Al) film. It is also possible to interpose other joining films, such as nylon (N) or cellulose films, for the production of the lateral wall 2.
  • the material forming the lateral wall 2 is a material compatible with the material forming the base 6 and the stiffening element 7; the term “compatible” denotes that the material forming the lateral wall 2 can be made to adhere, under the action of heat with a simultaneous pressing action, to the thermoplastic material forming the base 6 and the stiffening element 7. Therefore, if the base 6 (and/or the stiffening element 7) consists of polyethylene, the wall 2 will be made from polyethylene, and similarly, if the base 6 (and/or the stiffening element 7) is made from polypropylene, the aforesaid lateral wall 2 will be also made from polypropylene.
  • This solution provides a container 1, in which the base 6 and the stiffening element 7 and the containing part (in other words the lateral wall 2) form a single whole.
  • the reclosable closing means 5 additionally comprise a membrane seal 9. This seal 9 extends over the whole area of the first opening 3; in other words, it completely covers the opening 3, thus preventing the exit of the product.
  • the membrane seal 9 is heat-sealed to the end 7A of the stiffening element 7 by heating (with a heating iron, ultrasound or induction) so as to ensure the perfect adhesion of the seal 9 to the said stiffening element.
  • the seal 9 consists of a layered laminated sheet which comprises:
  • the membrane seal 9 is therefore associated with the stiffening element, thus providing effective hygienic protection of the product contained in the container 1.
  • the membrane seal 9 is provided with a tab 10 to enable the container 1 to be opened for the first time.
  • This tab 10 is outside the heat-seal, thus providing the user with a convenient and particularly strong gripping point.
  • the tab 10 makes it possible to carry out the "stripping" operation, in other words the removal of the seal 9.
  • the membrane seal 9 is therefore a security seal whose removal indicates that the container 1 has been opened.
  • the presence of the cap 8 enables the opening 3 of the container 1 to be closed when the membrane seal 9 has been removed by the user at the time of first use; the cap 8 then prevents the exit of the product contained in the container 1 and preserves the flavour of the product contained in it.
  • the positive connection between the stiffening element 7 and the cap 8A takes the form of a pressure or snap-fitting engagement.
  • the stiffening element 7 has on its side 7C a peripheral rim 7D which can engage with a corresponding peripheral rim 8C formed on the inner surface of the side 8B of the cap 8 A.
  • a different kind of coupling between the stiffening element 7 and the cap 8A is provided.
  • a coupling of the male and female thread type (not shown in the figures) can be provided in place of the aforesaid snap-fitting between the stiffening element 7 and the cap 8A.
  • the stiffening element 7 would have a plurality of threads on its outer side for engagement with corresponding threads present on the inner surface of the side 8B of the cap 8 A.
  • the diameter Dl of the base 6, in the preferred embodiment, can be identical to the diameter D2 of the stiffening element 7.
  • the shape assumed by the container 1 is cylindrical.
  • a perfectly cylindrical container of the type shown in Figure 4, is produced by means of a process which forms an object of the present invention.
  • a user wishing to dispense a quantity of product must initially remove the cap 8A so as to uncover the membrane seal 9.
  • the removal of the cap 8A takes place in different ways, according to the type of engagement provided between the stiffening element 7 and the cap 8A, in other words by exerting a tractive force or by unscrewing the cap respectively.
  • the user inclines the container 1, to cause the product contained in the container to pass out through the passage delimited by the stiffening element 7.
  • the user When the desired quantity of product has been dispensed, the user re- seals the container by fitting the cap 8A.
  • the expandable mandrel 11 (Figures 10 to 13) is of the type which can cause a circumferential expansion of the body HA of the mandrel 1 1, in other words of the type which can change from a first retracted or minimum diameter configuration (Figure 13) to a second expanded or maximum diameter configuration (Figure 12).
  • the base 6 and the stiffening element 7, as described above, can be made by a moulding process which is independent from (or outside the line of) the process for making the container 1.
  • the inventive process includes an initial step during which the stiffening element 7 is positioned on the expandable mandrel 11 by means of suitable mechanical manipulators (not shown in the attached figures).
  • the expandable mandrel 1 1 advantageously comprises a first circumferential seat 12 for receiving this stiffening element 7.
  • the expandable mandrel 11 is in the retracted configuration, in other words the minimum diameter configuration
  • the mandrel 11 has a diameter D' which is less than the diameter D2 (or Dl) of the stiffening element 7, to facilitate the fitting of the latter on to the mandrel 11.
  • the mandrel 1 1 When the stiffening element 7 has been positioned in the seat 12, the mandrel 1 1 is radially expanded so as to change to the second configuration ( Figure 12). This expansion causes the lateral wall 20 of the body HA of the mandrel 1 1 to expand circumferentially to a diameter D". It should be noted that, advantageously, the lateral wall 20 of the body
  • this second seat 13 is provided at the free end 1 1 B of the mandrel 11 , in other words is spaced longitudinally apart from the portion in which the stiffening element 7 is retained.
  • the base 6 is also fitted on the mandrel by means of mechanical manipulators (not shown in the figures). However, it should be noted that the base 6 is retained in the seat 13 provided at the free end HB of the mandrel 11 by means of a suction device (not shown in the figures).
  • such a suction device may be of the type which can create a fall in atmospheric pressure, in other words which can create a pneumatic vacuum.
  • the free end HB of the mandrel 1 1 comprises a plurality of holes 19 associated for operation with the suction device.
