EP1789353B1 - Methods for carrying out a flying reel change - Google Patents
Methods for carrying out a flying reel change Download PDFInfo
- Publication number
- EP1789353B1 EP1789353B1 EP05752557A EP05752557A EP1789353B1 EP 1789353 B1 EP1789353 B1 EP 1789353B1 EP 05752557 A EP05752557 A EP 05752557A EP 05752557 A EP05752557 A EP 05752557A EP 1789353 B1 EP1789353 B1 EP 1789353B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reel
- web
- material web
- changer
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/413—Supporting web roll
- B65H2301/4134—Both ends type arrangement
- B65H2301/41346—Both ends type arrangement separate elements engaging each end of the roll (e.g. chuck)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/11—Length
- B65H2511/114—Remaining length of web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/37—Elasticity modulus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/184—Wound packages
- B65H2701/1844—Parts concerned
- B65H2701/18442—Core
Definitions
- the invention relates to methods for carrying out a flying reel change according to the preamble of claim 1 or 2.
- Such roll changers are used on printing machines and serve to supply the material web used as printing material.
- paper webs are used as a rule. The material web is wound on a roll of material and runs from this roll of material.
- the running material roll has a constantly changing intrinsic resonance speed.
- critical vibration states at the outgoing material roll can occur when a certain residual thickness is undershot due to vibration excitations in the region of the intrinsically critical resonance speed.
- the FR 2 076 474 shows a single recording for rolls of material, with two jaw rows are arranged one behind the other.
- the DE 36 27 533 A1 describes a roller carrier in which a worn-out role a support device is employed.
- the DE 100 56 274 A1 discloses a mandrel with two successively arranged rows of clamping troughs, wherein the diameter of a row of 150 to 160 mm and the diameter of the other row of 70 to 80 mm is variable.
- the EP 0 441 152 A the EP 0 708 047 A and the EP 0 413 890 A are devices for unwinding rollers known, each having trunnions with movable jaws.
- the US 3 516 617 A and the US 4 173 314 A describe methods for flying reel change, in which the reel change is performed at a determined for a reel diameter residual roll size.
- the invention has for its object to provide methods for performing a flying role change:
- the invention is based on the idea to reduce the free vibration length of the running material roll, thereby affecting the intrinsic critical resonance speed of the running material roll in the desired manner.
- the reduction of the free oscillation length between the chucking points of the outgoing material roll on the reel changer occurs in that a support device is provided which comes into contact with the peripheral surface of the outgoing material roll.
- This additional support of the roll of material between the clamping points the free vibration length can be significantly reduced. If the support device is brought into abutment, for example, exactly in the middle between the clamping points on the peripheral surface of the outgoing roll of material, the free oscillation length is halved in this way and the intrinsically critical Resonanzwindshot moved accordingly upward.
- the support device is arranged such that it can come into contact with the arrangement of the outgoing roll of material in the position provided for the flying roll change position on the peripheral surface of the running roll of material. Because the critical vibration states of the running material roll occur in particular shortly before the exhaustion of the roll of material at a relatively low residual thickness, so that in particular in the phase immediately preceding the roll change, a support of the outgoing roll is necessary.
- the support device is designed constructively, is basically arbitrary, as long as a sufficient support of the running material roll to reduce the free oscillation length is guaranteed.
- the support means at least one circumferentially mounted support belt which can be pressed against the peripheral surface of the running material roll.
- This support belt can for example be stored on rollers, and runs at a speed corresponding to the peripheral speed of the running material roll.
- the free oscillation length can be greatly reduced.
- This can be achieved in that a plurality of support means are provided, which come to rest adjacent to each other on the peripheral surface of the running roll of material to the plant.
- the free oscillation length only corresponds to the respective distance between two adjacent support devices or the distance between the first support device and the last support device to the clamping points of the running material roll. As a result, thus the free vibration length of the running material roll can be influenced in any way.
- the support device can be implemented particularly simply if it does not have its own drive device.
- the support means can be driven by transmission of frictional forces from the running roll of material itself.
- the support means should preferably be made of a wear-resistant material with a relatively high coefficient of friction in the region of the contact surface with the roll of material.
- a drive device is provided on the support device, with which the support device is driven.
- an electric motor may be provided for this purpose, with which one of the bearing rollers is driven for supporting the support belt.
- the use of the support device is desired only in certain phases of the operation of the reel changer, in particular in the phase immediately before the flying reel change. For this reason, it is particularly advantageous if the support device is movably mounted between at least two functional positions.
- the first functional position corresponds to the actual insertion position in which the support device comes to rest on the circumferential surface of the running material roll and supports the roll of material accordingly.
- the second functional position corresponds to a rest position in which the support device is not engaged with the running material roll.
- the support device is fastened relative to the roll changer.
- the support means is attached to the roll stand of the roll changer. This has the advantage that the support device is moved during pivoting of the roll stand and thus no relative movement between the support means and the correspondingly associated roll of material occurs during pivoting of the roll stand.
- the support device is brought even before the arrangement of the running roll of material in the intended position for flying role change position on the running roll of material to the plant, so that the outgoing roll of material supported even during the pivoting of the roll stand of the support means is, preferably even before the roll of material from standstill is accelerated.
- the employment takes place simultaneously with the support belt.
- the support means between two support arms of the roll stand can be attached, wherein the support arms and the wear appropriately assigned roll of material.
- the support device may also be fastened to a foundation below the position of the outgoing material roll intended for the flying roll change, so that the support device as a result is not an integral part of the roll changer.
- This embodiment is particularly advantageous if the support means can be sunk in the foundation, so that the support means in its rest position, in which the support means is sunk in the foundation, no obstruction.
- At least one sensor for measuring a supporting parameter for example the currently applied supporting force or the belt tension of the supporting belt, can be provided on the supporting device.
- the respectively provided control device or the correspondingly used control loop can process the measurement results and control or regulate the support device to a predetermined desired value.
- the support device After the method for operating the new reel changer, the support device is brought into contact with the running roll of material in the position suitable for the flying reel change already before the arrangement of the outgoing material roll. During the pivoting of the roll stand for the arrangement of the running roll of material in the For flying reel change suitable position, the support device remains in engagement with the running roll of material and ensures that the running material roll is supported during the pivoting process. As soon as the roll stand has reached the end position in which the running material roll assumes the position suitable for flying roll change, the support device remains in engagement with the running roll of material until the flying roll change has ended and the old roll of material can be braked accordingly.
- a support device may be provided.
- the avoidance of intrinsically critical resonance speeds can also be improved by reducing the free oscillation length of the outgoing material web by using longer mandrels.
- material web speeds of max. 12 m / s can be achieved.
- a plurality of jaws adjacent to each other in each case in a jaw row in particular evenly spaced from each other, distributed over the circumference of the trunnion.
- two clamping jaw rows arranged in the axial direction, each with eight clamping jaws are arranged in the circumferential direction on the clamping mandrel, which leads to a high-strength clamping of the material roll on the clamping mandrel.
- Fig. 1 is a first embodiment of a roll exchanger 01 for feeding a web of material 02, in particular a paper web, shown schematically in a printing press, not shown.
- a pivotable about a pivot axis 03 roll stand 04 is provided, which is formed by two in the image plane behind one another supporting arms.
- opposite receptacles 05 for example clamping mandrels 05 are fastened, between which material rolls 06; 07 can be clamped on the roll changer 01.
- On reel changer 01 in the process state shown, an outgoing material roll 06 and a new material roll 07 prepared for the flying reel change are clamped.
- the roll stand 04 was previously in the in Fig. 1 shown pivoted position, so that the running material roll 06 occupies the required position for the flying role change.
- a support belt 08 is pressed from below against the circumference of the new roll of material 07.
- Fig. 1 Once the roll stand 04 in preparation for a flying roll change the in Fig. 1 has moved to the position shown mounted on the foundation 09 below the outgoing roll of material 06 support device 11 is extended upward until a supported on rollers 13 support belt 12 comes to rest on the circumference of the running roll of material 06 to the plant.
