EP1787012A1 - Camshaft adjusting system - Google Patents
Camshaft adjusting systemInfo
- Publication number
- EP1787012A1 EP1787012A1 EP05754144A EP05754144A EP1787012A1 EP 1787012 A1 EP1787012 A1 EP 1787012A1 EP 05754144 A EP05754144 A EP 05754144A EP 05754144 A EP05754144 A EP 05754144A EP 1787012 A1 EP1787012 A1 EP 1787012A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- state
- camshaft
- adjusting system
- camshaft adjusting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
- F01L2001/34423—Details relating to the hydraulic feeding circuit
- F01L2001/34426—Oil control valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2820/00—Details on specific features characterising valve gear arrangements
- F01L2820/01—Absolute values
Definitions
- the invention relates to a camshaft adjusting system according to the preamble of
- Camshaft adjusting systems consist of a number of different
- camshaft adjusters can rotate the relative position of one camshaft relative to another shaft, such as the crankshaft, of an internal combustion engine.
- a common type of cam phaser is the swing motor camshaft adjuster.
- a swivel camshaft adjuster is a rotary vane motor that converts the hydraulic actuation of one chamber relative to another chamber into rotary motion. The two counteracting chambers are separated by a movable wing, which changes the position depending on the pressure conditions.
- EP 1316733A (SIMEONI S.R.L). 2002-09-23. refer to.
- the inventors of the present invention sought a way, as simple and reliable as possible, of producing a defined state in a camshaft adjusting system. For this purpose, it was both thought to modify the camshaft adjuster component-wise, as it was also considered to access the camshaft adjusting system at other points, for example at the control.
- the erfmdungsconcee object is achieved by a camshaft adjusting system according to the characterizing part of the main claim.
- Advantageous embodiments are shown in the dependent Anspiüchen.
- a suitable engine can be taken from the first independent claim.
- An inventive method for operating a camshaft adjusting system according to the invention can be taken from the second independent claim.
- camshaft adjusting systems look quite different depending on the system.
- no camshaft phasing system can operate without a phaser and a control valve or control valve group.
- the camshaft adjuster works on the principle of a swivel camshaft positioner or a viagelzellnockenwellenverstellers, it has at least two opposing hydraulic chambers. As the one hydraulic chamber becomes larger, the corresponding opposite hydraulic chamber becomes smaller.
- Schwenkmotornockenwellenversteller with a high number Hydrau ⁇ likhuntn same type which behave in the same direction.
- a 4/4 valve is one such valve that has four defined operating states and interconnects four connections with each other and with each other.
- the connections of the inventive valve comprises a connection for the first group of hydraulic chambers of the camshaft adjuster, a connection for the second group of hydraulic chambers of the camshaft adjuster, a tank connection and a connection which is supplied with pressurized hydraulic medium, the so-called connection for the Pressurization.
- the control valve group switches the camshaft adjustment system to a first state.
- the first state is characterized in that both ports of the valve, which are to lead to the first and second Hydraulikkam ⁇ mernopathy, are shortge ⁇ hydraulically opposite the tank connection.
- the hydraulic medium flows from both chambers of the camshaft adjuster simultaneously in a tank container or a tank area, preferably due to gravity or because of a negative pressure.
- the camshaft adjuster which was previously under pressure, is switched without pressure directly, without any further intermediate steps. He is relieved of the tank connection.
- the term "depressurized” is in the sense to Understand that no significant pressure in relation to the maximum total pressure in the camshaft adjuster remains.
- the threshold for insignificant pressure may be 10 percent of the operating pressure.
- pressure also refers to the state in which almost all the hydraulic medium has left the camshaft adjuster through the valve position
- hydraulic oil may still remain in some chambers, for example in a camshaft adjuster In the central supply channel type, in which a supply channel is partially guided via the camshaft in the center of the camshaft adjuster to the individual leading chambers, oil remains in the chamber parts, which lie gravitationally below the central supply channel So after one aspect interesting that in the unpressurized state only a minimal adjustment can be made.
- the pressure release when starting the internal combustion engine ideally adjustable, preferably passively adjustable by Vor ⁇ clamping forces, for example, a valve spring. After this adjustment, during the first operating seconds, the oil can be discharged predominantly from the camshaft adjuster.
- the camshaft phasing system may be equipped with a check valve operative for the normal operating phases in the pressurized supply line, while at the start-up phase the return flow into the tank takes place without a check valve.
