EP1818638B1 - Dispositif destiné à la surveillance d'un four à induction et four à induction - Google Patents
Dispositif destiné à la surveillance d'un four à induction et four à induction Download PDFInfo
- Publication number
- EP1818638B1 EP1818638B1 EP07002872A EP07002872A EP1818638B1 EP 1818638 B1 EP1818638 B1 EP 1818638B1 EP 07002872 A EP07002872 A EP 07002872A EP 07002872 A EP07002872 A EP 07002872A EP 1818638 B1 EP1818638 B1 EP 1818638B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yoke
- coil
- insulation
- induction
- yokes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/22—Furnaces without an endless core
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
- F27B14/061—Induction furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/10—Crucibles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/22—Furnaces without an endless core
- H05B6/24—Crucible furnaces
- H05B6/28—Protective systems
Definitions
- the invention relates to a method for monitoring an induction furnace according to the features of the preamble of patent claim 1 and to an induction furnace with the features of the preamble of claim 4.
- the induction coil In such induction furnaces, which are used for the molten metal, the induction coil consists of a hollow profile made of copper, which is traversed for the purpose of cooling water, in order to meet the high thermal load of the induction coil.
- the coil voltage is up to 3000 V in today's induction furnaces, which corresponds to a winding voltage of about 125 V.
- the frequency of the supply voltage varies depending on the application and size of the furnace, it is about 200 Hz for applications for melting iron materials with furnace sizes in the range of 10 t.
- a power density of 1 MW / t is installed, accordingly at a 10 t Ovens provided a capacity of 10 MW.
- the electrical insulation of the induction coil must be designed accordingly.
- the coil turns against each other and on the other hand, the coil must be sufficiently insulated from the ground potential, which rests in the known designs on the furnace frame and the yokes. in this connection
- Problems occur due to the electromagnetic principle of action of the induction furnaces with the parameters described above, because it comes to extreme loads on the electrical insulation between the coil and the yoke yokes by vibration.
- This insulation consists of the coil insulation, by means of which the coil turns are insulated from each other, and of a multilayer insulation structure between the induction coil and each yoke.
- the operational thermal loads as well as the mechanical stresses due to thermal expansion of the crucible material lead on the one hand and by breaking or delivery of the crucible to the other to further stresses of the coil yoke insulation.
- moisture present promotes faster aging of the coil yoke insulation, which penetrates into the insulation, especially during new deliveries of the furnace.
- the earth fault monitoring does not indicate over which path and at which point the induction coil is earthed.
- the earth fault can be initiated via the melt which reaches the coil.
- the ground fault can be present over the worn insulation layers towards the grounded yoke.
- the invention is therefore an object of the invention to provide a monitoring system for an induction furnace of the type in question in order to locate a fault in the coil yoke insulation easier and faster. This object is achieved with the method features of claim 1 and with the subject features of claim 4.
- Error detection can be done in two ways.
- the yoke construction is allowed to remain, in which case the yokes remain grounded.
- This has the advantage that the most accessible arranged, not touch-protected yokes can not lead a dangerous electrical potential. So constructive changes to the induction furnace are not required.
- an indicator in the form of a wire electrode is inserted, which may be designed as a comb-shaped electrode or a meandering electrode.
- the wire electrode With a multi-layered structure of the insulation between the coil insulation and each yoke, the wire electrode can be positioned between two layers, such as between two layers of mica insulation.
- the wire thickness of the indicator is so low that the electromagnetic field can not heat the sensor wire. Due to the areal arrangement of the indicator wire, the entire area of a yoke is monitored, and it is also possible to monitor partial areas of a yoke by providing a plurality of such indicators spatially separate from one another.
- the detection of an insulation defect between the induction coil and each individual yoke is carried out by measuring the insulation resistance, ie the electrical resistance between the coil and the indicator and / or the indicator and the yoke. Since these measurements are made on each individual yoke, a defect of the coil yoke insulation can be localized, and it can be on the yoke in question or on one Part of this yoke be limited. Due to the exposed arrangement of the indicator not only an early error detection but also the timely perception of an impending error is possible. Thus, the induction coil with the indicator may already be in contact before it comes to ground fault as a result of complete destruction of the coil yoke insulation.