- pneumatic actuating cylinder 14 are provided for extending the support means 11 .
- the support belt 12 is synchronized by a frequency-controlled three-phase motor, not shown, to paper web speed. This web breaks are avoided when hiring.
- the free oscillation length of the roll of material 06 is shortened between the receptacles 05, so that the intrinsic resonance speed of the roll of material 06 is moved to a non-critical speed range.
- a second embodiment of a roll changer 16 is shown.
- the material web 02, the pivot axis 03, the roll stand 04, the receptacles 05, the running material roll 06, the new roll of material 07 and a support belt 08 are provided for supporting and transmitting the driving forces of the new roll of material 07.
- two support devices 17 and 18 are provided on the reel changer 16, which are each assigned to the left or right clamping point on the reel stand 04. As indicated by the support means 17 by dashed lines, the support means 17 and 18 can be adjusted in linear guides 19 and in this way at the changing diameters of the material rolls 06; 07 adapted and tracked.
- each support straps 22 are provided, which at the periphery of the supported material roll 06; 07 can be brought to the plant.
- pneumatic actuating cylinder 21 are provided by the retraction and extension of the bearing structure of the support straps 22 can be pivoted.
- the procedure is as follows. First, the running material roll 06 is still in the so-called flow position on the right side of the pivot axis 03 (not shown). In this position, the running roll of material 06 is unwound as the printing process progresses until a certain roll diameter, ie one certain residual thickness of the roll of material 06 has fallen below. After falling below this predetermined residual thickness of the actuating cylinder 21 is extended and thereby brought the support belt 22 on the circumference of the roll of material 06 to the plant. In this way, the intrinsic resonance speed of the roll of material 06 is shifted in a non-critical speed range, so that the material web 02 can be withdrawn at an unchanged speed.
- the roll of material 06 is pivoted by pivoting the roll stand 04 in the position to the left of the pivot axis 03, as in Fig. 2 is shown. Also during the pivoting movement of the support belt 22 abuts the periphery of the roll of material 06 and supports them in this way.
- the support means 17; 18 can already be employed in the new, still at a standstill roll of material 07 and so rests during acceleration, it can be designed without a drive motor.
- Fig. 3 shows a receptacle 05, which comes for example as a mandrel 05 to the roll changers 01 and 16 are used.
- a support pin 24 is provided, whose outer circumference on the inner circumference of a roll of material 06; 07, in particular on the inner circumference of a sleeve 10, z. B. a cardboard tube 10, to the plant comes.
- a plurality of jaws 26 for non-rotatable connection of the roll of material 06; 07 with the mandrels 05 by force and form fit a plurality of jaws 26, but in particular at least four clamping jaws 26 are provided in the axial direction of the support pin 24 to the support pin 24.
- the support pins 24 have a large insertion depth with which the free oscillation length between the clamping points can be reduced, at least two clamping jaws 26 in the direction of the longitudinal axis of the support pin 24, ie in the axial direction of the support pin 24, arranged one behind the other, which are aligned.
- a plurality of mutually adjacent clamping jaws 26 are distributed over the circumference of the support pin 24, in particular evenly spaced.
- the juxtaposed clamping jaws 26 form annular clamping jaw rows 27 and 28, each with eight clamping jaws 26.
- the supporting pin 24 of the clamping mandrel 05 has an outer diameter D24 of about 150 mm.
- a trunnion 24 is shown in cross section.
- a length 124 of the trunnion 24 in the axial direction of the trunnion 24 is at least 250 mm.
- lengths 124 of the trunnions 24 of at least 300 mm, in particular of at least 330 mm.
- a length 126 of the clamping jaws 26 is in the axial direction of the support pin 24 at least 80 mm, in particular at least 95 mm.
- a sum of the lengths 126 of the clamping jaws 26 in the axial direction of the supporting pin 24 is at least 300 mm, in particular 340 mm. In a further embodiment, the sum of the lengths 126 of the clamping jaws 26 is 380 mm.
- a diameter D24 of the trunnion 24 is greater than 140 mm, in particular it is between 145 mm and 155 mm. Particularly advantageous is a diameter D24 between 148 mm and 152 mm.
- Fig. 5 shows a lying in the two receptacles 05 roll of material 06; 07 with a sleeve 10, as it is preferably used in the reel changer described.
- a length 110 of the sleeve 10 of the roll of material 06; 07, on the Clamping jaws 26 of the trunnion 24 rests, more than 4000 mm, in particular more than 4200 mm.
- a wall thickness b10 of the sleeve 10 is more than 10 mm, in particular it is greater than 15 mm.
- a sleeve wall thickness b10 greater than 17 mm, in particular greater than 20 mm, is advantageous.
- An inner diameter d10 of the sleeve 10 is 150.2 + 0.2 mm.
- a determination of the web speed and / or the residual roll diameter during the flying reel change can also be carried out for carrying out the flying reel change.
- the second, predetermined during bonding web speed or the minimum diameter of the residual role 06 is set in a further embodiment by the geometric dimension of the receptacle 10, in particular of the trunnion 24. Also, the reduced web speed depending on the length 126 of the clamping jaws 26 of the trunnion 26 can be set.
- the reduction of the web speed and / or the determination of the minimum diameter of the residual roll 06 is controlled by a program together with the joining process.
- the loading of the roller carrier 04 with the roll of material 06 by means of a sliding carriage 31, z. B. a scissor lift 31, as in the FIGS. 6 and 7 is shown.
- wheels 33 are mounted, by which a horizontal movement of the sliding carriage 31 is possible.
- a movement in height is also possible.
- On the sliding carriage 31 is a support means 11 with a support belt 12 which is pivotally mounted on the scissor lift 31, arranged.
- This support device 11 is essentially the same, previously described support means 11.
- the support means 11 is motor-driven, z. B. by an AC motor, the support belt 12; 22 of the support device 11 accelerated to web speed and then applies by hydraulic to the expired roll of material 07.
- the braking of the roll of material 07 is also supported by this engine, since the motor of the support device 11 along with the axle motor of the roller stand 04 slows down the same torque curve until the residual role 07 comes to a standstill.
- the roll of material 06 is transported by a chain-driven trolley 32 to the paster 01. There, the trolley 32 moves with the material roll 06 mounted thereon at the ground level into the sliding carriage 31. On the trolley 32 wheels 34 are mounted, with which a movement of the trolley is made possible within the Scherenhubticians 31.
- the scissor lift table 31 moves into a centering position and raises the roll of material 06 to about 1600 mm above the floor. Subsequently, the centered roll of material 06 is brought into the Einachsposition of the roll stand 04. Upon reaching the Einachsposition the signal "quill before" to the roll stand 04.
- the receptacles 05 with the support pin 24 are moved into the roll of material 06. Are the receptacles 05 retracted with the trunnions 24 in the roll of material 06 and the jaws 26 spread, the scissor lift 31 is lowered and moved to the normal position with the signal "role einzeachst".
- the support device 11 moves after the RollenarmJung to the expiring roll of material 07 (support position) and stabilizes them in the middle. With the command "knife before” the running material web 29 is separated from the roll of material 07 and stopped via the axle motor of the roll stand 04. As already described above, the stopping operation of the material roll 07 is supported by the support device 11 of the scissor lift table 31. The support belt 12 pivots off, the scissor lift table 31 moves into its loading position to load a new roll of material 07.
- FIG. 8 A schematic view of the roll changer with different stages of roll supply is in the Fig. 8 shown.
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- Replacement Of Web Rolls (AREA)
- Crushing And Grinding (AREA)
- Air Transport Of Granular Materials (AREA)
Abstract
Description
Die Erfindung betrifft Verfahren zur Durchführung eines fliegenden Rollenwechsels gemäß dem Oberbegriff des Anspruchs 1 oder 2.The invention relates to methods for carrying out a flying reel change according to the preamble of claim 1 or 2.
