EP1801409B1 - Kraftstoffinjektor - Google Patents

Kraftstoffinjektor Download PDF

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Publication number
EP1801409B1
EP1801409B1 EP05258059A EP05258059A EP1801409B1 EP 1801409 B1 EP1801409 B1 EP 1801409B1 EP 05258059 A EP05258059 A EP 05258059A EP 05258059 A EP05258059 A EP 05258059A EP 1801409 B1 EP1801409 B1 EP 1801409B1
Authority
EP
European Patent Office
Prior art keywords
pintle
armature part
armature
fuel injector
biasing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05258059A
Other languages
English (en)
French (fr)
Other versions
EP1801409A1 (de
Inventor
Guy Hoffman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to DE602005009384T priority Critical patent/DE602005009384D1/de
Priority to AT05258059T priority patent/ATE406517T1/de
Priority to EP05258059A priority patent/EP1801409B1/de
Publication of EP1801409A1 publication Critical patent/EP1801409A1/de
Application granted granted Critical
Publication of EP1801409B1 publication Critical patent/EP1801409B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0635Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0635Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding
    • F02M51/066Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding the armature and the valve being allowed to move relatively to each other or not being attached to each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/30Fuel-injection apparatus having mechanical parts, the movement of which is damped
    • F02M2200/306Fuel-injection apparatus having mechanical parts, the movement of which is damped using mechanical means

Definitions

  • the present invention relates to a fuel injector and in particular to a fuel injector having improved means for eliminating valve bounce.
  • Modern direct injection gasoline engines require fuel injectors to operate under extreme conditions of temperature and pressure and with high fuel pressures. Furthermore, the fuel injector must open and close very rapidly in order to provide the high linear range required in modern engine applications.
  • valve bounce A particular problem with known solenoid actuated fuel injectors when operated at high speed is valve bounce.
  • the impact of the pintle head against the valve seat can be substantial due to the large mass of the armature connected to the pintle and the force exerted on the pintle by the return spring. Due to the elasticity of the valve surfaces and the stiffness of the pintle the pintle head tends to rebound from the valve seat causing the injector to re-open.
  • Such valve bounce causes one or more unmetered after injections of fuel delivery after injector closing, as shown in Fig 1 . This problem is particularly acute in high pressure applications.
  • EP 1 259 729 discloses a known fuel injector having a two part armature.
  • a fuel injector includes a pintle 1 having a valve head 2 at a distal end thereof, the pintle 1 being axially moveable within an injector body 3 between a closed position wherein the valve head 2 abuts a valve seat to close a spray aperture 4 in an injector tip and an open position wherein the valve head 2 is spaced from the valve seat to permit high pressure fluid to be ejected through the spray aperture 4.
  • a return spring 5 biases the pintle 1 to its closed position and a solenoid, comprising an electromagnetic coil 6 mounted within the injector body 3 and a two part armature mounted on the pintle 1, is selectively actuable to move the pintle 1 to its open position against the return spring 5.
  • the armature comprises an upper armature part 7 and a lower armature part 8, each armature part 7,8 being independently slidably mounted on the pintle 1 for limited axial movement with respect to the pintle 1 between fixed upper and lower stops 9,10 located on the pintle 1.
  • a compression spring 11 is located between the upper and lower armature parts biases the upper and lower armature parts away from one another whereby the spring 11 biases the upper armature part 7 against the upper stop 9 and the lower armature part 8 against the lower stop 10.
  • the lower armature part 8 is cup shaped, an outer region of the lower armature part 8 surrounding the upper armature part 7 to bring the lower armature part 7 into the magnetic field of the coil 6.
  • the two part armature of the present invention provides a three mass system (i.e. the pintle, lower armature part and upper armature).
  • the lower armature part 7 behaves like a downwardly biased single part armature while the upper armature part 8 behaves like an upwardly biased single part armature.
  • the two part armature arrangement provides three squeeze film damping gaps that can provide damping to eliminate valve bounce, namely a gap between the upper armature part 7 and the upper stop 9, a gap between the lower armature part 8 and the lower stop 10 and a gap between co-operating contact faces of the upper and lower armature parts.
  • Each of these gaps can be optimised to tune the opening and closing behaviour of the injector.
  • Fig 3 illustrates the movement of the valve head 2 of the pintle 1 when the solenoid is operated to deliver a predetermined amount of fuel to the combustion chamber of an internal combustion engine.
  • Fig 4 illustrates the movement of the upper armature part 7 of the injector during the same time interval while Fig 5 illustrates the movement of the lower armature part 8 during said time interval.
  • the solenoid remains energised for a period of time (between points C and D) to deliver a predetermined volume of fuel through the spray aperture 4.
  • the solenoid coil 6 is de-energised and the magnetic field generated by the solenoid coil rapidly breaks down.
  • the spring force of the return spring 5 now urges the pintle 1 and the upper and lower armature parts away from the coil 6 until the valve head 2 impacts the valve seat.
  • the greater strength of the return spring 5 compared to the compression spring 11 between the upper and lower armature parts and the inertia of the lower armature part retains the lower armature part 8 in contact with the upper armature part 7.
  • the upper and lower armature parts 7,8 continue to move downwardly until the lower armature part 8 impacts the lower stop 10 at point F.
  • the spring 11 then enhances the rebound of the upper armature part back up towards the upper stop 9 until the upper armature part returns to its at rest position at point G.