- a voltage measurement between the indicator and the coil or the grounded yoke can take place, it can also be a current flow from the coil to the indicator and / or a current flow between the indicator and the yoke detected and evaluated. Furthermore, by measuring the individual values and by evaluating the absolute values of the measured values, the measuring method makes it possible to determine whether there is a ground fault due to moisture or a saturated ground fault. By varying the frequency of the measuring voltage, it is certainly possible to distinguish a moisture lock from a metallic short.
- the damaged area can now be limited to the earth by evaluating the leakage current at each individual yoke, which is located in the area of the relevant yoke. This evaluation of the leakage currents is recorded, and by comparing the individual leakage currents of the yokes and by evaluating the level of the leakage can be further identified whether it is leakage due to moisture, as they are unavoidable in the re-delivery, or as a result a massive ground fault.
- the invention makes it possible to carry out targeted repairs as a result of the localization of the breakdown of the coil yoke insulation, namely at the localized defect. This results in savings not only due to a reduced repair costs, but also by a shorter repair time, which shortens the production loss.
- the induction furnace according to Fig. 1 has a crucible 2 for receiving a molten metal 1, which consists of a refractory material. On the outside, the crucible 2 surrounds a so-called coil guard 3, on which an induction coil 4 is arranged coaxially to the crucible 2 on the outside.
- the induction coil 4 shows Fig. 2 in which one recognizes one of the coil turns 4.1 in full cross-sectional representation.
- the coil turns 4.1 consist of a hollow copper profile, so that in the interior of each coil turn 4.1, a cooling channel 4.2 is formed, is passed through the cooling water.
- Fig. 1 goes on show that on the outside of the induction coil 4 yokes 5 are arranged, which are aligned axially parallel to the induction coil 4 and the - like the Figures 5 and 9 show - are distributed in the circumferential direction around the induction coil 4 around evenly.
- the individual yokes 5 have distances from each other and are bent so that they conform to the induction coil 4 in the circumferential direction.
- the yokes 5 are braced against the induction coil 4, this is especially the Figures 3 and 8th , Serve with clamping devices 6 with clamping screws 6.1, which are supported to the outside on the outer steel furnace frame 6.2.
- the clamping screws 6.1 act on the associated yoke 5 in the radial direction of the induction coil 4.
- Fig. 1 nor the electrical supply device 7 for operating the induction coil 4, to which further a Erdschlußwumbleter 8 is connected, which responds in the event of a ground fault of the coil 4.
- the induction furnace according to the invention is equipped with a monitoring system, which will be discussed in more detail below.
- Fig. 2 and Fig. 4 in a further enlarged view illustrate the structure of the electrical insulation between the induction coil 4 and each of the yokes 5.
- a coil yoke insulation 9 is provided, which includes a coil insulation 9.1, by means of the coil turns 4.1 are insulated from each other.
- a voltage in the order of 3,000 volts Between the induction coil 4 and each grounded yoke 5 is in operation a voltage in the order of 3,000 volts.
- An insulation structure 9.2 is designed thereon, which consists of several layers, in particular of mica layers.
- a voltage, a current or a resistance is measured between each indicator 11 and the yoke 5 on the one hand and one of the coil windings 4.1 on the other hand, corresponding display devices 10.1 are provided.
- the indicators 11 and the display devices 10.1 are each part of a sensor device 10, and each one of these sensor devices 10 is associated with each of the yokes 5, such as Fig. 5 shows. Becomes a ground fault of the induction coil 4 or is such a ground fault already, this is signaled by the relevant sensor device 10, and one thus obtains the immediate indication in the yoke 5 which threatens a breakdown of the coil yoke insulation 9 and can take the necessary countermeasures at the relevant point.
- the location of a damaged area can be further limited by providing two or more of the indicators 11 in the region of one of the yokes 5, and the sensor device 10 is equipped such that each of the indicators 11 is detected.
- the yokes are 5 electrically insulated against the ground potential leading furnace rack 6.2 that a ground fault can not be done via the clamping screws 6.1 of the clamping device 6. Therefore, an electrical insulation 12 in the form of pressure and heat-resistant insulating pieces is provided between each of the yokes 5 and the furnace frame 6.2, which are arranged between the clamping screws 6.1 and the associated yoke 5.