  • the free flap 14A of this film 14 is positioned on the body of the mandrel 1 1 by means of the aforementioned mechanical equipment and is retained in position there by the vacuum generation device ( Figure 11). This is because this device can provide sufficient suction to retain the film 14 firmly on the body of the mandrel 11.
  • the lateral wall 20 of the body 1 IA of the mandrel 11 comprises a plurality of holes 16 positioned longitudinally along the axis X-X.
  • these holes 16 are associated for operation with the suction device.
  • the flap 14A of the film 14 has been positioned on the body of the mandrel 11 , it is retained there by the pneumatic vacuum creation device, so as to form the lateral part 2 of the flexible container 1.
  • the expandable mandrel 11 can be rotated about its own longitudinal axis X-X by suitable motor means (not shown in the figures).
  • the rotation of the mandrel 1 1 must be such that the portion unwound from the reel 15 is sufficient to form the lateral wall 2 of the container 1.
  • the lateral wall 20 of the body 1 IA of the mandrel 1 1 is substantially continuous, so as to provide an adequate support for the flap 14A of the film 14.
  • This configuration formed by the lateral wall 20 of the body 1 IA of the mandrel 11 makes it possible to produce a flexible container of the type shown in Figure 1.
  • a second free flap 14B is created, which is also retained on the lateral wall 20 of the body HA of the mandrel 11 by means of the pneumatic vacuum creation device.
  • the film 14 is wound around the body HA of the mandrel 11 in such a way that the two flaps 14A and 14B are overlapped (Figure 9).
  • the sealing operation consists of a heat-sealing operation which can be carried out by ultrasound or by induction.
  • a second sealing unit 18 preferably of the type with a sealing head in the form of an arc, for carrying out the operation of heat sealing the film 15 to the stiffening element 7 ( Figure 5) and to the base 6 ( Figure 6) respectively.
  • the mandrel 11 is retracted to the minimum diameter D', enabling the container 1 formed in this way to be removed, for example by means of mechanical manipulators (not shown in the figures).
  • the step of making the containing part of the container 1 in other words the lateral wall 2, can be carried out in one separate operation independently of the process of making the container 1 described herein.
  • This film 15 is then cut by suitable cutting means, so as to form the two free flaps. At this point, the free ends are heat-sealed together to form a containing part having a substantially tubular shape.
  • This containing part is then coupled by heat-sealing to the stiffening element 7 and the base 6 according to the steps described above.
  • expandable mandrel 1 1 which is particularly advantageous for the process of making the flexible container 1 of the type shown in Figure 1.
  • the expandable mandrel 11 comprises:
  • the body 1 IA extending along the predetermined longitudinal direction X-X having a lateral wall 20; - the lateral wall 20 being formed by a plurality of longitudinal sectors
  • actuator means 22 associated for operation with the said plurality of longitudinal sectors 21 to cause a reversible radial expansion of the said plurality of longitudinal sectors 21. It should be noted that these actuator means 22 enable the mandrel 11 to change between a first retracted configuration ( Figure 16), in which the mandrel 11 has a minimum diameter D', and a second expanded configuration ( Figure 17), in which the mandrel 11 has a maximum diameter D".
  • the change between the first retracted configuration ( Figure 16) and the second expanded configuration ( Figure 17) makes it possible to obtain a corresponding circumferential expansion of the lateral wall 20 of the body 1 IA of the mandrel 11.
  • the plurality of longitudinal sectors 21 into which the body HA of the mandrel 11 is divided consists of four longitudinal sectors 21A-21D extending along the longitudinal axis X-X.
  • the longitudinal sides 23 of each sector of the said plurality of sectors 21 are comb-shaped.
  • each sector is interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that the lateral wall 20 of the said body HA of the mandrel 11 is substantially continuous when the said plurality of longitudinal sectors 21 are in the said second expanded configuration ( Figure 12).
  • the opposing sides 23 of the adjacent sectors 21 A and 21 B are consequently interleaved in a comblike way with each other.
  • the characteristic according to which the longitudinal sides 23 of each sector 21A-21D are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors makes it possible for the body 1 IA of the mandrel 11 to have a cylindrical shape.
  • the actuator means 22 enable the mandrel 11 to be changed between the first retracted configuration ( Figure 13), in which it has a minimum diameter D', and the second expanded configuration ( Figure 12), in which it has a maximum diameter D".
  • the actuator means 22 comprise: - a pushing element 24, slidably supported in the said body HA along the said predetermined longitudinal direction X-X; and
  • the expander means 25 comprise at least one sliding block 25A, while the pushing element 24 has a tapered profile 24A at one of its ends.
  • the expander means 25 consist of two sliding blocks, each of which is fixed to the body HA of the mandrel 11 by suitable fixing means 28.
  • each sliding block 25A is coupled in sliding engagement to the tapered profile 24A of the pushing element 24.
  • the coupling between the sliding block 25A and the tapered profile 24A of the said pushing element 24 takes place along an inclined plane, so as to generate a wedge effect between the said sliding block 25A and the said pushing element 24.
  • the sliding block 25A is interposed between the said plurality of sectors 21A-21D and the said tapered profile 24A of the said pushing element 24.
  • the pushing element 24 consists of a piston which is actuated by actuating means (not shown in the figures).
  • actuating means are capable of actuating the said piston with a reciprocating motion between a bottom dead centre, corresponding to the retracted configuration of the mandrel, in other words the configuration in which the mandrel 1 1 has the minimum diameter D', to an upper dead centre, corresponding to the expanded configuration of the mandrel 11 , in other words the configuration in which the mandrel 11 has the maximum diameter D".