Claims (5)

  1. Kraftstoffeinspritzer für einen Verbrennungsmotor, wobei der Kraftstoffeinspritzer einen Einspritzerkörper (3) mit einer Sprühöffnung (4) an der Spitze umfasst; einen sich in die Spitze erstreckenden Düsenzapfen (1) für die axiale Bewegung zwischen offener und geschlossener Position, wobei der Düsenzapfen (1) über einen Kopfteil (2) verfügt, der in einen Ventilsitz in der Nähe der Sprühöffnung (4) greifen kann, wenn der Düsenzapfen (1) in seiner geschlossenen Position ist; ein Mittel (5) bereitgestellt wird, den Düsenzapfen in seine geschlossene Position zu bringen; und eine magnetische Vorrichtung zur selektiven Bewegung des Düsenzapfens (1) in besagte offene Position; wobei besagte magnetische Vorrichtung eine elektromagnetische Spule (6) und einen beweglichen Anker umfasst, der von der Spule (6) beeinflusst werden kann, den Düsenzapfen (1) zu seiner offenen Position zu bewegen; charakterisiert dadurch, dass der Anker einen oberen Ankerteil (7) und einen unteren Ankerteil (8) umfasst, und jeder Ankerteil unabhängig beweglich am Düsenzapfen (1) geführt werden kann, wobei ein Ansteuerungsmittel (11) zwischen den oberen und unteren Ankerteilen (7, 8) dazu bereitgestellt wird, die unteren und oberen Ankerteile voneinander weg zu steuern, und dieses Ansteuerungsmittel (11) den oberen Ankerteil (7) in Richtung eines am Düsenzapfen (1) bereitgestellten oberen Anschlags (9) und den unteren Ankerteil (8) Richtung eines am Düsenzapfen (1) bereitgestellten unteren Anschlags (10) bewegt, wobei der unter Ankerteil (8) im Wesentlichen schalenförmig ist, und mindestens ein Teil des Außenbereichs des unteren, den oberen Ankerteil (7) umgebenden Ankerteils (8) den unteren Ankerteil (8) in das Magnetfeld der Spule (6) bewegt.
  2. Brennstoffeinspritzer nach Anspruch 1, wobei das Ansteuerungsmittel (11) eine einzelne Druckfeder umfasst.
  3. Brennstoffeinspritzer nach Anspruch 1, wobei das Ansteuerungsmittel (11) obere und untere Druckfedern umfasst, und besagte Druckfedern koaxial am Düsenzapfen (1) angeordnet und durch einen festen Anschlag oder am Düsenzapfen (1) angebrachten Ring getrennt werden, und die obere Feder auf den oberen Ankerteil (7) und die untere Feder auf den unteren Ankerteil einwirkt (8).
  4. Brennstoffeinspritzer gemäß jeglicher vorstehender Ansprüche, wobei zwischen oberem Ankerteil (7) und oberem Anschlag (9), zwischen unterem Ankerteil (8) und unterem Anschlag (10) und zwischen den oberen und unteren Ankerteilen jeweils vordefinierte Squeeze-Film-Dämpferabstände vorgesehen werden.
  5. Brennstoffeinspritzer gemäß jeglicher vorstehender Ansprüche, wobei der obere Ankerteil (7) aus einem nicht magnetischem Material gebildet wird.
EP05258059A 2005-12-23 2005-12-23 Kraftstoffinjektor Not-in-force EP1801409B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE602005009384T DE602005009384D1 (de) 2005-12-23 2005-12-23 Kraftstoffinjektor
AT05258059T ATE406517T1 (de) 2005-12-23 2005-12-23 Kraftstoffinjektor
EP05258059A EP1801409B1 (de) 2005-12-23 2005-12-23 Kraftstoffinjektor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05258059A EP1801409B1 (de) 2005-12-23 2005-12-23 Kraftstoffinjektor