- Each yoke 5 is connected to the oven rack 6.2 by means of its own ground line 13, and each of these ground lines 13 is in this case part of the sensor device 10, by means of a ground fault can be detected at the respective yoke 5.
- the sensor device 10 on an ammunition A which is inserted either in the ground line 13 of each yoke 5 or at least connectable thereto. This depends on whether you are either appropriate Fig. 9 on each of the ground lines 13 permanently a sensor device 10 provides or in the case of one of Erd gleichwumbleter 8 ( Fig. 1 ) earth fault successively checked the individual ground lines 13 to a flowing over it leakage current successively.
- current clamps are suitable, and depending on the type of training of the sensor device 10, it may be necessary to insert a shunt in each of the earth lines 13.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Furnace Details (AREA)
- General Induction Heating (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Control Of High-Frequency Heating Circuits (AREA)
Claims (7)
- Procédé destiné à la surveillance d'un four à induction, qui présente une bobine d'inductance (4), sur le côté extérieur de laquelle portent des culasses (5), distancées les unes des autres dans le sens du pourtour de la bobine, lesquelles sont pressées contre ladite bobine au moyen de dispositifs de serrage, qui prennent appui sur le bâti du four, une isolation électrique bobine-culasse (9) étant prévue entre la culasse et la bobine,
caractérisé en ce que,
sur chaque culasse individuelle, indépendamment des autres culasses, un changement de son état d'isolation électrique par rapport à la bobine d'inductance et / ou du potentiel terrestre est saisie et que la localisation d'un endroit défectueux en formation ou déjà existant dans l'isolation bobine-culasse est ensuite effectuée. - Procédé selon la revendication 1,
caractérisé en ce que,
entre chaque culasse et la bobine d'inductance et / ou le potentiel terrestre, est effectuée une mesure de la résistance, de la tension et / ou du courant. - Procédé selon revendication 1 ou 2,
caractérisé en ce que
l'écoulement d'un courant de fuite est surveillé entre chaque culasse et le potentiel terrestre, une isolation électrique étant prévue, dans ce but, entre chaque culasse et le bâti du four. - Four à induction, avec une bobine d'inductance (4), sur le côté extérieur de laquelle portent des culasses (5), distancées les unes des autres dans le sens du pourtour de la bobine, lesquelles sont pressées contre ladite bobine au moyen de dispositifs de serrage, qui prennent appui sur le bâti du four, une isolation électrique bobine-culasse (9) étant prévue entre la culasse et la bobine,
caractérisé en ce que,
à chacune des culasses individuelles (5) est associé un dispositif de détection (10), avec lequel est saisi tout changement de résistance de l'isolation bobine-culasse (9) dans la zone de chaque culasse individuelle (5) et / ou l'écoulement d'un courant de fuite entre chaque culasse individuelle (5) et le potentiel terrestre. - Four à induction selon la revendication 4,
caractérisé en ce que
le dispositif de détection (10) présente un indicateur (11), qui consiste en un conducteur électrique intégré dans l'isolation bobine-culasse (9), au moyen duquel est détecté un signal dépendant de la résistance, de la tension et / ou du courant, lequel est évalué dans le dispositif de détection (10). - Four à induction selon la revendication 5,
caractérisé en ce que
le conducteur, intégré, en tant qu'indicateur (11), dans l'isolation bobine-culasse (9), est réalisé en tant que conducteur (11.1) en forme de méandre ou en tant que conducteur en forme de peigne (11.2). - Four à induction selon la revendication 4,
caractérisé en ce que,