  • the linear motion of the pushing element 24 is converted into a radial expansion motion of the plurality of longitudinal sectors 21 so as to provide, in the expanded configuration, a mandrel 11 having a substantially continuous lateral wall 20, thus enabling a flexible container of the type shown in Figure 1 to be produced by the process described above.
  • the expandable mandrel 11 additionally comprises: - a first circumferential seat 12 for housing the stiffening element 7 of the flexible container 1 ;
  • a plurality of holes 16 associated for operation with the pneumatic vacuum generation device are positioned on the wall 20 of the body 1 IA of the mandrel 11.
  • Figure 14 shows a channel 26 which can provide fluid communication between the holes 16 and the suction device.
  • the plurality of holes 16 are positioned longitudinally along the direction X-X so as to efficiently retain the flaps 14A and 14B of the flexible film 14.
  • the free end 1 IB of the mandrel 11 is the seat of a further plurality of holes 19, also associated for operation with the suction device by means of another channel 27.
  • This plurality of holes 19, as described previously, enables the base 6 to be retained during the process of making the flexible container 1.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Packages (AREA)

Abstract

The present invention relates to an expandable mandrel, a flexible container and a process for making this container by means of the said expandable mandrel. In particular, the expandable mandrel (11) comprising a cylindrical body (1lA) extending along a predetermined longitudinal direction (X-X) having a lateral wall (20) which is formed by a plurality of longitudinal sectors (21) extending parallel to the said direction (X-X); actuator means (22) associated for operation with the said plurality of longitudinal sectors (21) to cause a reversible radial expansion of the said plurality of longitudinal sectors (21) from a first retracted configuration (D') to a second expanded configuration (D') and to obtain a corresponding circumferential expansion of the body of the mandrel (11 A). Advantageously, the longitudinal sides (23) of each sector of the said plurality of sectors (21) are comb-shaped and the longitudinal sides (23) of each sector are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that the said lateral wall (20) of the said body (1lA) is substantially continuous when the said plurality of longitudinal sectors (21) are in the said second expanded configuration (D').

Description

DESCRIPTION
Title: "Expandable chuck, flexible container and process for producing said container by said expandable chuck."
The present invention relates to an expandable mandrel (or expansion chuck), a flexible container intended to contain products in either solid or liquid form, and a process for making this container by means of the said expandable mandrel (or expansion chuck), according to the precharacterizing clauses of Claims 1, 12 and 17. For simplicity of explanation, the present description is provided without restrictive intent with particular reference to a flexible container which is particularly suitable for use in containing food products in powder and granular form, such as ground coffee.
Rigid, semi-rigid and flexible containers for containing liquids or solid substances are commonly used in large-scale distribution of food products. These containers are usually made from multi-layer materials.
For example, there are known flexible containers of the envelope or sachet type, completely heat-sealed on their peripheral edges, consisting of multi-layer flexible materials, and intended to contain food products. There are also known containers for food products which consist of a single sheet of plastics material wrapped around the product. This sheet is heat- welded on its two opposing flaps in order to form a kind of tubular sachet to enclose the product.
Although these containers are satisfactory in many respects, they have a drawback related to the opening operation. This is because this type of container becomes torn when the consumer opens it.
This adversely affects the possibility of reclosing the container and means that the product must be consumed in a rather short period, in order to avoid degradation of the organoleptic qualities of the product.
A further drawback concerns the shape of the flexible container. This is because these flexible containers have a truncated conical shape which, while having various advantages, does not provide the maximum storage capacity for a given area used. In view of the prior art described above, the object of the present invention is to provide a sealed, flexible and reclosable cylindrical container for containing both solid and liquid products.
This object is achieved by means of an expandable mandrel, according to Claim 1, a process for making the flexible container by means of the said expandable mandrel, the said process being in accordance with Claim 12, and the said flexible container, according to Claim 17.
By means of the present invention it is possible to make a flexible container which is inexpensive, more usable and hygienically protected, by comparison with known containers. Furthermore, according to one embodiment, it is possible to produce a flexible container of cylindrical shape.
Further characteristics and advantages of the expandable mandrel, the flexible container and the production method according to the present invention will be made clear by the following description of a number of preferred examples of embodiment, provided for guidance only and without restrictive intent, with reference to the attached figures, in which:
- Figure 1 shows a partially exploded and partially sectional view of a first embodiment of the flexible container according to the present invention;
- Figures 2 to 9 show schematically the steps of the process for producing the flexible container of the type shown in Figure 4, according to the present invention;
- Figure 10 shows a perspective view of the expandable mandrel, in the expanded configuration, used in the process shown in Figures 2 to 9, according to the present invention; - Figure 11 shows a sectional view taken along the line XII-XII of the expandable mandrel of Figure 13;
- Figure 12 shows a front view of the mandrel of Figure 11 in the expanded configuration;
- Figure 13 shows a front view of the mandrel of Figure 11 in the retracted configuration.
With reference to the attached figures, the number 1 indicates the whole of a flexible container for containing either solid or liquid products, particularly food products, such as grains or ground coffee.
The container 1 comprises a containing part formed by a lateral wall of flexible material 2 creating a first opening 3 and a second opening 4. These openings 3 and 4 are associated, respectively, with reclosable closing means 5 and a base 6.
The reclosable closing means 5 comprise:
- a stiffening element 7 which can be associated with the said first opening 3; and - a closing element 8 which can be joined by a positive connection to the said stiffening element 7.