Solche Rollenwechsler finden an Druckmaschinen Verwendung und dienen der Zuführung der als Druckstoff eingesetzten Materialbahn. In der Regel werden dabei Papierbahnen verwendet. Die Materialbahn ist dabei auf eine Materialrolle aufgespult und läuft von dieser Materialrolle ab.Such roll changers are used on printing machines and serve to supply the material web used as printing material. As a rule, paper webs are used. The material web is wound on a roll of material and runs from this roll of material.
Damit bei Erschöpfung einer Materialrolle nicht die gesamte Druckmaschine angehalten werden muss, ist es bekannt, einen sogenannten fliegenden Rollenwechsel durchzuführen. Dazu wird im Rollenwechsler eine neue Materialrolle aufgespannt, an der beispielsweise entsprechende Klebestellen zur Verbindung mit der ablaufenden Materialrolle vorbereitet sind. Beim fliegenden Rollenwechsel wird dann die neue Materialrolle auf eine Umfangsgeschwindigkeit beschleunigt, die der Bahngeschwindigkeit der eingezogenen Materialbahn entspricht. Beim eigentlichen Bahnwechsel wird der Bahnanfang der neuen Materialrolle mit der ablaufenden Materialbahn verbunden und im Wesentlichen zeitgleich die ablaufende Materialbahn durchtrennt. Der Bahnanfang der neuen Materialbahn wird auf diese Weise von der alten Materialbahn in die Druckmaschine eingezogen und ein Maschinenstillstand wird vermieden.So that when exhausting a roll of material not the entire printing press must be stopped, it is known to perform a so-called flying reel change. For this purpose, a new roll of material is clamped in the roll changer, where, for example, appropriate splices are prepared for connection to the running roll of material. During the flying roll change, the new roll of material is then accelerated to a peripheral speed which corresponds to the web speed of the drawn-in material web. In the actual web change of the web start of the new roll of material is connected to the expiring web and cut substantially simultaneously the running web. The web start of the new material web is drawn in this way from the old web into the press and a machine downtime is avoided.
Abhängig von der Restdicke der ablaufenden Materialrolle und der Geometrieparameter der ablaufenden Materialrolle, insbesondere deren Breite und dem Hülsendurchmesser, weist die ablaufende Materialrolle eine sich ständig ändernde eigenkritische Resonanzdrehzahl auf.Depending on the residual thickness of the running material roll and the geometry parameters of the running material roll, in particular its width and the tube diameter, the running material roll has a constantly changing intrinsic resonance speed.
Insbesondere bei relativ großen Bahnbreiten, beispielsweise Bahnbreiten > 3.600 mm, und sehr hohen Bahnabzugsgeschwindigkeiten, beispielsweise Bahnabzugsgeschwindigkeiten von 15 m/s, kann es bei Unterschreiten einer bestimmten Restdicke zu kritischen Schwingungszuständen an der ablaufenden Materialrolle aufgrund von Schwingungserregungen im Bereich der eigenkritischen Resonanzdrehzahl kommen. Zur Vermeidung dieser kritischen Schwingungszustände ist es deshalb häufig notwendig, dass die Bahngeschwindigkeit bei Unterschreitung einer bestimmten Restdicke der Materialrolle heruntergefahren werden muss. Bei derartigen Anwendungsfällen führt dies dazu, dass entweder die Materialrolle nicht vollständig aufgebraucht werden kann, um kritische Schwingungszustände zu vermeiden oder die Bahnabzugsgeschwindigkeit während des Rollenwechsels vermindert werden muss. Durch beide Maßnahmen werden die Druckkosten in unerwünschter Weise erhöht.Particularly with relatively large web widths, for example web widths> 3,600 mm, and very high web take-off speeds, for example web take-off speeds of 15 m / s, critical vibration states at the outgoing material roll can occur when a certain residual thickness is undershot due to vibration excitations in the region of the intrinsically critical resonance speed. To avoid these critical vibration states, it is therefore often necessary that the web speed must be shut down when falling below a certain residual thickness of the roll of material. In such applications, this means that either the roll of material can not be completely consumed in order to avoid critical vibration conditions or the web take-off speed must be reduced during the roll change. Both measures increase the printing costs in an undesirable manner.
Die
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Der Erfindung liegt die Aufgabe zugrunde, Verfahren zur Durchführung eines fliegenden Rollenwechsels zu schaffen:The invention has for its object to provide methods for performing a flying role change:
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruchs 1 oder 2 gelöst.The object is achieved by the features of claim 1 or 2.
Die Erfindung beruht auf dem Grundgedanken, die freie Schwingungslänge der ablaufenden Materialrolle zu reduzieren, um dadurch die eigenkritische Resonanzdrehzahl der ablaufenden Materialrolle in gewünschter Weise zu beeinflussen.The invention is based on the idea to reduce the free vibration length of the running material roll, thereby affecting the intrinsic critical resonance speed of the running material roll in the desired manner.
Bei Einsatz des Rollenwechslers geschieht die Verminderung der freien Schwingungslänge zwischen den Einspannpunkten der ablaufenden Materialrolle am Rollenwechsler dadurch, dass eine Stützeinrichtung vorgesehen ist, die an der Umfangsfläche der ablaufenden Materialrolle zur Anlage kommt. Durch diese zusätzliche Abstützung der Materialrolle zwischen den Einspannpunkten kann die freie Schwingungslänge erheblich reduziert werden. Wird die Stützeinrichtung beispielsweise genau in der Mitte zwischen den Einspannpunkten an der Umfangsfläche der ablaufenden Materialrolle zur Anlage gebracht, so wird auf diese Weise die freie Schwingungslänge halbiert und die eigenkritische Resonanzdrehzähl entsprechend nach oben verschoben.When using the reel changer, the reduction of the free oscillation length between the chucking points of the outgoing material roll on the reel changer occurs in that a support device is provided which comes into contact with the peripheral surface of the outgoing material roll. This additional support of the roll of material between the clamping points, the free vibration length can be significantly reduced. If the support device is brought into abutment, for example, exactly in the middle between the clamping points on the peripheral surface of the outgoing roll of material, the free oscillation length is halved in this way and the intrinsically critical Resonanzdrehzähl moved accordingly upward.
Die Stützeinrichtung ist dabei derart angeordnet, dass sie bei Anordnung der ablaufenden Materialrolle in der zum fliegenden Rollenwechsel vorgesehenen Position an der Umfangsfläche der ablaufenden Materialrolle zur Anlage kommen kann. Denn die kritischen Schwingungszustände der ablaufenden Materialrolle treten insbesondere kurz vor der Erschöpfung der Materialrolle bei relativ geringer Restdicke auf, so dass insbesondere in der Phase, die dem Rollenwechsel unmittelbar vorhergeht, eine Abstützung der ablaufenden Rolle notwendig ist.The support device is arranged such that it can come into contact with the arrangement of the outgoing roll of material in the position provided for the flying roll change position on the peripheral surface of the running roll of material. Because the critical vibration states of the running material roll occur in particular shortly before the exhaustion of the roll of material at a relatively low residual thickness, so that in particular in the phase immediately preceding the roll change, a support of the outgoing roll is necessary.
In welcher Art die Stützeinrichtung konstruktiv ausgebildet ist, ist grundsätzlich beliebig, solang eine ausreichende Abstützung der ablaufenden Materialrolle zur Reduzierung der freien Schwingungslänge gewährleistet wird. Nach einer bevorzugten Ausführungsform weist die Stützeinrichtung zumindest einen umlaufend gelagerten Stützgurt auf, der an die Umfangsfläche der ablaufenden Materialrolle angedrückt werden kann. Dieser Stützgurt kann beispielweise auf Rollen gelagert werden, und läuft mit einer Geschwindigkeit um, die der Umfangsgeschwindigkeit der ablaufenden Materialrolle entspricht.In which type the support device is designed constructively, is basically arbitrary, as long as a sufficient support of the running material roll to reduce the free oscillation length is guaranteed. According to a preferred embodiment, the support means at least one circumferentially mounted support belt which can be pressed against the peripheral surface of the running material roll. This support belt can for example be stored on rollers, and runs at a speed corresponding to the peripheral speed of the running material roll.
