EP1816654B1 - Elektrischer Übertragungsleiter für eine Freileitung - Google Patents

Elektrischer Übertragungsleiter für eine Freileitung Download PDF

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Publication number
EP1816654B1
EP1816654B1 EP20070300754 EP07300754A EP1816654B1 EP 1816654 B1 EP1816654 B1 EP 1816654B1 EP 20070300754 EP20070300754 EP 20070300754 EP 07300754 A EP07300754 A EP 07300754A EP 1816654 B1 EP1816654 B1 EP 1816654B1
Authority
EP
European Patent Office
Prior art keywords
insulating material
ring
conductor
layer
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20070300754
Other languages
English (en)
French (fr)
Other versions
EP1816654A2 (de
EP1816654A3 (de
Inventor
Daniel Guery
Michel Martin
Philippe Dubois
Michael Alexandre
Fabrice Dubouloz
Leila Bonnaud
Guy Guerlement
Jacques Lobry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Publication of EP1816654A2 publication Critical patent/EP1816654A2/de
Publication of EP1816654A3 publication Critical patent/EP1816654A3/de
Application granted granted Critical
Publication of EP1816654B1 publication Critical patent/EP1816654B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/008Power cables for overhead application
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/023Alloys based on aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • H01B5/10Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
    • H01B5/102Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core
    • H01B5/105Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core composed of synthetic filaments, e.g. glass-fibres
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/006Constructional features relating to the conductors

Definitions

  • the invention relates to an electrical transport conductor for high voltage overhead line.
  • a conductor comprising at least one central composite rod consisting of continuous fibers impregnated with a thermosetting resin matrix and around which are arranged conductive son of aluminum or aluminum alloy.
  • the composite rod consists of organic or inorganic fibers, for example aramid, silicon carbide or carbon, impregnated with a synthetic resin, preferably an epoxy resin.
  • a synthetic resin preferably an epoxy resin.
  • This ring can be coated with a polyimide resin or wrapped with a polyimide film, forming an insulating layer.
  • Aluminum conductor wires are wrapped around such a ring or a set of such rods to form an electrical transport conductor.
  • the function of the polyimide coating is to avoid corrosion problems at the interface between the conductive wires and the rod comprising carbon fibers.
  • the polyimide coating is made by coating or taping, it is necessary after placing the coating to pass the coated rod in a drying oven.
  • the insulating layer thus formed is compatible with a conductor whose operating temperature is greater than or equal to 200 ° C.
  • the invention solves this problem and proposes a method for manufacturing an electrical transport conductor, in particular for overhead electrical lines, whose operating temperature is greater than or equal to 200 ° C. and comprising at least one central composite rod consisting of fibers continuous and impregnated with an epoxy resin matrix, this rod being coated with at least one layer of insulating material and aluminum or aluminum alloy conductive wires being wound around this rod, characterized in that said insulating material is compatible with said operating temperature and is put in place on said rod without subsequent heating.
  • said insulating material is extruded on said rod.
  • said insulating material is a polyether-ether-ketone.
  • said insulating material is poly (oxy-1,4-phenyleneoxy-1,4-phenylene-carbonyl-1,4-phenylene).
  • said insulating material consists of at least one tape placed on said rod.
  • the nature of said insulating material is fiberglass.
  • the invention also relates to an electric transport conductor produced according to such a method, said conductive son being wound in at least one layer covering said rod coated with said insulating material.
  • the conductor comprises a plurality of composite rods, at least one of which is coated with a said layer of insulating material.
  • It may also comprise a plurality of composite rods contained in a said layer of insulating material.
  • Said conductive threads can be of round shape, Trap shape or Z shape.
  • Said fibers are preferably made of carbon.
  • FIGS 1 to 6 are cross-sectional views of electric transport conductors according to the invention.
  • an electrical transport conductor in particular for overhead power lines, whose operating temperature is greater than or equal to 200 ° C. It comprises at least one central composite rod 1 consisting of fibers, preferably continuous filaments of carbon fibers, impregnated with a matrix of thermosetting resin, preferably epoxy resin, this rod being coated with a layer of insulating material 2 and by son son aluminum or aluminum alloy 3 being wrapped around this rod.
  • a central composite rod 1 consisting of fibers, preferably continuous filaments of carbon fibers, impregnated with a matrix of thermosetting resin, preferably epoxy resin, this rod being coated with a layer of insulating material 2 and by son son aluminum or aluminum alloy 3 being wrapped around this rod.
  • the continuous fibers are impregnated with resin and then the rod formed is subjected to a heat treatment by continuous elevation of temperature.
  • Such a ring of mechanical reinforcement has the advantage of having a low specific weight and to accept significant mechanical stresses.
  • the number of composite rods used for a conductor is such that the latter passes an alternating bending test intended to demonstrate that the stresses present during unwinding under mechanical tension in the pulleys do not affect or degrade the performance of the driver.
  • the conductor is tensioned at 15% of its rated breaking load.
  • a carriage is installed on this conductor comprising three pulleys placed in a vertical plane and whose axes are placed in the same horizontal plane. The distance between the end pulleys is 3200 mm ⁇ 600 mm.
  • the carriage makes three movements back and forth, at a horizontal speed ranging from 0.5 to 2 m / s over a length of between 50 and 60 m. Acceleration and braking are smooth.
  • the driver and accessories assembly must hold at least 95% of the rated breaking load of the driver.
  • a single ring 1 is disposed centrally and is coated with a layer of insulating material 2.
  • Conductive son 3 of aluminum or aluminum alloy, here son of Z-shape, are wound in two layers on this rod.
  • a single ring 1 is disposed centrally and is coated with a layer of insulating material 2.
  • Conductive wires 3 made of aluminum or aluminum alloy, here Trap shaped wires, are wound in two layers on this rod.
  • three rods 1A, 1B, 1C are arranged centrally and are each coated with a layer of insulating material 2A, 2B, 2C.
  • Conducting wires 3 made of aluminum or aluminum alloy, here Z-shaped wires, are wound in three layers on these rods.
  • three rods 1A, 1B, 1C are arranged centrally and are coated with a layer of insulating material 2.
  • Conductive wires 3 made of aluminum or aluminum alloy, here Trap shaped wires, are wound in two layers on these rods .
  • three rods 1A, 1B, 1C are arranged centrally and are coated on the one hand with a layer of insulating material 2 and on the other hand each with another layer of insulating material 2A, 2B, 2C.
  • Conducting wires 3 made of aluminum or aluminum alloy, here trap shaped wires, are wound in two layers on these rods.
  • three rods 1A, 1B, 1C are arranged centrally and are each coated with a layer of insulating material 2A, 2B, 2C.
  • Lead wires 3 made of aluminum or aluminum alloy are wound in three layers on these rods, a first layer consisting of round wires 3A, the second layer of Z-shaped wires 3B and a third layer of Trap-shaped wires 3C.
  • the insulating material of the layers 2 is compatible with the operating temperature greater than or equal to 200 ° C and is placed on the rod 1 without subsequent heating.
  • this insulating material is extruded on the rod 1 and consists of a polyether-ether-ketone.
  • this insulating material consists of at least one ribbon of glass fibers.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Non-Insulated Conductors (AREA)
  • Insulated Conductors (AREA)
  • Insulating Bodies (AREA)