- the described first state in which the 4/4 valve is located may be referred to as the operating end of the camshaft adjusting system. It is therefore an end-of-life condition because the condition is started when the camshaft adjustment system is to be turned off. It is referred to as the operating start time state when the phaser is put into operation during starting of the internal combustion engine in which the camshaft adjusting system is installed. As a rule, the camshaft adjusting system is to be switched off when the internal combustion engine is to be started or to be switched off or switched off. Furthermore, it is possible to speak of an operating end time state when there is an electrical fault which switches off the camshaft adjusting system while the internal combustion engine is being operated further.
- the internal combustion engine shall be in a controllable and defined state in the phases of the end-of-life condition.
- the condition is controllable, if it is known in which relative position the rotatable camshaft relative to the reference shaft.
- the state revenue is desired.
- the first time the engine is started should be usable to keep the camshaft phaser depressurized, even if residual oil pressures still exist in the camshaft phasing system.
- all embodiments are part of the scope of this protection request, when the internal combustion engine, the relative position twist, if once depressurized, suppressed.
- Invention has been implemented by a single 4/4 valve, or whether an entire control valve gudgeon is interconnected so that it has the behavior of the invention.
- a state is designed for retarding the camshaft adjuster.
- the hydraulic chamber for the late adjustment of the camshaft adjuster is started up with pressurized hydraulic medium.
- a condition is determined for the stop position of the camshaft adjuster.
- a state is selected if the camshaft adjuster is to be moved into an advance setting.
- the valve follows a certain state sequence. If the valve is in a state, it can only be moved to a neighboring state be ⁇ . If, therefore, the sequence of a valve according to the invention is such that after the operating end time state the late adjustment and then the holding position and fourth the advance follow, the valve from the advance can only control the stop position. From the retard adjustment, the valve can be moved both into the operating end time state and into the holding position.
- Valve follows the sequences operating end time, advance, hold and late adjustment.
- the operating end time state is the rest position of the valve without adjustment of the piston or the plunger.
- a valve can be implemented by a single-spring-loaded cartridge valve.
- the spring pushes the Kobeln and the plunger in the rest position, from which only by energizing the valve, the valve goes into another state.
- the cartridge Valve has the further advantage that it can be mounted instead of a previously used valve in an engine block. The manufacturer or operator of an internal combustion engine can thus improve an existing system by replacing the valves.
- the Cartridge valve is screwed in place of the old valve.
- the hydraulic piston is designed as a hollow piston, which conducts the hydraulic medium in its interior towards the tank connection.
- the states are achieved in that different overlaps can be achieved between the hydraulic hollow piston and the individual ports of the valve, depending on the method of the hollow piston.
- the covers overlap between the sleeve and the hollow piston of the cartridge valve.
- the systems are compatible with each other in terms of their connection points, such as control unit connection, hydraulic medium connection and dimensions.
- the valve described in more detail below is characterized by the fact that the spatial arrangement of the T-connection to the other ports of the 4/4-valve ensures that the piston retains virtually no residual oil quantities in its first state ,
- the two anchor chambers and the hydraulic preload of the tappet also contribute greatly to relieving not only the camshaft adjuster but also the valve.
- Passage openings in the piston are arranged so that no forces are generated to the force equilibrium of the valve by the outflow of the hydraulic medium to the T-port.
- the valve is used to hold, move and set the camshaft adjuster.
- the camshaft adjuster together with the camshaft is an equilibrium selected and designed system.
- the camshaft adjuster When the camshaft adjuster is switched without pressure, the camshaft, supported on its bearing points, drives a rotor of the camshaft adjuster, together with the camshaft, into an arresting position.
- the defined arresting position is the automatically selected position of the camshaft adjuster.
- the staling position is influenced by balances and supports.
- a separate locking mechanism can be provided in the camshaft adjuster.
- the locking mechanism such as, for example, from DE 10253 883 A1, takes into account the pressure conditions in the hydraulic chambers. If the pressure in the hydraulic chambers is below a certain value, which can be regarded as a depressurized state in a simplified manner, the camshaft adjuster locks and locks in the selected position. When a pressure difference between the different hydraulic chambers is exceeded, the lock is released again, the locking mechanism is unlocked.
- the engine controller isolates a signal by which the power-off state, the power-down state, is driven.