Je nach Anwendungsfall kann es sinnvoll sein, die freie Schwingungslänge stark zu reduzieren. Dies kann dadurch erreicht werden, dass mehrere Stützeinrichtungen vorgesehen sind, die zueinander beabstandet nebeneinander an der Umfangsfläche der ablaufenden Materialrolle zur Anlage kommen. Die freie Schwingungslänge entspricht dabei nur noch dem jeweiligen Abstand zwischen zwei benachbarten Stützeinrichtungen bzw. dem Abstand der ersten Stützeinrichtung bzw. letzten Stützeinrichtung zu den Einspannpunkten der ablaufenden Materialrolle. Im Ergebnis lässt sich somit die freie Schwingungslänge der ablaufenden Materialrolle in beliebiger Weise beeinflussen.Depending on the application, it may be useful to greatly reduce the free oscillation length. This can be achieved in that a plurality of support means are provided, which come to rest adjacent to each other on the peripheral surface of the running roll of material to the plant. The free oscillation length only corresponds to the respective distance between two adjacent support devices or the distance between the first support device and the last support device to the clamping points of the running material roll. As a result, thus the free vibration length of the running material roll can be influenced in any way.
Besonders einfach lässt sich die Stützeinrichtung realisieren, wenn diese keine eigene Antriebseinrichtung aufweist. In diesem Fall kann die Stützeinrichtung durch Übertragung von Reibkräften von der ablaufenden Materialrolle selbst angetrieben werden. Soweit Reibkräfte zum Antrieb der Stützeinrichtung eingesetzt werden, sollte die Stützeinrichtung im Bereich der Kontaktfläche mit der Materialrolle vorzugsweise aus einem verschleißfesten Material mit relativ hohem Reibkoeffizienten hergestellt sein.The support device can be implemented particularly simply if it does not have its own drive device. In this case, the support means can be driven by transmission of frictional forces from the running roll of material itself. As far as frictional forces are used to drive the support means, the support means should preferably be made of a wear-resistant material with a relatively high coefficient of friction in the region of the contact surface with the roll of material.
Alternativ dazu ist es auch denkbar, dass an der Stützeinrichtung eine Antriebseinrichtung vorgesehen ist, mit der die Stützeinrichtung angetrieben wird. Beispielsweise kann dazu ein Elektromotor vorgesehen sein, mit dem eine der Lagerrollen zur Lagerung des Stützgurtes angetrieben wird. Durch entsprechende Ansteuerung der Antriebseinrichtung ist es möglich, dass diese bereits vor Inkontaktbringung mit der Materialrolle auf eine Geschwindigkeit beschleunigt wird, die mit der Umfangsgeschwindigkeit der ablaufenden Materialrolle synchronisiert ist. In diesem Fall kann es vermieden werden, dass es zu einem unerwünschten Schlupf zwischen Stützeinrichtung und Umfangsfläche der ablaufenden Materialrolle bzw. zu Bahnrissen bei der Gurtanstellung an die Materialrolle kommt.Alternatively, it is also conceivable that a drive device is provided on the support device, with which the support device is driven. For example, an electric motor may be provided for this purpose, with which one of the bearing rollers is driven for supporting the support belt. By appropriate control of the drive device, it is possible that this is accelerated before being brought into contact with the roll of material to a speed which is synchronized with the peripheral speed of the running material roll. In this case it can be avoided that too an undesirable slippage between support means and peripheral surface of the running roll of material or web breaks in Gurtanstellung comes to the roll of material.
Vielfach ist der Einsatz der Stützeinrichtung nur in bestimmten Phasen des Betriebs des Rollenwechslers, insbesondere in der Phase unmittelbar vor dem fliegenden Rollenwechsel, erwünscht. Aus diesem Grund ist es besonders vorteilhaft, wenn die Stützeinrichtung zwischen zumindest zwei Funktionsstellungen bewegbar gelagert ist. Die erste Funktionsstellung entspricht dabei der eigentlichen Einsatzstellung, in der die Stützeinrichtung an der Umfangsfläche der ablaufenden Materialrolle zur Anlage kommt und die Materialrolle entsprechend abstützt. Die zweite Funktionsstellung entspricht einer Ruhestellung, in der die Stützeinrichtung nicht mit der ablaufenden Materialrolle im Eingriff steht.In many cases, the use of the support device is desired only in certain phases of the operation of the reel changer, in particular in the phase immediately before the flying reel change. For this reason, it is particularly advantageous if the support device is movably mounted between at least two functional positions. The first functional position corresponds to the actual insertion position in which the support device comes to rest on the circumferential surface of the running material roll and supports the roll of material accordingly. The second functional position corresponds to a rest position in which the support device is not engaged with the running material roll.
In welcher Weise die Stützeinrichtung relativ zum Rollenwechsler befestigt ist, ist grundsätzlich beliebig. Nach einer ersten Ausführungsform wird die Stützeinrichtung am Rollenständer des Rollenwechslers befestigt. Dies hat den Vorteil, dass die Stützeinrichtung beim Verschwenken des Rollenständers mitbewegt wird und somit keine Relativbewegung zwischen Stützeinrichtung und der entsprechend zugeordneten Materialrolle beim Verschwenken des Rollenständers auftritt. Insbesondere ist es bei dieser Ausführungsform möglich, dass die Stützeinrichtung auch schon vor der Anordnung der ablaufenden Materialrolle in der zum fliegenden Rollenwechsel vorgesehenen Position an der ablaufenden Materialrolle zur Anlage gebracht wird, so dass die ablaufende Materialrolle auch während des Verschwenkens des Rollenständers von der Stützeinrichtung abgestützt wird, vorzugsweise noch bevor die Materialrolle vom Stillstand beschleunigt wird. Die Anstellung erfolgt gleichzeitig mit dem Stützgurt.The manner in which the support device is fastened relative to the roll changer is fundamentally arbitrary. According to a first embodiment, the support means is attached to the roll stand of the roll changer. This has the advantage that the support device is moved during pivoting of the roll stand and thus no relative movement between the support means and the correspondingly associated roll of material occurs during pivoting of the roll stand. In particular, it is possible in this embodiment that the support device is brought even before the arrangement of the running roll of material in the intended position for flying role change position on the running roll of material to the plant, so that the outgoing roll of material supported even during the pivoting of the roll stand of the support means is, preferably even before the roll of material from standstill is accelerated. The employment takes place simultaneously with the support belt.
Zur Realisierung dieser Ausführungsform kann die Stützeinrichtung zwischen zwei Tragarmen des Rollenständers befestigt werden, wobei die Tragarme auch die entsprechend zugeordnete Materialrolle tragen.To realize this embodiment, the support means between two support arms of the roll stand can be attached, wherein the support arms and the wear appropriately assigned roll of material.
Alternativ zu dieser ersten Ausführungsform kann die Stützeinrichtung auch unterhalb der zum fliegenden Rollenwechsel vorgesehenen Position der ablaufenden Materialrolle an einem Fundament befestigt sein, so dass die Stützeinrichtung im Ergebnis kein integraler Bestandteil des Rollenwechslers ist. Diese Ausführungsform ist insbesondere dann von Vorteil, wenn die Stützeinrichtung im Fundament versenkt werden kann, so dass die Stützeinrichtung in ihrer Ruhestellung, in der die Stützeinrichtung im Fundament versenkt ist, keinerlei Behinderung darstellt.As an alternative to this first embodiment, the support device may also be fastened to a foundation below the position of the outgoing material roll intended for the flying roll change, so that the support device as a result is not an integral part of the roll changer. This embodiment is particularly advantageous if the support means can be sunk in the foundation, so that the support means in its rest position, in which the support means is sunk in the foundation, no obstruction.