Claims (11)

  1. Herstellungsverfahren eines Leiters für den Transport von Strom, insbesondere für elektrische Freileitungen, dessen Betriebstemperatur über oder gleich 200 °C beträgt und mindestens einen zentralen Verbundstab (1) aufweist, der aus kontinuierlichen, mit einer Epoxydharzmatrix imprägnieren Fasern besteht, wobei dieser Stab mit mindestens einer Isolationsmaterialschicht (2) überzogen ist und Leitungsdrähte aus Aluminium oder aus Aluminiumlegierung (3) um diesen Stab gewickelt sind, dadurch gekennzeichnet, dass das Isolationsmaterial mit der Betriebstemperatur kompatibel ist und auf dem Stab (1) ohne spätere Erwärmung angeordnet ist.
  2. Verfahren nach vorangehendem Anspruch, dadurch gekennzeichnet, dass das Isolationsmaterial auf dem Stab extrudiert ist.
  3. Verfahren nach vorangehendem Anspruch, dadurch gekennzeichnet, dass das Isolationsmaterial ein Polyetheretherketon ist.
  4. Verfahren nach vorangehendem Anspruch, dadurch gekennzeichnet, dass das Isolationsmaterial Poly(oxy-1,4-phenylen-oxy-1,4-phenylen-carbonyl-1,4-phenylen) ist.
  5. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das Isolationsmaterial von mindestens einem auf dem Stab (1) gelegten Band gebildet ist.
  6. Verfahren nach vorangehendem Anspruch, dadurch gekennzeichnet, dass die Art des Isolationsmaterials die Glasfaser ist.
  7. Leiter, der nach einem Verfahren nach einem der vorangehenden Ansprüche hergestellt ist, dadurch gekennzeichnet, dass die Leitungsdrähte (3) in mindestens einer den mit dem Isolationsmaterial beschichteten Stab (1) bedeckenden Schicht gewickelt sind.
  8. Leiter nach vorangehendem Anspruch, dadurch gekennzeichnet, dass er mehrere Verbundstäbe (1A, 1B, 1C) aufweist, von denen mindestens einer mit einer besagten Isolationsmaterialschicht (2A, 2B, 2C) beschichtet ist.
  9. Leiter nach Anspruch 7 oder 8, dadurch gekennzeichnet, dass er mehrere Verbundstäbe (1A, 1B, 1C) aufweist, die in einer genannten Isolationsmaterialschicht (2) enthalten sind.
  10. Leiter nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass die Leitungsdrähte (3) Drähte in runder Form, in Trap-Form oder in Z-Form sind.
  11. Leiter nach einem der Ansprüche 7 bis 10, dadurch gekennzeichnet, dass die Fasern aus Carbon sind.
EP20070300754 2006-02-01 2007-01-31 Elektrischer Übertragungsleiter für eine Freileitung Not-in-force EP1816654B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0650354A FR2896911B1 (fr) 2006-02-01 2006-02-01 Conducteur de transport electrique pour ligne aerienne