Publications (2)

Publication Number Publication Date
EP1801409A1 EP1801409A1 (de) 2007-06-27
EP1801409B1 true EP1801409B1 (de) 2008-08-27

Family

ID=36264033

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05258059A Not-in-force EP1801409B1 (de) 2005-12-23 2005-12-23 Kraftstoffinjektor

Country Status (3)

Country Link
EP (1) EP1801409B1 (de)
AT (1) ATE406517T1 (de)
DE (1) DE602005009384D1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013085140A1 (ko) * 2011-12-09 2013-06-13 주식회사 케피코 직분사 연료 인젝터

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101290899B1 (ko) 2007-11-12 2013-07-29 현대자동차주식회사 자동차용 2단제어 분사노즐장치
EP2236807B1 (de) * 2009-03-23 2016-05-11 Continental Automotive GmbH Fluidinjektor
EP2241743B1 (de) * 2009-04-14 2014-07-02 Continental Automotive GmbH Ventilanordnung für ein Einspritzventil und Einspritzventil
WO2011028224A2 (en) * 2009-08-27 2011-03-10 Mcalister Technologies, Llc Fuel injector actuator assemblies and associated methods of use and manufacture
EP2365205B1 (de) 2010-03-03 2013-05-15 Continental Automotive GmbH Einspritzventil
EP2444651B1 (de) * 2010-10-19 2013-07-10 Continental Automotive GmbH Ventilanordnung für ein Einspritzventil und Einspritzventil
WO2015039859A1 (en) * 2013-09-18 2015-03-26 Continental Automotive Gmbh Valve assembly for an injection valve and injection valve
DE102013222590A1 (de) * 2013-11-07 2015-05-21 Robert Bosch Gmbh Ventil zum Zumessen von Fluid
EP2896813B1 (de) * 2014-01-17 2018-01-10 Continental Automotive GmbH Kraftstoffeinspritzventil für einen Verbrennungsmotor
JP6327191B2 (ja) * 2015-04-07 2018-05-23 株式会社デンソー 燃料噴射弁
JP6426556B2 (ja) * 2015-08-06 2018-11-21 株式会社デンソー 燃料噴射装置
JP6483574B2 (ja) * 2015-08-25 2019-03-13 株式会社デンソー 燃料噴射装置
US20190249631A1 (en) * 2016-08-26 2019-08-15 Hitachi Automotive Systems, Ltd. Fuel Injection Valve
WO2019065406A1 (ja) * 2017-09-29 2019-04-04 株式会社デンソー 燃料噴射弁および燃料噴射弁の製造方法
JP6566077B2 (ja) * 2018-04-12 2019-08-28 株式会社デンソー 燃料噴射弁、及び、燃料噴射弁の製造方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19849210A1 (de) 1998-10-26 2000-04-27 Bosch Gmbh Robert Brennstoffeinspritzventil
DE19855547A1 (de) * 1998-12-02 2000-06-08 Bosch Gmbh Robert Elektromagnetisch betätigbares Ventil
DE19948238A1 (de) * 1999-10-07 2001-04-19 Bosch Gmbh Robert Brennstoffeinspritzventil
US6454191B1 (en) 2000-01-10 2002-09-24 Delphi Technologies, Inc. Electromagnetic fuel injector dampening device
DE10004960A1 (de) * 2000-02-04 2001-08-09 Bosch Gmbh Robert Brennstoffeinspritzventil und Verfahren zu dessen Betätigung
DE50108770D1 (de) * 2000-11-23 2006-04-06 Bosch Gmbh Robert Magnetventil zur steuerung eines einspritzventils einer brennkraftmaschine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013085140A1 (ko) * 2011-12-09 2013-06-13 주식회사 케피코 직분사 연료 인젝터
EP2789844A4 (de) * 2011-12-09 2015-09-09 Kefico Corp Kraftstoffeinspritzdüse für direkteinspritzung
US9651010B2 (en) 2011-12-09 2017-05-16 Hyundai Kefico Corporation Fuel injector for directly injecting fuel into a combustion chamber of an engine

Also Published As

Publication number Publication date
ATE406517T1 (de) 2008-09-15
DE602005009384D1 (de) 2008-10-09
EP1801409A1 (de) 2007-06-27

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