Um den Abstützprozess der ablaufenden Materialrolle durch Einsatz der Stützeinrichtung gegebenenfalls steuern bzw. regeln zu können, kann an der Stützeinrichtung zumindest ein Sensor zur Messung eines Stützparameters, beispielsweise der aktuell aufgebrachten Abstützkraft oder der Riemenspannung des Stützgurtes, vorgesehen sein. Die jeweils vorgesehene Steuereinrichtung bzw. der entsprechend eingesetzte Regelkreis kann die Messergebnisse verarbeiten und die Stützeinrichtung auf einen vorgegebenen Sollwert steuern bzw. regeln.In order to be able to control or regulate the supporting process of the running material roll by use of the supporting device, at least one sensor for measuring a supporting parameter, for example the currently applied supporting force or the belt tension of the supporting belt, can be provided on the supporting device. The respectively provided control device or the correspondingly used control loop can process the measurement results and control or regulate the support device to a predetermined desired value.
Besonders große Vorteile bietet der Einsatz der Stützeinrichtung bei Rollenwechslern, in denen Materialrollen mit einer Breite von größer oder gleich 3.600 mm verarbeitet werden. Insbesondere beim Rollentiefdruck mit Tiefdruckrotationsdruckmaschinen kommen derartig breite Bedruckstoffbahnen zum Einsatz, wobei die hohen Druckgeschwindigkeiten beim Tiefdruck zu den angesprochenen Problemen mit eigenkritischen Resonanzdrehzahlen führen.The use of the support device in reelstands, in which material rolls with a width of greater than or equal to 3,600 mm are processed, offers particularly great advantages. In particular, in the case of gravure printing with rotogravure printing presses, such broad printing material webs are used, the high printing speeds in gravure printing leading to the problems mentioned with intrinsically critical resonance speeds.
Nach dem Verfahren zum Betrieb des neuen Rollenwechslers wird die Stützeinrichtung bereits vor Anordnung der ablaufenden Materialrolle in der zum fliegenden Rollenwechsel geeigneten Position an der ablaufenden Materialrolle zur Anlage gebracht. Während des Verschwenkens des Rollenständers zur Anordnung der ablaufenden Materialrolle in der zum fliegenden Rollenwechsel geeigneten Position bleibt die Stützeinrichtung mit der ablaufenden Materialrolle im Eingriff und sorgt dafür, dass die ablaufende Materialrolle auch während des Schwenkvorganges abgestützt wird. Sobald der Rollenständer die Endposition erreicht hat, in der die ablaufende Materialrolle die zum fliegenden Rollenwechsel geeignete Position einnimmt, bleibt die Stützeinrichtung so lange mit der ablaufenden Materialrolle in Eingriff, bis der fliegende Rollenwechsel beendet ist und die alte Materialrolle entsprechend abgebremst werden kann.After the method for operating the new reel changer, the support device is brought into contact with the running roll of material in the position suitable for the flying reel change already before the arrangement of the outgoing material roll. During the pivoting of the roll stand for the arrangement of the running roll of material in the For flying reel change suitable position, the support device remains in engagement with the running roll of material and ensures that the running material roll is supported during the pivoting process. As soon as the roll stand has reached the end position in which the running material roll assumes the position suitable for flying roll change, the support device remains in engagement with the running roll of material until the flying roll change has ended and the old roll of material can be braked accordingly.
Alternativ zur Verringerung der freien Schwingungslänge oder vorzugsweise in Verbindung kann eine Stützeinrichtung vorgesehen sein. Die Vermeidung von eigenkritischen Resonanzdrehzahlen kann auch dadurch verbessert werden, dass die freie Schwingungslänge der ablaufenden Materialbahn durch den Einsatz längerer Spanndorne verringert wird.As an alternative to reducing the free oscillation length or preferably in combination, a support device may be provided. The avoidance of intrinsically critical resonance speeds can also be improved by reducing the free oscillation length of the outgoing material web by using longer mandrels.
Damit die längeren Spanndorne in der Kontaktfläche zum Innenumfang der Hülse der ablaufenden Materialrolle eine ausreichende Spannkraft aufbringen, wird vorgeschlagen, dass parallel zur Längsachse des Tragzapfens zumindest zwei Spannbacken hintereinander am Spanndorn angeordnet sind. Durch diese Erhöhung der Anzahl der Spannbacken kann eine höhere Einspannkraft aufgebracht werden, so dass neben der Verringerung der Einspannlänge auch die Qualität der Einspannung durch Erhöhung der Einspannsteifigkeit (Erhöhung des Einspannfaktors; Chuck Faktor) erreicht wird.So that the longer mandrels in the contact surface to the inner circumference of the sleeve of the running roll of material apply a sufficient clamping force, it is proposed that at least two clamping jaws are arranged one behind the other on the mandrel parallel to the longitudinal axis of the support pin. By increasing the number of clamping jaws a higher clamping force can be applied, so that in addition to the reduction of the clamping length and the quality of the clamping by increasing the Einspannsteifigkeit (increasing the chuck factor) is achieved.
Papierbreiten von größer 4.000 mm, insbesondere von 4.300 mm und Hülsen / Pinolen mit einem Durchmesser von 150 mm lassen ohne eine mittige Abstützung keinen sicheren Rollenwechsel bei Materialbahngeschwindigkeiten größer als 15 m/s mit zur Zeit in der Industrie üblichen Hülsen zu. Hier können ohne Abstützung mit langen Pinolen Materialbahngeschwindigkeiten von max. 12 m/s erreicht werden.Paper widths of more than 4,000 mm, in particular of 4,300 mm and sleeves / quills with a diameter of 150 mm without a central support no reliable role change at material web speeds greater than 15 m / s with currently customary in the industry sleeves. Here, without support with long sleeves, material web speeds of max. 12 m / s can be achieved.
Vorzugsweise werden dabei mehrere Spannbacken zueinander benachbart jeweils in einer Spannbackenreihe, insbesondere gleichmäßig zueinander beabstandet, über den Umfang des Tragzapfens verteilt. Nach einer bevorzugten Ausführungsform sind dabei am Spanndorn zwei in axialer Richtung angeordnete Spannbackenreihen mit jeweils acht Spannbacken in Umfangsrichtung angeordnet, was zu einer hochfesten Einspannung der Materialrolle am Spanndorn führt.Preferably, a plurality of jaws adjacent to each other in each case in a jaw row, in particular evenly spaced from each other, distributed over the circumference of the trunnion. According to a preferred embodiment, two clamping jaw rows arranged in the axial direction, each with eight clamping jaws, are arranged in the circumferential direction on the clamping mandrel, which leads to a high-strength clamping of the material roll on the clamping mandrel.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben.Embodiments of the invention are illustrated in the drawings and will be described in more detail below.
Es zeigen:
- Fig. 1
- ein erstes Ausführungsbeispiel eines Rollenwechslers mit Stützeinrichtung in seitlicher Ansicht;
- Fig. 2
- ein zweites Ausführungsbeispiel eines Rollenwechslers mit Stützeinrichtung in seitlicher Ansicht;
- Fig. 3
- einen Spanndorn in perspektivischer Ansicht;
- Fig. 4
- ein Tragzapfen im Querschnitt;
- Fig. 5
- einen Querschnitt durch eine Materialrolle mit Aufnahmen;
- Fig. 6
- eine schematische Ansicht eines Scherenhubtisches mit einer neuen Materialrolle;
- Fig. 7
- eine schematische Ansicht eines Scherenhubtisches mit einer Stützeinrichtung an einer ablaufenden Materialrolle;
- Fig. 8
- eine schematische Ansicht des Rollenwechslers.
- Fig. 1
- a first embodiment of a roll changer with support means in a side view;
- Fig. 2
- a second embodiment of a roll changer with support means in a side view;
- Fig. 3
- a mandrel in perspective view;
- Fig. 4
- a trunnion in cross section;
- Fig. 5
- a cross section through a roll of material with recordings;
- Fig. 6
- a schematic view of a scissor lift with a new roll of material;
- Fig. 7
- a schematic view of a scissor lift with a support means on a running roll of material;
- Fig. 8
- a schematic view of the roll changer.