- the switching-off state of the engine control unit is suitably selected such that the valve also starts from a switch-off state when the engine control unit itself fails or is switched off.
- the safety function is referred to as a fail-safe function because if the engine control unit malfunctions or the valve electrical connections break down mechanically, the system enters a steady-state condition.
- the camshaft adjusting system and the associated internal combustion engine can be used with an electronic engine control unit and a camshaft adjusting system according to a method according to the invention for operating an internal combustion engine, in particular in a motor vehicle.
- the starting times of the drive train of the motor vehicle for example, the reset and start operation of the engine control unit, is used to generate the unpressurized state.
- FIG. 1 shows a valve according to the invention in a first operating state
- FIG. 2 shows a valve according to the invention in a second operating state
- FIG. 3 shows a valve according to the invention in a third operating state
- FIG. 4 shows a valve according to the invention in a fourth operating state
- FIG. 5 shows a plan view of a valve according to the invention
- FIG. 6 shows a camshaft adjuster in a control position
- FIG. 7 shows a camshaft adjuster in an early position
- FIG. 8 shows a camshaft adjuster in a retarded position
- FIG. 9 shows a hydraulic circuit diagram of the invention
- FIG. 10 shows a flow-pressure medium flow diagram of a device according to the invention
- FIG. 11 shows a hydraulic characteristic curve of a real valve according to the invention
- FIG. 12 shows a flow characteristic of the in-house prior art
- FIG. 13 shows a valve, which has been used in-house, in schematic representation. Best Mode 5, the invention
- Wei ⁇ e axiszimutsen Cartridge Figure 1 shows a valve 1.
- the valve 1 consists of a Cartridge Hy ⁇ draulikteil 3 and a magnetic member 5.
- the hydraulic part 3 has a piston 13 and a sleeve 15.
- the Piston 13 runs within the sleeve 15.
- the piston 13 is biased by the spring 9, which is opposite to the support plate 11, or spring plate, supported.
- the sleeve 15 is provided with openings, which in the case shown are rotationally symmetrical bores, which represent the first working port A, the second working port B and the pressure port P:
- the arrows indicate the regular opening.
- an opening for the T-port 17, the tank port T is provided on the front side of the hydraulic part 3.
- the T-port is perpendicular to the other three ports A, B and P of the valve 1.
- the opening for the T-port 17 is centered within the support plate 11.
- the spring 9 surrounds the opening for the T-port 17.
- the piston 13 is a hollow piston.
- the piston 13 is provided with first passage openings 19 and second passage openings 21, which connect to the cavity of the piston at the diametrically remote ends of the piston. In and around the valve, a series of seals are applied which are intended to keep the hydraulic medium away from the environment and the parts not supplied with hydraulic medium during operation.
- the hydraulic space seal 23 is a circumferential O-ring seal, which run around the sleeve 15 at the opening for the T-port 17 side facing away. It seals the hydraulic area of the cartridge valve 1 from the environment.
- the seal 25 seals as Magnetteildichtung the magnetic part 5 of the hydraulic part 3 from.
- the plunger 41 which rests against the piston 13, is a hydraulic oil biased, lying in the hydraulic oil, plunger.
- the pole seal 63 and the coil seal 65 ensure that the hydraulic medium which is in the magnet part 5 can not escape to the outside, outside of the housing 27.
- the housing 27 is on its side near the hydraulic part in a flange 29, which is provided with mounting holes, the mounting holes 31, over.
- the following on the hydraulic part 3 pole core 39 is connected by beads 33 with the housing 27.
- the beads 33 are in the region of the pole seal 63.
- a coil 35, the armature 37, the pole core 39 and a plunger 41 are arranged.
- the armature 37 is located in a sealing pot 49 and strikes against a driving lug 51.
- the armature can be reciprocated between two armature spaces, a first armature space 43 and a second armature space 61.
- the armature chambers are in fluid communication with the hydraulic part 3 of the cartridge valve 1 when the piston 13 is outside its end stop position.
- the plunger 41 runs in a plunger oil bed 59, which flows around the plunger and separates from the pole 67.
- the plunger oil bed opens into the first armature space 43.
- the hydraulic medium can pass through a plunger oil passage 55 into the plunger chamber 57.
- the plunger space 57 is open relative to the second armature space 61.
- the armature 37 travels between its end positions of the two changing armatures 43 and 61. By wandering the armature, the armature spaces are enlarged and reduced.