It should be noted that the stiffening element 7 can stiffen the lateral wall 2 in the proximity of the first opening 3 and creates a passage which allows the exit of the product contained in the container 1.
In this specific embodiment, the stiffening element 7 consists of a tubular element (or sleeve or ring) having two opposing ends 7A and 7B and a side 7C of predetermined height "H".
In the specific embodiment which is illustrated, the stiffening element 7 consists of an element with a circular cross section.
Clearly, the use of a stiffening element 7 having a circular section is only preferred, mainly for aesthetic reasons; however, there is no reason why a stiffening element of elliptical or polygonal section should not be used as the stiffening element 7. In another embodiment (not shown in the attached figures), the stiffening element 7 can comprise a lattice having a number of holes, to permit the measured extraction of the product contained in the container 1.
To close the container 1 and thus prevent the exit of the contained product, the closing element 8 is provided. This closing element 8 consists of a cap 8 A having a side 8B.
Preferably, both the stiffening element 7 and the cap 8A can be made by a moulding operation and formed from a thermoplastic material such as polyethylene.
It should be noted that the first opening 3 of the container 1 is associated with the stiffening element 7 by a heat-sealing operation; in other words, the lateral wall 2 is joined to the side 7C by the application of pressure and heat.
In a preferred embodiment, the lateral wall 2 can be joined to the stiffening element 7 on the outer wall of the side 7C. This has the advantageous result that the lateral wall 2 conceals the stiffening element 7 (at least partially) from the view of a user.
Alternatively, the lateral wall 2 can be joined to the stiffening element 7 on the inner wall of the side 7C.
This heat-sealing operation can be carried out with a heating iron of annular shape, or by ultrasound or induction. It should be noted that the base 6 comprises a side 6A on which the lower end of the lateral wall 2 bears.
In this case also, the operation of heat sealing between the (inner or outer) side 6A of the base 6 can be carried out with a heating iron of annular shape, or by ultrasound or by induction, so as to hermetically seal the opening 4 of the container 1.
The base 6 can be of substantially discoid shape or can have any shape consisting of curved portions joined together.
In the preferred embodiment, the base 6 consists of an element with a circular cross section. Clearly, the use of the base 6 with a circular cross section is only preferred, mainly for aesthetic reasons: there is no reason why a base of elliptical or polygonal shape should not be used as the base.
The material from which this base 6 is made is, for example, a thermoplastic material. This thermoplastic material is mouldable and can be, for example, polyethylene. To provide the hermetic sealing of the container 1 , the lateral wall 2 of the container 1 is closed on to itself and heat-sealed along a longitudinal profile 2A seamlessly. This produces a containing part which can have a substantially cylindrical or tubular shape. For this purpose, the lateral wall 2 consists of a polymer film comprising an inner layer which can be heat-sealed on to the inner or outer sides of the base 6 and of the stiffening element 7, and an outer layer which can be heat-sealed along the longitudinal profile 2A. If necessary, the lateral wall 2 also comprises an interposed joining film such as an aluminium (Al) film. It is also possible to interpose other joining films, such as nylon (N) or cellulose films, for the production of the lateral wall 2.
It should be noted that the material forming the lateral wall 2 is a material compatible with the material forming the base 6 and the stiffening element 7; the term "compatible" denotes that the material forming the lateral wall 2 can be made to adhere, under the action of heat with a simultaneous pressing action, to the thermoplastic material forming the base 6 and the stiffening element 7. Therefore, if the base 6 (and/or the stiffening element 7) consists of polyethylene, the wall 2 will be made from polyethylene, and similarly, if the base 6 (and/or the stiffening element 7) is made from polypropylene, the aforesaid lateral wall 2 will be also made from polypropylene.
This solution provides a container 1, in which the base 6 and the stiffening element 7 and the containing part (in other words the lateral wall 2) form a single whole. The reclosable closing means 5 additionally comprise a membrane seal 9. This seal 9 extends over the whole area of the first opening 3; in other words, it completely covers the opening 3, thus preventing the exit of the product.
Advantageously, the membrane seal 9 is heat-sealed to the end 7A of the stiffening element 7 by heating (with a heating iron, ultrasound or induction) so as to ensure the perfect adhesion of the seal 9 to the said stiffening element.
For example, the seal 9 consists of a layered laminated sheet which comprises:
- an outer layer of polyester which provides the necessary mechanical tear resistance; - an intermediate layer of aluminium; and
- a layer of high-adhesion varnish or plastic film which is joined to the stiffening element 7.
The membrane seal 9 is therefore associated with the stiffening element, thus providing effective hygienic protection of the product contained in the container 1.
As shown in the attached figures, the membrane seal 9 is provided with a tab 10 to enable the container 1 to be opened for the first time. This tab 10 is outside the heat-seal, thus providing the user with a convenient and particularly strong gripping point. The tab 10 makes it possible to carry out the "stripping" operation, in other words the removal of the seal 9.
The membrane seal 9 is therefore a security seal whose removal indicates that the container 1 has been opened.
The presence of the cap 8 enables the opening 3 of the container 1 to be closed when the membrane seal 9 has been removed by the user at the time of first use; the cap 8 then prevents the exit of the product contained in the container 1 and preserves the flavour of the product contained in it.
In the specific embodiment shown in Figure 1, it should be noted that the positive connection between the stiffening element 7 and the cap 8A takes the form of a pressure or snap-fitting engagement.