Publications (3)

Publication Number Publication Date
EP1816654A2 EP1816654A2 (de) 2007-08-08
EP1816654A3 EP1816654A3 (de) 2014-04-30
EP1816654B1 true EP1816654B1 (de) 2015-04-29

Family

ID=37003388

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20070300754 Not-in-force EP1816654B1 (de) 2006-02-01 2007-01-31 Elektrischer Übertragungsleiter für eine Freileitung

Country Status (7)

Country Link
US (1) US20070193767A1 (de)
EP (1) EP1816654B1 (de)
KR (1) KR20070079320A (de)
AU (1) AU2007200369B2 (de)
BR (1) BRPI0700216A (de)
CA (1) CA2575625C (de)
FR (1) FR2896911B1 (de)

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US9346222B2 (en) 2011-04-12 2016-05-24 Ticona Llc Die and method for impregnating fiber rovings
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WO2012142129A1 (en) 2011-04-12 2012-10-18 Daniel Allan Electrical transmission cables with composite cores
CA2832823C (en) 2011-04-12 2020-06-02 Ticona Llc Composite core for electrical transmission cables
JP6073861B2 (ja) 2011-04-29 2017-02-01 ティコナ・エルエルシー 流れを拡散するゲート通路をもつダイ及び繊維ロービングを含浸するための方法
CA2775445C (en) 2011-04-29 2019-04-09 Ticona Llc Die and method for impregnating fiber rovings
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WO2013016121A1 (en) 2011-07-22 2013-01-31 Ticona Llc Extruder and method for producing high fiber density resin structures
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WO2013102913A2 (en) * 2011-10-19 2013-07-11 Sterlite Technologies Ltd. Electrical power conductor
US9283708B2 (en) 2011-12-09 2016-03-15 Ticona Llc Impregnation section for impregnating fiber rovings
BR112014012309A2 (pt) 2011-12-09 2017-06-13 Ticona Llc fita de polímero reforçado com fibra assimétrica
US9289936B2 (en) 2011-12-09 2016-03-22 Ticona Llc Impregnation section of die for impregnating fiber rovings
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BR112014012308A2 (pt) 2011-12-09 2017-06-13 Ticona Llc seção de impregnação de matriz impregnar mechas de fibra
EP2639797B1 (de) 2012-03-12 2018-04-04 Nexans Elektrisches Übertragungskabel, insbesondere für Freileitung
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Also Published As

Publication number Publication date
KR20070079320A (ko) 2007-08-06
EP1816654A2 (de) 2007-08-08
EP1816654A3 (de) 2014-04-30
FR2896911A1 (fr) 2007-08-03
FR2896911B1 (fr) 2008-03-21
US20070193767A1 (en) 2007-08-23
AU2007200369B2 (en) 2013-01-24
CA2575625C (en) 2015-04-07
CA2575625A1 (en) 2007-08-01
BRPI0700216A (pt) 2007-11-06
AU2007200369A1 (en) 2007-08-16

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