- the minimum armature space size of the second armature space 61 is achieved when the armature 37 comes to abut stop surfaces 83 of the sealing pot 49, which are deep-drawn.
- the coil 35 which generates the electromagnetic field for the armature 37, lies in a coil support 45. Between the connector 47 and coil support 45, an anchor cover 69 is provided with a cover seal 71. The armature 37 is enclosed by a pole ring 73. A plunger oil space 77 communicates with the opening for the T-port 17 via a female T-equalizing passage 75. The connection of the hydraulic part 3 with the magnetic part 5 of the cartridge valve 1 is connected via fastening engagement 81. The Befest Trent onlysseingriffe 81 laterally engage the sleeve 15.
- the piston 13 locks the rear from anchor spaces 43, 61, plunger oil bed 59, plunger oil channel 55 and Stumbleerraum 57 existing hydraulic channel in the magnetic part 5 of the opening for the T-port 17.
- the spring 9 experiences no drag and is in its extended, maximally extended and relaxed position.
- the entire hydraulic medium escapes through the opening for the T-port 17.
- Via corresponding webs in the piston 13 and the passage openings 19 and 21 are the ports B and A in hy ⁇ draulischer connection with the opening for the T-port 17. If the Coil 35 is energized with a first, clearly defined current, the piston 13 moves to a second position, the second state II, starting from the first state I.
- the cartridge valve 1 Upon further energizing, which is higher than the current for the state ⁇ of the coil 35, the cartridge valve 1 is in the third state IE.
- the third state III is shown in FIG. It shows due to the overlap between piston 13 and sleeve 15, a decoupling of the first working port A and the second working port B from both the tank port T and the pressure port P.
- the fourth state IV which is shown in Figure 4, you can see due to a further movement against the spring force of the spring 9, and driven by the plunger 41, a hydraulic connection between the Druck ⁇ connection P and the first working port A.
- the second working port B is in communication with the tank port T via the T-discharge channel 79th and the second passage opening 21.
- the armature 37 is in its end stop, it is only separated from the pole 69 by the driving lug 51.
- the process is delayed in the first state. This compensates for short oil pressure or current interruptions of the coil.
- the camshaft adjustment system while operating in a non-responsive state, is generally more stable than known camshaft phasing systems.
- the piston 13 has three grooves, two webs and two end elevations, which lie in the two outer end portions of the plunger.
- the sleeve 15 has inwardly disposed webs, which together with the sleeve can block the connections against each other.
- a suitable valve may for example be designed so that between the sleeve 15 and the piston 13 in the region of the terminal D to the groove of the T-Ableitkanals 79 an overlap of 0.2 to 0.4 mm is given.
- the coverage between the P port and port B may vary between 0.25 and 0.45 mm.
- the overlap between the P-terminal and the terminal A is beyond 1 mm, for example at 1.5 mm.
- valves shown in the sectional drawings of FIGS. 1 to 4 have a view similar to FIG. 5 in a plan view. If one looks vertically at the : $ 'valve, then the plug 47, the flange 29 and the fastening bore 31 pierce
- the cartridge valve 1 described is directly or via lines of the
- Camshaft adjuster 100 Engine compartment indirectly brought into hydraulic connection with a camshaft adjuster, which is shown in Figures 6, 7 and 8 in an open view.
- the illustrated camshaft adjuster is rotated in its control position in FIG. 6, in its early position in FIG. 7, and is rotated into its retarded position in FIG.
- the camshaft adjuster 100 forms in its interior at least two hydraulic chambers 102, 104, which occur alternately with each other in the event of multiple presence.
- a latch 106 can optionally be seated in one of the wings.
- the rotor ring 110 encloses a camshaft receptacle 108, in which the camshaft, not shown, is located.
- the figures show certain rotor blade geometries of the rotor blades 112 and web geometries of the camshaft adjuster 100. The geometries have a secondary significance for the present invention.
- FIG. 9 shows a system according to the invention with its lines.
- the valve 1 is shown as a hydraulic circuit symbol in which the magnetic part 5 and the spring 9 are shown as separate parts.
- the valve shows the 4 states I, ⁇ , HI, IV.
- the work side with the connections A and B is connected via the lines 210, 212 to the camshaft converter 100, which has been simplified as a hydraulic two-chamber piston.