For this purpose, the stiffening element 7 has on its side 7C a peripheral rim 7D which can engage with a corresponding peripheral rim 8C formed on the inner surface of the side 8B of the cap 8 A.
Alternatively, a different kind of coupling between the stiffening element 7 and the cap 8A is provided. For example, a coupling of the male and female thread type (not shown in the figures) can be provided in place of the aforesaid snap-fitting between the stiffening element 7 and the cap 8A.
For this purpose, the stiffening element 7 would have a plurality of threads on its outer side for engagement with corresponding threads present on the inner surface of the side 8B of the cap 8 A.
Clearly, a person skilled in the art can replace the aforesaid snap-fitting or the aforesaid male and female thread coupling between the stiffening element 7 and the closing element 8 with other types of engagement or coupling which are structurally and/or functionally equivalent. It should be noted that the diameter Dl of the base 6, in the preferred embodiment, can be identical to the diameter D2 of the stiffening element 7.
In this case, the shape assumed by the container 1 is cylindrical.
For reasons which will be made clearer by the rest of the description, a perfectly cylindrical container, of the type shown in Figure 4, is produced by means of a process which forms an object of the present invention. In use, a user wishing to dispense a quantity of product must initially remove the cap 8A so as to uncover the membrane seal 9. The removal of the cap 8A takes place in different ways, according to the type of engagement provided between the stiffening element 7 and the cap 8A, in other words by exerting a tractive force or by unscrewing the cap respectively.
The user then exerts a tractive force by means of the tab 10 to enable the membrane seal 9 to be fully removed, thus uncovering the opening 3.
Finally, the user inclines the container 1, to cause the product contained in the container to pass out through the passage delimited by the stiffening element 7.
When the desired quantity of product has been dispensed, the user re- seals the container by fitting the cap 8A.
A description will now be given of a method of producing the flexible container 1, particularly a process for producing a flexible container of the type shown in Figure 4, using an expandable mandrel 1 1.
For the reasons which will be explained more fully in the rest of the description, the expandable mandrel 11 (Figures 10 to 13) is of the type which can cause a circumferential expansion of the body HA of the mandrel 1 1, in other words of the type which can change from a first retracted or minimum diameter configuration (Figure 13) to a second expanded or maximum diameter configuration (Figure 12).
It should also be noted that the base 6 and the stiffening element 7, as described above, can be made by a moulding process which is independent from (or outside the line of) the process for making the container 1. With reference to Figure 2, the inventive process includes an initial step during which the stiffening element 7 is positioned on the expandable mandrel 11 by means of suitable mechanical manipulators (not shown in the attached figures).
For this purpose, the expandable mandrel 1 1 advantageously comprises a first circumferential seat 12 for receiving this stiffening element 7.
It should be noted that, in this first step, the expandable mandrel 11 is in the retracted configuration, in other words the minimum diameter configuration
(Figure 13). Advantageously, in this first configuration the mandrel 11 has a diameter D' which is less than the diameter D2 (or Dl) of the stiffening element 7, to facilitate the fitting of the latter on to the mandrel 11.
When the stiffening element 7 has been positioned in the seat 12, the mandrel 1 1 is radially expanded so as to change to the second configuration (Figure 12). This expansion causes the lateral wall 20 of the body HA of the mandrel 1 1 to expand circumferentially to a diameter D". It should be noted that, advantageously, the lateral wall 20 of the body
1 IA of the mandrel 1 1 bears on the surface of the inner wall 7E of the stiffening element 7 so as to secure and retain it (Figure 3).
On completion of the expansion of the mandrel 1 1 , it is then possible to fit the base 6 in a second seat 13 (Figure 3). In particular, this second seat 13 is provided at the free end 1 1 B of the mandrel 11 , in other words is spaced longitudinally apart from the portion in which the stiffening element 7 is retained.
It should be noted that the base 6 is also fitted on the mandrel by means of mechanical manipulators (not shown in the figures). However, it should be noted that the base 6 is retained in the seat 13 provided at the free end HB of the mandrel 11 by means of a suction device (not shown in the figures).
For example, such a suction device may be of the type which can create a fall in atmospheric pressure, in other words which can create a pneumatic vacuum.
For this purpose, the free end HB of the mandrel 1 1 comprises a plurality of holes 19 associated for operation with the suction device.
At this point of the process for making the flexible container 1, a step is provided, as shown in Figures 10 and 1 1, in which the containing wall 2 is created.
For this purpose, mechanical equipment, connected for operation to the expandable mandrel 11, is provided for unwinding a flexible film 14 from a reel 15. The mechanical equipment is known and therefore will not be described in the rest of the present text. It should be noted that the film 14 forms the lateral wall 2 of the flexible container 1.
The free flap 14A of this film 14 is positioned on the body of the mandrel 1 1 by means of the aforementioned mechanical equipment and is retained in position there by the vacuum generation device (Figure 11). This is because this device can provide sufficient suction to retain the film 14 firmly on the body of the mandrel 11.
For this purpose, the lateral wall 20 of the body 1 IA of the mandrel 11 comprises a plurality of holes 16 positioned longitudinally along the axis X-X.
Advantageously, these holes 16 are associated for operation with the suction device. In other words, when the flap 14A of the film 14 has been positioned on the body of the mandrel 11 , it is retained there by the pneumatic vacuum creation device, so as to form the lateral part 2 of the flexible container 1.
With reference to Figure 4, it should also be noted that the expandable mandrel 11 can be rotated about its own longitudinal axis X-X by suitable motor means (not shown in the figures).