In
Am Rollenwechsler 01 sind im dargestellten Prozesszustand eine ablaufende Materialrolle 06 und eine neue, für den fliegenden Rollenwechsel vorbereitete, Materialrolle 07 aufgespannt. Der Rollenständer 04 wurde zuvor in die in
Sobald der Rollenständer 04 in Vorbereitung eines fliegenden Rollenwechsels die in
Aufgrund des Andruckes des Stützgurtes 12 am Umfang der ablaufenden Materialrolle 06 wird die freie Schwingungslänge der Materialrolle 06 zwischen den Aufnahmen 05 verkürzt, so dass die eigenkritische Resonanzdrehzahl der Materialrolle 06 in einen unkritischen Drehzahlbereich verschoben wird.Due to the pressure of the
In
Im Unterschied zum Rollenwechsler 01 sind am Rollenwechsler 16 zwei Stützeinrichtungen 17 und 18 vorgesehen, die jeweils der linken bzw. rechten Einspannstelle am Rollenständer 04 zugeordnet sind. Wie anhand der Stützeinrichtung 17 strichliniert angedeutet, können die Stützeinrichtungen 17 und 18 in Linearführungen 19 verstellt und auf diese Weise an den sich ändernden Durchmessern der Materialrollen 06; 07 angepasst und nachgeführt werden.In contrast to the
An den Stützeinrichtungen 17 und 18 sind jeweils Stützgurte 22 vorgesehen, die am Umfang der abzustützenden Materialrolle 06; 07 zur Anlage gebracht werden können. Zum An- und Abstellen der Stützgurte 22 sind pneumatische Stellzylinder 21 vorgesehen, durch deren Ein- und Ausfahren die Lagerkonstruktion der Stützgurte 22 verschwenkt werden kann.On the support means 17 and 18 each support straps 22 are provided, which at the periphery of the supported
Vor einem fliegenden Rollenwechsel mit dem Rollenwechsler 16 wird wie folgt vorgegangen. Zunächst befindet sich die ablaufende Materialrolle 06 noch in der sogenannten Ablaufposition auf der rechten Seite der Schwenkachse 03 (nicht dargestellt). In dieser Position wird die ablaufende Materialrolle 06 bei fortschreitendem Druckprozess so lange abgespult, bis ein bestimmter Rollendurchmesser, d. h. eine bestimmte Restdicke der Materialrolle 06 unterschritten ist. Nach Unterschreiten dieser vorgegebenen Restdicke wird der Stellzylinder 21 ausgefahren und dadurch der Stützgurt 22 am Umfang der Materialrolle 06 zur Anlage gebracht. Auf diese Weise wird die eigenkritische Resonanzdrehzahl der Materialrolle 06 in einen unkritischen Drehzahlbereich verschoben, so dass die Materialbahn 02 mit unveränderter Geschwindigkeit abgezogen werden kann.Before a flying reel change with the
Sobald die Materialrolle 06 auf eine Restdicke abgespult ist, die einen Rollenwechsel unvermeidlich macht, wird die Materialrolle 06 durch Verschwenken des Rollenständers 04 in die Position links der Schwenkachse 03 verschwenkt, wie dies in
Nachdem die Materialrolle 06 die in
Da die Stützeinrichtung 17; 18 bereits bei der neuen, noch im Stillstand befindlichen Materialrolle 07 angestellt werden kann und so bei der Beschleunigung anliegt, kann sie ohne Antriebsmotor ausgeführt sein.Since the support means 17; 18 can already be employed in the new, still at a standstill roll of
In der
Dabei beträgt eine Länge 110 der Hülse 10 der Materialrolle 06; 07, die auf den Spannbacken 26 des Tragzapfens 24 aufliegt, mehr als 4000 mm, insbesondere mehr als 4200 mm. Eine Wandstärke b10 der Hülse 10 beträgt mehr als 10 mm, insbesondere ist sie größer als 15 mm. Vorteilhaft ist insbesondere eine Hülsenwandstärke b10 größer 17 mm, insbesondere größer 20 mm. Ein Innendurchmesser d10 der Hülse 10 beträgt 150,2 + 0,2 mm.In this case, a
Alternativ oder in Unterstützung zu den Maßnahmen zur Reduzierung der freien Einspannlänge der Materialrolle kann auch zum Durchführen des fliegenden Rollenwechsels eine Festlegung der Bahngeschwindigkeit und/oder des Restrollendurchmessers während des fliegenden Rollenwechsels erfolgen.Alternatively or in support of the measures for reducing the free clamping length of the roll of material, a determination of the web speed and / or the residual roll diameter during the flying reel change can also be carried out for carrying out the flying reel change.
Wie bereits beschrieben, wird beim fliegenden Rollenwechsel eine erste Materialbahn einer zu wechselnden Materialrolle 06; 02, die mit einer ersten Bahngeschwindigkeit läuft, mit einer zweiten Materialbahn 29 einer neuen Materialrolle 07, die mit einer zweiten Bahngeschwindigkeit läuft, verbunden. Vor dem Verbinden der ersten Materialbahn 02 mit der zweiten Materialbahn 29 kann die erste Bahngeschwindigkeit auf eine zweite Bahngeschwindigkeit reduziert werden, so dass während des Verbindens die erste Materialbahn 02 die zweite Bahngeschwindigkeit aufweist.As already described, when flying reel change a first material web of a changing
Es ist möglich, vor dem Verbinden der Materialbahnen 02; 29 einen Minimaldurchmesser der Restrolle 06 in Abhängigkeit von einer Breite b02 der Materialbahn 02; 29 festzulegen, der bestimmt, wann die beiden Materialbahnen 02; 29 spätestens miteinander verbunden werden.It is possible, before joining the
In einer anderen Ausführungsform wird die zweite, während des Verbindens vorgegebene Bahngeschwindigkeit oder der Minimaldurchmesser der Restrolle 06 in Abhängigkeit von Materialeigenschaften der Hülse 10 einer Materialrolle 06; 07 festgelegt.In another embodiment, the second, predetermined during bonding web speed or the minimum diameter of the
Geometrische Abmessungen, die die Hülse 10 der Materialrolle 06; 07 betreffen, z. B. Größe des Innendurchmessers d10 der Hülse 10 oder die Wandstärke b10 der Hülse 10 oder das Elastizitätsmodul bestimmen in anderen Ausführungsformen die reduzierte Bahngeschwindigkeit oder den Minimaldurchmesser der Restrolle 06 der ersten Materialrolle 02 während des Verbindens.Geometric dimensions, the
Die zweite, während des Verbindens vorgegebene Bahngeschwindigkeit oder den Minimaldurchmesser der Restrolle 06 wird in einer weiteren Ausführung durch die geometrische Abmessung der Aufnahme 10, insbesondere des Tragzapfens 24, festgelegt. Auch kann die reduzierte Bahngeschwindigkeit in Abhängigkeit der Länge 126 der Spannbacken 26 des Tragzapfens 26 festgelegt werden.The second, predetermined during bonding web speed or the minimum diameter of the
Die Reduzierung der Bahngeschwindigkeit und/oder die Festlegung des Minimaldurchmessers der Restrolle 06 wird zusammen mit dem Verbindungsvorgang durch ein Programm gesteuert.The reduction of the web speed and / or the determination of the minimum diameter of the
Die Bestückung des Rollenträgers 04 mit der Materialrolle 06 erfolgt mit Hilfe eines Schiebewagens 31, z. B. einem Scherenhubtisch 31, wie in den
Die Materialrolle 06 wird mit einem kettengezogenen Förderwagen 32 zum Rollenwechsler 01 transportiert. Dort fährt der Förderwagen 32 mit der darauf gelagerten Materialrolle 06 ebenerdig in den Schiebewagen 31 ein. An dem Förderwagen 32 sind Räder 34 angebracht, mit denen eine Bewegung des Förderwagens innerhalb des Scherenhubtisches 31 ermöglicht wird. Der Scherenhubtisch 31 fährt in eine Zentrierposition und hebt die Materialrolle 06 auf ca. 1600 mm über Boden an. Anschließend wird die zentrierte Materialrolle 06 in die Einachsposition des Rollenständers 04 gebracht. Bei Erreichen der Einachsposition erfolgt das Signal "Pinole vor" an den Rollenständer 04. Die Aufnahmen 05 mit den Tragzapfen 24 werden in die Materialrolle 06 gefahren. Sind die Aufnahmen 05 mit den Tragzapfen 24 in die Materialrolle 06 eingefahren und die Spannbacken 26 gespreizt, wird mit dem Signal "Rolle eingeachst" der Scherenhubtisch 31 gesenkt und in die Grundstellung gefahren.The roll of
Während des Rollenwechsels, fährt die Stützeinrichtung 11 nach der Rollenarmdrehung an die ablaufende Materialrolle 07 (Abstützposition) und stabilisiert diese mittig. Mit dem Kommando "Messer vor" wird die ablaufende Materialbahn 29 von der Materialrolle 07 getrennt und über den Achsmotor des Rollenständers 04 gestoppt. Wie bereits zuvor beschrieben, wird der Stopvorgang der Materialrolle 07 durch die Stützeinrichtung 11 des Scherenhubtisches 31 unterstützt. Der Stützgurt 12 schwenkt ab, der Scherenhubtisch 31 fährt in seine Ladestellung um eine neue Materialrolle 07 aufzuladen.During the roll change, the
Währenddessen wird die Hülse 10 der Restrolle 07 mit einem Resthülsenkran, insbesondere einem Klammerkran mit Laufkatze, entnommen und zur Entsorgung in einen Wagen befördert.Meanwhile, the
Eine schematische Ansicht des Rollenwechsler mit verschiedenen Stufen der Rollenversorgung ist in der