- the two chambers 102 and 104 of the cam welverstellers 100 counteract.
- the check valve 206, the filter 204, which may also be a separator, and the pump 202 are optional in a camshaft adjusting system 200. It is also possible to arrange further components and hydraulic components in one system.
- the hydraulic medium is returned via the connecting line 214 to the tank 224.
- the pump 202 accesses the tank via the connecting line 222 and conveys the hydraulic medium via the connecting line 220 to the filter 204.
- the filter 204 is connected by means of a connecting line 218 to a check valve 206, before it is connected via the connecting line 216 to the filter Hydraulic valve 1 goes.
- a controller may be programmed to output a particular pulse-width modeled signal or current from the engine control unit to drive one of the selected states I, ⁇ , III, IV.
- FIG. 13 illustrates a system which was previously used internally and which can be improved by replacing the valve according to the invention.
- FIG. 12 shows the flow-current characteristic associated with FIG.
- Invention known camshaft adjusting be further developed in that a non-pressurized state has been selected as selectable and approachable state.
- Another aspect of the invention is that a suitable valve has been designed that conscientiously enables the unpressurized state of the camshaft adjustment system. Summarized both aspects lead to a camshaft adjusting system according to the invention.
- Existing camshaft adjusting systems can be changed by exchanging the valve and an instruction for reprogramming the control unit of the internal combustion engine into a system according to the invention.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve Device For Special Equipments (AREA)
- Steroid Compounds (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004039800A DE102004039800B4 (en) | 2004-08-17 | 2004-08-17 | Cam Phaser System |
PCT/EP2005/052547 WO2006018330A1 (en) | 2004-08-17 | 2005-06-02 | Camshaft adjusting system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1787012A1 true EP1787012A1 (en) | 2007-05-23 |
EP1787012B1 EP1787012B1 (en) | 2010-11-03 |
Family
ID=34970462
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05754144A Not-in-force EP1787012B1 (en) | 2004-08-17 | 2005-06-02 | Camshaft adjusting system |
Country Status (5)
Country | Link |
---|---|
US (1) | US7513230B2 (en) |
EP (1) | EP1787012B1 (en) |
AT (1) | ATE487026T1 (en) |
DE (2) | DE102004039800B4 (en) |
WO (1) | WO2006018330A1 (en) |
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JP4126600B2 (en) * | 2002-09-26 | 2008-07-30 | アイシン精機株式会社 | Control mechanism of valve timing control device |
DE10253883B4 (en) | 2002-11-11 | 2006-09-21 | Hydraulik-Ring Gmbh | Adjustment device for camshafts, in particular of motor vehicles |
CN2592932Y (en) | 2002-12-05 | 2003-12-17 | 仲伟胜 | Three-position four-way hydraulic electromagnetic change valve |
DE102004012460B3 (en) * | 2004-03-11 | 2005-10-13 | Hydraulik-Ring Gmbh | Camshaft adjuster with structurally freely selectable locking position |
-
2004
- 2004-08-17 DE DE102004039800A patent/DE102004039800B4/en not_active Expired - Fee Related
-
2005
- 2005-06-02 AT AT05754144T patent/ATE487026T1/en active
- 2005-06-02 EP EP05754144A patent/EP1787012B1/en not_active Not-in-force
- 2005-06-02 WO PCT/EP2005/052547 patent/WO2006018330A1/en active Application Filing
- 2005-06-02 DE DE502005010491T patent/DE502005010491D1/en active Active
- 2005-06-27 US US10/578,527 patent/US7513230B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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See references of WO2006018330A1 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1879078A1 (en) | 2006-07-11 | 2008-01-16 | Ricoh Company, Ltd. | Positional-deviation correction apparatus, method of controlling positional deviation, and image forming apparatus |
US8640662B2 (en) | 2011-01-04 | 2014-02-04 | Hilite Germany Gmbh | Valve timing control apparatus and method |
Also Published As
Publication number | Publication date |
---|---|
US7513230B2 (en) | 2009-04-07 |
EP1787012B1 (en) | 2010-11-03 |
DE102004039800B4 (en) | 2006-07-27 |
US20080115751A1 (en) | 2008-05-22 |
DE502005010491D1 (en) | 2010-12-16 |
ATE487026T1 (en) | 2010-11-15 |
WO2006018330A1 (en) | 2006-02-23 |
DE102004039800A1 (en) | 2006-03-09 |
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