It should be noted that the rotation of the body of the mandrel 11 must be sufficient to allow an adequate portion of the film 1 1 to be unwound.
In other words, the rotation of the mandrel 1 1 must be such that the portion unwound from the reel 15 is sufficient to form the lateral wall 2 of the container 1.
Advantageously, when the mandrel 11 is in the said expanded configuration (Figure 12), the lateral wall 20 of the body 1 IA of the mandrel 1 1 is substantially continuous, so as to provide an adequate support for the flap 14A of the film 14.
This configuration formed by the lateral wall 20 of the body 1 IA of the mandrel 11 makes it possible to produce a flexible container of the type shown in Figure 1.
With reference to Figure 7, when the portion required to create the wall 2 of the container 1 has been wound on to the body 1 IA of the mandrel 1 1 and has been retained there by the suction device, a step is provided in which the film 14 is cut by suitable cutting means 14C.
Advantageously, following the cutting operation, a second free flap 14B is created, which is also retained on the lateral wall 20 of the body HA of the mandrel 11 by means of the pneumatic vacuum creation device. In other words, the film 14 is wound around the body HA of the mandrel 11 in such a way that the two flaps 14A and 14B are overlapped (Figure 9).
With reference to Figure 9, which shows a further step of the inventive process, it will be noted that there is a sealing unit 17 for carrying out a sealing operation on both flaps 14A and 14B of the film 14 to carry out the longitudinal sealing 2 A of the flexible container 1.
It should be noted that the sealing operation consists of a heat-sealing operation which can be carried out by ultrasound or by induction. With reference to Figures 5 and 6, it will be noted that there is a second sealing unit 18, preferably of the type with a sealing head in the form of an arc, for carrying out the operation of heat sealing the film 15 to the stiffening element 7 (Figure 5) and to the base 6 (Figure 6) respectively.
Finally, when the container 1 is fully formed, the mandrel 11 is retracted to the minimum diameter D', enabling the container 1 formed in this way to be removed, for example by means of mechanical manipulators (not shown in the figures).
In an alternative embodiment of the present process for making the container 1 , the step of making the containing part of the container 1 , in other words the lateral wall 2, can be carried out in one separate operation independently of the process of making the container 1 described herein.
In particular, it is provided that a sufficient portion of the flexible film 14 is unwound from the reel 15 to form the lateral wall 2 of the container 1.
This film 15 is then cut by suitable cutting means, so as to form the two free flaps. At this point, the free ends are heat-sealed together to form a containing part having a substantially tubular shape.
This containing part is then coupled by heat-sealing to the stiffening element 7 and the base 6 according to the steps described above.
A description will now be given of the expandable mandrel 1 1 which is particularly advantageous for the process of making the flexible container 1 of the type shown in Figure 1.
The expandable mandrel 11 comprises:
- the body 1 IA extending along the predetermined longitudinal direction X-X having a lateral wall 20; - the lateral wall 20 being formed by a plurality of longitudinal sectors
21 extending parallel to the longitudinal direction X-X; and
- actuator means 22 associated for operation with the said plurality of longitudinal sectors 21 to cause a reversible radial expansion of the said plurality of longitudinal sectors 21. It should be noted that these actuator means 22 enable the mandrel 11 to change between a first retracted configuration (Figure 16), in which the mandrel 11 has a minimum diameter D', and a second expanded configuration (Figure 17), in which the mandrel 11 has a maximum diameter D".
Advantageously, the change between the first retracted configuration (Figure 16) and the second expanded configuration (Figure 17) makes it possible to obtain a corresponding circumferential expansion of the lateral wall 20 of the body 1 IA of the mandrel 11.
It should be noted that, in the preferred embodiment, the plurality of longitudinal sectors 21 into which the body HA of the mandrel 11 is divided consists of four longitudinal sectors 21A-21D extending along the longitudinal axis X-X.
Clearly, a person skilled in the art can provide a greater number of sectors, for example six or eight.
Advantageously, the longitudinal sides 23 of each sector of the said plurality of sectors 21 are comb-shaped.
In particular, with reference to Figure 10, it will be noted that the longitudinal sides 23 of each sector are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that the lateral wall 20 of the said body HA of the mandrel 11 is substantially continuous when the said plurality of longitudinal sectors 21 are in the said second expanded configuration (Figure 12).
Advantageously, the opposing sides 23 of the adjacent sectors 21 A and 21 B are consequently interleaved in a comblike way with each other.
It should be noted that such a configuration of the sides 23 of the plurality of sectors 21A-21D, when the mandrel 11 is in the said expanded configuration (Figure 10), makes it possible to obtain a lateral wall 20 having a substantially continuous surface, so as to provide an adequate support for the production of the flexible container 1.
In other words, the characteristic according to which the longitudinal sides 23 of each sector 21A-21D are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors makes it possible for the body 1 IA of the mandrel 11 to have a cylindrical shape.
As described above, the actuator means 22 enable the mandrel 11 to be changed between the first retracted configuration (Figure 13), in which it has a minimum diameter D', and the second expanded configuration (Figure 12), in which it has a maximum diameter D".
In a preferred embodiment, and with particular reference to Figure 11 , which shows a sectional view of the expandable mandrel 1 1 of Figure 10, the actuator means 22 comprise: - a pushing element 24, slidably supported in the said body HA along the said predetermined longitudinal direction X-X; and
- expander means 25 which can expand radially to cause the said radial expansion of the said plurality of longitudinal sectors 21A-21D from the said first retracted configuration (Figure 13), in which it has a minimum diameter D', to the second expanded configuration (Figure 12), in which it has a maximum diameter D", and vice versa.