- 0101
- Rollenwechslerreelstands
- 0202
- Materialbahn, ersteMaterial web, first
- 0303
- Schwenkachse (04)Swivel axis (04)
- 0404
- Rollenständerroller stand
- 0505
- Aufnahme, SpanndornRecording, mandrel
- 0606
- Materialrolle, ablaufend; RestrolleRoll of material, draining; residual role
- 0707
- Materialrolle, neuMaterial roll, new
- 0808
- StützgurtSupport Belt
- 0909
- Fundamentfoundation
- 1010
- Hülse, PapphülseSleeve, cardboard sleeve
- 1111
- Stützeinrichtungsupport means
- 1212
- StützgurtSupport Belt
- 1313
- Rollerole
- 1414
- Stellzylinderactuating cylinder
- 1515
- --
- 1616
- Rollenwechslerreelstands
- 1717
- Stützeinrichtungsupport means
- 1818
- Stützeinrichtungsupport means
- 1919
- Linearführunglinear guide
- 2020
- --
- 2121
- Stellzylinderactuating cylinder
- 2222
- StützgurtSupport Belt
- 2323
- --
- 2424
- Tragzapfensupporting journal
- 2525
- --
- 2626
- Spannbackejaw
- 2727
- SpannbackenreiheJaw series
- 2828
- SpannbackenreiheJaw series
- 2929
- Materialbahn, zweiteMaterial web, second
- 3030
- --
- 3131
- Schiebewagen, ScherenhubtischPushcart, scissor lift table
- 3232
- Förderwagentram
- 3333
- Rad (31)Wheel (31)
- 3434
- Rad (32)Wheel (32)
- b02b02
- Breite der MaterialbahnWidth of the material web
- b10b10
- Wandstärke der HülseWall thickness of the sleeve
- 110110
- Länge der HülseLength of the sleeve
- 124124
- Länge des TragzapfensLength of the trunnion
- 126126
- Länge des SpannbackensLength of the clamping jaw
- d10d10
- Innendurchmesser der HülseInner diameter of the sleeve
- D24D24
- Durchmesser des TragzapfensDiameter of the trunnion
Claims (49)
- Method for carrying out a flying reel change, a first material web (02) of a material reel (06) to be changed being connected to a second material web (29) of a new material reel (07), the material reel (06) to be changed running at a first web speed, the first material web (02) being connected to the second material web (29) at the latest on reaching a minimum diameter of the residual reel (06), this minimum diameter of the residual reel (06) being determined as a function of properties of a core (10) of the residual reel (06) before the connection of the first material web (02) to the second material web (29), characterized in that the minimum diameter of the residual reel (06) being determined as a function of material properties of the core (10) of the material reel (06; 07).
- Method for carrying out a flying reel change, a first material web (02) of a material reel (06) to be changed being connected to a second material web (29) of a new material reel (07), the material reel (06) to be changed running at a first web speed, the first material web (02) being connected to the second material web (29) at the latest on reaching a minimum diameter of the residual reel (06), characterized in that this minimum diameter of the residual reel (06) is determined as a function of properties of a holder (05) of a reel changer for holding material reels (06; 07) before connection of the first material web (02) to the second material web (29).
- Method according to Claim 1 or 2, characterized in that the minimum diameter of the residual reel (06) is determined as a function of a width (b02) of the material web (02; 29) before the connection of the first material web (02) to the second material web (29).
- Method according to Claim 1 or 2, characterized in that the first web speed is reduced to a second web speed before the connection of the first material web (02) to the second material web (29), and in that the first material web (02) is connected at this reduced web speed to the second material web (29).
- Method according to Claim 4, characterized in that the reduction of the web speed is controlled together with the connection process by means of a program.
- Method according to Claim 1 or 2, characterized in that the determination of the minimum diameter of the residual reel (06) is controlled together with the connection process by means of a program.
- Method according to Claim 4, characterized in that the second web speed specified during the connection is determined as a function of a width (b02) of the material web (02; 29).
- Method according to Claim 4, characterized in that the second web speed specified during the connection is determined as a function of material properties of the core (10) of the material reel (06; 07).
- Method according to Claim 2, characterized in that the minimum diameter of the residual reel (06) is determined as a function of material properties of the core (10) of the material reel (06; 07).
- Method according to Claim 4, characterized in that the second web speed specified during the connection is determined as a function of geometrical dimensions of the core (10) of the material reel (06; 07).
- Method according to Claim 1 or 2, characterized in that the minimum diameter of the residual reel (06) is determined as a function of geometrical dimensions of the core (10) of the material reel (06; 07).
- Method according to Claim 10, characterized in that the second web speed specified during the connection is determined as a function of an internal diameter (id10) of the core (10) of the material reel (06; 07).
- Method according to Claim 11, characterized in that the minimum diameter of the residual reel (06) is determined as a function of the internal diameter (id10) of the core (10) of the material reel (06; 07).
- Method according to Claim 10, characterized in that the second web speed specified during the connection is determined as a function of a wall thickness (b10) of the core (10) of the material reel (06; 07).
- Method according to Claim 11, characterized in that the minimum diameter of the residual reel (06) is determined as a function of a wall thickness (b10) of the core (10) of the material reel (06; 07).
- Method according to Claim 1, 2 or 9, characterized in that the minimum diameter of the residual reel (06) is determined as a function of the modulus of elasticity of the core (10) of the material reel (06; 07).
- Method according to Claim 4, characterized in that the second web speed specified during the connection is determined as a function of geometrical dimensions of a holder (05) of a reel changer for holding the material reel (06; 07).
- Method according to Claim 1 or 2, characterized in that the minimum diameter of the residual reel (06) is determined as a function of lengths (126) of clamping jaws (26) of the holder (05) of a reel changer for holding the material reel (06; 07).
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that at least one running material reel (06) and at least one new material reel (07) prepared for reel change are rotatably mounted in the holders (05) of said reel changer, each material reel (06; 07) being held by two holders (05), each holder (05) having a carrying lug (24) with clamping jaws (26), at least four clamping jaws (26) being arranged in the axial direction of the carrying lugs (24).
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that at least one running material reel (06) and at least one new material reel (07) prepared for reel change are rotatably mounted in the holders (05) of said reel changer, each material reel (06; 07) being held by two holders (05), each holder (05) having a carrying lug (24) with clamping jaws (26), a length (l24) of the carrying lug (24) in the axial direction of the carrying lug (24) being at least 250 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that at least one running material reel (06) and at least one new material reel (07) prepared for reel change are rotatably mounted in the holders (05) of said reel changer, each material reel (06; 07) being held by two holders (05), each holder (05) having a carrying lug (24) with clamping jaws (26), a sum of the lengths (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) being at least 300 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that at least one running material reel (06) and at least one new material reel (07) prepared for reel change are rotatably mounted in the holders (05) of said reel changer, each material reel (06; 07) being held by two holders (05), each holder (05) having a carrying lug (24) with clamping jaws (26), each holder (05) having a carrying lug (24) with at least two clamping jaws (26) arranged one behind the other in the axial direction of the carrying lug (24).