le bâti du four (6.2) est mis à la terre, et qu'entre chaque culasse (5) et ledit châssis du four (6.2) est prévue une isolation électrique (12), chaque culasse (5) étant individuellement reliée au potentiel terrestre, au moyen d'une ligne de terre (13), et qu'un ampèremètre (A), au moins, est prévu, lequel peut être raccordé à cette ligne de terre (13) ou intégré dans celle-ci.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07002872T PL1818638T3 (pl) | 2006-02-10 | 2007-02-10 | Sposób kontroli pieca indukcyjnego i piec indukcyjny |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006006524A DE102006006524B4 (de) | 2006-02-10 | 2006-02-10 | Verfahren zur Überwachung eines Induktionsofens und Induktionsofen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1818638A2 EP1818638A2 (fr) | 2007-08-15 |
EP1818638A3 EP1818638A3 (fr) | 2008-01-23 |
EP1818638B1 true EP1818638B1 (fr) | 2009-01-14 |
Family
ID=38093296
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07002872A Active EP1818638B1 (fr) | 2006-02-10 | 2007-02-10 | Dispositif destiné à la surveillance d'un four à induction et four à induction |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1818638B1 (fr) |
AT (1) | ATE421074T1 (fr) |
DE (2) | DE102006006524B4 (fr) |
PL (1) | PL1818638T3 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102080931B (zh) * | 2010-12-21 | 2012-12-05 | 黄喜锤 | 铝压铸用高频感应熔铝炉 |
CN102628649A (zh) * | 2012-05-04 | 2012-08-08 | 苏州罗卡节能科技有限公司 | 一种中频感应炉 |
DE102013002796B4 (de) | 2012-11-09 | 2015-05-07 | Abp Induction Systems Gmbh | Verfahren zur Erdschlusserkennung in Mehrofenanlagen und eine Mehrofenanlage zur Durchführung eines derartigen Verfahrens |
DE102013002795C5 (de) * | 2012-11-09 | 2018-07-19 | Abp Induction Systems Gmbh | Verfahren und Vorrichtung zur Erdschlussermittlung bei einem Induktionsofen sowie Induktionsofen |
EP2811248B1 (fr) | 2013-06-06 | 2019-05-08 | Siemens Aktiengesellschaft | Surveillance de l'isolation d'un circuit de chauffage électrique pour un four de fusion et procédé de surveillance |
CA3029847A1 (fr) * | 2016-07-25 | 2018-02-01 | Inductotherm Corp. | Four a induction electrique dote d'un systeme de detection de l'usure du revetement |
DE102017221848A1 (de) * | 2017-12-04 | 2019-06-06 | Sms Group Gmbh | Überwachungsverfahren und Überwachungsvorrichtung für elektrische Isolierungen eines industriellen Elektroofens, sowie industrieller Elektroofen |
DE102019006960A1 (de) * | 2019-10-07 | 2021-04-08 | ABP lnduction Systems GmbH | Verfahren zur Überwachung des Funktionszustandes eines Induktionstiegelofens und Induktionstiegelofen |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1199930B (de) * | 1962-10-11 | 1965-09-02 | Bbc Brown Boveri & Cie | Vorrichtung zur Signalisierung entstehender Schmelztiegeldurchbrueche |
US4525665A (en) * | 1982-08-06 | 1985-06-25 | Smalley Daniel S | Induction furnace monitor |
US4612498A (en) * | 1982-08-06 | 1986-09-16 | Smalley Daniel S | Induction furnace fault locator |
DE4120205A1 (de) * | 1991-06-19 | 1992-12-24 | Saveway Gmbh | Vorwarneinrichtung fuer induktionsschmelzoefen |
US6148018A (en) * | 1997-10-29 | 2000-11-14 | Ajax Magnethermic Corporation | Heat flow sensing system for an induction furnace |
ATE511624T1 (de) * | 2002-08-06 | 2011-06-15 | Lios Technology Gmbh | Ofen sowie verfahren und system zur überwachung von dessen betriebsbedingungen |
-
2006
- 2006-02-10 DE DE102006006524A patent/DE102006006524B4/de not_active Expired - Fee Related
-
2007
- 2007-02-10 AT AT07002872T patent/ATE421074T1/de active
- 2007-02-10 PL PL07002872T patent/PL1818638T3/pl unknown
- 2007-02-10 EP EP07002872A patent/EP1818638B1/fr active Active
- 2007-02-10 DE DE502007000370T patent/DE502007000370D1/de active Active
Also Published As
Publication number | Publication date |
---|---|
EP1818638A3 (fr) | 2008-01-23 |
PL1818638T3 (pl) | 2009-06-30 |
DE102006006524B4 (de) | 2008-11-27 |
DE102006006524A1 (de) | 2007-08-23 |
ATE421074T1 (de) | 2009-01-15 |
DE502007000370D1 (de) | 2009-03-05 |
EP1818638A2 (fr) | 2007-08-15 |
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