It should be noted that, in the embodiment shown in Figure 11 , the expander means 25 comprise at least one sliding block 25A, while the pushing element 24 has a tapered profile 24A at one of its ends. In the preferred embodiment, the expander means 25 consist of two sliding blocks, each of which is fixed to the body HA of the mandrel 11 by suitable fixing means 28.
Advantageously, each sliding block 25A is coupled in sliding engagement to the tapered profile 24A of the pushing element 24. In particular, in a preferred embodiment of the present invention, the coupling between the sliding block 25A and the tapered profile 24A of the said pushing element 24 takes place along an inclined plane, so as to generate a wedge effect between the said sliding block 25A and the said pushing element 24. It should also be noted that the sliding block 25A is interposed between the said plurality of sectors 21A-21D and the said tapered profile 24A of the said pushing element 24.
In particular, the pushing element 24 consists of a piston which is actuated by actuating means (not shown in the figures). These actuating means are capable of actuating the said piston with a reciprocating motion between a bottom dead centre, corresponding to the retracted configuration of the mandrel, in other words the configuration in which the mandrel 1 1 has the minimum diameter D', to an upper dead centre, corresponding to the expanded configuration of the mandrel 11 , in other words the configuration in which the mandrel 11 has the maximum diameter D".
Therefore, due to the presence of the wedge effect, the linear motion of the pushing element 24 is converted into a radial expansion motion of the plurality of longitudinal sectors 21 so as to provide, in the expanded configuration, a mandrel 11 having a substantially continuous lateral wall 20, thus enabling a flexible container of the type shown in Figure 1 to be produced by the process described above.
It should also be noted, again with reference to Figure 1 1, that the expandable mandrel 11 according to the present invention additionally comprises: - a first circumferential seat 12 for housing the stiffening element 7 of the flexible container 1 ; and
- a second circumferential seat 13, opposite the said first seat 12, the said second seat 13 being capable of receiving the base 6 of the said flexible container 1. Finally, it should be noted that a plurality of holes 16 associated for operation with the pneumatic vacuum generation device are positioned on the wall 20 of the body 1 IA of the mandrel 11.
Figure 14 shows a channel 26 which can provide fluid communication between the holes 16 and the suction device. Advantageously, the plurality of holes 16 are positioned longitudinally along the direction X-X so as to efficiently retain the flaps 14A and 14B of the flexible film 14.
Additionally, the free end 1 IB of the mandrel 11 is the seat of a further plurality of holes 19, also associated for operation with the suction device by means of another channel 27.
This plurality of holes 19, as described previously, enables the base 6 to be retained during the process of making the flexible container 1.
A person skilled in the art will be able to make numerous modifications and adaptations to the preferred embodiments of the invention described above, and replace elements with other functionally equivalent ones, without departing from the scope of the following claims.
*** * ***

Claims

1. Expandable mandrel (11) comprising:
- a cylindrical body (HA) extending along a predetermined longitudinal direction (X-X) and having a lateral wall (20); - said lateral wall (20) being formed by a plurality of longitudinal sectors (21) extending parallel to said direction;
- actuating means (22) associated for operation with said plurality of longitudinal sectors (21) to cause a reversible radial expansion of said plurality of longitudinal sectors (21) from a first retracted configuration (D') to a second expanded configuration (D") and to provide a corresponding circumferential expansion of the body of the mandrel (HA); characterized in that the longitudinal sides (23) of each sector of said plurality of sectors (21) are comb-shaped and in that the longitudinal sides (23) of each sector are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that said lateral wall (20) of said body (1 IA) is substantially continuous when said plurality of longitudinal sectors (21) are in said second expanded configuration (D").
2. Radially expandable mandrel according to Claim 1, characterized in that said actuator means (22) comprise a pushing element (24) slidably supported in said body (HA) along said predetermined longitudinal direction (X-X) and expander means (25) capable of expanding radially to cause said reversible radial expansion of said plurality of longitudinal sectors (21) from said first retracted configuration to said second expanded configuration and vice versa.
3. Radially expandable mandrel according to Claim 2, characterized in that said expander means (25) comprise at least one sliding block (25A) and said pushing element (24) having a tapered profile (24A) at one of its ends, said sliding block (25A) being coupled in sliding engagement to said tapered profile (24A) of said pushing element (24).
4. Radially expandable mandrel according to Claim 3, characterized in that the coupling between said at least one sliding block (25A) and said profile (24A) of the end of said pushing element (24) takes place along an inclined plane, thus generating a wedge effect between said sliding block (25A) and said pushing element (24).
5. Expandable mandrel according to Claim 4, characterized in that said at least one sliding block (24A) is interposed between said plurality of sectors (21) and said tapered profile (24A) of said pushing element (24).
6. Expandable mandrel according to any one of Claims 1 to 5, characterized in that said body comprises a plurality of holes (16, 19) associated for operation with a device for generating the pneumatic vacuum.
7. Expandable mandrel according to Claim 6, characterized in that said plurality of holes (16) are formed in said lateral wall (20) of said mandrel (1 1).
8. Expandable mandrel according to Claim 7, characterized in that the holes of said plurality of holes (16) extend along the longitudinal direction.
9. Expandable mandrel according to Claim 6 and/or 7, characterized in that said plurality of holes (19) are formed at the free end (HB) of said mandrel (1 1).