- Use of a reel changer for feeding a material web in a method according to Claim 20, 21 or 22, characterized in that at least four clamping jaws (26) are arranged in the axial direction of the carrying lugs (24).
- Use of a reel changer for feeding a material web in a method according to Claim 19, 21 or 22, characterized in that a length (124) of the carrying lug (24) in the axial direction is at least 250 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20 or 22, characterized in that a sum of the lengths (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) is at least 300 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20 or 21, characterized in that each holder (05) has a carrying lug (24) with at least two clamping jaws (26) arranged one behind the other in the axial direction of the carrying lug (24).
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a length (l24) of the carrying lug (24) in the axial direction of the carrying lug (24) is at least 300 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a length (124) of the carrying lug (24) in the axial direction of the carrying lug (24) is at least 330 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a length (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) is at least 80 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a length (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) is at least 95 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a sum of the lengths (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) is at least 340 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a sum of the length (126) of the clamping jaws (26) in the axial direction of the carrying lug (24) is at least 380 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a plurality of clamping jaws (26) are distributed adjacent to one another in a clamping jaw row (27, 28), in particular equal distances apart, over the circumference of the carrying lug (24).
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that a plurality of clamping jaws (26) are distributed adjacent to one another in a clamping jaw row (27, 28), in particular equal distances apart, over the circumference of the carrying lug (24).
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that the clamping jaws (26) arranged one behind the other are aligned with one another.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that at least two clamping jaw rows (27; 28) arranged in an annular manner are provided.
- Use of a reel changer for feeding a material web in a method according to Claim 19, 20, 21 or 22, characterized in that the clamping jaws (26) hold a core (10).
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that the length (110) of the core (10) is greater than 4000 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that the length (110) of the core (10) is greater than 4200 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that a wall thickness (b10) of the core (10) is greater than 10 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that a wall thickness (b10) of the core (10) is greater than 15 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that a wall thickness (b10) of the core (10) is greater than 17 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that a wall thickness (b10) of the core (10) is greater than 20 mm.
- Use of a core (10) in a method according to Claim 1 or 2, characterized in that an internal diameter (d10) of the core (10) is in particular 150.2 + 0.2 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that the material web (02) drawn into the printing press can be unwound from the running material reel (06), it being possible to carry out a flying reel change between running material reel (06) and new material reel (07) with the reel changer (01; 16).
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that a diameter (D24) of the carrying lugs (24) of the reel changer is greater than 140 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that a diameter (D24) of the carrying lugs (24) of the reel changer is between 145 mm and 155 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that a diameter (D24) of the carrying lugs (24) of the reel changer is between 148 mm and 152 mm.
- Use of a reel changer for feeding a material web in a method according to Claim 1 or 2, characterized in that the reel changer (01; 16) is arranged upstream of a rotary gravure printing press.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05752557A EP1789353B2 (en) | 2004-09-15 | 2005-06-02 | Methods for carrying out a flying reel change |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2004/052176 WO2005054101A2 (en) | 2003-12-01 | 2004-09-15 | Reel changer and method for carrying out a flying reel change |
EP05752557A EP1789353B2 (en) | 2004-09-15 | 2005-06-02 | Methods for carrying out a flying reel change |
PCT/EP2005/052543 WO2006029911A1 (en) | 2004-09-15 | 2005-06-02 | Methods for carrying out a flying reel change |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1789353A1 EP1789353A1 (en) | 2007-05-30 |
EP1789353B1 true EP1789353B1 (en) | 2010-09-15 |
EP1789353B2 EP1789353B2 (en) | 2012-09-05 |
Family
ID=34969898
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05752557A Not-in-force EP1789353B2 (en) | 2004-09-15 | 2005-06-02 | Methods for carrying out a flying reel change |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1789353B2 (en) |
AT (1) | ATE481340T1 (en) |
DE (1) | DE502005010275D1 (en) |
WO (1) | WO2006029911A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006042217B4 (en) * | 2006-09-08 | 2011-07-14 | KOENIG & BAUER Aktiengesellschaft, 97080 | A method performed in a roll changer for a web-fed printing machine for joining a first material web to a second material web |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3516617A (en) | 1968-07-24 | 1970-06-23 | Avtron Mfg Inc | Digital system for automatic splice control |
US3948715A (en) * | 1973-05-21 | 1976-04-06 | Rengo Co., Ltd. | Auto-detecting means for detecting drawnout termination end of old paper roll and beginning end of new paper roll in paper splicing apparatus |
JPS5752301B2 (en) * | 1974-06-01 | 1982-11-06 | ||
DE2619236C3 (en) * | 1976-04-30 | 1989-06-08 | Siemens AG, 1000 Berlin und 8000 München | Method for controlling the flying connection of a web from a second winding roll to a web overrunning from a first winding roll |
DE2627103A1 (en) † | 1976-06-16 | 1977-12-22 | Bhs Bayerische Berg | METHOD AND DEVICE FOR AUTOMATICALLY DETECTING THE END OF A WEB OR A DEMOLITION AND CONNECTING TO THE BEGINNING OF A NEW WEB, ESPECIALLY IN CORRUGATED BOARD PLANTS |
DE2917868A1 (en) † | 1977-07-19 | 1980-11-13 | Siemens Ag | Control system for roll support conveying paper web - regulates roll speed by measuring moments of inertia, instantaneous roll radius, drive torque and synchronous speed |
DE2732644C2 (en) † | 1977-07-19 | 1982-07-01 | Siemens AG, 1000 Berlin und 8000 München | Standard arrangement for a roller carrier |
US4173314A (en) | 1978-04-17 | 1979-11-06 | Cary Metal Products, Inc. | Continuous web supply apparatus |
DE3927172A1 (en) * | 1989-08-02 | 1991-02-07 | Eae Ewert Ahrensburg Electroni | Method for flying roll change in printer feed - has computer to control three sequences of changeover process using monitored parameters |
EP0441152A3 (en) † | 1990-02-06 | 1992-04-15 | Man Roland Druckmaschinen Ag | Reel changer |
EP0866017B1 (en) † | 1997-03-21 | 2000-08-16 | Schlumpf Ag | Device for clamping a tube on a rotatingly driven tubular body |
JP3041619B1 (en) † | 1999-04-23 | 2000-05-15 | 株式会社東京機械製作所 | Web loading device in the paper feed unit |
DE10060757A1 (en) * | 2000-12-07 | 2002-06-13 | Heidelberger Druckmasch Ag | Automatic roll changer for web-fed rotary printer splices end of new roll to end of old roll passing over dancer roll, adjuster for dancer roll keeping old web under constant tension before splicing |
JP3451437B2 (en) * | 2001-03-15 | 2003-09-29 | 株式会社東京機械製作所 | Web support device |
US7204451B2 (en) † | 2004-02-25 | 2007-04-17 | Sonoco Development, Inc. | Winding core and associated method |
-
2005
- 2005-06-02 DE DE502005010275T patent/DE502005010275D1/en active Active
- 2005-06-02 EP EP05752557A patent/EP1789353B2/en not_active Not-in-force
- 2005-06-02 WO PCT/EP2005/052543 patent/WO2006029911A1/en active Application Filing
- 2005-06-02 AT AT05752557T patent/ATE481340T1/en active
Also Published As
Publication number | Publication date |
---|---|
ATE481340T1 (en) | 2010-10-15 |
EP1789353A1 (en) | 2007-05-30 |
WO2006029911A1 (en) | 2006-03-23 |
DE502005010275D1 (en) | 2010-10-28 |
EP1789353B2 (en) | 2012-09-05 |
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