10. Expandable mandrel according to any one of the preceding claims, characterized in that said body (HA) comprises a first circumferential seat (12) for housing a first tubular stiffening element (7) of a flexible container (1).
11. Expandable mandrel according to Claim 10, characterized in that said body (HA) comprises a second circumferential seat (13) spaced apart from said first seat (12) in the longitudinal direction (X-X), said second seat (13) being capable of housing a second tubular element (6) of said flexible container (6).
12. Process for producing a flexible container for containing either solid or liquid products, comprising the steps of:
- providing a first (7) and a second (6) tubular element; - positioning said first element (7) on a body (HA) of an expandable mandrel (11) according to any one of Claims 1 to 11 ;
- expanding the body (HA) of said mandrel (11) until a first expanded configuration (D") is reached, in such a way that the wall (20) of said mandrel (11) comes to bear on the inner wall (7E) of said first element (7); - positioning said second element (6) on the body (1 IA) of said mandrel
(H);
- winding a flexible film (14) around the body (HA) of said mandrel (11) to form the lateral wall (2) of the container (1);
- heat-sealing said flexible film (14) to create a seal (2A) parallel to the longitudinal axis (X-X) of said container (1);
- heat-sealing said flexible film (15) to said first element (7) and second element (6) respectively.
13. Process for producing a flexible container according to Claim 12, characterized in that it comprises the additional steps of: - retracting said mandrel (11) until a second retracted configuration (D') is reached, to release the container (1) formed in this way.
14. Process for producing a flexible container according to Claims 12 and 13, characterized in that said step of heat-sealing said flexible film (14) is carried out by means of a first sealing unit (17) capable of heat-sealing the flaps (14A, 14B) of the film (14).
15. Process for producing a flexible container according to Claims 12 to 14, characterized in that said step of heat-sealing said flexible film (14) to said first element (7) and said second element (6) respectively is carried out by means of a second sealing unit (18), preferably of the type having a sealing head in the form of an arc.
16. Process for producing a flexible container according to either one of Claims 12 and 13, characterized in that the flexible film (14) is positioned and retained on the mandrel (11) by means of a suction device.
17. Flexible container for containing either solid or liquid products, comprising a lateral wall (2) of flexible material forming a first (3) and a second
(4) end opening, these openings being associated, respectively, with reclosable closing means (5) and a base (6), characterized in that said reclosable closing means (5) comprise a stiffening element (7) which forms a passage to allow the exit of the product and can be associated with said first opening (3) so as to stiffen said lateral wall in the proximity of said first opening (3), and a closing element (8, 8A, 9) which can be coupled by means of a positive connection to said stiffening element (7) to close said passage.
18. Flexible container according to Claim 17, characterized in that said stiffening element (7) is heat-sealed to said lateral wall (2) at said first opening (3), and in that said base (6) is heat-sealed to said lateral wall (2) at said second opening (4).
19. Flexible container according to Claims 17 or 18, characterized in that said stiffening element (7) comprises a sleeve in which are formed a side (7C) of predetermined height (H) and two opposing ends (7A, 7B).
20. Flexible container according to Claims 17 to 19, characterized in that said closing element (8, 8A, 9) comprises a cap (8A).
21. Flexible container according to Claims 17 to 20, characterized in that said positive connection comprises a pressure engagement between said stiffening element (7) and said closing element (8), in which said side (7C) of said stiffening element (7) comprises a peripheral rim (7D) in the proximity of one of said ends (7A), said peripheral rim (7D) being engageable with a corresponding peripheral rim (8C) of said cap (8A).
22. Flexible container according to Claims 17 to 20, characterized in that said positive connection comprises a male and female thread engagement between said stiffening element (7) and said closing element (8), in which said side (7C) of said stiffening element (7) comprises a plurality of threads (7E) in the proximity of one of said ends (7A), which are engageable with corresponding threads (8D) of said cap (8A).
23. Flexible container according to Claims 17 to 22, characterized in that said closing element (8, 8 A, 9) comprises a membrane seal (9).
24. Flexible container according to Claims 17 to 23, characterized in that said stiffening element (7) and said closing element (8) are made from thermoplastic material.
25. Flexible container according to Claims 17 to 24, characterized in that said diameter (Dl) of said stiffening element (7) is equal to the diameter (D2) of said base (6), thus producing a container of cylindrical shape.
26. Flexible container according to Claims 17 to 24, characterized in that said base (6) is made from the same flexible material as the lateral wall (2).
EP05820465A 2004-12-21 2005-12-16 Expandable chuck, flexible container and process for producing said container by said expandable chuck Withdrawn EP1833664A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP05820465A EP1833664A2 (en) 2004-12-21 2005-12-16 Expandable chuck, flexible container and process for producing said container by said expandable chuck

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP04425930 2004-12-21
PCT/IB2005/003836 WO2006082473A2 (en) 2004-12-21 2005-12-16 Expandable chuck, flexible container and process for producing said container by said expandable chuck
EP05820465A EP1833664A2 (en) 2004-12-21 2005-12-16 Expandable chuck, flexible container and process for producing said container by said expandable chuck

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EP1833664A2 true EP1833664A2 (en) 2007-09-19

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US (1) US20080105698A1 (en)
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WO (1) WO2006082473A2 (en)

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WO2006082473A3 (en) 2006-11-30
US20080105698A1 (en) 2008-05-08
WO2006082473A2 (en) 2006-08-10

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